WO2024060667A1 - 一种涂层切削刀具 - Google Patents
一种涂层切削刀具 Download PDFInfo
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- WO2024060667A1 WO2024060667A1 PCT/CN2023/097591 CN2023097591W WO2024060667A1 WO 2024060667 A1 WO2024060667 A1 WO 2024060667A1 CN 2023097591 W CN2023097591 W CN 2023097591W WO 2024060667 A1 WO2024060667 A1 WO 2024060667A1
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
- C23C16/40—Oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
- C22C1/05—Mixtures of metal powder with non-metallic powder
- C22C1/051—Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor
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- C22C29/02—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
- C22C29/06—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
- C22C29/08—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
- C23C16/34—Nitrides
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
- C23C16/36—Carbonitrides
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
- C23C16/40—Oxides
- C23C16/403—Oxides of aluminium, magnesium or beryllium
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/52—Controlling or regulating the coating process
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- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
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- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
- C23C28/042—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material including a refractory ceramic layer, e.g. refractory metal oxides, ZrO2, rare earth oxides
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- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
- C23C28/044—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material coatings specially adapted for cutting tools or wear applications
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- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
- C23C28/048—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material with layers graded in composition or physical properties
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- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/40—Coatings including alternating layers following a pattern, a periodic or defined repetition
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- C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
- C23C30/005—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process on hard metal substrates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
- B22F2003/241—Chemical after-treatment on the surface
- B22F2003/242—Coating
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- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F2005/001—Cutting tools, earth boring or grinding tool other than table ware
Definitions
- the invention belongs to the technical field of coated cutting tools, relates to a coated cutting tool, and specifically relates to a coated cutting tool including an AlxTi1 -xN1 - yzCyOz coating.
- TiAlN coating has excellent properties such as high hardness, high oxidation temperature, good thermal hardness, strong adhesion, small friction coefficient and low thermal conductivity, and has been widely used in the field of high-performance cutting of difficult-to-machine materials. Since Al atoms have good chemical affinity with O atoms, an extremely thin layer of amorphous Al 2 O 3 will be formed in the tool-chip contact area under high temperature, thereby forming a hard inert protective film. Therefore, TiAlN coated tools can still maintain their excellent wear resistance even under high temperature conditions. Research shows that the structure and performance of Ti 1-x Al x N coatings depend largely on the Al content. As the Al content increases, the coating grains become refined, and the hardness and oxidation resistance are improved to a certain extent.
- the patent application with publication number WO2007003648A1 discloses a single-phase Ti 1-x Al x N (gauging coefficient 0.75 ⁇ x ⁇ 0.93) coating with a cubic NaCl structure through CVD and a preparation method thereof.
- the CVD method can be used to prepare single-phase cubic phase Ti 1-x Al x N coatings with Al content up to 0.9.
- the literature (I.Endler, et al. Novel aluminum-rich Ti 1-x Al x N coatings by LPCVD [J]. Surface & Coatings Technology 203 (2008) 530-533) reports the prepared Ti 1-x Al x N coatings It shows excellent performance and is especially suitable for high-speed and efficient processing of cast iron, stainless steel and other materials.
- CVD-AlTiCN is a typical composition-modified coating with the characteristics of high hardness, high oxidation temperature, good thermal hardness, strong adhesion, small friction coefficient and low thermal conductivity.
- the structural properties of the coating have been greatly changed, and as the Al content increases, the hardness and heat resistance can be improved to a certain extent.
- the hardness is increased due to the lattice distortion caused by the addition of C.
- the technical problem to be solved by the present invention is to overcome the shortcomings of the existing technology and provide a coated cutting tool with a nano-layered crystal structure and excellent wear resistance.
- the present invention adopts the following technical solutions.
- a coated cutting tool including a tool base and a wear-resistant coating provided on the tool base, the wear-resistant coating at least includes an Al x Ti 1-x N 1-yz C y O z coating, wherein, 0.45 ⁇ x ⁇ 0.98, 0 ⁇ y ⁇ 0.2, 0 ⁇ z ⁇ 0.18, any section in the Al x Ti 1-x N 1-yz C y O z coating perpendicular to the surface of the tool substrate, along the Al In the growth direction of the x Ti 1-x N 1-yz C y O z coating, the atomic fractions of Al, Ti, and O elements in the Al x Ti 1-x N 1-yz C y O z coating have periodic changes. .
- the Al Both the Ti-rich layer and the Ti-rich layer have a nano-layered structure.
- any section in the Al x Ti 1 -x N 1 -yz C y O z coating perpendicular to the surface of the tool substrate is along -yz C y O z
- the area on the distribution curve of the Al element atomic fraction that is higher than the average atomic fraction of the Al element in the Al x Ti 1-x N 1-yz C y O z coating is an Al-rich layer Period width d Al
- the area on the Al element atomic fraction distribution curve that is lower than the average atomic fraction of Al element in the Al x Ti 1-x N 1-yz C y O z coating is the period width d Ti of the Ti-rich layer, which satisfies 0.1 nm ⁇ d Al ⁇ 150nm, 0.1nm ⁇ d Ti ⁇ 120nm.
- any section in the Al x Ti 1 -x N 1 -yz C y O z coating perpendicular to the surface of the tool substrate is along -yz C y O z
- the width between the two adjacent highest peaks on the O element atomic fraction distribution curve in the Al x Ti 1-x N 1-yz C y O z coating is set to the period Width d O , 0.1nm ⁇ d O ⁇ 150nm.
- coated cutting tool preferably, 0.5 ⁇ d O /(d Al+ d Ti ) ⁇ 1.5.
- the O element-rich area in the Al x Ti 1-x N 1-yz C y O z coating is located in the Al-rich layer, and the distance from the nearest Ti-rich layer is d 1 , d 1 ⁇ 0.5d O .
- the Al x Ti 1-x N 1-yz C y O z coating has at least 85% by volume of face-centered cubic crystals.
- the microstructure of the Al x Ti 1-x N 1-yz C y O z coating is fibrous.
- Columnar structure, the average width of columnar grains at 90% thickness along the Al x Ti 1-x N 1-yz C y O z coating growth direction on a cross section perpendicular to the coating surface is d
- Al x Ti 1 -x N 1-yz C y O z The thickness of the coating is h, and the ratio of h to d h/d ⁇ 8.
- the nanohardness of the Al x Ti 1-x N 1-yz C y O z coating is ⁇ 28 GPa.
- the wear-resistant coating has a total thickness of 2 ⁇ m to 25 ⁇ m.
- the wear-resistant coating further includes a hard base layer located between the AlxTi1 -xN1 -yzCyOz coating and the tool base , so The thickness of the hard base layer is 0.1 ⁇ m to 8 ⁇ m, and the hard base layer includes at least one layer among a TiN layer, a TiCN layer, a TiC layer, and an h-AlN layer deposited by CVD.
- the thickness of the hard base layer is 0.1 ⁇ m to 5 ⁇ m.
- the thickness of the hard base layer is 0.1 ⁇ m to 3 ⁇ m.
- the wear-resistant coating further includes a hard surface layer provided on the Al x Ti 1-x N 1-yz C y O z coating, and the hard surface layer
- the thickness of the surface layer is >0.1 ⁇ m
- the hard surface layer includes one or a combination of a CVD deposited TiN layer, a TiC layer, a TiCN layer and an h-AlN layer.
- any cross section in the Al x Ti 1-x N 1-yz C y O z coating that is perpendicular to the surface of the tool substrate also has periodic concentrations of C and N elements. Variety.
- the cutting tool substrate includes a substrate made of superhard materials such as cemented carbide, cermet, ceramics, steel or cubic boron nitride.
- the Al x Ti 1-x N 1-yz C y O z coating has a nanohardness (HV) greater than 28 GPa.
- HV nanohardness
- a coating with too low hardness will have lower wear resistance.
- the high hardness of the AlxTi1 -xN1 -yzCyOz coating of the present invention can be achieved by the implementation method of the present invention.
- the hard surface layer in the present invention can be used simultaneously with the Al x Ti 1-x N 1-yz C y O z coating and the hard base layer, so that better performance can be obtained.
- the hard surface layer in the present invention can also be used as a surface coloring layer to obtain better appearance and usage recognition.
- the coated cutting tool of the present invention has excellent wear resistance, chipping resistance, spalling resistance, high temperature oxidation resistance, high temperature deformation resistance, etc., and is suitable for processing difficult-to-machine materials such as cast iron, stainless steel, alloy steel, cast steel, and high-temperature alloys. Excellent performance in the field.
- the present invention realizes the deposition of cubic crystal structure AlTiCNO coating with high Al content containing O and periodic concentration changes of O, Ti and Al elements on the surface of the cutting tool.
- the AlTiCNO coating has an optimized component distribution of O, Ti, and Al elements, which significantly improves the oxidation resistance and coating wear resistance under high-speed and efficient processing.
- the AlTiCNO coating of the present invention has an Al-rich layer with a rich Al content and a Ti-rich layer with a rich Ti content as modulation cycles.
- the multi-period coating of nanostructures composed of three phases realizes the optimized structure of Al-rich layer and Ti-rich layer.
- the coated cutting tool of the present invention has excellent wear resistance and anti-adhesion properties, and has extremely excellent performance in the efficient processing of difficult-to-process materials such as cast iron, stainless steel and high-temperature alloys.
- Figure 1 is a schematic structural diagram of tool B in Embodiment 1 of the present invention.
- Figure 2 is a TEM morphology image (STEM-HAADF-BF) of the Al x Ti 1-x N 1-yz C y O z coating in tool B in Example 1 of the present invention.
- Figure 3 is an energy spectrum analysis diagram of the nano - layered structure region in the Al Al element distribution diagram
- C is the Ti element distribution diagram
- D is the O element distribution diagram.
- Figure 4 is an energy spectrum line scan analysis diagram of the nano-layered structure region in the Al x Ti 1-x N 1-yz C y O z coating of tool B in Example 1 of the present invention.
- Figure 5 is an energy spectrum line scan analysis diagram of C, N and O elements in the nano-layered structure region of the Al x Ti 1-x N 1-yz C y O z coating in tool B in Example 1 of the present invention.
- Tool substrate 1. Wear-resistant coating; 3. Hard base layer; 4. Al x Ti 1-x N 1-yz C y O z coating; 5. Hard surface layer; 6. Ti-rich layer ; 7. Al-rich layer; 8. O element-rich area.
- a coated cutting tool of the present invention comprises a tool substrate 1 and a wear-resistant coating 2 arranged on the tool substrate 1, the wear-resistant coating 2 at least comprising an AlxTi1 -xN1 - yzCyOz coating 4, wherein 0.45 ⁇ x ⁇ 0.98, 0 ⁇ y ⁇ 0.2, 0 ⁇ z ⁇ 0.18, and in any section in the AlxTi1 -xN1 - yzCyOz coating 4 perpendicular to the surface of the tool substrate 1 , along the growth direction of the AlxTi1 -xN1 - yzCyOz coating 4, the atomic fractions of Al, Ti, and O elements in the AlxTi1- xN1 - yzCyOz coating 4 show periodic changes.
- the Al All are nano-layered structures.
- any section in the Al x Ti 1-x N 1 -yz C y O z coating 4 that is perpendicular to the surface of the tool base 1 is In the growth direction of layer 4, the area on the Al element atomic fraction distribution curve that is higher than the average atomic fraction of Al element in Al x Ti 1-x N 1-yz C y O z coating 4 is the period width d Al of Al-rich layer 7 , Al element atomic fraction distribution The area on the curve that is lower than the average atomic fraction of Al element in Al nm ⁇ dTi ⁇ 120nm .
- any section in the Al x Ti 1-x N 1-yz C y O z coating 4 that is perpendicular to the surface of the tool base 1 is In the growth direction of z coating 4, Al x Ti 1-x N 1-yz C y O z
- the width between the two adjacent highest peaks on the O element atomic fraction distribution curve in coating 4 is set as the period width d O , 0.1nm ⁇ dO ⁇ 150nm .
- the O element-rich region 8 in the Al x Ti 1-x N 1-yz C y O z coating 4 is located in the Al-rich layer 7 , and the distance from the nearest Ti-rich layer 6 is d 1 , d 1 ⁇ 0.5d O .
- the Al x Ti 1-x N 1-yz C y O z coating 4 has at least 85% by volume of face-centered cubic crystals. Specifically, in this embodiment, it is 92% of the face-centered cubic crystal structure.
- the microstructure of the Al x Ti 1-x N 1-yz C y O z coating 4 is a fibrous columnar structure.
- 1-yz C y O z The average width of columnar grains at 90% of the thickness in the growth direction is d
- Al x Ti 1-x N 1-yz C y O z The thickness of coating 4 is h, h
- the ratio h/d to d is ⁇ 8.
- the nanohardness of the AlxTi1 -xN1 -yzCyOz coating 4 is ⁇ 28 GPa.
- the wear-resistant coating 2 has a total thickness of 2 ⁇ m to 25 ⁇ m.
- the wear-resistant coating 2 also includes a hard base layer 3 provided between the Al x Ti 1-x N 1-yz C y O z coating 4 and the tool base 1 .
- the thickness is 0.1 ⁇ m to 8 ⁇ m
- the hard base layer 3 includes at least one layer among a TiN layer, a TiCN layer, a TiC layer, and an h-AlN layer deposited by CVD.
- a TiN layer is specifically used as the hard base layer 3, and the deposition thickness is 1.0 ⁇ m.
- the wear-resistant coating 2 further comprises a hard surface layer 5 disposed on the AlxTi1 -xN1 -yzCyOz coating 4 , the thickness of the hard surface layer 5 is greater than 0.1 ⁇ m, and the hard surface layer 5 comprises one or a combination of a CVD-deposited TiN layer, a TiC layer, a TiCN layer and an h-AlN layer.
- the tool B in this embodiment adopts a hard surface layer AlN coating with a thickness of 0.2 ⁇ m.
- the tool base 1 is a cemented carbide base, but is not limited thereto. It may also be a base made of superhard materials such as cermet, ceramics, steel or cubic boron nitride.
- LPS low pressure system
- a hard base layer TiN is deposited on the tool substrate 1 using an existing conventional CVD process, with a deposition thickness of 1.0 ⁇ m.
- a hard surface layer AlN coating was further deposited on the surface of AlxTi1 -xN1 -yzCyOz coating 4 of tool B in a CVD coating furnace equipped with a low pressure system (LPS), and the reaction gas was introduced into the coating furnace through two gas pipelines, wherein the volume fraction of AlCl3 in the T1 gas was 1.34 %, and the volume fraction of H2 was 98.66%; the volume fraction of NH3 in the T2 gas was 16.67%, and the volume fraction of H2 was 83.33%; the volume ratio of T1/T2 was 1:1.
- the deposition temperature was 760°C
- the deposition pressure was 5 mbar
- the deposition time was 20 min.
- SEM-EDS was used to analyze the coating composition, as shown in Table 2; the cross-section of the Al x Ti 1-x N 1-yz C y O z coated cutting tool of the present invention was studied by scanning electron microscopy (SEM). Use a diamond saw blade to cut along the direction of the upper and lower surfaces of the vertical blade to obtain a vertical section containing the coating. After mounting, grinding, and polishing, the thickness of each layer of the coating is determined by SEM, as shown in Table 2.
- the thickness of the Al x Ti 1-x N 1-yz C y O z coating 4 of the present invention has a certain positive correlation with the deposition time, and the coating thickness can be adjusted through the deposition time.
- the Al content is relatively high
- the stoichiometric coefficient x value is between 0.45 and 0.98
- the C content stoichiometric coefficient y value is 0 ⁇ y ⁇ 0.2
- the O content stoichiometric coefficient z value is between 0.01 and 0.18.
- Table 4 shows the thickness h of Al x Ti 1-x N 1-yz C y O z coating 4 in the prepared coated cutting insert and the thickness h perpendicular to the coating.
- the average width d of columnar crystal grains at 90% thickness along the growth direction of Al x Ti 1-x N 1-yz C y O z coating 4 and its ratio on the cross section of the surface.
- Figure 2 shows the TEM morphology ( STEM -HAADF-BF) of the Al Light and dark stripes of Al-rich layer 7.
- STEM -HAADF-BF TEM morphology
- the Al content in Ti-rich layer 6 is lower than the Al content in Al-rich layer 7, the Ti content in Ti-rich layer 6 is higher than the Ti content in Al-rich layer 7, and the highest peak position of the Al content corresponds to The lowest peak position of Ti content.
- the Al-rich layer 7 has a width period d Al of about 28.5 nm, and the Ti-rich layer 6 has a width period d Ti of about 4 nm.
- the width of the two complete Ti-rich layer/Al-rich layer 7 periods is about 65nm, and the period width d Al+ d Ti of a single Ti-rich layer/Al-rich layer is about 32.5nm.
- the width between the three consecutive highest peaks on the O element distribution curve is about 65nm, so the periodic width dO of the periodic concentration change of the O element is about 32.5nm.
- the O element-rich region 8 is located in the Al-rich layer 7 and the distance d 1 from the nearest Ti-rich layer 6 is about 5 nm. Since the sum of the atomic contents of C, N and O elements is 100%, periodic concentration changes of the O element will inevitably cause one or two elements of C and N to produce corresponding Periodic concentration changes.
- the Al-rich layer 7 width period d Al in tool A is about 15nm
- the Ti-rich layer 6 width period d Ti is about 3nm
- the single Ti-rich layer/Al-rich layer period width d Al+ d Ti is about 3 nm. 18nm.
- the periodic width dO of the periodic concentration change of the O element is approximately 18nm.
- the O element-rich region 8 is located in the Al-rich layer 7 and is at a distance d 1 of about 6 nm from the nearest Ti-rich layer 6 .
- the energy spectrum line scan element content (intensity) distribution diagram of C, N and O elements was drawn, as shown in Figure 5. According to Figure 5, there are periodic concentration changes of C, N and O elements along the growth direction of Al x Ti 1-x N 1-yz C y O z coating 4. However, compared with Al, Ti and O elements, the concentration changes of C and N elements are more complex.
- the coated blades were polished and then subjected to nanohardness testing, as shown in Table 5.
- a cutting performance comparison test was conducted between the A and B cutting tools of the present invention produced according to Example 1 and the comparative coated tools H1 and H2 with the same tool base and the same model as in Example 1.
- the contrast coating tools are H1 tools coated using the existing CVD process: TiN/MT-TiCN/TiN (total thickness 8 ⁇ m) and H2 tools: TiN/MT-TiCN/Al 2 O 3 (total thickness 9 ⁇ m).
- the service life of the coated tool of the present invention is significantly better than that of the comparative tool, showing excellent wear resistance.
- a mixture powder of WC with a Co content of 10%, a Cr 3 C 2 content of 0.90%, and a WC particle size of 0.8-1.0 ⁇ m was prepared. After pressing, sintering, and grinding, WC-Co cemented carbide substrates C and D having the blade shape specified by ISO standard WNMG080408-HF are manufactured. Tools C1 and D1 were prepared respectively as follows: Tool C1 used the same CVD process as tool A in Example 1 to deposit a hard base layer of TiN and Al x Ti 1-x N 1-yz C on the tool substrate.
- TiN and Al x Ti 1-x N 1-yz C y O z thickness are 1.0 microns and 7.3 microns respectively, and then continue to coat h-AlN on its surface using the same CVD process as tool B
- the thickness of the coating is 0.2 ⁇ m; the tool D1 is deposited with a single layer of TiAlN coating using conventional PVD coating as a comparison tool.
- the thickness of the TiAlN coating in D1 is 3.2 ⁇ m.
- the wear life of the coated tool of the present invention is significantly better than that of the comparative tool, and the coated tool of the present invention shows excellent wear resistance.
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Abstract
Description
1、刀具基体;2、耐磨涂层;3、硬质基底层;4、AlxTi1-xN1-y-zCyOz涂层;5、硬质表
面层;6、富Ti层;7、富Al层;8、O元素富集区域。
Claims (15)
- 一种涂层切削刀具,其特征在于,包括刀具基体以及设于刀具基体上的耐磨涂层,所述耐磨涂层至少包括AlxTi1-xN1-y-zCyOz涂层,其中,0.45≤x≤0.98,0<y≤0.2,0<z≤0.18,所述AlxTi1-xN1-y-zCyOz涂层内与所述刀具基体表面垂直的任意剖面,在沿AlxTi1-xN1-y-zCyOz涂层的生长方向上,AlxTi1-xN1-y-zCyOz涂层中Al、Ti、O元素的原子分数存在周期性变化。
- 根据权利要求1所述的涂层切削刀具,其特征在于,所述AlxTi1-xN1-y-zCyOz涂层是由富Al层和富Ti层交替组成的多周期涂层,所述富Al层和富Ti层均为纳米层状结构。
- 根据权利要求2所述的涂层切削刀具,其特征在于,所述AlxTi1-xN1-y-zCyOz涂层内与所述刀具基体表面垂直的任意剖面,在沿AlxTi1-xN1-y-zCyOz涂层生长方向上,Al元素原子分数分布曲线上高于AlxTi1-xN1-y-zCyOz涂层中Al元素平均原子分数的区域为富Al层的周期宽度dAl,Al元素原子分数分布曲线上低于AlxTi1-xN1-y-zCyOz涂层中Al元素平均原子分数的区域为富Ti层的周期宽度dTi,满足0.1nm≤dAl≤150nm,0.1nm≤dTi≤120nm。
- 根据权利要求3所述的涂层切削刀具,其特征在于,所述AlxTi1-xN1-y-zCyOz涂层内与所述刀具基体表面垂直的任意剖面,在沿AlxTi1-xN1-y-zCyOz涂层的生长方向上,AlxTi1-xN1-y-zCyOz涂层中O元素原子分数分布曲线上相邻的两个最高峰间的宽度设为周期宽度dO,0.1nm≤dO≤150nm。
- 根据权利要求4所述的涂层切削刀具,其特征在于,0.5≤dO/(dAl+dTi)≤1.5。
- 根据权利要求4所述的涂层切削刀具,其特征在于,所述AlxTi1-xN1-y-zCyOz涂层中O元素富集区域位于富Al层中,且离最近的富Ti层的距离为d1,d1≤0.5dO。
- 根据权利要求1~6中任一项所述的涂层切削刀具,其特征在于,所述AlxTi1-xN1-y-zCyOz涂层具有至少85体积%的面心立方晶体。
- 根据权利要求1~6中任一项所述的涂层切削刀具,其特征在于,所述AlxTi1-xN1-y-zCyOz涂层的微观结构为呈纤维状的柱状结构,在垂直于涂层表面的截面上沿AlxTi1-xN1-y-zCyOz涂层生长方向的90%厚度处柱状晶晶粒的平均宽度为d,AlxTi1-xN1-y-zCyOz涂层的厚度为h,h与d的比值h/d≥8。
- 根据权利要求1~6中任一项所述的涂层切削刀具,其特征在于,所述AlxTi1-xN1-y-zCyOz涂层的纳米硬度≥28GPa。
- 根据权利要求1~6中任一项所述的涂层切削刀具,其特征在于,所述耐磨涂层具有2μm~25μm的总厚度。
- 根据权利要求1~6中任一项所述的涂层切削刀具,其特征在于,所述耐磨涂层还包括设于所述AlxTi1-xN1-y-zCyOz涂层与刀具基体之间的硬质基底层,所述硬质基底层的厚 度为0.1μm~8μm,所述硬质基底层包括CVD沉积的TiN层、TiCN层、TiC层、h-AlN层中的至少一层。
- 根据权利要求11所述的涂层切削刀具,其特征在于,所述硬质基底层的厚度为0.1μm~5μm。
- 根据权利要求12所述的涂层切削刀具,其特征在于,所述硬质基底层的厚度为0.1μm~3μm。
- 根据权利要求1~6中任一项所述的涂层切削刀具,其特征在于,所述耐磨涂层还包括设于所述AlxTi1-xN1-y-zCyOz涂层之上的硬质表面层,所述硬质表面层的厚度>0.1μm,所述硬质表面层包括CVD沉积的TiN层、TiC层、TiCN层和h-AlN层中的一种或其组合。
- 根据权利要求1~6中任一项所述的涂层切削刀具,其特征在于,所述AlxTi1-xN1-y-zCyOz涂层内与所述刀具基体表面垂直的任意剖面,还存在C、N元素的周期性浓度变化。
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| EP23866964.2A EP4570945A4 (en) | 2022-09-20 | 2023-05-31 | COATING CUTTING TOOL |
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| CN202211144578.5 | 2022-09-20 |
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| CN117604462B (zh) * | 2023-12-06 | 2024-08-30 | 江苏科技大学 | 一种具有室温拉伸塑性Ti基非晶合金及其制备方法 |
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| EP4570945A4 (en) | 2026-04-29 |
| EP4570945A1 (en) | 2025-06-18 |
| CN115537772B (zh) | 2024-04-26 |
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