WO2024187294A1 - 隔离膜、电池和用电装置 - Google Patents
隔离膜、电池和用电装置 Download PDFInfo
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- WO2024187294A1 WO2024187294A1 PCT/CN2023/080663 CN2023080663W WO2024187294A1 WO 2024187294 A1 WO2024187294 A1 WO 2024187294A1 CN 2023080663 W CN2023080663 W CN 2023080663W WO 2024187294 A1 WO2024187294 A1 WO 2024187294A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
- H01M50/457—Separators, membranes or diaphragms characterised by the material having a layered structure comprising three or more layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/4235—Safety or regulating additives or arrangements in electrodes, separators or electrolyte
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/403—Manufacturing processes of separators, membranes or diaphragms
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
- H01M50/414—Synthetic resins, e.g. thermoplastics or thermosetting resins
- H01M50/417—Polyolefins
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/431—Inorganic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/431—Inorganic material
- H01M50/434—Ceramics
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/443—Particulate material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/446—Composite material consisting of a mixture of organic and inorganic materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
- H01M50/451—Separators, membranes or diaphragms characterised by the material having a layered structure comprising layers of only organic material and layers containing inorganic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
- H01M50/491—Porosity
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
- H01M50/494—Tensile strength
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to an isolation film, a battery and an electrical device.
- the present application provides an isolation membrane, a battery and an electrical device, which can enable the battery to have good cycle performance and kinetic performance.
- the present application provides an isolation membrane, wherein the isolation membrane comprises a porous substrate and a first coating and a second coating respectively located on two surfaces of the porous substrate, and when used in a battery, the first coating faces the negative electrode and the second coating faces the positive electrode; the first coating comprises first particles, the first particles comprise a solid electrolyte, and the content of the first particles in the first coating is greater than 50 weight %; the second coating comprises second particles, the second particles comprise inorganic particles capable of reacting with lithium dendrites, and the content of the second particles in the second coating is greater than 50 weight %.
- the isolation membrane provided in the embodiments of the present application can have good heat resistance, mechanical strength, electrolyte wetting characteristics and ion conductivity, and can effectively reduce the probability of internal short circuit of the battery, while also enabling the battery to have good cycle performance and kinetic performance.
- the content of the first particles in the first coating is greater than or equal to 60% by weight, and can be greater than or equal to 65% by weight, and can be more preferably 65-85% by weight. This enables the first coating to better promote lithium ion transmission and uniform lithium ion flow, thereby helping to reduce the local generation of sharp lithium dendrites, thereby further reducing the probability of internal short circuits in the battery and improving the cycle performance and kinetic performance of the battery.
- the content of the second particles in the second coating is greater than or equal to 60% by weight, and can be greater than or equal to 65% by weight, and can be more preferably 65-85% by weight. This allows the second coating to better counteract lithium dendrites, consume lithium dendrites in time, slow down or even prevent further growth of lithium dendrites, and further reduce the probability of internal short circuits in the battery and extend the cycle life of the battery.
- the first coating layer further includes third particles.
- the third particles include inorganic particles that can react with lithium dendrites.
- the layer contains a small amount of inorganic particles that can react with lithium dendrites, it can help the first coating layer to react with lithium dendrites, consume lithium dendrites, and slow down the growth of lithium dendrites without affecting the effect of the first coating layer in promoting lithium ion transmission and uniform lithium ion flow, thereby further reducing the probability of internal short circuit in the battery and making the battery have a longer cycle life.
- the content of the third particles in the first coating layer is greater than 0 and less than or equal to 10 weight %, and may be greater than 0 and less than or equal to 5 weight %.
- the volume distribution particle size Dv50 of the third particles is 0.05-3 ⁇ m, and can be optionally 0.1-1 ⁇ m.
- the solid electrolyte includes an inorganic solid electrolyte.
- the conductivity of the inorganic solid electrolyte is greater than or equal to 10 -7 S/cm, and more optionally greater than or equal to 10 -4 S/cm.
- the inorganic solid electrolyte includes one or more of an oxide-type inorganic solid electrolyte, a sulfide-type inorganic solid electrolyte, and a halide-type inorganic solid electrolyte.
- the oxide-type inorganic solid electrolyte includes one or more of a NASICON-type solid electrolyte, a garnet-type solid electrolyte, a perovskite-type solid electrolyte, and a LISICON-type solid electrolyte.
- the sulfide-type inorganic solid electrolyte includes one or more of a sulfide-type crystalline solid electrolyte and a sulfide glass-type solid electrolyte.
- the inorganic solid electrolyte includes lithium titanium phosphate (Li x Ti y (PO 4 ) 3 , 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 3), lithium aluminum titanium phosphate (Li x Aly Ti z (PO 4 ) 3 , LATP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), lithium aluminum germanium phosphate (Li x Aly Ge z (PO 4 ) 3 , LAGP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), lithium aluminum zirconium phosphate (Li x Aly Zr z (PO 4 ) 3 , LAZP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), lithium aluminum chromium phosphate (Li x Aly Cr z (PO 4 ) 3 , LACP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), (LiAlTiP)
- the inorganic solid electrolyte includes one or more of lithium titanium phosphate (Li x Ti y (PO 4 ) 3 , 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 3), lithium aluminum titanium phosphate (Li x Aly Ti z (PO 4 ) 3 , LATP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), lithium aluminum germanium phosphate (Li x Aly Ge z (PO 4 ) 3 , LAGP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), lithium aluminum zirconium phosphate (Li x Aly Zr z (PO 4 ) 3 , LAZP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), lithium aluminum chromium phosphate (Li x Aly Cr z (PO 4 ) 3 , LACP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), and their respective doping compounds.
- This can better promote lithium ion transmission and uniform lithium ion flow, thereby making lithium deposition more uniform and reducing the local generation of sharp lithium dendrites, which can further reduce the probability of internal short circuit in the battery and improve the battery's cycle performance and kinetic performance.
- the inorganic particles capable of reacting with lithium dendrites include inorganic ceramic particles.
- the inorganic ceramic includes aluminum oxide, silicon dioxide, silicon oxide, ferric oxide, ferroferric oxide, cobalt monoxide, cobalt tetroxide, tin oxide, tin dioxide, nickel oxide, iron phosphate, copper oxide, titanium oxide, zirconium oxide, barium oxide, calcium oxide, magnesium oxide, aluminum nitride, silicon nitride, boron nitride, Zirconium titanate, barium titanate, and one or more of their respective modified materials may be selected from aluminum oxide, silicon dioxide, silicon oxide, cobalt monoxide, cobalt tetraoxide, tin oxide, tin dioxide, nickel oxide, iron phosphate, copper oxide, titanium oxide, and one or more of their respective modified materials. This can better react with lithium dendrites, consume lithium dendrites in time, slow down or even prevent further growth of lithium dendrites, and further reduce the probability of internal short circuit of the battery and extend the cycle life of the battery.
- the volume distribution particle size Dv50 of the first particles is 0.05-3 ⁇ m, and can be optionally 0.1-1 ⁇ m.
- the volume distribution particle size Dv50 of the first particles is within the above range, it is more conducive to promoting lithium ion transmission and uniform lithium ion flow, and can better slow down or even inhibit the growth of lithium dendrites.
- the volume distribution particle size Dv50 of the second particles is 0.5-5 ⁇ m, and can be 1-3 ⁇ m.
- the volume distribution particle size Dv50 of the second particles is within the above range, it can better react with lithium dendrites, consume lithium dendrites in time, and prevent further growth of lithium dendrites.
- the first coating layer further includes one or more of a first binder, a first dispersant, and a first thickener.
- the mass ratio of the first particles to the first binder is 100:(1-25), and can be 100:(5-22).
- An appropriate amount of the first binder can improve the heat resistance and uniformity of the first coating, and can effectively avoid problems such as powdering, and is also conducive to the isolation membrane having good ion conductivity.
- the mass ratio of the first particles to the first dispersant is 100:(1.0-3.5), and can be 100:(1.2-2.5).
- An appropriate amount of the first dispersant can make the slurry dispersed evenly, which is beneficial for coating and improving the film quality of the first coating.
- the mass ratio of the first particles to the first thickener is 100:(10-30), and can be 100:(12-26).
- An appropriate amount of the first thickener can improve the stability of the slurry, facilitate coating, and improve the film quality of the first coating.
- the first binder includes one or more of vinylidene fluoride homopolymer and/or copolymer, sodium carboxymethyl cellulose, and styrene-butadiene rubber.
- the first dispersant includes one or more of hydrolyzed polymaleic anhydride, polyacrylic acid, acrylic acid block copolymer, polyester block copolymer, polyethylene glycol type polyol, polyethylene imine, and their respective derivatives.
- the first thickener includes one or more of sodium hydroxymethyl cellulose, methyl cellulose, hydroxyethyl cellulose, hydroxypropyl methyl cellulose, polyacrylate, polyurethane, and polyether.
- the second coating layer further includes one or more of a second binder, a second dispersant, and a second thickener.
- the mass ratio of the second particles to the second binder is 100:(1-25), and can be 100:(8-22).
- An appropriate amount of the second binder can improve the heat resistance and uniformity of the second coating, and can effectively avoid problems such as powdering, and is also conducive to the isolation membrane having good ion conductivity.
- the mass ratio of the second particles to the second dispersant is 100:(0.5-4.0), and can be 100:(1.0-2.0).
- An appropriate amount of the second dispersant can make the slurry dispersed evenly, which is beneficial for coating and improving the film quality of the second coating.
- the mass ratio of the second particles to the second thickener is 100:(5-30), and can be 100:(10-25).
- An appropriate amount of the second thickener can improve the stability of the slurry, facilitate coating, and improve the film quality of the second coating.
- the second binder includes one or more of vinylidene fluoride homopolymer and/or copolymer, sodium carboxymethyl cellulose, and styrene-butadiene rubber.
- the second dispersant includes one or more of hydrolyzed polymaleic anhydride, polyacrylic acid, acrylic acid block copolymer, polyester block copolymer, polyethylene glycol type polyol, polyethylene imine, and their respective derivatives.
- the second thickener includes one or more of sodium hydroxymethylcellulose, methylcellulose, hydroxyethylcellulose, hydroxypropyl methylcellulose, polyacrylate, polyurethane, and polyether.
- the surface density of the first coating layer is 9-12 g/m 2 , and can be optionally 10-11.5 g/m 2 .
- the surface density of the first coating layer is within the above range, it is helpful to form a dense and uniform intermediate layer on the surface of the separator, which can better promote the lithium ion transmission and uniform lithium ion flow; it can also make the separator have a lower internal resistance, a shorter lithium ion transmission path and a higher lithium ion transmission rate, so that the battery can have both good cycle performance and kinetic performance.
- the surface density of the second coating layer is 4-14 g/m 2 , and can be 8-12 g/m 2 .
- the second coating layer can better react with lithium dendrites, consume lithium dendrites in time, and prevent further growth of lithium dendrites; the separator can also have lower internal resistance, shorter lithium ion transmission path, and higher lithium ion transmission rate, so that the battery can have both good cycle performance and kinetic performance.
- the ratio of the thickness of the first coating layer to the thickness of the second coating layer is (0.2-5):1, and can be optionally (0.25-4):1.
- This can better play the role of the first coating layer and the second coating layer, which is beneficial for the first coating layer to better promote lithium ion transmission and uniform lithium ion flow, and is also beneficial for the second coating layer to better react with lithium dendrites, consume lithium dendrites in time, and slow down or even avoid the further growth of lithium dendrites.
- the probability of internal short circuit of the battery can be further reduced, and the cycle life of the battery can be extended.
- the thickness of the first coating layer is 1-7 ⁇ m, and can be 1.5-6 ⁇ m.
- the thickness of the first coating layer is within the above range, it is helpful to form a dense and uniform intermediate layer on the surface of the separator, which can better promote the lithium ion transmission and uniform lithium ion flow; it can also make the separator have a lower internal resistance, a shorter lithium ion transmission path and a higher lithium ion transmission rate, so that the battery can have both good cycle performance and kinetic performance.
- the thickness of the second coating is 1-7 ⁇ m, and can be 1.5-6 ⁇ m.
- the second coating can better react with lithium dendrites, consume lithium dendrites in time, and prevent further growth of lithium dendrites; it can also make the isolation film have lower internal resistance, shorter lithium ion transmission path and higher lithium ion transmission rate, so that the battery can have both good cycle performance and kinetic performance.
- the total thickness of the isolation film is 8-25 ⁇ m, and can be 8-18 ⁇ m, so that the isolation film has lower internal resistance, shorter lithium ion transmission path and higher lithium ion transmission rate, so that the battery has good cycle performance and kinetic performance.
- the porous substrate comprises polyolefin, halogenated polyolefin, polyamide, poly esters, and their respective derivatives.
- the thickness of the porous substrate is 4-15 ⁇ m, and optionally 5-10 ⁇ m.
- the porosity of the isolation membrane is 40%-80%, and optionally 45%-70%.
- the transverse tensile strength of the isolation film is 1000-1500 kgf/cm 2 , and can be optionally 1100-1300 kgf/cm 2 .
- the peel strength between the first coating layer of the isolation film and the porous substrate is 8.9-13.2 N/m, and can be 9.1-11.8 N/m.
- the peel strength between the second coating layer of the isolation film and the porous substrate is 12.9-20.6 N/m, and can be 13.5-17.8 N/m.
- the puncture strength of the isolation film is 9.60-11.50 N ⁇ m -1 , and can be optionally 9.80-10.90 N ⁇ m -1 .
- the ionic conductivity of the isolation membrane at 25° C. is 1.40-2.50 mS ⁇ cm ⁇ 1 , and can be optionally 1.60-2.15 mS ⁇ cm ⁇ 1 .
- the second aspect of the present application provides a battery, including a battery cell and a box body, the battery cell includes a positive electrode plate, a negative electrode plate and the isolation membrane of the first aspect of the present application, and the first coating of the isolation membrane faces the negative electrode plate, and the second coating of the isolation membrane faces the positive electrode plate.
- the battery cell includes at least one of a lithium-ion battery cell, a lithium metal battery cell, a negative electrode-free lithium metal battery cell, a lithium-sulfur battery cell, and a lithium-air battery cell.
- a third aspect of the present application provides an electrical device, comprising the battery of the second aspect of the present application.
- the electric device of the present application includes the battery provided by the present application, and thus has at least the same advantages as the battery.
- FIG. 1 is a schematic diagram of a battery cell according to an embodiment of the present application.
- FIG. 2 is an exploded schematic diagram of an embodiment of a battery cell of the present application.
- FIG. 3 is a schematic diagram of an embodiment of a battery module of the present application.
- FIG. 4 is a schematic diagram of an embodiment of a battery pack of the present application.
- FIG. 5 is an exploded schematic diagram of the embodiment of the battery pack shown in FIG. 4 .
- FIG. 6 is a schematic diagram of an isolation film according to an embodiment of the present application.
- FIG. 7 is a schematic diagram of an embodiment of an electrical device including the battery of the present application as a power source.
- “Scope” disclosed in the present application is limited in the form of lower limit and upper limit, and a given range is limited by selecting a lower limit and an upper limit, and the selected lower limit and upper limit define the boundary of a special range.
- the scope limited in this way can be including end values or not including end values, and can be arbitrarily combined, that is, any lower limit can be combined with any upper limit to form a scope. For example, if the scope of 60-120 and 80-110 is listed for a specific parameter, it is understood that the scope of 60-110 and 80-120 is also expected.
- the numerical range "a-b" represents the abbreviation of any real number combination between a and b, wherein a and b are real numbers.
- the numerical range "0-5" means that all real numbers between "0-5" are listed in this document, and "0-5" is just an abbreviation of these numerical combinations.
- a parameter is expressed as an integer ⁇ 2, it is equivalent to disclosing that the parameter is, for example, an integer of 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, etc.
- the method includes steps (a) and (b), which means that the method may include steps (a) and (b) performed sequentially, or may include steps (b) and (a) performed sequentially.
- the method may further include step (c), which means that step (c) may be added to the method in any order.
- the method may include steps (a), (b) and (c), or may include steps (a), (c) and (b), or may include steps (c), (a) and (b), etc.
- the “include” and “comprising” mentioned in this application represent open-ended or closed-ended expressions.
- the “include” and “comprising” may represent that other components not listed may also be included or only the listed components may be included or only the listed components may be included.
- the term "or” is inclusive.
- the phrase “A or B” means “A, B, or both A and B”. More specifically, any of the following conditions satisfies the condition "A or B”: A is true (or exists) and B is false (or does not exist); A is false (or does not exist) and B is true (or exists); or both A and B are true (or exist).
- the values of the parameters mentioned in this application can be measured by various test methods commonly used in the art, for example, they can be measured according to the test methods given in the examples of this application. Unless otherwise specified, the test temperature of the parameters is 25°C.
- the battery mentioned in the embodiments of the present application refers to a battery comprising one or more battery cells to provide a higher voltage and A single physical module with a large capacity.
- the batteries mentioned in this application may include battery cells, battery modules or battery packs.
- a battery cell is the smallest unit that makes up a battery, which can realize the function of charging and discharging alone.
- the present application has no special restrictions on the shape of the battery cell, which can be a cylinder, a cuboid or any other shape.
- a battery cell 5 of a cuboid structure is used as an example.
- Multiple battery cells can be connected in series, in parallel or in mixed connection, and mixed connection refers to a mixture of series and parallel connection.
- multiple battery cells can directly form a battery pack, or they can first form a battery module, and then the battery module can form a battery pack.
- the battery generally includes a casing for encapsulating one or more battery cells.
- the casing can prevent liquids or other foreign matter from affecting the charging or discharging of the battery cells.
- the casing can be a simple three-dimensional structure such as a single cuboid, cylinder, or sphere, or a complex three-dimensional structure composed of simple three-dimensional structures such as cuboids, cylinders, or spheres, which is not limited in the embodiments of the present application.
- the material of the casing can be an alloy material such as aluminum alloy, iron alloy, etc., or a polymer material such as polycarbonate, polyisocyanurate foam plastic, or a composite material such as glass fiber and epoxy resin, which is not limited in the embodiments of the present application.
- the battery cells mentioned in the embodiments of the present application may be at least one of lithium-ion battery cells, lithium metal battery cells, negative electrode-free lithium metal battery cells, lithium-sulfur battery cells, and lithium-air battery cells.
- the battery cell provided in the embodiment of the present application includes an electrode assembly and an electrolyte.
- the electrode assembly includes a positive electrode sheet, a negative electrode sheet, and a separator located between the positive electrode sheet and the negative electrode sheet.
- the electrode assembly can be a winding structure or a laminated structure, which is not limited in the embodiment of the present application.
- the battery cell also includes an outer package.
- the outer package can be used to encapsulate the above-mentioned electrode assembly and electrolyte.
- the outer package can be a hard shell, such as a hard plastic shell, an aluminum shell, a steel shell, etc.
- the outer package can also be a soft package, such as a bag-type soft package.
- the material of the soft package can be plastic, such as one or more of polypropylene (PP), polybutylene terephthalate (PBT) and polybutylene succinate (PBS).
- the outer package may include a shell 51 and a cover plate 53.
- the shell 51 may include a bottom plate and a side plate connected to the bottom plate, and the bottom plate and the side plate enclose a receiving cavity.
- the shell 51 has an opening connected to the receiving cavity, and the cover plate 53 is used to cover the opening to close the receiving cavity.
- the electrode assembly 52 is encapsulated in the receiving cavity.
- the number of electrode assemblies 52 contained in the battery cell 5 can be one or more, which can be adjusted according to demand.
- Battery cells can be assembled into battery modules.
- the number of battery cells contained in a battery module can be multiple, and the specific number can be adjusted according to the application and capacity of the battery module.
- FIG. 3 is a schematic diagram of a battery module 4 as an example. As shown in FIG. 3 , in a battery module 4, multiple battery cells 5 can be arranged in sequence along the length direction of the battery module 4. Of course, they can also be arranged in any other manner. Further, the multiple battery cells 5 can be fixed by fasteners.
- the battery module 4 may further include a housing having a housing space, and the plurality of battery cells 5 may be housed in the housing space.
- FIGS 4 and 5 are schematic diagrams of a battery pack 1 as an example.
- the battery pack 1 may include a box body and a plurality of battery modules 4 arranged in the box body.
- the box body includes an upper box body 2 and a lower box body 3, and the upper box body 2 is used to cover the lower box body 3 and form a closed space for accommodating the battery modules 4.
- Multiple battery modules 4 can be arranged in the box body in any manner.
- the separator is located between the positive electrode and the negative electrode, and mainly plays the role of preventing short circuits.
- the separators currently used in commercial batteries are usually porous membranes made of polyolefins (such as polyethylene, polypropylene, etc.).
- polyolefins such as polyethylene, polypropylene, etc.
- the electrolyte wettability and Thermal stability is poor.
- some lithium dendrites will form at the negative electrode interface. The continuous growth of lithium dendrites will pierce the isolation membrane, causing internal short circuits, and even fire, explosion and other safety accidents in severe cases.
- the inventors have improved the isolation membrane.
- FIG. 6 is a schematic diagram of an isolation membrane according to an embodiment of the present application.
- the separator 10 includes a porous substrate 101 and a first coating 102 and a second coating 103 respectively disposed on two surfaces of the porous substrate 101.
- the first coating 102 faces the negative electrode and the second coating 103 faces the positive electrode.
- the first coating 102 includes first particles, the first particles include a solid electrolyte, and the content of the first particles in the first coating is greater than 50% by weight;
- the second coating 102 includes second particles, the second particles include inorganic particles capable of reacting with lithium dendrites, and the content of the second particles in the second coating is greater than 50% by weight.
- the first coating mainly includes a solid electrolyte.
- the solid electrolyte itself has a high ionic conductivity and a low electronic conductivity, so it can have good ionic conductivity and electronic insulation. When used in the first coating, it will not significantly increase the impedance of the isolation membrane, and can also reduce the transfer of electrons through the isolation membrane.
- the first coating faces the negative electrode and can form a dense and uniform intermediate layer on the surface of the isolation membrane, which promotes lithium ion transmission and uniform lithium ion flow, thereby inducing uniform lithium deposition, slowing down or even inhibiting the growth of lithium dendrites, and effectively reducing the local generation of sharp lithium dendrites, thereby reducing or even avoiding the problem of internal short circuit of the battery due to lithium dendrites piercing the isolation membrane.
- the second coating faces the positive electrode and mainly includes inorganic particles that can react with lithium dendrites. Therefore, when the lithium dendrites generated on the surface of the negative electrode pierce the porous substrate during repeated charging and discharging, the second coating can react with the lithium dendrites, consume the lithium dendrites in time, and prevent the further growth of the lithium dendrites, thereby reducing or even avoiding the problem of internal short circuit of the battery caused by lithium dendrites contacting the positive electrode.
- the first coating and the second coating are respectively located on both sides of the porous substrate, and there is no interface between the first coating and the second coating in the isolation membrane. Since the ionic conductivity of the first particle and the second particle is different, when the first coating and the second coating are located on the same side of the porous substrate, the concentration of lithium ions at the interface between the first coating and the second coating is different. The inventors have noticed that when the interface concentration difference is too large, it is easy to cause the formation of lithium dendrites, which will increase the probability of internal short circuit of the battery and reduce the service life of the battery.
- the isolation membrane provided by the embodiment of the present application does not have an interface between the first coating and the second coating, thereby avoiding the problem of lithium dendrites formed due to excessive interface concentration difference.
- the porous substrate is highly hydrophobic, and the electrolyte usually uses a polar solvent, which results in poor electrolyte wettability of the porous substrate and high ion transfer impedance.
- the first coating and the second coating introduced in the isolation membrane provided in the embodiment of the present application have good compatibility with the electrolyte, thereby improving the isolation membrane's wetting characteristics for the electrolyte and reducing the isolation membrane's ion transfer impedance, thereby helping the battery to have good cycle performance and kinetic performance.
- the first coating and the second coating introduced in the isolation membrane provided in the embodiment of the present application can also improve the heat resistance and mechanical strength of the isolation membrane.
- the isolation membrane provided by the embodiments of the present application can have good heat resistance, mechanical strength, electrolyte wetting characteristics and ion conductivity, and can effectively reduce the probability of internal short circuit of the battery, while also enabling the battery to have good cycle performance and kinetic performance.
- the first particles include a solid electrolyte, and the content of the first particles is greater than 50% by weight.
- the first coating mainly include a solid electrolyte, it can promote lithium ion transmission and uniform lithium ion flow, thereby making lithium deposition more uniform, reducing local generation of sharp lithium dendrites, and further reducing the probability of internal short circuits in the battery, while also allowing the battery to have good cycle performance and kinetic performance.
- the electrolyte content is too low, its effect of promoting lithium ion transmission and uniform lithium ion flow is poor, and thus the effect of slowing down the growth of lithium dendrites is poor, the probability of internal short circuit in the battery is high, and the cycle life of the battery is not good enough.
- the content of the first particles in the first coating layer may be greater than or equal to 60% by weight, may be greater than or equal to 65% by weight, and may be greater than or equal to 68% by weight. This enables the first coating layer to better promote lithium ion transmission and uniform lithium ion flow, thereby helping to reduce the local generation of sharp lithium dendrites, thereby further reducing the probability of internal short circuits in the battery and improving the cycle performance and kinetic performance of the battery.
- the content of the first particles in the first coating layer may be 55-90% by weight, 58-90% by weight, 60-90% by weight, 62-90% by weight, 65-90% by weight, 68-90% by weight, 55-88% by weight, 58-88% by weight, 60-88% by weight, 62-88% by weight, 65-88% by weight, 68-88% by weight, 55-85% by weight, 58-85% by weight, 60-85% by weight, 62-85% by weight, 65-85% by weight, 68-85% by weight, 55-82% by weight, 58-82% by weight, 60-82% by weight, 62-82% by weight, 65-82% by weight, 68-82% by weight.
- the second particles include inorganic particles that can react with lithium dendrites, and the content of the second particles is greater than 50% by weight.
- the second coating mainly include inorganic particles that can react with lithium dendrites, the second coating can consume lithium dendrites in time, reduce the problem of further growth of lithium dendrites to contact the positive electrode and cause internal short circuit of the battery, thereby reducing the probability of internal short circuit of the battery and extending the cycle life of the battery.
- the second coating cannot consume lithium dendrites in time, thereby the problem of lithium dendrites piercing the isolation membrane and causing internal short circuit of the battery may occur, and the cycle life of the battery is not excellent enough.
- the content of the second particles in the second coating layer may be greater than or equal to 60% by weight, may be greater than or equal to 65% by weight, or may be greater than or equal to 68% by weight. This enables the second coating layer to better counteract lithium dendrites, consume lithium dendrites in time, slow down or even prevent further growth of lithium dendrites, thereby further reducing the probability of internal short circuits in the battery and extending the cycle life of the battery.
- the content of the second particles in the second coating layer may be 55-90 wt%, 58-90 wt%, 60-90 wt%, 62-90 wt%, 65-90 wt%, 55-88 wt%, 58-88 wt%, 68-90 wt%, 60-88 wt%, 62-88 wt%, 65-88 wt%, 68-88 wt%, 55-85 wt%, 58-85 wt%, 60-85 wt%, 62-85 wt%, 65-85 wt%, 68-85 wt%, 55-82 wt%, 58-82 wt%, 60-82 wt%, 62-82 wt%, 65-82 wt%, 68-82 wt%.
- the solid electrolyte may include an inorganic solid electrolyte.
- the conductivity of the inorganic solid electrolyte may be greater than or equal to 10 -7 S/cm, and more optionally greater than or equal to 10 -4 S/cm.
- the inorganic solid electrolyte may include one or more of an oxide-type inorganic solid electrolyte, a sulfide-type inorganic solid electrolyte, and a halide-type inorganic solid electrolyte.
- the oxide-type inorganic solid electrolyte may include one or more of a NASICON-type solid electrolyte, a garnet-type solid electrolyte, a perovskite-type solid electrolyte, and a LISICON-type solid electrolyte, and may optionally include a NASICON-type solid electrolyte.
- the NASICON-type solid electrolyte has the advantages of high conductivity and a wide electrochemical window, and can better promote lithium ion transmission and uniform lithium ion flow, thereby making the deposition of lithium more uniform, reducing the local generation of sharp lithium dendrites, and further reducing the probability of internal short circuits in the battery, and improving the cycle performance and kinetic performance of the battery.
- the sulfide-type inorganic solid electrolyte may include one or more of a sulfide-type crystalline solid electrolyte and a sulfide glass-type solid electrolyte.
- the inorganic solid electrolyte may include lithium titanium phosphate (Li x Ti y (PO 4 ) 3 , 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 3), phosphoric acid Lithium aluminum titanium (Li x Aly Ti z (PO 4 ) 3 , LATP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), lithium aluminum germanium phosphate (Li x Aly Ge z (PO 4 ) 3 , LAGP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), lithium aluminum zirconium phosphate (Li x Aly Zr z (PO 4 ) 3 , LAZP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), lithium aluminum chromium phosphate (Li x Aly Cr z (PO 4 ) 3 , LACP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), (LiAlTiP)
- the inorganic solid electrolyte may include one or more of lithium titanium phosphate (Li x Ti y (PO 4 ) 3 , 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 3), lithium aluminum titanium phosphate (Li x Aly Ti z (PO 4 ) 3 , LATP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), lithium aluminum germanium phosphate (Li x Aly Ge z (PO 4 ) 3 , LAGP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), lithium aluminum zirconium phosphate (Li x Aly Zr z (PO 4 ) 3 , LAZP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), lithium aluminum chromium phosphate (Li x Aly Cr z (PO 4 ) 3 , LACP, 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), and their respective doping compounds.
- This can better promote lithium ion transmission and uniform lithium ion flow, thereby making lithium deposition more uniform and reducing the local generation of sharp lithium dendrites, which can further reduce the probability of internal short circuit in the battery and improve the battery's cycle performance and kinetic performance.
- the doped compound is generally a product obtained by doping a compound with other elements, such as metal elements.
- the type of the doped element is not particularly limited as long as it does not harm the purpose of the present application.
- lithium titanium phosphate may include LiTi 2 (PO 4 ) 3
- lithium aluminum titanium phosphate may include Li 1.3 Al 0.3 Ti 1.7 (PO 4 ) 3
- lithium aluminum germanium phosphate may include Li 1.5 Al 0.5 Ge 1.5 (PO 4 ) 3
- lithium lanthanum titanate may include Li 0.5 La 0.5 TiO 3
- lithium germanium sulfide electrolyte Li 6 PS 5 X may include Li 6 PS 5 Cl, Li 6 PS 5 Br.
- the inorganic particles capable of reacting with lithium dendrites may include inorganic ceramic particles.
- the inorganic ceramic may include one or more of aluminum oxide, silicon dioxide, silicon monoxide, ferric oxide, ferrosinic oxide, cobalt monoxide, cobalt tetroxide, tin oxide, tin dioxide, nickel oxide, iron phosphate, copper oxide, titanium oxide, zirconium oxide, barium oxide, calcium oxide, magnesium oxide, aluminum nitride, silicon nitride, boron nitride, zirconium titanate, barium titanate, and their respective modified materials.
- the inorganic ceramic may include one or more of aluminum oxide, silicon dioxide, silicon monoxide, cobalt monoxide, cobalt trioxide, tin monoxide, tin dioxide, nickel oxide, iron phosphate, copper oxide, titanium oxide, and their respective modified materials. This can better react with lithium dendrites, consume lithium dendrites in time, slow down or even prevent further growth of lithium dendrites, and further reduce the probability of internal short circuit of the battery and extend the cycle life of the battery.
- the modification methods include physical modification and/or chemical modification.
- Chemical modification includes coupling agent modification (such as using silane coupling agent, titanate coupling agent, etc.), surfactant modification, polymer grafting modification, etc.
- Physical modification methods can be mechanical force dispersion, ultrasonic dispersion, high energy treatment, etc.
- the volume distribution particle size Dv50 of the first particles may be 0.05-3 ⁇ m, optionally 0.05-2 ⁇ m, 0.08-2 ⁇ m, 0.1-2 ⁇ m, or 0.1-1 ⁇ m.
- the volume distribution particle size Dv50 of the first particles is within the above range, it is more conducive to promoting lithium ion transmission and uniform lithium ion flow, and can better slow down or even inhibit the growth of lithium dendrites. And it can effectively avoid the following situations: when the particle size of the first particles is too large, the slurry viscosity is high, the uniformity cannot be guaranteed, and it is difficult to evenly apply to multiple When the particle size of the first particles is too small, the first particles are more likely to enter the pores of the porous substrate during the coating process, which not only reduces the air permeability of the isolation membrane, but also hinders the transmission of lithium ions, thereby increasing the capacity loss of the battery and shortening the cycle life.
- the volume distribution particle size Dv50 of the second particles may be 0.5-5 ⁇ m, optionally 0.5-4 ⁇ m, 0.8-4 ⁇ m, or 1-3 ⁇ m.
- the volume distribution particle size Dv50 of the second particles is within the above range, it can better react with lithium dendrites, consume lithium dendrites in time and prevent further growth of lithium dendrites. And it can effectively avoid the following situations: when the particle size of the second particles is too large, the viscosity of the slurry is large, the uniformity cannot be guaranteed, it is difficult to evenly coat it on the porous substrate, and during the coating process, the second particles are difficult to adhere to the surface of the porous substrate, and powdering is prone to occur, resulting in poor coating effect, and also affecting the electrochemical performance of the battery; when the particle size of the second particles is too small, the second particles are more likely to enter the pores of the porous substrate during the coating process, which not only reduces the air permeability of the isolation membrane, but also loses the effect of the second coating layer to eliminate lithium dendrites, thereby increasing the capacity loss of the battery and shortening the cycle life.
- the first coating layer may further include third particles.
- the content of the third particles in the first coating layer may be greater than 0 and less than or equal to 10 wt %, or may be greater than 0 and less than or equal to 5 wt %.
- the third particles may include inorganic particles that can react with lithium dendrites.
- the first coating layer includes a small amount of inorganic particles that can react with lithium dendrites, it can help the first coating layer to react with lithium dendrites, consume lithium dendrites, and slow down the growth of lithium dendrites without affecting the effect of the first coating layer in promoting lithium ion transmission and uniform lithium ion flow, thereby further reducing the probability of internal short circuits in the battery and making the battery have a longer cycle life.
- the volume distribution particle size Dv50 of the third particles may be 0.05-3 ⁇ m, and may be 0.1-1 ⁇ m.
- the ratio of the thickness of the first coating layer to the thickness of the second coating layer may be (0.2-5):1, and may be (0.25-4):1. This can better exert the effects of the first coating layer and the second coating layer, which is beneficial for the first coating layer to better promote lithium ion transmission and uniform lithium ion flow, and is also beneficial for the second coating layer to better react with lithium dendrites, consume lithium dendrites in time, slow down or even prevent further growth of lithium dendrites, thereby further reducing the probability of internal short circuit of the battery and extending the cycle life of the battery.
- the first coating may further include a first binder.
- the present application has no particular limitation on the type of the first binder.
- the first binder may include, but is not limited to, one or more of vinylidene fluoride homopolymer (PVDF) and/or copolymer, sodium carboxymethyl cellulose, and styrene-butadiene rubber.
- the mass ratio of the first particles to the first binder may be 100:(1-25), and may be 100:(5-22).
- An appropriate amount of the first binder can improve the heat resistance and uniformity of the first coating, and can effectively avoid problems such as powdering, and is also conducive to the isolation membrane having good ion conductivity.
- the first coating may further include a first dispersant.
- the present application has no particular restrictions on the type of the first dispersant.
- the first dispersant may include, but is not limited to, one or more of hydrolyzed polymaleic anhydride, polyacrylic acid, acrylic acid block copolymers, polyester block copolymers, polyethylene glycol type polyols, polyethyleneimine, and their respective derivatives. Derivatives generally refer to products derived from the replacement of hydrogen atoms or atomic groups in a polymer by other atoms or atomic groups.
- the mass ratio of the first particles to the first dispersant may be 100:(1.0-3.5), and may be 100:(1.2-2.5).
- An appropriate amount of the first dispersant can make the slurry dispersed evenly, which is beneficial for coating and improving the film quality of the first coating.
- the first coating may further include a first thickener.
- the present application has no particular restrictions on the type of the first thickener.
- the first thickener may include, but is not limited to, one or more of sodium hydroxymethylcellulose, methylcellulose, hydroxyethylcellulose, hydroxypropylmethylcellulose, polyacrylate, polyurethane, and polyether.
- the mass ratio of the first particles to the first thickener may be 100:(10-30), and may be 100:(12-26).
- An appropriate amount of the first thickener can improve the stability of the slurry, facilitate coating, and improve the film quality of the first coating.
- the thickness of the first coating layer may be 1-7 ⁇ m, optionally 1.5-6 ⁇ m.
- the thickness of the first coating layer helps to form a dense and uniform intermediate layer on the surface of the isolation membrane, which better promotes lithium ion transmission and uniform lithium ion flow, thereby better inducing uniform lithium deposition, slowing down or even inhibiting the growth of lithium dendrites, and effectively reducing the local generation of sharp lithium dendrites, thereby reducing or even avoiding the problem of internal short circuit of the battery due to lithium dendrites piercing the isolation membrane.
- the isolation membrane may have a lower internal resistance, a shorter lithium ion transmission path and a higher lithium ion transmission rate, thereby enabling the battery to have both good cycle performance and kinetic performance.
- the surface density of the first coating layer may be 9-12 g/m 2 , and may be 10-11.5 g/m 2 .
- the surface density of the first coating layer is within the above range, it is helpful to form a dense and uniform intermediate layer on the surface of the separator, which can better promote the transmission of lithium ions and the uniform flow of lithium ions, thereby better inducing the uniform deposition of lithium, slowing down or even inhibiting the growth of lithium dendrites, and effectively reducing the local generation of sharp lithium dendrites, thereby reducing or even avoiding the problem of internal short circuit of the battery due to lithium dendrites piercing the separator.
- the separator may have a lower internal resistance, a shorter lithium ion transmission path and a higher lithium ion transmission rate, thereby enabling the battery to have both good cycle performance and kinetic performance.
- the second coating may further include a second binder.
- the present application has no particular limitation on the type of the second binder.
- the second binder may include but is not limited to one or more of vinylidene fluoride homopolymer and/or copolymer, sodium carboxymethyl cellulose, and styrene-butadiene rubber.
- the mass ratio of the second particles to the second binder may be 100:(1-25), and may be 100:(8-22).
- An appropriate amount of the second binder can improve the heat resistance and uniformity of the second coating, and can effectively avoid problems such as powdering, and is also conducive to the isolation membrane having good ion conductivity.
- the second coating may further include a second dispersant.
- the second dispersant may include, but is not limited to, one or more of hydrolyzed polymaleic anhydride, polyacrylic acid, acrylic acid block copolymers, polyester block copolymers, polyethylene glycol type polyols, polyethyleneimine, and their respective derivatives. Derivatives generally refer to products derived from the replacement of hydrogen atoms or atomic groups in a polymer by other atoms or atomic groups.
- the mass ratio of the second particles to the second dispersant may be 100:(0.5-4.0), and may be 100:(1.0-2.0).
- An appropriate amount of the second dispersant can make the slurry dispersed evenly, which is beneficial for coating and improving the film quality of the second coating.
- the second coating may further include a second thickener.
- the present application has no particular restrictions on the type of the second thickener.
- the second thickener may include, but is not limited to, one or more of sodium hydroxymethylcellulose, methylcellulose, hydroxyethylcellulose, hydroxypropyl methylcellulose, polyacrylate, polyurethane, and polyether.
- the mass ratio of the second particles to the second thickener may be 100:(5-30), and may be 100:(10-25).
- An appropriate amount of the second thickener can improve the stability of the slurry, facilitate coating, and improve the film quality of the second coating.
- the thickness of the second coating layer may be 1-7 ⁇ m, and may be 1.5-6 ⁇ m.
- the second coating layer can better react with lithium dendrites, consume lithium dendrites in time, and prevent further growth of lithium dendrites, thereby effectively reducing or even preventing the problem of internal short circuit of the battery caused by lithium dendrites contacting the positive electrode.
- the isolation film may have a lower internal resistance, a shorter lithium ion transmission path, and a higher lithium ion transmission rate, thereby enabling the battery to have both good cycle performance and kinetic performance.
- the surface density of the second coating layer may be 4-14 g/m 2 , and may be 8-12 g/m 2 .
- the second coating layer can better react with lithium dendrites, consume lithium dendrites in time, and prevent further growth of lithium dendrites, thereby effectively reducing or even preventing the problem of internal short circuit of the battery caused by lithium dendrites contacting the positive electrode.
- the separator may have a lower internal resistance, a shorter lithium ion transmission path, and a higher lithium ion transmission rate, thereby enabling the battery to have both good cycle performance and kinetic performance.
- the porous substrate may have a thickness of 4-15 ⁇ m, and optionally 5-10 ⁇ m.
- the porous substrate may include, but is not limited to, one or more of polyolefins (e.g., polyethylene, polypropylene, etc.), halogenated polyolefins (e.g., polytetrafluoroethylene, polyvinylidene fluoride, polyvinyl chloride, etc.), polyamides, polyesters (e.g., polyethylene terephthalate, etc.), and their respective derivatives.
- polyolefins e.g., polyethylene, polypropylene, etc.
- halogenated polyolefins e.g., polytetrafluoroethylene, polyvinylidene fluoride, polyvinyl chloride, etc.
- polyamides e.g., polyamides, polyesters (e.g., polyethylene terephthalate, etc.), and their respective derivatives.
- Derivatives usually refer to products derived from the replacement of hydrogen atoms or atomic groups in polymers by other atoms or atomic groups.
- the porous substrate may have a weight average molecular weight of 100,000-1,000,000.
- the weight average molecular weight of the porous substrate has a well-known meaning in the art and can be measured by methods known in the art, for example, by gel permeation chromatography (GPC).
- the total thickness of the separator may be 8-25 ⁇ m, and may be 8-18 ⁇ m, so that the separator has lower internal resistance, shorter lithium ion transmission path and higher lithium ion transmission rate, so that the battery has both good cycle performance and kinetic performance.
- the porosity of the isolation membrane may be 40%-80%, and optionally 45%-70%, thereby helping the isolation membrane to have good air permeability and high ion transmission capacity.
- the porosity of the isolation membrane has a well-known meaning in the art and can be measured by methods known in the art. For example, it can be tested with reference to standard GB/T 36363-2018.
- the tensile strength of the separator in transverse direction (TD) may be 1000-1500 kgf/cm 2 , and may be 1100-1300 kgf/cm 2 , thereby improving the reliability of the battery.
- the transverse tensile strength of the separator has a well-known meaning in the art and can be measured by methods known in the art.
- the test can be performed with reference to the standard GB/T 36363-2018.
- the tensile rate can be 50 mm/min.
- the peel strength between the first coating layer of the isolation film and the porous substrate may be 8.9-13.2 N/m, and may be 9.1-11.8 N/m.
- the peel strength between the second coating layer of the isolation film and the porous substrate may be 12.9-20.6 N/m, and may be 13.5-17.8 N/m.
- the separator has high peel strength, thereby improving the reliability of the battery.
- the peel strength of the isolation film has a well-known meaning in the art and can be measured by methods known in the art. For example, it can be tested with reference to standard GB/T 36363-2018.
- the puncture strength of the separator may be 9.60-11.50 N ⁇ m -1 , and may be 9.80-10.90 N ⁇ m -1 , thereby improving the reliability of the battery.
- the puncture strength of the isolation membrane has a well-known meaning in the art and can be measured by methods known in the art. For example, it can be tested with reference to standard GB/T 36363-2018.
- the ionic conductivity of the separator at 25° C. may be 1.40-2.50 mS ⁇ cm ⁇ 1 , and may be 1.60-2.15 mS ⁇ cm ⁇ 1 . This can improve the cycle performance and kinetic performance of the battery.
- the ionic conductivity of the isolation membrane can be obtained through electrochemical impedance spectroscopy experiments.
- the isolation membrane can be cut into discs of a certain area, dried, placed between two stainless steel electrodes, and sealed to form a button battery after absorbing a sufficient amount of electrolyte, and then an electrochemical impedance spectroscopy experiment is carried out.
- the resistance Rs of different isolation membrane layers n is measured using the confined symmetric battery electrochemical impedance spectroscopy method as the isolation membrane resistance, and the slope k (corresponding to the resistance of a single-layer isolation membrane) is obtained by plotting Rs and n. According to the resistance of the single-layer isolation membrane, the area of the isolation membrane, and the thickness of the isolation membrane (single-layer thickness), the ionic conductivity of the isolation membrane is calculated.
- the volume distribution particle size Dv50 of the particles is well known in the art and can be measured using instruments and methods known in the art. For example, it can be tested with a laser particle size analyzer (such as Master Size 3000) in accordance with GB/T 19077-2016.
- a laser particle size analyzer such as Master Size 3000
- An embodiment of the present application also provides a method for preparing an isolation film.
- the preparation method includes the following steps: providing a porous substrate; providing a first coating slurry and a second coating slurry, wherein the first coating slurry includes first particles, the first particles include a solid electrolyte, and the content of the first particles in the first coating after drying is greater than 50% by weight, and the second coating slurry includes second particles, the second particles include inorganic particles that can react with lithium dendrites, and the content of the second particles in the second coating after drying is greater than 50% by weight; the first coating slurry and the second coating slurry are respectively coated on two surfaces of the porous substrate, and after drying, an isolation membrane is obtained.
- the first coating slurry may further include third particles.
- the first coating slurry may further include one or more of a first binder, a first dispersant, and a first thickener.
- the step of providing a first coating slurry may include the following steps: adding first particles, a first dispersant, and optional third particles to a first solvent for primary dispersion to obtain a primary dispersion solution; adding a first thickener to the obtained primary dispersion solution for secondary dispersion to obtain a secondary dispersion solution; adding a first binder to the obtained secondary dispersion solution and stirring evenly to obtain a first coating slurry.
- the first solvent may include one or more of deionized water, N,N-dimethylformamide (DMF), N-methylpyrrolidone (NMP), N,N-dimethylacetamide (DMAC), and tetrahydrofuran (THF).
- DMF N,N-dimethylformamide
- NMP N-methylpyrrolidone
- DMAC N,N-dimethylacetamide
- THF tetrahydrofuran
- the primary dispersion process may be ultrasonic dispersion.
- the ultrasonic dispersion time is more than 2 hours.
- stirring is required during the secondary dispersion process.
- the stirring speed may be 500-1200 rpm, and the stirring time may be 0.5-1.5 h.
- the stirring time can be 0.5-1.5h at a rotation speed of 500-1200rpm.
- the solid content of the first coating slurry may be 30%-50%, and optionally 34%-45%, which is beneficial for coating.
- the second coating slurry may further include one or more of a second binder, a second dispersant, and a second thickener.
- the step of providing a second coating slurry may include the following steps: adding second particles and a second dispersant to a second solvent for primary dispersion to obtain a primary dispersion solution; adding a second thickener to the primary dispersion solution for secondary dispersion to obtain a secondary dispersion solution; adding a second binder to the secondary dispersion solution and stirring evenly to obtain a second coating slurry.
- the second solvent may include one or more of deionized water, N,N-dimethylformamide (DMF), N-methylpyrrolidone (NMP), N,N-dimethylacetamide (DMAC), and tetrahydrofuran (THF).
- DMF N,N-dimethylformamide
- NMP N-methylpyrrolidone
- DMAC N,N-dimethylacetamide
- THF tetrahydrofuran
- the primary dispersion process may be ultrasonic dispersion.
- the ultrasonic dispersion time is more than 2 hours.
- stirring is required during the secondary dispersion process.
- the stirring speed may be 500-1200 rpm, and the stirring time may be 0.5-1.5 h.
- the mixture may be stirred at a rotation speed of 500-1200 rpm for 0.5-1.5 h.
- the solid content of the second coating slurry is 30%-50%, and optionally 34%-45%, which is beneficial for coating.
- the drying temperature may be 60-120°C.
- the coating method of the first coating slurry and the second coating slurry can be transfer coating, rotary spraying, dip coating, wire rod coating, etc., which is not limited in the embodiments of the present application.
- Some parameters such as raw materials and their contents used in the method for preparing the isolation membrane provided in the embodiment of the present application can refer to the isolation membrane of the first aspect of the implementation method of the present application, and will not be repeated here.
- the structure and composition of the positive electrode plate can be selected according to the type of battery cell, and the embodiments of the present application are not limited to this.
- the positive electrode sheet includes a positive electrode current collector and a positive electrode film layer disposed on at least one surface of the positive electrode current collector and including a positive electrode active material.
- the positive electrode current collector has two surfaces opposite to each other in its thickness direction, and the positive electrode film layer is disposed on any one or both of the two opposite surfaces of the positive electrode current collector.
- the positive electrode active material includes a material capable of extracting and inserting lithium ions.
- the positive electrode active material may include, but is not limited to, one or more of lithium transition metal oxides, lithium-containing phosphates, layered metal chalcogenides, and their respective modified compounds.
- lithium transition metal oxides may include, but are not limited to, one or more of lithium cobalt oxide, lithium nickel oxide, lithium manganese oxide, lithium nickel cobalt oxide, lithium manganese cobalt oxide, lithium nickel manganese oxide, lithium nickel cobalt manganese oxide, lithium nickel cobalt aluminum oxide, lithium titanium oxide, and their respective modified compounds.
- the positive electrode active material may include one or more of lithium transition metal oxides and modified compounds thereof of the general formula Li a Ni b Co c M d O e D f. 0.8 ⁇ a ⁇ 1.2, 0.5 ⁇ b ⁇ 1, 0 ⁇ c ⁇ 1, 0 ⁇ d ⁇ 1, 1 ⁇ e ⁇ 2, 0 ⁇ f ⁇ 1, M includes one or more of Ge, Mo, Sn, Mn, Al, Zr, Zn, Cu, Cr, Mg, Fe, V, Ti and B, and D includes one or more of N, F, S and Cl.
- the modified compounds of the above-mentioned positive electrode active materials may be the ones that undergo doping modification and/or surface coating modification on the positive electrode active materials.
- the positive electrode film layer may further include a positive electrode conductive agent.
- a positive electrode conductive agent includes one or more of superconducting carbon, conductive graphite, acetylene black, carbon black, Ketjen black, carbon dots, carbon nanotubes, graphene, and carbon nanofibers.
- the positive electrode film layer may further optionally include a positive electrode binder.
- a positive electrode binder may include one or more of polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), vinylidene fluoride-tetrafluoroethylene-propylene terpolymer, vinylidene fluoride-hexafluoropropylene-tetrafluoroethylene terpolymer, tetrafluoroethylene-hexafluoropropylene copolymer, fluorine-containing acrylic resin, and polyethylene oxide.
- PVDF polyvinylidene fluoride
- PTFE polytetrafluoroethylene
- PTFE polytetrafluoroethylene
- vinylidene fluoride-tetrafluoroethylene-propylene terpolymer vinylidene fluoride-hexafluoropropylene-tetrafluoroethylene terpolymer
- the positive electrode current collector may be a metal foil or a composite current collector.
- a metal foil aluminum foil may be used.
- the composite current collector may include a polymer material base layer and a metal material layer formed on at least one surface of the polymer material base layer.
- the metal material may include one or more of aluminum, aluminum alloy, nickel, nickel alloy, titanium, titanium alloy, silver and silver alloy.
- the polymer material base layer may include one or more of polypropylene (PP), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polystyrene (PS) and polyethylene (PE).
- the positive electrode film layer is usually formed by coating the positive electrode slurry on the positive electrode current collector, drying and cold pressing.
- the positive electrode slurry is usually formed by dispersing the positive electrode active material, optional conductive agent, optional binder and any other components in a solvent and stirring them uniformly.
- the solvent can be N-methylpyrrolidone (NMP), but is not limited thereto.
- the structure and composition of the negative electrode plate can be selected according to the type of battery cell, and the embodiments of the present application are not limited to this.
- the negative electrode sheet may include a negative electrode current collector and a negative electrode film layer disposed on at least one surface of the negative electrode current collector, the negative electrode film layer includes a negative electrode active material, and the negative electrode active material includes a material capable of extracting and embedding active ions.
- the negative electrode current collector has two surfaces opposite to each other in its thickness direction, and the negative electrode film layer is disposed on any one or both of the two opposite surfaces of the negative electrode current collector.
- the negative electrode active material may be a negative electrode active material known in the art.
- the negative electrode active material may include, but is not limited to, one or more of carbon-based materials, silicon-based materials, tin-based materials, and lithium titanate.
- the carbon-based material may include one or more of natural graphite, artificial graphite, soft carbon, hard carbon, pyrolytic carbon, coke, glassy carbon, a sintered body of an organic polymer compound, and mesophase carbon microbeads.
- the silicon-based material may include elemental silicon, silicon oxide, silicon-carbon composite, One or more of silicon-nitrogen complex and silicon alloy material.
- the tin-based material may include one or more of elemental tin, tin oxide and tin alloy material.
- the negative electrode film layer may further include a negative electrode conductive agent.
- a negative electrode conductive agent may include one or more of superconducting carbon, conductive graphite, acetylene black, carbon black, Ketjen black, carbon dots, carbon nanotubes, graphene, and carbon nanofibers.
- the negative electrode film layer may further include a negative electrode binder.
- the negative electrode binder may include styrene-butadiene rubber (SBR), water-soluble unsaturated resin SR-1B, water-based acrylic resin (e.g., polyacrylic acid PAA, polymethacrylic acid PMAA, sodium polyacrylate PAAS), polyacrylamide (PAM), polyvinyl alcohol (PVA), sodium alginate (SA) and carboxymethyl chitosan (CMCS).
- SBR styrene-butadiene rubber
- SR-1B water-soluble unsaturated resin
- PAM polyacrylamide
- PVA polyvinyl alcohol
- SA sodium alginate
- CMCS carboxymethyl chitosan
- the negative electrode film layer may further include other additives, such as, for example, a thickener, such as sodium carboxymethyl cellulose (CMC), a PTC thermistor material, and the like.
- a thickener such as sodium carboxymethyl cellulose (CMC), a PTC thermistor material, and the like.
- the negative electrode current collector may be a metal foil or a composite current collector.
- a metal foil a copper foil may be used.
- the composite current collector may include a polymer material base layer and a metal material layer formed on at least one surface of the polymer material base layer.
- the metal material may include one or more of copper, copper alloy, nickel, nickel alloy, titanium, titanium alloy, silver and silver alloy.
- the polymer material base layer may include one or more of polypropylene (PP), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polystyrene (PS) and polyethylene (PE).
- the negative electrode film layer is usually formed by coating the negative electrode slurry on the negative electrode current collector, drying and cold pressing.
- the negative electrode slurry is usually formed by dispersing the negative electrode active material, optional conductive agent, optional binder, and other optional auxiliary agents in a solvent and stirring them uniformly.
- the solvent can be N-methylpyrrolidone (NMP) or deionized water, but is not limited thereto.
- the negative electrode plate does not exclude other additional functional layers besides the negative electrode film layer.
- the negative electrode plate also includes a conductive primer layer (e.g., composed of a conductive agent and a binder) sandwiched between the negative electrode current collector and the negative electrode film layer and disposed on the surface of the negative electrode current collector.
- the negative electrode plate also includes a protective layer covering the surface of the negative electrode film layer.
- the negative electrode plate may not include materials capable of extracting and embedding active ions, such as graphite, etc.
- the negative electrode plate may include a lithium plate or a lithium alloy plate; in other embodiments, the negative electrode plate includes a mesh or foam three-dimensional skeleton layer, such as foamed copper (or copper alloy), foamed nickel (or nickel alloy), copper (or copper alloy) mesh, nickel (or nickel alloy) mesh, etc.
- the electrolyte includes electrolyte salt and solvent.
- the types of electrolyte salt and solvent are not specifically limited and can be selected according to actual needs.
- the electrolyte salt may include, but is not limited to, one or more of lithium hexafluorophosphate (LiPF 6 ), lithium tetrafluoroborate (LiBF 4 ), lithium perchlorate (LiClO 4 ), lithium hexafluoroarsenate (LiAsF 6 ), lithium bisfluorosulfonyl imide (LiFSI), lithium bistrifluoromethanesulfonyl imide (LiTFSI), lithium trifluoromethanesulfonate (LiTFS), lithium difluorooxalatoborate (LiDFOB), lithium bisoxalatoborate (LiBOB), lithium difluorophosphate (LiPO 2 F 2 ), lithium difluorobisoxalatophosphate (LiDFOP), and lithium tetrafluorooxalatophosphate (LiTFOP).
- LiPF 6 lithium hexafluorophosphate
- the concentration of the electrolyte salt may be greater than 0.3 mol/L, and may be greater than 0.7 mol/L.
- the concentration of the electrolyte salt may further be less than 4 mol/L, and may be less than 2.5 mol/L or less than 1.7 mol/L.
- the solvent may include one or more of esters (eg, carbonates, phosphates, carboxylates, sulfates, sulfonates, etc.), ethers, sulfones, nitriles, and the like.
- esters eg, carbonates, phosphates, carboxylates, sulfates, sulfonates, etc.
- ethers eg, sulfones, nitriles, and the like.
- the solvent may include but is not limited to one or more of ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate, ethyl methyl carbonate (EMC), diethyl carbonate (DEC), dimethyl carbonate (DMC), dipropyl carbonate (DPC), methyl propyl carbonate (MPC), ethyl propyl carbonate (EPC), butylene carbonate (BC), fluoroethylene carbonate (FEC), methyl formate (MF), methyl acetate (MA), ethyl acetate (EA), propyl acetate (PA), methyl propionate (MP), ethyl propionate (EP), propyl propionate (PP), methyl butyrate (MB), ethyl butyrate (EB), 1,4-butyrolactone (GBL), cyclopentane (SF), dimethyl sulfone (MSM), dimethyl sulfone (MSM), dimethyl sulfone (MSM
- the solvent may include an ether solvent and/or a fluoroether solvent, such as dimethyl ether tetraethylene glycol (TEGDME), ethylene glycol dimethyl ether (DME), 1,3-dioxolane (DOL), H(CF 2 ) 2 OCH 3 , C 4 F 9 OCH 3 , H(CF 2 ) 2 OCH 2 CH 3 , H(CF 2 ) 2 OCH 2 CF 3 , H(CF 2 ) 2 CH 2 O(CF 2 ) 2 H, CF 3 CHFCF 2 OCH 3 , CF 3 CHFCF 2 OCH 2 CH 3 .
- TEGDME dimethyl ether tetraethylene glycol
- DME ethylene glycol dimethyl ether
- DOL 1,3-dioxolane
- the electrolyte may also optionally include additives.
- the additives may include negative electrode film-forming additives, positive electrode film-forming additives, and additives that can improve certain battery properties, such as additives that improve battery overcharge performance, additives that improve battery high temperature performance, and additives that improve battery low temperature power performance.
- the embodiments of the present application also provide an electrical device, which includes the battery of the present application.
- the battery can be used as a power source for the electrical device, or as an energy storage unit for the electrical device.
- the electrical device can be, but is not limited to, a mobile device (such as a mobile phone, a laptop computer, etc.), an electric vehicle (such as a pure electric vehicle, a hybrid electric vehicle, a plug-in hybrid electric vehicle, an electric bicycle, an electric scooter, an electric golf cart, an electric truck, etc.), an electric train, a ship and a satellite, an energy storage system, etc.
- the electrical device can select a specific type of battery according to its usage requirements, such as a battery cell, a battery module or a battery pack.
- Fig. 7 is a schematic diagram of an electric device as an example.
- the electric device is a pure electric vehicle, a hybrid electric vehicle, or a plug-in hybrid electric vehicle, etc.
- a battery pack or a battery module can be used as a power source.
- the electric device may be a mobile phone, a tablet computer, a notebook computer, etc.
- the electric device is usually required to be light and thin, and a battery cell may be used as a power source.
- the isolation membranes of Examples 1-27 were all prepared according to the following method.
- a 7 ⁇ m thick polyethylene porous membrane was washed with ethanol or acetone, dried and flattened at 60° C., and then plasma treated for 4 minutes to obtain a porous substrate for standby use.
- the first particles, the third particles, the first dispersant acrylic block copolymer and the first solvent NMP shown in Table 1 are mixed, and ultrasonically dispersed in an ultrasonic cleaning machine for 2 hours to obtain a primary dispersion solution.
- the first thickener sodium hydroxymethyl cellulose is added to the obtained primary dispersion solution for secondary dispersion to obtain a secondary dispersion solution, the stirring speed is 1100rpm, and the stirring time is 1h.
- the first binder PVDF is added to the obtained secondary dispersion solution, stirred at 900rpm for 60min, and the first coating slurry is obtained after the end.
- Example 1-27 the mass ratios of the first particles, the third particles, the first binder, the first thickener, and the first dispersant are shown in Table 1.
- Li 1.3 Al 0.3 Ti 1.7 (PO 4 ) 3 is abbreviated as LATP
- LiTi 2 (PO 4 ) 3 is abbreviated as LTP
- Li 7 La 3 Zr 2 O 12 is abbreviated as LLZO.
- the second particles shown in Table 1, the second dispersant acrylic block copolymer and the second solvent NMP are mixed, and ultrasonically dispersed in an ultrasonic cleaning machine for 2 hours to obtain a primary dispersion solution.
- the second thickener sodium hydroxymethyl cellulose is added to the obtained primary dispersion solution for secondary dispersion to obtain a secondary dispersion solution, the stirring speed is 1100rpm, and the stirring time is 1h.
- the second binder PVDF is added to the obtained secondary dispersion solution, stirred at 900rpm for 60min, and the second coating slurry is obtained after the end.
- the mass ratios of the second particles, the second binder, the second thickener, and the second dispersant are shown in Table 1.
- the first coating slurry and the second coating slurry were coated on both sides of the porous substrate by wire rod coating, and vacuum dried at 60° C. for 30 minutes to obtain a separator.
- the thickness of the first coating and the second coating are shown in Table 1.
- a 7 ⁇ m thick polyethylene porous membrane was washed with ethanol or acetone, dried and flattened at 60° C., and then plasma treated for 4 minutes to obtain a porous substrate for standby use.
- Li 1.3 Al 0.3 Ti 1.7 (PO 4 ) 3 , dispersant acrylic acid block copolymer and solvent NMP were mixed, and ultrasonically dispersed in an ultrasonic cleaning machine for 2 hours to obtain a primary dispersion solution.
- Thickener sodium hydroxymethyl cellulose was added to the obtained primary dispersion solution for secondary dispersion to obtain a secondary dispersion solution, with a stirring speed of 1100 rpm and a stirring time of 1 hour.
- Binder PVDF was added to the obtained secondary dispersion solution, and stirred at 900 rpm for 60 minutes to obtain a coating slurry.
- the mass ratio of Li 1.3 Al 0.3 Ti 1.7 (PO 4 ) 3 , binder, thickener and dispersant was 100:25.0:2.5:30.0.
- the coating slurry was coated on both sides of the porous substrate by wire rod coating, and vacuum dried at 60° C. for 30 minutes to obtain a separator.
- the thickness of the coating on both sides of the porous substrate was 4 ⁇ m.
- a 7 ⁇ m thick polyethylene porous membrane was washed with ethanol or acetone, dried and flattened at 60° C., and then plasma treated for 4 minutes to obtain a porous substrate for standby use.
- SiO particles, dispersant acrylic block copolymer and solvent NMP were mixed and ultrasonically dispersed in an ultrasonic cleaning machine for 2 hours to obtain a primary dispersion solution.
- Thickener sodium hydroxymethyl cellulose was added to the obtained primary dispersion solution for secondary dispersion to obtain a secondary dispersion solution, with a stirring speed of 1100 rpm and a stirring time of 1 hour.
- Binder PVDF was added to the obtained secondary dispersion solution, and stirred at 900 rpm for 60 minutes to obtain a coating slurry.
- the mass ratio of SiO particles, binder, thickener and dispersant was 100:25.0:2.5:30.0.
- the coating slurry was coated on both sides of the porous substrate by wire rod coating, and vacuum dried at 60° C. for 30 minutes to obtain a separator.
- the thickness of the coating on both sides of the porous substrate was 4 ⁇ m.
- a 7 ⁇ m thick polyethylene porous membrane was washed with ethanol or acetone, dried and flattened at 60° C., and then plasma treated for 4 minutes to obtain a porous substrate for standby use.
- the first thickener sodium hydroxymethyl cellulose is added to the obtained primary dispersion solution for secondary dispersion to obtain a secondary dispersion solution, the stirring speed is 1100 rpm, and the stirring time is 1 hour.
- the first binder PVDF is added to the obtained secondary dispersion solution, and stirred at 900 rpm for 60 minutes, and the first coating slurry is obtained after the end.
- the mass ratio of the first particle, the first binder, the first thickener, and the first dispersant is 100:65:5:75.
- the second particle SiO volume distribution particle size Dv50 is 1 ⁇ m
- the second dispersant acrylic block copolymer and the second solvent NMP are mixed, and ultrasonically dispersed in an ultrasonic cleaning machine for 2 hours to obtain a primary dispersion solution.
- the second thickener sodium hydroxymethyl cellulose is added to the obtained primary dispersion solution for secondary dispersion to obtain a secondary dispersion solution, the stirring speed is 1100 rpm, and the stirring time is 1 hour.
- the second binder PVDF is added to the obtained secondary dispersion solution, and stirred at 900 rpm for 60 minutes, and the second coating slurry is obtained after the end.
- the mass ratio of the second particle, the second binder, the second thickener, and the second dispersant is 100:65:5:75.
- the first coating slurry and the second coating slurry were coated on both sides of the porous substrate by wire rod coating, and vacuum dried at 60° C. for 30 minutes to obtain a separator.
- the thickness of the first coating and the second coating were both 4 ⁇ m.
- the preparation method of the isolation film is the same as that of Example 1, except that when the isolation film is used in a battery, The first coating layer of the separator prepared in Example 1 was arranged to face the positive electrode, and the second coating layer was arranged to face the negative electrode.
- the tensile strength of the isolation film in the transverse direction is tested.
- the isolation film is cut into samples with a width of 10 mm and a length of 150 mm (the length direction is parallel to the transverse direction of the isolation film) for testing.
- the test instrument can be a universal tensile machine, and the tensile rate can be 50 mm/min.
- the number of isolation film samples can be more than 6, and the test results are averaged.
- the puncture strength of the isolation membrane is tested according to GB/T 36363-2018.
- the isolation membrane is cut into samples with a width of 10mm and a length of 150mm.
- the isolation membrane is punctured with a steel needle at a rate of 50mm/min, and the maximum load when the steel needle penetrates the isolation membrane is read.
- the number of isolation membrane samples can be more than 6, and 3 points are taken for each isolation membrane sample, and the test results are averaged.
- the diameter of the steel needle can be 1mm, and the radius of the spherical top can be 0.5mm.
- the surface of the steel needle is smooth, free of rust, oxide layer and oil stains.
- the ionic conductivity of the isolation membrane was obtained by electrochemical impedance spectroscopy experiment test. Specifically, the isolation membrane was cut into discs with a diameter of 22 mm, dried, placed between two stainless steel electrodes, and sealed to form a button battery after absorbing a sufficient amount of electrolyte.
- the electrochemical impedance spectroscopy experiment was carried out using an electrochemical workstation.
- the electrolyte salt of the electrolyte is LiDFOB with a concentration of 1.2 mol/L; the solvent of the electrolyte is a mixture of ethylene carbonate (EC) and ethyl methyl carbonate (EMC) with a mass ratio of 30:70.
- the resistance Rs of different isolation membrane layers n was measured using the confined symmetric battery electrochemical impedance spectroscopy method as the isolation membrane resistance.
- the slope k (corresponding to the resistance of a single-layer isolation membrane) was obtained by plotting Rs and n.
- the ionic conductivity of the isolation membrane was calculated based on the resistance of the single-layer isolation membrane, the area of the isolation membrane, and the thickness of the isolation membrane (single-layer thickness).
- the electrochemical workstation can be Shanghai Chenhua CHI 660C electrochemical workstation, the AC signal frequency range is 0.01Hz to 1MHz, and the sine wave potential amplitude is 5mV. For accuracy, the average value of 6 parallel samples is taken as the test result.
- the button cell can be prepared as follows.
- Lithium iron phosphate, conductive agent carbon black (Super P), and binder polyvinylidene fluoride (PVDF) were mixed evenly in an appropriate amount of solvent N-methylpyrrolidone (NMP) at a mass ratio of 8:1:1 to obtain a positive electrode slurry; the positive electrode slurry was coated on the positive electrode current collector aluminum foil and dried to obtain a positive electrode plate.
- NMP solvent N-methylpyrrolidone
- the positive electrode plate, isolation membrane, and lithium sheet were assembled into a CR2430 button cell.
- the electrolyte salt of the electrolyte was LiDFOB with a concentration of 1.2 mol/L; the solvent of the electrolyte was a mixture of ethylene carbonate (EC) and ethyl methyl carbonate (EMC) with a mass ratio of 30:70.
- EC ethylene carbonate
- EMC ethyl methyl carbonate
- the first coating layers of the separators of Examples 1-27 and Comparative Examples 1-3 all face the lithium sheet, and the second coating layers all face the positive electrode sheet.
- Comparative Example 4 uses the same separator as Example 1, except that the first coating layer of the separator prepared in Example 1 is arranged to face the positive electrode sheet, and the second coating layer faces the lithium sheet.
- the button cell was charged to 3.65V at 0.1C constant current, and then charged to 0.02C at 3.65V constant voltage; after the button cell was left to stand for 10 minutes, it was discharged to 2.5V at 0.1C constant current. After the button cell was cycled twice according to the above method, the following cycle performance test was performed.
- the button cell was cycled 100 times according to the above method.
- the average value of the coulombic efficiency of the button cell from the 21st cycle to the 100th cycle was calculated as the average coulombic efficiency of the button cell.
- Coulombic efficiency discharge capacity / charge capacity.
- the capacity retention rate of the button cell after 100 cycles discharge capacity at the 100th cycle / discharge capacity at the 20th cycle.
- the button battery was subjected to a cyclic charge and discharge test according to the above method, and the discharge capacity after each cycle was recorded until the discharge capacity of the button battery decayed to 70% of the discharge capacity of the first cycle. The number of cycles at this time was used to characterize the cycle performance of the battery.
- the isolation membrane obtained in this way can have both good mechanical strength and good ion conductivity.
- the isolation membrane provided by the embodiments of the present application can make the battery have good cycle performance and can effectively reduce the probability of internal short circuit of the battery.
- the cycle performance of the battery can be further improved.
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Abstract
Description
Claims (20)
- 一种隔离膜,其中,所述隔离膜包括多孔基材以及分别位于所述多孔基材的两个表面上的第一涂层和第二涂层,用于电池时,所述第一涂层面向负极,所述第二涂层面向正极;所述第一涂层包括第一颗粒,所述第一颗粒包括固态电解质,且所述第一涂层中的所述第一颗粒的含量大于50重量%;所述第二涂层包括第二颗粒,所述第二颗粒包括能与锂枝晶反应的无机颗粒,且所述第二涂层中的所述第二颗粒的含量大于50重量%。
- 根据权利要求1所述的隔离膜,其中,所述第一涂层中的所述第一颗粒的含量大于等于60重量%,可选为大于等于65重量%,更可选为65-85重量%;和/或,所述第二涂层中的所述第二颗粒的含量大于等于60重量%,可选为大于等于65重量%,更可选为65-85重量%。
- 根据权利要求1或2所述的隔离膜,其中,所述第一涂层还包括第三颗粒;可选地,所述第三颗粒包括能与锂枝晶反应的无机颗粒;和/或,可选地,所述第一涂层中的所述第三颗粒的含量大于0且小于等于10重量%,可选为大于0且小于等于5重量%;和/或,可选地,所述第三颗粒的体积分布粒径Dv50为0.05-3μm,可选为0.1-1μm。
- 根据权利要求1-3任一项所述的隔离膜,其中,所述固态电解质包括无机固态电解质;可选地,所述无机固态电解质的电导率大于等于10-7S/cm,更可选为大于等于10-4S/cm。
- 根据权利要求4所述的隔离膜,其中,所述无机固态电解质包括氧化物型无机固态电解质、硫化物型无机固态电解质和卤化物型无机固态电解质中的一种或多种;可选地,所述氧化物型无机固态电解质包括NASICON型固态电解质、石榴石型固态电解质、钙钛矿型固态电解质、LISICON型固态电解质中的一种或多种;和/或,可选地,所述硫化物型无机固态电解质包括硫化物型晶态固态电解质和硫化物玻璃型固态电解质中的一种或多种。
- 根据权利要求4或5所述的隔离膜,其中,所述无机固态电解质包括磷酸钛锂(LixTiy(PO4)3,0<x<2,0<y<3)、磷酸钛铝锂(LixAlyTiz(PO4)3,LATP,0<x<2,0<y<1,0<z<3)、磷酸锗铝锂(LixAlyGez(PO4)3,LAGP,0<x<2,0<y<1,0<z<3)、磷酸锆铝锂(LixAlyZrz(PO4)3,LAZP,0<x<2,0<y<1,0<z<3)、磷酸铬铝锂(LixAlyCrz(PO4)3,LACP,0<x<2,0<y<1,0<z<3)、(LiAlTiP)xOy型玻璃(0<x<4,0<y<13)、钛酸镧锂(LixLayTiO3,0<x<2,0<y<3)、锂澜锆氧化物(Li7La3Zr2O12,LLZO)、锂澜铊氧化物(Li5La3Ta2O12,LLTA)、锂锌锗氧化物(Li14ZnGe4O16)、锂硫银锗矿电解质Li6PS5X(X包括选自Cl、Br、I中的一种或多种)、SiS2型玻璃(LixSiySz,0<x<3,0<y<2,0<z<4)、P2S5型玻璃(LixPySz,0<x<3,0<y<3,0<z<7)、Li3PS4、Li7P3S11、Li10GeP2S12、及其各自的掺杂化合物中的一种或多种;可选地包括磷酸 钛锂(LixTiy(PO4)3,0<x<2,0<y<3)、磷酸钛铝锂(LixAlyTiz(PO4)3,LATP,0<x<2,0<y<1,0<z<3)、磷酸锗铝锂(LixAlyGez(PO4)3,LAGP,0<x<2,0<y<1,0<z<3)、磷酸锆铝锂(LixAlyZrz(PO4)3,LAZP,0<x<2,0<y<1,0<z<3)、磷酸铬铝锂(LixAlyCrz(PO4)3,LACP,0<x<2,0<y<1,0<z<3)、及其各自的掺杂化合物中的一种或多种。
- 根据权利要求1-6任一项所述的隔离膜,其中,所述能与锂枝晶反应的无机颗粒包括无机陶瓷颗粒;可选地,所述无机陶瓷包括氧化铝、二氧化硅、氧化亚硅、三氧化二铁、四氧化三铁、一氧化钴、四氧化三钴、一氧化锡、二氧化锡、氧化镍、磷酸铁、氧化铜、氧化钛、氧化锆、氧化钡、氧化钙、氧化镁、氮化铝、氮化硅、氮化硼、钛酸锆、钛酸钡、及其各自的改性材料中的一种或多种,更可选为包括氧化铝、二氧化硅、氧化亚硅、一氧化钴、四氧化三钴、一氧化锡、二氧化锡、氧化镍、磷酸铁、氧化铜、氧化钛、及其各自的改性材料中的一种或多种。
- 根据权利要求1-7任一项所述的隔离膜,其中,所述第一颗粒的体积分布粒径Dv50为0.05-3μm,可选为0.1-1μm;和/或,所述第二颗粒的体积分布粒径Dv50为0.5-5μm,可选为1-3μm。
- 根据权利要求1-8任一项所述的隔离膜,其中,所述第一涂层还包括第一粘结剂、第一分散剂和第一增稠剂中的一种或多种;可选地,所述第一颗粒与所述第一粘结剂的质量比为100:(1-25),更可选为100:(5-22);和/或,可选地,所述第一颗粒与所述第一分散剂的质量比为100:(1.0-3.5),更可选为100:(1.2-2.5);和/或,可选地,所述第一颗粒与所述第一增稠剂的质量比为100:(10-30),更可选为100:(12-26)。
- 根据权利要求9所述的隔离膜,其中,所述第一粘结剂包括偏氟乙烯均聚物和/或共聚物、羧甲基纤维素钠、丁苯橡胶中的一种或多种;和/或,所述第一分散剂包括水解聚马来酸酐、聚丙烯酸、丙烯酸嵌段共聚物、聚酯嵌段共聚物、聚乙二醇型多元醇、聚乙烯亚胺、及其各自的衍生物中的一种或多种;和/或,所述第一增稠剂包括羟甲基纤维素钠、甲基纤维素、羟乙基纤维素、羟丙基甲基纤维素、聚丙烯酸盐、聚氨酯、聚醚中的一种或多种。
- 根据权利要求1-10任一项所述的隔离膜,其中,所述第二涂层还包括第二粘结剂、第二分散剂和第二增稠剂中的一种或多种;可选地,所述第二颗粒与所述第二粘结剂的质量比为100:(1-25),更可选为100:(8-22);和/或,可选地,所述第二颗粒与所述第二分散剂的质量比为100:(0.5-4.0),更可选为100:(1.0-2.0);和/或,可选地,所述第二颗粒与所述第二增稠剂的质量比为100:(5-30),更可选为100:(10-25)。
- 根据权利要求11所述的隔离膜,其中,所述第二粘结剂包括偏氟乙烯均聚物和/或共聚物、羧甲基纤维素钠、丁苯橡胶中的一种或多种;和/或,所述第二分散剂包括水解聚马来酸酐、聚丙烯酸、丙烯酸嵌段共聚物、聚酯嵌段共聚物、聚乙二醇型多元醇、聚乙烯亚胺、及其各自的衍生物中的一种或多种;和/或,所述第二增稠剂包括羟甲基纤维素钠、甲基纤维素、羟乙基纤维素、羟丙基甲基纤维素、聚丙烯酸盐、聚氨酯、聚醚中的一种或多种。
- 根据权利要求1-12任一项所述的隔离膜,其中,所述第一涂层的面密度为9-12g/m2,可选为10-11.5g/m2;和/或,所述第二涂层的面密度为4-14g/m2,可选为8-12g/m2。
- 根据权利要求1-13任一项所述的隔离膜,其中,所述第一涂层的厚度与所述第二涂层的厚度之比为(0.2-5):1,可选为(0.25-4):1。
- 根据权利要求1-14任一项所述的隔离膜,其中,所述第一涂层的厚度为1-7μm,可选为1.5-6μm;和/或,所述第二涂层的厚度为1-7μm,可选为1.5-6μm;和/或,所述隔离膜的总厚度为8-25μm,可选为8-18μm。
- 根据权利要求1-15任一项所述的隔离膜,其中,所述多孔基材包括聚烯烃、卤代聚烯烃、聚酰胺、聚酯、及其各自的衍生物中的一种或多种;和/或,所述多孔基材的厚度为4-15μm,可选为5-10μm。
- 根据权利要求1-16任一项所述的隔离膜,其中,所述隔离膜满足如下中的至少一者:(1)所述隔离膜的孔隙率为40%-80%,可选为45%-70%;(2)所述隔离膜的横向拉伸强度为1000-1500kgf/cm2,可选为1100-1300kgf/cm2;(3)所述隔离膜的第一涂层与多孔基材的剥离强度为8.9-13.2N/m,可选为9.1-11.8N/m;(4)所述隔离膜的第二涂层与多孔基材的剥离强度为12.9-20.6N/m,可选为13.5-17.8N/m;(5)所述隔离膜的穿刺强度为9.60-11.50N·μm-1,可选为9.80-10.90N·μm-1;(6)所述隔离膜25℃的离子电导率为1.40-2.50mS·cm-1,可选为1.60-2.15mS·cm-1。
- 一种电池,包括电池单体以及箱体,所述电池单体包括正极极片、负极极片以及权利要求1-17任一项所述的隔离膜,且所述隔离膜的第一涂层面向所述负极极片,所述隔离膜的第二涂层面向所述正极极片。
- 根据权利要求18所述的电池,其中,所述电池单体包括锂离子电池单体、锂金属电池单体、无负极锂金属电池单体、锂硫电池单体、锂空气电池单体中的至少一种。
- 一种用电装置,包括权利要求18或19所述的电池。
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| EP23926655.4A EP4672475A4 (en) | 2023-03-10 | 2023-03-10 | SEPARATOR, BATTERY AND ELECTRICAL DEVICE |
| CN202380049983.5A CN119422280A (zh) | 2023-03-10 | 2023-03-10 | 隔离膜、电池和用电装置 |
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| CN119560624A (zh) * | 2025-01-24 | 2025-03-04 | 深圳海辰储能科技有限公司 | 固态电解质颗粒及其制备方法、隔膜、电池及储能装置 |
| WO2026123529A1 (zh) * | 2024-12-09 | 2026-06-18 | 宁德时代新能源科技股份有限公司 | 固态电池单体、电池装置、用电装置、电解质片及其制备方法 |
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