WO2023219016A1 - 酸素吸収材、及び物品を保存する方法 - Google Patents
酸素吸収材、及び物品を保存する方法 Download PDFInfo
- Publication number
- WO2023219016A1 WO2023219016A1 PCT/JP2023/016897 JP2023016897W WO2023219016A1 WO 2023219016 A1 WO2023219016 A1 WO 2023219016A1 JP 2023016897 W JP2023016897 W JP 2023016897W WO 2023219016 A1 WO2023219016 A1 WO 2023219016A1
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- WIPO (PCT)
- Prior art keywords
- epoxy resin
- oxygen
- oxygen absorbing
- absorbing material
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/22—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
- B01J20/26—Synthetic macromolecular compounds
- B01J20/262—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon to carbon unsaturated bonds, e.g. obtained by polycondensation
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/70—Preservation of foods or foodstuffs, in general by treatment with chemicals
- A23B2/704—Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor
- A23B2/708—Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor in a controlled atmosphere, e.g. partial vacuum, comprising only CO2, N2, O2 or H2O
- A23B2/712—Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor in a controlled atmosphere, e.g. partial vacuum, comprising only CO2, N2, O2 or H2O in which an absorbent is placed or used
- A23B2/717—Oxygen absorbent
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/27—Removal of unwanted matter, e.g. deodorisation or detoxification by chemical treatment, by adsorption or by absorption
- A23L5/273—Removal of unwanted matter, e.g. deodorisation or detoxification by chemical treatment, by adsorption or by absorption using adsorption or absorption agents, resins, synthetic polymers, or ion exchangers
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Definitions
- the present invention relates to oxygen absorbing materials and methods for preserving articles.
- a preservation technique using an oxygen absorber is known as one of the preservation techniques for foods, medicines, etc. Specifically, the technology suppresses oxidative deterioration, discoloration, etc. of the stored object by storing an oxygen absorber inside a sealed package together with the stored object and creating an oxygen-free condition inside the sealed package. It is.
- Inorganic materials include those using metal powder such as iron, sulfite, bisulfite, and dithionite; organic materials include L-ascorbic acid, erythorbic acid and their salts, and sugars such as glucose. Examples include those using reducing polyhydric alcohols such as , catechol, and pyrogallol.
- Oxygen absorbing resin compositions containing improved oxygen absorbers are also known.
- Patent Document 1 describes at least one member selected from the group consisting of iron, cobalt, nickel, and copper as an oxygen-absorbing resin composition that has oxygen-absorbing ability even in an atmosphere with no or almost no moisture.
- An oxygen absorbent containing a metal obtained by subjecting an alloy containing a transition metal of Disclosed is an oxygen-absorbing resin composition comprising the following: and having a water content of a predetermined value or less.
- Patent Document 2 discloses that an oxygen containing iron powder or a reducing organic compound, an alkaline compound, and water is placed in a packaging bag constructed by heat-pressing the peripheral edges of sheets made by laminating predetermined packaging materials.
- the oxygen absorber which is made by enclosing an absorbent composition and whose stiffness value of the heat-sealed part formed at the periphery of the packaging bag by thermal adhesion is within a predetermined range, is unlikely to fall off or damage the food during the packaging process. , and is disclosed to exhibit excellent food preservation effects.
- the oxygen absorbents used in Patent Documents 1 and 2 both contain metal powder such as iron powder or a reducing organic compound.
- metal powder such as iron powder or a reducing organic compound.
- a new material as an oxygen absorber, it can be easily formed into a film without any operations such as kneading the oxygen absorber into the film, and it can be used for storage of water-containing products or high-quality materials.
- Oxygen-absorbing materials suitable for storing articles in humid environments are being considered.
- An object of the present invention is to provide an oxygen absorbing material suitable for preserving water-containing articles or preserving articles in a high humidity environment, and a method for preserving articles using the oxygen absorbing material.
- the present inventors have discovered that the above-mentioned problems can be solved by providing an oxygen absorbing material with a specific structure that includes a base material, an inorganic layer, and a cured product layer of a predetermined epoxy resin composition. That is, the present invention relates to the following. [1] It has a base material (I), an inorganic layer (II), and a cured product layer (III) of an epoxy resin composition containing an epoxy resin and an epoxy resin curing agent including an amine-based curing agent. , an oxygen absorbing material in which the inorganic layer (II) and the cured material layer (III) are adjacent to each other.
- the article is housed in a packaging material encapsulating the oxygen absorbing material.
- the article is housed in a packaging material having at least a portion of the oxygen absorbing material, and the packaging material has an oxygen permeability of 1 cc/(m 2 ⁇ day ⁇ atm) or less.
- an oxygen absorbing material particularly suitable for storing water-containing articles or storing articles in a high humidity environment, and a method for preserving articles using the oxygen absorbing material.
- (a) is an external photograph of the cut mochi used in Example 24, Comparative Example 2, and Comparative Example 3 before storage.
- (b) is Example 24, (c) is Comparative Example 2, and (d) is Comparative Example 3, which were housed in a bag-shaped packaging material, and the packaging material was placed in an environment of 40°C and 90% relative humidity. This is a photograph of the appearance of cut mochi after being stored for two months.
- (a) is an external photograph of the cheese cod used in Example 25, Comparative Example 4, and Comparative Example 5 before storage.
- (b) is Example 25,
- (c) is Comparative Example 4, and (d) is Comparative Example 5, which were housed in a bag-shaped packaging material, and the packaging material was placed in an environment of 40°C and 90% relative humidity. This is a photograph of the appearance of cheese cod after being stored for two months.
- the oxygen absorbing material of the present invention includes a base material (I), an inorganic layer (II), and a cured product layer (III) of an epoxy resin composition containing an epoxy resin and an epoxy resin curing agent containing an amine-based curing agent. ), and the inorganic layer (II) and the cured material layer (III) are adjacent to each other.
- the oxygen absorbing material of the present invention has oxygen absorbing properties and is particularly suitable for preserving water-containing articles.
- the oxygen absorbing material of the present invention achieves the above effects is not clear, but it is thought to be as follows. It is thought that the cured layer (III) of a predetermined epoxy resin composition, which the oxygen absorbing material of the present invention has, is oxidized by contacting with the inorganic layer (II) and develops oxygen absorbing properties. It is thought that oxidation of the inorganic layer (II) also progresses under the influence of the adjacent cured material layer (III). Furthermore, since the inorganic layer (II) and the cured material layer (III) have not only oxygen absorbing properties but also gas barrier properties, the packaging material using the oxygen absorbing material of the present invention is suitable for storing articles that are susceptible to oxidative deterioration.
- the present inventors have found that the oxygen absorption property of the cured material layer (III) due to contact with the inorganic layer (II) is triggered by moisture. Therefore, the oxygen absorbing material of the present invention is suitable for storing water-containing articles or storing articles in a high humidity environment.
- the layer structure of the oxygen absorbing material of the present invention is not particularly limited as long as it has at least one layer of the base material (I), the inorganic layer (II), and the cured material layer (III). However, from the viewpoint of exhibiting oxygen absorption performance, it is necessary that the inorganic layer (II) and the cured material layer (III) are adjacent to each other. From the viewpoint of expressing oxygen absorption performance and from the viewpoint of protecting the inorganic layer (II), the layer structure of the oxygen absorbing material preferably includes the base material (I), the inorganic layer (II), and the cured material layer ( III) in this order, and the inorganic layer (II) and the cured material layer (III) are adjacent to each other.
- the oxygen absorbing material preferably has two or more base materials (I), including the base material (IA), the inorganic layer (II), and the cured material layer (III). ), and the base material (IB) in this order.
- the base material (I) used in the oxygen absorbing material of the present invention is preferably a plastic film from the viewpoint of improving oxygen absorbency and bending resistance.
- the plastic film used as the substrate (I) include polyolefin films such as low density polyethylene, high density polyethylene, linear low density polyethylene, and polypropylene; polyesters such as polyethylene terephthalate, polyethylene naphthalate, and polybutylene terephthalate.
- the base material (I) is a film selected from the group consisting of a polyolefin film, a polyester film, a polyamide film, and a polyimide film, from the viewpoint of oxygen absorption, bending resistance, strength, and heat resistance.
- a film selected from the group consisting of a polyolefin film and a polyester film is more preferred, and a polypropylene film or a polyethylene terephthalate (PET) film is even more preferred.
- PET polyethylene terephthalate
- the above film may be an unstretched film or may be uniaxially or biaxially stretched.
- the base material (IA) and the base material (IB) may be made of the same type of resin, or may be made of different types of resin.
- the base material (IA) and the base material (IB) are preferably made of the same type of resin, and the base material (IA) and the base material (IB) are More preferably, it is a polypropylene film.
- the thickness of the base material (I) can be appropriately selected depending on the application and is not particularly limited, but from the viewpoint of gas barrier properties and strength, it is preferably 5 to 300 ⁇ m, more preferably 5 to 100 ⁇ m, and even more preferably 10 ⁇ m. ⁇ 60 ⁇ m.
- the above thickness is the thickness per sheet of the base material (I).
- the inorganic layer (II) used in the oxygen absorbing material of the present invention may be made of metal foil or formed by a vapor deposition method. From the viewpoint of improving oxygen absorption, the inorganic layer (II) is preferably an inorganic vapor deposited layer formed by a vapor deposition method.
- the inorganic substance constituting the inorganic layer (II) is preferably an inorganic substance capable of forming an inorganic vapor deposition layer, such as silicon, aluminum, magnesium, calcium, zinc, tin, nickel, titanium, zirconium, carbon, or any of these.
- the inorganic layer (II) is a silicon oxide (silica) vapor deposited layer, an aluminum vapor deposited layer, or an aluminum oxide vapor deposited layer.
- An (alumina) vapor-deposited layer is preferable, and from the viewpoint of improving oxygen absorption, an aluminum vapor-deposited layer is more preferable.
- the thickness of the inorganic layer (II) is preferably 5 nm or more from the viewpoint of improving oxygen absorption and gas barrier properties.
- the thickness is preferably 20 ⁇ m or less, more preferably 10 ⁇ m or less, and when the inorganic layer (II) is an inorganic vapor-deposited layer, it is preferably 100 nm or less, more preferably 50 nm or less. be.
- the above thickness is the thickness per layer of the inorganic layer (II).
- the method for forming the inorganic layer (II) is not particularly limited, but examples of the vapor deposition method include physical vapor deposition methods such as vacuum evaporation method, sputtering method, and ion plating method, plasma chemical vapor deposition method, and thermochemical vapor deposition method. Known vapor deposition methods such as phase epitaxy and chemical vapor deposition such as photochemical vapor deposition may be used.
- the inorganic layer (II) can be formed, for example, on the base material (I) or on the cured material layer (III).
- the cured product layer (III) used in the oxygen absorbing material of the present invention is a layer made of a cured product of an epoxy resin composition containing an epoxy resin and an epoxy resin curing agent including an amine-based curing agent. Each component contained in the epoxy resin composition will be explained below.
- Epoxy resin used in the epoxy resin composition may be any of saturated or unsaturated aliphatic compounds, alicyclic compounds, aromatic compounds, or heterocyclic compounds. When considering the development of high oxygen absorption and gas barrier properties, epoxy resins containing an aromatic ring or alicyclic structure in the molecule are preferred. Specific examples of the epoxy resin include epoxy resins having a glycidylamino group derived from metaxylylene diamine, epoxy resins having a glycidylamino group derived from paraxylylene diamine, and 1,3-bis(aminomethyl).
- epoxy resins having glycidyloxy groups derived from resorcinol At least one selected from the group consisting of epoxy resins having glycidyloxy groups derived from resorcinol and epoxy resins having glycidyloxy groups derived from resorcinol.
- the above epoxy resins can be used alone or in combination of two or more.
- epoxy resins include epoxy resins with glycidylamino groups derived from metaxylylene diamine, and epoxy resins with glycidylamino groups derived from paraxylylene diamine.
- the "main component” here means that other components may be included without departing from the spirit of the present invention, and is preferably 50 to 100% by mass, more preferably 70 to 100% by mass of the whole. , more preferably 90 to 100% by mass.
- the epoxy resin curing agent used in the epoxy resin composition contains an amine curing agent from the viewpoint of improving oxygen absorption and gas barrier properties.
- the amine curing agent polyamines conventionally used as epoxy resin curing agents or modified products thereof can be used.
- the amine curing agent is preferably a modified polyamine, and more preferably contains a reaction product of the following components (A) and (B).
- the component (A) is preferably metaxylylene diamine from the viewpoint of improving oxygen absorption and gas barrier properties.
- the component (B) is at least one selected from the group consisting of unsaturated carboxylic acids represented by the general formula (1) and derivatives thereof.
- R 1 in the general formula (1) is preferably a hydrogen atom or an alkyl group having 1 to 8 carbon atoms; It is more preferably a hydrogen atom or a methyl group, even more preferably a hydrogen atom.
- R 2 in the general formula (1) is preferably a hydrogen atom or an alkyl group having 1 to 8 carbon atoms; It is more preferably a group, even more preferably a hydrogen atom or a methyl group, even more preferably a hydrogen atom.
- Examples of the derivative of the unsaturated carboxylic acid represented by the general formula (1) include esters, amides, acid anhydrides, and acid chlorides of the unsaturated carboxylic acid.
- the ester of unsaturated carboxylic acid is preferably an alkyl ester, and from the viewpoint of obtaining good reactivity, the alkyl carbon number is preferably 1 to 6, more preferably 1 to 3, and still more preferably 1 to 2.
- Examples of the unsaturated carboxylic acid represented by the general formula (1) and its derivatives include acrylic acid, methacrylic acid, ⁇ -ethyl acrylic acid, ⁇ -propylacrylic acid, ⁇ -isopropylacrylic acid, and ⁇ -n-butylacrylic acid.
- Acid ⁇ -t-butylacrylic acid, ⁇ -pentylacrylic acid, ⁇ -phenylacrylic acid, ⁇ -benzylacrylic acid, crotonic acid, 2-pentenoic acid, 2-hexenoic acid, 4-methyl-2-pentenoic acid, 2-heptenoic acid, 4-methyl-2-hexenoic acid, 5-methyl-2-hexenoic acid, 4,4-dimethyl-2-pentenoic acid, 4-phenyl-2-butenoic acid, cinnamic acid, o-methyl cinnamon Examples thereof include acids, unsaturated carboxylic acids such as m-methylcinnamic acid, p-methylcinnamic acid, and 2-octenoic acid, and esters, amides, acid anhydrides, and acid chlorides thereof.
- the component (B) is preferably at least one selected from the group consisting of acrylic acid, methacrylic acid, crotonic acid, and derivatives thereof; , crotonic acid, and alkyl esters thereof; more preferably at least one selected from the group consisting of acrylic acid, methacrylic acid, and alkyl esters thereof; and at least one selected from the group consisting of acrylic acid, methacrylic acid, and alkyl esters thereof. is even more preferred, and methyl acrylate is even more preferred.
- the reaction between the component (A) and the component (B) is carried out at a temperature of 0 to 100°C, more preferably 0 to 70°C.
- Components (A) and (B) are mixed together under conditions of 100 to 300°C, preferably 130 to 250°C to carry out a Michael addition reaction and an amide group forming reaction by dehydration, dealcoholization, and deamination.
- the inside of the reaction apparatus may be subjected to reduced pressure treatment at the final stage of the reaction, if necessary.
- it can also be diluted using a non-reactive solvent if necessary.
- catalysts such as phosphorous esters may be added as dehydrating agents and dealcoholizing agents.
- an acid anhydride or acid chloride of an unsaturated carboxylic acid is used as the component (B)
- Michael addition reaction and amide It is carried out by carrying out a group forming reaction.
- the inside of the reaction apparatus may be subjected to reduced pressure treatment at the final stage of the reaction, if necessary.
- it can also be diluted using a non-reactive solvent if necessary.
- tertiary amines such as pyridine, picoline, lutidine, and trialkylamine can also be added.
- the epoxy which is the reaction product of component (A) and component (B) The cured material layer (III) formed using a resin curing agent has oxygen absorption properties, gas barrier properties, and good adhesive properties.
- the reaction molar ratio of the component (B) to the component (A) [(B)/(A)] is preferably in the range of 0.3 to 1.0. If the reaction molar ratio is 0.3 or more, a sufficient amount of amide groups will be generated in the epoxy resin curing agent, and high levels of gas barrier properties and adhesive properties will be exhibited. On the other hand, if the above reaction molar ratio is within the range of 1.0 or less, the amount of amino groups necessary for reaction with the epoxy groups in the epoxy resin is sufficient, and the epoxy resin has excellent heat resistance and solubility in organic solvents and water. It is also excellent. From the viewpoint of oxygen absorption and gas barrier properties of the obtained cured product layer (III), the reaction molar ratio of the component (B) to the component (A) [(B)/(A)] is 0.6 to 1. A range of 0 is more preferable.
- the above-mentioned amine curing agent is a reaction product of the above-mentioned (A) component and (B) component, and at least one compound selected from the group consisting of the following (C) component, (D) component, and (E) component. It may be a thing.
- C At least one member selected from the group consisting of monovalent carboxylic acids and derivatives thereof represented by R 3 -COOH (R 3 is a hydrogen atom, an alkyl having 1 to 7 carbon atoms which may have a hydroxyl group) group or an aryl group having 6 to 12 carbon atoms.)
- R 3 is a hydrogen atom, an alkyl having 1 to 7 carbon atoms which may have a hydroxyl group) group or an aryl group having 6 to 12 carbon atoms.
- D Cyclic carbonate
- E Monoepoxy compound having 2 to 20 carbon atoms
- R 3 represents a hydrogen atom, an alkyl group having 1 to 7 carbon atoms which may have a hydroxyl group, or an aryl group having 6 to 12 carbon atoms, and R 3 preferably represents an alkyl group having 1 to 3 carbon atoms or phenyl. It is the basis.
- Examples of the monovalent carboxylic acid derivative represented by R 3 -COOH include esters, amides, acid anhydrides, and acid chlorides of the carboxylic acid.
- the ester of the carboxylic acid is preferably an alkyl ester, and the alkyl carbon number is preferably 1 to 6, more preferably 1 to 3, and still more preferably 1 to 2.
- the component (C) include monovalent carboxylic acids such as formic acid, acetic acid, propionic acid, butyric acid, lactic acid, glycolic acid, and benzoic acid, and derivatives thereof.
- the component (C) may be used alone or in combination of two or more.
- the cyclic carbonate which is the component (D), is used as necessary from the viewpoint of reducing the reactivity between the epoxy resin curing agent and the epoxy resin and improving workability.
- a cyclic carbonate having a six-membered ring or less is preferable.
- Examples include 1,3-dioxan-2-one.
- at least one selected from the group consisting of ethylene carbonate, propylene carbonate, and glycerin carbonate is preferred.
- the monoepoxy compound which is the component (E) is a monoepoxy compound having 2 to 20 carbon atoms, and from the viewpoint of reducing the reactivity between the epoxy resin curing agent and the epoxy resin and improving workability, it may be added as necessary. used. From the viewpoint of gas barrier properties, a monoepoxy compound having 2 to 10 carbon atoms is preferable, and a compound represented by the following formula (2) is more preferable.
- R 4 represents a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, an aryl group, or R 5 -O-CH 2 -, and R 5 represents a phenyl group or a benzyl group.
- Examples of the monoepoxy compound represented by the formula (2) include ethylene oxide, propylene oxide, 1,2-butylene oxide, styrene oxide, phenyl glycidyl ether, and benzyl glycidyl ether.
- the component (E) may be used alone or in combination of two or more.
- any one selected from the group consisting of the above-mentioned (C) component, (D) component, and (E) component may be used alone, or two or more types may be used in combination.
- the amine curing agent may be a reaction product obtained by reacting with other components as long as the effects of the present invention are not impaired.
- the other components include aromatic dicarboxylic acids or derivatives thereof.
- the amount of the "other components" used is preferably 30% by mass or less, more preferably 10% by mass or less, and 5% by mass or less of the total amount of the reaction components constituting the amine curing agent. % or less is more preferable.
- the reaction product of the (A) component and (B) component and at least one compound selected from the group consisting of the (C) component, (D) component, and (E) component is the (C) component. It is obtained by using at least one compound selected from the group consisting of component (D) and component (E) in combination with component (B) and reacting with component (A), which is a polyamine compound.
- component (A) which is a polyamine compound.
- the components (B) to (E) may be added in any order and reacted with the component (A), or the components (B) to (E) may be mixed to react with the component (A). It may also be reacted with other components.
- the reaction between the component (A) and the component (C) can be carried out under the same conditions as the reaction between the component (A) and the component (B).
- the above component (C) the above (B) component and (C) component may be mixed and reacted with the above (A) component, or the above (A) component and (B) component are first mixed. You may react the said (C) component after reacting.
- the (D) component and/or (E) component the (A) component and (B) component are first reacted, and then the (D) component and/or (E) component is reacted. It is preferable to react with the component.
- the reaction between the component (A) and the component (D) and/or the component (E) is carried out by mixing the component (A) with the component (D) and/or the component (E) at a temperature of 25 to 200°C.
- the addition reaction is carried out under conditions of 30 to 180°C, preferably 40 to 170°C.
- a catalyst such as sodium methoxide, sodium ethoxide, potassium t-butoxide, etc. can be used if necessary.
- the component (D) and/or the component (E) may be melted or diluted with a non-reactive solvent as necessary.
- the amine curing agent is a reaction product of the (A) component and (B) component, and at least one compound selected from the group consisting of the (C) component, (D) component, and (E) component. Even when is preferably in the range of 0.6 to 1.0.
- the reaction molar ratio of the component (C), component (D), and component (E) to the component (A) [ ⁇ (C)+(D)+(E) ⁇ /(A)] is 0 It is preferably in the range of .05 to 3.1, more preferably in the range of 0.07 to 2.5, and even more preferably in the range of 0.1 to 2.0.
- reaction molar ratio of the components (B) to (E) to the component (A) [ ⁇ (B)+(C)+(D)+ (E) ⁇ /(A)] is preferably in the range of 0.35 to 2.5, more preferably in the range of 0.35 to 2.0.
- the amine curing agent which is a reaction product of the above-mentioned (A) component and (B) component, contains only the above-mentioned (A) component and (B) component from the viewpoint of improving oxygen absorption property, gas barrier property, and adhesion.
- a reaction product obtained by reacting is preferable, and a reaction product obtained by reacting only metaxylylene diamine and an acrylic acid alkyl ester is more preferable.
- the content of the reaction product of the component (A) and component (B) in the amine curing agent is preferably 50% by mass or more, from the viewpoint of improving oxygen absorption, gas barrier properties, and adhesion. It is more preferably 70% by mass or more, still more preferably 80% by mass or more, even more preferably 90% by mass or more and 100% by mass or less.
- the epoxy resin curing agent used in the present invention may contain curing agent components other than the amine curing agent, but from the viewpoint of improving oxygen absorption and gas barrier properties, the content of the amine curing agent is preferably high. preferable.
- the content of the amine curing agent in the epoxy resin curing agent is preferably 50% by mass or more, more preferably 70% by mass or more, still more preferably 80% by mass or more, from the viewpoint of improving oxygen absorption and gas barrier properties. More preferably, it is 90% by mass or more and 100% by mass or less.
- the blending ratio of the epoxy resin and the epoxy resin curing agent in the epoxy resin composition may be within the standard blending range when producing an epoxy resin reactant by generally reacting the epoxy resin and the epoxy resin curing agent.
- the ratio of the number of active hydrogens in the epoxy resin curing agent to the number of epoxy groups in the epoxy resin is 0.2 to 12.0.
- the range is within the range.
- (number of active hydrogens in epoxy resin curing agent/number of epoxy groups in epoxy resin) is more preferably 0.2 to 10.0, even more preferably is 0.2 to 8.0, even more preferably 0.5 to 6.0, even more preferably more than 1.0 and 5.0 or less, even more preferably 1.1 to 5.0, even more preferably The range is from 2.0 to 5.0, more preferably from 3.0 to 5.0, even more preferably from 3.5 to 5.0.
- the epoxy resin composition may further contain a coupling agent from the viewpoint of improving the adhesion of the obtained cured product layer (III) to the inorganic layer (II).
- a coupling agent examples include silane coupling agents, titanate coupling agents, aluminate coupling agents, and the like, with silane coupling agents being preferred.
- the silane coupling agent examples include a silane coupling agent having a vinyl group, a silane coupling agent having an amino group, a silane coupling agent having an epoxy group, a silane coupling agent having a (meth)acrylic group, and a mercapto group. Examples include silane coupling agents having the following.
- a silane coupling agent having an amino group and a silane coupling agent having an epoxy group are selected from the viewpoint of improving the adhesion of the obtained cured product layer (III) to the inorganic layer (II). At least one type is preferred.
- the content of the coupling agent in the epoxy resin composition is preferably 0.1 to 10 parts by mass, more preferably 1 to 8 parts by mass, based on 100 parts by mass of the epoxy resin curing agent. be.
- the epoxy resin composition may optionally include a thermosetting resin, a wetting agent, a tackifier, an antifoaming agent, a curing accelerator, an antirust additive, a pigment, and an oxygen scavenger to the extent that the effects of the present invention are not impaired.
- Additives such as agents may be added.
- the total content of the additives in the epoxy resin composition is preferably 20.0 parts by mass or less, more preferably is 0.001 to 15.0 parts by mass.
- the total content of the epoxy resin and the epoxy resin curing agent in the solid content of the epoxy resin composition is preferably 60% by mass or more, more preferably 70% by mass or more, and even more preferably is 80% by mass or more, more preferably 85% by mass or more, and 100% by mass or less.
- Solid content of the epoxy resin composition means the components in the epoxy resin composition excluding water and organic solvent.
- the epoxy resin composition may contain an organic solvent, and the organic solvent is preferably a non-reactive solvent.
- the organic solvent is preferably a non-reactive solvent.
- Specific examples include methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, 2-methoxyethanol, 2-ethoxyethanol, 2-propoxyethanol, 2-butoxyethanol, 1-methoxyethanol,
- protic polar solvents such as 2-propanol, 1-ethoxy-2-propanol, and 1-propoxy-2-propanol
- one or more of ethyl acetate, butyl acetate, methyl isobutyl ketone, toluene, etc. may be used. I can do it.
- at least one selected from the group consisting of methanol, ethanol, and ethyl acetate is preferred.
- the epoxy resin composition preferably has a low lubricant content from the viewpoint of the obtained cured product layer (III) exhibiting higher adhesiveness.
- the content of the lubricant in the epoxy resin composition is preferably less than 10 parts by mass, more preferably 5 parts by mass, based on 100 parts by mass of the total amount of epoxy resin and epoxy resin curing agent in the epoxy resin composition. less than 2 parts by weight, even more preferably less than 1 part by weight, even more preferably less than 0.1 parts by weight, even more preferably less than 0.01 parts by weight, even more preferably 0. Part by mass.
- the above-mentioned lubricant includes, in addition to components conventionally known as lubricants, unsaturated fatty acid amides having 14 to 24 carbon atoms, such as erucic acid amide and oleic acid amide.
- the epoxy resin composition preferably has a low content of fillers such as organic or inorganic powder, organic or inorganic fibers, etc., from the viewpoint that the obtained cured material layer (III) exhibits higher adhesiveness.
- the content of the filler in the epoxy resin composition is preferably less than 10 parts by mass, more preferably less than 100 parts by mass of the total amount of epoxy resin and epoxy resin curing agent in the epoxy resin composition. Less than 5 parts by weight, more preferably less than 2 parts by weight, even more preferably less than 1 part by weight, even more preferably less than 0.1 parts by weight, even more preferably less than 0.01 parts by weight, even more preferably It is 0 parts by mass.
- the epoxy resin composition can be prepared, for example, by blending predetermined amounts of an epoxy resin, an epoxy resin curing agent, and additives and solvents used as necessary, and then stirring and mixing using known methods and equipment. .
- the thickness of the cured material layer (III) is preferably 0.1 ⁇ m or more, more preferably 0.5 ⁇ m or more, still more preferably 1 ⁇ m or more, even more preferably 1.5 ⁇ m, from the viewpoint of improving oxygen absorption and gas barrier properties. That's all. Further, from the viewpoint of improving adhesiveness, the thickness is preferably 20 ⁇ m or less, more preferably 10 ⁇ m or less, and still more preferably 5 ⁇ m or less. The above thickness is the thickness per layer of the cured material layer (III).
- the oxygen absorbing material of the present invention has arbitrary layers such as an adhesive layer, a primer layer, an ink layer, and a surface protection layer in addition to the base material (I), the inorganic layer (II), and the cured material layer (III). It's okay. However, the inorganic layer (II) and the cured material layer (III) must be adjacent to each other, and no arbitrary layer is included between the inorganic layer (II) and the cured material layer (III).
- the oxygen absorbing material of the present invention exhibits oxygen absorbing properties through the inorganic layer (II) and the cured material layer (III), so it does not have any oxygen absorbing layers other than the inorganic layer (II) and the cured material layer (III). It is preferable.
- the oxygen absorbing layer include a polyamide resin layer containing a polyamide resin and a transition metal. Transition metals refer to elements in Groups 3 to 11 of the periodic table, and are compounds that improve oxygen absorption performance by being included in the polyamide resin layer, generally in the form of inorganic acid salts, organic acid salts, or complex salts. It is. Such transition metals include cobalt, copper, cerium, manganese, iron, chromium and nickel.
- the total content of transition metals in the oxygen absorbing material of the present invention is preferably less than 5 ppm, more preferably less than 3 ppm, even more preferably less than 1 ppm, even more preferably 0. It is less than 1 ppm.
- the total thickness of the oxygen absorbing material varies depending on the layer structure, but from the viewpoint of improving oxygen absorption and gas barrier properties, it is preferably 6 to 600 ⁇ m, more preferably 10 to 500 ⁇ m, even more preferably 20 to 300 ⁇ m, and even more preferably It is 20 to 200 ⁇ m.
- the method for producing the oxygen absorbing material of the present invention is not particularly limited, and any known method can be used.
- a method for manufacturing an oxygen absorbing material in which a base material (I), an inorganic layer (II), and a cured material layer (III) are laminated in this order the inorganic layer (II) is formed on one side of the base material (I).
- the epoxy resin composition may be applied onto the inorganic layer (II) to a desired thickness, and then the epoxy resin composition may be cured to form a cured layer (III).
- the cured material layer (III) may be formed on the inorganic layer (II) using a film in which the inorganic layer (II) is previously formed on the base material (I).
- a method for manufacturing an oxygen absorbing material in which a base material (IA), an inorganic layer (II), a cured material layer (III), and a base material (IB) are laminated in this order an inorganic layer is formed on one side of the base material (IA).
- Application methods for applying the epoxy resin composition include, for example, bar coating, Meyer bar coating, air knife coating, gravure coating, reverse gravure coating, micro gravure coating, micro reverse gravure coating, die coating, slot die coating, vacuum die coating, Examples include dip coating, spin coating, roll coating, spray coating, and brush coating. Among these, bar coating, roll coating, and spray coating are preferred, and industrially, gravure coating, reverse gravure coating, microgravure coating, and microreverse gravure coating are preferred.
- a step of volatilizing the solvent drying step
- the conditions in the drying step can be selected as appropriate, and for example, the drying temperature can be 60 to 180° C. and the drying time can be 5 to 180 seconds.
- the epoxy resin composition is cured to form a cured material layer (III).
- the curing temperature can be selected, for example, from 10 to 140°C, preferably from 10 to 80°C.
- the curing time can be selected, for example, in the range of 0.5 to 200 hours, preferably in the range of 2 to 100 hours.
- the oxygen absorbing material of the present invention has oxygen absorbing properties and excellent gas barrier properties.
- the oxygen permeability of the oxygen absorbing material at 23° C. and 60% relative humidity varies depending on the barrier properties of the base material (I) and inorganic layer (II) used, but is preferably 1 cc ( m2 ⁇ day ⁇ atm ) or less, more preferably 0.8 cc/(m 2 ⁇ day atm) or less, still more preferably 0.6 cc/(m 2 ⁇ day atm) or less, even more preferably 0.3 cc/(m 2 ⁇ day atm) or less ⁇ ATM) or less.
- the oxygen permeability of the oxygen absorbing material can be measured by the method described in Examples.
- the shape of the oxygen absorbing material of the present invention can be appropriately selected depending on the form of use, and can be, for example, sheet-shaped or bag-shaped.
- Examples of ways to use the oxygen absorbing material include a method in which a film-shaped oxygen absorbing material is sealed inside a packaging material such as a container or a packaging bag; a method in which the oxygen absorbing material is used as a packaging material; and the like.
- a method of preserving an article according to the present invention is a method of preserving an article using the oxygen absorbing material, and the method includes any one or more of the following embodiments (1) or (2).
- the article is housed in a packaging material encapsulating the oxygen absorbing material.
- the article is housed in a packaging material having at least a portion of the oxygen absorbing material, and the packaging material has an oxygen permeability of 1 cc/(m 2 ⁇ day ⁇ atm) or less. Since the oxygen-absorbing material has oxygen-absorbing properties, the article preservation method of the present invention (hereinafter also simply referred to as the "method of the present invention") effectively suppresses oxidative deterioration of the article to be preserved. can do.
- the article is housed in a packaging material encapsulating the oxygen absorbing material.
- the shape of the oxygen absorbing material used in the above aspect (1) may be any shape as long as it can be enclosed within the packaging material, and preferably a sheet shape.
- the oxygen absorbing material may be attached within the packaging material, or may be enclosed within the packaging material while being housed in a packaging bag.
- the form of the packaging material used in the above aspect (1) can be selected as appropriate depending on the article to be stored or preserved.
- packaging film for example, packaging film; packaging containers such as packaging bags and bottles; and lids of packaging containers. materials, sealing materials, etc.
- Specific examples of packaging films or packaging bags include three-sided sealed flat bags, standing pouches, gusset packaging bags, pillow packaging bags, and bags consisting of a main chamber and a sub-chamber, with an easily peelable wall between the main chamber and the sub-chamber. Examples include multi-compartment pouches, shrink film packaging, etc.
- the thickness and capacity of the packaging material are not particularly limited either, and can be appropriately selected depending on the article to be stored.
- the material of the packaging material used in the above aspect (1) is not particularly limited, it is preferably a packaging material having gas barrier properties.
- the packaging material is a packaging bag
- examples thereof include a packaging bag made of aluminum, a packaging bag using a plastic base material having a transparent vapor deposition layer, and the like.
- the article is housed in a packaging material having at least a portion of the oxygen absorbing material, and the packaging material has an oxygen permeability of 1 cc/(m 2 ⁇ day ⁇ atm) or less.
- the packaging material is preferably a packaging material made of the oxygen absorbing material.
- the oxygen permeability of the packaging material used in the above aspect (2) is a value measured by the method described in Examples at 23° C.
- the form of the packaging material used in the above aspect (2) is preferably a packaging film or a packaging bag from the viewpoint of having at least a part of the oxygen absorbing material, and a specific example thereof is in the aspect (1) above. Same as described.
- the thickness and capacity of the packaging material are not particularly limited either, and can be appropriately selected depending on the article to be stored.
- the method of the present invention may include the aspects (1) and (2) above.
- the article preferably contains water.
- the water activity (Aw) of the food is preferably 0.75 or more, more preferably is 0.80 or more, more preferably 0.85 or more, even more preferably 0.90 or more, even more preferably 0.95 or more.
- the temperature inside the packaging material containing the article is preferably 5°C or higher, more preferably 10°C or higher, and even more preferably 25°C or higher, from the viewpoint of increasing the oxygen absorbing property of the oxygen absorbing material. Yes, and usually below 80°C.
- the packaging material containing the article is stored in an environment that is preferably 5°C or higher, more preferably 10°C or higher, even more preferably 25°C or higher, and usually 80°C or lower.
- the relative humidity within the packaging material containing the article is preferably 85% or more, more preferably 90% or more, and still more preferably 95% or more, from the viewpoint of increasing the oxygen absorption ability of the oxygen absorbing material. and is less than 100%.
- the packaging material containing the article is stored in an environment where the relative humidity is preferably 85% or higher, more preferably 90% or higher, even more preferably 95% or higher, and 100% or lower.
- the present invention further includes a base material (I), an inorganic layer (II), and a cured product layer (III) of an epoxy resin composition containing an epoxy resin and an epoxy resin curing agent containing an amine-based curing agent.
- a base material (I), an inorganic layer (II), and a cured product layer (III) of an epoxy resin composition containing an epoxy resin and an epoxy resin curing agent containing an amine-based curing agent is provided.
- the details and preferred embodiments of the base material (I), the inorganic layer (II), the cured material layer (III), and the laminate are the same as those described for the oxygen absorbing material.
- ⁇ Thickness of cured material layer> The measurement was performed using a multilayer film thickness measuring device (“DC-8200” manufactured by Gunze Co., Ltd.).
- ⁇ Oxygen absorption amount (cc/g)> The film-like oxygen absorbing material obtained in each example was cut to prepare four rectangular test pieces of 5 cm x 15 cm. This was placed in an aluminum bag of approximately 21 cm x 15 cm, and then 200 cc of air was sealed in the bag, the humidity was adjusted so that the inside of the bag reached the humidity listed in the table, and then the bag was sealed. After storing the aluminum bag for a specified period of time at the temperature listed in the table, the oxygen concentration inside the bag was measured using a zirconia oxygen concentration measuring device (“LC-750F” manufactured by Toray Engineering Co., Ltd.), and one piece of oxygen absorbing material was measured. The amount of oxygen absorbed per unit was calculated.
- LC-750F zirconia oxygen concentration measuring device
- Production Example 1 (Preparation of epoxy resin curing agent solution A) A reaction vessel was charged with 1 mol of metaxylylene diamine (MXDA). The temperature was raised to 60° C. under a nitrogen stream, and 0.93 mol of methyl acrylate was added dropwise over 1 hour. The temperature was raised to 165° C. while distilling off the generated methanol, and the temperature was maintained at 165° C. for 2.5 hours to obtain an amine curing agent.
- MXDA metaxylylene diamine
- TTRAD-X an epoxy resin having a glycidylamino group derived from metaxylylene diamine
- Production Example 3 (Preparation of epoxy resin composition B)
- the blending amount of methanol as a diluting solvent was 1.98 g
- the blending amount of epoxy resin curing agent solution A obtained in Production Example 1 was 3.64 g
- Epoxy resin composition B was prepared in the same manner as in Production Example 2 except for the above.
- Production example 4 (preparation of epoxy resin composition C)
- the blending amount of methanol as a diluting solvent was 1.56 g
- the blending amount of epoxy resin curing agent solution A obtained in Production Example 1 was 4.83 g
- Epoxy resin composition C was prepared in the same manner as in Production Example 2 except for the above.
- Production Example 5 (Preparation of epoxy resin composition D)
- the blending amount of methanol as a diluting solvent was 3.62 g
- the blending amount of ethyl acetate was 4.30 g
- the blending amount of epoxy resin curing agent solution A obtained in Production Example 1 was 1.93 g
- meth The blending amount of epoxy resin having a glycidylamino group derived from xylylene diamine ("TETRAD-X" manufactured by Mitsubishi Gas Chemical Co., Ltd.) was 0.14 g (number of active hydrogens in epoxy resin curing agent/number of active hydrogens in epoxy resin).
- Epoxy resin composition D was prepared in the same manner as in Production Example 2, except that the number of epoxy groups was changed to 5.0).
- Production Example 6 (Preparation of epoxy resin composition E)
- the blending amount of methanol, which is a diluting solvent was changed to 2.47 g
- the blending amount of epoxy resin curing agent solution A obtained in Production Example 1 was changed to 2.20 g.
- the epoxy resin having a glycidylamino group (“TETRAD-X” manufactured by Mitsubishi Gas Chemical Co., Ltd.)
- a polyfunctional epoxy resin having a glycidyloxy group derived from bisphenol A (“jER828” manufactured by Mitsubishi Chemical Corporation) was used.
- Production Example 7 (Preparation of epoxy resin composition F)
- the blending amount of methanol, which is a diluting solvent was changed to 2.40 g
- the blending amount of epoxy resin curing agent solution A obtained in Production Example 1 was changed to 2.40 g.
- an epoxy resin having a glycidylamino group (“TETRAD-X” manufactured by Mitsubishi Gas Chemical Co., Ltd.)
- an epoxy resin having a glycidylamino group derived from 1,3-bis(aminomethyl)cyclohexane manufactured by Mitsubishi Gas Chemical Co., Ltd.
- Epoxy resin composition F was prepared.
- Example 1 (Preparation and evaluation of oxygen absorbing material) On the aluminum vapor-deposited surface of an aluminum vapor-deposited CPP ("Chemilite SF-1" manufactured by Nakai Kogyo Co., Ltd., thickness 25 ⁇ m) in which aluminum was vapor-deposited on one side of an unstretched polypropylene (CPP) film, the film obtained in Production Example 2 was applied.
- the epoxy resin composition A was coated with bar coater No. 8 was used for coating.
- the epoxy resin composition was dried by heating at 80° C. for 10 seconds (thickness after drying: 3 ⁇ m).
- a biaxially oriented polypropylene (OPP) film (“FOR” manufactured by Futamura Chemical Co., Ltd., thickness 20 ⁇ m) was laminated with a nip roll, heated at 40°C for 2 days, and the layer structure shown in Table 1 was applied.
- An oxygen absorbing material having the following properties was obtained. Using this oxygen absorbing material, the amount of oxygen absorbed was measured by the method described above. In the measurement of the amount of oxygen absorption, the humidity inside the aluminum bag was controlled by enclosing hydrated absorbent cotton inside the bag. The results are shown in Table 1.
- “A/E” means the number of active hydrogens in the epoxy resin curing agent/the number of epoxy groups in the epoxy resin.
- Example 1 an oxygen absorbing material was prepared in the same manner as in Example 1, except that the epoxy resin composition was changed to one listed in Table 1, and the amount of oxygen absorbed was measured using the method described above. The results are shown in Table 1.
- Comparative example 1 an oxygen absorbing material was produced by the following method using a urethane adhesive instead of the epoxy resin composition A.
- the urethane adhesive used was prepared by adding 0.8 g of CAT-RT37-0.8K, a curing agent, and 38.7 g of ethyl acetate, a solvent, to 17 g of TM-569 as a base agent, and stirring well.
- the above urethane adhesive was applied to the aluminum vapor deposited surface of the aluminum vapor deposited CPP using bar coater No. 12 and dried at 80° C. for 10 seconds to form an adhesive layer (thickness after drying: 3 ⁇ m).
- the OPP film having a thickness of 20 ⁇ m was laminated thereon using nip rolls and heated at 40° C. for 2 days to obtain an oxygen absorbing material having the layer structure shown in Table 1.
- the amount of oxygen absorbed was measured in the same manner as described above.
- the humidity inside the aluminum bag was controlled by enclosing hydrated absorbent cotton inside the bag. The results are shown in Table 1.
- the oxygen absorbing material of the present invention has better oxygen absorbing properties than the oxygen absorbing material of the comparative example. Further, from a comparison of Examples 1 to 3, in the epoxy resin composition used for the cured material layer, the number of active hydrogens in the epoxy resin curing agent/the number of epoxy groups in the epoxy resin is in the range of 1.2 to 5.0. In this case, it can be seen that the amount of oxygen absorbed increased even more.
- Example 5 The epoxy resin obtained in Production Example 2 was applied to the aluminum-deposited side of a polyethylene terephthalate (PET) film with aluminum vapor-deposited on one side (ML-PET manufactured by Mitsui Chemicals Tohcello Co., Ltd., thickness 12 ⁇ m).
- Composition A was coated with bar coater No. 8 was used for coating.
- the epoxy resin composition was dried by heating at 80° C. for 10 seconds (thickness after drying: 3 ⁇ m).
- an unstretched polypropylene (CPP) film ("P1146" manufactured by Toyobo Co., Ltd., thickness 50 ⁇ m) was laminated with a nip roll and heated at 40°C for 2 days to form the layer structure shown in Table 2.
- Example 6 an oxygen absorbing material was produced in the same manner as in Example 5, except that epoxy resin composition C obtained in Production Example 4 was used instead of epoxy resin composition A, and The amount of oxygen absorbed was measured. The results are shown in Table 2.
- Example 7 In Example 5, aluminum vapor-deposited OPP ("ML-OP102" manufactured by Mitsui Chemicals Tohcello Co., Ltd., thickness 12 ⁇ m), in which aluminum was vapor-deposited on one side of a stretched polypropylene (OPP) film, was used instead of aluminum vapor-deposited PET. Except for the above, an oxygen absorbing material was produced in the same manner as in Example 5, and the amount of oxygen absorbed was measured using the method described above. The results are shown in Table 2.
- Example 8 In Example 6, an oxygen absorbing material was produced in the same manner as in Example 6, except that the aluminum-deposited OPP was used instead of the aluminum-deposited PET, and the amount of oxygen absorbed was measured by the method described above. The results are shown in Table 2.
- Example 9 The epoxy resin obtained in Production Example 2 was applied to the alumina-deposited surface of alumina-deposited PET (“Barrierox 1011HG” manufactured by Toray Film Processing Co., Ltd., thickness 12 ⁇ m), in which alumina was deposited on one side of a polyethylene terephthalate (PET) film.
- Composition A was coated with bar coater No. 8 was used for coating.
- the epoxy resin composition was dried by heating at 80° C. for 10 seconds (thickness after drying: 3 ⁇ m).
- an unstretched polypropylene (CPP) film ("P1146" manufactured by Toyobo Co., Ltd., thickness 50 ⁇ m) was laminated with a nip roll and heated at 40°C for 2 days to form the layer structure shown in Table 3.
- An oxygen absorbing material was obtained. Using this oxygen absorbing material, the amount of oxygen absorbed was measured by the method described above. In the measurement of the amount of oxygen absorption, the humidity inside the aluminum bag was controlled by enclosing hydrated absorbent cotton inside the bag. The results are shown in Table 3.
- Example 10 an oxygen absorbing material was produced in the same manner as in Example 9, except that epoxy resin composition C obtained in Production Example 4 was used in place of epoxy resin composition A, and The amount of oxygen absorbed was measured. The results are shown in Table 3.
- Example 11 silica vapor-deposited PET ("Tech Barrier TCBL" manufactured by Mitsubishi Chemical Holdings Group, thickness 12 ⁇ m), in which silica was vapor-deposited on one side of a polyethylene terephthalate (PET) film, was used instead of alumina vapor-deposited PET.
- PET polyethylene terephthalate
- Example 12 an oxygen absorbing material was produced in the same manner as in Example 10, except that the silica-deposited PET was used instead of the alumina-deposited PET, and the amount of oxygen absorbed was measured by the method described above. The results are shown in Table 3.
- Table 2 shows an example in which the types of base materials (IA) and (IB) constituting the oxygen absorbing material were changed
- Table 3 shows an example in which the type of the inorganic layer (II) constituting the oxygen absorbing material was changed.
- Table 2 shows that among the combinations of base materials (IA) and (IB), the configurations of Examples 1 and 3 increased the amount of oxygen absorption the most.
- the inorganic layer (II) was an aluminum vapor-deposited layer, the amount of oxygen absorbed increased compared to the cases where the alumina vapor-deposited layer and the silica vapor-deposited layer were used.
- Example 13 In Example 1, the amount of oxygen absorbed was measured in the same manner as in Example 1, except that the storage temperature of the oxygen absorbing material was changed to 23°C. The results are shown in Table 4.
- Example 14 In Example 3, the amount of oxygen absorbed was measured in the same manner as in Example 3, except that the storage temperature of the oxygen absorbing material was changed to 23°C. The results are shown in Table 4.
- Example 15-20 Oxygen absorption was carried out in the same manner as in Example 3, except that the oxygen absorbing material prepared in Example 3 was used and the humidity inside the aluminum bag was adjusted to the humidity listed in Table 5 using water and glycerin. The amount was measured. The results are shown in Table 5.
- Example 21 shows an example in which aluminum foil was used as the inorganic layer (II).
- a polyethylene terephthalate film (thickness 12 ⁇ m)
- bar coater No. 12 was coated with bar coater No. 12 and dried at 80° C. for 10 seconds to form an adhesive layer (thickness after drying: 3 ⁇ m).
- an aluminum foil with a thickness of 7 ⁇ m was bonded using nip rolls.
- the epoxy resin composition C obtained in Production Example 4 was applied to the aluminum foil surface using a bar coater No. 8 and dried by heating at 80° C. for 10 seconds (thickness after drying: 3 ⁇ m).
- an unstretched polypropylene (CPP) film ("P1146" manufactured by Toyobo Co., Ltd., thickness 50 ⁇ m) was laminated with a nip roll and heated at 40°C for 2 days to form the layer structure shown in Table 6.
- An oxygen absorbing material was obtained. Using the oxygen absorbing material, the amount of oxygen absorbed was measured by the method described above. The results are shown in Table 6.
- Example 3 an oxygen absorbing material was prepared in the same manner as in Example 3, except that the epoxy resin composition shown in Table 7 was used, and the amount of oxygen absorbed was measured by the method described above. The results are shown in Table 7.
- Example 24 (preservation method)
- OPP biaxially oriented polypropylene
- white ink (Bellcolor R115" manufactured by Sakata Inx Co., Ltd.) using a diluting solvent (“FOR” manufactured by Sakata Inx Co., Ltd.). 2 times diluted with "L solvent”) was applied to bar coater No. 8 and dried by heating at 80° C. for 10 seconds (thickness after drying: about 0.5 ⁇ m) to form a colored layer.
- gravure ink for back printing (“Bell Flora R Medium” manufactured by Sakata Inx Co., Ltd.
- Epoxy resin composition C obtained in Production Example 4 was applied onto the medium layer using bar coater No. 8 and dried by heating at 80° C. for 10 seconds (thickness after drying: 3 ⁇ m).
- CPP Aluminum vapor-deposited CPP ("Chemilite SF-1" manufactured by Nakai Kogyo Co., Ltd., 25 ⁇ m thick) in which aluminum was vapor-deposited on the coated surface of the epoxy resin composition and on one side of an unstretched polypropylene (CPP) film.
- the vapor-deposited surfaces are overlapped and bonded together using nip rolls, and heated at 40°C for 2 days to form CPP film (base material (IA))/aluminum vapor-deposited layer (II)/cured material layer (III)/medium layer/colored layer.
- An oxygen absorbing material having a structure in which /OPP films (base material (IB)) were sequentially laminated was obtained.
- the above oxygen absorbing material was made into a bag with the base material (IA) side facing inside to produce a bag-shaped packaging material.
- the oxygen permeability of the oxygen absorbing material constituting the packaging material was 0.09 cc/(m 2 ⁇ day ⁇ atm).
- the oxygen permeability was measured by the method described below. Kirimochi (Fig. 1(a), water activity Aw: 0.99) was placed in a bag-shaped packaging material and sealed, and the packaging material was stored for 2 months in an environment of 40 ° C. and 90% relative humidity. did.
- the initial amount of oxygen in the packaging material was 10 cc, and the initial oxygen concentration in the packaging material was 20.8%. After storage for 2 months, visual observation of the appearance of the cut rice cakes revealed no change in appearance ( Figure 1(b)).
- the oxygen permeability was measured using an oxygen permeability measuring device ("OX-TRAN2/21" manufactured by Modern Control) under conditions of 23° C. and 60% relative humidity.
- Example 24 the epoxy resin composition C obtained in Production Example 4 was replaced with the urethane adhesive (17 g of TM-569 as the main ingredient, 0.8 g of CAT-RT37-0.8K as a curing agent, and a solvent). Kirimochi was stored in the same manner as in Example 24, except that 38.7 g of ethyl acetate was added thereto and stirred thoroughly.
- the oxygen permeability of the oxygen absorbing material constituting the packaging material was 2.7 cc/(m 2 ⁇ day ⁇ atm). After storage for 2 months, the appearance of the cut rice cakes was visually observed and mold growth was observed ( Figure 1(c)).
- Comparative example 3 The urethane adhesive was applied to one side of aluminum foil (thickness: 7 ⁇ m) using bar coater No. 12 and dried at 80° C. for 10 seconds to form an adhesive layer (thickness after drying: 3 ⁇ m).
- a PET film (“E5100" manufactured by Toyobo Co., Ltd., thickness 12 ⁇ m) was laminated with a nip roll, and heated at 40°C for 2 days to form the aluminum foil (II) / urethane adhesive layer / PET film.
- a laminate film having a structure in which the layers were laminated in order was obtained. Thereafter, the urethane adhesive was applied to the aluminum foil surface of the laminate film using a bar coater No.
- an unstretched polypropylene (CPP) film (P1146 manufactured by Toyobo Co., Ltd., thickness 50 ⁇ m) was laminated using nip rolls, heated at 40°C for 2 days, and CPP/urethane adhesive layer/aluminum foil A laminate having a structure in which (II)/urethane adhesive layer/PET film were laminated in this order was obtained.
- the laminate was made into a bag with the aluminum foil (II) side facing inside to produce a bag-shaped packaging material.
- the oxygen permeability of the laminate constituting the packaging material was 0.01 cc/(m 2 ⁇ day ⁇ atm) or less.
- a cut rice cake (FIG. 1(a)) was housed in a bag-shaped packaging material and sealed, and the packaging material was stored for two months in an environment of 40° C. and 90% relative humidity in the same manner as in Example 24.
- the initial amount of oxygen in the packaging material was 10 cc, and the initial oxygen concentration in the packaging material was 20.8%.
- Figure 1(d) After storage for 2 months, the appearance of the cut rice cakes was visually observed, and mold growth was observed (Figure 1(d)).
- mold grew on the cut rice cakes that were the contents, even though a packaging material with high oxygen barrier properties was used. This is thought to be because the packaging material used did not exhibit oxygen absorbing properties, and the contents deteriorated due to residual oxygen in the packaging material.
- Example 25 In Example 24, the preservability was evaluated in the same manner as in Example 24, except that the item housed in the packaging material was changed to cheese cod (Figure 2 (a), water activity Aw: 0.99). Ta. After storage for 2 months, visual observation of the appearance of the cheese cod revealed no change in appearance (FIG. 2(b)).
- Comparative example 4 In Comparative Example 2, preservability evaluation was performed in the same manner as in Comparative Example 2, except that the article housed in the packaging material was changed to cheese cod. After storage for 2 months, the appearance of the cheese cod was visually observed, and mold growth was observed (FIG. 2(c)).
- Comparative example 5 In Comparative Example 3, preservability evaluation was performed in the same manner as in Comparative Example 3, except that the article housed in the packaging material was changed to cheese cod. After storage for 2 months, the appearance of the cheese cod was visually observed, and mold growth was observed (FIG. 2(d)).
- an oxygen absorbing material particularly suitable for storing water-containing articles or storing articles in a high humidity environment, and a method for preserving articles using the oxygen absorbing material.
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Abstract
Description
本発明の課題は、含水性の物品の保存、又は高湿度環境下での物品の保存に適した酸素吸収材、及び該酸素吸収材を用いた物品の保存方法を提供することにある。
すなわち本発明は、下記に関する。
[1]基材(I)、無機層(II)、及び、エポキシ樹脂と、アミン系硬化剤を含むエポキシ樹脂硬化剤とを含有するエポキシ樹脂組成物の硬化物層(III)、を有し、前記無機層(II)と前記硬化物層(III)とが隣接している、酸素吸収材。
[2]上記[1]に記載の酸素吸収材を用いて物品を保存する方法であって、該方法が、下記(1)又は(2)のいずれか1以上の態様を含む、方法。
(1)前記物品を、前記酸素吸収材を封入した包装材内に収容する。
(2)前記物品を、前記酸素吸収材を少なくとも一部に有する包装材内に収容し、該包装材の酸素透過率が1cc/(m2・day・atm)以下である。
[3]基材(I)、無機層(II)、及び、エポキシ樹脂と、アミン系硬化剤を含むエポキシ樹脂硬化剤とを含有するエポキシ樹脂組成物の硬化物層(III)、を有し、前記無機層(II)と前記硬化物層(III)とが隣接している積層体の、酸素吸収材としての使用。
本発明の酸素吸収材は、基材(I)、無機層(II)、及び、エポキシ樹脂と、アミン系硬化剤を含むエポキシ樹脂硬化剤とを含有するエポキシ樹脂組成物の硬化物層(III)、を有し、前記無機層(II)と前記硬化物層(III)とが隣接している。本発明の酸素吸収材は酸素吸収性を有し、特に含水性の物品の保存に適したものである。
本発明の酸素吸収材が有する、所定のエポキシ樹脂組成物の硬化物層(III)は、無機層(II)と接触することで酸化されて酸素吸収性を発現すると考えられる。そして、無機層(II)も、隣接する硬化物層(III)の影響により酸化が進行すると考えられる。さらに、無機層(II)及び硬化物層(III)は酸素吸収性だけでなくガスバリア性を有することから、本発明の酸素吸収材を用いた包装材は酸化劣化しやすい物品の保存に適する。
特に、前記無機層(II)との接触による硬化物層(III)の酸素吸収性は水分がトリガーとなって発現することが本発明者らにより見出された。したがって本発明の酸素吸収材は、含水性の物品の保存、又は高湿度環境下での物品の保存に好適である。
また、酸素吸収材の強度向上の観点から、酸素吸収材は、基材(I)を2枚以上有することが好ましく、基材(IA)、前記無機層(II)、前記硬化物層(III)、及び基材(IB)を順に有することがより好ましい。
本発明の酸素吸収材に用いる基材(I)は、酸素吸収性及び耐屈曲性向上の観点から、プラスチックフィルムであることが好ましい。
基材(I)として用いられるプラスチックフィルムとしては、例えば、低密度ポリエチレン、高密度ポリエチレン、直鎖状低密度ポリエチレン、ポリプロピレン等のポリオレフィン系フィルム;ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンテレフタレート等のポリエステル系フィルム;ナイロン6、ナイロン6,6、ポリメタキシリレンアジパミド(N-MXD6)等のポリアミド系フィルム;ポリイミド系フィルム;ポリ乳酸フィルム等の生分解性フィルム;ポリアクリロニトリル系フィルム;ポリ(メタ)アクリル系フィルム;ポリスチレン系フィルム;ポリカーボネート系フィルム;エチレン-酢酸ビニル共重合体けん化物(EVOH)系フィルム、ポリビニルアルコール系フィルム等が挙げられる。
上記の中でも、酸素吸収性、耐屈曲性、強度及び耐熱性の観点から、基材(I)としてはポリオレフィン系フィルム、ポリエステル系フィルム、ポリアミド系フィルム、及びポリイミド系フィルムからなる群から選ばれるフィルムが好ましく、ポリオレフィン系フィルム及びポリエステル系フィルムからなる群から選ばれるフィルムがより好ましく、ポリプロピレンフィルム又はポリエチレンテレフタレート(PET)フィルムがさらに好ましい。
上記フィルムは無延伸フィルムでもよく、一軸ないし二軸方向に延伸されているものでもよい。
本発明の酸素吸収材に用いる無機層(II)は、金属箔からなるもの、蒸着法により形成されたものを挙げることができる。酸素吸収性向上の観点からは、無機層(II)は、蒸着法により形成された無機蒸着層であることが好ましい。
無機層(II)を構成する無機物は、無機蒸着層を形成しうる無機物であることが好ましく、例えば、ケイ素、アルミニウム、マグネシウム、カルシウム、亜鉛、錫、ニッケル、チタン、ジルコニウム、炭素、又はこれらの酸化物、炭化物、窒化物、酸窒化物等が挙げられ、これらのうち1種又は2種以上を用いることができる。これらの中でも、酸素吸収性及びガスバリア性向上の観点、無機蒸着層の形成しやすさの観点から、無機層(II)は、ケイ素酸化物(シリカ)蒸着層、アルミニウム蒸着層、又はアルミニウム酸化物(アルミナ)蒸着層であることが好ましく、酸素吸収性向上の観点からは、アルミニウム蒸着層であることがより好ましい。
無機層(II)の厚さは、酸素吸収性及びガスバリア性向上の観点から、好ましくは5nm以上である。また、耐屈曲性向上の観点からは、好ましくは20μm以下、より好ましくは10μm以下であり、無機層(II)が無機蒸着層である場合には、好ましくは100nm以下、より好ましくは50nm以下である。上記厚さは、無機層(II)の1層あたりの厚さである。
無機層(II)は、例えば、基材(I)上、硬化物層(III)上に形成することができる。
本発明の酸素吸収材に用いる硬化物層(III)は、エポキシ樹脂と、アミン系硬化剤を含むエポキシ樹脂硬化剤とを含有するエポキシ樹脂組成物の硬化物からなる層である。以下、エポキシ樹脂組成物に含まれる各成分について説明する。
エポキシ樹脂組成物に用いられるエポキシ樹脂は、飽和又は不飽和の脂肪族化合物や脂環式化合物、芳香族化合物、あるいは複素環式化合物のいずれであってもよい。高い酸素吸収性及びガスバリア性の発現を考慮した場合には、芳香環又は脂環式構造を分子内に含むエポキシ樹脂が好ましい。
当該エポキシ樹脂の具体例としては、メタキシリレンジアミンから誘導されたグリシジルアミノ基を有するエポキシ樹脂、パラキシリレンジアミンから誘導されたグリシジルアミノ基を有するエポキシ樹脂、1,3-ビス(アミノメチル)シクロヘキサンから誘導されたグリシジルアミノ基を有するエポキシ樹脂、1,4-ビス(アミノメチル)シクロヘキサンから誘導されたグリシジルアミノ基を有するエポキシ樹脂、ジアミノジフェニルメタンから誘導されたグリシジルアミノ基を有するエポキシ樹脂、パラアミノフェノールから誘導されたグリシジルアミノ基及び/又はグリシジルオキシ基を有するエポキシ樹脂、ビスフェノールAから誘導されたグリシジルオキシ基を有するエポキシ樹脂、ビスフェノールFから誘導されたグリシジルオキシ基を有するエポキシ樹脂、フェノールノボラックから誘導されたグリシジルオキシ基を有するエポキシ樹脂及びレゾルシノールから誘導されたグリシジルオキシ基を有するエポキシ樹脂からなる群から選ばれる少なくとも1種が挙げられる。上記エポキシ樹脂は、1種を単独で、又は2種以上を組み合わせて用いることもできる。
上記の中でも、酸素吸収性及びガスバリア性向上の観点から、エポキシ樹脂としてはメタキシリレンジアミンから誘導されたグリシジルアミノ基を有するエポキシ樹脂、パラキシリレンジアミンから誘導されたグリシジルアミノ基を有するエポキシ樹脂、及びビスフェノールFから誘導されたグリシジルオキシ基を有するエポキシ樹脂からなる群から選ばれる少なくとも1種を主成分とするものが好ましく、メタキシリレンジアミンから誘導されたグリシジルアミノ基を有するエポキシ樹脂を主成分とするものがより好ましい。
なお、ここでいう「主成分」とは、本発明の趣旨を逸脱しない範囲で他の成分を含みうることを意味し、好ましくは全体の50~100質量%、より好ましくは70~100質量%、さらに好ましくは90~100質量%を意味する。
エポキシ樹脂組成物に用いられるエポキシ樹脂硬化剤は、酸素吸収性及びガスバリア性向上の観点から、アミン系硬化剤を含むものである。
アミン系硬化剤としては、従来エポキシ樹脂硬化剤として用いられているポリアミン又はその変性物を用いることができる。酸素吸収性及びガスバリア性向上の観点から、アミン系硬化剤はポリアミンの変性物であることが好ましく、下記の(A)成分と(B)成分との反応生成物を含むことがより好ましい。
(A)メタキシリレンジアミン及びパラキシリレンジアミンからなる群から選ばれる少なくとも1種
(B)下記一般式(1)で表される不飽和カルボン酸及びその誘導体からなる群から選ばれる少なくとも1種
(式(1)中、R1、R2はそれぞれ独立に、水素原子、炭素数1~8のアルキル基、炭素数6~12のアリール基、又は炭素数7~13のアラルキル基を表す。)
前記(B)成分は前記一般式(1)で表される不飽和カルボン酸及びその誘導体からなる群から選ばれる少なくとも1種である。酸素吸収性及びガスバリア性向上の観点から、前記一般式(1)におけるR1は水素原子又は炭素数1~8のアルキル基であることが好ましく、水素原子又は炭素数1~3のアルキル基であることがより好ましく、水素原子又はメチル基であることがさらに好ましく、水素原子であることがよりさらに好ましい。
また、酸素吸収性及びガスバリア性向上の観点から、前記一般式(1)におけるR2は水素原子又は炭素数1~8のアルキル基であることが好ましく、水素原子又は炭素数1~3のアルキル基であることがより好ましく、水素原子又はメチル基であることがさらに好ましく、水素原子であることがよりさらに好ましい。
上記の中でも、酸素吸収性及びガスバリア性向上の観点から、前記(B)成分はアクリル酸、メタクリル酸、クロトン酸及びこれらの誘導体からなる群から選ばれる少なくとも1種が好ましく、アクリル酸、メタクリル酸、クロトン酸及びこれらのアルキルエステルからなる群から選ばれる少なくとも1種がより好ましく、アクリル酸、メタクリル酸、及びこれらのアルキルエステルからなる群から選ばれる少なくとも1種がさらに好ましく、アクリル酸のアルキルエステルがよりさらに好ましく、アクリル酸メチルがよりさらに好ましい。
この場合、アミド基形成反応の際には、反応を完結させるために、必要に応じて反応の最終段階において反応装置内を減圧処理することもできる。また、必要に応じて非反応性の溶剤を使用して希釈することもできる。さらに脱水剤、脱アルコール剤として、亜リン酸エステル類などの触媒を添加することもできる。
得られる硬化物層(III)の酸素吸収性及びガスバリア性の観点から、前記(A)成分に対する前記(B)成分の反応モル比[(B)/(A)]が0.6~1.0の範囲であることがより好ましい。
(C)R3-COOHで表される一価のカルボン酸及びその誘導体からなる群から選ばれる少なくとも1種(R3は水素原子、水酸基を有していてもよい炭素数1~7のアルキル基又は炭素数6~12のアリール基を表す。)
(D)環状カーボネート
(E)炭素数2~20のモノエポキシ化合物
R3は水素原子、水酸基を有していてもよい炭素数1~7のアルキル基又は炭素数6~12のアリール基を表し、R3は、好ましくは炭素数1~3のアルキル基又はフェニル基である。
またR3-COOHで表される一価のカルボン酸の誘導体としては、例えば当該カルボン酸のエステル、アミド、酸無水物、酸塩化物が挙げられる。当該カルボン酸のエステルとしてはアルキルエステルが好ましく、当該アルキル炭素数は、好ましくは1~6、より好ましくは1~3、さらに好ましくは1~2である。
前記(C)成分としては、蟻酸、酢酸、プロピオン酸、酪酸、乳酸、グリコール酸、安息香酸等の一価のカルボン酸及びその誘導体が挙げられる。
前記(C)成分は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
(式(2)中、R4は水素原子、炭素数1~8のアルキル基、アリール基、又はR5-O-CH2-を表し、R5はフェニル基又はベンジル基を表す。)
前記式(2)で示されるモノエポキシ化合物としては、例えば、エチレンオキシド、プロピレンオキシド、1,2-ブチレンオキシド、スチレンオキシド、フェニルグリシジルエーテル、及びベンジルグリシジルエーテル等が挙げられる。前記(E)成分は1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
但し、該「他の成分」の使用量は、上記アミン系硬化剤を構成する反応成分の合計量の30質量%以下であることが好ましく、10質量%以下であることがより好ましく、5質量%以下であることがさらに好ましい。
前記(A)成分と前記(C)成分との反応は、前記(A)成分と(B)成分との反応と同様の条件で行うことができる。前記(C)成分を用いる場合には、前記(B)成分及び(C)成分を混合して前記(A)成分と反応させてもよく、初めに前記(A)成分と(B)成分とを反応させてから前記(C)成分を反応させてもよい。
一方、前記(D)成分及び/又は(E)成分を用いる場合には、初めに前記(A)成分と(B)成分とを反応させてから、前記(D)成分及び/又は(E)成分と反応させることが好ましい。
前記(A)成分と前記(D)成分及び/又は(E)成分との反応は、25~200℃の条件下で(A)成分と(D)成分及び/又は(E)成分とを混合し、30~180℃、好ましくは40~170℃の条件下で付加反応を行うことにより実施される。また、必要に応じナトリウムメトキシド、ナトリウムエトキシド、カリウムt-ブトキシドなどの触媒を使用することができる。
上記反応の際には、反応を促進するために、必要に応じて(D)成分及び/又は(E)成分を溶融させるか、もしくは非反応性の溶剤で希釈して使用することもできる。
ただし、酸素吸収性、ガスバリア性及び塗工性の観点から、前記(A)成分に対する、前記(B)~(E)成分の反応モル比[{(B)+(C)+(D)+(E)}/(A)]は、0.35~2.5の範囲であることが好ましく、0.35~2.0の範囲であることがより好ましい。
シランカップリング剤としては、例えば、ビニル基を有するシランカップリング剤、アミノ基を有するシランカップリング剤、エポキシ基を有するシランカップリング剤、(メタ)アクリル基を有するシランカップリング剤、メルカプト基を有するシランカップリング剤等が挙げられる。これらの中でも、得られる硬化物層(III)の無機層(II)への接着性向上の観点からはアミノ基を有するシランカップリング剤及びエポキシ基を有するシランカップリング剤からなる群から選ばれる少なくとも1種が好ましい。
カップリング剤を用いる場合、エポキシ樹脂組成物中のカップリング剤の含有量は、エポキシ樹脂硬化剤100質量部に対し、好ましくは0.1~10質量部、より好ましくは1~8質量部である。
添加剤を用いる場合、エポキシ樹脂組成物中の上記添加剤の合計含有量は、エポキシ樹脂及びエポキシ樹脂硬化剤の合計量100質量部に対し20.0質量部以下であることが好ましく、より好ましくは0.001~15.0質量部である。
上記の中でも、乾燥速度向上の観点からは、メタノール、エタノール、及び酢酸エチルからなる群から選ばれる少なくとも1種が好ましい。
上記滑剤には、滑剤として従来公知の成分の他、エルカ酸アミド、オレイン酸アミド等の、炭素数14~24の不飽和脂肪酸アミドも含まれる。
硬化物層(III)の厚さは、酸素吸収性及びガスバリア性向上の観点から、好ましくは0.1μm以上、より好ましくは0.5μm以上、さらに好ましくは1μm以上、よりさらに好ましくは1.5μm以上である。また、接着性向上の観点からは、好ましくは20μm以下、より好ましくは10μm以下、さらに好ましくは5μm以下である。上記厚さは、硬化物層(III)の1層あたりの厚さである。
また本発明の酸素吸収材を構成するいずれの層も、上記遷移金属を含まないことが好ましい。具体的には、本発明の酸素吸収材中の遷移金属の合計含有量は、好ましくは5ppm未満であり、より好ましくは3ppm未満であり、さらに好ましくは1ppm未満であり、よりさらに好ましくは0.1ppm未満である。
本発明の酸素吸収材の製造方法は特に限定されず、公知の方法を用いることができる。
例えば、基材(I)、無機層(II)、及び硬化物層(III)が順に積層された酸素吸収材の製造方法としては、基材(I)の片面に無機層(II)を形成し、該無機層(II)上に、前記エポキシ樹脂組成物を所望の厚みとなるよう塗布し、次いでエポキシ樹脂組成物を硬化させて硬化物層(III)を形成する方法が挙げられる。なお、基材(I)上に予め無機層(II)が形成されたフィルムを用いて、該無機層(II)上に硬化物層(III)を形成してもよい。
基材(IA)、無機層(II)、及び硬化物層(III)、及び基材(IB)が順に積層された酸素吸収材の製造方法としては、基材(IA)の片面に無機層(II)を形成し、該無機層(II)上に、前記エポキシ樹脂組成物を所望の厚みとなるよう塗布した後、該塗布面と基材(IB)とを貼り合わせ、次いでエポキシ樹脂組成物を硬化させて硬化物層(III)を形成する方法が挙げられる。
エポキシ樹脂組成物を塗布した後、必要に応じて溶剤を揮発させる工程(乾燥工程)を行う。乾燥工程における条件は適宜選択できるが、例えば、乾燥温度60~180℃、乾燥時間5~180秒の条件で行うことができる。
乾燥工程を行った後、エポキシ樹脂組成物を硬化させて硬化物層(III)を形成する。硬化温度は、例えば10~140℃の範囲で選択でき、好ましくは10~80℃の範囲である。また硬化時間は、例えば0.5~200時間の範囲で選択でき、好ましくは2~100時間の範囲である。
本発明の酸素吸収材は酸素吸収性を有し、且つ優れたガスバリア性を有する。例えば、酸素吸収材の23℃、相対湿度60%における酸素透過率は、使用する基材(I)及び無機層(II)のバリア性によっても異なるが、好ましくは1cc(m2・day・atm)以下、より好ましくは0.8cc/(m2・day・atm)以下、さらに好ましくは0.6cc/(m2・day・atm)以下、よりさらに好ましくは0.3cc/(m2・day・atm)以下である。
酸素吸収材の酸素透過率は、具体的には実施例に記載の方法で測定することができる。
本発明の酸素吸収材の形状は、使用形態に応じて適宜選択でき、例えば、シート形状、あるいは袋状とすることができる。酸素吸収材の使用形態としては、フィルム形状の酸素吸収材を容器、包装袋等の包装材の内部に封入して使用する方法;酸素吸収材を包装材として使用する方法;等が挙げられる。
本発明に係る、物品を保存する方法は、前記酸素吸収材を用いて物品を保存する方法であって、該方法が、下記(1)又は(2)のいずれか1以上の態様を含む。
(1)前記物品を、前記酸素吸収材を封入した包装材内に収容する。
(2)前記物品を、前記酸素吸収材を少なくとも一部に有する包装材内に収容し、該包装材の酸素透過率が1cc/(m2・day・atm)以下である。
前記酸素吸収材は酸素吸収性を有することから、本発明の物品の保存方法(以下、単に「本発明の方法」ともいう)によれば、保存対象である物品の酸化劣化を効果的に抑制することができる。
前記(1)の態様で用いる酸素吸収材の形状は、包装材内に封入できる形状であればよく、好ましくはシート形状である。酸素吸収材は、包装材内に貼着してもよく、包装袋に収容した状態で包装材内に封入してもよい。
前記(1)の態様で用いる包装材の材質は特に制限されないが、ガスバリア性を有する包装材であることが好ましい。例えば包装材が包装用袋である場合、アルミニウム製の包装用袋、透明蒸着層を有するプラスチック基材を用いた包装用袋等が挙げられる。
前記(2)の態様で用いられる包装材の酸素透過率は23℃、相対湿度60%において実施例に記載の方法で測定される値であり、好ましくは0.8cc/(m2・day・atm)以下、より好ましくは0.6cc/(m2・day・atm)以下、さらに好ましくは0.3cc/(m2・day・atm)以下である。
本発明の方法は、前記(1)及び(2)の態様を含む方法でもよい。
例えば、保存対象となる物品が食品である場合、該食品の水分活性(Aw)は、水分がトリガーとなって酸素吸収材の酸素吸収性を高める観点から、好ましくは0.75以上、より好ましくは0.80以上、さらに好ましくは0.85以上、よりさらに好ましくは0.90以上、よりさらに好ましくは0.95以上である。ここで、食品の水分活性Awとは、食品を収容した密閉系内の水蒸気圧Pとその温度における純水の蒸気圧POとの比で定義され、Aw=P/POである。
また、食品の水分活性Awは、該食品を収容した密閉系内の相対湿度をRH(%)とした場合、Aw=RH/100で表される。
あるいは、本発明の方法において、物品を収容した包装材を、好ましくは5℃以上、より好ましくは10℃以上、さらに好ましくは25℃以上であり、通常、80℃以下の環境下で保存する。
あるいは、本発明の方法では、物品を収容した包装材を、好ましくは相対湿度85%以上、より好ましくは90%以上、さらに好ましくは95%以上であり、100%以下の環境下で保存する。
本発明はさらに、基材(I)、無機層(II)、及び、エポキシ樹脂と、アミン系硬化剤を含むエポキシ樹脂硬化剤とを含有するエポキシ樹脂組成物の硬化物層(III)、を有し、前記無機層(II)と前記硬化物層(III)とが隣接している積層体の、酸素吸収材としての使用を提供する。
基材(I)、無機層(II)、硬化物層(III)、及び該積層体の詳細及びその好ましい態様は、前記酸素吸収材において記載した内容と同様である。
本実施例における測定及び評価は以下の方法で行った。
多層膜厚測定装置(グンゼ(株)製「DC-8200」)を用いて測定した。
各例で得られたフィルム状の酸素吸収材をカットし、5cm×15cmの短冊型の試験片を4枚準備した。これを約21cm×15cmのアルミニウム製袋内に入れ、次いで袋内に200ccの空気を封入し、袋内が表に記載の湿度となるように調湿を行った後、密閉した。アルミニウム製袋を表に記載の温度で所定期間保存した後、袋内の酸素濃度をジルコニア式酸素濃度測定装置(東レエンジニアリング(株)製「LC-750F」)で測定し、酸素吸収材1枚当たりの酸素吸収量を算出した。
反応容器に1molのメタキシリレンジアミン(MXDA)を仕込んだ。窒素気流下60℃に昇温し、0.93molのアクリル酸メチルを1時間かけて滴下した。生成するメタノールを留去しながら165℃に昇温し、2.5時間165℃を保持することで、アミン系硬化剤を得た。そこに、メタノールを1.5時間かけて滴下し、さらに、シランカップリング剤である3-アミノプロピルトリエトキシシラン(信越化学工業(株)製「KBE-903」)を添加して、アミン系硬化剤が62.2質量%、3-アミノプロピルトリエトキシシランが2.8質量%、メタノールが35質量%のエポキシ樹脂硬化剤溶液Aを得た。
希釈溶剤であるメタノール2.15g、酢酸エチル3.25gを加え、よく撹拌した。次いで、製造例1で得られたエポキシ樹脂硬化剤溶液A 3.13gを加えて撹拌した。ここに、エポキシ樹脂としてメタキシリレンジアミンから誘導されたグリシジルアミノ基を有するエポキシ樹脂(三菱瓦斯化学(株)製「TETRAD-X」)1.46g(エポキシ樹脂硬化剤中の活性水素数/エポキシ樹脂中のエポキシ基数=0.8)を加えて撹拌し、エポキシ樹脂組成物Aを調製した。
製造例2において、希釈溶剤であるメタノールの配合量を1.98g、製造例1で得られたエポキシ樹脂硬化剤溶液Aの配合量を3.64g、メタキシリレンジアミンから誘導されたグリシジルアミノ基を有するエポキシ樹脂(三菱瓦斯化学(株)製「TETRAD-X」)の配合量を1.13g(エポキシ樹脂硬化剤中の活性水素数/エポキシ樹脂中のエポキシ基数=1.2)に変更したこと以外は、製造例2と同様の方法でエポキシ樹脂組成物Bを調製した。
製造例2において、希釈溶剤であるメタノールの配合量を1.56g、製造例1で得られたエポキシ樹脂硬化剤溶液Aの配合量を4.83g、メタキシリレンジアミンから誘導されたグリシジルアミノ基を有するエポキシ樹脂(三菱瓦斯化学(株)製「TETRAD-X」)の配合量を0.36g(エポキシ樹脂硬化剤中の活性水素数/エポキシ樹脂中のエポキシ基数=5.0)に変更したこと以外は、製造例2と同様の方法でエポキシ樹脂組成物Cを調製した。
製造例2において、希釈溶剤であるメタノールの配合量を3.62g、酢酸エチルの配合量を4.30g、製造例1で得られたエポキシ樹脂硬化剤溶液Aの配合量を1.93g、メタキシリレンジアミンから誘導されたグリシジルアミノ基を有するエポキシ樹脂(三菱瓦斯化学(株)製「TETRAD-X」)の配合量を0.14g(エポキシ樹脂硬化剤中の活性水素数/エポキシ樹脂中のエポキシ基数=5.0)に変更したこと以外は、製造例2と同様の方法でエポキシ樹脂組成物Dを調製した。
製造例2において、希釈溶剤であるメタノールの配合量を2.47g、製造例1で得られたエポキシ樹脂硬化剤溶液Aの配合量を2.20gに変更し、メタキシリレンジアミンから誘導されたグリシジルアミノ基を有するエポキシ樹脂(三菱瓦斯化学(株)製「TETRAD-X」)に替えて、ビスフェノールAから誘導されたグリシジルオキシ基を有する多官能エポキシ樹脂(三菱ケミカル(株)製「jER828」、エポキシ当量:186g/当量)を0.31g(エポキシ樹脂硬化剤中の活性水素数/エポキシ樹脂中のエポキシ基数=5.0)用いたこと以外は、製造例2と同様の方法でエポキシ樹脂組成物Eを調製した。
製造例2において、希釈溶剤であるメタノールの配合量を2.40g、製造例1で得られたエポキシ樹脂硬化剤溶液Aの配合量を2.40gに変更し、メタキシリレンジアミンから誘導されたグリシジルアミノ基を有するエポキシ樹脂(三菱瓦斯化学(株)製「TETRAD-X」)に替えて、1,3-ビス(アミノメチル)シクロヘキサンから誘導されたグリシジルアミノ基を有するエポキシ樹脂(三菱瓦斯化学(株)製「TETRAD-C」)を0.18g(エポキシ樹脂硬化剤中の活性水素数/エポキシ樹脂中のエポキシ基数=5.0)用いたこと以外は、製造例2と同様の方法でエポキシ樹脂組成物Fを調製した。
無延伸ポリプロピレン(CPP)フィルムの片面にアルミニウムが蒸着されたアルミニウム蒸着CPP(中井工業(株)製「ケミライト S-F-1」、厚さ25μm)のアルミニウム蒸着面に、製造例2で得られたエポキシ樹脂組成物Aを、バーコーターNo.8を使用して塗布した。該エポキシ樹脂組成物を80℃で10秒間加熱して乾燥させた(乾燥後の厚さ:3μm)。この上に、二軸延伸ポリプロピレン(OPP)フィルム(フタムラ化学(株)製「FOR」、厚さ20μm)をニップロールにて貼り合わせ、40℃で2日加熱して、表1に記載の層構成を有する酸素吸収材を得た。
この酸素吸収材を用いて、前記方法で酸素吸収量の測定を行った。酸素吸収量の測定において、アルミニウム袋内の調湿は、含水させた脱脂綿を袋内に封入することにより行った。結果を表1に示す。以下の表において「A/E」とは、エポキシ樹脂硬化剤中の活性水素数/エポキシ樹脂中のエポキシ基数を意味する。
実施例1において、エポキシ樹脂組成物を表1に記載のものに変更したこと以外は、実施例1と同様の方法で酸素吸収材を作製し、前記方法で酸素吸収量の測定を行った。結果を表1に示す。
実施例1において、エポキシ樹脂組成物Aに替えて、ウレタン接着剤を用いて以下の方法で酸素吸収材を作製した。ウレタン接着剤は、主剤のTM-569 17gに、硬化剤のCAT-RT37-0.8K 0.8gと、溶剤の酢酸エチル38.7gを加え、よく撹拌して調製したものを用いた。
前記アルミニウム蒸着CPPのアルミニウム蒸着面に、上記ウレタン接着剤をバーコーターNo.12を使用して塗布し、80℃で10秒乾燥させて接着剤層を形成した(乾燥後の厚さ:3μm)。この上に、厚さ20μmの前記OPPフィルムをニップロールにて貼り合わせ、40℃で2日加熱して、表1に記載の層構成を有する酸素吸収材を得た。
この酸素吸収材を用いて、前記と同様の方法で酸素吸収量の測定を行った。酸素吸収量の測定において、アルミニウム袋内の調湿は、含水させた脱脂綿を袋内に封入することにより行った。結果を表1に示す。
ポリエチレンテレフタレート(PET)フィルムの片面にアルミニウムが蒸着されたアルミニウム蒸着PET(三井化学東セロ(株)製「ML-PET」、厚さ12μm)のアルミニウム蒸着面に、製造例2で得られたエポキシ樹脂組成物Aを、バーコーターNo.8を使用して塗布した。該エポキシ樹脂組成物を80℃で10秒間加熱して乾燥させた(乾燥後の厚さ:3μm)。この上に、無延伸ポリプロピレン(CPP)フィルム(東洋紡(株)製「P1146」、厚さ50μm)をニップロールにて貼り合わせ、40℃で2日加熱して、表2に記載の層構成を有する酸素吸収材を得た。
この酸素吸収材を用いて、前記方法で酸素吸収量の測定を行った。酸素吸収量の測定において、アルミニウム袋内の調湿は、含水させた脱脂綿を袋内に封入することにより行った。結果を表2に示す。
実施例5において、エポキシ樹脂組成物Aに替えて、製造例4で得られたエポキシ樹脂組成物Cを用いたこと以外は、実施例5と同様の方法で酸素吸収材を作製し、前記方法で酸素吸収量の測定を行った。結果を表2に示す。
実施例5において、アルミニウム蒸着PETに替えて、延伸ポリプロピレン(OPP)フィルムの片面にアルミニウムが蒸着されたアルミニウム蒸着OPP(三井化学東セロ(株)製「ML-OP102」、厚さ12μm)を用いたこと以外は、実施例5と同様の方法で酸素吸収材を作製し、前記方法で酸素吸収量の測定を行った。結果を表2に示す。
実施例6において、アルミニウム蒸着PETに替えて、前記アルミニウム蒸着OPPを用いたこと以外は、実施例6と同様の方法で酸素吸収材を作製し、前記方法で酸素吸収量の測定を行った。結果を表2に示す。
ポリエチレンテレフタレート(PET)フィルムの片面にアルミナが蒸着されたアルミナ蒸着PET(東レフィルム加工(株)製「バリアロックス1011HG」、厚さ12μm)のアルミナ蒸着面に、製造例2で得られたエポキシ樹脂組成物Aを、バーコーターNo.8を使用して塗布した。該エポキシ樹脂組成物を80℃で10秒間加熱して乾燥させた(乾燥後の厚さ:3μm)。この上に、無延伸ポリプロピレン(CPP)フィルム(東洋紡(株)製「P1146」、厚さ50μm)をニップロールにて貼り合わせ、40℃で2日加熱して、表3に記載の層構成を有する酸素吸収材を得た。
この酸素吸収材を用いて、前記方法で酸素吸収量の測定を行った。酸素吸収量の測定において、アルミニウム袋内の調湿は、含水させた脱脂綿を袋内に封入することにより行った。結果を表3に示す。
実施例9において、エポキシ樹脂組成物Aに替えて製造例4で得られたエポキシ樹脂組成物Cを用いたこと以外は、実施例9と同様の方法で酸素吸収材を作製し、前記方法で酸素吸収量の測定を行った。結果を表3に示す。
実施例9において、アルミナ蒸着PETに替えて、ポリエチレンテレフタレート(PET)フィルムの片面にシリカが蒸着されたシリカ蒸着PET(三菱ケミカルホールディングスグループ製「テックバリア TCBL」、厚さ12μm)を用いたこと以外は、実施例9と同様の方法で酸素吸収材を作製し、前記方法で酸素吸収量の測定を行った。結果を表3に示す。
実施例10において、アルミナ蒸着PETに替えて前記シリカ蒸着PETを用いたこと以外は、実施例10と同様の方法で酸素吸収材を作製し、前記方法で酸素吸収量の測定を行った。結果を表3に示す。
表2より、基材(IA)及び(IB)の組み合わせについては、実施例1,3の構成が最も酸素吸収量が増加したことがわかる。また表3より、無機層(II)がアルミニウム蒸着層である場合、アルミナ蒸着層及びシリカ蒸着層の場合よりも酸素吸収量が増加した。
実施例1において、酸素吸収材の保存温度を23℃に変更したこと以外は、実施例1と同様の方法で酸素吸収量の測定を行った。結果を表4に示す。
実施例3において、酸素吸収材の保存温度を23℃に変更したこと以外は、実施例3と同様の方法で酸素吸収量の測定を行った。結果を表4に示す。
実施例3で作製した酸素吸収材を用い、アルミニウム製袋内の調湿を、水及びグリセリンを用いて表5に記載の湿度に調整したこと以外は、実施例3と同様の方法で酸素吸収量の測定を行った。結果を表5に示す。
実施例21には、無機層(II)としてアルミニウム箔を用いた例を示す。
ポリエチレンテレフタレートフィルム(厚さ12μm)の片面に、前記ウレタン接着剤(主剤のTM-569 17gに、硬化剤のCAT-RT37-0.8K 0.8gと、溶剤の酢酸エチル38.7gを加え、よく撹拌して調製したもの)をバーコーターNo.12を使用して塗布し、80℃で10秒乾燥させて接着剤層を形成した(乾燥後の厚さ:3μm)。この上に、厚さ7μmのアルミニウム箔をニップロールにて貼り合わせた。次いで、該アルミニウム箔面に、製造例4で得られたエポキシ樹脂組成物Cを、バーコーターNo.8を使用して塗布し、80℃で10秒間加熱して乾燥させた(乾燥後の厚さ:3μm)。この上に、無延伸ポリプロピレン(CPP)フィルム(東洋紡(株)製「P1146」、厚さ50μm)をニップロールにて貼り合わせ、40℃で2日加熱して、表6に記載の層構成を有する酸素吸収材を得た。該酸素吸収材を用いて、前記方法で酸素吸収量の測定を行った。結果を表6に示す。
実施例3において、表7に示すエポキシ樹脂組成物を用いたこと以外は、実施例3と同様の方法で酸素吸収材を作製し、前記方法で酸素吸収量の測定を行った。結果を表7に示す。
二軸延伸ポリプロピレン(OPP)フィルム(フタムラ化学(株)製「FOR」、厚さ20μm)の片面に、白色インキ(サカタインクス(株)製「ベルカラー R115」を希釈溶剤(サカタインクス(株)製「L溶剤」)で2倍希釈したもの)をバーコーターNo.8を用いて塗布し、80℃で10秒加熱して乾燥させ(乾燥後の厚さ:約0.5μm)、着色層を形成した。該着色層上に、裏刷り用グラビアインキ(サカタインクス(株)製「ベルフローラR メジューム」を希釈溶剤(サカタインクス(株)製「K溶剤」)で2倍希釈したもの)をバーコーターNo.8を用いて塗布し、80℃で10秒加熱して乾燥させ(乾燥後の厚さ:約0.5μm)、メジウム層を形成した。
該メジウム層上に、製造例4で得られたエポキシ樹脂組成物Cを、バーコーターNo.8を使用して塗布し、80℃で10秒間加熱して乾燥させた(乾燥後の厚さ:3μm)。該エポキシ樹脂組成物の塗布面と、無延伸ポリプロピレン(CPP)フィルムの片面にアルミニウムが蒸着されたアルミニウム蒸着CPP(中井工業(株)製「ケミライト S-F-1」、厚さ25μm)のアルミニウム蒸着面とを重ねてニップロールにて貼り合わせ、40℃で2日加熱して、CPPフィルム(基材(IA))/アルミニウム蒸着層(II)/硬化物層(III)/メジウム層/着色層/OPPフィルム(基材(IB))が順に積層された構成を有する酸素吸収材を得た。
上記酸素吸収材を、基材(IA)側が内側になるように製袋し、袋状の包装材を作製した。該包装材を構成する酸素吸収材の酸素透過率は0.09cc/(m2・day・atm)であった。酸素透過率は後述する方法で測定した。
袋状の包装材内に切り餅(図1(a)、水分活性Aw:0.99)を収容して密閉し、該包装材を、40℃、相対湿度90%の環境下で2ヶ月間保存した。包装材内の初期酸素量は10ccであり、包装材内の初期酸素濃度は20.8%であった。2ヶ月間保存後、切り餅の外観を目視観察した結果、外観に変化は見られなかった(図1(b))。
酸素透過率測定装置(モダンコントロール社製「OX-TRAN2/21」)を使用して、23℃、相対湿度60%の条件下で酸素透過率を測定した。
実施例24において、製造例4で得られたエポキシ樹脂組成物Cに替えて、前記ウレタン接着剤(主剤のTM-569 17gに、硬化剤のCAT-RT37-0.8K 0.8gと、溶剤の酢酸エチル38.7gを加え、よく撹拌して調製したもの)を用いたこと以外は、実施例24と同様の方法で切り餅の保存を行った。包装材を構成する酸素吸収材の酸素透過率は2.7cc/(m2・day・atm)であった。2ヶ月間保存後、切り餅の外観を目視観察した結果、カビの発生が認められた(図1(c))。
アルミニウム箔(厚さ7μm)の片面に、前記ウレタン接着剤をバーコーターNo.12を使用して塗布し、80℃で10秒乾燥させて接着剤層を形成した(乾燥後の厚さ:3μm)。この上に、PETフィルム(東洋紡(株)製「E5100」、厚さ12μm)をニップロールにて貼り合わせ、40℃で2日加熱して、アルミニウム箔(II)/ウレタン接着剤層/PETフィルムが順に積層された構成のラミネートフィルムを得た。その後、該ラミネートフィルムのアルミニウム箔面に、前記ウレタン接着剤をバーコーターNo.12を使用して塗布し、80℃で10秒乾燥させて接着剤層を形成した(乾燥後の厚さ:3μm)。この上に、無延伸ポリプロピレン(CPP)フィルム(東洋紡(株)製「P1146」、厚さ50μm)をニップロールにて貼り合わせ、40℃で2日加熱して、CPP/ウレタン接着剤層/アルミニウム箔(II)/ウレタン接着剤層/PETフィルムが順に積層された構成を有する積層体を得た。該積層体を、アルミニウム箔(II)側が内側になるように製袋し、袋状の包装材を作製した。該包装材を構成する積層体の酸素透過率は0.01cc/(m2・day・atm)以下であった。
袋状の包装材内に切り餅(図1(a))を収容して密閉し、実施例24と同様に、該包装材を40℃、相対湿度90%の環境下で2ヶ月間保存した。包装材内の初期酸素量は10ccであり、包装材内の初期酸素濃度は20.8%であった。2ヶ月間保存後、切り餅の外観を目視観察した結果、カビの発生が認められた(図1(d))。
比較例3では酸素バリア性の高い包装材を用いたにも関わらず、内容物である切り餅にカビが発生した。これは、使用した包装材が酸素吸収性を発現しないため、包装材中の残存酸素による内容物の劣化が生じたためと考えられる。
実施例24において、包装材内に収容する物品をチーズ鱈(図2(a)、水分活性Aw:0.99)に変更したこと以外は、実施例24と同様の方法で保存性評価を行った。2ヶ月間保存後、チーズ鱈の外観を目視観察した結果、外観に変化は見られなかった(図2(b))。
比較例2において、包装材内に収容する物品をチーズ鱈に変更したこと以外は、比較例2と同様の方法で保存性評価を行った。2ヶ月間保存後、チーズ鱈の外観を目視観察した結果、カビの発生が認められた(図2(c))。
比較例3において、包装材内に収容する物品をチーズ鱈に変更したこと以外は、比較例3と同様の方法で保存性評価を行った。2ヶ月間保存後、チーズ鱈の外観を目視観察した結果、カビの発生が認められた(図2(d))。
Claims (13)
- 基材(I)、
無機層(II)、及び、
エポキシ樹脂と、アミン系硬化剤を含むエポキシ樹脂硬化剤とを含有するエポキシ樹脂組成物の硬化物層(III)、を有し、前記無機層(II)と前記硬化物層(III)とが隣接している、酸素吸収材。 - 前記無機層(II)がアルミニウム蒸着層である、請求項1又は2に記載の酸素吸収材。
- 前記基材(I)がプラスチックフィルムである、請求項1~3のいずれか1項に記載の酸素吸収材。
- 前記酸素吸収材が、基材(IA)、前記無機層(II)、前記硬化物層(III)、及び基材(IB)を順に有する、請求項1~4のいずれか1項に記載の酸素吸収材。
- 前記基材(IA)及び前記基材(IB)が同一種の樹脂からなる基材である、請求項5に記載の酸素吸収材。
- 前記基材(IA)及び前記基材(IB)がポリプロピレンフィルムである、請求項6に記載の酸素吸収材。
- 前記エポキシ樹脂組成物において、前記エポキシ樹脂中のエポキシ基の数に対する前記エポキシ樹脂硬化剤中の活性水素数の比(エポキシ樹脂硬化剤中の活性水素数/エポキシ樹脂中のエポキシ基の数)が0.2~8.0の範囲である、請求項1~7のいずれか1項に記載の酸素吸収材。
- 請求項1~8のいずれか1項に記載の酸素吸収材を用いて物品を保存する方法であって、該方法が、下記(1)又は(2)のいずれか1以上の態様を含む、方法。
(1)前記物品を、前記酸素吸収材を封入した包装材内に収容する。
(2)前記物品を、前記酸素吸収材を少なくとも一部に有する包装材内に収容し、該包装材の酸素透過率が1cc/(m2・day・atm)以下である。 - 前記包装材内の相対湿度が85%以上である、請求項9に記載の方法。
- 前記物品を収容した包装材を相対湿度85%以上の環境下で保存する、請求項9又は10に記載の方法。
- 前記物品が水を含有する、請求項9~11のいずれか1項に記載の方法。
- 基材(I)、
無機層(II)、及び、
エポキシ樹脂と、アミン系硬化剤を含むエポキシ樹脂硬化剤とを含有するエポキシ樹脂組成物の硬化物層(III)、を有し、前記無機層(II)と前記硬化物層(III)とが隣接している積層体の、酸素吸収材としての使用。
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| US18/862,739 US20250281901A1 (en) | 2022-05-11 | 2023-04-28 | Oxygen absorbent material and method for storing article |
| KR1020247036989A KR20250009969A (ko) | 2022-05-11 | 2023-04-28 | 산소흡수재, 및 물품을 보존하는 방법 |
| CN202380038634.3A CN119156286A (zh) | 2022-05-11 | 2023-04-28 | 氧吸收材料和保存物品的方法 |
| JP2024520412A JPWO2023219016A1 (ja) | 2022-05-11 | 2023-04-28 | |
| EP23803494.6A EP4523911A4 (en) | 2022-05-11 | 2023-04-28 | OXYGEN ABSORBING MATERIAL AND METHOD FOR PRESERVING ARTICLE |
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| JP7775713B2 (ja) * | 2020-02-04 | 2025-11-26 | 三菱瓦斯化学株式会社 | エポキシ樹脂組成物、ガスバリア性積層体、レトルト食品用包装材、防臭用又は保香用包装材、熱収縮性ラベル及びその製造方法、熱収縮ラベル及びこれを有するボトル |
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- 2023-04-28 WO PCT/JP2023/016897 patent/WO2023219016A1/ja not_active Ceased
- 2023-04-28 CN CN202380038634.3A patent/CN119156286A/zh active Pending
- 2023-04-28 JP JP2024520412A patent/JPWO2023219016A1/ja active Pending
- 2023-04-28 US US18/862,739 patent/US20250281901A1/en active Pending
- 2023-04-28 KR KR1020247036989A patent/KR20250009969A/ko active Pending
- 2023-04-28 EP EP23803494.6A patent/EP4523911A4/en active Pending
- 2023-05-02 TW TW112116220A patent/TW202406748A/zh unknown
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| CN119156286A (zh) | 2024-12-17 |
| US20250281901A1 (en) | 2025-09-11 |
| KR20250009969A (ko) | 2025-01-20 |
| EP4523911A1 (en) | 2025-03-19 |
| JPWO2023219016A1 (ja) | 2023-11-16 |
| EP4523911A4 (en) | 2025-09-03 |
| TW202406748A (zh) | 2024-02-16 |
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