WO2024002073A1 - 切割设备 - Google Patents

切割设备 Download PDF

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Publication number
WO2024002073A1
WO2024002073A1 PCT/CN2023/102759 CN2023102759W WO2024002073A1 WO 2024002073 A1 WO2024002073 A1 WO 2024002073A1 CN 2023102759 W CN2023102759 W CN 2023102759W WO 2024002073 A1 WO2024002073 A1 WO 2024002073A1
Authority
WO
WIPO (PCT)
Prior art keywords
cutting
spray
box
workpiece
loading platform
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2023/102759
Other languages
English (en)
French (fr)
Inventor
孙承政
解培玉
宫云庆
王晓伟
李金鹏
何洪柱
宋政肽
刘家铭
曹茂智
段景波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao Gaoce Technology Co Ltd
Original Assignee
Qingdao Gaoce Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202221622377.7U external-priority patent/CN218111308U/zh
Priority claimed from CN202210737395.8A external-priority patent/CN115041764B/zh
Priority claimed from CN202221625024.2U external-priority patent/CN217621508U/zh
Priority claimed from CN202210737377.XA external-priority patent/CN115041995B/zh
Priority claimed from CN202221622388.5U external-priority patent/CN217597516U/zh
Priority claimed from CN202221621561.XU external-priority patent/CN217619818U/zh
Priority claimed from CN202210737390.5A external-priority patent/CN115042335B/zh
Priority claimed from CN202221621549.9U external-priority patent/CN218365786U/zh
Priority claimed from CN202221621560.5U external-priority patent/CN217597503U/zh
Priority claimed from CN202320691829.5U external-priority patent/CN219665333U/zh
Priority claimed from CN202320691828.0U external-priority patent/CN220095086U/zh
Priority claimed from CN202320691885.9U external-priority patent/CN220093308U/zh
Priority claimed from CN202320691888.2U external-priority patent/CN219665329U/zh
Priority claimed from CN202320691832.7U external-priority patent/CN219667094U/zh
Priority claimed from CN202320691889.7U external-priority patent/CN219788866U/zh
Priority claimed from CN202320691830.8U external-priority patent/CN219648884U/zh
Priority claimed from CN202320691831.2U external-priority patent/CN220095087U/zh
Priority to EP23830250.9A priority Critical patent/EP4545264A4/en
Application filed by Qingdao Gaoce Technology Co Ltd filed Critical Qingdao Gaoce Technology Co Ltd
Publication of WO2024002073A1 publication Critical patent/WO2024002073A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/04Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
    • B28D5/045Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D57/00Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00
    • B23D57/003Sawing machines or sawing devices working with saw wires, characterised only by constructional features of particular parts
    • B23D57/0053Sawing machines or sawing devices working with saw wires, characterised only by constructional features of particular parts of drives for saw wires; of wheel mountings; of wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/0058Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
    • B28D5/0076Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for removing dust, e.g. by spraying liquids; for lubricating, cooling or cleaning tool or work

Definitions

  • the present application relates to hard and brittle material cutting technology, and in particular to a cutting equipment.
  • Cutting equipment on the market for cutting hard and brittle material rods usually includes: cutting device, feeding device and winding device.
  • the winding device is used to release or store the cutting wire.
  • the cutting wire is wound around the cutting device to cut the hard and brittle material rods.
  • the feeding device is used to carry the hard and brittle material rods and drive the hard and brittle material rods to move relative to the cutting device for cutting. .
  • Hard and brittle materials include sapphire, monocrystalline silicon, polycrystalline silicon, magnet materials, etc.
  • equipment for cutting silicon materials there are many types of equipment for cutting silicon materials.
  • different materials have different hardness, size, and heat resistance, corresponding cutting equipment is required.
  • most of the current small cutting equipment is single-station cutting, while multi-station cutting equipment uses exactly two sets of cutting devices, which is relatively bulky and its volume and weight increase exponentially, which brings difficulties to production, transportation and maintenance. greater difficulty.
  • An embodiment of the present application provides a cutting device, including: a cutting area assembly and a winding area assembly;
  • the cutting area assembly includes a cutting area frame.
  • the upper part of the cutting area frame is provided with a cutting device and the lower part is provided with a feeding device.
  • the feeding device is used to support the cutting parts and drive the cutting parts to move upward so that the cutting device can make a cut;
  • the cutting device includes an upper cutting roller group and a lower cutting roller group arranged up and down;
  • the lower cutting roller group includes at least two cutting main rollers, and the at least two cutting main rollers are arranged in parallel and spaced apart, leaving a gap between two adjacent cutting main rollers.
  • the upper cutting roller group includes at least one main cutting roller, which is parallel to the main cutting roller in the lower cutting roller group; the cutting lines are wound around each main cutting roller to form a cutting line network;
  • the winding area assembly is used to provide the power to pay off and take up the cutting wire, and guide the cutting wire from the winding area assembly to the main cutting roller.
  • the technical solution provided by the embodiment of the present application is to provide a cutting area assembly and a winding area assembly; wherein, the upper part of the cutting area frame of the cutting area assembly is provided with a cutting device, and the lower part is provided with a feeding device, and the feeding device is used for Supports the cutting piece and drives the cutting piece to move upward so that the cutting device cuts the cutting piece;
  • the cutting device includes an upper cutting roller group and a lower cutting roller group arranged up and down;
  • the lower cutting roller group includes at least two cutting main rollers, at least two The two main cutting rollers are arranged in parallel and spaced apart. There is a space for the cutting parts to pass between the two adjacent main cutting rollers.
  • the two cutting parts can be cut at the same time, realizing dual-station cutting and doubling the cutting efficiency.
  • the upper cutting roller group includes at least one main cutting roller, which is parallel to the main cutting roller in the lower cutting roller group; the cutting line is wound around each main cutting roller to form a cutting line network; the winding area assembly is used to provide cutting line placement The power of the wire and take-up wire, and guide the cutting wire from the winding area assembly to the cutting main roller.
  • the feeding device is used to drive the cutting parts to move upward for cutting, which has high load-bearing stability and cutting stability, which is beneficial to improving the cutting quality and thus the yield rate.
  • Figure 1 is a schematic structural diagram of a cutting device provided by an embodiment of the present application.
  • Figure 2 is a schematic structural diagram of the cutting area assembly provided by the embodiment of the present application.
  • Figure 3 is a schematic diagram of the arrangement structure of the main cutting roller provided by the embodiment of the present application.
  • Figure 4 is a schematic structural diagram of the cooperation between the feeding device and the main cutting roller provided by the embodiment of the present application;
  • FIG. 5 is a schematic structural diagram of a feeding device provided by an embodiment of the present application.
  • FIG. 6 is a schematic diagram of the feeding device provided by the embodiment of the present application from another angle;
  • Figure 7 is a schematic structural diagram of the feeding device provided by the embodiment of the present application without the sliding plate box and the bearing platform;
  • Figure 8 is a schematic structural diagram of a bearing platform provided by an embodiment of the present application.
  • Figure 9 is a schematic diagram of the bearing platform provided by the embodiment of the present application from another angle
  • Figure 10 is a cross-sectional view of a position of a loading platform in the cutting part carrying platform provided by the embodiment of the present application;
  • Figure 11 is a top cross-sectional view of a workstation in the carrying platform provided by the embodiment of the present application.
  • Figure 12 is an enlarged view of the locking mechanism in the bearing platform provided by the embodiment of the present application.
  • Figure 13 is a schematic structural diagram of the loading platform provided by the embodiment of the present application without a loading platform;
  • Figure 14 is a schematic structural diagram of the reversing device provided by the embodiment of the present application for reversing diamond wires at the incoming and outgoing ends of the cutting wire network;
  • Figure 15 is a schematic structural diagram of the reversing device provided by the embodiment of the present application.
  • Figure 16 is a partial schematic diagram of the reversing device shown in Figure 15;
  • Figure 17 is a partial schematic view of the reversing device shown in Figure 15 from another angle;
  • Figure 18 is a schematic end view of the guide rod of the reversing device shown in Figure 15;
  • Figure 19 is a schematic structural diagram of the layout of each wire wheel in the winding area assembly of the cutting equipment provided by the embodiment of the present application;
  • Figure 20 is a schematic structural diagram of the cable arrangement device in Figure 19;
  • Figure 21 is a schematic view of the cable arrangement device in Figure 20 from another angle;
  • Figure 22 is a schematic structural diagram of the base of the cutting equipment provided by the embodiment of the present application.
  • Figure 23 is a schematic structural diagram of another base in the cutting equipment provided by the embodiment of the present application.
  • Figure 24 is a bottom view of the base shown in Figure 23;
  • Figure 25 is a schematic structural diagram of a sprinkler device provided by an embodiment of the present application.
  • Figure 26 is a cross-sectional view of the sprinkler device shown in Figure 25;
  • Figure 27 is a schematic view of the sprinkler device shown in Figure 25 from another angle;
  • Figure 28 is a schematic diagram of the upper sprinkler box and sprinkler pipe in the sprinkler device shown in Figure 25 after they are fixed;
  • Figure 29 is an exploded schematic view of some components of the cutting equipment shown in Figure 1;
  • Figure 30 is a schematic diagram showing various components in Figure 29 from another angle
  • Figure 31 is a schematic diagram of the internal structure of the liquid supply tank shown in Figure 30;
  • Figure 32 is a partial schematic diagram of the cutting zone frame shown in Figure 2;
  • Figure 33 is a schematic view of the cutting zone frame shown in Figure 2 from another angle;
  • Figure 34 is a schematic view of the cutting zone assembly shown in Figure 2 from another angle;
  • Figure 35 is a partial schematic diagram of the cutting device shown in Figure 1;
  • Figure 36 is a schematic structural diagram of the cutting area assembly provided by the embodiment of the present application.
  • Figure 37 is an enlarged view of area C in Figure 36;
  • Figure 38 is a schematic structural diagram of the limiting mechanism in the cutting area assembly provided by the embodiment of the present application.
  • Figure 39 is a schematic structural diagram of the bearing box drawing tool in the embodiment of the present application.
  • Figure 40 is an enlarged view of area D in Figure 39;
  • Figure 41 is a schematic diagram of the use state of the drawing tool on the cutting equipment in the embodiment of the present application.
  • Figure 42 is a schematic structural diagram of the cutting area frame in the embodiment of the present application.
  • Figure 43 is a schematic structural diagram of the loading auxiliary device in the embodiment of the present application.
  • Figure 44 is a schematic structural diagram of the material blocking box in the embodiment of the present application.
  • Figure 45 is a schematic diagram of the cutting equipment in the embodiment of the present application from another angle
  • Figure 46 is a schematic side structural view of the sprinkler device in the embodiment of the present application.
  • Figure 47 is a schematic cross-sectional structural diagram of the sprinkler device in Figure 46 along E-E;
  • Figure 48 is another structural schematic diagram of the cutting area assembly in the embodiment of the present application.
  • Figure 49 is a schematic cross-sectional structural diagram of the cutting area assembly in the embodiment of the present application.
  • Figure 50 is a schematic structural diagram of the work board assembly provided by the embodiment of the present application.
  • Figure 51 is an enlarged view of area F in Figure 50;
  • Figure 52 is a cross-sectional view of the work plate assembly provided by the embodiment of the present application.
  • Figure 53 is an enlarged view of the G area in Figure 52;
  • Figure 54 is a schematic structural diagram of the workpiece platform provided by the embodiment of the present application.
  • Figure 55 is a schematic structural diagram of the workpiece bottom plate provided by the embodiment of the present application.
  • Figure 56 is a side view of the work board assembly provided by the embodiment of the present application.
  • Figure 57 is an enlarged view of the H area of Figure 56;
  • Figure 58 is a partial cross-sectional view of another feeding device provided by the embodiment of the present application.
  • Figure 59 is an enlarged view of area I of Figure 58;
  • Figure 60 is a schematic structural diagram of another feeding device provided by an embodiment of the present application.
  • Figure 61 is a schematic diagram of another feeding device provided by an embodiment of the present application from another angle;
  • Figure 62 is a schematic perspective view of the rear part of the baffle assembly in the embodiment of the present application.
  • Figure 63 is a schematic structural diagram of the mounting bracket in the embodiment of the present application.
  • Figure 64 is a schematic structural diagram of another mounting bracket in the embodiment of the present application.
  • Figure 65 is a partial structural schematic diagram along the J-J section line in Figure 36.
  • 11-Cutting area base 111-Cutting area frame mounting surface; 112-Feeding device mounting surface; 113-Feeding device mounting slot; 114-Installation boss; 115-Positioning platform; 116-Skateboard box support platform; 12- Winding area base; 121-winding area frame mounting surface; 122-winding area base diversion area; 123-return pump; 124-leveling feet; 125-transport support block; 126-water collection tank; 127-collection Liquid port; 128-liquid collection channel;
  • 2-cutting area assembly 21-cutting area frame, 211-drainage slope; 211-1 drain slope low-end drain port; 212-cutting area frame filter; 213-drainage groove; 214-drainage groove Cover plate; 215-drainage tank drain port; 217-cutting area exhaust port; 22-cutting device; 221-cutting main roller; 222-main roller motor; 223-bearing box; 231-cutting line; 24-axis Box limit mechanism; 241-axle box connection block; 242-axle box limit rod; 243-axle box limit block; 244-anti-separation protrusion; 245-limit mounting hole; 25-bearing box; 26-pull Pulling tool; 261-drawing frame; 2611-drawing beam; 2612-drawing support rod; 262-drawing rod; 2621-screw nut; 263-drawing plate; 2631-first fixed bayonet; 264- Limit support block; 2641-second fixed bayonet; 2
  • 3-winding area assembly 31-winding area frame; 311-winding area exhaust port; 32-retracting and unwinding device; 321-retracting and unwinding motor; 322-retracting and unwinding roller; 333-tension wheel; 34-cable arrangement device; 341-1 cable arrangement wheel; 341-2 first cable arrangement rocker arm; 342-1 first counterweight block; 342-2 second cable arrangement rocker arm; 342-3 second counterweight block ; 343-Correction conductive column; 344-Cable rotation shaft; 345-Cable rotation shaft connection plate; 346-Cable guide module; 347-Cable slide; 348-Cable slide drive motor; 35-Tension Device; 36-reversing device; 361-guide rod; 362-sliding seat; 362-1-sliding seat upper slider; 362-11-sliding seat upper slider notch; 362-2 sliding seat lower block; 362 -21-sliding seat lower slide notch; 362-3-sliding seat locking screw; 363-steering connecting plate; 364
  • 51-liquid supply tank 511-drainage area; 512-flow area; 513-liquid supply area; 514-1 long partition; 514-11 long overflow hole; 514-2 short partition; 514-21 short overflow Flow hole; 52-spray device; 521-upper spray box; 521-1 upper spray box spray hole; 521-2 hanging plate; 521-3 frame top; 522-spray pipe; 522-1 spray Spray pipe spray hole; 523-lower spray box; 523-1 lower spray box spray hole; 524-cover plate; 525-spray adapter pipe; 526-spray body; 5261-spray support frame; 5262 -Spray protection plate; 527-Water box; 5271-Spray baffle; 5272-Water tray; 528-Spray locking mechanism; 5281-Spray locking insert; 5282-Spray limit block; 531 -Oil mist collection device; 534-liquid return pipe; 535-liquid supply pipe; 541-heat exchanger; 542-liquid supply tank coolant machine;
  • This embodiment provides a cutting device for cutting hard and brittle material rods, and cutting the hard and brittle material rods into sheet structures.
  • Hard and brittle materials can be sapphire, monocrystalline silicon, polycrystalline silicon, magnet materials, etc.
  • the solution provided in this embodiment is particularly suitable for cutting magnet materials such as neodymium iron boron and samarium cobalt.
  • the cutting equipment provided in this embodiment includes: a cutting area assembly 2 and a winding area assembly 3 .
  • the cutting area assembly 2 and the winding area assembly 3 are arranged side by side.
  • the direction toward the cutting area assembly 2 is the front and the direction toward the winding area assembly 3 is the rear, so the cutting area assembly 2 is located in front of the winding area assembly 3 .
  • the cutting area assembly 2 includes a cutting area frame 21 as a basic frame for installing the cutting device 22 and the feeding device 4 .
  • the upper part of the cutting area frame 21 forms a cutting chamber, and the cutting device 22 is arranged on the upper part of the cutting area frame 21, that is, located in the cutting chamber.
  • the feeding device is arranged at the lower part of the cutting area frame 21.
  • the feeding device 4 is used to support the cutting piece and drive the cutting piece to move upward so that the cutting device 4 cuts the cutting piece.
  • the cutting parts here take magnet material as an example.
  • the cross-section of the magnet material can be rectangular, circular, annular, hexagonal, etc. In this embodiment, the magnet material is specifically a magnetic material rod with a rectangular cross-section.
  • the cutting device 22 includes an upper cutting roller set and a lower cutting roller set arranged one above the other.
  • the lower cutting roller group includes at least two main cutting rollers 221 .
  • the at least two main cutting rollers 221 are arranged in parallel and at intervals. There is a space between two adjacent main cutting rollers 221 for the cutting parts to pass through.
  • the two main cutting rollers 221 in the lower cutting roller group can be at the same height or at different heights.
  • the upper cutting roller group includes at least one main cutting roller, which is parallel to the main cutting roller 221 in the lower cutting roller group.
  • the cutting lines 231 are wound around each main cutting roller 221 to form a cutting line network, and the cutting parts are cut into multiple magnets simultaneously. Material sheet.
  • the winding area assembly includes a winding area frame and a plurality of winding wheels arranged on the winding area frame.
  • the cutting wire is wound around each winding wheel and extends to the cutting main roller 221 .
  • the winding area assembly is used to provide the power for unwinding and retracting the cutting wire, and guides the cutting wire from the winding area assembly to the cutting main roller 221, so that the cutting line is in a state of high-speed movement, which is equivalent to the wire saw pair. Cutting pieces are cut.
  • the technical solution provided by this embodiment includes a cutting area assembly and a winding area assembly; wherein, the upper part of the cutting area frame of the cutting area assembly is provided with a cutting device, and the lower part is provided with a feeding device, and the feeding device is used to support Support the cutting piece and drive the cutting piece to move upward so that the cutting device cuts the cutting piece;
  • the cutting device includes an upper cutting roller group and a lower cutting roller group arranged up and down;
  • the lower cutting roller group includes at least two cutting main rollers, at least two The main cutting rollers are arranged in parallel and spaced apart. There is a space between two adjacent main cutting rollers for the cutting parts to pass through.
  • the two cutting parts can be cut at the same time, achieving dual-station cutting and doubling the cutting efficiency;
  • the upper cutting roller group includes at least one main cutting roller, which is parallel to the main cutting roller in the lower cutting roller group; the cutting wire is wound around each main cutting roller to form a cutting wire network; the winding area assembly is used to provide cutting wire pay-off and the power to take up the wire, and guide the cutting wire from the winding area assembly to the cutting main roller.
  • the feeding device is used to drive the cutting parts to move upward for cutting, which has high load-bearing stability and cutting stability, which is beneficial to improving the cutting quality and thus the yield rate.
  • the cutting area assembly 2 and the winding area assembly 3 are arranged side by side on the base 11, and the base 11 is a bottom support and installation structure.
  • the lower cutting roller group includes three cutting main rollers 221.
  • the three cutting main rollers 221 are parallel and arranged side by side at intervals.
  • a cutting piece can pass between the main rollers 221, and the three cutting main rollers 221 can cut two cutting pieces at the same time, realizing dual-station cutting, doubling the cutting efficiency, and making the cutting equipment smaller.
  • the light weight reduces the difficulty of production and assembly and facilitates transportation.
  • the three main cutting rollers 221 in the lower cutting roller group can be at the same height, or the main cutting roller 221 in the middle is slightly lower than the main cutting rollers 221 on both sides.
  • the upper cutting roller group includes one main cutting roller 221, which is parallel to the three main cutting rollers 221 in the lower cutting roller group.
  • the cutting device includes 4 main cutting rollers arranged in a triangle.
  • the cutting area frame 21 has front and rear side walls, and the front and rear side walls are respectively provided with axle box receiving holes.
  • the front and rear ends of each cutting main roller 221 are correspondingly inserted into the axle box receiving holes, and are supported by the bearing boxes 223 in the axle box receiving holes.
  • Inside. The rear end of the main cutting roller 221 is connected to the main roller motor 222, and the main roller motor 222 is used to drive the main cutting roller 221 to rotate.
  • the feeding device 4 is located below the cutting device 22, and the cutting parts are placed on the top of the feeding device 4.
  • the feeding device 4 is used to drive the cutting parts to move upward, into between two adjacent cutting main rollers 221, and cut the cutting parts through the cutting line. Make the cut.
  • this embodiment The provided feeding device 4 includes: a feeding base 41, a feeding moving assembly, a carrying platform 43 and a feeding driving mechanism.
  • the feeding base 41 serves as a basic structure, fixed on the ground or fixed on the base of the cutting equipment, for example: fixed on the cutting area base 11.
  • the feed moving component is slidably disposed on the outside of the feeding base 41 and can move vertically relative to the feeding base 41, which is equivalent to the movement of the feeding moving component. For example, it can move up or down, or horizontally, or diagonally upward or upward. Move diagonally downward.
  • the feed drive mechanism is used to provide moving driving force to the feed moving assembly.
  • the carrying platform 43 is provided at one end of the feed moving component facing the cutting piece, and is used to carry the cutting piece 91 .
  • the carrying platform 43 is disposed on the top of the feeding moving assembly as an example.
  • the feeding moving assembly moves vertically, driving the carrying platform 43 and the cutting member 91 to move upward in the vertical direction for cutting.
  • the hard and brittle material rod serves as a cutting piece and is placed on the bearing platform 43 .
  • the top of the slicer is provided with at least two main cutting rollers 221 arranged in parallel, and the cutting lines 231 are wound around the main cutting rollers to form a cutting line network.
  • the feeding device drives the cutting member 91 to rise to pass between the two main cutting rollers 221 , and the cutting line cuts the cutting member 91 into sheets.
  • the feed moving component is arranged on the outside of the feeding base, and the feeding driving mechanism drives the feeding moving component to slide relative to the feeding base, thereby driving the bearing platform to move, and sending the cutting parts to the adjacent cutting main roller. In between, the cutting parts are cut by the cutting line wound on the main cutting roller. Since the feed moving component is arranged outside the feeding base, the projected area of the feeding moving component on the supporting platform is larger, and thus Supporting the moving components is more stable and avoids the problem of uneven force on the support platform causing the cutting part to tilt or the support platform to shake. This ensures that the cutting part is stably maintained at the target position, improves cutting accuracy, and thus improves the yield rate.
  • main cutting rollers 231 are arranged in a triangle, with one main cutting roller 231 on top and three main cutting rollers 231 on the bottom arranged side by side in the horizontal direction.
  • the cutting line between two adjacent cutting main rollers 231 can cut one cutting piece.
  • This solution can cut two cutting pieces at the same time to achieve dual-station cutting.
  • two main cutting rollers can be set at the bottom to achieve single-station cutting; or four main cutting rollers can be set at the bottom to achieve three-station cutting.
  • the feeding moving assembly includes: two sets of slide boxes 42 symmetrically arranged outside the feeding base 41 .
  • the skateboard box 42 is slidably connected to the feed base 41 through a guide mechanism and can be raised and lowered relative to the feed base 41 .
  • the carrying platform 43 is provided at the top of the two sets of skateboard boxes 42 .
  • the guide mechanism includes: a guide slide block 421 and a guide slide rail 422, which can move relative to each other.
  • the guide slider 421 is fixed on the outer surface of the feed base 41, and the guide slider 421 has a guide groove extending vertically.
  • the guide rail 422 is fixed to the inner surface of the slide box 42 facing the feeding base 41 .
  • the guide slide rail 422 extends vertically and is slidably embedded in the guide groove.
  • the feed base 41 is a frame structure with an accommodating space inside, and the feed driving mechanism is arranged in the accommodating space.
  • the feed drive mechanism includes: feed motor 423, reducer 424, screw 425 and lifting support plate 426.
  • the feeding motor 423 is fixed on the feeding base 1 and is located in the accommodation space.
  • the reducer 424 is also located in the accommodation space and connected to the output end of the feed motor 423 .
  • the lead screw 425 extends vertically, and the bottom end is connected to the output end of the reducer 424.
  • the lifting supporting plate 426 is threaded with the screw 524, and the lifting supporting plate 426 is connected to the two sets of skateboard boxes 42 respectively.
  • the feed motor 423 and the reducer 424 drive the screw 425 to rotate, driving the lifting support plate 426 and the skateboard box 42 to move up and down.
  • the skateboard boxes 42 are symmetrically distributed on both sides of the feed base 41, and the screw 425 and the lifting support plate 426 are located in the middle of the feed base 41, so that the two skateboard boxes 42 can be raised synchronously, and the two skateboard boxes 42 can be raised simultaneously.
  • the force is uniform to ensure that the height of both sides of the upper bearing platform 43 is consistent, thereby improving Improve the cutting consistency of the two stations of the cutting equipment, which is helpful to improve the cutting quality.
  • the feed method using the screw 425 has higher precision, and is also conducive to achieving a uniform rise of the load-bearing platform 43, so that the cutting surface of the cutting piece 91 meets the requirements.
  • this embodiment also provides a specific implementation method of the bearing platform: as shown in Figures 8 and 9, the bearing platform provided by this embodiment includes: a bearing bottom plate 431, a loading platform 432, a a limit component and a displacement adjustment component.
  • the bearing bottom plate 431 is a plate-shaped structure extending in the horizontal direction.
  • the loading platform 432 is disposed on the carrying bottom plate 431 , specifically can be disposed on the top surface of the carrying bottom plate 431 , and can move in the first direction relative to the carrying bottom plate 431 .
  • the load-bearing bottom plate 431 is a rectangular plate, with its length direction being the first direction and its width direction being the second direction.
  • the cutting piece 91 is placed on the loading platform 432 and can move together with the loading platform 432 .
  • the loading platform 432 is moved along the first direction to move the uncut portion of the cutting piece 91 below the cutting line net, and the cut portion moves out of the coverage area of the cutting line net. Restart the slicer and cut the cutting piece 91 through the cutting wire network.
  • the first limiting component is disposed on the loading platform 432, located at both ends of the loading platform 432 along the second direction, and is used to limit the movement of the loading platform 432 along the second direction, so that the loading platform 432 can only move along the first direction. direction movement.
  • the displacement adjustment component is disposed at the end of the carrying bottom plate 431 along the first direction and is used to adjust the displacement of the loading platform 432 along the first direction. That is, the displacement adjustment component is used to drive the loading platform 432 to move in the first direction.
  • a loading platform for carrying cutting parts, a first limiting component and a displacement adjustment component are provided on the carrying bottom plate, wherein the displacement adjustment component is provided at the end of the carrying bottom plate along the first direction for driving the carrier.
  • the material table and the cutting piece move together along the first direction relative to the load-bearing bottom plate; the first limiting components are located at both ends of the material-carrying table along the second direction and are used to limit the movement of the material-carrying table along the second direction so that it can only move along the second direction.
  • the position of the cutting piece is adjusted, so that when the cutting equipment is disconnected, the uncut part is moved to the initial cutting position, and the cutting equipment is restarted to cut the cutting piece.
  • One implementation method is: there is one loading platform 432, and one cutting part 91 is placed on it to achieve single-station cutting.
  • the number of loading platforms 432 is two, and they are arranged side by side on the top surface of the carrying bottom plate 431 to achieve dual-station cutting.
  • the number of loading stages 432 may also be three or more to achieve multi-station cutting.
  • Each loading platform 432 is provided with a displacement adjustment component at its end along the first direction, and is provided with a first limiting component at its end along the second direction.
  • two loading platforms 432 are taken as an example for description.
  • the two loading platforms 432 and the first limiting component are symmetrically arranged.
  • the first limiting component includes: a limiting bar 433 and a fixing bar 434 .
  • the limiting bar 433 extends along the first direction and is provided on one side of the loading platform 432 .
  • the fixing bar 434 extends along the first direction and is disposed on the other side of the loading platform 432 .
  • a space for accommodating the loading platform 432 is defined between the fixing bar 434 and the limiting bar 433, and the loading platform 432 is restricted from moving in the second direction, so that the loading platform 432 can only move in the first direction within the space. .
  • the loading platform 432 has a loading platform main body with a rectangular cross-section.
  • the bottom of the loading platform main body extends outward along the second direction to form an extension part.
  • the loading platform main body and the extension part form a step-like structure.
  • the end surface of the extending portion facing the fixing bar 434 and the limiting bar 433 is a slope 4321.
  • the fixed bar 434 has a fixed support part extending in a direction perpendicular to the load-carrying bottom plate 431 .
  • the top of the fixed support part extends in the second direction toward the loading platform 432 to form a limiting part.
  • the limiting part is used to abut the extension of the loading platform 432 part, applying a stop along the second direction to the loading platform 432 blocking force.
  • the limiting bar 433 has a limiting support part extending in a direction perpendicular to the load-carrying bottom plate 431 .
  • the top of the limiting support part extends toward the loading platform 432 in the second direction to form a guide part.
  • the guide part and the limiting support part are connected by a guide part.
  • the slope 4331 transitions, and the guide slope 4331 is used to resist the slope 4321 of the extension part of the loading platform.
  • the guide slope 4331 is in contact with the slope 4321 of the extension portion, and plays a guiding role in guiding the movement of the loading platform 432 in the first direction.
  • the first limiting component further includes: a locking mechanism provided on the fixing bar 434 for applying a force in the second direction to the loading platform 432 to press the loading platform 432 against the limiting bar 433 .
  • the locking mechanism includes: a locking block 441 , a locking bolt 442 , a locking screw 443 and a locking spring 444 .
  • the locking block 441 is located between the fixing bar 434 and the loading platform 432 .
  • the locking bolt 442 is screwed into the threaded hole of the fixing bar 434 along the second direction, and the tail end of the locking bolt 442 abuts the locking block 441 .
  • the locking bolt 442 is provided with a locking nut 445 , and the locking nut 445 is located between the head of the locking bolt 442 and the fixing bar 434 .
  • the locking bolt 442 moves toward the locking block 441, exerts thrust on the locking block 441, and presses the locking block 441 against the loading platform 432. , restricting the movement of the loading platform 432 along the first direction or the second direction.
  • the locking screw 443 is inserted into the stepped hole of the fixing bar 434 along the second direction, and the tail end of the locking screw 443 is screwed into the threaded hole of the locking block 441 .
  • the locking spring 444 is sleeved on the locking screw 443, and the locking spring 443 is limited in the stepped hole by the head of the locking screw 444.
  • the locking screw 444 moves together with the locking block 441, and the locking spring 443 is compressed to accumulate elastic potential energy.
  • the locking spring 443 drives the locking block 441 and the locking screw 443 together to move away from the loading platform 432 under the action of the rebound force. Loading table 432. Then the loading platform 432 can move smoothly in the first direction.
  • the displacement adjustment assembly includes: an adjustment plate 461 and a first adjustment screw 462 .
  • the adjustment plate 461 is disposed on the end surface of the bearing bottom plate 431 along the first direction, and can be fixed to the end surface of the bearing bottom plate 431 through screws, for example.
  • the top end of the adjustment plate 461 is higher than the bottom plate 431 and stops at the end of the loading platform 432 to limit the movement of the loading platform 431 toward the adjustment plate 461 .
  • the first adjusting screw 462 is screwed into the threaded hole of the adjusting plate 461 along the first direction. Rotating the first adjusting screw 462 can change the extending length of the first adjusting screw 462 relative to the adjusting plate 461 .
  • the tail of the first adjustment screw 462 is used to resist the loading platform 432 .
  • the first adjusting screw 462 pushes the loading platform 432 to move in a direction away from the first adjusting screw 462 .
  • the displacement adjustment assembly further includes: an adjustment block 463 and a second adjustment screw 464.
  • the adjustment block 463 is disposed on the top surface of the bearing bottom plate 431 and is located at an end of the bearing bottom plate 431 away from the adjustment plate 461. For example, it can be adjusted vertically by The extended screws are fixed to the load-bearing base plate 431 .
  • the second adjustment screw 464 is screwed into the threaded hole of the adjustment block 463 along the first direction. Rotating the second adjustment screw 464 can change the length of the second adjustment screw 464 relative to the adjustment block 463 .
  • the tail of the second adjustment screw 464 is used to resist the loading platform 432 .
  • the second adjusting screw 464 When the second adjusting screw 464 is turned clockwise, the second adjusting screw 464 pushes the loading platform 432 to move in a direction away from the second adjusting screw 464 , that is, in the same direction as turning the first adjusting screw 462 clockwise makes the loading platform 432 move. on the contrary.
  • the loading platform 432 can be adjusted to move in the first direction, achieving bidirectional movement and higher flexibility. And the screw adjustment has high adjustment accuracy, so that the loading table 432 can be moved to the target position to adapt to the positions of different cutting edges of the cutting part.
  • the bottom surface of the loading platform 432 is recessed upward to form a lower groove for accommodating the adjustment block 463, and the tail of the second adjustment screw 464 acts on the side wall of the lower groove to exert an edge on the loading platform 432. The thrust in the first direction.
  • second limiting components are further used, which are respectively provided at both ends of the loading platform 432 along the first direction to limit the movement of the cutting member 91 relative to the loading platform 432 along the first direction.
  • the second limiting component includes: a pressure block 451 and a limiting plate 452.
  • the pressing block 451 is disposed on the end surface of the loading platform 432 away from the displacement adjustment component in the first direction.
  • the top of the pressing block 451 is higher than the loading platform 432 and is used to resist the end surface of the cutting member 91 .
  • the pressing block 451 extends vertically, its bottom end is fixed to the end surface of the loading platform 432 through screws, and the top end is higher than the loading platform 432 and butts against the end surface of the cutting part 91 to restrict the cutting part 91 from moving towards the pressing block 451 direction of movement.
  • the limiting plate 452 is disposed on the end surface of the loading platform 432 close to the displacement adjustment component in the first direction.
  • the top of the limiting plate 452 is higher than the loading platform 432 and is used to resist the end surface of the cutting member 91 .
  • the limiting plate 452 is perpendicular to the first direction, its bottom end is fixed to the loading platform 432 through screws, and the top is higher than the loading platform 432 and butts against the end surface of the cutting part 91 to limit the cutting part 91 towards the limiting position.
  • the direction of the plate 452 moves.
  • the above-mentioned pressing block 451 and the limiting plate 452 respectively limit the movement of the cutting part 91 in the first direction at both ends of the cutting part 91 to prevent the cutting part 91 from moving during the cutting process and thus affect the cutting accuracy, and ensure the yield.
  • third limiting components are also used, respectively disposed on both sides of the loading platform 432 along the second direction.
  • the top of the third limiting component is higher than the loading platform 432 and is used to limit the movement of the cutting member 91 in the second direction.
  • the third limiting component includes: two limiting blocks 47 , which are symmetrically arranged on both sides of the loading platform 432 along the second direction.
  • the limiting block 47 has a bottom bracket extending along the second direction.
  • the end of the bottom bracket is fixed to the side of the loading platform 432.
  • the end of the bottom bracket away from the loading platform 432 extends upward to form a limiting stop.
  • the top end of the block is higher than the loading platform 432 and is used to resist the side of the cutting member 92 .
  • the bottom bracket and the limit stop have an "L" shaped structure.
  • the width of the cutting member 91 may be less than or equal to the width of the loading platform 432 , or may be greater than the width of the loading platform 432 .
  • both sides of the cutting part 91 overlap the limiting blocks 47.
  • the limiting blocks 47 are used to support the cutting part 91 and can also limit the cutting part 91 along the first Move in two directions.
  • the above-mentioned winding area assembly includes: a winding area frame 31 and two winding groups arranged on the winding area frame 31, and the two winding groups are arranged up and down.
  • the cutting wire moves back and forth between the two winding groups, that is: during a certain cutting time period, the upper winding group is used to pay out the wire, and the lower winding group is used to take up the wire; during another cutting time period , the upper winding set is used to take in the wire, and the lower winding set is used to pay out the wire.
  • the winding group includes: a wire retracting and unwinding device 32, a wire arrangement device 34 and a tensioning device 35.
  • the wire retracting and unwinding device 32 is used to store the cutting wire.
  • the wire retracting and unwinding device 32 includes a wire retracting and unwinding motor 321 and a wire retracting and unwinding roller 322 .
  • the retracting and unwinding motor 321 drives the retracting and unwinding wire to rotate forward or reverse, and the cutting wire is wound around the retracting and unwinding roller 322 .
  • the wire arrangement device 34 is disposed above the wire retracting and unwinding device 32 .
  • the wire arranging device 34 is used to guide the cutting wire to be wound around the wire retracting and unwinding device 32 along the axial direction of the wire retracting and unwinding device 32 or to be released from the wire retracting and unwinding device 32 . .
  • the tension device 35 is disposed above the wire arrangement device 34 and is used to adjust the tension of the cutting wire.
  • the cutting wire extends from the tension device 35 to the cutting area assembly 2 .
  • the cutting area assembly 2 is also provided with a reversing device 36.
  • a reversing device 36 there are two reversing devices 36 arranged up and down on the outside of the cutting device 22.
  • the height of one reversing device 36 is located between the upper cutting roller set and the lower cutting roller set, and the other reversing device 36 is lower than the lower cutting roller set.
  • the cutting line extends from the winding area assembly to a reversing device 36, bypasses each cutting main roller 221 to form a wire network, then bypasses another reversing device 36, and is recovered to the winding area assembly.
  • the reversing device 36 is fixed on the cutting area frame 21 .
  • the cutting line starts from one of the retracting and unwinding devices 32, passes through the wire arrangement device 34, the tension device 35 and the reversing device 36 in sequence, and then winds around the cutting main roller 221 from one end of the cutting main roller 221 to form a cutting wire network.
  • the other end of the main roller 221 comes out and passes through another set of reversing device 36, tension device 35 and wire arrangement device 34 in sequence, and then is stored in another wire retracting and unwinding device 32.
  • the reversing device 36 includes: a guide rod 361, a sliding seat 362, and a steering connecting plate. 363 and reversing wheel assembly 364.
  • the sliding seat 362 is connected to the guide rod 361, and the sliding seat 362 can slide along the length direction of the guide rod 361 and be locked after sliding in place.
  • the steering connecting plate 363 is fixed to the sliding seat 361.
  • the reversing wheel assembly 364 is connected to the steering connecting plate 363, and the reversing wheel assembly 364 can swing toward and away from the guide rod and be locked after swinging in place.
  • the sliding seat and the steering connecting plate are fixed together, and the reversing wheel assembly is connected to the steering connecting plate.
  • the sliding seat slides along the length direction of the guide rod, it will drive the steering connecting plate and the reversing wheel assembly to move.
  • the sliding seat is locked.
  • the sliding seat and the steering connecting plate are locked relative to the position of the guide rod.
  • the reversing wheel assembly can swing toward and away from the guide rod. After the reversing wheel swings into place, the reversing wheel assembly is locked. At this time, the distance of the reversing wheel assembly relative to the guide rod is fixed.
  • the position of the reversing wheel assembly in the length direction of the guide rod can be adjusted.
  • the reversing wheel assembly can also be adjusted in the direction of approaching and moving away from the guide rod. The adjustment of the reversing wheel assembly in multiple directions is realized, thereby enabling the reversing wheel assembly to flexibly adjust the direction of the diamond wire passing through the reversing wheel assembly.
  • the sliding base 362 includes: an upper sliding block 362-1, a lower sliding block 362-2, and a sliding base locking screw 362-3.
  • the upper sliding block 362-1 of the sliding base has a notch 362-11 of the upper sliding block of the sliding base with a downward notch.
  • the upper sliding block 362-1 of the sliding base is located at the guide rod 361 through the notch 362-11 of the upper sliding block of the sliding base.
  • the sliding seat lower block 362-2 has a sliding seat lower block notch 362-21 with an upward notch.
  • the lower slider 362-2 of the slider is connected under the upper slider 362-1 of the slider with the notch 362-21 of the lower slider facing upward, and the bottom wall of the notch 362-21 of the lower slider of the slider There is a gap between the guide rod 361 and the guide rod 361 .
  • the sliding seat locking screw 362-3 passes through the sliding seat lower sliding block notch 362-21 from the bottom of the sliding seat lower sliding block 362-2 and enters the bottom wall of the sliding seat lower sliding block notch 362-21 and the guide rod 361 within the gap to lock the sliding seat 362.
  • the guide rod 361 is a square-angled rhombus with a square-angled end surface, and the four flat corners of the square-angled rhombus are facing upward and downward respectively. Down, left and right.
  • the sliding block notch 362-11 on the sliding seat is an inverted V-shaped notch, and the sliding block 362-1 on the sliding seat is located at the upward flat corner of the square rhombus through the V-shaped notch.
  • the slider notch 362-21 under the sliding seat is a concave notch, and the inner groove wall of the concave notch is stuck at the two flat corners of the square rhombus facing left and right.
  • the slide block 362-1 on the sliding seat is located at the upward flat corner of the square rhombus through the inverted V-shaped notch.
  • the inner groove wall of the concave notch is stuck at the two flat corners of the square rhombus facing left and right, which can facilitate the connection between the slide block on the slide base and the top of the groove wall of the concave notch through bolts and screw holes.
  • the top of the slide locking screw can resist the downward flat corner of the square rhombus, so that the slide locking screw can stably resist the guide rod to achieve locking of the slide.
  • the reversing wheel assembly 364 includes a reversing wheel 364-1 and a reversing wheel support 364-2.
  • the reversing wheel 364-1 is installed on the reversing wheel support 364-2.
  • the steering connecting plate 363 has a reversing wheel support mounting hole, and the reversing wheel support is rotatably installed on the steering connecting plate 363 through the reversing wheel support mounting pin 364-3 and the reversing wheel support mounting hole.
  • the reversing wheel is installed on the reversing wheel support so that the reversing wheel can rotate.
  • the mounting hole of the reversing wheel support and the mounting pin of the reversing wheel support cooperate so that the reversing wheel and the reversing wheel support can rotate relative to the steering connection plate, thereby realizing that the reversing wheel and the reversing wheel support can rotate Swing toward and away from the guide rod. That is, the angle of the reversing wheel is adjusted on the steering connection plate to adapt to the routing and steering of the incoming wire section and the outlet end of the cutting wire mesh, forming a wire mesh walking mechanism, which solves the jitter of the cutting wire mesh when the cutting wire mesh is running at high speed. problem, improving the cutting stability and cutting quality of the equipment.
  • the upper edge of the reversing wheel is axially tangent to the reversing wheel support mounting pin 364-3.
  • the steering connection plate also has a lower arc-shaped hole 364-4, and the lower arc-shaped hole 364-4 is located under the reversing wheel support mounting hole.
  • the reversing wheel assembly also includes a lower adjustment screw 364-5 and a lower lock nut; the lower adjustment screw 364-5 passes through the lower arc hole 364-4 and is threadedly connected to the reversing wheel support and the lower lock nut.
  • the steering connecting plate 363 also has an upper arc-shaped hole, and the upper arc-shaped hole is located between the reversing wheel support mounting hole and the lower arc-shaped hole.
  • the reversing wheel assembly also includes an upper adjustment screw 364-6 and an upper lock nut; the upper adjustment screw passes through the upper arc hole and is fixedly connected to the reversing wheel support and is threadedly connected to the upper lock nut.
  • the sliding seat 362 and the reversing wheel assembly 364 are located on the same side of the steering connection plate, making the structure of the reversing device simple.
  • One guide rod 361 only corresponds to one reversing wheel assembly 364, and the guide rod 361 only bears the force of the diamond wire of the corresponding reversing wheel assembly 364, and the deformation amount is small.
  • the reversing device also includes: two guide rod fixing seats 365, which are respectively fixed at both ends of the guide rod 361 to fix the reversing device, so that the fixing of the reversing device is relatively stable.
  • two reversing devices 36 are provided, one of which reversing device 36 performs reversing for the incoming end of the cutting wire net, and the other reversing device 36 performs reversing for the outgoing end of the cutting wire net.
  • the incoming end of the cutting wire mesh can adjust the incoming direction of the diamond wire through a reversing device
  • the outgoing end of the cutting wire mesh can adjust the outgoing direction of the diamond wire through another reversing device.
  • Each adjustment do not affect each other, the force on each guide rod is also small, and there are at least two adjustment methods for each guide rod, namely, along the guide rod Adjustment toward the length of the rod, toward and away from the guide rod.
  • this embodiment also provides a schematic structural diagram of a cable arrangement device, as shown in Figures 19 to 21.
  • the cable arrangement device 34 provided in this embodiment includes: a cable arrangement device body and a correction conductive column. 343.
  • the cable arrangement device body includes a movable cable arrangement wheel 341-1.
  • the conductive cutting line is passed between at least one pair of correction conductive posts, and each correction conductive post is connected to a point where the cutting line is offset to a correction point.
  • the correction circuit unit can be turned on when the conductive pillar 343 comes into contact.
  • each correction conductive column corresponds to a correction circuit unit, which can promptly detect the deviation of the cutting line and the direction of the deviation, providing a basis for subsequent adjustments to the cutting line.
  • the correction circuit unit includes: correction power supply and analog input module. Among them, one pole of the deviation correction power supply is connected to the deviation correction conductive post 343, and the other pole of the deviation correction power supply is connected to the analog input module. When the cutting line deviates, it comes into contact with any correction guide post and connects the correction conductive post and the analog input module of the corresponding correction circuit unit to connect the correction circuit unit.
  • the correction circuit unit and the correction conductive pillar are open circuits.
  • the correction circuit unit and the correction conductive pillar are paths. The detection of cutting line offset is realized through a simple structure.
  • the cable arrangement device also includes: a deviation correction control unit, which is respectively connected to the deviation correction circuit unit.
  • the correction control unit is used to control the movement of the wire arrangement wheel to drive the cutting wire away from the correction conductive pillar in contact with it.
  • the correction control unit cooperates with the correction circuit unit and the correction conductive pillar.
  • the correction control unit controls the arranging wheel to move to the deviation-correcting conductive pillar on the left side so that the cutting line does not contact the two deviation-correcting conductive pillars.
  • the correcting control unit controls the cable arrangement wheel to move to the correcting conductive column on the right side so that the cutting line is not in contact with the two correcting conductive columns. touch.
  • the cable arrangement device body includes a first cable arrangement rocker arm 341-2 and a cable arrangement wheel rotating assembly.
  • the cable arrangement wheel 341-2 is installed on one side of the first cable arrangement rocker arm 341-2.
  • the cable arrangement wheel rotating assembly includes: a cable arrangement rotation shaft 344, a cable arrangement rotation axis connecting plate 345, a second cable arrangement rocker arm 342-2, a first counterweight block 342-1 and a second counterweight block 342-3.
  • the cable rotation shaft connecting plate 345 is rotatably connected to the outer periphery of the cable rotation shaft 344 .
  • the second cable arrangement rocker arm 342-2 and the first cable arrangement rocker arm 341-2 are respectively fixed to the cable arrangement rotation axis connecting plate 345 and are located on both sides of the cable arrangement rotation axis 344.
  • the first counterweight block 342-1 is installed at the second cable arrangement rocker arm 342-2, and the first counterweight block 342-1 can move in a direction perpendicular to the axis direction of the cable arrangement rotation shaft 344.
  • the second counterweight block 342-3 is installed on the top of the cable rotation shaft connecting plate and close to the second cable rocker arm.
  • the second cable arrangement rocker arm 342-2, the first counterweight block 342-1 and the second counterweight block 342-3, the first cable arrangement rocker arm 341-2 and the cable arrangement wheel 341-1 are in a distance balanced state.
  • the cutting wire is located in the wire groove of the cable routing wheel. When the cable arranging wheel is in a natural state without being acted upon by the cutting wire, the cable arranging wheel does not rotate. There is a certain angle between the cable arranging wheel and the cable arranging rotation axis so that the cutting wire is located in the wire groove of the cable arranging wheel.
  • a first counterweight mounting screw protrudes from the second cable arrangement rocker arm 342-2 at a position far away from the cable rotation axis connecting plate.
  • the first counterweight block 342-1 is rotatably mounted on the first counterweight block installation screw through its reserved threaded hole, and the first counterweight block 342-1 can move along the length direction of the first counterweight block installation screw.
  • a second counterweight mounting screw is protruding from the top of the cable rotation axis connecting plate 345 .
  • the second counterweight block 342-3 is rotatably mounted on the second counterweight block installation screw through its reserved threaded hole, and the second counterweight block 342-3 can move along the length direction of the second counterweight block installation screw.
  • the second counterweight block 342-3 is installed on the top of the cable rotation axis connecting plate 345 and close to the second cable rocker arm 342-2. In this way, the position of the first counterweight block can be adjusted along the length direction of the installation screw rod of the first counterweight block, and the position of the second counterweight block can be adjusted along the length direction of the installation screw rod of the second counterweight block.
  • the torque will no longer be balanced and will Drive the arranging wheel to rotate. Repeatedly adjust the first counterweight and the second counterweight until the cutting line is located in the wire groove of the wire arrangement wheel to ensure the stability of the cutting line of the wire cutting system during high-speed reciprocating operation.
  • the cable arrangement device also includes: a cable guide module 346, a cable slide 347, and a cable slide driving motor 348.
  • the cable sliding seat 347 is slidingly connected to the cable guide module 346, and the cable rotating shaft 344 is fixed to the cable sliding seat 347.
  • the cable slide driving motor 348 is connected to the cable slide 347 to drive the cable slide 347 to move along the guide direction of the cable guide module 346 .
  • the cable rotation axis and the cable slide are fixed, that is, the cable rotation axis does not rotate and is fixed.
  • the cable arrangement slide moves along the guiding direction of the cable arrangement guide module, driving the cable arrangement wheel to move accordingly.
  • the deviation correction control unit is connected to the cable slide drive motor 348, and further controls the cable slide drive motor 348 to work to drive the cable wheel to move to the left or right side.
  • the correction control unit controls the work of the cable slide drive motor 348 , and then controls the cable arrangement slide 347 to move to the left along the guiding direction of the cable guide module 346, so that the cable arrangement wheel moves to the left, so that the cutting line does not contact the two deviation-correcting conductive pillars.
  • the correcting control unit, the cable slide drive motor and the cable slide cooperate to realize the cable wheel moving to the right, so that the cutting line does not In contact with the two correction conductive pillars.
  • the two winding groups are arranged on the same side of the main cutting roller and are arranged up and down, which has a high utilization rate of space.
  • the upper reversing wheel 364-1 is coplanar with the upper edge of the upper tension wheel 333, and is located on the same horizontal plane.
  • the lower edge of the upper tension wheel 333 and the upper edge of the upper wire arrangement wheel 341-1 are coplanar.
  • the lower edge of the lower reversing wheel 364-1 and the upper edge of the lower tension wheel 323 are coplanar and located on the same horizontal plane.
  • the lower edge of the lower tension wheel 323 and the upper edge of the lower wire arrangement wheel 341-1 are coplanar.
  • each winding group has only three wheels, and its structure is relatively simple.
  • the structure and layout of the winding group are simple, and the utilization rate of space is high.
  • no additional routing wheels are required, which can greatly reduce control interference and inertia loss.
  • the cutting line passes through the upper retracting and unwinding roller 322, the front and upper edges of the upper wire arrangement wheel 341-1, the lower and rear edges and upper edges of the upper tension wheel 333, and the upper edge of the upper reversing wheel 364-1. And the front edge enters the main cutting roller to form a cutting line network.
  • the cutting line passes from the other end of the cutting wire net through the front and lower edges of the lower reversing wheel 364-1, the upper and rear edges and lower edges of the lower tension wheel 333, and the upper and lower edges of the lower wire arrangement wheel 341-1.
  • the front edge enters the lower take-up and pay-off roller 322.
  • the cutting line of the connection part between the upper wire arranging wheel 341-1 and the upper wire retracting and unwinding roller 322 is perpendicular to the axis of the upper wire retracting and unwinding roller 322, and the cutting line of the connecting part of the upper wire arranging wheel 341-1 and the upper wire retracting and unwinding roller 322 It is vertically tangent to the cutting line around which the upper take-up and pay-off line roller 322 is wound.
  • the cutting line of the connecting part between the lower wire arranging wheel 341-1 and the lower wire retracting and unwinding roller 322 is perpendicular to the axis of the lower wire retracting and unwinding roller 322, and the cutting line of the connecting part of the lower wire arranging wheel 341-1 and the lower wire retracting and unwinding roller 322 It is vertically tangent to the cutting line around which the lower take-up and pay-off line roller 322 is wound.
  • the thickness of the cutting line around which the retracting and unwinding roller 322 is wound will change. For example, if the thickness becomes larger, the originally vertically tangential lines will no longer be tangential. At this time, it is necessary to adjust the arranging wheel to allow the arranging wheel to swing to a certain extent and then fix it, keeping the cutting line at the connection part of the upper arranging wheel and the wire storage wheel and the wire storage wheel around. The cutting line continues to be vertically tangent.
  • the program controls the line speeds of the retracting and unwinding roller 322 for retracting the wire, the cutting wire net, and the cutting line speed of the retracting and unwinding roller 322 used for unwinding the wire to be consistent.
  • the base of the cutting equipment is a supporting structure.
  • the cutting frame, feeding device, retracting and unwinding device, electrical unit and central frame unit are installed on the base to form the entire cutting equipment.
  • the design of the base is the basis for the stability of other equipment. Taking the magnetic material thick sheet wire cutting equipment as an example, the feeding device feeds from bottom to top. The feeding device is directly installed on the base, and the material is fed through the screw drive mechanism.
  • the base includes a base body, and the electrical unit and the central frame unit are respectively arranged side by side with the cutting frame on the base body.
  • the base body includes a front frame base and a rear frame base arranged adjacently.
  • the front frame base and the rear frame base are integrally cast or connected and fixed through welding, bolts and other structures.
  • the front frame base and the rear frame base are integrally cast.
  • the front frame base serves as the cutting area base 11, and the rear frame base serves as the winding area base 12.
  • the cutting area base 11 has a cutting area frame mounting surface 111.
  • the cutting area frame mounting surface 111 is located on the upper surface of the cutting area base 11 and forms a frame along the edge of the upper surface of the cutting area base 11.
  • the cutting area frame 21 may be fixed to the cutting area frame mounting surface 111 by bolts.
  • the upper surface of the cutting area base 11 is also provided with a feeding device mounting surface 112, which is located within the area surrounded by the cutting area frame mounting surface 111.
  • the feeding base 41 in the feeding device 4 can be fixed to the feeding device mounting surface 112 by bolts.
  • the winding area base 12 has a winding area frame mounting surface 121 .
  • the winding area frame mounting surface 121 is located on the upper surface of the winding area base 12 and corresponds to the bottom end installation position of the winding area frame 31 .
  • the winding zone frame 31 may be fixed to the winding zone frame mounting surface 121 by bolts.
  • a support structure is provided at the bottom of the base body to provide support force for the base body.
  • the upper surface of the cutting area base 11 is recessed downward by a certain distance to form a feeding device installation slot 113 for installing the feeding device 4 .
  • the feeding device installation groove 113 can effectively reduce the height of the cutting equipment, thereby improving the vibration of the equipment when cutting cutting parts by lowering the center of gravity of the cutting equipment.
  • the strength of the cutting equipment can also be improved.
  • this application provides a transportation support block 125 and a leveling foot 124 on the support structure of the base.
  • the transportation support block 125 is used to provide support for the base body during transportation, and is directly fixed to the lower part of the base body through screws.
  • the thickness of the transportation support block 125 is greater than the minimum height of the leveling feet 124 and less than the height of the leveling feet 124 when leveled, thereby ensuring that the transportation support block 125 does not affect the workshop installation of the equipment.
  • the four corners of the cutting area base 11 and the winding area base 12 are respectively provided with leveling feet 124, and the transport support block 125 is provided between two adjacent leveling feet 125.
  • a mounting boss 114 is provided in the middle of the feeding device installation groove 113.
  • the mounting boss 114 is provided with a positioning platform 115 laterally and longitudinally, specifically including a first limiter set in the front and rear directions.
  • the first limit bar and the second limit bar can accurately fix the feeding base of the feeding device on the mounting boss 114 through the first limit bar and the second limit bar in all directions.
  • the support structure of the feed device in the cutting equipment is mainly a screw-driven base, the workpiece table and skateboard box of the entire feed device mechanism are supported by the feed screw, so if it is subject to a relatively large amount of damage during transportation, When the bias force is high, it is easy to affect the screw.
  • a skateboard box support platform 116 is provided in the feeding device installation slot 113, and the skateboard box support platform 116 is located on one side of the installation boss 114, which can be used to lower the skateboard box to the lowest position during transportation. It is supported by force at all times, thereby reducing the risk of damage to the internal parts of the screw due to transportation bumps.
  • Wire cutting equipment needs to spray cutting fluid in the cutting chamber during the cutting process. Since the feeding device is directly connected to the cutting chamber, cutting fluid can easily flow into the lower feeding device.
  • a liquid collection tank 126 is also provided on the base body.
  • the feeding device installation groove 113 is connected to the liquid collection tank 126 through the liquid collection port 127.
  • a drainage pump is provided on the liquid collection tank 126 to centrally drain the cutting chamber. The liquid flowing into the base body is drained.
  • its bottom surface is inclined.
  • the liquid collecting tank 126 is arranged on the rear frame base of the base body, and the liquid collecting tank 126 is also provided with a liquid collecting channel 128.
  • the liquid collecting channel 128 is used to collect cutting fluid in the wire cutting equipment.
  • the cutting device is also equipped with a liquid cooling system for spraying cutting fluid on the cutting wire network to reduce the temperature of the cutting wire to ensure that the cutting surface meets the design requirements and improve the cutting quality.
  • Spraying cutting fluid can also wash away the magnetic material powder attached to the cutting line, which can also improve the cutting quality.
  • the cutting fluid circuit cooling system includes: a liquid supply tank 51 and a spray device 52.
  • the liquid supply tank 51 is provided at the rear end of the winding area assembly 3 and is provided with a receiving cavity for receiving cutting fluid.
  • the spray device 52 is arranged above the lower cutting roller group.
  • the spray device 52 is connected to the liquid supply tank 51 through a pipeline.
  • the spray device 52 is used to spray cutting fluid to the cutting wire mesh and cutting parts. One is to take away the cutting fluid. The heat generated by the friction between the wire mesh and the cutting piece can, secondly, wash away the powder or debris generated during the cutting process.
  • the spray device 52 includes: an upper spray box 521, a spray pipe 522 and a lower spray box 523.
  • the bottom of the upper spray box has an upper spray box spray hole 521-1.
  • the spray pipe 522 is provided in the upper spray box 521, and the bottom of the spray pipe has a plurality of spray pipe spray holes 522-1.
  • the lower spray box 523 is detachably connected to the underside of the upper spray box 521.
  • the upper end of the lower spray box has a lower spray box opening.
  • the upper spray box and the lower spray box pass through the upper spray box spray hole and the lower spray box.
  • the openings of the spray boxes are connected; the bottom of the lower spray box has a lower spray box spray hole 523-1.
  • the spray device in the embodiment of the present application is used to spray cutting fluid to the cutting wire network.
  • the spray device includes a spray pipe, an upper spray box and a lower spray box.
  • the spray pipe is installed in the upper spray box.
  • the cutting fluid in the spray pipe flows out through the spray hole of the spray pipe and enters the upper spray box; the cutting fluid in the upper spray box passes through the spray hole of the upper spray box. It flows out and enters the lower spray box through the opening of the lower spray box; the cutting fluid in the lower spray box flows out through the spray hole of the lower spray box and sprays the cutting fluid on the cutting wire mesh.
  • the cutting fluid passes through the spray pipe spray hole, the upper spray box spray hole and the lower spray box spray hole in sequence before spraying the cutting wire mesh.
  • the spray area and the size of the single spray flow rate provide a structural basis, which is conducive to realizing personalized spraying of the cutting wire network. Compared with the existing technology, the technical problem of single function of the existing spray device is solved.
  • the area of the upper spray box spray hole 521-1 provided on the upper spray box 521 is larger than the area of the spray pipe 522-1 provided with the spray pipe spray hole 522-1.
  • the area of the lower spray box spray hole 523-1 provided in the lower spray box 523 is equal to or larger than the area of the upper spray box spray hole 521-1 provided in the upper spray box 521.
  • the spray area of the cutting wire mesh must be larger than the area of the spray pipe with spray holes, so that the actual spray area of the cutting wire mesh is larger.
  • the area of the spray hole provided in the spray pipe determines the spray area for the cutting wire mesh, resulting in a smaller spray area for the cutting wire mesh.
  • the aperture of the spray hole 521-1 of the upper spray box is smaller than the aperture 522-1 of the spray hole of the spray pipe.
  • the aperture of the spray hole 523-1 of the lower spray box is equal to or larger than or smaller than the aperture 521-1 of the spray hole of the upper spray box. In this way, the single spray stream that sprays the cutting wire mesh is thinner. The spray is more even.
  • the lower spray box 523 is detachably connected to the lower side of the upper spray box 522, so that the lower spray box 523 can be detached from the lower side of the upper spray box 522, and can be conveniently placed inside the lower spray box. Clean up impurities and foreign matter.
  • the lower edge of the upper spray box is provided with a hanging plate 521-2, and the top of the lower spray box is provided with a hooking groove. Among them, the lower spray box is hooked to the edge of the hanging plate 521-2 through the hooking groove to facilitate the installation and removal of the lower spray box.
  • the lower spray box and the upper spray box are detachably connected by hanging plates and hanging grooves to realize the connection of the lower spray box and the upper spray box.
  • the mounting method can be easily mounted and removed, and the lower spray box can be easily removed frequently.
  • the top of the upper spray box is a frame-type top 521-3.
  • the sprinkler device also includes: a cover plate 524, which is detachably connected to the frame top 521-3 through bolts and screw holes. When the cover is removed, impurities and foreign matter inside the upper spray box can be cleaned through the hollow part at the top of the frame type.
  • the upper spray box 521 is a long upper spray box
  • the lower spray box 523 is a long lower spray box.
  • Both the upper spray box and the lower spray box are elongated, which matches the shape of the spray pipe and makes the spray area elongated.
  • targeted spraying of the cutting position of the cutting wire mesh can be achieved.
  • the hanging plate 521-2 is set on the long side of the upper spray box
  • the hooking groove is set on the long side of the lower spray box, which enables the lower spray box to be pulled along the long side of the upper spray box, achieving The hooking groove and the hanging plate are connected and detached, making it easy to clean and repair the lower spray box.
  • the spray device also includes: a spray transfer pipe 525, which is fixedly connected to one side of the upper spray box, and the spray pipe 522 and the spray transfer pipe 525 are connected and connected.
  • the spray adapter pipe is used to connect to the liquid supply pipeline of the cutting fluid supply device. In this way, the cutting fluid provides cutting fluid to the spray device through the liquid supply pipeline and the spray transfer pipe.
  • the spray holes of the upper spray box and the spray holes of the lower spray box are honeycomb spray holes.
  • the spray device of the embodiment of the present application collects and disperses the cutting fluid through the spray pipe, the upper spray box, and the lower spray box, and finally enables the cutting fluid flowing out from the honeycomb-shaped lower spray box spray holes to It covers the entire spray area and is evenly sprayed on the cutting wire mesh to cool and lubricate the cutting wire mesh and cutting workpiece, ensuring the cutting stability and cutting quality of the cutting equipment.
  • the liquid supply tank 51 for the liquid supply tank 51, this embodiment also provides an implementation method: as shown in Figure 1, Figure 29 to Figure 31, the liquid supply tank 51 is a box structure, and its interior is divided into: a drainage area 511 and a flow area. 512 and liquid supply area 513.
  • the flow area 512 is provided between the liquid discharge area 511 and the liquid supply area 513 for storing the cutting fluid and precipitating impurities in the cutting fluid.
  • the liquid drainage area 511, the flow area 512 and the liquid supply area 513 are connected through overflow holes in sequence.
  • the liquid drain area 5111 is provided with a liquid supply tank return port for receiving cutting fluid flowing out of the cutting device, and the liquid supply area 513 is provided with a liquid supply tank supply port for supplying cutting fluid to the cutting device.
  • the cutting fluid After the cutting fluid cools and lubricates the cutting wire mesh, it enters the drainage area of the fluid supply tank through the return port of the fluid supply tank. After the cutting fluid in the drainage area is stored and precipitated in the drainage area, as more and more cutting fluid is in the drainage area, the cutting fluid located above the drainage area overflows to the flow area through the overflow hole. The cutting fluid in the flow area continues to precipitate in the flow area. As the cutting fluid in the flow area becomes more and more, the cutting fluid located above the flow area overflows to the liquid supply area through the overflow hole. The way the cutting fluid precipitates and then overflows will cause part of the granular impurities in the cutting fluid to settle. After multiple sedimentations, the granular impurities in the cutting fluid in the liquid supply area are greatly reduced. The cutting fluid inside passes through the liquid supply pipe to prepare for the next cooling and lubrication of the cutting line.
  • the liquid supply tank 51 includes: a liquid supply tank body and a plurality of partitions.
  • the upper part of the partition plates has an overflow hole; each partition plate is arranged in the liquid supply tank body to separate the liquid supply tank into the liquid supply tank.
  • the body is divided into a drainage area 511, a flow area 512 and a liquid supply area 513; among them, the drainage area 511 and the flow area 512 are connected through the overflow hole, and the flow area 512 and the liquid supply area 513 are connected through the overflow hole.
  • the liquid drain area 511 is connected to the liquid return pipe 534 through the liquid supply tank return port; the liquid supply area 513 is connected to the liquid supply pipe 535 through the liquid supply tank supply port.
  • the liquid return pipe 534 and the liquid supply pipe 535 are part of the pipelines in the liquid cooling system of the cutting equipment.
  • the cutting fluid After the cutting fluid cools and lubricates the cutting line, it passes through the liquid return pipe and the liquid return port of the liquid supply tank and enters the drainage area of the liquid supply tank. After the cutting fluid in the drainage area precipitates in the drainage area, as more and more cutting fluid is in the drainage area, the cutting fluid located above the drainage area overflows to the flow area through the overflow hole. The cutting fluid in the flow area continues to precipitate in the flow area. As the cutting fluid in the flow area becomes more and more, the cutting fluid located above the flow area overflows to the liquid supply area through the overflow hole. The way the cutting fluid precipitates and then overflows will cause part of the granular impurities in the cutting fluid to settle.
  • the cutting fluid inside passes through the liquid supply pipe to prepare for the next cooling and lubrication of the cutting line.
  • the fluid supply tank is used to collect and store recycled cutting fluid, and the cutting fluid is used to cool and lubricate the cutting wire mesh.
  • the liquid supply tank 51 also includes: an overflow hole filter, which is fixed at the overflow hole and covers the overflow hole. In this way, every time the cutting fluid flows through the overflow hole, the cutting fluid is filtered and the cutting fluid is purified.
  • the liquid tank body is a rectangular liquid supply tank body; each partition includes: a long partition 514-1 and a plurality of short partitions 514-2.
  • the long partition 514-1 is fixedly connected to the inner bottom of the liquid supply tank and the two short walls of the liquid supply tank, separating the first half of the liquid supply tank and the second half of the liquid supply tank; Among them, the overflow hole of the long partition is the long overflow hole 514-11.
  • the short partition 514-2 is fixed in the first half of the box, and the short partition in the first half of the box is fixedly connected to the inner bottom of the first half of the box, the long box wall and the long partition of the first half of the box; the second The short partition is fixed in the half box, and the short partition in the second half box is fixedly connected to the inner bottom of the second half box, the long box wall and the long partition of the second half box; the overflow hole of the short partition It is a short overflow hole.
  • the drain area and the liquid supply area are located on the same side of the first half box and the second half box respectively, and the long overflow hole 514-11 is located on the side away from the drain area 511.
  • the liquid drainage area is located at the left end of the first half box
  • the liquid supply area is located at the left end of the second half box.
  • the cutting fluid enters from the drainage area, passes through the flow area and reaches the liquid supply area, which has the longest path. In this longest path, the cutting fluid can fully precipitate, minimizing impurities in the cutting fluid in the fluid supply area.
  • two short partitions 514-2 are fixed in the first half box, the overflow holes of the short partitions are short overflow holes 514-21, and the short overflow holes 514 of the short partitions are fixed in the first half box. -21 are staggered to form a drainage area 511 and two flow areas 512.
  • a short partition 514-2 is fixed in the second half box to form a liquid supply area and a flow area. The overflow holes of the two short partitions in the first half of the box are staggered, so that the cutting fluid in the flow area formed by the two short partitions can better settle.
  • the cutting equipment also includes: a heat exchanger 541 and a liquid supply tank coolant machine 542.
  • the liquid supply pipe and the heat exchanger 541 are connected through pipes to transport the cutting liquid in the liquid supply tank 51 to the heat exchanger 541 .
  • the liquid supply tank coolant machine 542 and the heat exchanger 541 are connected through pipelines to transport the coolant in the liquid supply tank coolant machine 542 to the heat exchanger 541 .
  • the cutting fluid and the coolant are in their own pipes, and heat exchange is achieved through the close contact of the pipes. The cutting fluid is cooled and the temperature of the coolant rises.
  • the cutting area frame 21 has two drain slopes 211 , and the two drain slopes 211 are located below the cutting wire network and on both sides of the cutting wire network.
  • the spray device 52 for spraying, cooling and lubricating the cutting wire mesh and the parts to be cut is installed in the cutting area frame 21 and located above the cutting wire mesh.
  • the spray device 52 and the heat exchanger 541 are connected by pipelines. .
  • the two cutting area frame filters 212 are each installed on the drainage slope 211 to filter the cutting fluid; where the cutting area frame is located at the low end of the drainage slope and is provided with a drain port 211-1 at the lower end of the drainage slope. .
  • the heat exchanger and the spray device are connected through pipelines, and the cooled cutting fluid is connected to the spray device.
  • the cutting fluid is sprayed to the main roller assembly through the spray device to cool and lubricate the cutting line.
  • the sprayed cutting fluid falls on the cutting area frame filter. After being filtered by the cutting area frame filter, it falls on the drainage slope.
  • the cutting fluid above the drainage slope flows down and is discharged through the lower end of the drainage slope. The liquid flows out of the port.
  • a drain groove 213 is formed on the side of the cutting area frame opposite to the drain port at the lower end of the drain slope.
  • a drainage tank cover 214 is used to be fixed at the notch of the drainage tank.
  • the drain outlet 215 of the drain tank passes through the drain tank cover 214 .
  • the liquid drain port 215 of the liquid drain tank is connected with the liquid return port of the liquid supply tank through the liquid return pipe 534.
  • the cutting fluid flowing out from the drain port at the lower end of the drain slope flows into the cavity surrounded by the drain tank and the drain tank cover.
  • the cutting fluid in the cavity surrounded by the drainage tank and the drainage tank cover enters the liquid return pipe through the drainage port of the drainage tank, and finally enters the drainage area of the liquid supply tank.
  • the cutting area base 11 is provided with a cutting area base guide groove
  • the winding area base 12 is provided with a winding area base guide groove 121, a winding area base guide area 122, and a return pump 123.
  • the cutting area base guide trough and the winding area base guide trough are respectively connected to the winding area base guide area; the return pump 123 is connected to the winding area base guide area and the drainage tank drain port through a pipeline.
  • Part of the sprayed cutting fluid falls on the cutting area frame filter, and part of it falls on the cutting area base.
  • the cutting fluid falling on the base of the cutting area is collected into the guide groove of the base of the cutting area.
  • There will also be cutting fluid falling on the base of the winding area and the cutting fluid falling on the base of the winding area will be collected into the guide groove of the base of the winding area.
  • the cutting fluid in the guide groove of the base of the cutting area and the cutting fluid in the guide groove of the base of the winding area are collected into the guide area of the base of the winding area, and the return pump pumps the cutting fluid in the guide area of the base of the winding area to the discharge into the drain port of the liquid tank, and then enters the drain area of the liquid supply tank through the liquid return pipe.
  • the main cutting roller 221 is installed in the cutting zone frame 21 .
  • the cutting main roller 221 is installed in the cutting area frame 21 through the bearing box 223.
  • the side of the cutting area frame 21 has a bearing box coolant inlet and a bearing box coolant return port.
  • the bearing box coolant machine 543 is connected to the bearing box coolant inlet and the bearing box coolant return port through pipelines. The coolant of the bearing box coolant machine enters the bearing box coolant inlet through the pipeline, cools the bearing box 223, and returns to the bearing box coolant return port.
  • a winding area exhaust port 311 is provided on the top of the winding area frame 31 .
  • the oil mist collection device 531 is fixed on the outer top of the winding area frame 31 .
  • the side of the cutting zone frame 31 is provided with a cutting zone exhaust port 217 at a position above the cutting main roller 221 .
  • the winding area exhaust port 311 is connected to the oil mist collection device 531 through a winding area oil drain pipe, and the winding area oil drain pipe extends to the side of the winding group of the winding area frame.
  • the cutting zone exhaust port 217 is connected to the oil mist collection device 531 through a cutting zone oil drain pipe, and the cutting zone oil drain pipe extends to the side of the cutting device of the cutting zone frame.
  • the oil mist generated in the frame of the winding area enters the oil mist collection device through the exhaust port of the winding area, and the oil mist generated in the frame of the cutting area enters the oil mist collection device through the exhaust port of the cutting area.
  • the oil mist collector 531 is used to separate the collected oil mist from gas and liquid.
  • the oil mist collector has an exhaust port and a liquid drain port.
  • the drain port is connected to the liquid supply tank 51 through a pipeline.
  • the separated liquid is recovered to The liquid supply tank 51 improves the utilization rate of cutting fluid and reduces the adhesion of oil mist on the frame, thereby increasing the difficulty of maintenance.
  • the separated gas is discharged from the exhaust port.
  • this embodiment further optimizes the cutting area assembly: in the field of online cutting equipment technology, the cutting main roller 221 is usually installed on the cutting area frame 21 through a high-precision bearing box. During the process, the appropriate cutting main roller 221 is replaced according to the thickness of the material slices to be processed. The usual replacement method is to pull the bearing box out a certain distance from the front of the cutting area frame 21 to separate the main cutting roller 221 from the bearing box, and then replace the main cutting roller 221. After replacement, return the bearing housing to its original position and cut The main roller 221 is docked and installed.
  • the cutting main roller 221 is installed on the cutting area frame 21 through the bearing box 25.
  • the cutting area frame 21 is provided with an axle box limiting mechanism 24 to prevent the bearing box 25 from slipping.
  • the axle box limiting mechanism 24 includes an axle box connecting block 241 and The limiting assembly, the axle box connecting block 241 is movably arranged on the cutting area frame 21 through the limiting assembly, and the axle box connecting block 241 is used to limit the maximum distance of the bearing box 25 running.
  • the number of the axle box limiting mechanism 24 is at least one, and all the axle box limiting mechanisms 24 are evenly arranged on the peripheral side of the bearing box 25 .
  • the preferred number of axle box limiting mechanisms 24 is two.
  • the two axle box limiting mechanisms 24 are symmetrically arranged on both sides of the circumference of the bearing box 25, which is beneficial to maintaining the horizontal pull-out of the bearing box 25 when pulling it. And it will not be separated from the cutting area frame 21 under the action of the axle box connecting block 241 and the limiting assembly.
  • the limit assembly includes an axle box limit rod 242 and a limit installation hole 245 opened on the cutting area frame 21.
  • the axle box limit rod 242 is provided in the limit installation hole 245; and the axle box limit rod 242 One end is connected to the axle box connecting block 241, and the other end is provided with an anti-separation part to prevent it from slipping from the limit installation hole 245.
  • the axle box connecting block 241 When the bearing box is pulled out, the axle box connecting block 241 will be driven to move.
  • the axle box connecting block 241 will drive the axle box limit rod 242 to move axially in the limit installation hole 245.
  • the axle box limiting rod 242 pulls the axle box connecting block 241 to block the bearing box from continuing to move outward, thereby preventing the bearing box from being pulled out excessively and causing it to break away from the cutting area frame 21 .
  • one embodiment is to provide an axle box limit block 243 at the outer end of the limit installation hole 245, and the axle box limit block 243
  • a limit hole is provided on the upper part of the axle box, and the anti-separation part is an anti-separation protrusion 244 provided at the end of the axle box limit rod 242.
  • the diameter of the limit hole is larger than the diameter of the axle box limit rod 242 and smaller than the axle box limit rod 242.
  • 242 is provided with the diameter of the anti-off protrusion 244.
  • the axle box limit block 243 blocks the outer end of the limit installation hole 245, thereby preventing the axle box limit rod 242 from slipping from the limit installation hole 245, thereby achieving the technical effect of limiting.
  • Another alternative implementation of the limiting mechanism is to cast a step hole integrated with the cutting area frame 21 at the end of the limit installation hole 245 away from the main cutting roller 221.
  • the diameter of the step hole is larger than the diameter of the axle box limit rod 242 rod body. diameter, and is smaller than the diameter of the position where the axle box limiting rod 242 is provided with the anti-separation protrusion 244, the same limiting effect as in the above embodiment can be achieved.
  • the axle box limit rod 242 is set as a telescopic rod, which can be fully retracted when not in use. Retract into the inner wall of the cutting zone frame 21.
  • the axle box limit rod 242 is composed of a multi-layer sleeve rod with a telescopic structure. The diameter of the outer sleeve rod is equal to the diameter of the limit installation hole.
  • the axle box connecting block 241 is connected to the end of the inner sleeve rod away from the cutting main roller 221.
  • an anti-separation part is provided at the end of the outer sleeve rod or the outer sleeve rod is directly welded to the limit installation hole on the cutting area frame 21 as a whole.
  • this application sets the connection relationship between the axle box limiting mechanism 24 and the bearing box into the following two implementations: the first is, the axle box One end of the connecting block 241 is connected to the axle box limiting rod 242 of the limiting assembly, and the other end is fixed on the bearing box through bolts. In this way, the bearing box, the axle box connecting block 241 and the axle box limiting rod 242 are linked together to move and move simultaneously. Stop, through the preset distance of the axle box limiting rod 242, the purpose of limiting the movement distance of the bearing box is achieved.
  • the axle box connecting block 241 is a T-shaped structure, the lower part of which is connected to the axle box limiting rod 242, and the upper part is connected to the bearing box through at least two bolt structures.
  • the second method is that the axle box connecting block 241 is rotatably arranged on the axle box limiting rod 242 of the limiting assembly.
  • the axle box connecting block 241 can rotate ninety degrees on the axle box limiting rod 242, and can To achieve contact and separation from the outer wall of the bearing box, when replacing the cutting main roller 221 without disassembling the bearing box, rotate the axle box connecting block 241 to a state of contact with the bearing box, and the movement of the bearing box can drive the axle box connection Block 241, the linkage axle box limit rod 242 moves together; when the bearing box needs to be disassembled, the axle box limit block 243 will also be rotated to the contact position first, and then the bearing box will be pulled to the limited maximum distance, and then rotated
  • the axle box connecting block 241 is parallel to the circumferential tangent of the bearing box, thereby breaking away from contact with the bearing box, and then the bearing box can be removed through auxiliary tools, making the operation more convenient and flexible.
  • this application provides a dust-proof device between the bearing box and the cutting area frame 21.
  • the dust-proof device is located at one end of the bearing box mounting tube close to the main cutting roller 221. Specifically, there is a step groove on the inner wall of the installation barrel.
  • the dust-proof device is an FB-type dust ring.
  • the dust ring is fixedly installed in the step groove. In this way, when the bearing box is pulled out, the front end of the dust ring is in contact with the bearing box. The interference fit of the outer surface will scrape off the magnetic mud on the surface of the bearing box to prevent the magnetic mud on the surface of the bearing box from contaminating the inner wall of the installation barrel and the external working environment.
  • the bearing box 25 of each cutting main roller 221 in the cutting equipment is provided with an axis box limiting mechanism 24 corresponding to the above solution to achieve the effect of protecting the safety of the bearing box 25.
  • this embodiment also provides a drawing tool 26 for taking out the bearing box 25 from the mounting hole of the cutting area frame 21 .
  • the drawing tool 26 includes: a drawing frame 261, a drawing rod 262 and a drawing plate 263.
  • the drawing plate 263 is connected to the drawing frame 261 through the drawing rod 262, and the drawing plate 263 is provided with a bearing for connecting with the bearing.
  • the first fixed bayonet 2631 is fixedly connected to the box 25. When in use, the first fixed bayonet 2631 is clamped on the bolt of the bearing box 25. The bolt is used to install the end cover on the bearing box 25. When taking out the bearing box 25, the original bolt structure is used to design the first fixed bayonet 2631 structure on the drawing plate 263.
  • the first fixed bayonet 2631 can be opened on the drawing plate 263 according to different types of cutting equipment. Different positions, or the drawing plates 263 used on multiple models of cutting equipment are combined together to make it more convenient to use. After the drawing plate 263 and the bearing box 25 are fixed, the drawing frame 261 is fixed on the cutting chamber frame, and the bearing box 25 can be taken out from the cutting chamber frame through the drawing rod 262. The whole process is easy to operate.
  • two support rods can be separately provided outside the end cover screws to match the engagement of the first fixing bayonet.
  • the drawing frame 261 in this technical solution includes a drawing beam 2611 and at least two drawing support rods 2612. It is preferably designed as a gantry structure, that is, a drawing beam 2611 is provided with a drawing support rod 2612 at both ends, so that The drawing support rod 2612 can be fixed on the cutting chamber frame to provide the drawing beam 2611 with support when drawing the bearing box 25.
  • the drawing beam 2611 is made of a square hollow profile. While ensuring support, the cost is lower and the weight is lighter.
  • a limit support block 264 perpendicular to the bottom of the pull-out support rod 2612 of the pull-out frame 261 is provided.
  • the pull-out support can be increased.
  • the contact area between the rod 2612 and the cutting area frame ensures the stability during the drawing tooling operation.
  • the limit support block 264 and the pull-out support rod 2612 are integrally arranged to ensure the rigidity of the structure.
  • a second fixing bayonet 2641 is provided on one side of the limit support block 264, which can facilitate the connection with the bolts on the cutting chamber frame. Fixed, when in use, directly clamp the second fixing bayonet 2641 on the bolt at the corresponding position on the cutting chamber frame, which is convenient and quick.
  • the drawing frame 261 After the drawing frame 261 is fixed, the drawing rod 262 can pass through the support hole opened in the middle of the drawing beam 2611. With the drawing beam 2611 as the stress point, the drawing rod 262 is pulled, and the drawing plate 263 is driven. Make a linear motion to pull out the bearing box 25.
  • the power unit of the pulling rod 262 can be driven by a motor to move the pulling rod 262 while saving manpower, or it can be set as a hydraulic rod to pull and drag the pulling rod 262 under the action of hydraulic pressure.
  • the pulling rod 262 can also be provided with a screw nut 2621, which can be controlled by a power device or manually operated by a torque wrench.
  • the pulling rod 262 is a threaded rod
  • the drawing plate 263 is threadedly connected to the drawing rod 262, and the drawing plate 263 is driven to move linearly by rotating the drawing rod.
  • the screw nut 2621 and the pull-out rod 262 are provided integrally.
  • an inner hexagonal screw hole is provided on the side of the screw nut 2621 away from the pull-out rod 262.
  • the movement of the pull rod 262 can be controlled by using the hexagonal screw hole.
  • the operation is convenient and fast, and the movement range is large. smaller; if a larger screwing force is needed to drive the pull rod 262 to rotate, the nut 2621 can be screwed directly with a torque wrench. This design is more user-friendly.
  • the technical solution of this application is to provide a ball-head pinball screw 266 on the opening side wall of the first fixed bayonet 2631 or/and the second fixed bayonet 2641, and its elastic ball head 265 protrudes from The inner wall surface of the fixed bayonet, so when the fixed bayonet is stuck on the bolt, you only need to gently press down the elastic ball head 265 through external force to snap the bolt into the fixed bayonet.
  • the elastic ball head will automatically pop up and block the bolt. At this time, if there is no external force, the bolt will not be easily separated from the fixed bayonet.
  • the operator can fix one pull-out support rod 2612 and then fix the other pull-out support. rod 2612, the operating requirements are reduced; by providing a fastening nut on the ball-head pinball screw 266, the ball-head pinball screw 266 is prevented from loosening.
  • the ball-head pinball screw 266 can directly push against the bolts fixing the bolts on the cutting chamber frame. body to prevent sliding between the bolt and the limiting support block, ensuring the support stability of the pull-out support rod 2612.
  • this application provides a specific solution for the cutting area frame 21: as shown in Figures 42 to 45, a feed port is provided at the front of the cutting area frame 21, and the feed port is provided with an initial position corresponding to the loading table.
  • the parallel loading auxiliary device 27 can realize the support transition between the cutting part from the loading trolley to the loading table, and prevent unnecessary losses caused by the hanging center of gravity of the cutting part.
  • the feeding auxiliary device includes a feeding mounting bracket 271 and at least one feeding auxiliary rod 272.
  • the feeding auxiliary rod 272 is fixedly mounted on the cutting area frame 21 through the feeding mounting bracket 271, and all feeding auxiliary rods 272 are arranged in parallel on On the feeding port, and are perpendicular to the feeding direction, the feeding mounting bracket 271 mainly realizes the fixed support function of the feeding auxiliary rod 272.
  • the cutting parts are mainly conveyed and transitioned through the feeding auxiliary rods 272.
  • the number of the feeding auxiliary rods 272 can be one, two or more, and the specific selection can be determined according to the cutting environment.
  • the loading auxiliary rod 272 in this solution has a cylindrical structure, which can effectively reduce the contact area between the loading auxiliary rod 272 and the cutting part and reduce friction.
  • the loading auxiliary rod 272 is a roller structure that can rotate around the rotation axis, which can change the hard friction between the cutting part and the loading auxiliary rod 272 into rolling friction, making loading easier.
  • the number of the loading auxiliary rods 272 is preferably two, because the two loading auxiliary rods 272 can form a supporting surface, and two feeding auxiliary rods are more reasonable in terms of cost and working environment.
  • the loading installation frame 271 includes two integrally provided loading fixing parts 2711 and a loading support part 2712.
  • the loading support parts 2712 are respectively installed in the cutting area through the loading fixing parts 2711.
  • the frame 21 has two sides of the feed opening, and the feeding support parts 2712 are arranged horizontally.
  • the loading auxiliary rods 272 are respectively fixed on the feeding support parts 2712 on both sides of the feed opening through bolt structures.
  • the loading fixing part 2711 is specifically an L-shaped fixing plate.
  • the L-shaped fixing plate can increase the contact area between the loading fixing part 2711 and the cutting area frame 21, thereby increasing the firmness and stability of the fixing (can be through multiple Bolt structural fixation).
  • the loading support part 2712 is a horizontally arranged support plate or a horizontally arranged rectangular support frame. When it is a support plate, the loading auxiliary rod 272 is connected to it through a bolt structure.
  • a bearing structure can be provided at the connection to fix the loading auxiliary rod 272; when the loading support part 2712 is a rectangular support frame, the loading auxiliary rod 272 can be omitted, or the loading auxiliary rod 272 can be rotated in the form of a sleeve on the connecting rod of the support frame.
  • the feeding auxiliary device 27 is detachably disposed on the feed opening of the cutting area frame 21 .
  • U-shaped mounting grooves are provided on the cutting area frame 21 on both sides of the feed inlet.
  • the U-shaped mounting groove can be integrally provided with the cutting area frame 21, or can be welded or bolted to the cutting area frame 21 through auxiliary parts.
  • Fixed limit blocks corresponding to the U-shaped mounting groove are provided on both sides of the material mounting frame 271 .
  • the fixed limit block is in a square shape. During installation, just put the fixed limit block directly into the installation slot. Setting the fixed limit block in a square shape can prevent the loading installation frame 271 from rotating.
  • the preferred U-shaped The width of the installation groove is equal to the width of the fixed limit block, and the bottom of the U-shaped installation groove is a planar structure that matches the fixed limit block.
  • the cutting area frame 21 is also provided with a baffle box 28.
  • the baffle box 28 is located between two adjacent cutting rollers in the cutting chamber frame, and the baffle box 28 is fixed to the cutting area frame 21 through its two ends in the length direction.
  • the specific baffle box 28 includes a baffle frame 281 and a baffle fixing frame 282. Both the upper and lower parts of the baffle frame 281 are provided with openings. The upper opening allows cutting fluid to flow into the cutting wire mesh, and the lower opening allows the bottom feed to work. The material after cutting on the table enters the baffle box 28.
  • the main function of the baffle box 28 is to prevent the cut material from tipping and touching the cutting roller; the baffle frame 281 is installed on the wide frame body through the baffle fixing frame 282.
  • the baffle frame 281 may be an integral structure or a split structure connected by independent baffles.
  • the above-mentioned loading auxiliary device 27 can be used to load materials more conveniently.
  • the cutting parts are transported to the loading port position through the loading trolley, and then placed on the loading auxiliary rod 272, and then the cutting parts can be sent to the machine by gently pushing them with external force.
  • the solution provided by this embodiment is more convenient to use and can prevent the cutting part from walking between the loading port and the loading table.
  • the shift in the center of gravity causes collisions.
  • the embodiment of the present application provides a spray device 52.
  • the spray device 52 includes a spray body 526, a spray pipe 522 and a liquid drop box 527.
  • the spray pipe 522 is arranged in the spray body 526 and is located at the upper part of the spray body 526 to bring the cutting fluid in the circulation system into the cutting area.
  • the liquid drop box 527 can be pulled and detached and installed at the lower part of the spray body 526, and the liquid drop box 527 is provided with at least one layer of drip trays 5272. By providing the drip tray 5272, the spray pipe 522 can be sprayed out The liquid is evenly distributed and then falls into the cutting area.
  • the cutting fluid in the circulation system contains a certain amount of cutting powder, after long-term use, part of the cutting powder will precipitate on the drip tray 5272.
  • the drip tray 527 can be easily removed during shutdown. Clean after the box 527 is pulled out.
  • the liquid drop box 527 is detachably disposed on the spray body 526.
  • the liquid drop box 527 is fixed in the spray body 526 through a spray locking mechanism 528, and the spray locking mechanism 528 is located on the spray body 526 away from the water inlet of the spray pipe 522
  • One end corresponds to the side of the feeding port of the cutting equipment, making it easy to remove the liquid drop box 527 directly by pulling it out.
  • the spray locking mechanism 528 Through the spray locking mechanism 528, the liquid drop box 527 and the spray body 526 can be kept integrated during use, thereby increasing the stability of the equipment.
  • the spray locking mechanism 528 includes a locking plug 5281 and a spray limit block 5282 that cooperate with each other.
  • the locking plug 5281 is rotatably arranged on the liquid box 527 through a fixed shaft, and the spray limit block 5282 is set On the spray body 526.
  • the locking plug 5281 includes an integrated handle and a plug-in plate.
  • the fixed shaft hole is set in the middle of the locking plug 5281. Under the control of the handle, the plug-in plate can rotate around the fixed shaft to enter the spray limiter 5282 and the spray.
  • the gap between the bodies 526 ensures the tightness of the connection between the liquid box 527 and the spray body 526 .
  • the liquid box 527 can be easily pulled out of the spray body 526 after the inserting plate is separated from the gap between the spray limit block 5282 and the spray body 526 .
  • the drip box 527 includes two independent and parallel drip trays 5272, and all drip trays 5272 are evenly provided with drip holes.
  • Spray baffles 5271 are respectively provided on the front and rear sides and the left and right sides of the drip tray 5272 to prevent cutting fluid from falling around the drip tray 5272 and to prevent cutting powder from depositing in the limit track on the spray body 526.
  • the distribution area of the liquid drip holes in the upper drip tray 5272 is smaller than the distribution area of the drip holes in the lower drip tray 5272; all drip trays 5272 are detachably arranged on the drip box 527 bracket.
  • the liquid drop box 527 is pullably arranged on the spray body 526 through the limit rail, and the spray body 526 is provided with a limit rail corresponding to the spray plate one-to-one.
  • the lower part of the spray pipe 522 is evenly provided with a row of spray holes running through its length.
  • a row of spray holes running through its length.
  • multiple rows of parallel spray holes are provided at the lower part of the spray pipe 522. hole.
  • the spray body 526 includes a spray support frame 5261 and a spray protection plate 5262.
  • the spray protection plate 5262 is detachably provided on the upper surface of the spray support frame 5261 to facilitate the spray pipe 522. maintain.
  • the upper part of the spray support frame 5261 is arranged in a trapezoidal shape. This structural arrangement can reduce the span area of the upper part of the spray body 526 and make it easier to avoid the cutting wire net.
  • the liquid drop box 527 is arranged at the lower part of the spray support frame 5261 to resemble a flower. Spray the sprinkler structure.
  • the spray device 52 is installed on the cutting area frame 21 and is located above the cutting station on the cutting main roller 221. One end of the specific spray device 52 passes through The spray pipe 522 is connected to the cutting area frame 21, and the other end is fixed on the cutting area frame through the spray support frame 5261.
  • the application methods of spray devices are different for different cutting fields.
  • the spray device is set at the cutting line.
  • the cutting fluid can be directly applied to the position of the working cutting line net when used.
  • the spray device in this application can also be used in photovoltaic cutting equipment.
  • photovoltaic cutting equipment most materials are fed from above, so the spray device is installed on one side of the feeding device, and spray cutting is performed in the cutting room. liquid, so that the cutting wire mesh will bring the cutting liquid into the cutting gap.
  • the cutting pieces when cutting pieces (such as magnetic materials) are sliced using cutting equipment, the cutting pieces will be fixed on the base plate (marble plate, iron plate or a combination of marble plate and iron plate), and then the cutting piece will be mounted on the bottom plate.
  • the bottom plate of the piece is directly fixed on the platform.
  • the cutting piece and the bottom plate are relatively fixed, and the bottom plate and the platform are relatively fixed.
  • the cutting equipment can directly cut the cutting piece.
  • the cutting line of the cutting equipment needs to be cut into the fixed marble plate and other structures on the base plate.
  • this embodiment provides a working plate assembly for carrying cutting parts.
  • the working board assembly is another embodiment of the above-mentioned bearing platform 43 . As shown in Figures 50 to 57, it includes: workpiece platform 481, workpiece bottom plate 482 for installing cutting parts, and locking mechanism.
  • the workpiece bottom plate 482 is disposed on the workpiece platform 481 , and the workpiece bottom plate 482 can move on the surface of the workpiece platform 481 .
  • the locking mechanism is disposed on the workpiece platform 481, and the locking mechanism can lock the workpiece bottom plate 482 to the workpiece platform 481.
  • the locking mechanism can lock the workpiece bottom plate 482 after the adjustment of the workpiece bottom plate 482 is completed, so as to prevent the workpiece bottom plate 482 from being displaced relative to the workpiece platform 481 during the slicing process.
  • the work plate assembly also includes an adjustment structure, which is disposed on the workpiece platform 481 , and the adjustment structure can drive the workpiece bottom plate 482 to move along the surface of the workpiece platform 481 .
  • the adjustment structure is used to reduce the difficulty of moving the workpiece bottom plate 482, and at the same time improve the movement accuracy of the workpiece bottom plate 482, thereby ensuring that the cutting part can move a set distance, thereby ensuring alignment and seam alignment requirements.
  • the adjustment structure includes a workpiece adjustment bolt 483.
  • the workpiece adjustment bolt 483 is rotatably disposed on the workpiece bottom plate 482, and the workpiece bottom plate 482 and the workpiece adjustment bolt 483 are threadedly matched to drive the workpiece bottom plate 482 to move through the rotation of the workpiece adjustment bolt 483. .
  • the thread pitch on the workpiece adjusting bolt 483 is determined, and the moving distance of the workpiece bottom plate 482 can be determined according to the number of rotations of the workpiece adjusting bolt 483, thereby accurately moving the cutting size.
  • the workpiece bottom plate 482 is provided with a threaded hole, and the workpiece adjusting bolt 483 can cooperate with the internal thread in the threaded hole, so that when the workpiece adjusting bolt 483 rotates, the internal thread of the threaded hole and the external thread of the workpiece adjusting bolt 483 can mesh with each other, so that The movement between the workpiece adjustment bolt 483 and the workpiece bottom plate 482 along the axis direction of the workpiece adjustment bolt 483 is realized.
  • a workpiece sliding groove 484 is provided on the workpiece bottom plate 482.
  • the adjustment structure also includes a workpiece fixing block 485.
  • the workpiece fixing block 485 is disposed on the workpiece platform 481, and the workpiece fixing block 485 is located in the workpiece sliding groove 484, and the workpiece sliding groove 484 can move relative to the workpiece fixing block 485.
  • the workpiece adjusting bolt 483 is rotatably provided on the workpiece fixing block 485 .
  • the workpiece sliding groove 484 is used to limit the forward and backward movement space of the workpiece bottom plate 482 .
  • the workpiece fixing block 485 is provided with a through hole
  • the workpiece adjusting bolt 483 is provided with a workpiece through hole matching section 486 and two workpiece thread sections 487.
  • the workpiece via hole fitting section 486 is located between the two workpiece thread sections 487, and The outer diameter of the workpiece via fitting section 486 is smaller than the outer diameter of the workpiece threaded section 487.
  • the workpiece via fitting section 486 is provided at the via hole, and the workpiece threaded section 487 can abut the end of the via hole to fit the workpiece via hole. Section 486 is used for limiting.
  • the diameter of the workpiece via hole fitting section 486 is smaller than the inner diameter of the via hole, ensuring that the workpiece via hole fitting section 486 can rotate in the via hole, and the via hole is used to ensure that the workpiece adjustment bolt 483 reliably rotates on the workpiece fixing block 485, and at the same time
  • the workpiece threaded section 487 is used to limit the position of the workpiece through-hole mating section 486, thereby ensuring that the workpiece adjusting bolt 483 remains stationary during the rotation process, so that the threaded fit can be used to drive the workpiece bottom plate 482 to move, and finally the workpiece can be realized Movement of base plate 482 relative to workpiece platform 481.
  • the cutting piece has a rectangular parallelepiped structure, when slicing the cutting piece, the cutting position is arranged along the length direction of the cutting piece.
  • the axis direction of the workpiece adjustment bolt 483 is parallel to the length direction of the workpiece bottom plate 482 to drive the workpiece bottom plate 482 to move along the length direction of the workpiece bottom plate 482 .
  • the workpiece bottom plate 482 can only move along the Moving along the length direction of the cutting piece can achieve the requirements of line and seam alignment, and can also avoid the problem of unreliable cutting of the cutting piece caused by movement of the workpiece bottom plate 482 in other directions.
  • the work plate assembly also includes a work piece locking part 488, which can lock the work piece adjusting bolt 483 to the work piece bottom plate 482.
  • a work piece locking part 488 can lock the workpiece adjustment bolt 483 to prevent the workpiece adjustment bolt 483 from rotating and ensure that the workpiece bottom plate 482 is locked and fixed relative to the workpiece platform 481.
  • the locking mechanism is disposed on one side of the workpiece bottom plate 482 in the width direction, and the locking mechanism can abut and cooperate with the side surface of the workpiece bottom plate 482 in the width direction to lock the workpiece bottom plate 482 .
  • the locking mechanism is used to lock the workpiece bottom plate 482 in the width direction, that is, the width direction of the workpiece bottom plate 482 can be limited, and at the same time, the contact friction between the locking mechanism and the workpiece bottom plate 482 can be used to limit the movement of the workpiece bottom plate 482 , thereby ensuring the relative fixation between the workpiece bottom plate 482 and the workpiece platform 481.
  • a workpiece mounting structure 489 is provided on the workpiece platform 481.
  • the workpiece mounting structure 489 is located on one side of the workpiece bottom plate 482 in the width direction.
  • the locking mechanism is movably disposed on the workpiece mounting structure 489, and the locking mechanism There is a locking state in which the workpiece bottom plate 482 is abutted to lock the workpiece bottom plate 482 and a disengagement state in which the workpiece bottom plate 482 is disengaged to release the workpiece bottom plate 482 .
  • the workpiece mounting structure 489 is used to facilitate the arrangement of the locking mechanism, and at the same time, the workpiece bottom plate 482 is fixed and released according to the switching state of the locking mechanism.
  • the locking mechanism includes a workpiece adjustment block 491 and a workpiece adjustment handle 492.
  • the workpiece adjustment handle 492 is movably provided on the workpiece installation structure 489.
  • the workpiece adjustment block 491 is connected to the workpiece adjustment handle 492, and is in a locked state when the locking mechanism When the locking mechanism is in the disengaged state, there is a gap between the workpiece adjustment block 491 and the workpiece bottom plate 482 .
  • the workpiece adjustment handle 492 is provided on the side of the workpiece installation structure 489 away from the workpiece adjustment block 491. That is, the workpiece adjustment handle 492 can be directly operated from the outside of the workpiece platform 481 to drive the workpiece adjustment block 491 to move, thereby achieving the state of the locking mechanism. switch.
  • the workpiece adjustment handle 492 can directly drive the workpiece adjustment block 491. move.
  • the locking mechanism also includes a reset mechanism, which is provided on the workpiece mounting structure 489, and the reset mechanism can drive the workpiece adjustment block 491 to move away from the workpiece bottom plate 482.
  • the workpiece adjustment handle 492 can squeeze the workpiece adjustment block 491 toward the workpiece base plate 482.
  • the reset mechanism pulls the workpiece adjustment block 491 toward the workpiece installation structure 489. , thereby disengaging the workpiece adjustment block 491 from the workpiece bottom plate 482, ensuring reliable movement of the workpiece bottom plate 482.
  • the workpiece mounting structure 489 is provided with two countersunk holes and a first threaded hole located between the two countersunk holes.
  • the workpiece adjustment block 491 is provided with a second threaded hole corresponding to the two countersunk holes and a first threaded hole located between the two countersunk holes.
  • the workpiece adjustment handle 492 is provided with a limiting groove corresponding to the first threaded hole and an external thread.
  • a bolt is provided in the countersunk hole. The bolt penetrates the countersunk hole and then threadally matches with the second threaded hole to realize the connection between the workpiece adjustment block 491 and the workpiece installation structure 489. At the same time, the workpiece adjustment block 491 can be connected in the length direction of the bolt.
  • the workpiece adjustment handle 492 is rotatably provided on the first thread hole, and the end of the workpiece adjustment handle 492 close to the workpiece adjustment block 491 can extend into the limit groove.
  • the workpiece adjustment handle 492 moves toward the inside of the workpiece mounting structure 489, the workpiece adjustment handle 492 can extend into the limit groove.
  • the workpiece adjustment block 491 is squeezed into the groove to move the workpiece adjustment block 491 toward the workpiece bottom plate 482, thereby fixing the workpiece bottom plate 482.
  • the bolts will move with the movement of the workpiece adjustment block 491, and the bolts The head will squeeze the reset mechanism and cause the reset mechanism to accumulate reset force.
  • the workpiece adjustment handle 492 moves toward the outside of the workpiece mounting structure 489, the workpiece adjustment handle 492 adjusts the workpiece.
  • the extrusion force of block 491 decreases or even becomes zero.
  • the reset force accumulated by the reset mechanism begins to drive the workpiece adjustment block 491 to move toward the position of the workpiece mounting structure 489, thereby causing the workpiece adjustment block 491 to disengage from the workpiece bottom plate 482, thereby
  • the workpiece base 482 can be moved.
  • the return structure is a spring.
  • the workpiece assembly also includes a workpiece limiting structure 493.
  • the workpiece limiting structure 493 is provided on the workpiece platform 481, and the workpiece limiting structure 493 and locking The mechanisms are respectively disposed on both sides of the workpiece bottom plate 482 in the width direction, and the locking mechanism can lock the workpiece bottom plate 482 together with the workpiece limiting structure 493 .
  • the workpiece limiting structure 493 is fixedly provided on the workpiece platform 481 and can limit the first side of the workpiece bottom plate 482 in the width direction.
  • the locking mechanism can limit and fix the second side of the workpiece bottom plate 482 in the width direction.
  • the state switching of the locking mechanism is used to realize the positioning and limitation or release of the workpiece bottom plate 482 in the width direction. Since the cutting position of the cutting equipment and the width of the workpiece bottom plate 482 remain unchanged, the workpiece limiting structure 493 is used to ensure that the first side of the workpiece bottom plate 482 is at the preset position, and then the locking mechanism is used to lock the second side of the workpiece bottom plate 482 . By squeezing and limiting the workpiece bottom plate 482 on both sides, it can ensure that the workpiece bottom plate 482 reaches the preset position in the width direction.
  • the workpiece limiting structure 493 and the locking mechanism are provided on both sides of the workpiece bottom plate 482, it can ensure that the workpiece bottom plate 482 reaches the preset position in the length direction.
  • the movement on the workpiece provides a certain limit, ensuring reliable movement of the workpiece bottom plate 482, and also avoiding interference between the workpiece limit structure 493, the locking mechanism and the adjustment structure.
  • the workpiece limiting structure 493 is a long strip structure with the same length as the workpiece bottom plate 482 .
  • the number of the workpiece adjustment blocks 491 is at least two, and all the workpiece adjustment blocks 491 are arranged side by side along the length direction of the workpiece bottom plate 482 . Multiple workpiece adjustment blocks 491 are used to increase the locking degree and limiting accuracy of the workpiece bottom plate 482 to ensure the cutting accuracy of the cutting equipment.
  • a first workpiece matching slope 494 is provided on the side of the workpiece bottom plate 482 in the width direction, and is provided on the workpiece adjustment block 491 and/or the workpiece limiting structure 493.
  • There is a second mating slope 495 of the workpiece and the first mating slope 494 of the workpiece and the second mating slope 495 of the workpiece are in contact and fit. Utilizing the surface contact between the first mating slope 494 of the workpiece and the second mating slope 495 of the workpiece can increase the degree of friction fit between the workpiece adjustment block 491 and the workpiece bottom plate 482, and also improve the positioning accuracy of the workpiece bottom plate 482.
  • the second mating slope 495 of the workpiece faces the workpiece platform 481 so that the second mating slope 495 of the workpiece can press the workpiece bottom plate 482 toward the direction of the workpiece platform 481 .
  • the components of the squeezing force generated on the workpiece bottom plate 482 on the second mating slope 495 of the workpiece include a horizontal component force and a vertical downward component force.
  • the vertical downward component force can push the workpiece bottom plate 482 toward the workpiece platform. 481 direction, thereby increasing the friction between the workpiece bottom plate 482 and the workpiece platform 481, and preventing relative displacement between the workpiece bottom plate 482 and the workpiece platform 481.
  • the workpiece limiting structure 493 in the figure is formed with a second fitting slope 495 on the part facing the workpiece bottom plate 482, and the workpiece adjustment block 491 is also formed with a second fitting ramp 495 on the part facing the workpiece bottom plate 482.
  • the part of the workpiece bottom plate 482 facing the workpiece limiting structure 493 and the part facing the workpiece adjustment block 491 are formed with a first workpiece matching slope 494, and the workpiece first matching slope 494 can correspondingly cooperate with the corresponding workpiece second matching slope 495.
  • the workpiece mounting structure 489 and the workpiece platform 481 together form a U-shaped groove, and the workpiece adjustment block 491 can retract or protrude into the U-shaped groove.
  • the workpiece bottom plate 482 is provided with a workpiece limiting block 496 , and the workpiece limiting block 496 can fixedly limit the workpiece on the workpiece bottom plate 482 .
  • the workpiece bottom plate 482 is provided with a workpiece plate assembly, the cutting piece is arranged on the workpiece plate assembly, and the workpiece limiting block 496 can limit the workpiece plate assembly to the workpiece bottom plate 482 .
  • the workpiece plate assembly has three forms.
  • the first type is that the cutting piece is adhered to the marble plate, and the marble plate is placed on the workpiece base plate 482. Through the two workpiece limit blocks 496 in the width direction of the workpiece base plate 482 and the length direction ( Three workpiece limit blocks 496 in the front and rear directions position the marble slab.
  • the cutting piece is stuck on the marble board, and the marble board is stuck on the metal supporting board.
  • the metal supporting board is placed on the workpiece base plate 482, and passes through the two workpiece limiting blocks 496 in the width direction of the workpiece base plate 482 and the length direction ( Three workpiece limit blocks 496 in the front and rear directions position the metal supporting plate.
  • the third type is that the cutting piece is stuck on the marble board, and the marble board is placed on the metal supporting board.
  • the metal supporting board limits the marble board.
  • the two workpiece limiting blocks 496 in the width direction of the workpiece bottom plate 482 and the length direction (front and rear) (direction) three workpiece limit blocks 496 limit the metal pallet. At least two are provided in the width direction of the workpiece bottom plate 482, and at least three are provided in the length direction of the workpiece bottom plate 482, thereby achieving multi-point limiting, improving the limiting effect, and improving positioning accuracy.
  • a workpiece drainage groove 497 is provided on the workpiece limiting block 496, and the workpiece drainage groove 497 is connected to the connection position between the workpiece bottom plate 482 and the cutting piece.
  • the workpiece drainage groove 497 is used to drain the cutting fluid or impurities that flow to the contact position between the workpiece limit block 496 and the workpiece bottom plate 482 and the contact position between the workpiece limit block 496 and the cutting piece or the marble plate with the cutting piece, ensuring that The limiting effect of the workpiece limiting block 496.
  • the working plate assembly is arranged on the feeding device, and the working plate assembly is driven up and down by the feeding device to drive the cutting part to move, thereby slicing the cutting part.
  • a feeding device is used to drive the cutting parts, etc., to move toward the cutting wire network for slicing.
  • the feeding device needs to be accurately positioned in order to achieve slicing. Ensure the accuracy of slicing.
  • the cutting chamber and winding chamber on the base of the slicing equipment are cast in one piece, and the feeding device is located inside the base and is relatively large from the edge of the base.
  • the frame structure on the base will affect the processing of the base by the processing equipment, especially The distance between the feed base and the maximum size of the base frame far exceeds the processing size of the boring machine in the prior art.
  • the boring machine cannot be used to process the base assembly, so that the positioning boss cannot be directly formed on the base assembly. Without the positioning boss, the base assembly cannot be directly formed.
  • the positioning accuracy of the feed base will be reduced, and the low positioning accuracy of the feed base will cause the cutting part to be unable to be lifted and lowered reliably, which will reduce the slicing accuracy of the cutting part and cause unreliable cutting of the cutting part.
  • the feeding device 4 includes: a feeding base assembly 4271, a feeding base 4272 and a positioning mechanism.
  • the feeding base 4272 is provided on the feeding base assembly 4271.
  • the positioning structure is disposed between the feeding base 4272 and the feeding base assembly 4271, and a positioning fit is formed between the positioning structure and the feeding base 4272.
  • the positioning structure is used to form a two-level positioning cooperation with the feed base 4272 and the feed base assembly 4271 to ensure the positioning accuracy of the feed base 4272, thereby effectively ensuring the cutting effect.
  • a first feeding positioning platform 4273 is formed on the feeding base assembly 4271, and a feeding positioning surface 4274 is provided on the positioning structure.
  • the feeding positioning surface 4274 and the feeding first positioning platform 4273 are arranged in close contact with each other. Make the feeding base assembly 4271 and positioning structure accurately positioned. This facilitates the processing of the feed base assembly 4271, and at the same time utilizes the surface accuracy of the first feed positioning platform 4273 and the surface accuracy of the feed positioning surface 4274 to ensure accurate positioning of the positioning structure and the feed base assembly 4271. That is to say, when processing the feed base assembly 4271, a milling machine or the like can be used to directly process the feed base assembly 4271.
  • the feed base assembly 4271 only needs to be processed to form the first feed positioning platform 4273 to realize the feed.
  • the positioning of the base 4272 reduces the processing difficulty of the feed base assembly 4271 and ensures the cutting accuracy of the slicer.
  • a first matching structure is provided on the first feeding positioning platform 4273, and a second matching structure is provided on the feeding positioning surface 4274.
  • the first matching structure Cooperate with the second matching structure to achieve positioning cooperation between the first feeding positioning platform 4273 and the feeding positioning surface 4274. Utilize the first matching structure and the second matching structure to limit the positioning structure and The relative movement of the feed base assembly 4271 in the horizontal direction achieves precise positioning of the positioning structure and the feed base assembly 4271.
  • the first feeding positioning platform 4273 is provided with a mounting hole, and the mounting hole constitutes the first matching mechanism.
  • the feeding positioning surface 4274 is provided with a feeding mounting column 4275, and the feeding mounting column 4275 constitutes the second matching structure.
  • the mounting posts 4275 can be disposed in the mounting holes.
  • the feed mounting column 4275 extends into the mounting hole to limit the relative movement of the positioning structure and the feed base assembly 4271 in the horizontal direction.
  • the mounting hole and the feed mounting column 4275 also facilitate processing and reduce the processing of the feed base assembly 4271. Difficulty.
  • the inner diameter of the mounting hole is equal to the diameter of the feed mounting post 4275.
  • the first feed positioning platform 4273 is also provided with a through hole, and the feed positioning surface 4274 is provided with a threaded hole. Bolts can pass through the through hole and thread with the threaded hole to realize the connection between the feed base assembly 4271 and the positioning structure. Lock to ensure reliable fixation of the feed base assembly 4271 and the positioning structure.
  • a feed positioning boss 4276 is provided on the positioning structure, and the feed base 4272 and the feed positioning boss 4276 are positioned and matched. Since the positioning structure is an independent structure, its volume is small and can be placed on a variety of processing equipment for processing. That is, a feed positioning boss 4276 is provided on the positioning structure to facilitate processing, and at the same time, it can also realize the feed positioning boss 4276 in the existing technology. The feed positioning boss 4276 is used to position the base 4272 to ensure the positioning effect of the feed base 4272.
  • the positioning structure in this application includes two Two feed positioning blocks 4277 are symmetrically arranged on both sides of the feed base 4272 along the length direction of the cutting piece. Use two feed positioning blocks 4277 to ensure the positioning accuracy of the feed base 4272, reduce the volume of the feed positioning blocks 4277, thereby reducing the quality of the feeding device, facilitating the movement and disassembly of the feeding device, and avoiding the cutting process.
  • the mid-feed base 4272 is tilted to ensure the cutting effect.
  • Each feed positioning block 4277 is formed with a feed positioning surface 4274 and a feed positioning boss 4276, and the feed base assembly 4271 is also formed with a feed first positioning block 4277 that matches the two feed positioning blocks 4277.
  • the positioning platform 4273 further ensures the positioning accuracy of the feed base 4272 and improves cutting accuracy.
  • a feed mounting column 4275 is also formed on each feed positioning block 4277 to install and cooperate with the corresponding mounting hole on the first feed positioning platform 4273 to ensure reliable positioning and reliable fixing of each feed positioning block 4277. .
  • the feed device also includes a feed upper frame 4278.
  • the feed upper frame 4278 is disposed on the feed base assembly 4271, and the feed upper frame 4278 is common with the feed base assembly 4271. Enclosing the cutting chamber, the feed base 4272 and the feed upper frame 4278 are fixedly arranged.
  • the feeding upper frame 4278 and the feeding base assembly 4271 are fixedly arranged, and the feeding base 4272 is also fixed to the feeding upper frame 4278.
  • the feeding device also includes a feeding fixed block 4280.
  • a feeding hole 4279 is provided on the bottom surface of the upper feeding frame 4278.
  • a feeding fixing block 4280 is disposed on the feeding base 4272, and the feeding fixing block 4280 is fixed to the edge of the feeding hole 4279.
  • the feed fixing block 4280 is used to facilitate the connection between the feed base 4272 and the upper feed frame 4278, ensuring that the feed base 4272 and the upper feed frame 4278 are fixed reliably.
  • one end of the feeding fixing block 4280 is set on the feeding base 4272, and the other end is set above the edge of the feeding hole 4279. At this time, the feeding fixing block 4280 can ensure that the feeding base 4272 is and the fixing effect of the upper feed frame 4278.
  • the feed fixing block 4280 can The reaction force is transmitted to the upper feed frame 4278 to reduce the force on the feed base 4272. That is, the feed fixing block 4280 can provide a certain degree of support for the feed base 4272, thereby further improving the fixation of the feed base 4272. reliable.
  • the feeding device also includes a feed slide box 4281 and a feed drive structure.
  • the feed slide box 4281 is movably disposed on the feed base 4272.
  • the feed drive structure is disposed on the feed base 4272, and the feed drive structure can Drive the feed base 4272 to move.
  • the feed drive structure drives the feed slide box 4281 to move to realize the lifting and lowering of the cutting parts.
  • the feeding slide box 4281 is provided with a first feeding limiting structure 4282, and the feeding base 4272 is provided with a second feeding limiting structure 4283.
  • the first feeding limit structure 4282 and the second feeding limiting structure 4283 cooperate to limit the stroke of the feeding slide box 4281, between the first feeding limiting structure 4282 and the second feeding limiting structure 4283
  • the spacing is adjustable.
  • the distance between the first feeding limiting structure 4282 and the second feeding limiting structure 4283 is used to limit the moving distance of the feeding slide box 4281, thereby limiting the lifting distance of the cutting part and ensuring reliable cutting of the cutting part.
  • the distance between the first feeding limit structure 4282 and the second feeding limit structure 4283 is increased at this time, thereby increasing the stroke of the feeding slide box 4281, thereby ensuring Cut through cut pieces.
  • the distance between the first feeding limit structure 4282 and the second feeding limit structure 4283 is reduced, thereby reducing the stroke of the feeding slide box 4281 and avoiding the cutting line network. Cut to the feed slide box 4281 and other related structures to ensure the reliable operation of the feeding device.
  • the feed drive structure includes a feed slide block 4284 and a feed screw rod 4285.
  • the feed screw rod 4285 is rotatably disposed on the feed base 4272, and the feed slide block 4284 is movably disposed on the feed screw rod.
  • the feed slide box 4281 is connected to the feed slide block 4284, and the first feed limit structure 4282 is movably provided on the feed slide block 4284 to adjust the feed first limit structure 4282 and the feed second limit structure 4282.
  • the rotation of the feed screw 4285 drives the feed slider 4284 to rise and fall, thereby realizing the lifting of the feed slide box 4281.
  • the first feeding limiting structure 4282 includes limiting bolts, the feeding slider 4284 is provided with a threaded hole, and the limiting bolt is rotatably arranged in the threaded hole.
  • the distance between the first feeding limiting structure 4282 and the second feeding limiting structure 4283 can be adjusted by turning the limiting bolt, which is convenient for operation.
  • a limit platform is processed on the feed base 4272 above the feed slide block 4284.
  • the limit platform constitutes the feed second limit structure 4283.
  • the ends of the limit bolts will contact On the second feeding limiting structure 4283, the feeding slide box 4281 reaches the maximum stroke at this time.
  • One end of the limit bolt is located on the upper side of the feed slide block 4284 for contacting the second feed limit structure 4283.
  • the other end of the limit bolt is located on the lower side of the feed slide block 4284 and can be locked by The nut is locked to ensure that the limit bolt is fixed on the feed slide block 4284, thereby ensuring that the stroke adjustment of the feed slide box 4281 is reliable.
  • This embodiment provides a material blocking box that can adapt to the cutting method of feeding from bottom to top, and can protect the cut materials to avoid damage.
  • the material blocking box 28 includes a material blocking frame 281 and a material blocking fixed frame 282.
  • the blocking frame 281 is provided with blocking fixing brackets 282 at the front and rear ends respectively.
  • the blocking frame 281 can be fixed on the cutting area frame 21 between the main cutting rollers 221 through the blocking fixing brackets 282 .
  • the baffle frame 281 includes two first baffle plates 2811 arranged on the left and right, and the first baffle plates 2811 are connected to the baffle fixing frame 282 .
  • the two first baffle plates 2811 can be arranged separately or integrally. When they are arranged separately, they are respectively fixed at preset positions through the baffle fixing brackets 282 .
  • connecting rods and other structures can be provided between the two first baffle plates 2811. Realize the integrated connection of two baffle plates.
  • the baffle frame 281 further includes two second baffle plates 2812 arranged front and back.
  • the two ends of the two first baffle plates 2811 along the length direction are connected by two second baffle plates 2812 respectively.
  • the two first baffle plates 2811 and the two second baffle plates 2812 form a square frame, forming a receiving space for the cutting parts, and the top and bottom surfaces of the frame are open to meet the requirements of the upper drip box for spraying.
  • the cutting fluid and the lower feeding device feed the cutting parts.
  • the preferred baffle fixing bracket 282 is provided on the second baffle plate 2812.
  • the two second baffle plates 2812 have a baffle installation plate 2813 extending away from the baffle frame 281 in the length direction, and the baffle fixing frame 282 Fixedly installed on the baffle installation plate 2813. Because the space between the two main cutting rollers 221 in the cutting chamber is small, through this design, the stopper holder 282 can be installed on the cutting area frame 21 first, and then the stopper frame 281 can be directly placed on the stopper holder. 282 can be fixed with bolts through the stopper mounting holes 2824 on the stopper installation plate 2813 and the stopper fixing frame 282. The operation is more convenient and there is sufficient operating space during installation.
  • a baffle support plate 2814 is provided between the baffle installation plate 2813 and the second baffle plate 2812, which can increase the distance between the baffle installation plate 2813 and the baffle frame 281. The stability of the connection.
  • first baffle plates 2811 are arranged symmetrically left and right, and the upper and lower parts of the first baffle plates 2811 are respectively inclined away from the center of the baffle frame 281 , this design can increase the opening area of the upper and lower parts of the blocking frame 281, and can make full use of the space according to the round shape of the cutting main roller.
  • the side projection view of the first baffle plate 2811 may be configured in an arc shape.
  • the baffle fixing frame 282 includes a baffle connecting plate 2823 and a baffle fixing plate 2821 that are integrally arranged.
  • the baffle connecting plate 2823 is set horizontally and parallel to the baffle installation plate 2813.
  • the baffle fixing plate 2821 is set vertically, and the baffle fixing plate 2821 is set vertically.
  • 2821 and the blocking connecting plate 2823 are respectively provided with blocking mounting holes 2824.
  • the blocking mounting holes 2824 on the blocking connecting plate 2823 correspond to the blocking mounting holes 2824 on the blocking mounting plate 2813 of the blocking frame 281. It is used to realize the fixation of the baffle fixing bracket 282 and the baffle frame 281 .
  • the stopper mounting holes 2824 on the stopper fixing plate 2821 are used to be fixed on the inner wall of the cutting area frame 21 or installed on the cutting main roller bearing box, or installed on the flange of the bearing box to indirectly realize the stopper body. of fixed.
  • the horizontally arranged baffle connecting plate 2823 can facilitate the fixing of the baffle frame 281 .
  • the stopper installation hole 2824 is a vertical elongated hole, and the height of the stopper fixing frame 282 can be adjusted as needed to control the position of the stopper frame 281.
  • multiple alternative baffle mounting holes 2824 can be provided on the baffle fixing plate 2821 or the baffle connecting plate 2823, and the appropriate baffle mounting holes 2824 can be selected and used as needed.
  • the other side of the baffle connecting plate 2823 is also provided with a baffle limiting plate 2822 parallel to the baffle fixing plate 2821. Since the baffle box in this embodiment is installed in the cutting area between the main cutting rollers 221 On the inner wall of the frame 21, during installation, in order to ensure that the blocking connecting plate 2823 is located at the center of gravity of the two main cutting rollers 221, a blocking limiting plate 2822 is designed. During installation, the blocking limiting plate 2822 can just be blocked. Between the two cutting main roller bearing box mounting hole walls. In addition, because the blocking frame 281 has a certain weight, it prevents the blocking connecting plate 2823 from being deformed due to force. The blocking limiting plate 2822 can directly make surface contact with the inner wall of the cutting area frame 21 to form an abutment, and cooperates with the blocking fixing plate 2821 The vertical fixed setting can better ensure the stability of the retaining connecting plate 2823.
  • the above-mentioned baffle box 28 is used in the cutting area assembly 2 .
  • the baffle box 28 is fixedly arranged on the cutting area frame 21 through the baffle fixing bracket 282 , and the baffle box 28 is located between the two main cutting rollers 221 .
  • the feeding device 4 is located below the baffle box 28, the liquid drop box is located above the baffle box 28, and the baffle fixing bracket 282 is installed on the end surface of the bearing box installation hole wall.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Wire Processing (AREA)

Abstract

本申请提供一种切割设备,包括:切割区总成和绕线区总成;切割区总成包括切割区框架,所述切割区框架的上部设有切割装置,下部设有进给装置,进给装置用于承托切割件并驱动切割件向上移动以使切割装置对切割件进行切割;切割装置包括上下布置的上切割辊组和下切割辊组;下切割辊组包括至少两个切割主辊,至少两个切割主辊平行且间隔布置,相邻两个切割主辊之间留有供切割件穿过的空间;上切割辊组包括至少一个切割主辊,与下切割辊组中的切割主辊平行;切割线绕设于各切割主辊上形成切割线网;绕线区总成用于提供切割线放线和收线的动力,并将切割线从绕线区总成引导至切割主辊。本申请提供的切割设备具有较高的切割稳定性。

Description

切割设备 技术领域
本申请涉及硬脆材料切割技术,尤其涉及一种切割设备。
背景技术
市场上的用于对硬脆材料棒进行切割的切割设备通常包括:切割装置、进给装置及绕线装置。绕线装置用于释放或收纳切割线,切割线绕设于切割装置上对硬脆材料棒进行切割,进给装置用于承载硬脆材料棒并驱动硬脆材料棒相对于切割装置移动进行切割。
硬脆材料包含蓝宝石、单晶硅、多晶硅、磁铁材料等,目前对硅材料进行切割的设备种类较多,但由于不同材料的硬度、尺寸、耐热性均不相同,需采用相应的切割设备,才能满足切割需求,导致现有设备的通用性较低。并且,目前的小型切割设备大多是单工位切割,而多工位的切割设备采用完全相同的两套切割装置,较为笨重,其体积和重量成倍增大,给生产、运输及维护带来了较大的困难。
发明内容
本申请实施例中提供一种切割设备,包括:切割区总成和绕线区总成;
切割区总成包括切割区框架,所述切割区框架的上部设有切割装置,下部设有进给装置,进给装置用于承托切割件并驱动切割件向上移动以使切割装置对切割件进行切割;
切割装置包括上下布置的上切割辊组和下切割辊组;下切割辊组包括至少两个切割主辊,至少两个切割主辊平行且间隔布置,相邻两个切割主辊之间留有供切割件穿过的空间;上切割辊组包括至少一个切割主辊,与下切割辊组中的切割主辊平行;切割线绕设于各切割主辊上形成切割线网;
绕线区总成用于提供切割线放线和收线的动力,并将切割线从绕线区总成引导至切割主辊。
本申请实施例所提供的技术方案,设置切割区总成和绕线区总成;其中,切割区总成的切割区框架上部设有切割装置,下部设有进给装置,进给装置用于承托切割件并驱动切割件向上移动以使切割装置对切割件进行切割;切割装置包括上下布置的上切割辊组和下切割辊组;下切割辊组包括至少两个切割主辊,至少两个切割主辊平行且间隔布置,相邻两个切割主辊之间留有供切割件穿过的空间,能同时对两个切割件进行切割,实现双工位切割,使切割效率成倍提高;上切割辊组包括至少一个切割主辊,与下切割辊组中的切割主辊平行;切割线绕设于各切割主辊上形成切割线网;绕线区总成用于提供切割线放线和收线的动力,并将切割线从绕线区总成引导至切割主辊。采用进给装置驱动切割件向上移动进行切割,其承载稳定性和切割稳定性较高,有利于提高切割质量,进而提高成品率。
附图说明
图1为本申请实施例提供的切割设备的结构示意图;
图2为本申请实施例提供的切割区总成的结构示意图;
图3为本申请实施例提供的切割主辊的排布结构示意图;
图4为本申请实施例提供的进给装置与切割主辊配合的结构示意图;
图5为本申请实施例提供的进给装置的结构示意图;
图6为本申请实施例提供的进给装置的另一角度示意图;
图7为本申请实施例提供的进给装置去掉滑板箱和承载平台的结构示意图;
图8为本申请实施例提供的承载平台的结构示意图;
图9为本申请实施例提供的承载平台的另一角度示意图;
图10为本申请实施例提供的切割件承载平台中一个载料台位置的断面视图;
图11为本申请实施例提供的承载平台中一工位的俯视剖视图;
图12为本申请实施例提供的承载平台中锁紧机构的放大视图;
图13为本申请实施例提供的承载平台中去掉一个载料台的结构示意图;
图14为本申请实施例提供的换向装置在切割线网的进线端和出线端进行金刚线换向的结构示意图;
图15为本申请实施例提供的换向装置的结构示意图;
图16为图15所示换向装置的局部示意图;
图17为图15所示换向装置的另一角度的局部示意图;
图18为图15所示换向装置的导向杆的端面示意图;
图19为本申请实施例提供的切割设备中绕线区总成中各线轮的布局结构示意图;
图20为图19中排线装置的结构示意图;
图21为图20中排线装置的另一角度示意图;
图22为本申请实施例提供的切割设备中底座的结构示意图;
图23为本申请实施例提供的切割设备中另一底座的结构示意图;
图24为图23所示底座的仰视图;
图25为本申请实施例提供的喷淋装置的结构示意图;
图26为图25所示喷淋装置的剖视图;
图27为图25所示喷淋装置的另一角度示意图;
图28为图25所示喷淋装置中上喷淋盒和喷淋管固定后的示意图;
图29为图1所示的切割设备的部分部件的分解示意图;
图30为图29展示各部件的另一角度示意图;
图31为图30所示供液箱的内部结构示意图;
图32为图2所示切割区框架的局部示意图;
图33为图2所示切割区框架的另一角度示意图;
图34为图2所示切割区总成的另一角度示意图;
图35为图1所示的切割装置的局部示意图;
图36为本申请实施例所提供的切割区总成的结构示意图;
图37为图36中C区域的放大视图;
图38为本申请实施例所提供的切割区总成中限位机构的结构示意图;
图39为本申请实施例中轴承箱拉拔工装的结构示意图;
图40为图39中D区域的放大视图;
图41为本申请实施例中拉拔工装在切割设备上的使用状态示意图;
图42为本申请实施例中切割区框架的结构示意图;
图43为本申请实施例中上料辅助装置的结构示意图;
图44为本申请实施例中挡料盒的结构示意图;
图45为本申请实施例中切割设备的另一角度示意图;
图46为本申请实施例中喷淋装置的侧面结构示意图;
图47为图46中喷淋装置沿E-E的剖面结构示意图;
图48为本申请实施例中切割区总成的另一结构示意图;
图49为本申请实施例中切割区总成的剖面结构示意图;
图50为本申请实施例提供的工作板组件的结构示意图;
图51为图50中的F区域的放大视图;
图52为本申请实施例提供的工作板组件的剖视图;
图53为图52中的G区域的放大视图;
图54为本申请实施例提供的工件平台的结构示意图;
图55为本申请实施例提供的工件底板的结构示意图;
图56为本申请实施例提供的工作板组件的侧视图;
图57为图56的H区域的放大视图;
图58为本申请实施例提供的另一进给装置的局部剖视图;
图59为图58的I区域的放大视图;
图60为本申请实施例提供的另一进给装置的结构示意图;
图61为本申请实施例提供的另一进给装置的另一角度示意图;
图62为本申请实施例中挡料组件的后部立体构示意图;
图63为本申请实施例中安装架的结构示意图;
图64为本申请实施例中另一安装架的结构示意图;
图65是图36中沿J-J剖线的局部结构示意图。
附图标记:
11-切割区底座;111-切割区框架安装面;112-进给装置安装面;113-进给装置安装槽;114-安装凸台;115-定位台;116-滑板箱支撑台;12-绕线区底座;121-绕线区框架安装面;122-绕线区底座导流区;123-回流泵;124-调平支脚;125-运输支撑块;126-集液槽;127-集液口;128-集液通道;
2-切割区总成;21-切割区框架,211-排液斜面;211-1排液斜面低端排液口;212-切割区框架过滤网;213-排液槽;214-排液槽盖板;215-排液槽排液口;217-切割区排气口;22-切割装置;221-切割主辊;222-主辊电机;223-轴承箱;231-切割线;24-轴箱限位机构;241-轴箱连接块;242-轴箱限位杆;243-轴箱限位块;244-防脱凸起;245-限位安装孔;25-轴承箱;26-拉拔工装;261-拉拔架;2611-拉拔横梁;2612-拉拔支撑杆;262-拉拔杆;2621-旋拧螺母;263-拉拔板;2631-第一固定卡口;264-限位支撑块;2641-第二固定卡口;265-弹性球头;266-球头弹珠螺杆;27-上料辅助装置;271-上料安装架;2711-上料固定 部;2712-上料支撑部;272-上料辅助杆;28-挡料盒;281-挡料框;2811-第一挡料板;2812-第二挡料板;2813-挡料安装板;2814-挡料支撑板;282-挡料固定架;2821-挡料固定板;2822-挡料限位板;2823-挡料连接板;2824-挡料安装孔;
3-绕线区总成;31-绕线区框架;311-绕线区排气口;32-收放线装置;321-收放线电机;322-收放线辊;333-张力轮;34-排线装置;341-1排线轮;341-2第一排线摇臂;342-1第一配重块;342-2第二排线摇臂;342-3第二配重块;343-纠偏导电柱;344-排线旋转轴;345-排线旋转轴连接板;346-排线导向模组;347-排线滑座;348-排线滑座驱动电机;35-张力装置;36-换向装置;361-导向杆;362-滑座;362-1-滑座上滑块;362-11-滑座上滑块槽口;362-2滑座下滑块;362-21-滑座下滑块槽口;362-3-滑座锁紧螺钉;363-转向连接板;364-换向轮组件;364-1换向轮;364-2换向轮支座;364-3换向轮支座安装销轴;364-4下层弧形孔;364-5下层调整螺钉;364-6上层调整螺钉;365-导向杆固定座;
4-进给装置;41-进给基座;42-滑板箱;421-导向滑块;422-导向滑轨;423-进给电机;424-减速机;425-丝杠;426-升降托板;4271、进给底座组件;4272、进给底座;4273、进给第一定位平台;4274、进给定位面;4275、进给安装柱;4276、进给定位凸台;4277、进给定位块;4278、进给上部框架;4279、进给进料孔;4280、进给固定块;4281、进给滑板箱;4282、进给第一限位结构;4283、进给第二限位结构;4284、进给滑块;4285、进给丝杆;
43-承载平台;431-承载底板;432-载料台;4321-斜面;433-限位条;4331-导向斜面;434-固定条;441-锁紧块;442-锁紧螺栓;443-锁紧螺钉;444-锁紧弹簧;445-锁紧螺母;451-压块;452-限位板;461-调整板;462-第一调整螺丝;462-调整块;464-第二调整螺丝;47-限位块;481、工件平台;482、工件底板;483、工件调节螺栓;484、工件滑动槽;485、工件固定块;486、工件过孔配合段;487、工件螺纹段;488、工件锁紧件;489、工件安装结构;491、工件调节块;492、工件调节把手;493、工件限位结构;494、工件第一配合斜面;495、工件第二配合斜面;496、工件限位块;497、工件排液槽;
51-供液箱;511-排液区;512-流动区;513-供液区;514-1长隔板;514-11长溢流孔;514-2短隔板;514-21短溢流孔;52-喷淋装置;521-上喷淋盒;521-1上喷淋盒喷淋孔;521-2挂板;521-3框架型顶部;522-喷淋管;522-1喷淋管喷淋孔;523-下喷淋盒;523-1下喷淋盒喷淋孔;524-盖板;525-喷淋转接管;526-喷淋本体;5261-喷淋支撑架;5262-喷淋防护板;527-落液盒;5271-喷淋挡板;5272-落液盘;528-喷淋锁紧机构;5281-喷淋锁紧插手;5282-喷淋限位块;531-油雾收集装置;534-回液管;535-供液管;541-换热器;542-供液箱冷却液机;543-轴承箱冷却液机;
91-切割件。
具体实施方式
本实施例提供一种切割设备,用于对硬脆材料棒进行切割,将硬脆材料棒切割成片状结构。硬脆材料可以为蓝宝石、单晶硅、多晶硅、磁铁材料等。本实施例所提供的方案尤其适用于对钕铁硼、钐钴等磁铁材料进行切割。
如图1至图3所示,本实施例提供的切割设备包括:切割区总成2及绕线区总成3。
其中,切割区总成2和绕线区总成3并排设置。本实施例中,将朝向切割区总成2的方向为前,将朝向绕线区总成3的方向为后,则切割区总成2位于绕线区总成3的前方。
切割区总成2包括切割区框架21,切割区框架21作为基本框架,用于安装切割装置22和进给装置4。切割区框架21的上部形成切割室,切割装置22设置在切割区框架21的上部,即位于切割室内。进给装置设置在切割区框架21的下部。进给装置4用于承托切割件并驱动切割件向上移动以使切割装置4对切割件进行切割。此处的切割件以磁铁材料为例,磁铁材料的横截面可以为矩形、圆形、圆环、六边形等。本实施例中,磁铁材料具体为横截面为矩形的磁材棒。
切割装置22包括上下布置的上切割辊组和下切割辊组。其中,下切割辊组包括至少两个切割主辊221,至少两个切割主辊221平行且间隔布置,相邻两个切割主辊221之间留有供切割件穿过的空间。
下切割辊组中的两个切割主辊221可以处于同一高度,也可以处于不同高度。
上切割辊组包括至少一个切割主辊,与下切割辊组中的切割主辊221平行,切割线231绕设于各切割主辊221上形成切割线网,同步将切割件切成多个磁材片。
绕线区总成包括绕线区框架及设置于绕线区框架上的多个绕线轮,切割线在各绕线轮上绕过,并延伸至切割主辊221上。绕线区总成用于提供切割线放线和收线的动力,并将切割线从绕线区总成引导至切割主辊221,以使切割线处于高速运动的状态,相当于线锯对切割件进行切割。
本实施例所提供的技术方案,设置切割区总成和绕线区总成;其中,切割区总成的切割区框架上部设有切割装置,下部设有进给装置,进给装置用于承托切割件并驱动切割件向上移动以使切割装置对切割件进行切割;切割装置包括上下布置的上切割辊组和下切割辊组;下切割辊组包括至少两个切割主辊,至少两个切割主辊平行且间隔布置,相邻两个切割主辊之间留有供切割件穿过的空间,能同时对两个切割件进行切割,实现双工位切割,使切割效率成倍提高;上切割辊组包括至少一个切割主辊,与下切割辊组中的切割主辊平行;切割线绕设于各切割主辊上形成切割线网;绕线区总成用于提供切割线放线和收线的动力,并将切割线从绕线区总成引导至切割主辊。采用进给装置驱动切割件向上移动进行切割,其承载稳定性和切割稳定性较高,有利于提高切割质量,进而提高成品率。
进一步的,将切割区总成2和绕线区总成3并排设置于底座11上,底座11为底部支撑和安装结构。
在上述技术方案的基础上,本实施例提供一种切割装置的具体实现方式:下切割辊组包括三个切割主辊221,三个切割主辊221平行且并排间隔设置,相邻两个切割主辊221之间可穿过一个切割件,则三个切割主辊221可同时对两个切割件进行切割,实现双工位切割,使切割效率成倍提高,且切割设备的体积较小,重量较轻,降低了生产装配的难度,也方便运输。
下切割辊组中的三个切割主辊221可以处于同一高度,或者,位于中间的切割主辊221略低于两侧的切割主辊221。
上切割辊组包括一个切割主辊221,该切割主辊221与下切割辊组中的三个切割主辊221平行。切割装置包括4个切割主辊布置成三角形。
切割区框架21具有前后两侧壁,前后两侧壁分别设有轴箱容纳孔,各切割主辊221的前后两端对应插入轴箱容纳孔内,并通过轴承箱223支撑于轴箱容纳孔内。切割主辊221的后端与主辊电机222相连,主辊电机222用于驱动切割主辊221转动。
进给装置4位于切割装置22下方,切割件放置于进给装置4顶部,进给装置4用于驱动切割件向上移动,进入相邻两个切割主辊221之间,通过切割线对切割件进行切割。如图4至图7所示,本实施例 所提供的进给装置4包括:进给基座41、进给移动组件、承载平台43和进给驱动机构。
其中,进给基座41作为一个基础结构,固定于地面或固定于切割设备的底座上,例如:固定于切割区底座11。进给移动组件滑动设置于进给基座41的外侧,可相对于进给基座41沿垂向移动,相当于进给移动组件移动,例如可上升或下降,或水平移动,或斜向上、斜向下移动。进给驱动机构用于向进给移动组件提供移动驱动力。承载平台43设置于进给移动组件朝向切割件的一端,用于承载切割件91。
本实施例中,以承载平台43设置于进给移动组件的顶部为例进行说明,进给移动组件沿垂向移动,带动承载平台43和切割件91沿垂向向上移动进行切割。
硬脆材料棒作为一种切割件,放置于承载平台43上。切片机的顶部设有至少两个切割主辊221平行布置,切割线231在切割主辊上绕设形成切割线网。进给装置驱动切割件91上升至从两个切割主辊221之间穿过,切割线将切割件91切成片状。
上述方案将进给移动组件设置于进给基座的外侧,由进给驱动机构驱动进给移动组件相对于进给基座滑动,进而带动承载平台移动,将切割件送至相邻切割主辊之间,通过绕设于切割主辊上的切割线对切割件进行切割,由于进给移动组件设置于进给基座的外侧,则进给移动组件在支撑平台上的投影面积较大,进而对移动组件进行支撑更稳定,避免支撑平台受力不均导致切割件发生倾斜或支撑平台抖动的问题,以确保切割件稳定地保持在目标位置,提高切割精度,进而提高成品率。
根据切割主辊的数量和布局不同,同时切割的切割件数量也不同。如图3所示,采用四个切割主辊231排布呈三角形,一个切割主辊231在上,三个切割主辊231在下沿水平方向并排布置。相邻两个切割主辊231之间的切割线可对一个切割件进行切割,该方案可同时对两个切割件进行切割,实现双工位切割。或者,底部也可以设置两个切割主辊,实现单工位切割;或底部设置四个切割主辊,实现三工位切割。
在上述技术方案的基础上,提供一种进给装置的具体实现方式:如图5所示,进给移动组件包括:两组滑板箱42,对称设置于进给基座41的外侧。滑板箱42通过导向机构与进给基座41滑动连接,可相对于进给基座41升降。承载平台43设置于两组滑板箱42的顶端。
一种实施方式为:导向机构包括:导向滑块421和导向滑轨422,二者可以相对移动。一种实现方式为:导向滑块421固定于进给基座41的外侧面,导向滑块421具有沿垂向延伸的导向槽。导向滑轨422固定于滑板箱42朝向进给基座41的内侧表面。导向滑轨422沿垂向延伸,滑动嵌设于导向槽内。通过导向滑块421与导向滑轨422滑动配合,实现滑板箱42与进给基座41沿垂向相对滑动。
进给基座41为框架式结构,其内部具有容纳空间,进给驱动机构设置于容纳空间内。进给驱动机构包括:进给电机423、减速机424、丝杠425和升降托板426。其中,进给电机423固定于进给基座1,且位于容纳空间。减速机424也位于容纳空间内,与进给电机423的输出端相连。丝杠425沿垂向延伸,底端与减速机424的输出端相连。升降托板426与丝杠524螺纹配合,升降托板426分别与两组滑板箱42相连。
通过进给电机423和减速机424驱动丝杠425转动,带动升降托板426和滑板箱42上下移动。
上述方案中,将滑板箱42对称分布于进给基座41的两侧,丝杠425和升降托板426位于进给基座41的中间位置,使两个滑板箱42可同步升起,受力均匀,保障上方承载平台43两侧高度一致,进而提 升切割设备两工位切割一致性,有利于提高切割质量。另外采用丝杠425进给的方式精度较高,也有利于实现承载平台43匀速上升,使切割件91的切割面满足要求。
在上述技术方案的基础上,本实施例还提供一种承载平台的具体实现方式:如图8和图9所示,本实施例提供的承载平台包括:承载底板431、载料台432、第一限位组件和位移调整组件。
其中,承载底板431为板状结构,沿水平方向延伸。载料台432设置于承载底板431上,具体可以设置于承载底板431的顶面,可相对于承载底板431沿第一方向移动。一种实施方式:承载底板431为矩形板,其长度方向为第一方向,宽度方向为第二方向。
切割件91置于载料台432上,可随载料台432一起移动。当切片机出现切割线断线时,沿第一方向移动载料台432,将切割件91中未切割的部分移动至切割线网的下方,已切割的部分移出切割线网的覆盖区域。重新启动切片机,通过切割线网对切割件91进行切割。
第一限位组件设置于载料台432上,位于载料台432沿第二方向的两端,用于限制载料台432沿第二方向移动,以使载料台432只能沿第一方向移动。
位移调整组件设置于承载底板431沿第一方向的端部,用于调节载料台432沿第一方向的位移,即:位移调整组件用于带动载料台432沿第一方向移动。
上述技术方案,在承载底板上设置用于承载切割件的载料台、第一限位组件和位移调整组件,其中,位移调整组件设置于承载底板沿第一方向的端部,用于带动载料台和切割件一同沿第一方向相对于承载底板移动;第一限位组件位于载料台沿第二方向的两端,用于限制载料台沿第二方向移动,使其只能沿第一方向移动,实现了调节切割件的位置,以在切割设备出现断线时将未切割的部分移动至切割初始位置,重新启动切割设备对切割件进行切割。上述方案能够提高切割件的利用率,减少原材料浪费,降低生产成本。
一种实现方式为:载料台432的数量为一个,其上放置一个切割件91,实现单工位切割。或者,载料台432的数量为两个,并排设置于承载底板431的顶面,可实现双工位切割。或者,载料台432的数量也可以为三个或三个以上,实现多工位切割。每个载料台432沿第一方向的端部设有位移调整组件,沿第二方向的端部设有第一限位组件。
本实施例中以两个载料台432为例进行说明,两个载料台432及第一限位组件对称设置。
在上述技术方案的基础上,本实施例提供一种第一限位组件的实现方式:如图7至图10所示,第一限位组件包括:限位条433和固定条434。其中,限位条433沿第一方向延伸,设置于载料台432的一侧。固定条434沿第一方向延伸,设置于载料台432的另一侧。固定条434与限位条433之间限定出用于容纳载料台432的空间,且限制载料台432沿第二方向移动,使载料台432在该空间内只能沿第一方向移动。
进一步的,载料台432具有横截面为矩形的载料台主体,载料台主体的底部沿第二方向向外延伸形成延伸部,载料台主体及延伸部形成台阶状结构。延伸部朝向固定条434、限位条433的端面为斜面4321。
固定条434具有沿垂直于承载底板431方向延伸的固定支撑部,固定支撑部的顶部沿第二方向朝向载料台432延伸形成限位部,限位部用于抵接载料台432的延伸部,对载料台432施加沿第二方向的止 挡力。
限位条433具有沿垂直于承载底板431方向延伸的限位支撑部,限位支撑部的顶部沿第二方向朝向载料台432延伸形成导向部,导向部与限位支撑部之间通过导向斜面4331过渡,导向斜面4331用于抵顶于载料台延伸部的斜面4321。导向斜面4331与延伸部的斜面4321接触,对载料台432沿第一方向的移动起导向作用。
进一步的,第一限位组件还包括:锁紧机构,设置于固定条434,用于对载料台432施加沿第二方向的力以将载料台432压紧于限位条433。
如图11和图12所示,一种实施方式为:锁紧机构包括:锁紧块441、锁紧螺栓442、锁紧螺钉443和锁紧弹簧444。其中,锁紧块441位于固定条434与载料台432之间。锁紧螺栓442沿第二方向旋入固定条434的螺纹孔内,锁紧螺栓442的尾端抵顶于锁紧块441。锁紧螺栓442套设有锁紧螺母445,锁紧螺母445位于锁紧螺栓442的头部与固定条434之间。
在切割设备启动工作之前,沿顺时针方向旋转锁紧螺栓442时,锁紧螺栓442朝向锁紧块441移动,对锁紧块441施加推力,将锁紧块441压紧在载料台432上,限制载料台432沿第一方向或第二方向移动。
当需要调节切割件的位置时,沿逆时针方向旋转锁紧螺栓442,使锁紧螺栓442远离锁紧块441,不再对锁紧块441施加压紧力,进而不再对载料台432施加第二方向的压力,载料台432可以沿第一方向移动。
进一步的,采用锁紧螺钉443沿第二方向穿设于固定条434的阶梯孔内,锁紧螺钉443的尾端旋入锁紧块441的螺纹孔内。锁紧弹簧444套设于锁定螺钉443上,锁紧弹簧443被锁紧螺钉444的头部限位于阶梯孔内。
当锁紧块441朝向载料台432移动时,锁紧螺钉444随着锁紧块441一起移动,锁紧弹簧443被压缩蓄积弹性势能。当锁紧螺栓442不再对锁紧块441施加压紧力时,锁紧弹簧443在反弹力的作用下带动锁紧块441和锁紧螺钉443一起朝远离载料台432的方向移动,远离载料台432。然后载料台432可以顺畅地沿第一方向移动。
在载料台432沿第一方向移动到位之后,重新顺时针旋转锁紧螺栓442,推动锁紧块441移动压紧载料台432进行固定,避免载料台432在切割过程中沿第一方向或第二方向发生移动影响切割精度。
本实施例还提供一种位移调整组件的实现方式,如图9所示,位移调整组件包括:调整板461和第一调整螺丝462。其中,调整板461设置于承载底板431沿第一方向的端面,例如可通过螺钉固定于承载底板431的端面。调整板461的顶端高于承载底板431且止挡于载料台432的端部,用于限制载料台431朝向调整板461的方向移动。
第一调整螺丝462沿第一方向旋入调整板461的螺纹孔,转动第一调整螺丝462可改变第一调整螺丝462相对于调整板461伸出的长短。第一调整螺丝462的尾部用于抵顶于载料台432。当顺时针转动第一调整螺丝462时,第一调整螺丝462推动载料台432朝向远离第一调整螺丝462的方向移动。
如图8、9、11、13所示,进一步的,位移调整组件还包括:调整块463和第二调整螺丝464。其中,调整块463设置于承载底板431的顶面且位于承载底板431远离调整板461的一端,例如可通过沿垂向 延伸的螺钉固定于承载底板431。
第二调整螺丝464沿第一方向旋入调整块463的螺纹孔,转动第二调整螺丝464可改变第二调整螺丝464相对于调整块463伸出的长短。第二调整螺丝464的尾部用于抵顶于载料台432。当顺时针转动第二调整螺丝464时,第二调整螺丝464推动载料台432朝向远离第二调整螺丝464的方向移动,即与顺时针转动第一调整螺丝462使载料台432移动的方向相反。
采用转动第一调整螺丝462、第二调整螺丝464可调节载料台432沿第一方向移动,实现双向移动,灵活性更高。且通过螺丝调节具有较高的调节精度,使载料台432移动到目标位置,以适应切割件不同切割刀口的位置。
一种实施方式:载料台432的的底面向上凹陷形成用于容纳调整块463的下凹槽,第二调整螺丝464的尾部作用于下凹槽的侧壁,以对载料台432施加沿第一方向的推力。
在上述技术方案的基础上,进一步采用第二限位组件,分别设置于载料台432沿第一方向的两端,用于限制切割件91相对于载料台432沿第一方向移动。
一种实现方式:如图8和图9所示,第二限位组件包括:压块451和限位板452。其中,压块451设置于载料台432沿第一方向远离位移调整组件的端面,压块451的顶部高于载料台432且用于抵顶于切割件91的端面。例如:压块451沿垂向延伸,其底端通过螺钉固定于载料台432的端面,顶端高于载料台432且抵顶于切割件91的端面,以限制切割件91朝向压块451的方向移动。
限位板452设置于载料台432沿第一方向靠近位移调整组件的端面,限位板452的顶部高于载料台432且用于抵顶于切割件91的端面。例如:限位板452与第一方向垂直,其底端通过螺钉固定于载料台432,顶部高于载料台432且抵顶于切割件91的端面,用于限制切割件91朝向限位板452的方向移动。
上述压块451和限位板452分别在切割件91的两端限制切割件91沿第一方向移动,避免在切割过程中切割件91发生移动进而影响切割精度,保障成品率。
进一步的,还采用第三限位组件,分别设置于载料台432沿第二方向的两侧。第三限位组件的顶部高于载料台432,用于限制切割件91沿第二方向移动。一种具体的实现方式:如图3所示,第三限位组件包括:两个限位块47,对称设置于载料台432沿第二方向的两侧。限位块47具有沿第二方向延伸的底托,底托的端部固定至载料台432的侧面,底托中远离载料台432的端部向上延伸形成限位止挡,限位止挡的顶端高于载料台432且用于抵顶于切割件92的侧面。底托和限位止挡呈“L”形结构。
切割件91的宽度可以小于或等于载料台432的宽度,也可以大于载料台432的宽度。当切割件91的宽度大于载料台432的宽度时,切割件91的两侧搭接于限位块47上,限位块47用于承托切割件91,还能够限制切割件91沿第二方向移动。
上述绕线区总成包括:绕线区框架31及设置于绕线区框架31上的两个绕线组,两个绕线组上下布置。切割线在两个绕线组之间往复移动,即:在某个切割时间段内,上面的绕线组用于放线,下面的绕线组用于收线;在另一个切割时间段内,上面的绕线组用于收线,下面的绕线组用于放线。绕线组包括:收放线装置32、排线装置34和张力装置35。
其中,收放线装置32用于收纳切割线,收放线装置32包括收放线电机321和收放线辊322。收放线电机321驱动收放线正转或反转,切割线绕设于收放线辊322。
排线装置34设置于收放线装置32的上方,排线装置34用于引导切割线沿收放线装置32的轴向依次绕设于收放线装置32上或从收放线装置32放出。
张力装置35设置于排线装置34的上方,用于调节切割线的张力,切割线从张力装置35延伸至切割区总成2。
另外,如图2所示,在切割区总成2还设有换向装置36。具体的,在切割装置22的外侧设有上下布置的两个换向装置36,一个换向装置36的高度位于上切割辊组与下切割辊组之间,另一个换向装置36低于下切割辊组。切割线从绕线区总成延伸至一个换向装置36,绕过各切割主辊221形成线网后从另一换向装置36绕过,回收至绕线区总成。换向装置36固定于切割区框架21上。
切割线从其中一个收放线装置32起,依次经过排线装置34、张力装置35和换向装置36后从切割主辊221的一端起绕设于切割主辊221形成切割线网,从切割主辊221另一端出来依次经过另一组换向装置36、张力装置35和排线装置34后收纳于另一个收放线装置32。
在上述技术方案的基础上,本实施例还提供一种换向装置36的具体实现方式:如图14至图18所示,换向装置36包括:导向杆361、滑座362、转向连接板363和换向轮组件364。其中,滑座362和导向杆361连接,且滑座362能够沿导向杆361的长度方向滑动且滑动到位后锁定。转向连接板363与滑座361固定。换向轮组件364连接于转向连接板363,且换向轮组件364能够向靠近和远离导向杆方向摆动且摆动到位后锁定。
上述换向装置中,滑座和转向连接板固定在一起,换向轮组件连接于转向连接板。这样,滑座沿着导向杆的长度方向滑动时,会带动转向连接板和换向轮组件移动。在滑座滑动到位后,锁定滑座,此时,滑座和转向连接板相对于导向杆的位置锁紧。换向轮组件能够向靠近和远离导向杆方向摆动。在换向轮摆动到位后,锁定换向轮组件,此时,换向轮组件相对于导向杆的距离固定。本申请实施例的切割线网的换向装置,一方面换向轮组件在导向杆的长度方向的位置能够调整,另一方面,换向轮组件在靠近和远离导向杆的方向也能够调整,实现了换向轮组件在多个方向的调整,进而实现了换向轮组件灵活调整经过换向轮组件的金刚线的方向。
实施中,滑座362包括:滑座上滑块362-1、滑座下滑块362-2和滑座锁紧螺钉362-3。其中,滑座上滑块362-1具有槽口向下的滑座上滑块槽口362-11。滑座上滑块362-1通过滑座上滑块槽口362-11坐落于导向杆361处。滑座下滑块362-2具有槽口向上的滑座下滑块槽口362-21。滑座下滑块362-2以滑座下滑块槽口362-21朝上的方式连接在滑座上滑块362-1之下,且滑座下滑块槽口362-21的底壁和导向杆361之间具有间隙。
滑座锁紧螺钉362-3从滑座下滑块362-2的底部穿过滑座下滑块槽口362-21并进入滑座下滑块槽口362-21的底壁和导向杆361之间的间隙内,以将滑座362锁定。
在需要将滑座362沿导向杆361的长度方向滑动时,拧松滑座锁紧螺钉362-3,滑座锁紧螺钉362-3的顶部和导向杆之361间具有间隙。滑动滑座363,滑动到位后,拧紧滑座锁紧螺钉362-3,滑座锁紧螺钉362-3顶住导向杆361的底部,进而使得滑座362相对于导向杆361的长度方向锁定。通过滑座下滑块362-2下方的滑座锁紧螺钉362-3固定滑座362的位置的方式,方便可靠,更便于操作。
实施中,如图18所示,导向杆361为端面为平角切角的平角菱形,平角菱形的四个平角分别朝上、 朝下、朝左和朝右。滑座上滑块槽口362-11为倒V型槽口,滑座上滑块362-1通过V型槽口坐落于平角菱形朝上的平角处。滑座下滑块槽口362-21为凹型槽口,凹型槽口的内槽壁卡在平角菱形朝左和朝右的两个平角处。
滑座上滑块362-1由于重力作用,通过倒V型槽口坐落于平角菱形朝上的平角处。凹型槽口的内槽壁卡在平角菱形朝左和朝右的两个平角处,能够方便通过螺栓和螺孔实现滑座上滑块和凹型槽口的槽壁顶部的连接。滑座锁紧螺钉的顶部能够顶住平角菱形的朝下的平角处,使得滑座锁紧螺钉能够稳定的顶住导向杆,实现滑座的锁定。
实施中,换向轮组件364包括换向轮364-1和换向轮支座364-2,换向轮364-1安装于换向轮支座364-2。转向连接板363具有换向轮支座安装孔,换向轮支座通过换向轮支座安装销轴364-3和换向轮支座安装孔转动安装在转向连接板363处。
换向轮安装于换向轮支座,使得换向轮能够旋转。换向轮支座安装孔和换向轮支座安装销轴配合的方式,使得换向轮和换向轮支座能够相对于转向连接板转动,从而实现换向轮和换向轮支座能够向靠近和远离导向杆方向摆动。即换向轮在转向连接板上进行角度调整,以适应切割线网的进线段、出线端的走线和转向,形成线网走丝机构,解决了在切割线网高速运行时的切割线网抖动问题,提升了设备切割稳定性和切割质量。
具体的,如图15所示,换向轮的上边缘和换向轮支座安装销轴364-3的轴向相切。
实施中,如图16所示,转向连接板还具有下层弧形孔364-4,下层弧形孔364-4位于换向轮支座安装孔之下。换向轮组件还包括下层调整螺钉364-5和下层锁紧螺母;下层调整螺钉364-5穿过下层弧形孔364-4和换向轮支座与下层锁紧螺母螺纹连接。
实施中,转向连接板363还具有上层弧形孔,上层弧形孔位于换向轮支座安装孔和下层弧形孔之间。换向轮组件还包括上层调整螺钉364-6和上层锁紧螺母;上层调整螺钉穿过上层弧形孔和换向轮支座固定与上层锁紧螺母螺纹连接。
在需要调整换向轮的角度时,拧松下层锁紧螺母和上层锁紧螺母,转动换向轮支座以换向轮支座安装销轴为中心进行转动,转动受到下层弧形孔和上层弧形孔的长度的限制,进而带动转向轮以换向轮支座安装销轴为中心向靠近和远离导向杆的方向摆动。设置下层弧形孔、下层调整螺钉和下层锁紧螺母,同时还设置上层弧形孔、上层调整螺钉和上层锁紧螺母,使得换向轮支座的受力较为均匀。
实施中,如图15所示,滑座362和换向轮组件364位于转向连接板的同一侧,使得换向装置的结构简单。一个导向杆361仅对应一个换向轮组件364,导向杆361只用承受与之对应的换向轮组件364的金刚线的力的作用,变形量较小。
实施中,换向装置还包括:两个导向杆固定座365,分别固定在导向杆361的两端,以将换向装置固定,使得换向装置的固定较为稳固。
本实施例提供的切割设备中,设有两个换向装置36,其中一个换向装置36为切割线网的进线端进行换向,另一个换向装置36为切割线网的出线端进行换向。这样,在切割线网的进线端能够通过一个换向装置进行金刚线进线方向进行调整,在切割线网的出线端能够通过另一个换向装置进行金刚线出线方向进行调整,各自的调整互不影响,每个导向杆的受力也较小,且各自的调整方式至少为两种,即沿导 向杆的长度方向的调整、靠近和远离导向杆方向的调整。
在上述技术方案的基础上,本实施例还提供一种排线装置的结构示意图,如图19至图21所示,本实施例提供的排线装置34包括:排线装置本体和纠偏导电柱343。其中,排线装置本体包括能够移动的排线轮341-1。纠偏导电柱343为至少一对,间隔设置于排线轮的同一侧,导电的切割线穿设于至少一对纠偏导电柱之间,每个纠偏导电柱连接有在切割线偏移至与纠偏导电柱343接触时即可导通的纠偏电路单元。
上述排线装置,切割线未发生偏移时,切割线穿设于至少一对纠偏导电柱之间且未与两个纠偏导电柱相接触。如图2和图3所示,在切割线向左发生偏移时,切割线会与左侧的纠偏导电柱发生接触,此时,切割线和左侧的纠偏导电柱相连接,接通了左侧的纠偏导电柱连接的纠偏电路单元。同理,在切割线向右发生偏移时,的纠偏导电柱连接的纠偏电路单元会被接通。这样,每个纠偏导电柱对应一个纠偏电路单元,能够及时发现切割线发生偏移的情况以及偏移的方向,为后续对切割线的调整提供基础。
实施中,纠偏电路单元包括:纠偏用电源和模拟量输入模块。其中,纠偏用电源的一极与纠偏导电柱343连接,纠偏用电源的另一极与模拟量输入模块连接。切割线发生偏移与任一个纠偏导向柱接触连接对应纠偏电路单元的纠偏导电柱和模拟量输入模块以接通纠偏电路单元。
这样,在切割线未与纠偏导电柱接触时,纠偏电路单元和纠偏导电柱是断路。在切割线与纠偏导电柱接触时,纠偏电路单元和纠偏导电柱是通路。通过简单的结构实现了对切割线偏移的检测。
实施中,排线装置还包括:纠偏控制单元,分别与纠偏电路单元连接。纠偏控制单元用于控制排线轮移动带动切割线离开与之接触的纠偏导电柱。
纠偏控制单元和纠偏电路单元、纠偏导电柱相配合,在切割线向左偏移与左侧的纠偏导电柱相连接,接通了纠偏电路单元和左侧的纠偏导电柱的情况下,纠偏控制单元控制排线轮向左侧的纠偏导电柱移动,使得切割线不与两个纠偏导电柱相接触。同理,在切割线向右偏移与右侧的纠偏导电柱相连接的情况下,纠偏控制单元控制排线轮向右侧的纠偏导电柱移动,使得切割线不与两个纠偏导电柱相接触。
实施中,排线装置本体包括第一排线摇臂341-2和排线轮旋转组件,排线轮341-2安装在第一排线摇臂341-2的一侧。
排线轮旋转组件包括:排线旋转轴344、排线旋转轴连接板345、第二排线摇臂342-2、第一配重块342-1和第二配重块342-3。其中,排线旋转轴连接板345转动连接在排线旋转轴344的外周。第二排线摇臂342-2和第一排线摇臂341-2分别与排线旋转轴连接板345固定且位于排线旋转轴344的两侧。
第一配重块342-1安装在第二排线摇臂342-2处,且第一配重块342-1能够在与排线旋转轴344的轴线方向相垂直的方向移动。第二配重块342-3安装在排线旋转轴连接板的顶部且靠近第二排线摇臂的位置。第二排线摇臂342-2、第一配重块342-1和第二配重块342-3,第一排线摇臂341-2和排线轮341-1处于距离平衡状态以使切割线位于排线轮的线槽内。排线轮处于未受到切割线作用力处于自然状态时,排线轮不转动,排线轮与排线旋转轴之间呈一定角度,以使切割线位于排线轮的线槽内。
实施中,第二排线摇臂342-2远离排线旋转轴连接板的位置凸设有第一配重块安装螺杆。第一配重块342-1通过自身预留的螺纹孔转动安装在第一配重块安装螺杆处,且第一配重块342-1能够沿第一配重块安装螺杆的长度方向移动。
实施中,排线旋转轴连接板345的顶部凸设有第二配重块安装螺杆。第二配重块342-3通过自身预留的螺纹孔转动安装在第二配重块安装螺杆处,且第二配重块342-3能够沿第二配重块安装螺杆的长度方向移动。第二配重块342-3安装在排线旋转轴连接板345的顶部且靠近第二排线摇臂342-2的位置。这样,第一配重块的位置能够沿第一配重块安装螺杆的长度方向调整,第二配重块的位置能够沿第二配重块安装螺杆的长度方向调整,力矩不再平衡,会带动排线轮转动。反复调整第一配重块和第二配重块,直至切割线位于排线轮的线槽内,,确保线切割系统的切割线在高速往复运行时的稳定性。
实施中,排线装置还包括:排线导向模组346、排线滑座347和排线滑座驱动电机348。其中,排线滑座347与排线导向模组346滑动连接,排线旋转轴344与排线滑座347固定。排线滑座驱动电机348与排线滑座347连接以驱动排线滑座347沿排线导向模组346的导向方向移动。
排线旋转轴和排线滑座固定,即排线旋转轴不旋转,是固定的。排线滑座沿排线导向模组的导向方向移动,带动排线轮也随着移动。
具体的,纠偏控制单元与排线滑座驱动电机348连接,并进一步控制排线滑座驱动电机348工作以带动排线轮向左侧或者右侧移动。
在切割线向左偏移与左侧的纠偏导电柱相连接,接通了左侧的纠偏导电柱和对应的纠偏电路单元的情况下,纠偏控制单元通过控制排线滑座驱动电机348的工作,进而控制排线滑座347沿排线导向模组346的导向方向向左移动,实现排线轮向左侧移动,使得切割线不与两个纠偏导电柱相接触。同理,在切割线向右偏移与右侧的纠偏导电柱相连接,纠偏控制单元、排线滑座驱动电机和排线滑座配合,实现排线轮向右侧移动,使得切割线不与两个纠偏导电柱相接触。
上述方案中,两个绕线组设置于切割主辊的同一侧且上下布置,对空间的利用率较高。位于上方的换向轮364-1与上方的张力轮333的上边缘共面,且位于同一水平面。上方张力轮333下边缘和上方排线轮341-1的上边缘共面。
下方换向轮364-1的下边缘和下方张力轮323上边缘共面,且位于同一水平面。下方张力轮323下边缘和下方排线轮341-1上边缘共面。
上述绕线组中,每个绕线组只有三个轮,其结构较为简单。绕线组的结构和布设简单,对空间的利用率较高,同时不需要额外的走线轮,可以极大的降低控制干扰和惯量损失。
切割线经上方收放线辊322、上方排线轮341-1的前侧边缘和上边缘、上方张力轮333的下边缘和后侧边缘以及上边缘、上方换向轮364-1的上边缘和前侧边缘进入切割主辊形成切割线网。
切割线从切割线网的另一端经下方换向轮364-1的前侧边缘和下边缘、下方张力轮333上边缘和后侧边缘以及下边缘、下方排线轮341-1的上边缘和前侧边缘,进入到下方收放线辊322。
上方排线轮341-1和上方收放线辊322连接部分的切割线与上方收放线辊322的轴线垂直,且上方排线轮341-1和上方收放线辊322连接部分的切割线与上方收放线辊322所绕的切割线竖向相切。
下方排线轮341-1和下方收放线辊322连接部分的切割线与下方收放线辊322的轴线垂直,且下方排线轮341-1和下方收放线辊322连接部分的切割线与下方收放线辊322所绕的切割线竖向相切。
收放线辊322所绕的切割线的厚度会变化,如厚度变大,导致本来竖向相切的不再相切。此时需要调整排线轮,让排线轮摆动一定幅度后固定,保持上方排线轮和储线轮连接部分的切割线与储线轮所绕 的切割线继续竖向相切。
上方收放线辊322和下方收放线辊322,其中一个用于收线,另一个用于放线。由程序控制用于收线的收放线辊322、切割线网、用于放线的收放线辊322的切割线线速度一致。
切割设备的底座是支撑结构,通过在底座上安装切割框架、进给装置、收放线装置、电气单元和中枢框架单元等组成整个切割设备,底座的设计是其他设备稳定性的基础。以磁材厚片线切割设备为例,进给装置是从下往上进给,将进给装置直接安装在底座上,通过丝杆驱动机构实现物料的进给。
如图22所示,具体的,底座包括底座本体,电气单元与中枢框架单元分别与切割框架并排设置在底座本体上。底座本体包括相邻布置的前框架底座和后框架底座,前框架底座与后框架底座一体铸造成型或者通过焊接、螺栓等结构进行连接固定,优选的采用一体铸造成型。前框架底座作为切割区底座11,后框架底座作为绕线区底座12。其中,切割区底座11具有切割区框架安装面111,切割区框架安装面111位于切割区底座11的上表面,沿切割区底座11上表面的边缘围成框。切割区框架21可通过螺栓固定至切割区框架安装面111。
另外,切割区底座11的上表面还设有进给装置安装面112,位于切割区框架安装面111围设区域内部。进给装置4中的进给基座41可通过螺栓固定至进给装置安装面112。
绕线区底座12具有绕线区框架安装面121,绕线区框架安装面121位于绕线区底座12的上表面,与绕线区框架31的底端安装位置相对应。绕线区框架31可通过螺栓固定至绕线区框架安装面121。
进一步的,如图23和图24所示,为了增加进给机构的稳定性,采用支撑结构设置在底座本体的底部用以为底座本体提供支撑力。切割区底座11的上表面向下凹陷一定的距离形成进给装置安装槽113,用于安装进给装置4。进给装置安装槽113能够有效的降低切割设备的高度,从而通过降低切割设备的重心改善对切割件进行切割时设备的振动。另外通过将进给装置安装到底座内部,也能够提高切割设备的强度。
另外,现有技术中,在切割设备运输时,需要在底座下面垫上木质或者硬质塑料的垫块,来保护底座的调平支脚124,同时能够将切割设备更加稳定的固定在运输车上,然而在实际操作中,将设备运输到客户一方后,卸车后垫块需要妥善处理,而且垫块由于体积较大不好被保存,放在车间内会影响车间环境,如果扔掉后续转移设备时还需要重新采购,所以给实际应用带来了不便。
针对该技术问题,本申请在底座的支撑结构上设置运输支撑块125和调平支脚124,运输支撑块125用以运输时为底座本体提供支撑力,而且通过螺钉直接固定在底座本体的下部,且运输支撑块125的厚度大于调平支脚124最小的高度,小于调平支脚124调平时的高度,从而确保运输支撑块125不影响设备的车间安装。具体的,切割区底座11和绕线区底座12各自的四个角上分别设置有调平支脚124,运输支撑块125设置在相邻的两个调平支脚125之间。
为了方便进给装置4的安装,在进给装置安装槽113的中部设置有安装凸台114,安装凸台114的横向和纵向上分别设置有定位台115,具体包括前后方向设置的第一限位条和在所有方向的第二限位条,通过第一限位条和第二限位条可以准确地将进给装置的进给基座固定在安装凸台114上。另外,由于切割设备中进给装置的支撑结构主要为丝杆驱动的底座,整个进给装置机构的工件台和滑板箱都是通过进给丝杆支撑的,所以在运输的时候如果受到比较大的偏颇力时,容易对丝杠产生影响,为了降低丝 杠的受损风险,在进给装置安装槽113内设置滑板箱支撑台116,且滑板箱支撑台116位于安装凸台114的一侧,能够在运输的时候用以在滑板箱落到最低位置时进行受力支撑,从而降低了因为运输颠簸,导致丝杆内部零件损坏的风险。
线切割设备在切割过程中需要在切割室内喷洒切割液,由于进给装置与切割室直接相连,所以下置的进给装置中容易流入切割液,为了防止切割液存留在进给装置安装槽113中,在底座本体上还设置有集液槽126,进给装置安装槽113通过集液口127与集液槽126相连通,在集液槽126上设置有排液泵,能够集中将切割室流入到底座本体上的液体排出。进一步的,为了方便进给装置安装槽113内液体的彻底排出,将其底面倾斜设置。集液槽126设置在底座本体的后框架底座上,且集液槽126的上还设置有集液通道128,集液通道128用以汇集线切割设备内的切割液。
在上述技术方案的基础上,切割装置还设有液路冷却系统,用于向切割线网喷洒切割液,以降低切割线的温度进而确保切割面满足设计要求,提高切割质量。喷洒切割液还能够冲刷掉切割线上附着的磁材粉末,也能够提高切割质量。
如图1和图2所示,切割液液路冷却系统包括:供液箱51和喷淋装置52。其中,供液箱51设置于绕线区总成3的后端,设有用于容纳切割液的容纳空腔。喷淋装置52设置于下切割辊组的上方,喷淋装置52与供液箱51通过管路相连,喷淋装置52用于向切割线网和切割件喷洒切割液,一是为了带走切割线网与切割件之间摩擦产生的热量,二是能够冲洗掉切割过程中产生的粉末或者碎片。
本实施例提供一种喷淋装置52的实现方式:如图25至图28所示,喷淋装置52包括:上喷淋盒521、喷淋管522和下喷淋盒523。其中,上喷淋盒的底部具有上喷淋盒喷淋孔521-1。喷淋管522设置在上喷淋盒521内,且喷淋管的底部具有多个喷淋管喷淋孔522-1。下喷淋盒523可拆卸连接在上喷淋盒521的下侧,下喷淋盒的上端具有下喷淋盒开口,上喷淋盒和下喷淋盒通过上喷淋盒喷淋孔和下喷淋盒开口连通;下喷淋盒的底部具有下喷淋盒喷淋孔523-1。
本申请实施例的喷淋装置,用于向切割线网喷淋切割液。喷淋装置包括喷淋管、上喷淋盒和下喷淋盒。喷淋管设置在上喷淋盒内,喷淋管内的切割液经喷淋管喷淋孔流出,进入到上喷淋盒内;上喷淋盒内的切割液经上喷淋盒喷淋孔流出,经下喷淋盒开口进入到下喷淋盒内;下喷淋盒内的切割液经下喷淋盒喷淋孔流出,对切割线网进行切割液喷淋。这样,切割液依次经过喷淋管喷淋孔、上喷淋盒喷淋孔和下喷淋盒喷淋孔才对切割线网进行喷淋,为调整最终直接喷淋在切割线网的切割液的喷淋面积以及单股喷淋流量的大小等提供了结构基础,有利于实现对切割线网的个性化喷淋。与现有技术相比,解决了现有的喷淋装置功能单一的技术问题。
实施中,上喷淋盒521设置上喷淋盒喷淋孔521-1的面积大于喷淋管522设置喷淋管喷淋孔522-1的面积。下喷淋盒523设置下喷淋盒喷淋孔523-1的面积等于或大于上喷淋盒521设置上喷淋盒喷淋孔521-1的面积。这样对切割线网的喷淋面积一定大于喷淋管设置喷淋管喷淋孔的面积,使得对切割线网的实际喷淋面积较大。现有技术中,喷淋管设置喷淋孔的面积就决定了对切割线网的喷淋面积,导致对切割线网的喷淋面积较小。
实施中,上喷淋盒喷淋孔521-1的孔径小于喷淋管喷淋孔的孔径522-1。下喷淋盒喷淋孔523-1的孔径等于或大于或小于上喷淋盒喷淋孔的孔径521-1。这样对切割线网进行喷淋的单股喷淋细流的更细, 喷淋更为均匀。
实施中,下喷淋盒523可拆卸的连接在上喷淋盒522的下侧,以使下喷淋盒523能够从上喷淋盒522的下侧拆卸下来,方便地对下喷淋盒内的杂质异物等进行清理。上喷淋盒的下边缘设置有挂板521-2,下喷淋盒的顶部具有挂接凹槽。其中,下喷淋盒通过挂接凹槽挂接在挂板521-2的边缘处,以便于下喷淋盒的安装和拆卸。下喷淋盒和上喷淋盒可拆卸连接的方式为挂板和挂凹槽,实现下喷淋盒和上喷淋盒的挂接。挂接的方式,能够方便的实现挂接和取下,能够便于下喷淋盒经常取下。
实施中,上喷淋盒的顶部为框架型顶部521-3。喷淋装置还包括:盖板524,通过螺栓和螺孔可拆卸的连接在框架型顶部521-3。在将盖板拆卸下来时,能够对通过框架型顶部的中空部分,对上喷淋盒内部的杂质异物等进行清理。
实施中,上喷淋盒521为长条形的上喷淋盒,下喷淋盒523为长条形的下喷淋盒。上喷淋盒和下喷淋盒都采用长条形,与喷淋管的形状相配合,也使得喷淋区域为长条形。与切割线网的切割位置相对应,能够实现对切割线网的切割位置有针对性的喷淋。挂板521-2设置在上喷淋盒的长边处,挂接凹槽设置在下喷淋盒的长边处,能够实现下喷淋盒沿着上喷淋盒的长边进行抽拉,实现挂接凹槽和挂板挂接和脱离,能够很方便的实现下喷淋盒的清理和维修。
实施中,喷淋装置还包括:喷淋转接管525,固定连接在上喷淋盒的一侧,且喷淋管522和喷淋转接管525连接且连通。喷淋转接管用于与切割液提供装置的供液管路连接。这样,切割液经供液管路、喷淋转接管为喷淋装置提供切割液。
作为一种可选的方式,喷淋管为多个,并排间隔设置在上喷淋盒内。这样,经过所有的喷淋管进入的切割液更多。具体的,上喷淋盒喷淋孔和下喷淋盒喷淋孔均为蜂窝状喷淋孔。
本申请实施例的喷淋装置,通过由喷淋管、上喷淋盒、下喷淋盒对切割液进行汇集并分散,最终使由蜂窝状的下喷淋盒喷淋孔流出的切割液能够布满整个喷淋区域,且均匀喷洒于切割线网上,实现对切割线网和切割工件的冷却、润滑,保证切割设备的切割稳定性和切割质量。
对于供液箱51,本实施例也提供一种实现方式:如图1、图29至图31所示,供液箱51为一箱体结构,其内部分隔出:排液区511、流动区512和供液区513。流动区512设置在排液区511和供液区513之间的用于储存切割液并沉淀切割液中的杂质。其中,排液区511、流动区512和供液区513之间依次通过溢流孔连通。排液区5111设置有用于接收切割装置流出的切割液的供液箱回液口,供液区513设置有用于向切割装置供给切割液的供液箱供液口。
切割液对切割线网进行冷却和润滑后,经过供液箱回液口进入到供液箱的排液区。排液区的切割液在排液区储存并沉淀后,随着排液区的切割液越来越多,排液区中位于上方的切割液通过溢流孔溢流到流动区。流动区的切割液在流动区继续沉淀,随着流动区的切割液越来越多,流动区中位于上方的切割液通过溢流孔溢流到供液区。切割液沉淀后再溢流的方式,会使得切割液中的颗粒状的杂质中的一部分沉降,经过多次沉降,使得供液区内的切割液中的颗粒状的杂质大大减少,供液区内的切割液经供液管为下一次对切割线进行冷却和润滑做好准备。
实施中,流动区512为多个,相邻的流动区512之间通过溢流孔连通。一种具体的实现方式:供液箱51包括:供液箱箱体和多个隔板,隔板的上部具有溢流孔;各个隔板设置在供液箱箱体内将供液箱箱 体隔出排液区511、流动区512和供液区513;其中,排液区511和流动区512通过溢流孔相连通,流动区512和供液区513通过溢流孔相连通。
其中,排液区511通过供液箱回液口和回液管534相连通;供液区513通过供液箱供液口和供液管535相连通。回液管534和供液管535属于切割设备液体冷却系统中的一部分管路。
切割液对切割线进行冷却和润滑后,经过回液管和供液箱回液口进入到供液箱的排液区。排液区的切割液在排液区沉淀后,随着排液区的切割液越来越多,排液区中位于上方的切割液通过溢流孔溢流到流动区。流动区的切割液在流动区继续沉淀,随着流动区的切割液越来越多,流动区中位于上方的切割液通过溢流孔溢流到供液区。切割液沉淀后再溢流的方式,会使得切割液中的颗粒状的杂质中的一部分沉降,经过多次沉降,使得供液区内的切割液中的颗粒状的杂质大大减少,供液区内的切割液经供液管为下一次对切割线进行冷却和润滑做好准备。供液箱用于收集和存储循环使用的切割液,切割液用于对切割线网进行冷却和润滑。
进一步的,供液箱51还包括:溢流孔过滤网,固定在溢流孔处且遮住溢流孔。这样,切割液在每次在流过溢流孔时,对切割液进行过滤,对切割液进行净化。
实施中,液箱箱体为矩形的供液箱箱体;各个隔板包括:长隔板514-1和多个短隔板514-2。长隔板514-1固定连接在供液箱箱体的内底和供液箱箱体的两个短箱壁,将供液箱箱体隔出第一半箱体和第二半箱体;其中,长隔板的溢流孔为长溢流孔514-11。
第一半箱体内固定短隔板514-2,第一半箱体内的短隔板固定连接在第一半箱体的内底、第一半箱体的长箱壁和长隔板;第二半箱体内固定短隔板,第二半箱体内的短隔板固定连接在第二半箱体的内底、第二半箱体的长箱壁和长隔板;短隔板的溢流孔为短溢流孔。
排液区和供液区分别位于第一半箱体和第二半箱体的同一侧,且长溢流孔514-11位于远离排液区511的一侧。这样,排液区位于第一半箱体的左端,供液区位于第二半箱体的左端。切割液从排液区进入,经过流动区到达供液区的过程,路径最远。在这个最长的路径中,切割液能够进行充分的沉淀,最大程度的减少供液区内的切割液中的杂质。
实施中,第一半箱体内固定两个短隔板514-2,短隔板的溢流孔为短溢流孔514-21,且第一半箱体内固定短隔板的短溢流孔514-21错开设置,形成一个排液区511和两个流动区512。第二半箱体内固定一个短隔板514-2,形成一个供液区和一个流动区。第一半箱体内的两个短隔板的溢流孔错开设置,使得两个短隔板形成的流动区内的切割液,能够更好的沉淀。
实施中,切割设备还包括:换热器541和供液箱冷却液机542。其中,供液管和换热器541通过管道连接以将供液箱51内的切割液输送至换热器541内。供液箱冷却液机542和换热器541通过管道连接以将供液箱冷却液机542内的冷却液输送至换热器541内。在换热器内,切割液和冷却液在各自的管道内,通过管道紧密接触的方式,实现热交换,切割液被冷却,冷却液的温度上升。
进一步的,如图32所示,切割区框架21具有两个排液斜面211,且两个排液斜面211位于切割线网的下方且位于切割线网的两侧。
对切割线网和待切割件进行切割液喷淋冷却和润滑的喷淋装置52安装在切割区框架21内且位于切割线网的上方,喷淋装置52和换热器541之间通过管道连接。
两个切割区框架过滤网212各自安装在排液斜面211之上对切割液进行过滤;其中,切割区框架位于排液斜面的低端的位置设置有排液斜面低端排液口211-1。
换热器与喷淋装置之间通过管道连接,冷却后的切割液连接到喷淋装置。切割液经喷淋装置向主辊组件进行喷淋对切割线进行冷却和润滑。喷淋后的切割液在落在切割区框架过滤网之上,经过切割区框架过滤网过滤后,落在排液斜面上,排液斜面之上的切割液流下,经排液斜面低端排液口流出。
实施中,如图33所示,切割区框架中与排液斜面低端排液口相背的一侧形成有排液槽213。进一步的,采用排液槽盖板214固定在排液槽的槽口处。排液槽排液口215贯穿排液槽盖板214。其中,排液槽排液口215通过回液管534与供液箱回液口连通。
经排液斜面低端排液口流出的切割液,流入到排液槽和排液槽盖板围成的空腔内。排液槽和排液槽盖板围成的空腔内的切割液,经排液槽排液口进入到回液管内,最后进入到供液箱的排液区。
进一步的,在切割区底座11设置有切割区底座导流槽,绕线区底座12设置有绕线区底座导流槽121、绕线区底座导流区122和回流泵123。切割区底座导流槽和绕线区底座导流槽分别连通到绕线区底座导流区;回流泵123通过管道连通绕线区底座导流区和排液槽排液口。
喷淋后的切割液一部分落在切割区框架过滤网之上,还有一部分落在切割区底座之上。落在切割区底座之上的切割液被收集到切割区底座导流槽内。绕线区底座之上也会有切割液落下,落在绕线区底座之上的切割液被收集到绕线区底座导流槽内。切割区底座导流槽内的切割液和绕线区底座导流槽内的切割液被收集到绕线区底座导流区,回流泵将绕线区底座导流区内的切割液泵到排液槽排液口内,再经回液管进入到供液箱的排液区内。
切割主辊221安装在切割区框架21内。切割主辊221通过轴承箱223安装在切割区框架21内,切割区框架21的侧面具有轴承箱冷却液进液口和轴承箱冷却液回液口。轴承箱冷却液机543分别和轴承箱冷却液进液口、轴承箱冷却液回液口通过管道连接。轴承箱冷却液机的冷却液,经过管道进入到轴承箱冷却液进液口,对轴承箱223进行冷却,在轴承箱冷却液回液口回流。
进一步的,如图34和图35所示,绕线区框架31的顶部设置有绕线区排气口311。油雾收集装置531固定在绕线区框架31的外顶之上。切割区框架31的侧面位于切割主辊221之上的位置具有切割区排气口217。绕线区排气口311通过绕线区排油管与油雾收集装置531相连接,绕线区排油管延伸至绕线区框架的绕线组旁侧。切割区排气口217通过切割区排油管与油雾收集装置531相连接,切割区排油管延伸至切割区框架的切割装置旁侧。绕线区框架内产生的油雾经绕线区排气口进入到油雾收集装置内,切割区框架内产生的油雾经切割区排气口进入到油雾收集装置内。
油雾收集器531用于将收集到的油雾进行气液分离,油雾收集器具有排气口和排液口,排液口通过管路与供液箱51相连,分离后的液体回收至供液箱51,提高切割液利用率,并减少油雾附着在框架上从而增大维护难度。分离后的气体从排气口排出。
如图36至图38所示,本实施例进一步对切割区总成进行优化:在线切割设备技术领域,通常是将切割主辊221通过高精度轴承箱安装在切割区框架21上,在使用的过程中,根据待加工材料切片的厚度不同,更换合适的切割主辊221。通常的更换方法是,从切割区框架21的前面,将轴承箱拉出一定的距离,使切割主辊221与轴承箱脱离,然后更换切割主辊221。更换后将轴承箱退回到原来的位置与切割 主辊221进行对接安装。
在此过程中,轴承箱拉出的距离不能太大,太大容易使轴承箱从切割区框架21上掉落,轻者使轴承箱损毁,重者会造成操作人员受伤。所以针对该问题,本申请提供了一种切割区总成的实施方式。切割主辊221通过轴承箱25安装在切割区框架21上,切割区框架21上设置有用以防止轴承箱25滑脱的轴箱限位机构24,轴箱限位机构24包括轴箱连接块241和限位组件,轴箱连接块241通过限位组件可移动地设置在切割区框架21上,且轴箱连接块241用以限定轴承箱25运行的最大距离。
轴箱限位机构24的个数至少为一个,且所有的轴箱限位机构24均匀的设置在轴承箱25的周侧。优选的轴箱限位机构24的个数为两个,两个轴箱限位机构24对称设置在轴承箱25圆周的两侧,从而有利于实现在拉拽轴承箱25时保持水平拉出,且在轴箱连接块241和限位组件的作用下不会从切割区框架21上脱离。
具体地,限位组件包括轴箱限位杆242和开设在切割区框架21上的限位安装孔245,轴箱限位杆242设置在限位安装孔245内;且轴箱限位杆242的一端与轴箱连接块241相连接,另一端设置有防止其从限位安装孔245中滑脱的防脱部。当轴承箱拉出时会带动轴箱连接块241运动,轴箱连接块241带动轴箱限位杆242在限位安装孔245内在轴向上运动,当防脱部碰到限位安装孔245的一端时,轴箱限位杆242拉住轴箱连接块241来阻挡轴承箱继续向外运动,从而实现防止轴承箱过渡拉出导致脱离切割区框架21的现象。
针对限位组件中对轴箱限位杆242运动距离进行限定的机构,其中一种实施方式为,在限位安装孔245的外端设置轴箱限位块243,且轴箱限位块243上开设有限位孔,防脱部为设置在轴箱限位杆242端部的防脱凸起244,限位孔的直径大于轴箱限位杆242杆体的直径,并小于轴箱限位杆242设置有防脱凸起244处的直径。轴箱限位块243挡在限位安装孔245的外端,从而避免了轴箱限位杆242从限位安装孔245中滑脱,达到限位的技术效果。
该限定机构可替代的另一种实施方式为,在限位安装孔245远离切割主辊221的一端铸造与切割区框架21一体的台阶孔,台阶孔的直径大于轴箱限位杆242杆体的直径,并小于轴箱限位杆242设置有防脱凸起244处的直径,即可达到上述实施例同样的限位效果。
轴箱限位杆242的另一种实施方式,为了避免轴箱限位杆242在切割室内部占用空间,优化空间布局,将轴箱限位杆242设置为伸缩杆,在不使用时可以完全缩回到切割区框架21的内壁中。具体地,轴箱限位杆242由多层套杆组成伸缩结构,其外套杆的直径与限位安装孔直径相等,轴箱连接块241与内套杆远离切割主辊221的一端相连,该实施例中外套杆的末端设置防脱部或者直接将外套杆与切割区框架21上的限位安装孔焊接为一体。操作的时候,拉动轴承箱,带动轴箱连接块241运动,使伸缩杆依次伸出到预定距离,有利于防止轴承箱拉动距离过大的现象发生。
由于在实际的操作中,轴承箱有时候需要拆卸下来进行维护,所以本申请将轴箱限位机构24与轴承箱之间的连接关系设置成以下两种实施方式:第一种为,轴箱连接块241一端与限位组件的轴箱限位杆242相连接,另一端通过螺栓固定在轴承箱上,这样轴承箱、轴箱连接块241和轴箱限位杆242一体联动,同时运动和停止,通过轴箱限位杆242的预设距离,达到限定轴承箱运动距离的目的。具体地,轴箱连接块241为T型结构,其下部与轴箱限位杆242连接,上部通过至少两个螺栓结构与轴承箱相连接。 第二种为,轴箱连接块241可转动的设置在限位组件的轴箱限位杆242上,优选地,轴箱连接块241在轴箱限位杆242上可旋转九十度,能够实现与轴承箱外壁的接触和脱离,当更换切割主辊221而不需要将轴承箱拆卸下来时,将轴箱连接块241旋转到与轴承箱接触的状态,轴承箱的运动能够带动轴箱连接块241,联动轴箱限位杆242一起运动;当需要将轴承箱拆卸下时,同样将先将轴箱限位块243旋转到接触位置,然后把轴承箱拉到限定的最大距离,再旋转轴箱连接块241使其与轴承箱的圆周切线相平行,从而脱离与轴承箱的接触,然后再通过辅助工具将轴承箱卸下即可,操作更加的方便和灵活。
由于线切割机在工作状态时,轴承箱内侧会有一段距离是伸入到切割室内部的,所以切割完成后在切割室内部的轴承箱外壁上会沉积磁泥或硅粉,此时拆卸或安装轴承箱时,会把其外表的磁泥或硅粉带入轴承箱限位安装孔,影响轴承箱的安装及正常工作。针对该问题,本申请在轴承箱与切割区框架21之间设置了防尘装置,防尘装置位于轴承箱安装筒靠近切割主辊221的一端。具体地安装筒的内壁上设置有台阶槽,防尘装置为FB型防尘圈,防尘圈固定设置在台阶槽内,这样在轴承箱拉出的过程中,防尘圈的前端与轴承箱的外表面过盈配合,从而会将轴承箱表面的磁泥刮掉,达到防止轴承箱表面的磁泥污染安装筒内壁及外部工作环境。
切割设备中每个切割主辊221的轴承箱25上都设置对应上述方案的轴箱限位机构24,达到保护轴承箱25安全的效果。
如图39至图41所示,本实施例还提供一种拉拔工装26,用于将轴承箱25从切割区框架21的安装孔中取出。拉拔工装26包括:包括拉拔架261、拉拔杆262和拉拔板263,拉拔板263通过拉拔杆262与拉拔架261相连接,且拉拔板263上设置有用于与轴承箱25相固定连接的第一固定卡口2631,在使用的时候将第一固定卡口2631卡设在轴承箱25的螺栓上,该螺栓在轴承箱25上是用于安装端盖的,在取出轴承箱25时,利用原来的这个螺栓结构设计了拉拔板263上的第一固定卡口2631结构,第一固定卡口2631可以根据不同型号的切割设备,将其开设在拉拔板263的不同位置,或者将多个型号切割设备上用的拉拔板263复合到一起,使用更加的便捷。在将拉拔板263与轴承箱25固定好之后,将拉拔架261固定在切割室框架上,通过拉拔杆262即可以将轴承箱25从切割室框架上取出,整个过程操作方便。本技术方案中可替代的实施方式,可以在端盖螺丝外单独设置两个支杆,用以匹配第一固定卡口的卡合。
本技术方案中的拉拔架261包括拉拔横梁2611和至少两个拉拔支撑杆2612,优选的设计成龙门结构,即一个拉拔横梁2611两端分别设置有一个拉拔支撑杆2612,这样可以通过拉拔支撑杆2612固定在切割室框架上为拉拔横梁2611提供拉拔轴承箱25时的支撑力,另外为了降低拉拔工装的重量,将拉拔横梁2611由方形空心型材制成,在保证支撑力的情况下,成本较低,且重量较轻。
本申请中为了增加拉拔架261的稳定性,在拉拔架261的拉拔支撑杆2612底部设置有与其垂直的限位支撑块264,通过设置垂直的限位支撑块264能够增加拉拔支撑杆2612与切割区框架的接触面积,从而保证了拉拔工装作业时的稳定性。
另外,限位支撑块264与拉拔支撑杆2612一体设置,保证结构的刚性,通过在限位支撑块264的一侧开设有第二固定卡口2641,能够方便与切割室框架上的螺栓进行固定,使用的时候直接将第二固定卡口2641卡在切割室框架上对应位置的螺栓上,方便快捷。将拉拔架261固定好之后,通过拉拔横梁2611的中部开设的支撑孔,供拉拔杆262穿过,以拉拔横梁2611为受力点,拉动拉拔杆262,带动拉拔板263 做直线运动,从而将轴承箱25拉出。本技术方案中拉拔杆262的动力单元在节省人力的情况下可以为电机带动拉拔杆262动,也可以设置成液压杆,在液压的作用拉拖动拉拔杆262工作。
针对本申请技术方案中拉拔杆262上也可以设置成旋拧螺母2621,既可以通过动力装置控制也可以通过扭矩扳手进行人工操作,此实施方式中拉拔杆262为螺纹杆,拉拔板263与拉拔杆262螺纹连接,通过转动拉拔杆带动拉拔板263做直线运动。且旋拧螺母2621与拉拔杆262一体设置,优选的,在旋拧螺母2621远离拉拔杆262的侧面上设置有内六角旋拧孔。通过设置螺母和内六角的旋拧孔结构,可以根据需要进行选择控制,如果需要的拉拔力较小时,使用内六角旋拧孔就能控制拉拔杆262的运动,操作方便快捷,动作幅度较小;如果需要较大的旋拧力带动拉拔杆262旋转,则可以通过扭矩扳手直接旋拧螺母2621即可,该设计使用更加的人性化。
在实际的操作使用时,由于拉拔过程中拉拔杆262的旋转力作用,拉拔支撑杆2612下面的第二固定卡口2641或者拉拔板263上的第一固定卡口2631容易从固定螺栓上滑脱,为了解决该问题,本申请技术方案在第一固定卡口2631或/和第二固定卡口2641的开口侧壁上设置有球头弹珠螺杆266,其弹性球头265突出于固定卡口的内侧壁表面,所以当固定卡口卡入到螺栓上时,只需要通过外力轻轻的将弹性球头265压下就可以将螺栓卡入到固定卡口内,螺栓就位后,弹性球头会自动弹出卡住螺栓,此时如果没有外力的情况下,螺栓也不容易从固定卡口中脱离,作业人员可以固定好一个拉拔支撑杆2612之后再去固定另一个拉拔支撑杆2612,操作要求降低;通过在球头弹珠螺杆266上设置有紧固螺母,防止弹珠螺杆松动,在作业时,球头弹珠螺杆266可以直接顶到切割室框架上固定螺栓的栓体上,防止螺栓与限位支块之间发生滑动,保证了拉拔支撑杆2612的支撑稳定性。
高硬脆材料一般密度较大,单位体积内的质量较重,所以采用高硬脆材料制成的切割件在切割上料时通常需要借助辅助装置进行上料。现有技术中通常使用上料辅助小车,将待加工的切割件运输到切割设备的进料口处,然后通过人力推动到上料台的预设位置,但是由于切割件有一定的长度,其上料辅助小车和上料台之间有一段距离是悬空的状态,此时若如果不借助外力,在将切割件进行转移时,常常会发生磕碰,造成切割件或切割设备损伤,从而导致不必要的损失。
针对该弊端,本申请提供一种切割区框架21的具体方案:如图42至图45所示,切割区框架21的前部开设有进料口,进料口上设置有与上料台初始位置相平行的上料辅助装置27,通过上料辅助装置27能够实现切割件从上料小车到上料台之间的支撑过渡,防止切割件重心悬空导致的不必要损失。
上料辅助装置包括上料安装架271和至少一根上料辅助杆272,上料辅助杆272通过上料安装架271固定设置在切割区框架21上,且所有的上料辅助杆272平行设置在进料口上,且均与进料方向相垂直,上料安装架271主要实现对上料辅助杆272的固定支撑作用。在上料的过程中,切割件主要通过上料辅助杆272进行输送过渡,上料辅助杆272的根数可以为1根、2根或者多根,具体的选择可以根据切割环境而定。
本方案中的上料辅助杆272为圆柱体结构,能够有效地降低上料辅助杆272与切割件之间的接触面积,减小摩擦力。优选的,上料辅助杆272为可绕转轴转动的辊轴结构,能够将切割件与上料辅助杆272之间的硬摩擦变为滚动摩擦,上料更加的轻便。另外,上料辅助杆272优选的设置为两根,因为两根上料辅助杆272能够组成一个支撑面,从成本和工作环境综合考虑两根较为合理。
为了增加上料辅助装置固定的牢固性,上料安装架271包括两个一体设置的上料固定部2711和上料支撑部2712,上料支撑部2712分别通过上料固定部2711安装在切割区框架21上进料口的两侧,且上料支撑部2712水平设置,上料辅助杆272通过螺栓结构分别固定在进料口两侧的上料支撑部2712上。
上料固定部2711具体为L形固定板,固定板设置呈L形能够增加上料固定部2711与切割区框架21之间的接触面积,从而增加固定的牢固性和稳定性(可以通过多个螺栓结构固定)。上料支撑部2712为水平设置的支撑板或者水平设置的矩形支撑架。当为支撑板时,上料辅助杆272通过螺栓结构与其连接,优选的连接处可以设置轴承结构实现上料辅助杆272的固定;当上料支撑部2712为矩形支撑架时,上料辅助杆272可以省掉,或者将上料辅助杆272以套筒的形式转动设置在支撑架的连接杆上。
另一种实施例,上料辅助装置27可拆卸的设置在切割区框架21的进料口上。具体的进料口两侧的切割区框架21上设置有U型安装槽,U型安装槽可以与切割区框架21一体设置,也可以通过辅助件焊接或者螺栓固定在切割区框架21上,上料安装架271的两侧设置有与U型安装槽相对应的固定限位块。固定限位块呈方体型,在安装的时候直接将固定限位块放入到安装槽内即可,将固定限位块设置呈方体型,能够防止上料安装架271转动,优选的U型安装槽的宽度与固定限位块的宽度相等,且U型安装槽的底部为与固定限位块相配合的平面结构。
切割区框架21内还设置有挡料盒28,挡料盒28位于切割室框架内两个相邻的切割辊之间,且挡料盒28通过其长度方向的两端固定在切割区框架21上,具体的挡料盒28包括挡料框281和挡料固定架282,挡料框281的上部和下部均开口设置,上部开口供切割液流入切割线网,下部开口是使底部进给工作台上切割后的物料进入挡料盒28内,挡料盒28主要作用是能够防止切割后的材料倾倒触碰到切割辊;挡料框281通过挡料固定架282安装在宽架本体上。挡料框281可以是整体式结构,也可以为采用独立挡板连接而成的分体式结构。
采用上述上料辅助装置27能够较为方便地进行上料,通过上料小车将切割件输送到上料口位置,然后放置到上料辅助杆272上,再用外力轻推切割件即可以送到上料台上的预定位置,相对于现有技术中直接用上料小车进行上料,本实施例提供的方案使用更加方便,而且能够避免切割件走到上料口和上料台之间时重心偏移导致磕碰的现象发生。
现有技术中在线切割设备技术领域,切割室内安装的喷淋装置52多为直接通过喷淋管的方式进行喷淋,喷淋管喷淋存在喷淋不均匀以及喷淋冲击力对切割线网产生影响的问题。
针对现有技术中的该问题本申请实施例提供了一种喷淋装置52,如图46至图49所示,喷淋装置52包括喷淋本体526、喷淋管522和落液盒527,喷淋管522设置在喷淋本体526内,且位于喷淋本体526上部,将循环系统中的切割液带入到切割区域。落液盒527可抽拉拆卸的安装在喷淋本体526的下部,且落液盒527上设置有至少一层落液盘5272,通过设置落液盘5272能够使喷淋管522喷出的切割液进行均匀分布后落入切割区域。由于循环系统中的切割液含有一定的切割粉末,所以长时间使用后,落液盘5272上会沉淀部分切割粉末,通过设置可抽拉拆卸的落液盒527,能够在停机时方便将落液盒527拉出后清理。
针对落液盒527可抽拉拆卸地设置在喷淋本体526上,一种优选的实施方案,落液盒527通过喷淋锁紧机构528固定在喷淋本体526内,且喷淋锁紧机构528位于喷淋本体526远离喷淋管522入水口的 一端,该端对应切割设备的上料口一侧,方便直接以抽拉的形式将落液盒527拆卸下来。通过喷淋锁紧机构528能够使落液盒527和喷淋本体526在使用的时候保持一体化设置,增加了设备的稳定性。
具体的,喷淋锁紧机构528包括相互配合的锁紧插手5281和喷淋限位块5282,锁紧插手5281通过固定轴可旋转地设置在落液盒527上,喷淋限位块5282设置在喷淋本体526上。锁紧插手5281包括一体设置的手柄和插板,固定轴孔设置在锁紧插手5281的中部,在手柄的控制下插板能够围绕固定轴转动,从而进入到喷淋限位块5282和喷淋本体526之间的缝隙中,确保了落液盒527与喷淋本体526之间连接的紧密性。另外通过设置手柄,能够方便在插板脱离喷淋限位块5282与喷淋本体526之间的缝隙后,将落液盒527从喷淋本体526中拉出。
落液盒527包括相互独立且平行的两层落液盘5272,且所有落液盘5272上均匀的开设有落液孔。落液盘5272的前后两侧和左右两侧分别设置有喷淋挡板5271,能够防止切割液从落液盘5272的四周落下,也避免喷淋本体526上的限位轨道内沉积切割粉末。上层落液盘5272的落液孔分布面积小于下层落液盘5272中落液孔的分布面积;所有落液盘5272均可拆卸的设置在落液盒527支架上。落液盒527通过限位轨道可抽拉的设置在喷淋本体526上,且在喷淋本体526上设置有与喷淋盘一一对应的限位轨道。
喷淋管522的下部均匀设置有一排贯穿其长度方向喷淋孔,为了优化喷淋管522的出液分布,另一种实施方式,在喷淋管522的下部设置有多排平行的喷淋孔。
本技术方案中,喷淋本体526包括喷淋支撑架5261和喷淋防护板5262,喷淋防护板5262可拆卸的设置在喷淋支撑架5261的上表面,用以方便对喷淋管522进行维护。喷淋支撑架5261的上部呈梯形设置,该结构设置能够降低喷淋本体526上部的横跨面积,更加方便躲避切割线网,落液盒527设置在喷淋支撑架5261的下部,以类似花洒的结构进行喷淋。
针对上文的喷淋装置52在切割区总成中的应用,喷淋装置52安装在切割区架21上,且位于切割主辊221上切割工位的上方,具体的喷淋装置52一端通过喷淋管522与切割区框架21相连接,另一端通过喷淋支撑架5261固定在切割区框架上。
针对上文的喷淋装置及切割区总成在切割设备中的应用,针对不同的切割领域喷淋装置的应用方式不同,针对下方进给的磁材切片机中,喷淋装置设置在切割线网内,且对应的设置在在两个切割主辊之间的切割线网上方,在使用的时候能够将切割液直接作用到工作的切割线网位置。另外本申请中的喷淋装置还可以用在光伏切割机设备中,针对光伏切割设备,多数为上方进给物料,所以喷淋装置安装在进给装置的一侧,在切割室进行喷淋切割液,使切割线网将切割液带入到切割缝隙中去。
现有技术中,在利用切割设备对切割件(例如磁材)进行切片时,会将切割件固定在底板(大理石板、铁板或者大理石板和铁板的组合)上,然后将装有切割件的底板直接固定在平台上,此时切割件与底板相对固定,底板与平台相对固定,切割设备能够直接对切割件进行切割。并且为了保证对切割件完全切割,需要切割设备的切割线切割入底板上固定的大理石板等结构内。已经存在切缝的底板再次固定切割件并进行切割时,底板上的切缝与切割线的位置会对不齐,会对此次切割的精度产生影响。同样的,当切割设备在切割过程中发生断线时,也需要对切割件的位置进行程度的调整,才能够保证切割精度。
为此,本实施例提供一种工作板组件,用于对切割件进行承载。工作板组件为上述承载平台43的另一种实施方式。如图50至图57所示,包括:工件平台481、用于安装切割件的工件底板482、锁紧机构, 工件底板482设置于工件平台481上,且工件底板482能够在工件平台481的表面上进行移动。
锁紧机构设置于工件平台481上,且锁紧机构能够将工件底板482锁紧至工件平台481上。通过使工件底板482相对于工件平台481可移动,从而可以在保持工件平台481不动的情况下对切割件的位置进行调节,从而满足切割设备的对线或对缝要求,提高切割效果。同时利用锁紧机构在工件底板482调节完成后对工件底板482进行锁紧,避免在切片过程中工件底板482相对于工件平台481产生位移。
工作板组件还包括调节结构,调节结构设置于工件平台481上,且调节结构能够带动工件底板482沿工件平台481的表面进行移动。利用调节结构减少带动工件底板482移动时的难度,同时提高工件底板482的移动精度,进而保证切割件能够移动设定距离,从而保证对线、对缝要求。
具体的,调节结构包括工件调节螺栓483,工件调节螺栓483可转动地设置于工件底板482上,且工件底板482与工件调节螺栓483螺纹配合以通过工件调节螺栓483的转动带动工件底板482进行移动。工件调节螺栓483上的螺纹螺距确定,可以根据工件调节螺栓483的转动圈数确定工件底板482的移动距离,从而精确切割件的移动尺寸。
工件底板482上设置有螺纹孔,工件调节螺栓483能够与螺纹孔内的内螺纹配合,从而在工件调节螺栓483转动时,螺纹孔的内螺纹和工件调节螺栓483的外螺纹能够相互啮合,从而实现工件调节螺栓483和工件底板482之间沿工件调节螺栓483的轴线方向进行移动。
为了保证工件底板482和工件平台481的相对移动可靠,工件底板482上设置有工件滑动槽484。调节结构还包括工件固定块485,工件固定块485设置于工件平台481上,且工件固定块485位于工件滑动槽484内,且工件滑动槽484能够相对工件固定块485进行移动。工件调节螺栓483可转动地设置于工件固定块485上。利用工件滑动槽484限定工件底板482的前后移动空间。
同时,工件固定块485上设置有过孔,工件调节螺栓483上设置有工件过孔配合段486和两段工件螺纹段487,工件过孔配合段486位于两段工件螺纹段487之间,且工件过孔配合段486的外径小于工件螺纹段487的外径,工件过孔配合段486设置于过孔处,且工件螺纹段487能够与过孔的端部抵接以对工件过孔配合段486进行限位。其中,工件过孔配合段486的直径小于过孔的内径,保证工件过孔配合段486能够在过孔内转动,利用过孔保证工件调节螺栓483可靠地在工件固定块485上进行转动,同时利用工件螺纹段487限制工件过孔配合段486的位置,从而保证工件调节螺栓483在转动过程中,工件调节螺栓483保持位置不动,从而可以利用螺纹配合带动工件底板482进行移动,最终实现工件底板482相对于工件平台481的移动。
当工件调节螺栓483顺时针转动时,工件调节螺栓483位于工件固定块485内的工件螺纹段487的端面会被工件固定块485限制住,此时工件底板482会向后移动。同样的,当工件调节螺栓483逆时针转动时,工件调节螺栓483位于工件固定块485外部的工件螺纹段487的端面会被工件固定块485限制住,此时工件底板482会向前移动,从而实现了工件底板482相对于工件平台481的移动。
由于切割件为长方体结构,在对切割件进行切片时是沿切割件的长度方向进行布置切割位置的,在对切割件的位置进行调节时,只需要对切割件的长度方向的位置进行调节,而在切割件的宽度方向无需调节,为此,工件调节螺栓483的轴线方向与工件底板482的长度方向平行以带动工件底板482沿工件底板482的长度方向进行移动。工件调节螺栓483带动工件底板482进行移动时,工件底板482只能沿 着切割件的长度方向进行移动,即能够实现对线、对缝的要求,也能够避免工件底板482产生其他方向的移动而造成切割件切割不可靠的问题。
工作板组件还包括工件锁紧件488,工件锁紧件488能够将工件调节螺栓483锁紧至工件底板482上。利用工件锁紧件488对工件调节螺栓483进行锁紧,避免工件调节螺栓483产生转动,保证工件底板482相对于工件平台481的锁紧固定。其中,锁紧机构设置于工件底板482宽度方向的一侧,且锁紧机构能够与工件底板482的宽度方向的侧面抵接配合以锁紧工件底板482。利用锁紧机构对工件底板482的宽度方向进行锁定,即能够对工件底板482的宽度方向进行限位,同时还能够利用锁紧机构与工件底板482之间的接触摩擦力限制工件底板482的移动,从而保证工件底板482与工件平台481之间的相对固定。
作为一种实施方式,工件平台481上设置有工件安装结构489,工件安装结构489位于工件底板482的宽度方向的一侧,锁紧机构可移动地设置于工件安装结构489上,且锁紧机构具有抵接工件底板482以锁紧工件底板482的锁紧状态和脱开工件底板482以放开工件底板482的脱开状态。利用工件安装结构489方便对锁紧机构的布置,同时根据锁紧机构的状态切换,实现对工件底板482的固定和放开。锁紧机构包括工件调节块491和工件调节把手492,工件调节把手492可移动地设置于工件安装结构489上,工件调节块491连接于工件调节把手492上,且在锁紧机构处于锁紧状态时,工件调节块491与工件底板482抵接配合;在锁紧机构处于脱开状态时,工件调节块491与工件底板482之间具有间距。工件调节把手492设置在工件安装结构489远离工件调节块491的一侧,也即可以由工件平台481的外部直接操作工件调节把手492以带动工件调节块491进行移动,从而实现锁紧机构的状态切换。在对锁紧机构进行状态调节时,只需要对工件调节把手492进行调节(包括但不限于转动工件调节把手492、拉动工件调节把手492等),工件调节把手492能够直接带动工件调节块491进行移动。
可选的,锁紧机构还包括复位机构,复位机构设置于工件安装结构489上,且复位机构能够带动工件调节块491向远离工件底板482的方向移动。工件调节把手492能够将工件调节块491向工件底板482方向挤压,而在需要释放工件底板482时,工件调节把手492松开,此时复位机构将工件调节块491向工件安装结构489处拉动,从而使得工件调节块491与工件底板482之间脱开,保证工件底板482的移动可靠。
图中工件安装结构489上设置有两个沉头孔和位于两个沉头孔之间的第一螺纹孔,工件调节块491上设置有与两个沉头孔相对应的第二螺纹孔和与第一螺纹孔相对应的限位凹槽,工件调节把手492上设置有外螺纹。沉头孔内设置有螺栓,该螺栓贯穿沉头孔后与第二螺纹孔螺纹配合,实现工件调节块491与工件安装结构489的连接,同时可以在螺栓的长度方向上实现工件调节块491的移动,同时复位机构设置在沉头孔内,并且复位机构的一端抵接在沉头孔的底部,另一端抵接在螺栓的螺栓头部,而工件调节把手492可转动地设置在第一螺纹孔内,并且工件调节把手492靠近工件调节块491的端部能够伸入限位凹槽内,当工件调节把手492向工件安装结构489的内部移动时,工件调节把手492能够伸入至限位凹槽内并挤压工件调节块491,使工件调节块491向工件底板482移动,从而实现对工件底板482的固定,在此过程中,螺栓会随着工件调节块491的移动而移动,螺栓头部则会挤压复位机构而使复位机构积蓄复位力。当工件调节把手492向工件安装结构489的外部移动时,工件调节把手492对工件调节 块491的挤压力减少甚至变为零,此时复位机构所积蓄的复位力开始带动工件调节块491向工件安装结构489的位置移动,从而使得工件调节块491与工件底板482脱开,从而可以使工件底板482移动。优选的,复位结构为弹簧。
为了保证工件底板482在工件平台481上的位置能够位于设定位置,工作板组件还包括工件限位结构493,工件限位结构493设置于工件平台481上,且工件限位结构493和锁紧机构分别设置于工件底板482的宽度方向的两侧,且锁紧机构能够与工件限位结构493共同锁紧工件底板482。工件限位结构493固定设置在工件平台481上,其能够对工件底板482宽度方向的第一侧进行限位,锁紧机构能够对工件底板482宽度方向上的第二侧进行限位固定,同时利用锁紧机构的状态切换实现工件底板482宽度方向上的定位和限定或脱开。由于切割设备的切割位置和工件底板482的宽度尺寸不变,因此,利用工件限位结构493保证工件底板482的第一侧处于预设位置,然后再利用锁紧机构对工件底板482的第二侧进行挤压限位,即可保证工件底板482在宽度方向上到达预设位置,同时由于工件限位结构493和锁紧机构设置在工件底板482的两侧,能够为工件底板482在长度方向上的移动提供一定的限位,保证工件底板482的移动可靠,也能够避免工件限位结构493和锁紧机构与调节结构之间产生干涉。其中,工件限位结构493为与工件底板482长度相等的长条形结构,工件调节块491的数量为至少两个,所有工件调节块491沿工件底板482的长度方向并列设置。利用多个工件调节块491增加对工件底板482的锁紧程度和限位精度,保证切割设备的切割精度。
为了进一步的保证工件底板482与工件平台481之间的固定可靠,工件底板482的宽度方向的侧面上设置有工件第一配合斜面494,工件调节块491上和/或工件限位结构493上设置有工件第二配合斜面495,工件第一配合斜面494和工件第二配合斜面495接触配合。利用工件第一配合斜面494和工件第二配合斜面495之间的面接触,即能够增加工件调节块491对工件底板482的摩擦配合程度,还能够提高对工件底板482的定位精度。
优选的,工件第二配合斜面495朝向工件平台481以使工件第二配合斜面495能够向工件平台481的方向挤压工件底板482。工件第二配合斜面495上对工件底板482产生的挤压力中的分力包括水平方向的分力和竖直向下的分力,竖直向下的分力能够将工件底板482向工件平台481方向挤压,从而增加工件底板482与工件平台481的摩擦力,避免工件底板482和工件平台481产生相对位移。如图所示,图中的工件限位结构493朝向工件底板482的部分上形成有工件第二配合斜面495,工件调节块491朝向工件底板482的部分上也形成有工件第二配合斜面495,工件底板482朝向工件限位结构493的部分上和朝向工件调节块491的部分上均形成有工件第一配合斜面494,并且工件第一配合斜面494能够与对应的工件第二配合斜面495对应配合,工件安装结构489与工件平台481共同构成U形槽,工件调节块491能够缩入或突出U形槽,在工件第一配合斜面494和工件第二配合斜面495配合时,两者的相互作用力会使工件调节块491向远离工件平台481的方向移动,此时U形槽的上表面则会限制工件调节块491在竖直方向上的移动,从而保证工件调节块491对工件底板482的挤压效果。
工件底板482上设置有工件限位块496,工件限位块496能够将工件固定限位于工件底板482上。具体的,工件底板482上设置有工件板组件,切割件设置在工件板组件上,工件限位块496则能够将工件板组件限位到工件底板482上。
其中,工件板组件有3种形式,第一种、切割件粘在大理石板上,大理石板放置在工件底板482上,通过工件底板482宽度方向上的两个工件限位块496和长度方向(前后方向)的三个工件限位块496对大理石板进行定位。第二种、切割件粘在大理石板上,大理石板粘在金属托板上,金属托板放置在工件底板482上,通过工件底板482宽度方向上的两个工件限位块496和长度方向(前后方向)的三个工件限位块496对金属托板进行定位。第三种、切割件粘在大理石板上,大理石板放置在金属托板上,金属托板对大理石板进行限位,工件底板482宽度方向上的两个工件限位块496和长度方向(前后方向)的三个工件限位块496对金属托板进行限位。在工件底板482的宽度方向上设置有至少两个,在工件底板482的长度方向上设置有至少三个,从而实现多点限位,提高限位效果,同时提高定位精度。
工件限位块496上设置有工件排液槽497,且工件排液槽497与工件底板482和切割件的连接位置连通。利用工件排液槽497将流动至工件限位块496与工件底板482的接触位置和工件限位块496与切割件或设置有切割件的大理石板的接触位置的切割液或杂质等排出,保证工件限位块496的限位效果。
工作板组件设置于进给装置上,通过进给装置带动工作板组件进行升降以带动切割件进行移动,实现对切割件进行切片。
现有技术中,对于切割件(例如磁材)进行切片的切片设备中,利用进给装置带动切割件等向切割线网移动以进行切片,为此需要对进给装置进行精确定位,才能够保证切片的精度。然而切片设备底座上的切割室和绕线腔为一体铸造成型,进给装置的位置处于底座内部且距离底座的边沿尺寸较大,底座上的框架结构会影响加工设备对底座的加工,特别是进给底座的位置距离底座框架的最大尺寸远超过现有技术中镗床的加工尺寸,也就无法使用镗床对底座组件进行加工,使得底座组件上无法直接形成定位凸台,而没有定位凸台则对进刀基座的定位精度就会降低,而进刀基座的定位精度低会造成切割件的无法进行可靠升降,使得切割件的切片精度降低,造成切割件切割不可靠的问题。
为此,本申请提供一种进给装置4,如图58至图61所示。该进给装置4包括:进给底座组件4271、进给底座4272和定位机构,进给底座4272设置于进给底座组件4271上。
定位结构设置于进给底座4272和进给底座组件4271之间,且定位结构与进给底座4272之间均形成定位配合。利用定位结构与进给底座4272和进给底座组件4271形成两级定位配合,确保进给底座4272的定位精度,从而有效的保证切割效果。
作为一种实施方式,进给底座组件4271上形成有进给第一定位平台4273,定位结构上设置有进给定位面4274,进给定位面4274与进给第一定位平台4273贴合设置以使进给底座组件4271和定位结构定位准确。方便对进给底座组件4271的加工,同时利用进给第一定位平台4273的表面精度和进给定位面4274的表面精度,确保定位结构与进给底座组件4271的定位准确。也即在对进给底座组件4271进行加工时可以采用铣床等直接在进给底座组件4271上加工,在进给底座组件4271上仅需要加工形成进给第一定位平台4273即可实现对进给底座4272的定位,降低进给底座组件4271的加工难度,保证切片机的切割精度。
其中,为了避免进给底座组件4271与定位结构之间的相对移动,进给第一定位平台4273上设置有第一配合结构,进给定位面4274上设置有第二配合结构,第一配合结构和第二配合结构配合以实现进给第一定位平台4273和进给定位面4274的定位配合。利用第一配合结构和第二配合结构限制定位结构与 进给底座组件4271在水平方向上的相对移动,实现对定位结构和进给底座组件4271的精确定位。
具体的,进给第一定位平台4273上设置有安装孔,安装孔构成第一配合机构,进给定位面4274上设置有进给安装柱4275,进给安装柱4275构成第二配合结构,进给安装柱4275能够设置于安装孔内。进给安装柱4275伸入安装孔内实现限制定位结构与进给底座组件4271在水平方向上的相对移动,同时安装孔和进给安装柱4275也方便加工,降低对进给底座组件4271的加工难度。
可选的,安装孔的内径与进给安装柱4275的直径相等。提高安装孔和进给安装柱4275的配合精度,进一步提高定位结构与进给底座组件4271的配合精度。进给第一定位平台4273上还设置有通孔,进给定位面4274上设置有螺纹孔,螺栓能够穿过通孔与螺纹孔进行螺纹配合,实现进给底座组件4271与定位结构之间的锁紧,保证进给底座组件4271与定位结构的固定可靠。
而且为了方便对进给底座4272的定位,定位结构上设置有进给定位凸台4276,进给底座4272与进给定位凸台4276定位配合。由于定位结构为独立的结构,其体积较小而可以放置在多种加工设备上进行加工,也即在定位结构上设置进给定位凸台4276方便加工,同时还能够实现现有技术中对进给底座4272利用进给定位凸台4276进行定位的效果,保证对进给底座4272的定位效果。
在对切割件进行切割时,切割线会对切割件施加挤压力,该挤压力会传递至进给底座4272上而造成进给底座4272的倾斜,因此,本申请中的定位结构包括两个进给定位块4277,两个进给定位块4277沿切割件的长度方向对称的设置于进给底座4272的两侧。利用两个进给定位块4277保证对进给底座4272的定位精度,减少进给定位块4277的体积,从而减少进给装置的质量,方便对进给装置的移动和拆装,同时避免切割过程中进给底座4272发生倾斜的问题,保证切割效果。
每个进给定位块4277上均形成有进给定位面4274和进给定位凸台4276,并且在进给底座组件4271上也分别形成与两个进给定位块4277相配合的进给第一定位平台4273,进一步保证进给底座4272的定位精度,提高切割精度。同时每个进给定位块4277上也形成有进给安装柱4275来与对应的进给第一定位平台4273上的安装孔进行安装配合,保证每个进给定位块4277的定位可靠以及固定可靠。
为了进一步的提高进给底座4272的固定效果,进给装置还包括进给上部框架4278,进给上部框架4278设置于进给底座组件4271上,且进给上部框架4278与进给底座组件4271共同围成切割室,进给底座4272与进给上部框架4278固定设置。进给上部框架4278与进给底座组件4271固定设置,同时将进给底座4272也与进给上部框架4278进行固定。
具体的,进给装置还包括进给固定块4280。进给上部框架4278的底面上设置有进给进料孔4279,进给固定块4280设置于进给底座4272上,且进给固定块4280与进给进料孔4279的边沿固定设置。利用进给固定块4280方便进给底座4272和进给上部框架4278的连接,保证进给底座4272与进给上部框架4278的固定可靠。如图所示,进给固定块4280的一端设置在进给底座4272上,另一端设置在进给进料孔4279的边沿的上方,此时进给固定块4280即能够保证对进给底座4272与进给上部框架4278的固定效果,同时由于在进给总成带动切割件向切割线网移动时,切割线网的反作用力直接作用在进给底座4272上,此时进给固定块4280能够将反作用力传递至进给上部框架4278上,减少进给底座4272的受力,也即进给固定块4280能够为进给底座4272提供一定程度的支撑力,从而进一步提高进给底座4272的固定可靠。
进给装置还包括进给滑板箱4281和进刀驱动结构,进给滑板箱4281可移动地设置于进给底座4272上,进刀驱动结构设置于进给底座4272上,且进刀驱动结构能够带动进给底座4272进行移动。进刀驱动结构带动进给滑板箱4281移动以实现切割件的升降。由于用户在对切割件进行固定时,会存在同时使用大理石板和铁板的安装结构,也存在仅使用大理石板的安装结构,此时两种安装结构之间存在进给滑板箱4281升降行程上的尺寸差异,因此为了保证进给装置能够满足用户的不同安装结构,进给滑板箱4281上设置有进给第一限位结构4282,进给底座4272上设置有进给第二限位结构4283,进给第一限位结构4282与进给第二限位结构4283限位配合以限制进给滑板箱4281的行程,进给第一限位结构4282和进给第二限位结构4283之间的间距可调。利用进给第一限位结构4282和进给第二限位结构4283的间距限定进给滑板箱4281的移动距离,从而限定切割件的升降距离,保证切割件的切割可靠。当切割件通过大理石板固定在铁板上时,此时增加进给第一限位结构4282和进给第二限位结构4283之间的间距,从而增加进给滑板箱4281的行程,从而保证切透切割件。当切割件仅粘合在大理石板上时,减小进给第一限位结构4282和进给第二限位结构4283之间的间距,从而减少进给滑板箱4281的行程,避免切割线网切割到进给滑板箱4281等相关结构,保证进给装置的工作可靠。
具体的,进刀驱动结构包括进给滑块4284和进给丝杆4285,进给丝杆4285可转动地设置于进给底座4272上,进给滑块4284可移动地设置于进给丝杆4285上,进给滑板箱4281连接于进给滑块4284上,进给第一限位结构4282可移动地设置于进给滑块4284上以调节进给第一限位结构4282和进给第二限位结构4283之间的间距。进给丝杆4285的转动带动进给滑块4284进行升降,从而实现进给滑板箱4281的升降,同时方便对进给第一限位结构4282进行布置,避免对进给滑板箱4281的结构进行改变,降低进给装置的加工难度。
进给第一限位结构4282包括限位螺栓,进给滑块4284上设置有螺纹孔,限位螺栓可转动地设置于螺纹孔内。通过转动限位螺栓即可实现调整进给第一限位结构4282和进给第二限位结构4283之间的间距,方便操作。位于进给滑块4284上方的进给底座4272上加工有限位平台,限位平台构成进给第二限位结构4283,随着进给滑板箱4281的逐渐上升,限位螺栓的端部会抵接在进给第二限位结构4283上,此时进给滑板箱4281到达最大行程。限位螺栓的一端位于进给滑块4284的上侧用于与进给第二限位结构4283抵接,限位螺栓的另一端则位于进给滑块4284的下侧,并且能够通过锁紧螺母进行锁紧,从而保证限位螺栓在进给滑块4284上的固定,进而保证进给滑板箱4281的行程调节可靠。
将切割装置安装在切割区框架的下方,使切割设备的重心较低,切割时的振动更小,能够增加切割设备进给时的稳定性,还能够提高切割精度。本实施例提供一种挡料盒,能够适应从下向上进给的切割方式,而且能够对切割后的物料进行防护,避免受损。
如图36、44和图62至图65所示,本实施例对上述挡料盒28的实现方式进行具体说明:挡料盒28包括挡料框281和挡料固定架282。挡料框281的前后两端分别设置有挡料固定架282,通过挡料固定架282可以将挡料框281固定在切割主辊221之间的切割区框架21上。
其中,一种实施方式,挡料框281包括左右设置的两个第一挡料板2811,且第一挡料板2811与挡料固定架282相连接。两个第一挡料板2811可以分体设置也可以一体设置,当分体设置时,分别通过挡料固定架282进行固定在预设位置。当一体设置时可以在两个第一挡料板2811之间设置连接杆等结构, 实现两个挡料板的连接一体化。
另一种实施方式,挡料框281还包括前后设置的两个第二挡料板2812,两个第一挡料板2811沿长度方向的两端分别通过两个第二挡料板2812相连接,即两个第一挡料板2811和两个第二挡料板2812围成了一个方形框架,构成切割件的容纳空间,且该框架顶面和底面开口,能够分别满足上部落液盒喷洒切割液以及下部进给装置进给切割件。优选的挡料固定架282设置在第二挡料板2812上。
为了增加挡料盒使用时的稳定性以及安装的方便性,两个第二挡料板2812在长度方向上分别向远离挡料框281一侧延伸有挡料安装板2813,挡料固定架282固定设置在挡料安装板2813上。因为切割室内的两个切割主辊221之间的空间较小,通过该设计,可以先将挡料固定架282安装到切割区框架21上,然后直接将挡料框281放置到挡料固定架282的适合位置,通过挡料安装板2813上的挡料安装孔2824与挡料固定架282螺栓固定即可,操作更加方便,而且在安装时有足够的操作空间。另外为了增加挡料框281使用时的稳定性,在挡料安装板2813与第二挡料板2812之间还设置有挡料支撑板2814,能够增加挡料安装板2813与挡料框281之间连接的稳定性。
在上述实施例的基础上,本技术方案优选的实施例中,两个第一挡料板2811左右对称设置,且第一挡料板2811的上部和下部分别向远离挡料框281中心方向倾斜,该设计能够使挡料框281的上部和下部开口面积增大,而且能够根据切割主辊圆形的特点充分利用空间。可替代的实施方式第一挡料板2811的侧面投影视图可以设置为为圆弧状。
挡料固定架282包括一体设置的挡料连接板2823和挡料固定板2821,挡料连接板2823水平设置且与挡料安装板2813平行,挡料固定板2821垂直设置,且挡料固定板2821和挡料连接板2823上分别开设有挡料安装孔2824,挡料连接板2823上的挡料安装孔2824与挡料框281的挡料安装板2813上的挡料安装孔2824相对应,用以实现挡料固定架282与挡料框281的固定。挡料固定板2821上的挡料安装孔2824用以固定在切割区框架21的内壁上或者安装在切割主辊轴承箱上,或者安装在轴承箱的法兰上,以间接的实现挡料本体的固定。通过水平设置的挡料连接板2823能够方便挡料框281的固定。
一种实施方式:挡料安装孔2824为垂直方向的长条形孔,可以根据需要调整挡料固定架282的高度,进而控制挡料框281的位置。可替代的技术方案,可以在挡料固定板2821或者挡料连接板2823上设置多个可替代的挡料安装孔2824,根据需要选择使用合适的挡料安装孔2824。
另外,挡料连接板2823的另一侧还设置有与挡料固定板2821相平行的挡料限位板2822,由于本实施例中的挡料盒安装在切割主辊221之间的切割区框架21内壁上,所以在安装的时候为了保证挡料连接板2823的位于两个切割主辊221的重心位置设计了挡料限位板2822,在安装时挡料限位板2822恰好能够卡设在两个切割主辊轴承箱安装孔壁之间的位置。另外由于挡料框281具有一定的重量,防止挡料连接板2823受力变形,通过挡料限位板2822能够直接与切割区框架21的内壁进行面接触形成抵接,配合挡料固定板2821的垂直固定设置,能够更好的确保挡料连接板2823的稳定性。
上述挡料盒28应用在切割区总成2中,挡料盒28通过挡料固定架282固定设置在切割区框架21上,且挡料盒28位于两个切割主辊221之间。进给装置4位于挡料盒28的下方,落液盒位于挡料盒28的上方,挡料固定架282安装在轴承箱安装孔壁的端面上。

Claims (31)

  1. 一种切割设备,其特征在于,包括:切割区总成和绕线区总成;
    切割区总成包括切割区框架,所述切割区框架的上部设有切割装置,下部设有进给装置,进给装置用于承托切割件并驱动切割件向上移动以使切割装置对切割件进行切割;
    切割装置包括上下布置的上切割辊组和下切割辊组;下切割辊组包括至少两个切割主辊,至少两个切割主辊平行且间隔布置,相邻两个切割主辊之间留有供切割件穿过的空间;上切割辊组包括至少一个切割主辊,与下切割辊组中的切割主辊平行;切割线绕设于各切割主辊上形成切割线网;
    绕线区总成用于提供切割线放线和收线的动力,并将切割线从绕线区总成引导至切割主辊。
  2. 根据权利要求1所述的切割设备,其特征在于,还包括:液路冷却系统;所述液路冷却系统包括:
    供液箱,设有用于容纳切割液的容纳空腔;
    喷淋装置,设置于下切割辊组的上方;所述喷淋装置与供液箱通过管路相连,用于向切割线网喷洒切割液进行降温。
  3. 根据权利要求1所述的切割设备,其特征在于,所述切割装置的外侧设有上下布置的两个换向装置,一个换向装置的高度位于上切割辊组与下切割辊组之间,另一个换向装置低于下切割辊组;切割线从绕线区总成延伸至一个换向装置,绕过各切割主辊形成线网后从另一换向装置绕过,回收至绕线区总成;换向装置固定于切割区框架。
  4. 根据权利要求3所述的切割设备,其特征在于,所述绕线区总成包括:绕线区框架及设置于绕线区框架上的两个绕线组,两个绕线组上下布置;
    所述绕线组包括:
    用于收纳切割线的收放线装置;
    排线装置,设置于所述收放线装置的上方;排线装置用于引导切割线沿收放线装置的轴向依次绕设于收放线装置上或从收放线装置放出;
    张力装置,设置于所述排线装置的上方,用于调节切割线的张力;切割线从所述张力装置延伸至换向装置。
  5. 根据权利要求1所述的切割设备,其特征在于,所述下切割辊组包括三个切割主辊;所述上切割辊组包括一个切割主辊,四个切割主辊布置成三角形。
  6. 根据权利要求1所述的切割设备,其特征在于,所述进给装置包括:
    进给基座;
    进给移动组件,滑动设置于所述进给基座的外侧,可相对于进给基座相对移动;
    承载平台,用于承载待切割工件,设置于所述进给移动组件朝向切割件的一端;
    进给驱动机构,用于向进给移动组件提供移动驱动力。
  7. 根据权利要求6所述的切割设备,其特征在于,所述进给移动组件包括:
    两组滑板箱,对称设置于所述进给基座的外侧;滑板箱通过导向机构与进给基座滑动连接;承载平 台设置于两组滑板箱的顶端。
  8. 根据权利要求7所述的切割设备,其特征在于,进给移动组件沿垂向相对于进给基座移动;所述承载平台设置于所述进给移动组件的顶部。
  9. 根据权利要求8所述的切割设备,其特征在于,所述导向机构包括:
    导向滑块,固定于所述进给基座的外侧面;所述导向滑块具有沿垂向延伸的导向槽;
    导向滑轨,固定于滑板箱朝向进给基座的内侧表面;所述导向滑轨沿垂向延伸,滑动嵌设于所述导向槽内。
  10. 根据权利要求6所述的切割设备,其特征在于,所述进给基座内部具有容纳空间,所述进给驱动机构设置于所述容纳空间内;
    所述进给驱动机构包括:
    进给电机,固定于所述进给基座;
    减速机,与进给电机的输出端相连;
    丝杠,沿垂向延伸,底端与减速机的输出端相连;
    升降托板,与丝杠螺纹配合;所述升降托板分别与两组滑板箱相连。
  11. 根据权利要求6所述的切割设备,其特征在于,所述承载平台包括:
    承载底板;
    用于承载切割件的载料台,设置于所述承载底板的顶面;所述载料台可相对于承载底板沿第一方向移动;
    第一限位组件,位于载料台沿第二方向的两端,用于限制载料台沿第二方向移动,第二方向与第一方向垂直;
    位移调整组件,设置于承载底板沿第一方向的端部,用于调节载料台沿第一方向的位移。
  12. 根据权利要求11所述的切割设备,其特征在于,所述承载平台还包括:
    第二限位组件,分别设置于载料台沿第一方向的两端,用于限制切割件相对于载料台沿第一方向移动。
  13. 根据权利要求12所述的切割设备,其特征在于,所述承载平台还包括:
    第三限位组件,分别设置于载料台沿第二方向的两侧;所述第三限位组件的顶部高于载料台,用于限制切割件沿第二方向移动。
  14. 根据权利要求11所述的切割设备,其特征在于,所述第一限位组件包括:
    限位条,沿第一方向延伸,设置于所述载料台的一侧;
    固定条,沿第一方向延伸,设置于所述载料台的另一侧;所述固定条与限位条之间限定出用于容纳载料台的空间。
  15. 根据权利要求14所述的切割设备,其特征在于,所述载料台具有横截面为矩形的载料台主体,所述载料台主体的底部沿第二方向向外延伸形成延伸部,所述延伸部朝向固定条、限位条的端面为斜面;
    所述固定条具有沿垂直于承载底板方向延伸的固定支撑部,所述固定支撑部的顶部沿第二方向朝向 载料台延伸形成限位部,所述限位部用于抵接于载料台的延伸部;
    所述限位条具有沿垂直于承载底板方向延伸的限位支撑部,所述限位支撑部的顶部沿第二方向朝向载料台延伸形成导向部,所述导向部与限位支撑部之间通过导向斜面过渡,导向斜面用于抵顶于载料台延伸部的斜面。
  16. 根据权利要求14或15所述的切割设备,其特征在于,所述第一限位组件还包括:
    锁紧机构,设置于固定条;所述锁紧机构对载料台施加沿第二方向的力以将载料台压紧于限位条。
  17. 根据权利要求16所述的切割设备,其特征在于,所述锁紧机构包括:
    锁紧块,位于固定条与载料台之间;
    锁紧螺栓,沿第二方向旋入固定条的螺纹孔内;锁紧螺栓的尾端抵顶于锁紧块;锁紧螺栓套设有螺母,螺母位于锁紧螺栓的头部与固定条之间;
    锁紧螺钉,沿第二方向穿设于固定条的阶梯孔内;锁紧螺钉的尾端旋入锁紧块的螺纹孔内;
    锁紧弹簧,套设于锁定螺钉上;所述锁紧弹簧被锁紧螺钉的头部限位于阶梯孔内。
  18. 根据权利要求12所述的切割设备,其特征在于,所述第二限位组件包括:
    压块,设置于载料台沿第一方向远离位移调整组件的端面;所述压块的顶部高于载料台且用于抵顶于切割件的端面;
    限位板,设置于载料台沿第一方向靠近位移调整组件的端面;所述限位板的顶部高于载料台且用于抵顶于切割件的端面。
  19. 根据权利要求13所述的切割设备,其特征在于,所述第三限位组件包括:
    两个限位块,对称设置于载料台沿第二方向的两侧;限位块具有沿第二方向延伸的底托,底托的端部固定至载料台的侧面;底托中远离载料台的端部向上延伸形成限位止挡,限位止挡的顶端高于载料台且用于抵顶于切割件的侧面。
  20. 根据权利要求11所述的切割设备,其特征在于,所述位移调整组件包括:
    调整板,设置于承载底板沿第一方向的端面;所述调整板的顶端高于承载底板且止挡于载料台的端部;
    第一调整螺丝,沿第一方向旋入调整板的螺纹孔;第一调整螺丝的尾部用于抵顶于所述载料台。
  21. 根据权利要求20所述的切割设备,其特征在于,所述位移调整组件还包括:
    调整块,设置于承载底板的顶面且位于承载底板远离调整板的一端;
    第二调整螺丝,沿第一方向旋入调整块的螺纹孔;第二调整螺丝的尾部用于抵顶于所述载料台。
  22. 根据权利要求11所述的切割设备,其特征在于,所述载料台的数量为两个,并排设置于所述承载底板的顶面;每个载料台沿第一方向的端部设有位移调整组件,沿第二方向的端部设有第一限位组件。
  23. 根据权利要求3所述的切割设备,其特征在于,所述换向装置包括:
    导向杆,与切割主辊平行,固定于切割区框架;
    滑座,与导向杆连接,且滑座能够沿导向杆的长度方向滑动且滑动到位后锁定;
    换向轮组件,能够向靠近和远离导向杆的方向摆动且摆动到位后锁定。
  24. 根据权利要求23所述的切割设备,其特征在于,所述滑座包括:
    滑座上滑块,坐落于导向杆处;
    滑座下滑块,连接在所述滑座上滑块之下且所述滑座下滑块与所述导向杆之间具有间隙;
    滑座锁紧螺钉,所述滑座锁紧螺钉穿过所述滑座下滑块进入到所述滑座下滑块与所述导向杆之间的间隙,以将所述滑座锁定。
  25. 根据权利要求24所述的切割设备,其特征在于,所述滑座上滑块具有槽口向下的滑座上滑块槽口;其中,所述滑座上滑块通过所述滑座上滑块槽口坐落于所述导向杆处;
    所述滑座下滑块具有槽口向上的滑座下滑块槽口;其中,所述滑座下滑块以滑座下滑块槽口朝上的方式连接在所述滑座上滑块之下,且所述滑座下滑块槽口的底壁和所述导向杆之间具有间隙;
    所述滑座锁紧螺钉从所述滑座下滑块的底部穿过所述滑座下滑块槽口并进入所述滑座下滑块槽口的底壁和所述导向杆之间的间隙内,以将所述滑座锁定。
  26. 根据权利要求4所述的切割设备,其特征在于,所述排线装置包括:
    排线装置本体,所述排线装置本体包括能够移动的排线轮;
    至少一对间隔设置于所述排线轮同一侧的纠偏导电柱,导电的切割线穿设于至少一对所述纠偏导电柱之间,每个所述纠偏导电柱连接有在所述切割线偏移至与所述纠偏导电柱接触时即可导通的纠偏电路单元。
  27. 根据权利要求2所述的切割设备,其特征在于,所述喷淋装置包括:
    上喷淋盒,所述上喷淋盒的底部具有上喷淋盒喷淋结构;
    用于供给切割液的喷淋管,设置在所述上喷淋盒内,且所述喷淋管的底部具有能够连通所述喷淋管和上喷淋盒的喷淋管喷淋结构;
    下喷淋盒,连接在所述上喷淋盒的下侧,所述下喷淋盒通过所述上喷淋盒喷淋结构与所述上喷淋盒连通,所述下喷淋盒的底部具有下喷淋盒喷淋结构;
    其中,切割液依次经所述喷淋管喷淋结构、上喷淋盒喷淋结构和下喷淋盒喷淋结构后对切割线网进行喷淋。
  28. 根据权利要求27所述的切割设备,其特征在于,所述上喷淋盒喷淋结构为上喷淋盒喷淋孔;
    所述喷淋管喷淋结构为喷淋管喷淋孔;
    所述下喷淋盒喷淋结构为下喷淋盒喷淋孔;
    所述下喷淋盒的上端具有下喷淋盒开口,所述上喷淋盒和所述下喷淋盒通过所述上喷淋盒喷淋孔和所述下喷淋盒开口连通。
  29. 根据权利要求1所述的切割设备,其特征在于,所述切割区框架的前部开设有用以为上料台上料的进料口,所述进料口上设置有与所述上料台匹配的上料辅助装置。
  30. 根据权利要求29所述的切割设备,其特征在于,所述上料辅助装置包括上料安装架和至少一根上料辅助杆,所述上料辅助杆通过上料安装架固定设置在切割区框架上。
  31. 根据权利要求1所述的切割设备,其特征在于,还包括:挡料盒,设置于相邻两个切割主辊之间;所述挡料盒包括:挡料框和挡料固定架;挡料固定架设置于挡料框的相对两端,用于将挡料框安装 于预设位置;所述挡料框包括相对设置的两个第一挡料板,两个第一挡料板沿长度方向的相对两端分别与挡料固定架固定连接。
PCT/CN2023/102759 2022-06-27 2023-06-27 切割设备 Ceased WO2024002073A1 (zh)

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CN202221621561.X 2022-06-27
CN202221621561.XU CN217619818U (zh) 2022-06-27 2022-06-27 一种线切割系统的排线装置及线切割机
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CN202221621549.9U CN218365786U (zh) 2022-06-27 2022-06-27 一种供液箱及线切割机
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CN202221621560.5U CN217597503U (zh) 2022-06-27 2022-06-27 切割设备
CN202221625024.2U CN217621508U (zh) 2022-06-27 2022-06-27 一种喷淋装置及线切割机
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CN202210737395.8A CN115041764B (zh) 2022-06-27 2022-06-27 一种线切割系统及线切割机
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CN202320691889.7U CN219788866U (zh) 2023-03-31 2023-03-31 挡料组件、切割总成及切片机
CN202320691885.9U CN220093308U (zh) 2023-03-31 2023-03-31 工作板组件及线切割机
CN202320691828.0U CN220095086U (zh) 2023-03-31 2023-03-31 切割总成及切片机
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CN202320691888.2U CN219665329U (zh) 2023-03-31 2023-03-31 进给单元及线切割机
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