WO2024061291A1 - 调校装置及调校方法 - Google Patents
调校装置及调校方法 Download PDFInfo
- Publication number
- WO2024061291A1 WO2024061291A1 PCT/CN2023/120182 CN2023120182W WO2024061291A1 WO 2024061291 A1 WO2024061291 A1 WO 2024061291A1 CN 2023120182 W CN2023120182 W CN 2023120182W WO 2024061291 A1 WO2024061291 A1 WO 2024061291A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sensing groove
- probe
- gap
- positioning
- main pump
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P21/00—Testing or calibrating of apparatus or devices covered by the preceding groups
- G01P21/02—Testing or calibrating of apparatus or devices covered by the preceding groups of speedometers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
- F04D15/0088—Testing machines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
- F04D15/0094—Indicators of rotational movement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
- F04D27/001—Testing thereof; Determination or simulation of flow characteristics; Stall or surge detection, e.g. condition monitoring
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P3/00—Measuring linear or angular speed; Measuring differences of linear or angular speeds
- G01P3/42—Devices characterised by the use of electric or magnetic means
- G01P3/44—Devices characterised by the use of electric or magnetic means for measuring angular speed
- G01P3/48—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage
- G01P3/481—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage of pulse signals
Definitions
- the present invention relates to the field of nuclear power, and more specifically, to an adjustment device and an adjustment method.
- the reactor coolant pump of a nuclear power plant is referred to as the main pump. Its function is to form a forced circulation of the coolant, thereby transferring the heat energy generated in the reactor to the steam generator to generate steam to drive the steam turbine to perform work.
- the main pump speed sensing device can effectively monitor the operating speed of the main pump.
- the main pump speed sensing device generally adopts the magnetoresistive measurement principle and is designed with a U-shaped groove. It mainly consists of two parts, a probe and a speed sensor. Among them, the probe is fixed on the main shaft of the main pump, so that it can follow the main shaft of the main pump. Rotation, the speed sensor is fixed on the external bracket. The speed sensor is in a stationary state. When the main pump spindle rotates to drive the probe to cut the main pump speed sensor, a pulse signal will be generated. By measuring this signal, the main pump speed can be measured.
- the probe Since the main pump speed sensing device needs to be disassembled and assembled during each refueling, the probe has a certain inclination after installation, which will affect the accuracy and stability of the speed measurement to a certain extent.
- the speed sensor After the probe is positioned, the speed sensor needs to be calibrated and positioned, and the relative position of the probe in the U-shaped groove of the speed sensor is adjusted.
- the relative position between the probe and the speed sensor directly affects the accuracy of the speed measurement. , therefore, a calibration method that can ensure calibration accuracy is needed.
- the technical problem to be solved by the present invention is to provide a calibration device and a calibration method for the positioning problem of the above-mentioned rotation speed sensor during installation in the prior art.
- the technical solution adopted by the present invention to solve the technical problem is to construct an adjustment device for adjusting the rotation speed sensor of the main pump main shaft.
- a probe is provided on the outer wall of the main pump main shaft.
- the end of the rotational speed sensor opposite to the main pump main shaft is provided with a sensing groove penetrating in the circumferential direction. The sensing groove is used for the probe to rotate through.
- the adjustment device includes:
- a mounting bracket is arranged on the main pump housing and is used to mount a speed sensor
- the probe simulator comprises a positioning head for positioning the probe and a measuring component, wherein the positioning head rotates through the sensing slot, and the measuring component is used to obtain the distance from the positioning head to the axial inner wall and radial bottom wall of the sensing slot.
- An adjustment method using the main pump spindle speed sensor adjustment device includes the following steps:
- Adjust the position of the mounting bracket When the positioning head of the probe simulator and the sensing groove are in contact with the side opposite to the main pump spindle, lock the mounting bracket to obtain the top gap d x of the sensing groove. ;
- the position of the rotation speed sensor on the mounting bracket is adjustable, and the position of the rotation speed sensor relative to the probe and positioning member can be adjusted to ensure the alignment between the rotation speed sensor and the probe.
- the relative position is accurate and meets the normal rotation speed detection of the probe by the rotation speed sensor.
- Figure 1 is a schematic diagram of the assembly structure of the main pump spindle, probe, installation assembly, probe simulator, and rotational speed sensor in the embodiment of the present invention
- Figure 2 is a schematic three-dimensional structural diagram of the assembly of the main pump spindle, probe, mounting assembly, probe simulator, and speed sensor in Figure 1;
- Figure 3 is an exploded schematic diagram of the main pump spindle, probe, installation components, probe simulator, and speed sensor in Figure 1;
- Figure 4 is a schematic assembly diagram of the base, adjustment parts and pan/tilt of the probe simulator in Figure 4;
- FIG5 is a schematic diagram of the positions of the probe and the speed sensor in FIG1 ;
- Figure 6 is a schematic diagram of the position of the probe and positioning member in Figure 1;
- Figure 7 is a schematic diagram of the positions of the probe, speed sensor, and positioning parts in Figure 1;
- Figure 8 is a schematic diagram of the installation of the speed sensor.
- the main pump speed probe 1 is fixed on the main pump spindle 2 and can rotate with the main pump spindle 2.
- the probe 1 is arranged on the outer wall of the main pump spindle 2.
- a probe positioning device for a main pump speed sensor is constructed.
- the positioning device includes a mounting assembly 31 and a probe simulator 32 .
- the probe simulator 32 includes a positioning member 321, a base 322, and an adjustment member 323.
- the positioning member 321 is provided with a positioning head B.
- the positioning member 321 is provided on the base 322.
- the adjustment member 323 is used to drive the positioning member 321 on the base. 322 moves along the axial and radial directions of the main pump spindle 2 so that the positioning member 321 can abut the end and side wall of the probe 1 .
- the positioning head B is L-shaped and includes a first section and a second section that are bent in sequence.
- the first section can contact the probe 1
- the end of the probe 1 the second section can contact the side wall of the probe 1.
- the two sides inside the angle of the positioning head B can position the end and bottom of the probe 1 respectively, or the end of the probe 1 respectively. and top positioning.
- the L-shaped positioning head B has a regular shape and is easy to control in size, which can improve the positioning accuracy of the probe 1.
- the positioning head B of the positioning member 321 can also have other shapes.
- the first positioning area B1 and the second positioning area B2 can be formed on the positioning head B.
- the first positioning area B1 has an impact on the probe 1
- the end is positioned, and the second positioning area B2 is positioned on the bottom or top surface of the probe 1 .
- the first positioning area B1 and the second positioning area B2 may be a flat surface, a curved surface or a pointed structure.
- the positioning head B can also be U-shaped in shape, and the three surfaces in the U-shaped opening can position the end, bottom surface, and top surface of the probe 1 respectively.
- the positioning piece 321 is made of 316 stainless steel with a processing accuracy of 5um. 316 stainless steel material, anti-rust, anti-corrosion, high strength and anti-collision; minimal design of parts, eliminating internal assembly errors of components; achieving miniaturization, high precision and high reliability design.
- the positioning head B positions the end of the probe 1 and the bottom surface of the probe 1 respectively.
- the positioning head B can also position the end of the probe 1 and the top surface of the probe 1 respectively, or the end of the probe 1 and the top and bottom surfaces of the probe 1 respectively.
- the mounting assembly 31 is arranged around the outer periphery of the main pump spindle 2 for positioning with the end face and outer ring of the main pump spindle 2 to form a positioning datum that is fixed relative to the main pump spindle 2 and serves as a probe simulator.
- the installation of 32 provides a positioning datum.
- the probe simulator 32 is slidably installed on the mounting assembly 31.
- the probe simulator 32 can rotate in a circle along the mounting assembly 31 around the axis of the main pump spindle 2, so that it can rotate relative to the probe 1 on the main pump spindle 2. , when rotating to the probe 1 position, it can be used as a reference to position the probe 1.
- the mounting assembly 31 includes an annular collar 311 and a mounting foot 312.
- the inner ring size of the annular collar 311 is equivalent to the outer ring size of the main pump spindle 2, so as to be in contact with the outer wall surface of the main pump spindle 2.
- the annular enclosure 311 can be used as a reference for the outer wall surface.
- the installation component 31 is positioned simultaneously with the outer wall surface and end surface of the lower end of the main pump spindle 2, which can provide a multi-directional reference for the positioning of the probe simulator 32, making the positioning more accurate.
- the mounting component 31 can also be positioned with the outer wall surface and the end surface of the upper end of the main pump main shaft 2 at the same time.
- the annular hoop 311 and the mounting feet 312 are both positioned on the main pump spindle 2 by magnetic adsorption.
- the annular hoop 311 can be positioned by magnetic adsorption. , or only use magnetic adsorption to position the mounting feet 312 to ensure that the positioning of the mounting assembly 31 is stable and reliable.
- the annular enclosure 311 and the mounting feet 312 are both provided with mounting slots A for magnet installation.
- the outer wall of the annular enclosure 311 has a number of mounting holes spaced along the circumference. Install slot A and let the magnet snap in sideways.
- the mounting legs 312 extend along the radial direction of the annular ring 311, so that the mounting legs 312 are more evenly distributed and the force is more stable.
- the annular enclosure 311 includes four arc-shaped enclosures 3111 distributed along the circumferential direction. Each enclosure 3111 is spliced into a circular ring shape along the circumferential direction. Each enclosure 3111 is provided with two Install feet 312. It can be understood that in other embodiments, the annular enclosure 311 may also include two or more other numbers of arc-shaped enclosures 3111 distributed along the circumferential direction, and each arc-shaped enclosure 3111 is spliced into an annular shape along the circumferential direction. , the number of mounting feet 312 on each enclosure 3111 can also be one or more other numbers.
- each arc-shaped enclosure 3111 is a single part.
- the arc-shaped enclosure 3111 is magnetically attracted to the side of the main pump spindle 2, and the mounting feet 312 integrated with the arc-shaped enclosure 3111 are magnetically attracted to the bottom surface of the main pump spindle 2.
- the arc-shaped enclosure 3111 is made of 316 stainless steel with a machining accuracy of 5um. It is anti-rust, anti-corrosion, high-strength and anti-collision. It is designed with a minimum number of parts, eliminating assembly errors within the components; achieving miniaturization, high precision and high reliability. sexual design.
- the installation component 31 is made of 316 stainless steel that is integrally processed and made of the same material to avoid large deformation during placement or movement.
- a guide structure for the probe simulator 32 to be slidably installed is provided on the installation assembly 31 so that the probe simulator 32 can move around the main pump spindle 2 along the installation assembly 31 .
- the axis rotates in a circle.
- the probe simulator 32 slides with the guide structure to make the rotation of the probe simulator 32 smoother, so that during the movement of the probe simulator 32, the axis of the probe simulator 32 is ensured.
- the changes in height and radial displacement are within the controllable range and do not change significantly.
- the guide structure can be detachably mounted on the mounting assembly 31 to facilitate assembly.
- the guide structure is magnetically adsorbed to the mounting component 31 to improve the stability of the adsorption.
- the guide structure is an annular guide rail provided on the annular ring 311 along the circumference of the main pump spindle 2.
- the guide structure is detachably installed on the annular ring 311.
- the guide structure can also be directly mounted on the annular ring 311. Formed on the annular ring 311, such as a guide groove.
- this application also constructs a main pump speed sensor probe simulation Rotating device used to simulate the rotation of the probe on the main pump spindle 2.
- the simulated rotation device includes a positioning component 31 and a probe simulator 32.
- the mounting component 31 is arranged around the outer periphery of the main pump spindle 2.
- the probe simulator 32 includes a positioning member 321, a base 322, and an adjusting member 323.
- the positioning member 321 is installed on the adjusting member 323.
- the adjusting member 323 is movably installed on the base 322 and is used to drive the positioning member 321 along the main pump spindle 2. radial and axial movement to position the probe.
- the base 322 is slidably installed on the mounting component 31 and used to drive the positioning member to slide along the mounting component. Since the probe simulator 32 can rotate in a circle around the main pump spindle 2 along the mounting assembly 31, relative rotation occurs between the probe 1 and the simulation rotation device to simulate the rotation of the probe 1.
- the probe simulator 32 of the simulating rotation device rotates relative to the probe 1 on the main pump spindle 2, and generates relative rotation with respect to the probe 1.
- the rotation of the probe 1 can be simulated, and the relative position between the two during rotation can be used to simulate the rotation of the probe 1. To determine whether the positioning of probe 1 is accurate, this process can be carried out when the main pump spindle 2 is stopped, which improves efficiency.
- the adjusting member 323 is magnetically adsorbed and positioned to the base 322, and is positioned using magnetic adsorption. Furthermore, the adjusting member 323 can also be embedded on the base 322, using a combination of embedding and adsorption, which ensures accurate positioning and good stability. . It is understandable that magnetic adsorption or embedding may be used for positioning alone.
- the magnets When positioning using magnetic adsorption, the magnets can be distributed to make the magnetic attraction more uniform and balanced. Furthermore, magnetic adsorption is used to achieve the following effects:
- the magnetic suction force is evenly distributed, the size of the magnetic suction force is adjustable, the adsorption is reliable, and it is easy to install, disassemble, and move the probe simulator 32;
- the base 322 of the probe simulator 32 is also made of 316 stainless steel with a processing accuracy of 5um; the lower end surface of the base 322 and the annular ring 311 are also installed using magnetic attraction.
- the mating surface of the base 322 and the main pump spindle 2 is designed to fit the circumferential surface of the main pump spindle 2.
- the bottom of the base 322 is designed with embedded, distributed, programmable chips corresponding to the circumferential surface of the main pump spindle 2.
- shaped magnet warehouse C, and a soft iron belt warehouse that is magnetically attracted to the annular ring 311.
- the annular enclosure 311 is designed with embedded sheet magnets, so the corresponding part of the base 322 that requires magnetic attraction to the annular enclosure 311 can no longer use magnets, but uses soft iron strips. .
- the adjustment member 323 includes a first movable seat 3231 and a second movable seat 3232.
- the first movable seat 3231 and the base 322 can move along the axial direction of the main pump main shaft 2,
- the second movable seat 3232 and the first movable seat 3231 can move in the radial direction of the main pump main shaft 2, and a positioning member 321 is installed on the second movable seat 3232.
- the base 322 is provided with a first guide structure for guiding the first movable base 3231 so that the first movable base and the base can move relative to each other.
- the first movable base 3231 is provided with a first guide structure for guiding the second movable base 3231 .
- the second guide structure guides the movable seat 3232 so that the second movable seat and the first movable seat can move relative to each other.
- the position adjustment of the positioning member 321 can be realized. It is convenient to adjust the position of the positioning member 321 to position the probe 1 .
- the first guide structure guides along the axial direction of the main pump main shaft 2, and the second guide structure guides along the radial direction of the main pump main shaft 2, one guides along the axial direction of the main pump main shaft 2, and the other guides along the main pump main shaft 2.
- the radial guide of 2 can realize the position adjustment of the positioning member 321 in different directions, making the adjustment more accurate and flexible.
- the first guide structure includes a guide rail arranged between the base and the first movable seat, and the guide rail is along the main pump.
- the axial extension of the main shaft 2 allows the first movable seat to reciprocate along the axial direction of the main pump main shaft 2 relative to the base, thereby driving the positioning member to reciprocate along the axial direction of the main pump main shaft 2;
- the second guide structure It includes a guide rail disposed between the second movable seat and the second movable seat.
- the guide rail extends along the radial direction of the main pump main shaft 2, so that the second movable seat reciprocates relative to the first movable seat along the radial direction of the main pump main shaft 2.
- the guiding directions of the first guide structure and the second guide structure may also form an included angle to facilitate adjusting the position of the positioning member 321 in different directions.
- the first guide structure is a guide groove, or a combination of a guide groove and a guide rail, as long as it can provide stable guidance.
- the second guide structure is a guide groove, or a combination of a guide groove and a guide rail, so as to provide stable guidance.
- the probe simulator 32 also includes a measurement component 324.
- the measurement component 324 also includes a first adjustment member 3241 for driving the first movable seat 3231 to move, and a second adjustment member 3242 for driving the second movable seat 3232 to move.
- the first adjusting member 3241 is rotatably installed on the base and rotates with the first movable base.
- the second adjusting member 3242 is rotatably installed on the first movable base and rotates with the second movable base.
- the measurement component 324 of the probe simulator 32 can use a miniaturized precision pan/tilt, usually model LE40-L, which can be used to detect the moving displacement of the base 322 and the adjustment member 323.
- the movement range of the pan/tilt is 10 mm.
- the first adjusting member 3241 and the second adjusting member 3242 can respectively be knobs on the two platforms. By turning the knobs, the position adjustment movement of the positioning member 321 on the adjusting member 323 is realized.
- the digital micrometer DMH-1 is used to replace the original spiral micrometer of the pan/tilt of the measurement component 324. It communicates with the display through the converter DMH-DL-U and uses a digital micrometer with a digital interface to realize the centralized measurement of multi-dimensional gaps. Obviously, during the adjustment process of the first adjusting member 3241 and the second adjusting member 3242, the movement displacement of the positioning member 321 can also be measured.
- a positioning surface D that matches the outer wall surface of the main pump spindle 2 is provided on the base 322, and the surface of the main pump spindle 2 is used.
- the positioning and benchmark are stable and not prone to deviation.
- the positioning surface D on the base 322 is an arc surface and matches the shape of the outer wall surface of the main pump spindle 2.
- the positioning surface D is attached to the outer wall surface of the main pump spindle 2 to achieve positioning.
- the positioning surface D on the base 322 can also be provided with a number of positioning protrusions, and each protrusion can be respectively attached to the surface of the main pump spindle 2 to achieve the positioning of the base 322 .
- the mounting component 31 is positioned with the end face and outer ring of the main pump spindle 2, and the base 322 is magnetically adsorbed to the mounting component 31.
- the base 322 also relies on the mounting component 31 to achieve positioning, making the positioning more stable and reliable.
- the rotation speed of the probe 1 can be detected through the rotation speed sensor 4.
- the rotation speed sensor 4 adopts the magnetoresistive measurement principle.
- the rotation speed sensor 4 is provided with a sensing slot 41.
- the sensing slot 41 is U-shaped.
- the sensing groove 41 is located at the end opposite to the main pump spindle 2.
- the sensing groove 41 penetrates along the circumferential direction of the main pump spindle 2.
- the width of the sensing groove 41 is greater than the thickness of the probe 1 and can be used by the probe 1. , and the positioning head B that positions the probe 1 is stuck in during rotation and passes through at the same time.
- this application also discloses a main pump rotation speed sensor adjustment device for adjusting the rotation speed sensor of the main pump main shaft.
- a probe 1 is provided on the outer wall of the main pump main shaft 2 ,
- the end of the rotation speed sensor 4 opposite to the main pump spindle 2 is provided with a sensing groove 41 penetrating in the circumferential direction, and the sensing groove is used for the probe to rotate through.
- the adjustment device includes a mounting bracket 5 and a probe simulator 32.
- the mounting bracket 5 is arranged on the main pump housing and is used to install the rotational speed sensor 4 so that the rotational speed sensor 4 can detect the rotational speed of the probe 1 as it rotates with the main pump spindle 2.
- the probe simulator 32 includes a positioning head B for positioning the probe 1 and a measuring component 324. The positioning head rotates through the sensing groove.
- the measuring component 324 is used to obtain the axial inner wall and radial direction from the positioning head B to the sensing groove 41. distance from the bottom wall.
- the main pump speed sensor 4 is fixed on the mounting bracket 5 and is in a static state.
- a pulse signal will be generated. Therefore, when the main pump is operating normally, the speed sensor 4 will generate a specific The frequency signal is used to measure the main pump speed.
- the mounting bracket 5 is installed on the pump body, and the pump body is used for support, which can make the installation of the mounting bracket 5 more stable.
- the position of the mounting bracket 5 on the pump body is adjustable, and then the position of the mounting bracket 5 can be adjusted. position, adjust the position of the rotation speed sensor 4 relative to the probe 1.
- Probe 1 and positioning head B rotate through the sensing groove, and by adjusting the first adjustment member 3241 and the second adjustment member 3242 of the measurement assembly 324, the positioning head B moves. While moving, the measurement assembly 324 can measure the positioning head B. The moving displacement is obtained to obtain the relative position before and after the movement. The measuring component 324 obtains the distance from the positioning head B to the axial inner wall and the radial bottom wall of the sensing groove 41 .
- the position of the rotational speed sensor 4 on the mounting bracket 5 is adjustable.
- the position of the rotational speed sensor 4 relative to the probe 1 and the positioning member 321 can be adjusted to ensure that the relative position between the rotational speed sensor 4 and the probe 1 is accurate and meets the requirements of the rotational speed sensor. 4. Perform normal speed detection on probe 1.
- the rotation speed sensor 4 is provided with a first mounting hole 42 , and the first locking member passes through the first mounting hole 42 and then is locked to the mounting bracket 5 .
- the clearance fit allows the rotation speed sensor 4 to laterally adjust its position relative to the first locking member, so that the rotation speed sensor 4 can meet the relative position requirements with the probe 1 .
- the axial direction of the first mounting hole 42 is the same as the penetrating direction of the sensing groove 41. Due to the clearance fit between the first mounting hole 42 and the first locking member, the rotation speed sensor can be positioned relative to each other. Different sides of the first locking part are offset, so that the position of the rotation speed sensor 4 relative to the probe 1 can be adjusted in the horizontal and vertical directions, and at the same time, the swing direction of the rotation speed sensor 4 can also be adjusted.
- the mounting bracket 5 is provided with a second mounting hole 51, and the second locking member passes through the second mounting hole 51 and is then locked to the pump body; there is a clearance fit between the second locking member and the second mounting hole 51. , the position of the rotation speed sensor 4 can be laterally adjusted relative to the second locking member, so that the rotation speed sensor 4 can meet the relative position requirements with the probe 1 .
- the axial direction of the first mounting hole 42 is at an angle with the axial direction of the second mounting hole 51 , and the axial direction of the second mounting hole 51 is the same as the axial direction of the main pump spindle 2 , the position of the rotation speed sensor 4 can be adjusted in the horizontal direction relative to the probe 1, and at the same time, the swing direction of the rotation speed sensor 4 can also be adjusted.
- the relative position between the main pump speed probe 1 and the main pump speed sensor 4 directly affects the accuracy and stability of the measurement, there are strict requirements for the installation of the main pump speed probe 1 and the main pump speed sensor 4 .
- the gap needs to be measured.
- the measurement gap includes the upper gap of the sensing groove 41 and the lower gap of the sensing groove 41.
- the gap and the gap between the probe 1 and the bottom of the sensing groove 41 are used to determine whether the installation standard requirements are met.
- the positioning head B and the sensing groove 41 of the probe simulator 32 are in contact with the opposite side of the main pump spindle 2, lock the mounting bracket 5 to obtain the gap d x at the top of the sensing groove;
- the clearance on the sensing slot is required to meet the range: h ub ⁇ h uj , where h ub is the standard value of the clearance installation on the sensing slot, and h uj is the clearance installation accuracy on the sensing slot;
- h db The required range of the gap under the sensing groove: h db ⁇ h dj , where h db is the standard value of the gap installation under the sensing groove, and h dj is the installation accuracy of the gap under the sensing groove;
- the thickness of the vertical side of positioning head B h sx d b , where h sx is the thickness of the vertical side of positioning head B, and d b is the standard value of the gap installation at the top of the sensing slot;
- Adjust the second locking piece When the top plane of the U-shaped sensing groove contacts the vertical plane of the positioning head B, lock the second locking piece.
- h hy of positioning head B h db -0.8*h dj , where h db is the standard installation value of the gap under the sensing groove, h dj is the installation accuracy of the gap under the sensing groove,
- This height design ensures that the positioning member 321 can enter the sensor sensing groove 41 normally, and at the same time ensures a qualified margin of 0.2*h dj , which meets the installation requirements;
- h hy is the height of the horizontal side of the positioning head B
- h sy is the height of the vertical side of the positioning head B
- h db is the standard value of the gap installation under the sensing groove
- h dj is the installation accuracy of the gap under the sensing groove.
- the rotation speed sensor 4 is installed on the mounting bracket 5 through the first locking member, and the mounting bracket 5 passes through the
- the second locking piece is installed on the main pump body.
- the speed sensor 4 can be adjusted forward and backward through the second locking member; the forward and backward movement, upward and downward movement, and rotation of the sensor at a certain angle can be adjusted through the first locking member.
- the second locking member adjusts the gap d x at the top of the groove. If the gap huy above the sensing groove, the gap h dy under the sensing groove, and the gap d x at the top of the sensing groove all meet the installation standard requirements after the second locking member is positioned, there is no need to adjust the first locking member. If it does not meet the installation requirements, According to the standard requirements, the first locking member needs to be adjusted.
- the gap between the speed sensor 4 and the probe 1 is measured and confirmed when the 2.5Mpa platform top shaft oil pump is started.
- the outer shape of the measuring piece used for measurement is the same as the outer size of the positioning head B of the positioning piece 321.
- the measuring piece is a high-precision machined piece.
- the specific dimensions of the measuring piece are:
- h hy h db - h dj , where h db is the standard value of the gap installation under the sensing groove, and h dj is the installation accuracy of the gap under the sensing groove;
- the upper plane of the fast edge of the measuring piece is brought into contact with the upper plane of the sensing groove 41 to obtain the gap on the sensing groove.
- the measuring piece is installed on a high-precision two-dimensional moving device to realize movement in the x-axis and y-axis directions. High-precision measurement of movement amount is performed at the same time.
- the gap huy on the sensing groove ⁇ huy +h sy -h hy , where ⁇ h uy is the upward movement of the sensing groove, and h sy is the height of the vertical edge of the positioning head B , h hy is the height of the transverse side of the positioning head B;
- the required range of the gap on the sensing groove h ub ⁇ h uj , where h ub is the standard value of the gap installation on the sensing groove, and h uj is the installation accuracy of the gap on the sensing groove;
- h dy ⁇ h dy + h hy , where h dy is the gap under the sensing groove, h hy is the height of the lateral side of the positioning head B, and ⁇ h dy is the downward movement of the sensing groove;
- h db The required range of the gap above the sensing groove: h db ⁇ h dj , where h db is the standard value of the gap installation under the sensing groove, and h dj is the installation accuracy of the gap under the sensing groove;
- the required range of the gap at the top of the sensing slot d b ⁇ d j , where h sx is the thickness of the vertical edge of the positioning head B, d b is the standard value of the gap installation at the top of the sensing slot, and d j is the installation accuracy of the gap at the top of the sensing slot;
- the upward movement amount of the sensing groove ⁇ h uy the downward movement amount of the sensing groove ⁇ h dy , and the advancement amount of the gap at the top of the sensing groove ⁇ d x .
- the adjustment device has the characteristics of miniaturization, lightweight, anti-collision, anti-rust and anti-corrosion, easy on-site operation, minimal number of parts, high precision and high reliability.
- the probe 1 is at any position on the spindle.
- the adjustment device only needs one simple installation to quickly simulate the rotation of the main pump spindle 2, aiming at the gap between the probe 1 and the top of the sensing tank, the upper gap and Perform real-time high-precision synchronous measurement of the lower gap, and can present it in the form of digital display. If the data is qualified Use a green mark. If the data is unqualified, use a red mark to realize the adjustment and installation of the speed sensor 4.
- the enclosure 3111 adopts a four-petal integrated design, each petal is a single part; the probe simulator 32 adopts a single part design; the number of parts is minimized, eliminating internal assembly errors of the parts, achieving miniaturization, high precision and high Reliable design; 316 material, anti-bump, anti-rust and anti-corrosion.
- the four-petal integrated design of the enclosure 3111 and the side of the spindle and the integrated design of the enclosure 3111 feet and the bottom surface of the spindle adopt magnetic attraction; it has axial and radial
- the pan-tilt base and spindle of the two-degree-of-freedom measurement component 324, and the enclosure 3111 all adopt magnetic suction; the magnetic suction adopts a magnet-embedded, distributed, and programmable design.
- the spindle simulation debugging bench was made of the same material as the spindle.
- the enclosure 3111 was integrated with the side of the spindle and the integrated design.
- the magnetic attraction strength between the base of the platform 3111 and the bottom surface of the spindle is appropriate, the magnetic attraction is evenly distributed, easy to assemble and disassemble, and the adsorption is reliable; so that the magnetic attraction between the pan-tilt base and the spindle side of the measurement component 324 and the surrounding platform 3111 are appropriate and magnetic.
- the mutual magnetic contact surfaces have no holes or grooves and are completely smooth.
- the installation adjustment window of the main pump speed sensor 4 of the multi-base nuclear power unit is the primary circuit pressure 2.5Mpa platform. This work is on the main line of the refueling overhaul, which directly affects the refueling overhaul period and the power generation of the unit. If it is optimized and adjusted to the cold window, that is, the primary circuit pressure 0Mpa platform is executed, it can save about 3 hours of the main line time of the refueling overhaul, effectively improve the power generation of the nuclear power unit, and have significant economic and social benefits.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
Description
Claims (10)
- 一种调校装置,用于对主泵主轴(2)的转速传感器进行调校,所述主泵主轴(2)的外壁面上设置有探针(1),所述转速传感器(4)与所述主泵主轴(2)相对的一端设有沿周向贯穿的感测槽(41),所述感测槽(41)用于供所述探针(1)转动通过,其特征在于,所述调校装置包括:安装支架(5),所述安装支架(5)设置在主泵壳体上,并用于安装转速传感器(4);探针模拟器(32),包括对所述探针(1)定位的定位头(B)以及测量组件(324),所述定位头(B)转动通过所述感测槽(41),所述测量组件(324)用于获取定位头(B)至所述感测槽(41)的轴向内侧壁以及径向底壁的距离。
- 根据权利要求1所述的调校装置,其特征在于,所述测量组件(324)包括用于驱动所述定位头(B)轴向移动、并测量移动位移的第一调节件,以及用于驱动所述定位头(B)径向移动、并测量移动位移的第二调节件。
- 根据权利要求1所述的调校装置,其特征在于,所述转速传感器(4)上设有第一安装孔(42),第一锁合件穿过所述第一安装孔(42)后锁合到所述安装支架(5),所述第一锁合件与所述第一安装孔(42)之间间隙配合。
- 根据权利要求3所述的调校装置,其特征在于,所述第一安装孔(42)的轴向方向与所述感测槽(41)的贯穿方向相同。
- 根据权利要求3或4所述的调校装置,其特征在于,所述安装支架(5)上设有第二安装孔(51),第二锁合件穿过所述第二安装孔(51)后锁合到泵体上;所述第二锁合件与所述第二安装孔(51)之间间隙配合。
- 根据权利要求5所述的调校装置,其特征在于,所述第一安装孔(42)的轴向与所述第二安装孔(51)的轴向呈夹角,且所述第二安装孔(51)的轴向与所述主泵主轴(2)的轴向方向相同。
- 一种采用权利要求1至6任一项所述的调校装置的调校方法,其特征在于,包括以下步骤:将探针模拟器(32)绕主泵主轴(2)的轴线做圆形转动,至所述转速传感器(4)的感测槽(41)内;调节所述安装支架(5)的位置,在所述探针模拟器(32)的定位头(B)和所述感测槽(41)与所述主泵主轴(2)相对的侧面接触时,锁定所述安装支架(5),得到感测槽顶部间隙dx;在所述定位头(B)和所述感测槽(41)的下侧面接触时,得到感测槽下间隙hdy;在所述定位头(B)和所述感测槽(41)的上侧面接触时,得到感测槽上间隙huy;确认所述感测槽上间隙huy、感测槽下间隙hdy满足要求,否则调整所述转速传感器(4)的上下位置,至所述感测槽上间隙huy、感测槽下间隙hdy满足要求后,锁定所述安装支架(5)。
- 根据权利要求7所述的调校装置的调校方法,其特征在于,感测槽上间隙huy=Δhuy+hsy-hhy;感测槽上间隙要求范围:hub±huj;若hub-huj≤huy≤hub+huj,则满足安装要求;hsy为定位头(B)竖边的高度,hhy为定位头(B)的横边的高度,Δhuy为感测槽上移量,hub为感测槽上间隙安装标准值,huj为感测槽上间隙安装精度。
- 根据权利要求8所述的调校装置的调校方法,其特征在于,感测槽下间隙hdy=Δhdy+hhy;感测槽下间隙要求范围:hdb±hdj;若hdb-hdj≤hdy≤hdb+hdj,则满足安装要求;hdy为感测槽下间隙,hhy为定位头(B)的横边的高度,Δhdy为感测槽 下移量,hdb为感测槽下间隙安装标准值,hdj为感测槽下间隙安装精度。
- 根据权利要求8所述的调校装置的调校方法,其特征在于,定位件(321)竖边厚度hsx=db,若感测槽顶部间隙dx=db,实现感测槽顶部间隙要求范围db±dj,则满足安装要求;若定位件(321)横边高度hhy=hdb-0.8*hdj,则满足安装要求若定位件(321)竖边高度hsy≥ht,探针(1)的厚度为ht=4±0.1mm,则满足安装要求;hsx为定位件(321)竖边厚度,db为感测槽顶部间隙安装标准值,dj为感测槽顶部间隙安装精度;hhy为定位件(321)横边高度,hsy为定位件(321)竖边高度,hdb为感测槽下间隙安装标准值,hdj为感测槽下间隙安装精度。
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| CN115575671B (zh) | 2025-07-29 |
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