WO2025016411A1 - 一种利用母液糖制备葡萄糖基甜菊糖苷、分离纯化葡萄糖基甜菊糖苷并回收葡萄糖的方法 - Google Patents
一种利用母液糖制备葡萄糖基甜菊糖苷、分离纯化葡萄糖基甜菊糖苷并回收葡萄糖的方法 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P19/00—Preparation of compounds containing saccharide radicals
- C12P19/20—Preparation of compounds containing saccharide radicals produced by the action of an exo-1,4 alpha-glucosidase, e.g. dextrose
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07H—SUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
- C07H1/00—Processes for the preparation of sugar derivatives
- C07H1/06—Separation; Purification
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07H—SUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
- C07H3/00—Compounds containing only hydrogen atoms and saccharide radicals having only carbon, hydrogen, and oxygen atoms
- C07H3/02—Monosaccharides
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P19/00—Preparation of compounds containing saccharide radicals
- C12P19/14—Preparation of compounds containing saccharide radicals produced by the action of a carbohydrase (EC 3.2.x), e.g. by alpha-amylase, e.g. by cellulase, hemicellulase
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P19/00—Preparation of compounds containing saccharide radicals
- C12P19/18—Preparation of compounds containing saccharide radicals produced by the action of a glycosyl transferase, e.g. alpha-, beta- or gamma-cyclodextrins
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P19/00—Preparation of compounds containing saccharide radicals
- C12P19/22—Preparation of compounds containing saccharide radicals produced by the action of a beta-amylase, e.g. maltose
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P19/00—Preparation of compounds containing saccharide radicals
- C12P19/44—Preparation of O-glycosides, e.g. glucosides
- C12P19/56—Preparation of O-glycosides, e.g. glucosides having an oxygen atom of the saccharide radical directly bound to a condensed ring system having three or more carbocyclic rings, e.g. daunomycin, adriamycin
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07H—SUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
- C07H15/00—Compounds containing hydrocarbon or substituted hydrocarbon radicals directly attached to hetero atoms of saccharide radicals
- C07H15/20—Carbocyclic rings
- C07H15/24—Condensed ring systems having three or more rings
- C07H15/256—Polyterpene radicals
Definitions
- the invention relates to the technical field of food additives, and in particular to a method for preparing glucose-based steviol glycoside by utilizing mother liquor sugar, separating and purifying glucose-based steviol glycoside and recovering glucose.
- Stevioside is a natural sweetener extracted from the herbaceous plant Stevia of the Asteraceae family. It has the functional characteristics of high sweetness and low calories. Its sweetness is 100 to 300 times that of sucrose, and its calories are only 1/300 of sucrose. Stevioside has both sweetness and bitterness, and the taste of both flavors is related to the number of sugar groups connected to its main part and the type of glycosidic bonds between sugar groups.
- Stevioside mother liquor sugar is a powder solid made by spray drying the remaining crystallized mother liquor after recovering high-purity rebaudioside A (RA) and stevioside (ST) by solution extraction.
- RA rebaudioside A
- ST stevioside
- stevioside mother liquor sugar is sold as a low-priced sweetener; another idea is to separate the steviol glycosides (such as RA, STV, RC, etc.) in the mother liquor sugar by resin method (such as mixed resin chromatography, modified resin chromatography, etc.), and then further utilize the separated steviol glycosides separately.
- the total glycoside content in the mother liquor sugar is low, which does not belong to the qualified stevioside product, and contains residual polyphenols and flavonoids impurities, which not only increases the bitterness of the mother liquor sugar, but also affects the recovery of glycosides.
- Glucosyl steviol glycoside is a mixture of steviol glycoside and dextrin and catalyzed by enzymes. Glucosylation is the process of attaching one or more glucose groups to stevioside through covalent bonds, and then evaporating, concentrating, and spray drying to obtain glucosyl stevioside, which is a modified product with improved taste and reduced bitterness, and has been approved for use in the United States, China and other countries.
- the DE value of dextrin is related to its degree of hydrolysis, and the more dextrin and macromolecular polysaccharides there are, the greater the viscosity of the product, resulting in low conversion efficiency of glucose groups.
- Glucosyl stevioside is a flavor and fragrance widely used in the food and beverage industry. In the industrial production process, glucose stevioside needs to be purified to achieve high purity and purity requirements.
- the commonly used purification method for glucosyl stevioside is through ion exchange chromatography technology.
- Ion exchange chromatography is a separation method based on the interaction between ions in the sample and the stationary phase.
- the stationary phase carries ionic functional groups, which can selectively adsorb and release the target components in the sample.
- the commonly used ion exchange resin is a strong cation exchange resin. The concentrated solution is added to the strong cation exchange resin column. After appropriate elution conditions, the glucosyl stevioside can be adsorbed on the resin, and other irrelevant components are eluted. Finally, by adjusting the elution conditions, the glucosyl stevioside adsorbed on the resin can be eluted to obtain a purer product.
- Patent application number 202010447914.8 provides a method for separation and purification of glucose-syl steviol glycosides The method is specifically as follows: the material generated in the previous stage is subjected to ion exchange resin to remove cations in the material; the material is pumped into a simulated moving bed at a speed of 0.5-1m 3 /h, the temperature is controlled at 25-40°C, and the time is 1-2.5h; the total time is calculated according to the feeding speed, and the corresponding material is intercepted in sections according to the time period of 1:3:1, the feeding speed is controlled at 0.3-2m 3 /h, the temperature is 20-35°C, and the feeding time is 0.5-3h; the material obtained after 30-90 minutes is pumped into a single-effect concentrator, the pressure is controlled at -0.6 ⁇ -0.9Mpa, the temperature is 45°C-60°C, and the sugar concentration is more than 50%.
- the concentrated material is filtered and sent to a concentrated sugar liquid tank for spray drying.
- the material is decolorized by resin and then separated by a simulated moving bed.
- the technical problem to be solved by the present invention is: in view of the deficiencies in the prior art, a method for preparing glucose-based stevioside by using mother liquor sugar is provided.
- the present invention enriches the ways of utilizing mother liquor sugar and fills the technical gap of preparing glucose-based stevioside by using mother liquor sugar.
- the glucose-based stevioside prepared from mother liquor sugar has good taste, high yield and high total glycoside content.
- the method optimizes and improves the purification process of glucosyl steviol glycosides and effectively recycles auxiliary material dextrin, thereby not only reducing the discharge of waste liquid, greatly reducing the energy consumption and cost of production, but also improving the yield of high-purity glucosyl steviol glycosides.
- the method comprises the following steps: dissolving the glucose-based stevioside, and then performing concentration, nanofiltration, flocculation sedimentation, and cooling crystallization to obtain high-purity glucose-based stevioside, and the recovery of glucose is achieved with low cost.
- the technical solution of the present invention is:
- a method for preparing glucosyl steviol glycoside by using mother liquor sugar comprises the following steps:
- step (2) Adding activated carbon to the enzymatic hydrolyzate obtained in step (1) to remove impurities, obtaining a de-impurity liquid, performing enzyme inactivation treatment on the de-impurity liquid, and then filtering the de-impurity liquid, and the obtained filtrate enters into a macroporous adsorption resin for adsorption deal with;
- step (1) the mass ratio of the mother liquor sugar, maltodextrin and water is 1:(1-3):(5-10).
- the enzyme is a mixture of glucosyltransferase and amylase
- the glucosyltransferase is ⁇ -cyclodextrin glucosyltransferase
- the glucosyltransferase is added in the form of a glucosyltransferase solution, and the concentration of the glucosyltransferase solution is 0.8 to 1.2 wt %.
- the amylase is added in the form of a solid amylase, and the concentration of the solid amylase is 0.4 to 0.6 wt %.
- the amount of glucosyltransferase solution added to 100 g of mother liquid sugar is 0.5 to 2 ml
- the amount of solid amylase added to 100 g of mother liquid sugar is 0.1 to 1 g.
- step (1) the enzymatic hydrolysis conditions are: enzymatic hydrolysis temperature is 60-80°C, pH is 5.5-6.0, and enzymatic hydrolysis time is 36-48h.
- step (2) the amount of activated carbon added is 1 to 3% of the mass of the enzymatic hydrolyzate, and the impurity removal time is 1 to 6 hours.
- step (2) when macroporous adsorption resin is used for adsorption, the feed volume of the filtrate is 30-60% of the volume of the macroporous adsorption resin, and the feed rate is 0.5-2 BV/h.
- the adsorbed macroporous adsorption resin before analyzing the adsorbed macroporous adsorption resin, it also includes: washing the macroporous adsorption resin with pure water, the amount of pure water used during washing is 1 to 3 BV of the volume of the macroporous adsorption resin, and the flow rate is 1 to 3 BV/h.
- the concentration of the ethanol solution is 40-60 v/v%
- the concentration of the hydrochloric acid solution is 0.3-0.5 wt%
- the volume of the acid-alcohol solution is It is 2 to 4 BV of the volume of the macroporous adsorption resin
- the flow rate is 1 to 3 BV/h.
- step (4) the molecular weight cutoff of the nanofiltration membrane is 400 to 500 Da.
- the taste modifier is a composition of erythritol, sodium alginate and valine, and the mass ratio of the three is 2: (2-4): (5-8); the added amount of the taste modifier is 0.1-0.5% of the weight of the product in the concentrate.
- Stevioside mother liquor sugar is characterized by low total glycoside content and obvious bitterness due to the presence of residual polyphenols and flavonoid impurities.
- the present invention pioneered the use of mother liquor sugar as raw material, supplemented with maltodextrin as a glucose substrate, and obtained glucose-based stevioside by dual catalysis using glucosyltransferase and amylase, thereby reducing the bitterness of the mother liquor sugar.
- Activated carbon was then used to remove impurities and deodorize, thereby further improving the taste of glucose-based stevioside and removing impurities.
- Glucoside was then enriched and separated by adsorption by macroporous adsorption resin, and the adsorbed resin was analyzed by acid-alcohol solution to adjust the solution pH to 5-6, thereby ensuring the stability of glycoside substances in the subsequent concentration process and improving the yield and quality. Subsequently, the glucose-based stevioside was further modified by adding a taste modifier to adjust its taste, and finally, after spray drying, a glucose-based stevioside product with good taste and high total glycoside content that can be directly sold on the market was obtained.
- the present invention adds amylase to the existing glucosyltransferase to solve the problem of low glucosyl conversion rate caused by low hydrolysis degree of dextrin, large amount of dextrin and macromolecular polysaccharides, and high product viscosity; by using a combination of glucosyltransferase and amylase, the hydrolysis of dextrin and the transglycosylation of glucosyl are accelerated, thereby improving the glucosyl conversion rate.
- the present invention uses a mixed solution of hydrochloric acid solution and ethanol solution for analysis, which has a good analysis effect and will not cause partial product loss, thereby greatly improving the product yield.
- the present invention also uses pure water to wash the resin before analysis, which not only allows the residual unadsorbed liquid in the resin to re-enter the resin for adsorption, but also can effectively remove the monosaccharides and oligosaccharides produced during the transglycoside process, further improving the analysis effect and product yield.
- the present invention directly converts stevioside mother liquor sugar into commercially available glucose-based stevioside products through a reasonable process. Compared with the prior art, the present invention makes more complete use of mother liquor sugar, enriches the ways of utilizing mother liquor sugar, and fills the technical gap in preparing glucose-based stevioside from mother liquor sugar.
- the technical solution of the present invention is:
- a method for purifying glucosyl steviol glycoside comprises the following steps:
- step (2) concentrating the mixture of the effluent obtained in step (1) and the acid water analysis solution, adding ⁇ -1,4-glucose hydrolase to the concentrate, heating the solution for hydrolysis, and adjusting the pH of the reaction system to 3 after the hydrolysis is completed to inactivate the enzyme to obtain a hydrolyzate;
- the high alcohol analysis solution is concentrated to a solid content of 40-50 wt %, and then the concentrated solution is spray-dried to obtain high-purity glucosyl stevioside B.
- the concentration of the ethanol solution is 5-15wt%; the concentration of glucosyl steviol glycoside in the glucosyl steviol glycoside ethanol solution is 30-50g/L.
- step (1) during the adsorption treatment, the flow rate of the glucose-syl stevioside ethanol solution is 0.25BV/h-1BV/h.
- the acid aqueous solution is a hydrochloric acid solution with a concentration of 0.04-0.06wt%; and the concentration of the high-purity ethanol solution is 70-80wt%.
- step (1) during analysis, the volume of the acid aqueous solution is 2-3BV, and the flow rate is 2-3BV/h; the volume of the high-purity ethanol solution is 2-3BV, and the flow rate is 2-3BV/h.
- the volume of the effluent is 1-2 BV of the resin volume
- the volume of the acid water analysis solution is 2-3 BV of the resin volume.
- step (2) the concentration multiple during the concentration treatment is 3-5 times.
- step (2) 0.03-0.1 ml of ⁇ -1,4-glucose hydrolase is used for every 100 g of crude glucosyl steviol glycoside.
- step (2) the temperature of the hydrolysis reaction is 40-50°C, and the time of the hydrolysis reaction is 1-3h.
- the steviol glycoside is steviol glycoside STV; and 0.3-0.5 ml of glucosyltransferase is used for every 100 g of crude glucosyl steviol glycoside.
- step (3) the temperature of the temperature-raising reaction is 70-80°C, and the time is 6-10h; and the temperature of the temperature-raising inactivation is 95°C.
- the present invention first dissolves the crude glucosyl stevioside in an ethanol solution, then performs adsorption treatment with a macroporous adsorption resin, and then sequentially performs analytical treatment with an acid aqueous solution and a high-purity ethanol solution;
- the macroporous adsorption resin is a highly efficient adsorption material, has a large specific surface area and a strong adsorption capacity, can effectively adsorb the target substance, and has good selectivity for other impurities; through the action of the macroporous adsorption resin, the glucosyl stevioside can be separated from the impurities therein to improve the purity.
- the acid aqueous solution can analyze the dextrin mixed and adsorbed in the macroporous adsorption resin, and the high-purity ethanol solution can desorb the glucosyl stevioside from the adsorption resin, thereby improving the purity of the glucosyl stevioside and removing the residual impurities.
- the present invention also mixes the effluent after adsorption by the macroporous adsorption resin and the acid water analysis liquid, adds ⁇ -1,4-glucose hydrolase to carry out hydrolysis reaction, and then mixes with steviol glycoside to react, so as to obtain high-purity glucose steviol glycoside; the dextrin recovered by the present invention is reused to prepare high-purity glucose-based steviol glycoside, which not only reduces waste liquid discharge, reduces the production energy consumption and cost of glucose-based steviol glycoside, but also improves the yield of high-purity glucose-based steviol glycoside.
- the method provided by the present invention is relatively simple to operate and does not require complex equipment and conditions to achieve the adsorption separation of glucosyl steviol glycosides.
- the macroporous adsorption resin has a high adsorption capacity and regeneration capacity and can be recycled. This can not only improve the efficiency of the purification process, but also save costs.
- the technical solution of the present invention is:
- a method for separating and purifying glucosyl steviol glycosides and recovering glucose comprises the following steps:
- the solid content of the feed liquid is 1wt%-5wt%.
- step (2) when nanofiltration concentration is performed, the molecular weight cutoff of the nanofiltration membrane is 500Da-800Da, and the operating pressure during nanofiltration concentration is 3.5-5bar.
- step (3) the solvent in the membrane permeate and the membrane interception liquid is removed at a temperature of 80° C. and a pressure of ⁇ 0.1 MPa.
- step (4) the concentration of methanol is 95wt%-99wt%, and the mass ratio of the intermediate product A to methanol is 1:(5-10).
- step (4) the mixing and settling time is 2h-8h.
- step (5) the added amount of the ⁇ -1,4-glucose hydrolase is 0.2%-0.3% of the total weight of the intermediate product B and the filter cake.
- step (5) the temperature of the enzymatic hydrolysis treatment is 35°C-45°C, the pH is 4.0-4.5, and the time is 5h-7h; the feed liquid is heated to 90°C to inactivate the enzyme.
- step (6) the temperature of the high-temperature concentration treatment is 80°C-90°C, and the solid content of the extract-like intermediate product C is 70wt%-75wt%.
- step (6) the slow cooling rate is 10°C/h-15°C/h, and the temperature is lowered to 20°C and kept for crystallization for 5h-7h.
- the invention adds water to dissolve the crude glucosyl stevioside again, and then uses a nanofiltration membrane to concentrate and perform preliminary purification treatment.
- the relative molecular masses of unreacted rebaudioside A and glucose in the feed liquid and the product glucosyl stevioside are greatly different.
- the glucosyl stevioside can be separated to a large extent by using a 500Da-800Da nanofiltration membrane. Then, the membrane interception liquid is concentrated to remove the solvent, and methanol is added to purify again to obtain high-purity glucosyl stevioside.
- the present invention removes the solvent from the membrane permeate collected in the nanofiltration process, mixes it with the filter cake in the flocculation precipitation process, adds ⁇ -1,4-glucose hydrolase to carry out enzymatic hydrolysis, and then concentrates and cools down the solution to crystallize it under appropriate conditions to obtain high-purity glucose.
- the process of the present invention is simple and easy to operate, and can not only purify glucosyl stevioside to obtain a high-purity glucosyl stevioside product, but also recover the unreacted substrate to a large extent, which can be reused, thereby reducing the production cost.
- the present invention provides a method for preparing glucosyl steviol glycoside by using mother liquid sugar, comprising the following steps:
- step (2) adding activated carbon to the enzymatic hydrolyzate obtained in step (1) to remove impurities, thereby obtaining a de-impurity liquid, performing an enzyme deactivation treatment on the de-impurity liquid, and then filtering the de-impurity liquid, and then passing the obtained filtrate into a macroporous adsorption resin for adsorption treatment;
- the mother liquor sugar in the present invention comes from the crystallization mother liquor obtained after stevia leaves are extracted with solution.
- the total glycoside content thereof is 60-80%, including RA 20%-40%, STV 10%-25%, RC 10%-20%, and other glycosides 5-20%.
- the invention firstly mixes and dissolves mother liquid sugar, maltodextrin and water, and then adds enzyme to carry out enzymolysis reaction to obtain enzymolysis solution.
- the mass ratio of the mother liquor sugar, maltodextrin and water is preferably 1: (1-3): (5-10).
- the present invention has no special requirements on the source of maltodextrin, and commercially available products can be used.
- the DE value of maltodextrin in the present invention is preferably 5-10; the present invention has no special requirements on water, and purified water is preferably used.
- the present invention also includes stirring, and the stirring rate is preferably 10-100rpm.
- the enzymatic hydrolysis reaction is preferably started after the mother liquor sugar and maltodextrin are completely dissolved; further, the enzyme is preferably a mixture of glucosyltransferase and amylase, and the glucosyltransferase is preferably ⁇ -cyclodextrin glucosyltransferase.
- the DE value of maltodextrin the lower the degree of hydrolysis of dextrin, the more substances such as dextrin and macromolecular polysaccharides, and the greater the viscosity of the product.
- the combined addition of glucosyltransferase and amylase in the present invention can accelerate the hydrolysis of dextrin and the transglycosylation of glucosyl groups, thereby improving the conversion rate.
- the glucosyltransferase in the present invention is preferably added in the form of a glucosyltransferase solution, the concentration of the glucosyltransferase solution is preferably 0.8-1.2wt%, further preferably 1wt%, and the activity of the glucosyltransferase is preferably 100U/g;
- the amylase is preferably added in the form of a solid amylase, the concentration of the solid amylase is preferably 0.4-0.6wt%, further preferably 0.5wt%, and the activity of the amylase is preferably 1000-3000U/g.
- the addition amount of the glucosyltransferase solution is preferably 0.5 to 2 ml per 100 g of mother liquid sugar, and the addition amount of the solid amylase is preferably 0.1 to 1 g per 100 g of mother liquid sugar.
- the conditions for the enzymatic hydrolysis reaction of the present invention are preferably: a reaction temperature of 60 to 80° C., a pH of 5.5 to 6.0, and a reaction time of 36 to 48 hours.
- the present invention has no special requirements for the reagent for adjusting the pH, and preferably uses a potassium hydroxide solution or a sodium hydroxide solution; the present invention has no special restrictions on the concentrations of the potassium hydroxide solution and the sodium hydroxide solution, for example, the concentration of the potassium hydroxide solution can be 1 to 10 v/v%, and the concentration of the sodium hydroxide solution can be 1 to 10 v/v%.
- the present invention adds activated carbon to the enzymolysis solution for impurity removal.
- activated carbon By utilizing the adsorption of activated carbon, impurities such as flavonoids, saponins, alkaloids, etc. in the enzymolysis solution can be effectively adsorbed; in addition, the activated carbon also has a certain deodorization effect, removing part of the bitterness of glucosyl stevioside.
- the addition amount of the activated carbon is preferably 1-3% of the mass of the enzymolysis solution, and the impurity removal time is preferably 1-6h; the present invention has no special requirements for the pore size of the activated carbon, for example, it can be 2-50nm; the present invention has no special requirements for the source of the activated carbon, and commercially available products can be used.
- the present invention performs enzyme inactivation treatment on the impurity removal liquid and filters to obtain a filtrate.
- high temperature inactivation is preferably used for enzyme inactivation treatment, and the inactivation temperature is preferably 100-120°C; the present invention has no special limitation on the inactivation time.
- the enzyme is inactivated when the temperature reaches 100-120°C.
- the filtration is preferably plate-and-frame filtration, the filter cloth pore size is preferably 30-50 ⁇ m, and the operating pressure is preferably 0.5-2.5 MPa.
- the purpose of the present invention to deactivate the enzyme in the impurity removal liquid is to stop the reaction, prevent the enzyme from affecting the final product, and ensure the product quality.
- the purpose of the present invention to use the plate frame for filtering is to filter out the activated carbon after adsorption and to filter out the inactivated enzyme.
- the filtrate obtained is adsorbed by a macroporous adsorption resin.
- the present invention has no special limitation on the type of the macroporous adsorption resin, and is preferably one of SD-9, AB-8, LX-T81, LX-T83, and LX-T28; the present invention has no special requirements on the source of the resin, and commercially available products can be used; the present invention has no special limitation on the feeding method, such as pumping feeding; the present invention has no special requirements on the carrier of the macroporous adsorption resin, such as a resin column.
- the macroporous adsorption resin is washed with pure water; wherein, preferably, the amount of the pure water is 1 to 3 BV of the volume of the macroporous adsorption resin, and the flow rate is preferably 1 to 3 BV/h.
- the purpose of using pure water for washing in the present invention is to adsorb the filtrate remaining in the resin column by the macroporous adsorption resin, thereby achieving the full adsorption of the filtrate as much as possible and improving the adsorption rate.
- the present invention analyzes the adsorbed macroporous adsorption resin and adjusts the pH of the effluent to 5-6 to obtain an analytical solution.
- the analytical agent used in the analysis is an acid-alcohol solution
- the preparation method of the acid-alcohol solution includes: adding hydrochloric acid with a concentration of 0.3-0.5wt% to an ethanol solution with a concentration of 40-60v/v%, and adjusting the pH to 1-3, so as to obtain an acid-alcohol solution.
- the amount of the acid-alcohol solution is preferably 2-4BV of the volume of the macroporous adsorption resin, and the flow rate is preferably 1-3BV/h.
- the present invention does not specifically limit the pH adjusting agent, and the pH adjusting agent commonly used in the art can be used; the purpose of adjusting the pH of the effluent to 5-6 after analysis in the present invention is to avoid the destruction of glycosides due to excessive acidity during the subsequent concentration process.
- the analytical solution is concentrated through a nanofiltration membrane to obtain a concentrated solution; the molecular weight cutoff of the nanofiltration membrane is preferably 400-500 Da; and the solid content of the concentrated solution is 30-50 wt%.
- S7 Add 0.14 g of taste modifier (0.028 g of erythritol, 0.042 g of sodium alginate, and 0.07 g of valine) to 350 ml of the concentrated solution for modification, and obtain 113 g of glucose-based stevioside product by spray drying.
- the inlet air temperature during spray drying is 190° C. and the outlet air temperature is 90° C.
- S7 Add 0.45 g of taste modifier (0.09 g of erythritol, 0.135 g of sodium alginate, and 0.225 g of valine) to 430 ml of the concentrated solution for modification, and obtain 126 g of glucose-based stevioside product by spray drying.
- the inlet air temperature during spray drying is 200° C. and the outlet air temperature is 80° C.
- 3L of the adsorbed resin is analyzed with an acid-alcohol solution, the amount of the acid-alcohol solution is 2BV of the volume of the macroporous adsorption resin, the flow rate is 3BV/h, and then the pH of the effluent is adjusted to 6 to obtain 6L of analytical solution; wherein the acid-alcohol solution is a solution with a pH of 2 composed of an ethanol solution with a concentration of 60v/v% and a hydrochloric acid solution with a concentration of 0.5wt%;
- S7 Add 0.75 g of taste modifier (0.15 g of erythritol, 0.225 g of sodium alginate, and 0.375 g of valine) to 300 ml of the concentrated solution for modification, and obtain 131 g of glucose-based stevioside product by spray drying.
- the inlet air temperature during spray drying is 180° C. and the outlet air temperature is 100° C.
- step S2 of this comparative example 2 L of macroporous adsorption resin SD-300 was used to replace the activated carbon, and other conditions were the same as those in Example 1.
- Example 2 Compared with Example 2, the enzyme inactivation treatment in step S3 was omitted in this comparative example, and other conditions were the same as those in Example 2.
- Example 3 Compared with Example 3, in this comparative example, the macroporous adsorption resin (T81) in step S4 is replaced by an equal amount of T-28 resin, and other conditions are the same as those in Example 3.
- step S7 of this comparative example is replaced by an equal amount of sodium citrate, and other conditions are the same as those of Example 4.
- the samples were diluted to 500ppm, and the test conditions were: temperature 29°C, humidity 50RH%.
- 10 professional sensory evaluators were selected according to the provisions of GB/T 16291.2-2010 to form a sensory evaluation team.
- the sensory evaluators restricted their diet within 1 hour before the evaluation experiment, especially restricting the consumption of foods that can seriously affect the taste.
- the sensory evaluators scored the bitterness of the samples on a 10-point scale, and the final score was averaged.
- the evaluation standard was 5wt% sucrose solution. The test results are shown in Table 2.
- the present invention sets up 4 groups of comparative experiments to test the taste difference between the glucose-syl steviol glycoside prepared by the present invention and the steviol glycoside in the original mother solution sugar, and the samples taken are diluted to 500ppm respectively. This is mainly because the sweetness multiple of steviol glycoside products is high, and dilution is required for distinction and evaluation, as follows:
- the evaluation standard was a 5 wt% sucrose solution.
- Test conditions temperature 29°C, humidity 50RH%;
- Sensory evaluators gave comprehensive scores for sweeteners based on sweetness, sweetening speed, aftersweetness, bitterness, astringency, miscellaneous flavors, and overall preference. Among them, sweetening speed represents the speed of feeling sweetness, and aftersweetness represents the duration of sweetness. Except for overall preference, which is a percentage system (5wt% sucrose solution has a full score of 100 points), all other scores are based on a 10-point system, and the final score is the average.
- Table 3 The test results of taste evaluation are shown in Table 3 below, where the larger the value of each sensory organ, the more obvious the taste characteristics.
- glucose-syl stevioside prepared by the present invention has improved taste in all aspects compared with the original mother liquid sugar, especially in sweetness and sweetening speed, while significantly reducing the bitterness and astringency in the raw mother liquid sugar.
- the content of total stevioside (TSG) in 100 g of crude glucosyl steviol glycoside is 71 wt %
- the content of glucosyl steviol glycoside (GSG) is 59 wt %
- the content of dextrin is 28 wt %.
- Liquid chromatography-tandem quadrupole time-of-flight mass spectrometry was used to qualitatively analyze the transglycoside products.
- ESI electrospray ionization
- Quantitative analysis method of the product Based on the analytical detection method for glucosyl stevioside in the supplementary document No. 8 of the National Health and Family Planning Commission GB2760-2014.
- S1 Dissolve 100g of crude glucosyl stevioside in 2L of 10wt% ethanol solution, then use macroporous adsorption resin for adsorption, control the liquid flow rate to 0.5BV/h during adsorption, collect the effluent, and then use 0.05wt% hydrochloric acid aqueous solution for analysis, control the flow rate of the hydrochloric acid aqueous solution to 2BV/h, the volume to 2BV, and collect the acid water analysis liquid; preferably, use 70wt% ethanol solution for analysis, control the flow rate of the ethanol solution to 2BV/h, the volume to 2BV, and collect the high alcohol analysis liquid;
- the content of total stevioside (TSG) in high-purity glucose syl steviol glycoside A was 93wt%
- the content of glucose syl steviol glycoside (GSG) was 77wt%
- the content of dextrin was 5.8wt%
- the content of total stevioside (TSG) in high-purity glucose syl steviol glycoside B was 99wt%
- the content of glucose syl steviol glycoside (GSG) was 92wt%
- the content of dextrin was 0.2wt%.
- S1 Dissolve 100g of crude glucosyl stevioside in 3L of 10wt% ethanol solution, then use macroporous adsorption resin for adsorption, control the liquid flow rate to 0.75BV/h during adsorption, collect the effluent, and then use 0.05wt% hydrochloric acid aqueous solution for analysis, control the flow rate of the hydrochloric acid aqueous solution to 2BV/h, the volume to 2BV, and collect the acid water analysis liquid; preferably use 80wt% ethanol solution for analysis, control the flow rate of the ethanol solution to 3BV/h, the volume to 3BV, and collect the high alcohol analysis liquid;
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Abstract
Description
Claims (30)
- 一种利用母液糖制备葡萄糖基甜菊糖苷的制备方法,其特征在于,包括以下步骤:(1)将母液糖、麦芽糊精和水混合搅拌至固体溶解,加入酶进行酶解得到酶解液;(2)向步骤(1)得到的酶解液中加入活性炭进行除杂,得除杂液,将除杂液进行酶灭活处理,然后过滤,得到的滤液进入到大孔吸附树脂内进行吸附处理;(3)采用乙醇溶液与盐酸溶液组成的pH为1~3的酸醇溶液进行解析,得解析液;(4)调节上述解析液的pH至5~6,然后采用纳滤膜进行浓缩,得浓缩液;(5)向浓缩液中加入口感修饰剂,然后采用喷雾干燥得到葡萄糖基甜菊糖苷产品。
- 根据权利要求1所述的一种利用母液糖制备葡萄糖基甜菊糖苷的制备方法,其特征在于:步骤(1)中,所述母液糖、麦芽糊精和水的质量比为1:(1~3):(5~10)。
- 根据权利要求1所述的一种利用母液糖制备葡萄糖基甜菊糖苷的制备方法,其特征在于:步骤(1)中,所述酶为葡萄糖基转移酶和淀粉酶的混合物,所述葡萄糖基转移酶为α-环糊精葡萄糖基转移酶,添加时所述葡萄糖基转移酶的添加形式为葡萄糖基转移酶溶液,所述葡萄糖基转移酶溶液的浓度为0.8~1.2wt%,所述淀粉酶的添加形式为固体淀粉酶,所述固体淀粉酶的浓度为0.4~0.6wt%;和/或每100g母液糖中葡萄糖基转移酶溶液的添加量为0.5~2ml,每100g母液糖中固体淀粉酶的添加量为0.1~1g。
- 根据权利要求1所述的一种利用母液糖制备葡萄糖基甜菊糖苷的制备方法,其特征在于:步骤(1)中,所述酶解的条件为:酶解温度为60~80℃,pH为5.5~6.0,酶解时间为36~48h。
- 根据权利要求1所述的一种利用母液糖制备葡萄糖基甜菊糖苷的制备方法,其特征在于:步骤(2)中,所述活性炭的添加量为所述酶解液质量的1~3%,除杂时间为1~6h。
- 根据权利要求1所述的一种利用母液糖制备葡萄糖基甜菊糖苷的制备方法,其特征在于:步骤(2)中,采用大孔吸附树脂吸附时滤液的进料体积为大孔吸附树脂体积的30~60%,进料速度为0.5~2BV/h。
- 根据权利要求6所述的一种利用母液糖制备葡萄糖基甜菊糖苷的制备方法,其特征在于:将吸附后的大孔吸附树脂进行解析前,还包括:用纯水洗涤所述大孔吸附树脂,洗涤时所述纯水的用量为所述大孔吸附树脂体积的1~3BV,流速为1~3BV/h。
- 根据权利要求1所述的一种利用母液糖制备葡萄糖基甜菊糖苷的制备方法,其特征在于:步骤(3)中,所述乙醇溶液的浓度为40~60v/v%,所述盐酸溶液的浓度为0.3~0.5wt%,解析时,酸醇溶液的体积为大孔吸附树脂体积的2~4BV,流速为1~3BV/h。
- 根据权利要求1所述的一种利用母液糖制备葡萄糖基甜菊糖苷的制备方法,其特征在于:步骤(4)中,所述纳滤膜的截留分子量为400~500Da。
- 根据权利要求1所述的一种利用母液糖制备葡萄糖基甜菊糖苷的制备方法,其特征在于:步骤(5)中,所述口感修饰剂为赤藓糖醇、海藻酸钠和缬氨酸的组合物,三者质量比为2:(2~4):(5~8);所述口感修饰剂的添加量为所述浓缩液中产品质量的0.1~0.5%。
- 一种葡萄糖基甜菊糖苷的纯化方法,其特征在于,包括以下步骤:(1)将葡萄糖基甜菊糖苷粗品溶于乙醇溶液中,然后将得到的葡萄糖基甜菊糖苷乙醇溶液经大孔吸附树脂吸附处理,收集流出液;之后依次采用酸水溶液以及高纯度乙醇溶液进行解析,收集酸水解析液和高醇解析液;(2)将步骤(1)得到的流出液和酸水解析液的混合液浓缩处理,之后向浓缩液中加入α-1,4葡萄糖水解酶,升温水解反应,水解结束后调节反应体系pH 至3,对酶进行灭活,得到水解液;(3)向水解液中加入甜菊糖苷,然后调节溶液pH至6.0,加入葡萄糖基转移酶,升温反应,反应结束后继续升温灭活,得到反应液,将反应液浓缩至固含量为40-50wt%,然后将浓缩液进行喷雾干燥,得到高纯葡萄糖基甜菊糖苷A;(4)将高醇解析液浓缩至固含量为40-50wt%,然后将浓缩液进行喷雾干燥,得到高纯葡萄糖基甜菊糖苷B。
- 根据权利要求11所述的一种葡萄糖基甜菊糖苷的纯化方法,其特征在于,步骤(1)中,所述乙醇溶液的浓度为5-15wt%;所述葡萄糖基甜菊糖苷乙醇溶液中葡萄糖基甜菊糖苷的浓度为30-50g/L。
- 根据权利要求11所述的一种葡萄糖基甜菊糖苷的纯化方法,其特征在于,步骤(1)中,吸附处理时,葡萄糖基甜菊糖苷乙醇溶液的流速为0.25BV/h-1BV/h。
- 根据权利要求11所述的一种葡萄糖基甜菊糖苷的纯化方法,其特征在于,步骤(1)中,所述酸水溶液为浓度为0.04-0.06wt%的盐酸溶液,所述高纯度乙醇溶液的浓度为70-80wt%;解析时,酸水溶液的体积为2-3BV,流速为2-3BV/h,高纯度乙醇溶液的体积为2-3BV,流速为2-3BV/h。
- 根据权利要求11所述的一种葡萄糖基甜菊糖苷的纯化方法,其特征在于,步骤(1)中,流出液的体积为树脂体积的1-2BV,酸水解析液的体积为树脂体积的2-3BV。
- 根据权利要求11所述的一种葡萄糖基甜菊糖苷的纯化方法,其特征在于,步骤(2)中,所述浓缩处理时的浓缩倍数为3-5倍。
- 根据权利要求11所述的一种葡萄糖基甜菊糖苷的纯化方法,其特征在于,步骤(2)中,每100g葡萄糖基甜菊糖苷粗品使用0.03-0.1ml的α-1,4葡萄糖水解酶。
- 根据权利要求11所述的一种葡萄糖基甜菊糖苷的纯化方法,其特征在 于,步骤(2)中,所述水解反应的温度为40-50℃,水解反应的时间为1-3h。
- 根据权利要求11所述的一种葡萄糖基甜菊糖苷的纯化方法,其特征在于,步骤(3)中,所述甜菊糖苷为甜菊糖苷STV;每100g葡萄糖基甜菊糖苷粗品使用0.3-0.5ml的葡萄糖基转移酶。
- 根据权利要求11所述的一种葡萄糖基甜菊糖苷的纯化方法,其特征在于,步骤(3)中,所述升温反应的温度为70-80℃,时间为6-10h;所述升温灭活的温度为95℃。
- 一种分离纯化葡萄糖基甜菊糖苷并回收葡萄糖的方法,其特征在于,包括以下步骤:(1)将葡萄糖基甜菊糖苷粗品加纯化水重新进行溶解,制得料液;(2)将料液进行纳滤浓缩处理,收集膜截流液和膜透过液;(3)分别将膜截流液和膜透过液中的溶剂去除,制得中间产品A和中间产品B;(4)将中间产品A和甲醇混合沉降,然后真空抽滤,收集滤饼和滤液,滤液干燥后得到高纯葡萄糖基甜菊糖苷;(5)将中间产品B和滤饼混合并加入纯化水,搅拌至固体溶解,加入α-1,4-葡萄糖水解酶进行酶解处理,酶解结束后加热料液使酶失活,制得含葡萄糖溶液;(6)将含葡萄糖溶液高温浓缩处理,得到浸膏状中间产品C,将浸膏状中间产品C进行缓慢降温结晶,最后进行真空抽滤,滤液回收留作后续生产套用,滤饼为高纯葡萄糖。
- 根据权利要求21所述的一种分离纯化葡萄糖基甜菊糖苷并回收葡萄糖的方法,其特征在于:步骤(1)中,所述料液的固含量为1wt%-5wt%。
- 根据权利要求21所述的一种分离纯化葡萄糖基甜菊糖苷并回收葡萄糖的方法,其特征在于:步骤(2)中,采用纳滤浓缩时纳滤膜的截留分子量为500Da-800Da,纳滤浓缩时的操作压力在3.5-5bar。
- 根据权利要求21所述的一种分离纯化葡萄糖基甜菊糖苷并回收葡萄糖的方法,其特征在于:步骤(3)中,在温度为80℃,压力为-0.1MPa的条件下去除膜透过液和膜截流液中的溶剂。
- 根据权利要求21所述的一种分离纯化葡萄糖基甜菊糖苷并回收葡萄糖的方法,其特征在于:步骤(4)中,所述甲醇的浓度为95wt%-99wt%,所述中间产品A与甲醇的质量比为1:(5-10)。
- 根据权利要求21所述的一种分离纯化葡萄糖基甜菊糖苷并回收葡萄糖的方法,其特征在于:步骤(4)中,所述混合沉降的时间为2h-8h。
- 根据权利要求21所述的一种分离纯化葡萄糖基甜菊糖苷并回收葡萄糖的方法,其特征在于:步骤(5)中,所述α-1,4-葡萄糖水解酶的添加量为中间产品B和滤饼总重量的0.2%-0.3%。
- 根据权利要求21所述的一种分离纯化葡萄糖基甜菊糖苷并回收葡萄糖的方法,其特征在于:步骤(5)中,所述酶解处理的温度为35℃-45℃,pH为4.0-4.5,时间为5h-7h;加热料液至90℃使酶失活。
- 根据权利要求21所述的一种分离纯化葡萄糖基甜菊糖苷并回收葡萄糖的方法,其特征在于:步骤(6)中,高温浓缩处理的温度为80℃-90℃,所述浸膏状中间产品C的固含量为70wt%-75wt%。
- 根据权利要求21所述的一种分离纯化葡萄糖基甜菊糖苷并回收葡萄糖的方法,其特征在于:步骤(6)中,所述缓慢降温的速率为10℃/h-15℃/h,降温至20℃保温结晶5h-7h。
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| EP24842400.4A EP4640840A1 (en) | 2023-07-18 | 2024-07-17 | Method for preparing glucosyl stevioside using mother liquor sugar, separating and purifying glucosyl stevioside and recovering glucose |
| JP2025541591A JP2026502602A (ja) | 2023-07-18 | 2024-07-17 | 母液糖を利用してグルコシルステビオシドを製造する方法及びグルコシルステビオシドを分離精製してグルコースを回収する方法 |
| MX2025009075A MX2025009075A (es) | 2023-07-18 | 2025-08-01 | Metodo para preparar glucosido de esteviol glucosilado (gsg) con azucar de licores madre (mls) y metodo para separar y purificar gsg y recuperar glucosa |
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- 2024-07-17 EP EP24842400.4A patent/EP4640840A1/en active Pending
- 2024-07-17 JP JP2025541591A patent/JP2026502602A/ja active Pending
- 2024-07-17 KR KR1020257026064A patent/KR20250130672A/ko active Pending
- 2024-07-17 WO PCT/CN2024/106037 patent/WO2025016411A1/zh active Pending
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| KR100888694B1 (ko) * | 2008-09-01 | 2009-03-16 | 김경재 | 감미질이 우수한 효소처리스테비아 제조방법 |
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| CN117327131A (zh) * | 2023-09-25 | 2024-01-02 | 东台市浩瑞生物科技有限公司 | 一种分离纯化葡萄糖基甜菊糖苷并回收葡萄糖的方法 |
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Also Published As
| Publication number | Publication date |
|---|---|
| KR20250130672A (ko) | 2025-09-02 |
| MX2025009075A (es) | 2025-09-02 |
| EP4640840A1 (en) | 2025-10-29 |
| JP2026502602A (ja) | 2026-01-23 |
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