WO2023232094A1 - 一种连续生产吹灌封设备及其使用方法 - Google Patents
一种连续生产吹灌封设备及其使用方法 Download PDFInfo
- Publication number
- WO2023232094A1 WO2023232094A1 PCT/CN2023/097600 CN2023097600W WO2023232094A1 WO 2023232094 A1 WO2023232094 A1 WO 2023232094A1 CN 2023097600 W CN2023097600 W CN 2023097600W WO 2023232094 A1 WO2023232094 A1 WO 2023232094A1
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- WO
- WIPO (PCT)
- Prior art keywords
- bottle
- mold
- clamping assembly
- lower clamping
- lifting mechanism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/04—Extrusion blow-moulding
- B29C49/04102—Extrusion blow-moulding extruding the material continuously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/28—Blow-moulding apparatus
- B29C49/30—Blow-moulding apparatus having movable moulds or mould parts
- B29C49/32—Blow-moulding apparatus having movable moulds or mould parts moving "to and fro"
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
- B29C49/428—Joining
- B29C49/42802—Joining a closure or a sealing foil to the article or pincing the opening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
- B29C49/42808—Filling the article
- B29C49/42809—Filling the article while in the mould, i.e. with other material than the blowing fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/04—Extrusion blow-moulding
- B29C49/04118—Means for supporting the extruded parison
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/48—Moulds
- B29C49/4802—Moulds with means for locally compressing part(s) of the parison in the main blowing cavity
- B29C49/4817—Moulds with means for locally compressing part(s) of the parison in the main blowing cavity with means for closing off parison ends
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C2003/227—Additional apparatus related to blow-moulding of the containers, e.g. a complete production line forming filled containers from preforms
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Definitions
- the invention relates to the technical field of food and pharmaceutical packaging equipment and methods, and in particular to a continuous production blow-fill-seal equipment and its use method.
- the traditional blow-fill-seal all-in-one machine is an intermittent equipment.
- the production process includes extrusion, forming, filling and punching stations.
- the forming mold takes and cuts the extruded embryo body at the extrusion station, and then the forming mold is transferred to the filling station.
- the station completes the forming, filling and sealing processes, and is finally transferred to the punching station to separate the product from the waste.
- the production efficiency is low.
- the transfer of the embryo body during the production process is carried out in an open state, and the external environment is not suitable for filling. There is a risk of contamination of the liquid.
- the technical problem to be solved by the present invention is to overcome the shortcomings of the existing technology and provide a continuous production blow-fill-seal equipment that is beneficial to improving production efficiency and reducing the risk of pollution.
- the invention further provides a method for using continuous production blow-fill-seal equipment.
- the present invention adopts the following technical solutions:
- a continuous production blow-fill-sealing equipment including an extruder, an extrusion die connected to the extruder, a filling needle installed in the extrusion die, a bottle head mold located below the extrusion die, and a
- the bottle body mold and the lower clamping assembly are located below the bottle head mold.
- the lower clamping assembly is located on the first lifting mechanism.
- the bottle head mold and the bottle body mold are located on the second lifting mechanism.
- the lower clamping assembly is located on the second lifting mechanism.
- the clamping assembly includes a pair of splints.
- a bottle positioning groove is provided on the inside of the splint.
- a bottle head positioning groove is provided below the bottle positioning groove.
- the bottle positioning groove and the bottle head positioning groove are located on the sides of the bottle body positioning groove and the bottle head positioning groove. Equipped with cooling channels.
- an upper clamping assembly is provided above the bottle head mold, and the upper clamping assembly is provided on the second lifting mechanism.
- a gas supply component for providing clean gas to the area where the extrusion die is located is also included.
- the clamping plate is connected with a first telescopic driving member and a first guide rod, and the first guide rod is passed through the first guide seat.
- the upper clamping assembly includes a pair of wedge-shaped clamp blocks, the wedge-shaped clamp blocks are connected to the second telescopic driving member through a second guide rod, and the second guide rod passes through the second In the guide seat.
- the irrigation needle includes an irrigation needle body and an irrigation needle seat for installing the irrigation needle body, and a cooling sleeve is provided between the irrigation needle body and the irrigation needle seat.
- a through hole is provided on the side wall of the lower end of the casing.
- the present invention also provides a method of using the blow-fill-seal equipment for continuous production.
- the extruder extrudes the embryonic body, and the lower clamping assembly rises to seal the bottom embryonic body between the bottle molds and moves downward.
- the bottle body and bottle head are formed by the bottle body mold and bottle head mold.
- the lower clamping assembly, bottle head mold and bottle body mold are lowered simultaneously. After the bottle body mold is opened and before the bottle head mold is opened, the lower clamping assembly, bottle head mold and bottle body mold are lowered simultaneously.
- the clamping assembly rises to clamp the bottle between the bottle molds.
- Extrusion The extruder converts plastic raw materials into plastic fluid, and the extrusion die extrudes the plastic fluid into an embryo;
- the first lifting mechanism drives the lower clamping component to rise between the bottle molds.
- the lower clamping component clamps the embryo body.
- the first lifting mechanism drives the lower clamping component to synchronously descend to the initial position with the embryo body;
- Bottle body forming The bottle body mold is closed and synchronously descends with the embryo body to form the bottle body.
- the filling needle drops to the set position for filling, and is reset after filling is completed;
- Bottle head forming The bottle head mold is molded together to form the bottle head.
- the first lifting mechanism drives the lower clamping assembly, and at the same time, the second lifting mechanism drives the bottle head mold and the bottle body mold to lower to the set position synchronously with the embryo body;
- the second lifting mechanism drives the bottle head mold and bottle body mold to rise to the initial position, and the first lifting mechanism drives the lower clamping assembly to move to the initial position;
- step S3 when the lower clamping component is located below the bottle mold, the maximum distance from the bottle mold is greater than the length of the bottle head; in step S3, the lower clamping component is opened while the bottle mold is forming the bottle; step S3 In step S5, the lower clamping component rises to the initial position. In step S6, the movement distance of the lower clamping component is zero.
- step S4 after the bottle head mold is closed to form the bottle head, the upper clamping assembly clamps the embryo body, and then the second lifting mechanism drives the bottle head mold, the bottle body mold and the upper clamping assembly It descends to the set position synchronously with the embryo body;
- step S5 after the bottle head mold is opened, the upper clamping assembly is opened;
- step S6 the second lifting mechanism drives the bottle head mold, bottle body mold and upper clamping assembly to rise to the initial position.
- the advantage of the present invention is that: the continuous production blow-fill-sealing equipment disclosed by the present invention can continuously complete the extrusion, molding, filling and sealing processes, which is beneficial to improving production efficiency, and the embryos are processed during the entire production process.
- the bodies are all in a closed state, which avoids the risk of contamination of the filling liquid by the external environment; the lower clamping component, driven by the first lifting mechanism, can rise between the bottle molds while clamping and fixing the bottle above.
- the body and the bottle head below the bottle body effectively prevent the embryo body and bottle body from shaking when the bottle head mold and bottle body mold are opened and closed, and the coolant flowing through the cooling channel in the splint can cool the formed bottle body. , which helps ensure the consistency of the bottle.
- the method of using the continuous production blow-fill-seal equipment disclosed by the invention continuously performs the extrusion, molding, filling and sealing processes, which improves production efficiency, and the embryo body is in a closed state during the entire production process, avoiding the external environment's impact on the filling.
- the risk of contamination of the medicinal liquid; the lower clamping component rises to the bottle body mold to clamp and fix the bottle body, effectively avoiding the shaking of the embryo body when the bottle head mold and bottle body mold are opened and closed.
- Figure 1 is a schematic three-dimensional structural diagram of the continuous production blow-fill-seal equipment of the present invention.
- FIG. 2 is a partial enlarged view of FIG. 1 .
- Figure 3 is a schematic three-dimensional structural diagram of the upper clamping assembly and the lower clamping assembly in the present invention.
- Figure 4 is a schematic structural diagram of the irrigation needle in the present invention.
- Figure 5 is a schematic three-dimensional structural diagram of the first lifting mechanism and the second lifting mechanism in the present invention.
- Figure 6 is a schematic structural diagram of the extrusion die in the present invention.
- Figure 7 is a schematic plan view of the embryo body extruded by the extrusion die in the present invention.
- Figure 8 is a schematic process diagram of the method of using the continuous production blow-fill-seal equipment of the present invention.
- FIGS 1 to 7 show an embodiment of the continuous production blow-fill-seal equipment of the present invention.
- the continuous production blow-fill-seal equipment of this embodiment includes an extruder 1 and an extrusion die connected to the extruder 1 2.
- the filling needle 3 installed in the extrusion die 2, the bottle head mold 4 located below the extrusion die 2, the bottle body mold 5 and the lower clamping assembly 6 located below the bottle head mold 4, the lower clamp
- the holding component 6 is located on the first lifting mechanism 8
- the bottle head mold 4 and the bottle body mold 5 are located on the second lifting mechanism 9.
- the lower clamping component 6 includes a pair of splints 61, and the bottle body positioning is provided on the inside of the splint 61.
- the first lifting mechanism 8 includes a servo motor 81, a ball screw 82 connected to the servo motor 81, and a screw nut 83 provided on the ball screw 82.
- the lower clamp The holding component 6 is connected to the screw nut 83.
- the servo motor 81 drives the ball screw 82 to rotate.
- the screw nut 83 moves up and down on the ball screw 82.
- the lower clamping component 6 rises and falls synchronously with the screw nut 83.
- the overall structure Simple, reliable, and high movement accuracy.
- the first lifting mechanism 8 may also adopt other forms.
- the second lifting mechanism 9 may have the same structure as the first lifting mechanism 8 and will not be described again.
- This continuous production blow-fill-seal equipment can continuously complete the extrusion, molding, filling and sealing processes, which is conducive to improving production efficiency, and the embryo body 10 is in a closed state during the entire production process, avoiding the external environment from affecting the filling liquid.
- the risk of contamination; driven by the first lifting mechanism 8, the lower clamping assembly 6 can rise between the bottle molds 5 (after the bottle mold 5 is opened) and simultaneously clamp and fix the bottle 20 above the bottle body.
- the body and the bottle head of the bottle body 20 below can effectively avoid the shaking of the embryo body 10 when the bottle head mold 4 and the bottle body mold 5 are opened and closed, and the coolant passed through the cooling channel 64 in the splint 61 can affect the formed bottle.
- the body 20 is cooled, which is beneficial to ensuring the consistency of the bottle body 20.
- an upper clamping component 7 is provided above the bottle head mold 4 , and the upper clamping component 7 is provided on the second lifting mechanism 9 .
- the upper clamping component 7 cooperates with the lower clamping component 6 to ensure that at least one part of the embryo body 10 is always clamped and fixed, which can effectively avoid the opening and closing of the bottle head mold 4 and the bottle body mold 5 during the entire production process.
- the hidden danger of causing the embryo body 10 to shake further improves the reliability of the equipment.
- the continuous production blow-fill-seal equipment also includes a gas supply component (not shown in the figure, such as a fan, gas supply pipe, etc.) for providing clean gas to the area where the extrusion die 2 is located.
- the gas supply component provides clean oxygen-free gas (such as nitrogen or inert gas, etc.) to the area where the extrusion die 2 is located to ensure a sterile, oxygen-free and clean environment during the molding, filling and sealing processes.
- the clamping plate 61 is connected to a first telescopic driving member 65 (such as a cylinder, an electric cylinder, a screw nut pair, etc.) and a first guide rod 66, which is passed through the first guide seat. 67 in.
- the first guide rod 66 cooperates with the first guide seat 67 to provide a guiding function for the opening and closing action of the splint 61, which is beneficial to ensuring the smoothness and accuracy of the movement process.
- the upper clamping assembly 7 includes a pair of wedge-shaped clamping blocks 71.
- the wedge-shaped clamping blocks 71 are connected to the second telescopic driving member 73 (such as a cylinder, an electric cylinder, a screw nut pair, etc.) through a second guide rod 72. ) connection, the second guide rod 72 is inserted into the second guide base 74 .
- the wedge-shaped clamping block 71 has high mechanical strength.
- the thinner side is convenient for clamping the embryo body 10 and reduces material waste.
- the thicker side is convenient for connecting the second guide rod 72, and the second guide rod 72 is connected to the second guide seat.
- 74 cooperates with each other to provide guidance for the opening and closing action of the wedge-shaped clamping block 71, which is beneficial to ensuring the smoothness and accuracy of the movement process.
- the irrigation needle 3 includes an irrigation needle body 31 and an irrigation needle seat 32 for installing the irrigation needle body 31.
- a cooling sleeve 33 is provided between the irrigation needle body 31 and the irrigation needle seat 32.
- the cooling sleeve A through hole 34 is provided on the side wall of the lower end of the tube 33 .
- the cooling liquid can be passed into the cooling sleeve 33, and the cooling liquid flows downward and then flows out from the through hole 34, and finally leaves the filling needle seat 32 from the gap between the cooling sleeve 33 and the filling needle seat 32.
- it can be The medicinal liquid in the injection needle body 31 is kept warm to avoid the adverse effects of the high-temperature embryo body 10 on the medicinal liquid.
- Figure 8 shows an embodiment of the use method of the continuous production blow-fill-seal equipment of the present invention.
- the use method of the continuous production blow-fill-seal equipment of this embodiment The extruder 1 extrudes the embryo body 10, and the lower clamping assembly 6 rises to the bottom sealing embryo 10 between the bottle molds 5 and moves downward.
- the bottle body 10 is formed by the bottle mold 5 and the bottle head mold 4.
- the clamping assembly 6 and the bottle head mold are lowered. 4 and the bottle mold 5 descend simultaneously.
- the lower clamping assembly 6 rises to clamp the bottle 20 between the bottle molds 5 .
- the method of using the continuous production blow-fill-seal equipment continuously performs extrusion, molding, filling and sealing processes, which improves production efficiency, and the embryo body 10 is in a closed state during the entire production process, which avoids the external environment affecting the filling drug.
- the risk of liquid contamination; the lower clamping assembly 6 rises to clamp and fix the bottle body 20 between the bottle body mold 5, effectively avoiding the shaking of the embryo body 10 when the bottle head mold 4 and the bottle body mold 5 are opened and closed.
- Extrusion Extruder 1 converts plastic raw materials into plastic fluid, and extrusion die 2 extrudes the plastic fluid into embryonic body 10. See Figure 7 for details. In this embodiment, the cross-section of embryonic body 10 is waist-round. closed structure;
- the first lifting mechanism 8 drives the lower clamping assembly 6 to rise between the bottle mold 5 (at this time, the bottle mold 5 has not yet been closed), and the lower clamping assembly 6 clamps the embryonic body 10.
- a lifting mechanism 8 drives the lower clamping component 6 to descend to the initial position synchronously with the embryo body 10 (in Figure 8a, P0 is the initial position of the lower clamping component 6, and P0 ⁇ is the initial position of the bottle head mold 4, which is also the highest position, Figure 8a P1 in 8b is the position where the lower clamping component 6 rises into the bottle mold 5 and is also the highest position of the lower clamping component 6), as shown in Figure 8a to Figure 8c;
- Bottle body forming The bottle body mold 5 is closed and synchronously lowers with the embryo body 10 to form the bottle body.
- the filling needle 3 drops to the set position for filling, as shown in Figure 8d, and resets after the filling is completed;
- Bottle head forming the bottle head mold 4 is closed to form the bottle head.
- the first lifting mechanism 8 drives the lower clamping assembly 6.
- the second lifting mechanism 9 drives the bottle head mold 4 and the bottle body mold 5 to synchronize with the embryo body 10.
- Lower to the set position as shown in Figure 8e to Figure 8g.
- the bottle head mold 4 is located at the P1 ⁇ position, and the lower clamping component 6 is located at the P2 position, both of which are the lowest positions;
- the bottle body mold 5 is opened, the first lifting mechanism 8 drives the lower clamping assembly 6 to rise between the bottle body molds 5, and the lower clamping assembly 6 clamps the formed bottle body 20.
- the head mold 4 is opened, as shown in Figure 8g to Figure 8j. It should be noted that for the formed first row of bottles 20, the lower clamping assembly 6 only clamps the first row of bottles 20. In the subsequent process In the middle, the lower clamping assembly 6 simultaneously clamps the bottle bodies of the upper row of bottles 20 and the bottle heads of the lower row of bottles 20, or in other words, simultaneously clamps the bottle heads of the previous cycle bottle 20 and the current cycle bottle 20. the bottle;
- the lower clamping component 6 when the lower clamping component 6 is located below the bottle mold 5, the maximum distance from the bottle mold 5 is greater than the length of the bottle head. Specifically, as shown in Figure 8c and Figure 8k, it can be the lower clamping component 6 At the same time, the bottle bodies of the upper row of bottle bodies 20 and the bottle heads of the lower row of bottle bodies 20 are clamped to reserve enough space. In step S3, the bottle body mold 5 forms the bottle body and the lower clamping assembly 6 is opened at the same time. Be ready for the next clamping.
- step S4 it can also be opened during the descending process of step S4; in step S5, the lower clamping assembly 6 rises to the initial position, and in step S6, the lower clamping assembly 6 moves The distance is zero, which is beneficial to simplifying the movement process of the clamping component 6 and improving production efficiency.
- step S4 after the bottle head mold 4 is closed to form the bottle head, the upper clamping assembly 7 clamps the embryo body 10, as shown in Figure 8f, and then the second lifting mechanism 9 drives The bottle head mold 4, bottle body mold 5 and upper clamping assembly 7 are lowered to the set position simultaneously with the embryo body 10;
- step S5 after the bottle head mold 4 is opened, the upper clamping assembly 7 is opened, as shown in Figure 8i and Figure 8j;
- step S6 the second lifting mechanism 9 drives the bottle head mold 4, the bottle body mold 5 and the upper clamping assembly 7 to rise to the initial position, as shown in Figure 8k.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
Description
Claims (10)
- 一种连续生产吹灌封设备,其特征在于:包括挤出机(1)、与挤出机(1)连接的挤出模头(2)、穿设于挤出模头(2)中的灌针(3)、位于挤出模头(2)下方的瓶头模具(4)、以及位于瓶头模具(4)下方的瓶身模具(5)和下夹持组件(6),所述下夹持组件(6)设于第一升降机构(8)上,所述瓶头模具(4)和所述瓶身模具(5)设于第二升降机构(9)上,所述下夹持组件(6)包括一对夹板(61),所述夹板(61)的内侧设有瓶身定位槽(62),所述瓶身定位槽(62)下方设有瓶头定位槽(63),所述瓶身定位槽(62)和所述瓶头定位槽(63)的侧边设有冷却通道(64)。
- 根据权利要求1所述的连续生产吹灌封设备,其特征在于:所述瓶头模具(4)上方设有上夹持组件(7),所述上夹持组件(7)设于所述第二升降机构(9)上。
- 根据权利要求1所述的连续生产吹灌封设备,其特征在于:还包括用于向所述挤出模头(2)所在的区域提供洁净气体的供气部件。
- 根据权利要求1所述的连续生产吹灌封设备,其特征在于:所述夹板(61)连接有第一伸缩驱动件(65)和第一导向杆(66),所述第一导向杆(66)穿设于第一导向座(67)中。
- 根据权利要求2所述的连续生产吹灌封设备,其特征在于:所述上夹持组件(7)包括一对楔形夹块(71),所述楔形夹块(71)通过第二导向杆(72)与第二伸缩驱动件(73)连接,所述第二导向杆(72)穿设于第二导向座(74)中。
- 根据权利要求1至5中任一项所述的连续生产吹灌封设备,其特征在于:所述灌针(3)包括灌针本体(31)及用于安装灌针本体(31)的灌针座(32),所述灌针本体(31)与所述灌针座(32)之间设有冷却套管(33),所述冷却套管(33)下端的侧壁上设有通孔(34)。
- 一种连续生产吹灌封设备的使用方法,其特征在于:挤出机(1)挤出胚体(10),下夹持组件(6)上升至瓶身模具(5)之间封底胚体(10)并向下动作,由瓶身模具(5)和瓶头模具(4)对胚体(10)进行瓶身和瓶头成型,同时下夹持组件(6)、瓶头模具(4)和瓶身模具(5)同步下降,在瓶身模具(5)开模后瓶头模具(4)开模前,下夹持组件(6)上升至瓶身模具(5)之间夹持瓶体(20)。
- 根据权利要求7所述的连续生产吹灌封设备的使用方法,其特征在于:所述使用方法具体步骤如下:S1、挤出:挤出机(1)将塑料原料转变为塑料流体,挤出模头(2)将塑料流体挤出为胚体(10);S2、胚体(10)封底:第一升降机构(8)带动下夹持组件(6)上升至瓶身模具(5)之间,下夹持组件(6)夹持胚体(10),第一升降机构(8)带动下夹持组件(6)随胚体(10)同步下降至初始位置;S3、瓶身成型:瓶身模具(5)合模并随胚体(10)同步下降成型出瓶身,灌针(3)下降至设定位置进行灌装,灌装完成后复位;S4、瓶头成型:瓶头模具(4)合模成型出瓶头,第一升降机构(8)带动下夹持组件(6),同时第二升降机构(9)带动瓶头模具(4)和瓶身模具(5)随胚体(10)同步下降至设定位置;S5、胚体(10)夹持:瓶身模具(5)开模,第一升降机构(8)带动下夹持组件(6)上升至瓶身模具(5)之间,下夹持组件(6)夹持成型后的瓶体(20),瓶头模具(4)开模;S6、复位:第二升降机构(9)带动瓶头模具(4)和瓶身模具(5)上升至初始位置,第一升降机构(8)带动下夹持组件(6)移动至初始位置;S7、循环进行步骤S3至S6直至完成生产或故障停机。
- 根据权利要求8所述的连续生产吹灌封设备的使用方法,其特征在于:下夹持组件(6)位于瓶身模具(5)下方时与瓶身模具(5)的最大距离大于瓶头长度;步骤S3中,瓶身模具(5)成型出瓶身的同时下夹持组件(6)打开;步骤S5中,下夹持组件(6)上升至初始位置,步骤S6中,下夹持组件(6)移动距离为零。
- 根据权利要求8所述的连续生产吹灌封设备的使用方法,其特征在于:步骤S4中,瓶头模具(4)合模成型出瓶头后,上夹持组件(7)夹持胚体(10),然后第二升降机构(9)带动瓶头模具(4)、瓶身模具(5)和上夹持组件(7)随胚体(10)同步下降至设定位置;步骤S5中,瓶头模具(4)开模后,上夹持组件(7)打开;步骤S6中,第二升降机构(9)带动瓶头模具(4)、瓶身模具(5)和上夹持组件(7)上升至初始位置。
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| CN115891106B (zh) * | 2022-11-22 | 2026-01-23 | 楚天科技股份有限公司 | 吹灌封模具装置及成型方法、连续式吹灌封设备及使用方法 |
| CN221253886U (zh) * | 2023-09-24 | 2024-07-02 | 楚天科技股份有限公司 | 连续吹灌封一体机 |
| CN117818085B (zh) * | 2024-03-06 | 2024-05-07 | 山东新华医疗器械股份有限公司 | 塑料瓶多层连续成型工艺 |
| CN118342762A (zh) * | 2024-04-30 | 2024-07-16 | 楚天科技股份有限公司 | 一种连续吹灌封一体机及方法 |
| CN121474820B (zh) * | 2026-01-09 | 2026-04-17 | 成都普什制药有限公司 | 一种口服溶液bfs生产线用风冷散热系统 |
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| EP4530246B1 (en) | 2026-01-28 |
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| EP4530246A4 (en) | 2025-09-10 |
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| CN114835078A (zh) | 2022-08-02 |
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