WO2024018963A1 - 車両用駆動伝達装置 - Google Patents
車両用駆動伝達装置 Download PDFInfo
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- WO2024018963A1 WO2024018963A1 PCT/JP2023/025714 JP2023025714W WO2024018963A1 WO 2024018963 A1 WO2024018963 A1 WO 2024018963A1 JP 2023025714 W JP2023025714 W JP 2023025714W WO 2024018963 A1 WO2024018963 A1 WO 2024018963A1
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- Prior art keywords
- oil
- differential
- input gear
- differential input
- axial
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/042—Guidance of lubricant
- F16H57/0421—Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
- F16H57/0423—Lubricant guiding means mounted or supported on the casing, e.g. shields or baffles for collecting lubricant, tubes or pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0409—Features relating to lubrication or cooling or heating characterised by increasing efficiency, e.g. by reducing splash losses
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/042—Guidance of lubricant
- F16H57/0421—Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
- F16H57/0424—Lubricant guiding means in the wall of or integrated with the casing, e.g. grooves, channels, holes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/045—Lubricant storage reservoirs, e.g. reservoirs in addition to a gear sump for collecting lubricant in the upper part of a gear case
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0457—Splash lubrication
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0467—Elements of gearings to be lubricated, cooled or heated
- F16H57/0476—Electric machines and gearing, i.e. joint lubrication or cooling or heating thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/048—Type of gearings to be lubricated, cooled or heated
- F16H57/0482—Gearings with gears having orbital motion
- F16H57/0483—Axle or inter-axle differentials
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/048—Type of gearings to be lubricated, cooled or heated
- F16H57/0493—Gearings with spur or bevel gears
- F16H57/0495—Gearings with spur or bevel gears with fixed gear ratio
Definitions
- the present invention relates to a drive transmission device for a vehicle that includes a differential gear device and a main case that houses the differential gear device and oil inside.
- Japanese Unexamined Patent Publication No. 2015-178887 discloses a differential gear device (1) in which oil is housed inside a case (2) that accommodates a differential gear mechanism (in the background art, the symbols in parentheses are of the referenced literature).
- the case (2) houses a differential input gear (12) that inputs driving force to the differential gear mechanism, and a differential case (10) that rotates integrally with the differential input gear (12). .
- the differential case (10) accommodates a pinion gear (15), a pinion shaft (14), and a pair of side gears (18, 19).
- the differential case (10) is formed with an opening that communicates the inside and outside of the differential case (10), and is used to lubricate the gears and gear support members accommodated in the differential case (10). Lubricating oil is supplied to the target member through the opening.
- the differential input gear (12) scrapes up oil stored in the case (2), thereby supplying lubricating oil into the differential case (10) through the opening.
- a baffle plate (30) is disposed within the case (2).
- the space inside the case (2) is located on the opposite side of the differential input gear (12) across the baffle plate (30) from the first chamber (C1) in which the differential input gear (12) is arranged. It is partitioned into a second chamber (C2). A part of the oil scraped up by the differential input gear (12) is stored in the second chamber (C2), and the oil level of the oil scraped up by the differential input gear (12) decreases, causing the differential input The stirring resistance of the gear (12) is reduced.
- the differential input gear that transmits driving force to the differential gear mechanism can be It is desired to realize a vehicle drive transmission device that can appropriately supply lubricating oil.
- a vehicle drive transmission device is a vehicle drive transmission device including a differential gear device and a main case housing the differential gear device and oil therein.
- the differential gear mechanism includes a first side protruding portion that is a portion disposed to protrude toward the first axial side with respect to the differential input gear, A portion of the differential case that surrounds the first side protrusion is defined as a first side surrounding portion, and the main case includes a specific opposing surface that faces the first side surrounding portion in the radial direction, and the specific opposing surface.
- the differential input gear is disposed on the inside of the main case and is formed to surround the first side enclosing part from below, so that the oil level is statically maintained when the differential input gear is stopped and the oil level is at its highest inside the main case.
- the opening is located below the static oil surface and is surrounded by the specific opposing surface, the side wall surface, and a surface facing the first axial side of the differential input gear.
- An oil retention section in which oil is retained is formed in the space.
- the oil stagnant in the oil stagnation part is not easily affected by the scraping up by the differential input gear. According to this configuration, for example, even when the vehicle starts after stopping for a long period of time, the oil accumulated in the oil retention part can be introduced into the differential case as the differential case rotates. It is easy to supply lubricating oil into the differential case at the initial stage of rotation when the differential input gear starts rotating from a stationary state. Further, since the opening provided in the differential case is located below the static oil level, oil can be easily introduced into the differential case through the opening at the initial stage of rotation. When the differential input gear rotates, the oil is scraped up and circulated within the main case, so the level of oil accumulated within the main case naturally decreases.
- lubricating oil can be appropriately supplied into the differential case even at the initial stage of rotation without adjusting the oil level using a baffle plate. After the rotation starts, the stirring resistance of the differential input gear can be reduced.
- the differential input gear that includes the differential gear mechanism can be used without providing a baffle plate.
- a vehicle drive transmission device that can appropriately supply lubricating oil into the dynamic case can be realized.
- Skeleton diagram showing an example of a vehicle drive transmission device Schematic cross-sectional view perpendicular to the axis of a vehicle drive transmission device Schematic cross-sectional view of the differential gear device as seen in the axial direction
- the vehicle drive transmission device 100 includes a rotating electric machine 2 that is a driving force source for the wheels W, and an output member drivingly connected to the wheels W (a side gear 43 or a drive A shaft 9), a gear mechanism 6 that drives and connects the rotating electric machine 2 and the output member, and a main case 1 that houses the rotating electric machine 2 and the gear mechanism 6.
- the main case 1 is divided into at least two storage chambers by a partition wall, the rotating electric machine 2 is stored in one storage chamber, and the gear mechanism 6 is stored in the other storage chamber. ing.
- the gear mechanism 6 provided in the power transmission path between the rotating electrical machine 2 and the output member is configured to include a plurality of gears that drive and connect the rotating electrical machine 2 and the output member.
- an input gear G23, a counter gear mechanism 3, a differential input gear G34, and a differential gear mechanism 44 are provided as a plurality of gears.
- the differential gear mechanism 44 distributes the driving force transmitted from the rotating electrical machine 2 to the differential input gear G34 via a plurality of gears to each of the pair of wheels W via the pair of side gears 43.
- This pair of side gears 43 corresponds to an output member.
- the wheels W and the side gear 43 are connected via a drive shaft 9. Therefore, this drive shaft 9 can also be considered as an output member.
- the pair of side gears 43 of the differential gear mechanism 44 correspond to an output member and can also be considered to be included in the gear mechanism 6.
- the rotating electric machine 2 and the input gear G23 are arranged on the first axis A1, and the counter gear mechanism 3 is arranged on the second axis A2, which is a separate axis parallel to the first axis A1. Further, the differential input gear G34 and the differential gear mechanism 44 are arranged on a third axis A3, which is a separate axis parallel to the first axis A1 and the second axis A2. A drive shaft 9 and wheels W are also arranged on the third axis A3.
- drive connection refers to a state in which two rotating elements are connected so that driving force can be transmitted, and a state in which the two rotating elements are connected so that they rotate integrally, or a state in which the two rotating elements are connected so that they rotate integrally.
- Such transmission members include various members that transmit rotation at the same speed or at variable speeds, such as shafts, gear mechanisms, belts, chains, and the like.
- the transmission member may include an engagement device that selectively transmits rotation and driving force, such as a friction engagement device, a meshing engagement device, and the like.
- the first axis A1, the second axis A2, and the third axis A3 are different virtual axes, and are arranged parallel to each other as described above.
- the direction parallel to the first axis A1 will be referred to as the axial direction L. Since the first axis A1 and the second axis A2 are parallel to each other, the axial direction L is also parallel to the second axis A2. Further, since the third axis A3 is also parallel to the first axis A1 and the second axis A2, the axial direction L is also parallel to the third axis A3.
- first axial side L1 one side in the axial direction L (in this embodiment, the side where the rotating electric machine 2 is arranged with respect to the gear mechanism 6)
- second axial side L1 one side in the axial direction L (in this embodiment, the side where the rotating electric machine 2 is arranged with respect to the gear mechanism 6)
- first axial side L1 the side where the rotating electric machine 2 is arranged with respect to the gear mechanism 6
- second axial side L1 L2
- the direction orthogonal to each of the first axis A1, second axis A2, and third axis A3 described above is defined as a "radial direction R" with each axis as a reference.
- radial direction R the direction along the vertical direction when the vehicle drive transmission device 100 is attached to a vehicle
- V the upper side
- V2 the lower side
- the rotating electrical machine 2 is a rotating electrical machine (Motor/Generator) that operates using multiple-phase alternating current (for example, three-phase alternating current), and can function both as an electric motor and as a generator.
- the rotating electrical machine 2 receives power from a DC power source (not shown) and runs, or supplies (regenerates) power generated by the inertia of the vehicle to the DC power source.
- the rotating electric machine 2 includes a stator 23 fixed to the main case 1 and a rotor 21 rotatably supported inside the stator 23 in the radial direction R.
- the stator 23 includes a stator core and a stator coil 25 wound around the stator core, and the rotor 21 includes a rotor core and a permanent magnet disposed in the rotor core.
- an input gear G23 is connected to the rotor 21 of the rotating electrical machine 2 so as to rotate integrally with the rotor 21.
- the input gear G23 is connected to, for example, an input shaft connected to the rotor shaft of the rotor 21 so as to rotate together with the rotor shaft.
- the input gear G23 may be formed integrally with the input shaft on the outer peripheral side of the input shaft, or may be formed as a separate member from the input shaft and connected to the input shaft. In any case, the input gear G23 rotates integrally with the rotor 21. Further, the input gear G23 is drivingly connected to the counter gear mechanism 3.
- the counter gear mechanism 3 is disposed on the second shaft A2, and drives and connects the rotating electric machine 2 and the differential gear mechanism 44 via an input gear G23 and a differential input gear G34.
- the counter gear mechanism 3 includes two gears (first counter gear G31 and second counter gear G32) that are connected by a shaft member (counter shaft) and rotate integrally. That is, the counter gear mechanism 3 includes a first counter gear G31 arranged on the second shaft A2 and meshing with the input gear G23, and a first counter gear G31 rotating integrally with the first counter gear G31 and meshing with the differential input gear G34. 2 counter gear G32.
- the differential input gear G34 constitutes the differential gear device 4 together with the differential case 40 and the differential gear mechanism 44.
- the differential gear device 4 is rotatably supported with respect to the main case 1 by a pair of differential bearings B4.
- the main case 1 includes a main case 11 having an opening on at least one side in the axial direction L, here, on a second axial side L2, and a second axial side with respect to the main case 11 so as to close the opening.
- the cover case 12 is abutted from the side L2.
- the pair of differential bearings B4 are supported by the main body case 11 and the cover case 12, respectively.
- the differential input gear G34 is fixed to a support member 45 using a fastening member 46, and the support member 45 is rotatably supported by the main case 1 by a differential bearing B4.
- the support member 45 constitutes the differential case 40.
- the differential input gear G34 is not limited to being fixed so as to rotate integrally with the support member 45 using the fastening member 46, but may be fixed to the same member as the support member 45 supported by the differential bearing B4. may be formed.
- the differential gear mechanism 44 is included in the differential case 40 and includes a pair of pinion gears 41 and a pair of side gears 43 that mesh with the pinion gears 41.
- the pair of pinion gears 41 and the pair of side gears 43 are both bevel gears, and the differential gear mechanism 44 of this embodiment is a bevel gear type differential gear mechanism.
- the differential case 40 is a hollow member that accommodates a pair of pinion gears 41 and a pair of side gears 43. Differential case 40 and differential input gear G34 are connected to rotate integrally.
- the pair of pinion gears 41 are arranged to face each other with an interval in the radial direction R based on the third axis A3.
- a pinion shaft 42 is supported by the differential case 40 so as to rotate integrally with the differential case 40, and the pair of pinion gears 41 are attached to the pinion shaft 42.
- Each of the pair of pinion gears 41 can rotate (rotate) around the pinion shaft 42 and can rotate (revolution) around the third axis A3.
- a pair of side gears 43 mesh with the pair of pinion gears 41 .
- the pair of side gears 43 are arranged to face each other across the pinion shaft 42 with an interval in the axial direction L so as to rotate about the third axis A3. As shown in FIG. 1, each side gear 43 is drivingly connected to a pair of drive shafts 9, and each drive shaft 9 is drivingly connected to a pair of wheels W, respectively.
- the rotating electrical machine 2 and the gear mechanism 6 that constitute the vehicle drive transmission device 100 are lubricated (including cooling) with oil.
- a bearing (not shown) that supports the above-mentioned rotor shaft, input shaft, and counter shaft, differential bearing B4, differential gear mechanism 44 housed in differential case 40, stator coil 25 of rotating electric machine 2, etc. is lubricated and cooled by oil.
- the lubricating oil is a mechanical type (not shown) that is driven by one or more of the driving power sources for the wheels W (including the above-mentioned rotating electric machine 2 and an internal combustion engine if a separate internal combustion engine is provided).
- Oil can be supplied by an oil pump or an electric oil pump (not shown) driven by a driving power source different from the driving power source of the wheels W (for example, a rotating electrical machine (motor) different from the rotating electrical machine 2).
- a driving power source different from the driving power source of the wheels W
- a rotating electrical machine different from the rotating electrical machine 2).
- Oil can also be supplied to other areas to be lubricated by scraping it up or blowing it away by centrifugal force.
- the differential gear mechanism 44 may not be sufficiently lubricated immediately after starting.
- the outside temperature is low and the viscosity of the oil is high, it is difficult to introduce the oil to the opening 48 of the differential case 40, making it difficult to supply the oil to the differential gear mechanism 44 included in the differential case 40.
- the differential case containing the differential gear mechanism 44 can be used. It has a structure that can appropriately supply lubricating oil into the interior of the housing 40.
- the differential gear device 4 includes the differential input gear G34 to which the driving force from the drive source of the wheels W (rotating electric machine 2 in this case) is transmitted, and the driving force transmitted to the differential input gear G34.
- a differential gear mechanism 44 is connected to a pair of output members (in this case, side gears 43), each of which is drivingly connected to a pair of wheels W, and a differential input gear G34 is connected to rotate integrally with the differential input gear G34.
- the differential case 40 includes a moving gear mechanism 44.
- the differential case 40 also includes an opening 48 that communicates the inside where the differential gear mechanism 44 is disposed with the outside.
- the differential case 40 is formed with an opening 48 in addition to the openings on both sides in the axial direction L (here, the openings through which the drive shaft 9 is inserted).
- the opening 48 is formed at an intermediate portion of the differential case 40 in the axial direction L.
- the differential gear mechanism 44 includes a first side protrusion 5, which is a portion disposed to protrude toward the first side L1 in the axial direction with respect to the differential input gear G34. That is, in this embodiment, in the arrangement position of the differential gear mechanism 44 in the axial direction L, the differential input gear G34 is arranged biased toward the second axial direction side L2.
- the differential case 40 is connected to the differential input gear G34 on the second axial side L2, and the first side protrusion 5 of the differential gear mechanism 44 is on the first axial side L1 than the differential input gear G34. It is included in the differential case 40 at.
- a portion of the differential case 40 surrounding the first side protrusion 5 is referred to as a first side surrounding portion 51.
- the surface facing the first side surrounding portion 51 in the radial direction R is defined as a specific opposing surface 15, and the specific opposing surface 15 extends from the end of the axial first side L1 to the radially inner side R1.
- the surface formed to extend is referred to as a side wall surface 17.
- the main case 1 includes a specific opposing surface 15 that faces the first side surrounding portion 51 in the radial direction R, and extends from the end of the specific opposing surface 15 on the axial first side L1 to the radially inner side R1.
- the side wall surface 17 is formed so as to be.
- the surface of the differential input gear G34 facing the first axial side L1 is referred to as the first axial side opposing surface 49 of the differential input gear G34.
- the differential input gear G34 is connected to the differential case 40 (here, the support member 45).
- the head of the fastening member 46 is also included in the axial first side facing surface 49.
- the specific opposing surface 15 is disposed on the radially inner side R1 of the tooth portion 4t of the differential input gear G34. Further, the specific facing surface 15 is formed in an arc shape as shown in FIG. 2 so as to surround the first side surrounding portion 51 from the lower side V2.
- the oil level when the differential input gear G34 is stopped and the oil level reaches the highest inside the main case 1 is defined as the static oil level P0.
- the opening 48 of the differential case 40 is located below the static oil level. Note that it is sufficient that at least a portion of the opening 48 is located below the static oil level P0. Therefore, when the oil level is the static oil level P0, the specific opposing surface 15, the side wall surface 17, and the axially first side opposing surface that is the surface facing the axially first side L1 of the differential input gear G34. Oil stays in the space E surrounded by 49 and 49. That is, the oil retention portion 7 in which oil is retained is formed in the space E surrounded by the specific facing surface 15, the side wall surface 17, and the axial first side facing surface 49 of the differential input gear G34.
- the oil retained in the oil retention portion 7 can enter the inside of the differential case 40 regardless of being scooped up by the differential input gear G34.
- the oil accumulated in the oil accumulation part 7 as the differential case 40 rotates. can be introduced into the differential case 40. Therefore, lubricating oil can be easily supplied into the differential case 40 even at the initial stage of rotation when the differential input gear G34 starts rotating from a stationary state.
- the opening 48 provided in the differential case 40 is located below the static oil level P0, oil can be introduced into the differential case 40 from the opening 48 at the initial stage of rotation. easy. Furthermore, when the differential input gear G34 rotates, the oil that has been scooped up circulates within the main case 1, so the level of oil that accumulates within the main case 1 naturally decreases. Therefore, after the rotation starts, the stirring resistance of the differential input gear G34 can be reduced. In other words, by partitioning the inside of the main case 1 using another member, lubricating oil can be appropriately supplied into the differential case 40 even at the initial stage of rotation, without having to adjust the amount of oil. After the start, the stirring resistance of the differential input gear G34 can be reduced. There is no need for a separate member to partition the inside of the main case 1 and a member for attaching the separate member, and no man-hours are required for attachment.
- a gap D is provided between the end of the second axial side L2 of the specific facing surface 15 (the second axial end 15t) and the first axial facing surface 49 of the differential input gear G34. Therefore, when the differential input gear G34 rotates and the oil level of the oil stored in the main case 1 decreases from the static oil level P0 and becomes lower than the specific facing surface 15, the oil level remains in the oil retention section 7. The oil flowing out from the gap D flows outward in the radial direction R2.
- the gap D can be set so as to function as a restriction in the flow path of oil flowing from the oil retention portion 7 to the outside R2 in the radial direction.
- the gap D between the axial second side end 15t of the specific facing surface 15 and the axial first side facing surface 49 of the differential input gear G34 is , for example, the maximum error value of the position where the second axial side end 15t is arranged in the main case 1 (position in the axial direction L) and the assembly position of the differential input gear G34 (the assembly position in the axial direction L).
- the maximum value of the error in the position) and the maximum value of the swing width in the axial direction L of the differential input gear G34 can be set to a value that is the sum of the maximum value of the error.
- the error in the assembly position of the differential input gear G34 is the error in the position where the differential input gear G34 is disposed when assembled to the vehicle drive transmission device 100, and the error in the assembly position of the differential input gear G34 is This includes both an error due to assembly accuracy and an error in the shape (dimensions) of the differential input gear G34.
- the gap D When the gap D is set in this way, the end of the second axial side L2 of the specific facing surface 15 (the second axial end 15t) and the first axial side L1 of the differential input gear G34 are The gap D can be easily reduced while avoiding interference with the facing surface (first axial facing surface 49). Then, the gap D can be appropriately made to function as a restriction in the flow path of oil flowing from the oil retention portion 7 to the radially outer side R2. That is, when the gap D is set in this way, the diaphragm can be appropriately provided.
- the specific facing surface 15 is disposed on the radially inner side R1 of the tooth portion 4t of the differential input gear G34, and is formed to surround the first side surrounding portion 51 from the lower side V2. .
- the specific facing surface 15 has a protruding surface 16 that is bent and protruded radially inwardly R1 on one side in the circumferential direction C, which is the direction that revolves around the third axis A3 that is the rotation axis of the differential input gear G34. We are prepared.
- the direction in which the differential case 40 rotates during normal rotation of the wheels W is defined as the normal rotation side C1 in the circumferential direction
- the protruding surface 16 is provided on the normal rotation side C1 in the circumferential direction of the specific facing surface 15 (See Figure 2). That is, the main case 1 includes a protruding surface 16 that is formed to protrude from the end of the specific facing surface 15 on the normal rotation side C1 in the circumferential direction toward the inner side R1 in the radial direction.
- the protruding surface 16 restricts the flow of oil that is dragged by the first side surrounding portion 51 of the differential case 40 and attempts to rotate together with the differential case 40 in the normal rotation side C1 in the circumferential direction, and the oil retention portion 7 It is easy to ensure the amount of oil remaining. Therefore, the oil accumulated in the oil reservoir 7 can be easily introduced into the differential case 40 through the opening 48 provided in the differential case 40, and the differential gear mechanism 44 contained in the differential case 40 can be easily introduced. Easy to lubricate properly.
- the specific opposing surface 15 is provided so as to overlap the tooth portion 4t of the differential input gear G34 when viewed in the radial direction R. Specifically, a portion of the specific facing surface 15 on the second axial side L2 is provided so as to overlap a portion of the tooth portion 4t on the first axial side L1 when viewed in the radial direction.
- the end of the second axial side L2 of the specific facing surface 15 (the second axial end 15t) and the surface facing the first axial side L1 of the differential input gear G34 (the first axial side facing The gap D with the surface 49) can easily function as a restriction in the flow path of oil flowing from the oil retention portion 7 to the radially outer side R2.
- the throttle can be appropriately provided while ensuring the tooth width of the differential input gear G34.
- this embodiment is provided with a catch tank 8 that catches and temporarily stores the oil in the main case 1 that has been scraped up and scattered by the differential input gear G34.
- the catch tank 8 is formed, for example, in a space surrounded by a rib 81 projecting in the axial direction L from the wall surface of the main case 1 and the wall surface.
- the oil stored in the catch tank 8 is guided to an oil passage (not shown) formed in the main case 1 through a communication hole 83 opened in the catch tank 8, and is passed through the oil passage to the rotor shaft, Lubricates the input shaft, counter shaft, input gear G23, first counter gear G31, second counter gear G32, etc.
- the differential input gear G34 scrapes up the oil, and the scraped up oil circulates within the main case 1, reducing the amount of oil that collects at the bottom of the main case 1.
- the oil level becomes lower than the static oil level P0.
- the time it takes for the oil scooped up by the differential input gear G34 to return to the bottom of the main case 1 becomes longer, and the oil level is lowered even more than when the catch tank 8 is not provided. can do.
- the stirring resistance of the differential input gear G34 can be reduced.
- the oil level that fluctuates inside the main case 1 during the rotation of the differential input gear G34 is defined as a dynamic oil level.
- the lowest dynamic oil level P1 which is the oil level when the oil level is lowest among the dynamic oil levels. If the lowest dynamic oil level P1 is located above the tooth portion 4t of the differential input gear G34, oil can be scraped up by the differential input gear G34. Therefore, the capacity of the oil stored in the catch tank 8 is set so that the lowest dynamic oil level P1 does not fall below the tooth portion 4t of the differential input gear G34.
- the dynamic oil level in the oil retention portion 7 decreases.
- the dynamic oil level in the oil retention section 7 decreases more slowly than the dynamic oil level around the differential input gear G34. It is configured to be.
- a part of the oil scooped up by the differential input gear G34 is stored in the catch tank 8, so the oil level is the oil level that is stored below in the main case 1 while the differential input gear G34 is rotating.
- the dynamic oil level is lower than the static oil level P0.
- the stirring resistance of the differential input gear G34 decreases. According to this configuration, the dynamic oil level around the differential input gear G34 becomes lower faster than the dynamic oil level in the oil retention section 7. In other words.
- the oil retained in the oil retention portion 7 decreases more slowly than the oil around the differential input gear G34. Therefore, at the initial stage of rotation, sufficient oil can be secured in the oil retention portion 7, and oil can be appropriately introduced into the differential case 40.
- the oil retained in the oil retention portion 7 faces the end of the second axial side L2 of the specific facing surface 15 (the second axial end 15t) and the first axial side L1 of the differential input gear G34.
- the oil flows out from the oil retention portion 7 to the radially outer side R2 through the gap D between the oil and the surface (first axial facing surface 49).
- the differential input gear G34 is rotating, the oil scraped up by the differential input gear G34 falls and flows into the oil retention portion 7 as well. If the amount of oil flowing out from the oil retention part 7 is larger than the amount of oil flowing into the oil retention part 7 while the differential input gear G34 is rotating, the oil retained in the oil retention part 7 gradually decreases to zero. Get closer.
- the vehicle drive transmission device 100 having a three-axis configuration in which the first axis A1, the second axis A2, and the third axis A3 are arranged in parallel has been described as an example.
- the drive transmission device 100 may have, for example, a two-axis configuration in which two axes, a first axis A1 and a second axis A2, are arranged in parallel.
- the vehicle drive transmission device 100 has a configuration in which one or more axes different from the first axis A1, the second axis A2, and the third axis A3 are further arranged in parallel, and four or more axes are arranged in parallel. You can.
- the vehicle drive transmission device 100 may have a uniaxial configuration in which the rotating electric machine 2, the gear mechanism 6, and the differential gear mechanism 44 are arranged on the same axis.
- the vehicle drive transmission device 100 including the rotating electric machine 2 as a driving force source for the wheels W has been illustrated, but the driving force source may be an internal combustion engine.
- the vehicle drive transmission device 100 also includes a hybrid drive device (for example, various types such as a so-called one-motor parallel type and a two-motor split type) that includes both an internal combustion engine and a rotating electric machine 2 as a driving force source for the wheels W of the vehicle. hybrid drive system).
- the differential input gear G34 is arranged at the second axial side L2 of the differential gear device 4, and all of the gear units constituting the differential gear mechanism 44 , a form corresponding to the first side protrusion 5 arranged to protrude toward the first side L1 in the axial direction with respect to the differential input gear G34 is illustrated.
- the differential gear device 4 may have a configuration in which a part of the gear unit constituting the differential gear mechanism 44 is also arranged on the second axial side L2 with respect to the differential input gear G34.
- the main case 1 includes the protrusion surface 16 formed to protrude from the end of the specific facing surface 15 on the normal rotation side C1 in the circumferential direction toward the inner side R1 in the radial direction.
- the main case 1 is radially inward from the end of the specific facing surface 15 on the side where the differential case 40 rotates during the reverse rotation of the wheels W, that is, on the reverse circumferential side that is opposite to the normal rotation side C1 in the circumferential direction.
- a second protruding surface formed to protrude from R1 may be provided.
- oil can be appropriately introduced into the differential case 40 even at the initial stage of rotation of the differential input gear G34 when the stopped vehicle starts moving in a direction in which the wheels W are reversed.
- the main case 1 includes the protruding surface 16 and the protruding surface 16 and the second protruding surface. Good too. If the protruding surface 16 and the second protruding surface are provided, the flow of oil that is dragged by the first side surrounding part 51 of the differential case 40 and tries to rotate together with the differential case 40 is regulated, and the oil retention part 7 It becomes easier to secure the amount of oil remaining in the tank. However, since the opening 48 of the differential case 40 is located below the static oil level P0, oil will not be introduced from the opening 48 when the differential case 40 starts rotating. . Therefore, this does not preclude a configuration in which neither the protruding surface 16 nor the second protruding surface is provided.
- the gap D between the axial second side end 15t of the specific opposing surface 15 and the axial first side opposing surface 49 of the differential input gear G34 is set to function as a throttle.
- this gap D does not necessarily have to function as a diaphragm. At least during the first rotation, even a small amount of oil retained in the oil retention portion 7 is introduced into the differential case 40. Then, at least until the static oil level P0 becomes lower than the opening 48 of the differential case 40, oil is also introduced into the differential case 40 from the opening 48. Therefore, this does not prevent the oil from flowing out from the oil retention portion 7 faster than the rate of decrease when the throttle is provided.
- the gap D between the second axial end 15t of the specific facing surface 15 and the first axial facing surface 49 of the differential input gear G34 is, for example, The maximum value of the error in the position where the second side end portion 15t is arranged, the maximum value of the error in the assembly position of the differential input gear G34, and the maximum value of the swing width in the axial direction L of the differential input gear G34.
- An example is shown in which the size is set to the sum of the . If the gap D is set in this way, the throttle can be appropriately provided, but this does not prevent the amount of oil flowing out from the oil retention section 7 from increasing, and the gap D is set larger than this. You can.
- the specific facing surface 15 is provided so as to overlap the tooth portion 4t of the differential input gear G34 when viewed in the radial direction.
- the amount of oil flowing out from the oil retention portion 7 during rotation of the differential input gear G34 is larger than the amount of oil flowing into the oil retention portion 7.
- the amount of oil flowing out from the oil retention part 7 is equal to the amount of oil flowing into the oil retention part 7, or the amount of oil flowing into the oil retention part 7 is smaller than the amount of oil flowing out from the oil retention part 7. This does not preclude the formation of a larger amount of oil.
- a vehicle drive transmission device (100) includes a differential gear device (4) and a main case (1) that accommodates the differential gear device (4) and oil therein.
- a differential gear mechanism (44) that distributes the driving force transmitted to the gear (G34) to a pair of output members (9, 43) each drivingly connected to the pair of wheels (W); a differential case (40) that is connected to rotate integrally with the input gear (G34) and includes the differential gear mechanism (44);
- the gear mechanism (44) is provided with an opening (48) that communicates between the inside and the outside, the direction along the rotation axis (A3) of the differential input gear (G34) is defined as the axial direction (L), and the The differential gear mechanism (44) is configured such that the direction perpendicular to the rotation axis (A3) is the radial direction (R), and one side of the axial direction (L) is the first axial side (L1).
- the first side protrusion (5) is a portion arranged to protrude toward the first side (L1) in the axial direction with respect to the power input gear (G34), and A portion surrounding the first side protrusion (5) is a first side surrounding portion (51), and the main case (1) faces the first side surrounding portion (51) in the radial direction (R).
- the opening (48) is located below (V2) than the static oil level (P0), and the specific opposing surface (15) and the side wall surface (17) ) and a surface (49) of the differential input gear (G34) facing the first axial side (L1), an oil retention portion (7) in which oil is retained is formed in a space surrounded by the surface (49) of the differential input gear (G34) facing the first axial side (L1). .
- the oil retained in the oil retention portion (7) is not easily affected by being scraped up by the differential input gear (G34). According to this configuration, even when the vehicle starts after stopping for a long period of time, the oil accumulated in the oil accumulation part (7) is removed from the differential as the differential case (40) rotates. Since it can be introduced into the case (40), lubricating oil can be easily supplied into the differential case (40) at the initial stage of rotation when the differential input gear (G34) starts rotating from a stationary state. In addition, since the opening (48) provided in the differential case (40) is located below (V2) than the static oil level (P0), the differential is also It is easy to introduce oil into the inside of the case (40).
- the oil When the differential input gear (G34) rotates, the oil is scraped up and circulates within the main case (1), so the level of oil accumulated within the main case (1) naturally decreases. That is, according to the present configuration, by providing the oil retention portion (7), the oil can be properly stored in the differential case (40) even at the initial stage of rotation without adjusting the height of the oil level using a baffle plate. Lubricating oil can be supplied, and the stirring resistance of the differential input gear (G34) can be reduced after rotation starts.
- the differential even in the early stage of rotation when the differential input gear (G34) that transmits driving force to the differential gear mechanism (44) starts rotating from a stationary state, the differential It is possible to realize a vehicle drive transmission device (100) that can appropriately supply lubricating oil into the differential case (40) containing the gear mechanism (44).
- the other side in the axial direction (L) is defined as the second axial side (L2), and the end (15t) of the specific facing surface (15) on the second axial side (L2) and the difference A gap (D) with the surface (49) of the power input gear (G34) facing the first axial side (L1) is from the oil retention portion (7) to the outside (R2) in the radial direction (7).
- it is set to function as a restriction in the flow path of oil that is about to flow.
- the gap (D) is set so as to function as a throttle in the flow path of oil flowing from the oil retention portion (7) to the radially outer side (R2).
- the direction in which the wheels (W) revolve around the rotation axis (A3) is defined as the circumferential direction (C), and the side on which the differential case (40) rotates during normal rotation of the wheels (W) is the normal rotation side in the circumferential direction (C1).
- the main case (1) is formed to protrude inward (R1) in the radial direction (R) from the end of the specific facing surface (15) on the normal rotation side (C1) in the circumferential direction. It is preferable to further include a protruding surface (16).
- the protruding surface ( 16) making it easy to ensure the amount of oil remaining in the oil retention section (7). Therefore, the oil accumulated in the oil retention portion (7) can be easily introduced into the differential case (40) through the opening (48) provided in the differential case (40). It is easy to appropriately lubricate the differential gear mechanism (44) included in the.
- the specific facing surface (15) is provided so as to overlap the teeth (4t) of the differential input gear (G34) when viewed in the radial direction (R). be.
- the gap between the end (15t) of the specific facing surface (15) on the second axial side (L2) and the surface (49) facing the first axial side (L1) of the differential input gear (G34) (D) can be easily made to function as a throttle in the flow path of oil that is about to flow from the oil retention portion (7) to the radially outer side (R2). That is, according to this configuration, the throttle can be appropriately provided while ensuring the tooth width of the differential input gear (G34).
- the other side in the axial direction (L) is defined as a second axial side (L2), and the end (15t) of the specific facing surface (15) on the second axial side (L2) and the differential A gap (D) between the input gear (G34) and the surface (49) facing the first axial side (L1) is the second axial side of the specific facing surface (15) in the main case (1).
- the gap (D) When the gap (D) is set in this way, the end (15t) on the second axial side (L2) of the specific opposing surface (15) and the first axial side (L2) of the differential input gear (G34) It is easy to reduce the gap (D) while avoiding interference with the surface (49) facing L1). Then, the gap (D) can be appropriately made to function as a restriction in the flow path of oil flowing from the oil retention portion (7) to the outside in the radial direction (R2). That is, when the gap (D) is set in this way, the diaphragm can be appropriately provided.
- the vehicle drive transmission device (100) includes a catch tank (8) that temporarily stores oil in the main case (1), and the main case Assuming that the oil level that fluctuates inside the case (1) is defined as a dynamic oil level, the rate of decline of the dynamic oil level around the differential input gear (G34) is compared to the rate at which the dynamic oil level in the oil retention section (7) decreases. It is preferable that the dynamic oil level decreases at a slower rate.
- a part of the oil scooped up by the differential input gear (G34) is stored in the catch tank (8), so it is stored in the lower part of the main case (1) while the differential input gear (G34) is rotating.
- the dynamic oil level which is the oil level of the oil being used, is lower than the static oil level (P0).
- the agitation resistance of the differential input gear (G34) decreases.
- the dynamic oil level around the differential input gear (G34) becomes lower faster than the dynamic oil level in the oil retention section (7). In other words.
- the oil retained in the oil retention portion (7) decreases more slowly than the oil around the differential input gear (G34). Therefore, at the initial stage of rotation, sufficient oil can be secured in the oil retention portion (7), and oil can be appropriately introduced into the differential case (40).
- an amount of oil flowing out from the oil retention portion (7) flows into the oil retention portion (7). It is preferable that the amount is larger than the amount of oil.
- the oil retained in the oil retention portion (7) is transmitted to the end (15t) of the second axial side (L2) of the specific opposing surface (15) and the first axial side (L1) of the differential input gear (G34). ) through the gap (D) with the surface (49) facing toward the outside (R2) in the radial direction from the oil retention portion (7).
- the differential input gear (G34) is rotating, the oil scraped up by the differential input gear (G34) falls and also flows into the oil retention portion (7).
- the oil retention part (7) if the amount of oil flowing out from the oil retention part (7) is larger than the amount of oil flowing into the oil retention part (7), the oil retention part (7) The amount of oil remaining in the tank gradually approaches zero.
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- General Engineering & Computer Science (AREA)
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Abstract
Description
以下、その他の実施形態について説明する。尚、以下に説明する各実施形態の構成は、それぞれ単独で適用されるものに限られず、矛盾が生じない限り、他の実施形態の構成と組み合わせて適用することも可能である。
以下、上記において説明した車両用駆動伝達装置(100)ついて簡単にまとめる。
Claims (7)
- 差動歯車装置と、前記差動歯車装置及び油を内部に収容する主ケースとを備えた車両用駆動伝達装置であって、
前記差動歯車装置は、
車輪の駆動源からの駆動力が伝達される差動入力ギヤと、
前記差動入力ギヤに伝達された駆動力を、それぞれが一対の前記車輪に駆動連結される一対の出力部材に分配する差動歯車機構と、
前記差動入力ギヤと一体的に回転するように連結され、前記差動歯車機構を内包する差動ケースと、を備え、
前記差動ケースは、前記差動歯車機構が配置された内部と外部とを連通する開口を備え、
前記差動入力ギヤの回転軸心に沿う方向を軸方向とし、前記回転軸心に直交する方向を径方向とし、前記軸方向の一方側を軸方向第1側として、
前記差動歯車機構は、前記差動入力ギヤに対して前記軸方向第1側に突出するように配置された部分である第1側突出部を備え、
前記差動ケースにおける前記第1側突出部を囲む部分を第1側包囲部として、
前記主ケースは、前記第1側包囲部に対して前記径方向に対向する特定対向面と、前記特定対向面の前記軸方向第1側の端部から前記径方向の内側に延在するように形成された側壁面と、を備え、
前記特定対向面は、前記差動入力ギヤの歯部よりも前記径方向の内側に配置され、前記第1側包囲部を下側から囲むように形成され、
前記差動入力ギヤが停止し、前記主ケースの内部において最も高くなった状態での油面を静的油面として、
前記開口が前記静的油面よりも下側に位置し、
前記特定対向面と、前記側壁面と、前記差動入力ギヤの前記軸方向第1側を向く面とにより囲まれた空間に、油が滞留する油滞留部が形成されている、車両用駆動伝達装置。 - 前記軸方向の他方側を軸方向第2側として、
前記特定対向面の前記軸方向第2側の端部と、前記差動入力ギヤの前記軸方向第1側を向く面との隙間が、前記油滞留部から前記径方向の外側へ流れようとする油の流路における絞りとして機能するように設定されている、請求項1に記載の車両用駆動伝達装置。 - 前記回転軸心を周回する方向を周方向とし、前記車輪の正転中に前記差動ケースが回転する側を周方向正転側として、
前記主ケースは、前記特定対向面の前記周方向正転側の端部から前記径方向の内側に突出するように形成された突出面を更に備える、請求項1又は2に記載の車両用駆動伝達装置。 - 前記特定対向面は、前記径方向に沿う径方向視で、前記差動入力ギヤの歯部と重複するように設けられている、請求項1又は2に記載の車両用駆動伝達装置。
- 前記軸方向の他方側を軸方向第2側として、
前記特定対向面の前記軸方向第2側の端部と、前記差動入力ギヤの前記軸方向第1側を向く面との隙間は、前記主ケースにおいて前記特定対向面の前記軸方向第2側の端部が配置される位置の誤差の最大値と、前記差動入力ギヤの組付け位置の誤差の最大値と、前記差動入力ギヤの前記軸方向の振れ幅の最大値とを合わせた大きさに設定されている、請求項1又は2に記載の車両用駆動伝達装置。 - 前記主ケース内の油を一時的に貯留するキャッチタンクを備え、
前記差動入力ギヤの回転中に、前記主ケースの内部において変動する油面を動的油面として、
前記差動入力ギヤの周辺の前記動的油面の低下速度に比べて、前記油滞留部における前記動的油面の低下速度の方が遅い、請求項1又は2に記載の車両用駆動伝達装置。 - 前記差動入力ギヤの回転中に、前記油滞留部から流出する油の量は、前記油滞留部に流入する油の量に比べて多い、請求項1又は2に記載の車両用駆動伝達装置。
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23842887.4A EP4491910A4 (en) | 2022-07-21 | 2023-07-12 | VEHICLE DRIVE TRANSMISSION DEVICE |
| CN202380042714.6A CN119256173A (zh) | 2022-07-21 | 2023-07-12 | 车辆用驱动传递装置 |
| JP2024535044A JP7772227B2 (ja) | 2022-07-21 | 2023-07-12 | 車両用駆動伝達装置 |
| US18/855,073 US20250243928A1 (en) | 2022-07-21 | 2023-07-12 | Vehicle drive transmission device |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2022-116684 | 2022-07-21 | ||
| JP2022116684 | 2022-07-21 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024018963A1 true WO2024018963A1 (ja) | 2024-01-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2023/025714 Ceased WO2024018963A1 (ja) | 2022-07-21 | 2023-07-12 | 車両用駆動伝達装置 |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20250243928A1 (ja) |
| EP (1) | EP4491910A4 (ja) |
| JP (1) | JP7772227B2 (ja) |
| CN (1) | CN119256173A (ja) |
| WO (1) | WO2024018963A1 (ja) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0265751U (ja) * | 1988-11-08 | 1990-05-17 | ||
| JP2008256083A (ja) * | 2007-04-04 | 2008-10-23 | Toyota Motor Corp | 車両のディファレンシャルギア装置 |
| JP2015178887A (ja) | 2014-03-20 | 2015-10-08 | 株式会社ニフコ | デファレンシャル装置用バッフルプレート |
| JP2015222106A (ja) * | 2014-05-22 | 2015-12-10 | 本田技研工業株式会社 | 変速機ケース構造 |
| JP2021063538A (ja) * | 2019-10-11 | 2021-04-22 | アイシン・エィ・ダブリュ株式会社 | 車両用駆動伝達装置 |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5505112A (en) * | 1994-02-18 | 1996-04-09 | Eaton Corporation | Churning loss reduction means for gear type devices |
| DE102007011029A1 (de) * | 2007-03-07 | 2008-09-11 | Daimler Ag | Achsgetriebe |
-
2023
- 2023-07-12 EP EP23842887.4A patent/EP4491910A4/en active Pending
- 2023-07-12 CN CN202380042714.6A patent/CN119256173A/zh active Pending
- 2023-07-12 JP JP2024535044A patent/JP7772227B2/ja active Active
- 2023-07-12 US US18/855,073 patent/US20250243928A1/en active Pending
- 2023-07-12 WO PCT/JP2023/025714 patent/WO2024018963A1/ja not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0265751U (ja) * | 1988-11-08 | 1990-05-17 | ||
| JP2008256083A (ja) * | 2007-04-04 | 2008-10-23 | Toyota Motor Corp | 車両のディファレンシャルギア装置 |
| JP2015178887A (ja) | 2014-03-20 | 2015-10-08 | 株式会社ニフコ | デファレンシャル装置用バッフルプレート |
| JP2015222106A (ja) * | 2014-05-22 | 2015-12-10 | 本田技研工業株式会社 | 変速機ケース構造 |
| JP2021063538A (ja) * | 2019-10-11 | 2021-04-22 | アイシン・エィ・ダブリュ株式会社 | 車両用駆動伝達装置 |
Non-Patent Citations (1)
| Title |
|---|
| See also references of EP4491910A4 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN119256173A (zh) | 2025-01-03 |
| US20250243928A1 (en) | 2025-07-31 |
| EP4491910A1 (en) | 2025-01-15 |
| JPWO2024018963A1 (ja) | 2024-01-25 |
| JP7772227B2 (ja) | 2025-11-18 |
| EP4491910A4 (en) | 2025-08-20 |
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