WO2024104238A1 - 一种用于制冷系统的磁悬浮电机密封-冷却装置及方法 - Google Patents
一种用于制冷系统的磁悬浮电机密封-冷却装置及方法 Download PDFInfo
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- WO2024104238A1 WO2024104238A1 PCT/CN2023/130575 CN2023130575W WO2024104238A1 WO 2024104238 A1 WO2024104238 A1 WO 2024104238A1 CN 2023130575 W CN2023130575 W CN 2023130575W WO 2024104238 A1 WO2024104238 A1 WO 2024104238A1
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- magnetic levitation
- stage compressor
- cooling
- sealing
- motor
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/10—Arrangements for cooling or ventilating by gaseous cooling medium flowing in closed circuit, a part of which is external to the machine casing
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/10—Centrifugal pumps for compressing or evacuating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/06—Units comprising pumps and their driving means the pump being electrically driven
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/16—Combinations of two or more pumps ; Producing two or more separate gas flows
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/08—Sealings
- F04D29/10—Shaft sealings
- F04D29/102—Shaft sealings especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/284—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for compressors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/58—Cooling; Heating; Diminishing heat transfer
- F04D29/5806—Cooling the drive system
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/20—Disposition of valves, e.g. of on-off valves or flow control valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/40—Fluid line arrangements
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/12—Casings or enclosures characterised by the shape, form or construction thereof specially adapted for operating in liquid or gas
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
- H02K5/207—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium with openings in the casing specially adapted for ambient air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/05—Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
- F04D29/056—Bearings
- F04D29/058—Bearings magnetic; electromagnetic
Definitions
- the present invention belongs to the field of magnetic levitation motors, and specifically, relates to a magnetic levitation motor sealing-cooling device and method for a refrigeration system.
- CN108895025A discloses a blower shaft end seal that can balance part of the axial force. In addition to balancing the axial force, its main function is to provide a good shaft end seal.
- this invention cannot completely solve the problem of low-temperature fluid leakage threatening the safety of the motor.
- the impeller back has a stepped design, which is prone to scratches when rotating at high speeds.
- CN112583185A discloses a sealing structure for a magnetic levitation motor and a magnetic levitation motor.
- the motor seal is formed by introducing nitrogen through structural sealing to form a positive pressure.
- the introduced high-pressure nitrogen will form a counterflow disturbance with the working fluid in the volute, which will reduce the aerodynamic performance of the fluid machinery to a certain extent.
- the sealing design structure is relatively complex and has many internal parts.
- CN112833103A discloses a magnetic levitation sealed bearing, in which magnetic fluid is filled between the gaps between the inner and outer ring grooves corresponding to the stator and rotor, and the magnetic fluid is gathered in the grooves through the magnetic pole action of the permanent magnet to form a sealing belt.
- the magnetic fluid sealing method disclosed in this invention has high requirements for the magnetic fluid and the additional permanent magnets. If it is used to seal low-temperature working fluids, the influence of low temperature makes it difficult to ensure the sealing performance.
- the design of the third permanent magnet will affect the magnetic field of the magnetic levitation bearing to a certain extent, and the entire sealing structure is also relatively complicated.
- CN112096467A discloses a cooling system and method for a magnetic levitation motor applied to an organic Rankine cycle, which uses the working fluid of an organic Rankine cycle unit to cool the magnetic levitation motor, thereby improving the system's performance and power generation efficiency.
- This cooling method completely relies on the working fluid of the circulation system to cool the motor, and consumes a large amount of cooling gas. If used in a refrigeration system, the large consumption of refrigerant will reduce the system's refrigeration capacity.
- the present invention provides a magnetic levitation motor sealing-cooling device and cooling method for a refrigeration system, which is convenient for matching the cooling gas pressure, making full use of the cooling gas, and reducing the consumption of the cooling gas.
- the low-temperature working fluid at the expansion end is prevented from leaking into the interior of the motor, fully ensuring the stable and safe operation of the motor.
- the motor can also be fully cooled by combining air cooling and water cooling.
- a magnetic levitation motor sealing-cooling device for a refrigeration system comprises a magnetic levitation first-stage compressor, a magnetic levitation second-stage compressor, a magnetic levitation expander, a main heat exchanger and a cooling gas regulating valve; the magnetic levitation first-stage compressor and the magnetic levitation expander are coaxially arranged, and the magnetic levitation first-stage compressor, the magnetic levitation second-stage compressor, the magnetic levitation expander and the main heat exchanger are connected in sequence; the cooling gas in the magnetic levitation motor cavity of the magnetic levitation second-stage compressor is taken from the working fluid cooled at the outlet of the magnetic levitation first-stage compressor; the cooling gas in the magnetic levitation motor cavity of the magnetic levitation first-stage compressor is taken from the cooling gas at the outlet of the magnetic levitation motor cavity of the magnetic levitation second-stage compressor, and the flow rate and pressure are adjusted by the cooling gas regulating valve to be slightly lower than the working fluid pressure at the wheel back of the magnetic levit
- the magnetic levitation motor of the magnetic levitation first-stage compressor and the magnetic levitation second-stage compressor is cooled by a combination of air cooling and water cooling; the magnetic levitation motor casing of the magnetic levitation first-stage compressor and the magnetic levitation second-stage compressor is provided with a cooling water loop.
- the cooling water flows into the cooling water loop of the motor casing, it flows circumferentially and axially along the motor casing.
- the magnetic levitation first-stage compressor, the magnetic levitation second-stage compressor and the magnetic levitation expander are respectively provided with a wheel back sealing structure and a shaft sealing structure.
- the wheel back sealing structure is arranged in the gap between the impeller and the wheel back, including impeller sealing teeth and wheel back sealing teeth, which form a labyrinth-like structure.
- the shaft sealing structure is arranged at the shaft end of the magnetic levitation motor, including stator sealing teeth at the shaft end and rotor sealing teeth at the shaft end, which form a labyrinth-staggered structure.
- short sealing teeth are arranged between adjacent wheel back sealing teeth, and the short sealing teeth are arranged opposite to the top ends of the impeller sealing teeth; short sealing teeth are arranged between adjacent shaft end stator sealing teeth, and the short sealing teeth are arranged opposite to the top ends of the shaft end rotor sealing teeth.
- sealing gas regulating valve As sealing gas.
- a sealing gas through hole is opened at the shaft end of the magnetic levitation expander for introducing sealing gas.
- the pressure and flow of the sealing gas are adjusted by the sealing gas regulating valve.
- the pressure of the sealing gas is adjusted to be equivalent to the pressure at the back of the expander wheel.
- a first cooler is provided downstream of the outlet of the magnetic levitation motor cavity of the suspended second-stage compressor. Part of the cooling gas cooled by the second cooler is led to the magnetic levitation motor cavity of the magnetic levitation first-stage compressor, and the other part is led to the upstream pipeline of the working medium inlet of the magnetic levitation first-stage compressor.
- a second cooler is provided downstream of the outlet of the magnetic levitation motor cavity of the magnetic levitation first-stage compressor, and the cooling gas cooled by the second cooler is led to the upstream pipeline of the working medium inlet of the magnetic levitation first-stage compressor through a pipeline.
- a cooling method for a magnetic levitation motor sealing-cooling device for a refrigeration system which comprises the following steps: introducing a portion of the cooled working fluid at the outlet of a magnetic levitation first-stage compressor as cooling gas into the magnetic levitation motor cavity of a magnetic levitation second-stage compressor through a pipeline to cool the magnetic levitation motor of the magnetic levitation second-stage compressor; a portion of the cooling gas downstream of the outlet of the magnetic levitation motor cavity of the magnetic levitation second-stage compressor is led to the magnetic levitation motor cavity of the magnetic levitation first-stage compressor to cool the magnetic levitation motor of the magnetic levitation first-stage compressor, and the other portion is led to the upstream pipeline of the working fluid inlet of the magnetic levitation first-stage compressor to re-enter the circulation of the magnetic levitation first-stage compressor; the cooling gas downstream of the outlet of the magnetic levitation motor cavity of the magnetic levitation first-stage compressor is led to the upstream pipeline of the working fluid inlet of the magnetic levit
- a portion of the cooled working fluid at the outlet of the first-stage magnetic levitation compressor is introduced into the cavity of the magnetic levitation motor of the second-stage magnetic levitation compressor as cooling gas; a portion of the cooling gas downstream of the cavity outlet of the magnetic levitation motor of the second-stage magnetic levitation compressor is introduced into the cavity of the magnetic levitation motor of the first-stage magnetic levitation compressor to facilitate matching of the cooling gas pressure and fully utilize the cooling gas to reduce the consumption of cooling gas.
- the motor adopts a combination of air cooling and water cooling.
- the heat generated by the motor rotor is fully removed by air cooling, and the heat of the motor stator is fully removed by the design of the water cooling loop.
- the consumption of cooling gas is effectively reduced, that is, the additional consumption of the system refrigerant, ensuring the cooling capacity of the system.
- sealing and cooling Through the design of sealing and cooling, the temperature and pressure coordination of sealing gas and cooling gas is achieved.
- the two complement each other and are inseparable, forming a synergistic solution for motor sealing and cooling.
- the combination of the wheel back seal and the shaft seal and the staggered design of the sealing structure greatly reduce the leakage of the working fluid at the wheel back of the first and second stage compressors, ensuring the refrigeration capacity of the system.
- the temperature and pressure coordination of the sealing gas and the cooling gas are achieved through the design of sealing and cooling.
- the two complement each other to form a synergistic solution for motor sealing and cooling.
- Figure 1 is the overall process flow chart of the refrigeration system
- Figure 2 is a schematic diagram of the sealing and cooling synergistic solution for the magnetic levitation first-stage compressor-magnetic levitation expander
- Figure 3 is a schematic diagram of the sealing and cooling synergistic solution for the magnetically suspended two-stage compressor
- Figure 4 is a schematic diagram of the cooling water loop
- Figure 5 is a schematic diagram of another implementation scheme of the sealing structure.
- the magnetic levitation motor sealing-cooling device for a refrigeration system of the present invention is shown in Figure 1.
- the refrigeration system includes a magnetic levitation first-stage compressor 1, a magnetic levitation second-stage compressor 2, a magnetic levitation expander 3, a main heat exchanger 4, a regenerator 5, a first aftercooler 61, a second aftercooler 62, a first cooler 71, a second cooler 72, a sealing gas regulating valve 8 and a cooling gas regulating valve 9.
- the magnetic levitation first-stage compressor 1 and the magnetic levitation expander 3 are coaxially arranged, and the magnetic levitation first-stage compressor 1, the magnetic levitation second-stage compressor 2, the regenerator 5, the magnetic levitation expander 3 and the main heat exchanger 4 are connected in sequence.
- the working fluid outlet of the magnetic levitation first-stage compressor 1 is connected to the working fluid inlet of the magnetic levitation second-stage compressor 2 via the first working fluid pipeline S1, the first aftercooler 61 and the second working fluid pipeline S2 in sequence;
- the working fluid outlet of the magnetic levitation second-stage compressor 2 is connected to the working fluid inlet of the magnetic levitation expander 3 via the third working fluid pipeline S3, the second aftercooler 62, the fourth working fluid pipeline S4, the regenerator 5 and the fifth working fluid pipeline S5 in sequence;
- the working fluid outlet of the magnetic levitation expander 3 is connected to the working fluid inlet of the magnetic levitation first-stage compressor 1 via the sixth working fluid pipeline S6, the main heat exchanger 4 and the seventh working fluid pipeline S7 in sequence.
- the refrigeration system can adopt a closed cycle.
- the specific process is: the refrigerant enters the magnetic suspension first-stage compressor 1 and is compressed, and the first aftercooler 61 cools the compressor outlet refrigerant; the cooled refrigerant enters the second-stage compressor 2 for compression, and then passes through the second aftercooler 62 for cooling, and the cooled refrigerant enters the regenerator 5 for pre-cooling, and then the refrigerant enters the magnetic suspension expander 3 to expand and do work, recovering part of the power; the expanded refrigerant enters the main heat exchanger 4 to provide cooling to the outside world, and the refrigerant still has a certain amount of cooling after passing through the main heat exchanger 4, and enters the regenerator 5 to pre-cool the refrigerant compressed by the second-stage compressor 2, and the refrigerant at the outlet of the regenerator enters the first-stage compressor to complete the closed cycle.
- the magnetic levitation motor cavity of the magnetic levitation first-stage compressor 1 and the magnetic levitation second-stage compressor 2 is filled with cooling air.
- the cooling air pressure In order to prevent the cooling air from flowing back to the back of the impeller, the cooling air pressure must be lower than the working fluid pressure at the back of the impeller.
- the cooling gas in the magnetic levitation motor cavity of the magnetic levitation secondary compressor 2 is taken from the working fluid cooled at the outlet of the primary compressor.
- the cooling gas inlet of the magnetic levitation motor cavity of the magnetic levitation secondary compressor 2 is connected to the second working fluid pipeline S2 via the ninth working fluid pipeline S9, which is used to introduce the working fluid cooled at the outlet of the primary compressor into the magnetic levitation motor cavity of the magnetic levitation secondary compressor 2.
- the cooling gas outlet of the magnetic levitation motor cavity of the magnetic levitation secondary compressor 2 is connected to the seventh working fluid pipeline S7 via the tenth working fluid pipeline S10, the first cooler 71, the eleventh working fluid pipeline S11, and the thirteenth working fluid pipeline S13; the cooling gas inlet of the magnetic levitation motor cavity of the magnetic levitation primary compressor 1 is connected to between the eleventh working fluid pipeline S11 and the thirteenth working fluid pipeline S13 via the twelfth working fluid pipeline S12 and the cooling gas regulating valve 9; the cooling gas outlet of the magnetic levitation motor cavity of the magnetic levitation primary compressor 1 is connected to the seventh working fluid pipeline S7 via the fourteenth working fluid pipeline S14 and the second cooler 72.
- the sealing gas inlet of the magnetic suspension motor cavity of the magnetic suspension first-stage compressor 1 is connected to the fourth working medium pipeline S4 through the eighth working medium pipeline S8 and the sealing gas regulating valve 8.
- the pressure of the cooling gas in the magnetic levitation motor cavity of the magnetic levitation first-stage compressor 1 and the magnetic levitation second-stage compressor 2 can be made lower than the working medium pressure at the back of the impeller, which effectively prevents the cooling gas from flowing back to the back of the impeller.
- the magnetic levitation motor casing of the magnetic levitation first-stage compressor 1 and the magnetic levitation second-stage compressor 2 is also provided with a cooling water loop, and the cooling water cools the magnetic levitation motor through the motor casing cooling water loop.
- the cooling method of the motor of the magnetic levitation two-stage compressor 2 is as follows: the outlet working fluid of the first-stage compressor 1 is cooled by the first aftercooler 61 (preferably, the temperature after cooling can be set to about 39°C, adjusted according to the actual supply cooling water temperature), and then enters the motor cavity of the magnetic levitation two-stage compressor 2 through the ninth working fluid pipeline S9, taking away the heat generated by the operation of the motor rotor.
- the cooling water flows into the cooling water loop of the motor casing through the first cooling water pipeline S15, flows circumferentially and axially along the motor casing, and fully takes away the heat of the motor stator through the cooling water loop.
- the cooling water is discharged from the pipeline at the motor casing through the second cooling water outlet pipeline S16.
- the cooling water is discharged from the pipeline at the motor casing through the second cooling water outlet pipeline S16.
- the cooling method of the magnetic suspension first-stage compressor 1 is as follows: the cooler at the cooling gas outlet of the magnetic suspension second-stage compressor 2 is cooled by the first cooler 71, and then introduced into the motor cavity of the magnetic suspension first-stage compressor 1 through the twelfth working fluid pipeline S12 as cooling gas.
- the flow rate and pressure of the cooling gas in the twelfth working fluid pipeline S12 are adjusted by the cooling gas regulating valve 9 to be slightly lower than the working fluid pressure at the back of the magnetic suspension first-stage compressor 1, and then flow into the motor cavity of the magnetic suspension first-stage compressor 1; the excess cooling gas can be led out to the seventh working fluid pipeline S7 through the thirteenth working fluid pipeline S13.
- the cooling gas entering the motor cavity of the magnetic suspension first-stage compressor 1 fully cools the motor rotor M37 and is discharged from the motor housing.
- the cooling gas with the heat of the motor is cooled by the fourteenth working fluid pipeline S14 and the second cooler 72, and then re-enters the seventh working fluid pipeline S7 to enter the magnetic suspension first-stage compressor 1 for circulation.
- the water cooling method of the magnetic suspension first-stage compressor 1 is the same as that of the magnetic suspension second-stage compressor 2, and will not be repeated.
- the third embodiment is the third embodiment.
- the sealing method of the magnetic levitation two-stage compressor 2 is as follows: in the gap between the impeller M21 and the wheel back of the secondary compressor, impeller sealing teeth M23 and wheel back sealing teeth M22 are arranged, and the two form a labyrinth-staggered structure; at the shaft end, shaft end stator sealing teeth M24 and shaft end rotor sealing teeth M25 are arranged, and the two form a labyrinth-staggered structure. Due to the pressure difference between the working fluid at the outlet of the impeller M21 and the cooling air in the motor cavity, a small amount of leakage will occur at the impeller wheel back.
- the two-way labyrinth-staggered structure design on the wheel back and the shaft end and the flow dead zone formed between the two sealing structures will greatly reduce the leakage of the working fluid and ensure the cooling capacity of the system. A small amount of leaked working fluid will merge with the cooling air in the motor cavity into one path and be discharged through the tenth working fluid pipeline S10.
- the sealing method of the magnetic levitation first-stage compressor 1 is similar to that of the magnetic levitation second-stage compressor 2. Due to the pressure difference between the working fluid at the back of the first-stage compressor impeller and the cooling air in the motor cavity of the integrated machine, a small amount of leakage will occur.
- the labyrinth staggered sealing design between the wheel back and the shaft end and the flow dead zone formed between the two sealing structures will greatly reduce the leakage of the working fluid, reduce the consumption of circulating working fluid in the system, and ensure the refrigeration capacity of the system. A small amount of leaked working fluid will be discharged through the fourteenth working fluid pipeline S14.
- FIG. 5 Another embodiment of the wheel back and shaft end sealing structure of the magnetic levitation first-stage compressor 1, the magnetic levitation second-stage compressor 2, and the magnetic levitation expander 3 is shown in Figure 5.
- Short sealing teeth are arranged between adjacent wheel back sealing teeth, and the short sealing teeth are arranged opposite to the top of the impeller sealing teeth; short sealing teeth are arranged between adjacent shaft end stator sealing teeth, and the short sealing teeth are arranged opposite to the top of the shaft end rotor sealing teeth.
- the specific sealing method is: after the outlet working fluid of the magnetic levitation secondary compressor 2 is cooled by the second aftercooler 62 (preferably, the temperature after cooling can be set to about 39°C, adjusted according to the actual supply cooling water temperature), it is drained through the 8th working fluid pipeline as the sealing gas of the magnetic levitation expander 3. In order to prevent the sealing gas from flowing back to the back of the expander impeller M31, its pressure and flow are adjusted by the sealing gas regulating valve 8.
- the wheel back sealing teeth M32 and the impeller sealing teeth M33 are arranged, and the two form a labyrinth staggered structure; at the shaft end of the magnetic levitation expander 3, the shaft end stator sealing teeth M34 and the shaft end rotor sealing teeth M35 are arranged, and the two form a labyrinth staggered structure.
- a sealing gas through hole M36 is opened at the shaft end to introduce sealing gas, and its pressure is adjusted to be equivalent to the pressure at the back of the wheel through the sealing gas regulating valve.
- the dead zone between the wheel back seal and the shaft end seal will consume the dynamic pressure formed by the working fluid at the wheel back as the impeller rotates. Therefore, the working fluid and the sealing gas at the entrance of the expander wheel back gap will establish a balanced pressure field, preventing the low-temperature working fluid at the wheel back from leaking into the motor cavity and threatening the safe operation of the motor. At the same time, due to the pressure difference between the sealing gas and the cooling gas in the motor cavity, a small amount of leakage will occur. The design of the staggered sealing teeth at the shaft end will greatly reduce the leakage of this part, and the temperature of the sealing gas will not affect the safe operation of the motor.
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- Mechanical Engineering (AREA)
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- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
Claims (11)
- [根据细则91更正 26.12.2023]
一种用于制冷系统的磁悬浮电机密封-冷却装置的冷却方法,所述制冷系统包含磁悬浮一级压缩机、磁悬浮二级压缩机、磁悬浮膨胀机、主换热器和冷却气调节阀;磁悬浮一级压缩机、磁悬浮膨胀机同轴设置,磁悬浮一级压缩机、磁悬浮二级压缩机、磁悬浮膨胀机、主换热器依次连接;其特征在于:磁悬浮二级压缩机的磁悬浮电机腔体内的冷却气取自磁悬浮一级压缩机出口冷却后的工质;磁悬浮一级压缩机的磁悬浮电机腔体的冷却气取自磁悬浮二级压缩机的磁悬浮电机腔体出口的冷却气,并通过冷却气调节阀调整流量与压力,将一部分磁悬浮一级压缩机出口冷却后的工质作为冷却气经管路引入磁悬浮二级压缩机的磁悬浮电机腔体,对磁悬浮二级压缩机的磁悬浮电机进行冷却;磁悬浮二级压缩机的磁悬浮电机腔体出口下游的冷却气一部分被引至磁悬浮一级压缩机的磁悬浮电机腔体,对磁悬浮一级压缩机的磁悬浮电机进行冷却,另一部分被引至磁悬浮一级压缩机工质入口的上游管路,重新进入磁悬浮一级压缩机循环;磁悬浮一级压缩机的磁悬浮电机腔体出口下游的冷却气被引至磁悬浮一级压缩机工质入口的上游管路,重新进入磁悬浮一级压缩机循环。 - [根据细则91更正 26.12.2023]
2.根据权利要求1所述的冷却方法,其特征在于:还包括第一后冷器、第二后冷器,第一后冷器、第二后冷器分别设置在磁悬浮一级压缩机、磁悬浮二级压缩机的下游。 - [根据细则91更正 26.12.2023]
3.根据权利要求1所述的冷却方法,其特征在于:磁悬浮一级压缩机和磁悬浮二级压缩机的磁悬浮电机机壳设置有冷却水环路。 - [根据细则91更正 26.12.2023]
4.根据权利要求3所述的冷却方法,其特征在于:冷却水流入电机机壳的冷却水环路后,沿电机机壳环向、轴向流动。 - [根据细则91更正 26.12.2023]
根据权利要求1所述的冷却方法,其特征在于:磁悬浮一级压缩机、磁悬浮二级压缩机、磁悬浮膨胀机分别设置有轮背密封结构与轴封结构。 - [根据细则91更正 26.12.2023]
根据权利要求5所述的冷却方法,其特征在于:轮背密封结构设置在叶轮与轮背间隙之中,包括叶轮密封齿与轮背密封齿,二者形成迷宫交错式结构。 - [根据细则91更正 26.12.2023]
根据权利要求6所述的冷却方法,其特征在于:轴封结构设置在磁悬浮电机轴端,包括轴端定子密封齿与轴端转子密封齿,二者形成迷宫交错式结构。 - [根据细则91更正 26.12.2023]
根据权利要求7所述的冷却方法,其特征在于:在相邻的轮背密封齿之间还设置有短密封齿,短密封齿与叶轮密封齿的顶端相对设置;在相邻的轴端定子密封齿之间设置有短密封齿,短密封齿与轴端转子密封齿的顶端相对设置。 - [根据细则91更正 26.12.2023]
根据权利要求1-7任一项所述的冷却方法,其特征在于:磁悬浮二级压缩机出口冷却后的一部分工质通过密封气调节阀被引流至磁悬浮膨胀机作为密封气,在磁悬浮膨胀机的轴端开有密封气通孔用于引入密封气。 - [根据细则91更正 26.12.2023]
根据权利要求1-7任一项所述的冷却方法,其特征在于:磁悬浮二级压缩机的磁悬浮电机腔体出口下游设置有第一冷却器,经第二冷却器冷却后的冷却气一部分被引至磁悬浮一级压缩机的磁悬浮电机腔体,另一部分被引至磁悬浮一级压缩机工质入口的上游管路。 - [根据细则91更正 26.12.2023]
根据权利要求10所述的冷却方法,其特征在于:磁悬浮一级压缩机的磁悬浮电机腔体出口下游设置有第二冷却器,经第二冷却器冷却后的冷却气通过管路引至磁悬浮一级压缩机工质入口的上游管路。
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| KR1020257019728A KR102930071B1 (ko) | 2022-11-15 | 2023-11-08 | 냉동 시스템용 자기부상 전기모터 밀봉-냉각 장치 및 방법 |
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| EP4622074A1 (en) | 2025-09-24 |
| CN115566857A (zh) | 2023-01-03 |
| EP4622074A4 (en) | 2026-03-04 |
| CN115566857B (zh) | 2023-10-27 |
| KR102930071B1 (ko) | 2026-02-24 |
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| US20260012061A1 (en) | 2026-01-08 |
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