WO2024066445A1 - 钠离子电池正极材料前驱体及其制备方法、钠离子电池正极材料、钠离子电池和涉电设备 - Google Patents
钠离子电池正极材料前驱体及其制备方法、钠离子电池正极材料、钠离子电池和涉电设备 Download PDFInfo
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- C01G53/42—Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2
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- C01G53/44—Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese
- C01G53/50—Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2
- C01G53/51—Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2 containing sodium
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
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- H01M4/36—Selection of substances as active materials, active masses, active liquids
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- H01M4/50—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
- H01M4/505—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/52—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
- H01M4/525—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
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- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the field of batteries, and in particular to a sodium ion battery positive electrode material precursor and a preparation method thereof, a sodium ion battery positive electrode material, a sodium ion battery and electrical equipment.
- the purpose of the present application is to provide a sodium ion battery positive electrode material precursor and a preparation method thereof, a sodium ion battery positive electrode material, a sodium ion battery and electrical-related equipment to solve the above-mentioned problems.
- a sodium ion battery cathode material precursor the general chemical formula of which is Ni x Mn y Fe 1-xy (OH) 2 , wherein 0.15 ⁇ x ⁇ 0.35, 0.2 ⁇ y ⁇ 0.5;
- the S element content in the precursor of the sodium ion battery positive electrode material is ⁇ 4000ppm.
- the precursor further contains Na, and the Na/S mass ratio is ⁇ 1.5.
- the sodium ion battery cathode material precursor satisfies at least one of the following conditions:
- the S element content in the precursor of the positive electrode material for a sodium ion battery is 800-3700 ppm, and the Na/S mass ratio is ⁇ 1.18; optionally, the S element content in the precursor of the positive electrode material for a sodium ion battery is 1700-2800 ppm, and the Na/S mass ratio is ⁇ 0.45;
- the D50 of the sodium ion battery cathode material precursor is 3-14 ⁇ m, preferably 5-10 ⁇ m;
- the specific surface area of the precursor of the positive electrode material for sodium ion battery is 6-11 m 2 /g, preferably 6-8 m 2 /g;
- the tap density of the sodium ion battery cathode material precursor is ⁇ 1.7 g/cm 3 , preferably 1.9-2.3 g/cm 3 ;
- the precursor of the positive electrode material of the sodium ion battery is spherical or quasi-spherical.
- the present application also provides a method for preparing a precursor of a positive electrode material for a sodium ion battery, comprising:
- the remaining complexing agent, the remaining precipitant and the mixed salt solution are added to the bottom liquid for co-precipitation reaction, and the solid-liquid separation is performed to obtain a solid, which is then washed with alkali, washed with water and dried to obtain a precursor of the positive electrode material for a sodium ion battery;
- At least one of the nickel source, the manganese source and the ferrous source comprises sulfate.
- the method for preparing a precursor of a positive electrode material for a sodium ion battery satisfies at least one of the following conditions:
- the nickel source includes one or more of nickel sulfate, nickel nitrate, and nickel acetate
- the manganese source includes one or more of manganese sulfate, manganese nitrate, and manganese acetate
- the ferrous source includes one or more of ferrous sulfate, ferrous nitrate, and ferrous chloride
- the concentration of the mixed salt solution is 1.0-2.2 mol/L
- the precipitating agent includes sodium hydroxide and/or potassium hydroxide, and the complexing agent includes one or more of ammonium bicarbonate, ammonium carbonate, and ammonia water;
- the complexing agent is used in the form of an aqueous solution with a concentration of 0.3 to 8 mol/L, optionally, a concentration of 0.3 to 2.0 mol/L;
- the temperature of the water used in preparing the base liquid is 40-60°C, and the temperature is raised so that the temperature of the prepared base liquid is 40-60°C; the pH of the base liquid is 10-12;
- the flow rate of the mixed salt solution added to the bottom liquid is 2%/h-8%/h of the available volume of the reactor, the flow rate of the precipitant added to the bottom liquid is 0.08%/h-0.32%/h of the available volume of the reactor, and the flow rate of the complexing agent added to the bottom liquid is 0.04%/h-0.16%/h of the available volume of the reactor;
- the coprecipitation reaction is carried out under stirring conditions at a stirring rate of 300-1000r/min;
- the end point of the coprecipitation reaction is that the D50 of the sodium ion battery cathode material precursor reaches 3-14 ⁇ m;
- the end point of water washing i.e. the standard for completion of water washing
- the conductivity of the washing liquid i.e. the mother liquor obtained by filtration after washing
- the drying temperature is 120-180°C
- the time is 10-16h
- the end point of drying is that the moisture content of the material is less than or equal to 0.6wt%.
- the flow rates of the remaining complexing agent, the remaining precipitant and the mixed salt solution added to the base solution are controlled in stages.
- staged control may include:
- the first flow rate of the mixed salt solution added to the bottom liquid is controlled to be 2%/h-4%/h of the available volume of the reactor, the first flow rate of the precipitant added to the bottom liquid is controlled to be 0.08%/h-0.16%/h of the available volume of the reactor, and the first flow rate of the complexing agent added to the bottom liquid is controlled to be 0.04%/h-0.08%/h of the available volume of the reactor, until the first precipitate D50 is 3-5 ⁇ m;
- the second flow rate of the mixed salt solution added to the bottom liquid is controlled to be 4%/h-8%/h of the available volume of the reactor.
- the second flow rate of the precipitant added to the bottom liquid is controlled to be 0.16-0.32%/h of the available volume of the reactor, and the second flow rate of the complexing agent added to the bottom liquid is controlled to be 0.08-0.16%/h of the available volume of the reactor, until the D50 of the sodium ion battery positive electrode material precursor is 6-14 ⁇ m.
- the available volume of the reactor is the remaining volume of the reactor after the base liquid is added when stirring without splashing liquid.
- the first flow rate and the second flow rate of each of the above solutions are adjusted according to the D50 size of the target material.
- the present application also provides a sodium ion battery positive electrode material, which is prepared by reacting a sodium ion battery positive electrode material precursor with a sodium source.
- the molar ratio of the sum of nickel, manganese and iron in the precursor of the positive electrode material of the sodium ion battery to the sodium in the sodium source is 1:(1.02-1.07);
- reaction is calcined using programmed temperature:
- the temperature is raised to 780-880°C at a heating rate of 2-4°C/min and calcined for 10-20 hours.
- the present application also provides a sodium ion battery, the raw materials of which include a sodium ion battery positive electrode material.
- the present application also provides an electrical device, including a sodium ion battery.
- the sodium ion battery positive electrode material precursor provided in the present application is based on nickel manganese iron hydroxide, and the material performance is improved by optimizing the sulfur content and the sodium-sulfur mass ratio; when retaining the trace sulfur impurity content, at the same sulfur content level, the lower the sodium-sulfur ratio, the better the battery capacity, first efficiency and cycle performance; in the range of 2-4.2V, the 0.1C first discharge capacity is >165mAh/g, the 1C discharge capacity is >154mAh/g, and the 50-week cycle capacity retention rate under 1C conditions is >78%, and the charge and discharge rate is fast under high cycle efficiency conditions.
- the present application provides a method for preparing a positive electrode material precursor for a sodium ion battery.
- the prepared positive electrode material precursor has good element uniformity, few structural defects, controllable particle size, good sphericity, low sodium content, and moderate sulfur content.
- the sodium ion battery positive electrode material, sodium ion battery and electrical equipment provided in this application have excellent electrical properties.
- FIG1 is a scanning electron microscope image of the precursor obtained in Example 1;
- FIG2 is an XRD diagram of the precursor obtained in Example 1;
- FIG3 is a graph showing the discharge capacity of some embodiments as a function of sulfur content.
- Ni x Mn y Fe 1-xy (OH) 2 It is a sodium ion battery cathode material precursor, and its general chemical formula is Ni x Mn y Fe 1-xy (OH) 2 , wherein 0.15 ⁇ x ⁇ 0.35, 0.2 ⁇ y ⁇ 0.5;
- the S element content in the precursor of the sodium ion battery positive electrode material is ⁇ 4000ppm.
- the precursor further contains Na, and the Na/S mass ratio is ⁇ 1.5.
- x may be 0.15, 0.20, 0.25, 0.30, 0.35 or any value between 0.15 and 0.35
- y may be 0.2, 0.3, 0.4, 0.5 or any value between 0.2 and 0.5.
- the sodium ion battery cathode material precursor satisfies at least one of the following conditions:
- the S element content in the precursor of the positive electrode material for a sodium ion battery is 800-3700 ppm, and the Na/S mass ratio is ⁇ 1.18; optionally, the S element content in the precursor of the positive electrode material for a sodium ion battery is 1700-2800 ppm, and the Na/S mass ratio is ⁇ 0.45;
- the S element content in the sodium ion battery positive electrode material precursor can be 800ppm, 900ppm, 1000ppm, 1100ppm, 1200ppm, 1300ppm, 1400ppm, 1500ppm, 1600ppm, 1700ppm, 1800ppm, 1900ppm, 2000ppm, 2100ppm, 2200ppm, 2300ppm, 2400ppm, 2500ppm, 2600ppm, 2700ppm, 2800ppm, 2900ppm, 3000ppm, 31 00ppm, 3200ppm, 3300ppm, 3400ppm, 3500ppm, 3600ppm, 3700ppm or any value between 800-3700ppm, and the Na/S mass ratio can be 0.10, 0.15, 0.20, 0.25, 0.30, 0.35, 0.40, 0.45, 0.50, 0.55, 0.60, 0.65, 0.70, 0.75, 0.80, 0.85, 0.90, 0.95, 1.00, 1.05, 1.10, 1.15, 1.18 or any value ⁇
- the D50 of the sodium ion battery cathode material precursor is 3-14 ⁇ m, preferably 5-10 ⁇ m;
- the D50 of the sodium ion battery cathode material precursor may be 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 11 ⁇ m, 12 ⁇ m, 13 ⁇ m, 14 ⁇ m or any value between 3 and 14 ⁇ m;
- the specific surface area of the precursor of the positive electrode material for sodium ion battery is 6-11 m 2 /g, preferably 6-8 m 2 /g;
- the specific surface area of the sodium ion battery cathode material precursor may be 6 m 2 /g, 7 m 2 /g, 8 m 2 /g, 9 m 2 /g, 10 m 2 /g, 11 m 2 /g or any value between 6-11 m 2 /g;
- the tap density of the sodium ion battery cathode material precursor is ⁇ 1.7 g/cm 3 , preferably 1.9-2.3 g/cm 3 ;
- the tap density of the sodium ion battery cathode material precursor may be 1.7 g/cm 3 , 1.8 g/cm 3 , 1.9 g/cm 3 , 2.0 g/cm 3 , 2.1 g/cm 3 , 2.2 g/cm 3 , 2.3 g/cm 3 or any value greater than 1.9-2.3 g/cm 3 ;
- the precursor of the positive electrode material of the sodium ion battery is spherical or quasi-spherical.
- the present application also provides a method for preparing a precursor of a positive electrode material for a sodium ion battery, comprising:
- the remaining complexing agent, the remaining precipitant and the mixed salt solution are added to the bottom liquid for co-precipitation reaction, and the solid-liquid separation is performed to obtain a solid, which is then washed with alkali, washed with water and dried to obtain a precursor of the positive electrode material for a sodium ion battery;
- At least one of the nickel source, the manganese source, and the ferrous source includes a sulfate.
- the method for preparing a sodium ion battery positive electrode material precursor satisfies at least one of the following conditions:
- the nickel source includes one or more of nickel sulfate, nickel nitrate, and nickel acetate
- the manganese source includes one or more of manganese sulfate, manganese nitrate, and manganese acetate
- the ferrous source includes one or more of ferrous sulfate, ferrous nitrate, and ferrous chloride
- the concentration of the mixed salt solution is 1.0-2.2 mol/L
- the concentration of the mixed salt solution may be 1.0 mol/L, 1.1 mol/L, 1.2 mol/L, 1.3 mol/L, 1.4 mol/L, 1.5 mol/L, 1.6 mol/L, 1.7 mol/L, 1.8 mol/L, 1.9 mol/L, 2.0 mol/L, 2.1 mol/L, 2.2 mol/L or any value between 1.0 and 2.2 mol/L;
- the precipitating agent includes sodium hydroxide and/or potassium hydroxide, and the complexing agent includes one or more of ammonium bicarbonate, ammonium carbonate, and ammonia water;
- the complexing agent is used in the form of an aqueous solution with a concentration of 0.3 to 8 mol/L, optionally, a concentration of 0.3 to 2.0 mol/L;
- the concentration of the complexing agent aqueous solution can be 0.3mol/L, 0.4mol/L, 0.5mol/L, 0.6mol/L, 0.7mol/L, 0.8mol/L, 0.9mol/L, 1.0mol/L, 1.1mol/L, 1.2mol/L, 1.3mol/L, 1.4mol/L, 1.5mol/L, 1.6mol/L, 1.7mol/L, 1.8mol/L, 1.9mol/L, 2.0mol/L, 3.0mol/L, 4.0mol/L, 5.0mol/L, 6.0mol/L, 7.0mol/L, 8.0mol/L or any value between 0.3-8.0mol/L;
- the temperature of the water used in preparing the base liquid is 40-60°C, and the temperature is raised so that the temperature of the prepared base liquid is 40-60°C; the pH of the base liquid is 10-12;
- the temperature of the water may be 40°C, 50°C, 60°C or any value between 40-60°C
- the pH of the base solution may be 10.0, 10.5, 11.0, 11.5, 12.0 or any value between 10-12;
- the flow rate of the mixed salt solution added to the bottom liquid is 2%/h-8%/h of the available volume of the reactor, the flow rate of the precipitant added to the bottom liquid is 0.08%/h-0.32%/h, and the flow rate of the complexing agent added to the bottom liquid is 0.04%/h-0.16%/h;
- the flow rate of the mixed salt solution added to the bottom liquid can be 2%/h, 3%/h, 4%/h, 5%/h, 6%/h, 7%/h, 8%/h or any value between 2-8%/h of the available volume of the reactor, and the flow rate of the precipitant added to the bottom liquid can be 0.08%/h, 0.10%/h, 0.15%/h, 0.20%/h, 0.25%/h, 0.30%/h, 0.32%/h or any value between 0.08%/h and 0.32%/h.
- the flow rate of the complexing agent added to the bottom liquid is 0.04%/h, 0.05%/h, 0.06%/h, 0.07%/h, 0.08%/h, 0.09%/h, 0.10%/h, 0.11%/h, 0.12%/h, 0.13%/h, 0.14%/h, 0.15%/h, 0.16%/h or any value in between;
- the coprecipitation reaction is carried out under stirring conditions at a stirring rate of 300-1000r/min;
- the stirring rate may be 300 r/min, 400 r/min, 500 r/min, 600 r/min, 700 r/min, 800 r/min, 900 r/min, 1000 r/min or any value between 300-1000 r/min;
- the end point of the coprecipitation reaction is that the D50 of the sodium ion battery cathode material precursor reaches 3-14 ⁇ m;
- the end product D50 of the coprecipitation reaction may be 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 11 ⁇ m, 12 ⁇ m, 13 ⁇ m, 14 ⁇ m or any value between 3 and 14 ⁇ m;
- the end point of water washing i.e. the standard for completion of water washing
- the conductivity of the washing liquid i.e. the mother liquor obtained by filtration after washing
- the drying temperature is 120-180°C
- the time is 10-16h
- the end point of drying is that the moisture content of the material is less than or equal to 0.6wt%.
- the conductivity of the washing liquid at the end point of water washing can be 10 ⁇ S/cm, 20 ⁇ S/cm, 30 ⁇ S/cm, 40 ⁇ S/cm, 49 ⁇ S/cm or any value less than 50 ⁇ S/cm
- the drying temperature can be 120°C, 130°C, 140°C, 150°C, 160°C, 170°C, 180°C or any value between 120-180°C
- the time can be 10h, 11h, 12h, 13h, 14h, 15h, 16h or any value between 10-16h
- the moisture content of the material at the end point of drying can be 0.1wt%, 0.2wt%, 0.3wt%, 0.4wt%, 0.5wt%, 0.6wt% or less than or equal to 0.6wt%.
- the flow rates of adding the remaining complexing agent, the remaining precipitating agent and the mixed salt solution to the base solution are controlled in stages.
- the staged control includes:
- the first flow rate of the mixed salt solution added to the bottom liquid is controlled to be 2%/h-4%/h of the available volume of the reactor, the first flow rate of the precipitant added to the bottom liquid is controlled to be 0.08%/h-0.16%/h of the available volume of the reactor, and the first flow rate of the complexing agent added to the bottom liquid is controlled to be 0.04%/h-0.08%/h of the available volume of the reactor, until the first precipitate D50 is 3-5 ⁇ m;
- the first flow rate at which the mixed salt solution is added to the bottom liquid can be 2%/h, 3%/h, 4%/h, or any value between 2%/h and 4%/h of the available volume of the reactor;
- the first flow rate at which the precipitant is added to the bottom liquid can be 0.08%/h, 0.09%/h, 0.10%/h, 0.11%/h, 0.12%/h, 0.13%/h, 0.14%/h, 0.15%/h, 0.16%/h, or any value between 0.08%/h and 0.16%/h of the available volume of the complexing agent reactor;
- the first flow rate at which the complexing agent is added to the bottom liquid can be 0.04%/h, 0.05%/h, 0.06%/h, 0.07%/h, 0.08%/h, or any value between 0.04%/h and 0.08%/h of the available volume of the precipitant reactor;
- the second flow rate of the mixed salt solution added to the bottom liquid is controlled to be 4%/h-8%/h of the available volume of the reactor, the second flow rate of the precipitant added to the bottom liquid is controlled to be 0.16%/h-0.32%/h of the available volume of the reactor, and the second flow rate of the complexing agent added to the bottom liquid is controlled to be 0.08%/h-0.16%/h of the available volume of the reactor, until the D50 of the sodium ion battery positive electrode material precursor is 6-14 ⁇ m.
- the second flow rate at which the mixed salt solution is added to the bottom liquid can be 4%/h, 5%/h, 6%/h, 7%/h, 8%/h or any value between 4%/h and 8%/h of the available volume of the reactor, and the second flow rate at which the precipitant is added to the bottom liquid can be 0.16%/h, 0.18%/h, 0.20%/h, 0.22%/h, 0.24%/h, 0.26%/h, 0.28%/h, 0.30%/h, 0.
- the second flow rate for controlling the complexing agent to be added to the bottom liquid can be 0.08%/h, 0.09%/h, 0.10%/h, 0.11%/h, 0.12%/h, 0.13%/h, 0.14%/h, 0.15%/h, 0.16%/h or any value between 0.08%/h and 0.16%/h of the available volume of the reactor.
- the mixed salt flow rate is controlled in stages, which is beneficial to retaining a certain sulfur content in the precursor structure and facilitating obtaining the required sulfur content in the washing stage.
- the present application also provides a sodium ion battery positive electrode material, which is prepared by reacting a sodium ion battery positive electrode material precursor with a sodium source.
- the molar ratio of the sum of nickel, manganese and iron in the precursor of the positive electrode material of the sodium ion battery to the sodium in the sodium source is 1: (1.02-1.07);
- reaction is calcined using programmed temperature:
- the temperature is raised to 780-880°C at a heating rate of 2-4°C/min and calcined for 10-20 hours.
- the molar ratio of the sum of nickel, manganese and iron in the precursor of the positive electrode material of the sodium ion battery to the sodium in the sodium source can be 1:1.02, 1:1.03, 1:1.04, 1:1.05, 1:1.06, 1:1.07 or any value between 1:(1.02-1.07);
- the heating rate can be 2°C/min, 3°C/min, 4°C/min or any value between 2-4°C/min
- the heating end point can be 780°C, 800°C, 820°C, 840°C, 860°C, 880°C or any value between 780-880°C
- the calcination time can be 10 hours, 12 hours, 14 hours, 16 hours, 18 hours, 20 hours or any value between 10-20 hours.
- the present application also provides a sodium ion battery, the raw materials of which include a positive electrode material for a sodium ion battery.
- the present application also provides an electrical device, including a sodium ion battery.
- the electrical equipment referred to here may be electric vehicles, power banks, mobile phones and other equipment.
- This embodiment provides a sodium ion battery positive electrode material precursor, and the preparation method thereof is as follows:
- Nickel sulfate, manganese sulfate, and ferrous sulfate (molar ratio 1:1:1) were prepared into a 2 mol/L mixed salt solution; 50°C deionized water, 10 mol/L sodium hydroxide solution, and 8 mol/L ammonia water were added to a reactor with a stirring device to prepare a base solution with a pH of 11.5. The temperature of the reactor was raised to 50°C, and ammonia water, sodium hydroxide solution, and mixed salt solution were slowly added at a stirring rate of 600 r/min. The first flow rate of the mixed salt solution added to the base solution was 100% of the available volume of the reactor.
- the first flow rate of sodium hydroxide solution added to the bottom liquid is 2%/h of the available volume of the reactor, the first flow rate of ammonia water added to the bottom liquid is 0.08%/h of the available volume of the reactor, and the first flow rate of ammonia water added to the bottom liquid is 0.04%/h of the available volume of the reactor, until the first precipitate D50 is 3.0 ⁇ m, and then the second flow rate of the mixed salt solution is increased to 4%/h of the available volume of the reactor, and the second flow rates of the ammonia solution and the sodium hydroxide solution are synchronously adjusted to 0.12%/h and 0.20%/h of the available volume of the reactor, respectively, until the D50 of the sodium ion battery positive electrode material precursor is 10.0 ⁇ m.
- the above-mentioned sodium ion battery positive electrode material precursor precipitate is centrifuged and washed, and alkaline washed multiple times with 0.5 mol/L sodium hydroxide solution, and then washed multiple times with 70°C deionized water.
- the conductivity of the mother liquor obtained by filtration after washing is less than 50 ⁇ S/cm, the washing is considered to be completed, the same below.
- the solid matter after centrifugal washing was dispersed, placed in a forced air oven, and dried and dehydrated at 120° C. for 12 h. The end point of drying was when the moisture content of the material was 0.4 wt %. The solid matter was taken out and sealed for storage.
- the obtained dried material is subjected to sieving, demagnetization and other treatments to obtain a precursor of a positive electrode material for a sodium ion battery, the molecular formula of which is Ni 0.33 Mn 0.33 Fe 0.34 (OH) 2 .
- Figure 1 is a scanning electron microscope image of the obtained sodium ion battery positive electrode material precursor.
- Figure 1 shows that the prepared sodium ion battery positive electrode material precursor is a spherical structure with good sphericity and a narrow particle size distribution.
- Figure 2 is an XRD graph of the obtained sodium ion battery positive electrode material precursor. The XRD in Figure 2 shows that the sodium ion battery positive electrode material precursor corresponds to ⁇ -type hydroxide.
- This embodiment 1 also provides a sodium ion battery positive electrode material, and the preparation method thereof is as follows:
- the reaction stages are the same as in Example 1, and a nickel-iron-manganese ternary precipitate is obtained.
- the above-mentioned sodium ion battery positive electrode material precursor precipitate was centrifuged and washed, and was alkaline washed multiple times with 0.5 mol/L sodium hydroxide solution, and then washed multiple times with 70°C deionized water.
- the number of alkaline washing and water washing, washing time, amount of alkali solution and water used for washing were adjusted so that the contents of Na impurities and S impurities were at different levels. The specific values are shown in Table 1.
- Nickel sulfate, manganese sulfate, and ferrous sulfate (molar ratio 2:4:4) were prepared into a 2 mol/L mixed salt solution; deionized water at 40°C, 10 mol/L sodium hydroxide solution, and 8 mol/L ammonia water were added to a reactor with a stirring device to prepare a base solution with a pH of 11.5. The temperature in the reactor was raised to 40°C, and ammonia water, sodium hydroxide solution, and mixed salt solution were slowly added at a stirring rate of 1000 r/min.
- the first flow rate of the mixed solution salt added to the base solution was 4%/h of the available volume of the reactor, and the first flow rate of the sodium hydroxide solution added to the base solution was 0.16%/h of the available volume of the reactor.
- the first flow rate of adding ammonia water into the bottom liquid is 0.08%/h of the available volume of the reactor, until the first precipitate D50 grows to 5.0 ⁇ m, and then the second flow rate of the mixed salt solution is increased to 8%/h of the available volume of the reactor, and the second flow rates of the ammonia solution and the sodium hydroxide solution are synchronously adjusted to 0.12%/h and 0.20%/h of the available volume of the reactor, respectively, until the sodium ion battery positive electrode material precursor D50 grows to 8.0 ⁇ m. When the precursor D50 reaches 8.0 ⁇ m, the feeding is stopped.
- the above-mentioned sodium ion battery positive electrode material precursor precipitate was centrifugally washed, alkaline washed multiple times with 0.5 mol/L sodium hydroxide solution, and then washed multiple times with 70°C deionized water.
- the number of alkaline washing and water washing, washing time, amount of alkali solution and water used for washing were adjusted so that the contents of Na impurities and S impurities were at different levels. The specific values are shown in Table 1.
- the subsequent drying treatment, sintering into positive electrode material and battery manufacturing steps are the same as those in Example 1.
- the molecular formula of the obtained sodium ion battery positive electrode material precursor is Ni 0.2 Mn 0.4 Fe 0.4 (OH) 2 .
- Nickel sulfate, manganese sulfate, and ferrous sulfate (molar ratio 2:4:4) are prepared into a 2 mol/L mixed salt solution; deionized water at 40°C, 10 mol/L sodium hydroxide solution, and 8 mol/L ammonia water are added to a reactor with a stirring device to prepare a base solution with a pH of 11.5. The temperature in the reactor is raised to 40°C, and ammonia water, sodium hydroxide solution, and mixed salt solution are slowly added at a stirring rate of 1000 r/min.
- the first flow rate of the mixed salt solution added to the base solution is 8%/h of the available volume of the reactor, the first flow rate of the sodium hydroxide solution added to the base solution is 0.32%/h of the available volume of the reactor, and the first flow rate of the ammonia water added to the base solution is 0.16%/h of the available volume of the reactor, until the sodium ion battery positive electrode material precursor D50 grows to 8.0 ⁇ m, and the feeding is stopped.
- the subsequent drying treatment, sintering into positive electrode material and battery manufacturing steps are the same as those in Example 16.
- the molecular formula of the obtained sodium ion battery positive electrode material precursor is Ni 0.2 Mn 0.4 Fe 0.4 (OH) 2 .
- FIG3 is a graph showing the discharge capacity of some embodiments as a function of sulfur content.
- the increase in S content can improve the battery capacity and rate performance, but after the S content increases to a certain value, the battery capacity and rate performance decrease again.
- the preferred S: 800-3700ppm, Na/S ⁇ 1.18, 0.1C first discharge capacity can be ⁇ 163mAh/g, 50-week cycle capacity retention rate ⁇ 77.83%; the most preferred S: 1700-2800ppm, Na/S ⁇ 0.45, 0.1C first discharge capacity can be ⁇ 166mAh/g, 50-week cycle retention rate ⁇ 78.2%; from Comparative Example 1, it can be seen that when S>4000ppm, all performances are significantly reduced; from Comparative Examples 2-3, it can be seen that when Na/S>1.5, all performances are also significantly reduced.
- the same characteristics are also found in Examples 16-17 and Comparative Example 4 of Ni 0.2 Mn 0.4 Fe 0.4 (OH) 2. Therefore, the presence of trace amounts of non-sodium sulfate within a specific range plays a key role in improving the performance of the material, and the lower the sodium-sulfur ratio, the better the performance of the material.
- Comparing Example 16 with Comparative Example 5 when only the feed flow rate is changed to a large flow rate throughout the process, while the washing method and other methods remain unchanged, the sulfur content of the precursor decreases, and the sodium-sulfur ratio is higher, resulting in a decrease in performance. Therefore, the mixed salt flow rate is controlled in stages, which is conducive to retaining a certain sulfur content in the precursor structure, and it is easier to obtain a precursor material with a sulfur content and a sodium-sulfur ratio within the above-mentioned specific range.
- the present application provides a sodium ion battery positive electrode material precursor and a preparation method thereof, a sodium ion battery positive electrode material, a sodium ion battery and electrical equipment, and relates to the field of batteries.
- the sodium ion battery positive electrode material precursor has a general chemical formula of Ni x Mn y Fe 1-xy (OH) 2 , wherein 0.15 ⁇ x ⁇ 0.35, 0.2 ⁇ y ⁇ 0.5; the S element content in the sodium ion battery positive electrode material precursor is ⁇ 4000ppm, and the Na/S mass ratio is ⁇ 1.5.
- the sodium ion battery positive electrode material precursor provided in the present application has good element uniformity of the prepared positive electrode material, few structural defects, controllable particle size, good sphericity, high energy density, and while retaining a trace amount of sulfur impurities, at the same level of sulfur content, the lower the sodium-sulfur ratio, the better the battery capacity, first efficiency and cycle performance.
- the sodium ion battery cathode material precursor and preparation method thereof, sodium ion battery cathode material, sodium ion battery and electrical equipment of the present application are reproducible and can be used in a variety of industrial applications.
- the sodium ion battery cathode material precursor and preparation method thereof, sodium ion battery cathode material, sodium ion battery and electrical equipment of the present application can be used in the battery field.
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Abstract
Description
Claims (10)
- 一种钠离子电池正极材料前驱体,其中,所述钠离子电池正极材料前驱体的化学通式为NixMnyFe1-x-y(OH)2,其中,0.15≤x≤0.35,0.2≤y≤0.5;所述钠离子电池正极材料前驱体中S元素含量≤4000ppm。
- 根据权利要求1所述的钠离子电池正极材料前驱体,其中,所述前驱体中还含有Na,且Na/S质量比≤1.5。
- 根据权利要求2所述的钠离子电池正极材料前驱体,其中,满足以下条件中的至少一个:A.所述钠离子电池正极材料前驱体中S元素含量为800-3700ppm,且Na/S质量比≤1.18;可选地,所述钠离子电池正极材料前驱体中S元素含量为1700-2800ppm,且Na/S质量比≤0.45;B.所述钠离子电池正极材料前驱体的D50为3-14μm,优选为5-10μm;C.所述钠离子电池正极材料前驱体的比表面积为6-11m2/g,优选为6-8m2/g;D.所述钠离子电池正极材料前驱体的振实密度为≥1.7g/cm3,优选为1.9-2.3g/cm3;E.所述钠离子电池正极材料前驱体呈球形,或类球形。
- 一种用于根据权利要求1至3中的任一项所述的钠离子电池正极材料前驱体的制备方法,其中,所述方法包括:将包括镍源、锰源、亚铁源、水在内的原料混合得到混合盐溶液,将包括水、部分络合剂和部分沉淀剂在内的物料混合得到底液;将剩余的所述络合剂、剩余的所述沉淀剂和所述混合盐溶液加入到所述底液中进行共沉淀反应,固液分离得到固体物,然后进行碱洗、水洗、干燥,得到所述钠离子电池正极材料前驱体;所述镍源、所述锰源和所述亚铁源中的至少一者包括硫酸盐。
- 根据权利要求4所述的钠离子电池正极材料前驱体的制备方法,其中,满足以下条件中的至少一个:a.所述镍源包括硫酸镍、硝酸镍、乙酸镍中的一种或多种,所述锰源包括硫酸锰、硝酸锰、乙酸锰中的一种或多种,所述亚铁源包括硫酸亚铁、硝酸亚铁、氯化亚铁中的一种或多种;b.所述混合盐溶液的浓度为1.0-2.2mol/L;c.所述沉淀剂包括氢氧化钠和/或氢氧化钾,所述络合剂包括碳酸氢铵、碳酸铵、氨水中的一种或多种;d.所述络合剂以水溶液形式使用,浓度为0.3~8mol/L,可选地,浓度为0.3-2.0mol/L;e.制备所述底液时使用的水的温度为40-60℃,所述底液的pH为10-12;f.所述混合盐溶液加入到所述底液中的流速为反应釜可用容积的2%/h-8%/h,所述沉淀剂加入到所述底液中的流速为所述反应釜可用容积的0.08%/h-0.32%/h,所述络合剂加入到所述底液中的流速为所述反应釜可用容积的0.04%/h-0.16%/h;g.所述共沉淀反应在搅拌条件下进行,搅拌速率为300-1000r/min;h.所述共沉淀反应的终点为所述钠离子电池正极材料前驱体D50达到3-14μm;i.所述水洗完成的标准为洗涤后过滤得到的母液的电导率小于50μS/cm,所述干燥的温度为120-180℃,时间为10-16h,所述干燥的终点为物料水分含量小于等于0.6wt%。
- 根据权利要求4或5所述的钠离子电池正极材料前驱体的制备方法,其中,对剩余的所述络合剂、剩余的所述沉淀剂和所述混合盐溶液加入所述底液的流速进行分阶段控制。
- 根据权利要求6所述的钠离子电池正极材料前驱体的制备方法,其中,所述分阶段控制包括:第一阶段时,控制所述混合盐溶液加入到所述底液中的第一流速为反应釜可用容积的2%/h-4%/h,控制所述沉淀剂加入到所述底液中的第一流速为反应釜可用容积的0.08%/h-0.16%/h,控制所述络合剂加入到所述底液中的第一流速为反应釜可用容积的0.04%/h-0.08%/h,直至得到第一沉淀D50为3-5μm;第二阶段时,控制所述混合盐溶液加入到所述底液中的第二流速为所述反应釜可用容积的4%/h-8%/h,控制所述沉淀剂加入到所述底液中的第二流速为所述反应釜可用容积的0.16-0.32%/h,控制所述络合剂加入到所述底液中的第二流速为所述反应釜可用容积的0.08-0.16%/h,直至所述的钠离子电池正极材料前驱体D50为6-14μm。
- 一种钠离子电池正极材料,其中,所述钠离子电池正极材料使用根据权利要求1至3中任一项所述的钠离子电池正极材料前驱体和钠源反应制得;可选地,所述钠离子电池正极材料前驱体中镍锰铁之和与所述钠源中钠的摩尔比为1:(1.02-1.07);可选地,所述反应采用程序升温进行煅烧:以2-4℃/min的升温速率升至780-880℃进行煅烧10-20小时。
- 一种钠离子电池,其中,所述钠离子电池的原料包括根据权利要求8所述的钠离子电池正极材料。
- 一种涉电设备,其中,所述涉电设备包括根据权利要求9所述的钠离子电池。
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| US18/868,598 US20250340452A1 (en) | 2022-09-28 | 2023-06-02 | Precursor for sodium-ion battery positive electrode material and preparation method therefor, sodium-ion battery positive electrode material, sodium-ion battery, and electrical device |
| EP23869697.5A EP4506309A4 (en) | 2022-09-28 | 2023-06-02 | Precursor for sodium-ion battery positive electrode material and manufacturing method therefor, sodium-ion battery positive electrode material, sodium-ion battery and electrical device |
| MA71486A MA71486A1 (fr) | 2022-09-28 | 2023-06-02 | Précurseur pour matériau d'électrode positive de batterie sodium-ion et son procédé de préparation, matériau d'électrode positive de batterie sodium-ion, batterie sodium-ion et dispositif électrique |
| KR1020247039214A KR20250004864A (ko) | 2022-09-28 | 2023-06-02 | 나트륨 이온 배터리 양극 재료 전구체 및 이의 제조 방법, 나트륨 이온 배터리 양극 재료, 나트륨 이온 배터리와 전기 장치 |
| JP2024566900A JP7812466B2 (ja) | 2022-09-28 | 2023-06-02 | ナトリウムイオン電池正極材料前駆体、その調製方法、ナトリウムイオン電池正極材料、ナトリウムイオン電池および電気機器 |
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| AU2019353661A1 (en) * | 2018-10-05 | 2021-04-22 | Topsoe Battery Materials A/S | Sodium metal oxide material for secondary batteries and method of preparation |
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| CN119191388A (zh) * | 2024-11-22 | 2024-12-27 | 帕瓦(诸暨)新能源科技有限公司 | 一种钠离子电池正极材料前驱体及其制备方法和正极材料 |
Also Published As
| Publication number | Publication date |
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| JP2025515867A (ja) | 2025-05-20 |
| KR20250004864A (ko) | 2025-01-08 |
| EP4506309A1 (en) | 2025-02-12 |
| CN115504522B (zh) | 2024-04-26 |
| US20250340452A1 (en) | 2025-11-06 |
| CN115504522A (zh) | 2022-12-23 |
| MA71486A1 (fr) | 2026-01-30 |
| JP7812466B2 (ja) | 2026-02-09 |
| EP4506309A4 (en) | 2025-10-15 |
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