WO2025030863A1 - 一种高纯方石英的制备方法 - Google Patents
一种高纯方石英的制备方法 Download PDFInfo
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- WO2025030863A1 WO2025030863A1 PCT/CN2024/083450 CN2024083450W WO2025030863A1 WO 2025030863 A1 WO2025030863 A1 WO 2025030863A1 CN 2024083450 W CN2024083450 W CN 2024083450W WO 2025030863 A1 WO2025030863 A1 WO 2025030863A1
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- purity
- cristobalite
- coupling agent
- preparing high
- purity cristobalite
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/113—Silicon oxides; Hydrates thereof
- C01B33/12—Silica; Hydrates thereof, e.g. lepidoic silicic acid
- C01B33/18—Preparation of finely divided silica neither in sol nor in gel form; After-treatment thereof
- C01B33/181—Preparation of finely divided silica neither in sol nor in gel form; After-treatment thereof by a dry process
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/113—Silicon oxides; Hydrates thereof
- C01B33/12—Silica; Hydrates thereof, e.g. lepidoic silicic acid
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/70—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
- C01P2002/72—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/80—Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70
- C01P2002/82—Crystal-structural characteristics defined by measured data other than those specified in group C01P2002/70 by IR- or Raman-data
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
Definitions
- the invention relates to the technical field of quartz sand, in particular to a method for preparing high-purity cristobalite.
- Quartz is a silicon oxide with a framework structure. It has many isomorphous variants and seven crystal forms under normal pressure: ⁇ -quartz, ⁇ -quartz, ⁇ -tridymite, ⁇ 1-tridymite, ⁇ -tridymite, ⁇ -cristobalite and ⁇ -cristobalite.
- the normal pressure transition temperatures between them are shown in Figure 4.
- ⁇ -type refers to the crystal form that is stable at high temperatures
- ⁇ -type refers to the crystal form that is stable at low temperatures. It is widely distributed in nature.
- quartz usually refers to ⁇ -quartz.
- High-purity quartz sand usually refers to quartz with a silicon dioxide content greater than 99.9%.
- high-purity quartz products can be divided into four grades, namely high-end ⁇ (SiO2) ⁇ 99.998% (4N8), mid-to-high-end ⁇ ( SiO2 ) ⁇ 99.995% (4N5), mid-end ⁇ ( SiO2 ) ⁇ 99.99% (4N), and low-end ⁇ ( SiO2 ) ⁇ 99.9% (3N) (see "The concept of high-purity quartz and its raw material grade classification", Mineral Protection and Utilization, October 2022, Issue 5).
- unprocessed natural quartz is difficult to meet the quality requirements of high-purity quartz.
- high-purity quartz sand is a quartz sand product with extremely high SiO2 purity obtained by using natural quartz ore as raw material and undergoing a relatively complex purification process.
- high-purity quartz sand also has strict requirements on product particle size (usually 40-200 mesh) and mineral phase. Therefore, the commonly mentioned amorphous silicon dioxide such as silicon micropowder and white carbon black are not high-purity quartz sand even if they are of high purity.
- the impurity elements in natural quartz sand mainly include Al, K, Na, Li, Ca, Cu, B, Fe, Mn, Co, Ti, P, etc.
- monovalent and divalent ions exist in the form of interstitial atoms at the charge imbalance defects in the quartz lattice.
- trivalent, tetravalent, and pentavalent ions mainly exist in the lattice.
- technicians have proposed a variety of processes.
- Zhang Haiqi et al.'s "Research Progress on Impurity Characteristics and Deep Chemical Purification Technology in High-Purity Quartz” (Mineral Conservation and Utilization, August 2022, Issue 4) records the existing quartz sand purification technology.
- the main methods for purifying natural quartz sand mainly include physical and chemical methods.
- Physical purification mainly includes color sorting, scrubbing, gravity separation, magnetic separation and flotation processes, but gas-liquid inclusions and isomorphic impurities inside the lattice are the main sources of impurities, and these impurities are the key factors restricting the preparation of high-purity quartz products.
- Physical purification cannot remove these impurities, so deep chemical purification is required.
- Chemical deep purification mainly includes acid (alkali, salt) treatment and heat treatment.
- Acid (alkali, salt) treatment mainly removes impurities that exist on the surface of quartz sand particles in the form of gas-liquid inclusions or embedded in the particles.
- Heat treatment mainly uses high temperature to cause inclusions to burst and reduce gas-liquid impurities (which cannot be completely removed).
- quartz stone Before quartz stone is processed into high-purity quartz sand, it needs to undergo pickling, flotation, magnetic separation, gravity separation, high-temperature water quenching, chlorination roasting and other steps.
- the process is long, the pickling impurity removal efficiency is low, and it is complicated.
- Exogenous impurities such as iron, sodium, aluminum and other metal elements are easily introduced during the impurity removal process.
- hydrofluoric acid, hydrochloric acid and nitric acid used in pickling are of high concentration and large amount, which will produce a large amount of fluorine-containing and chlorine-containing wastewater during pickling, increasing the treatment cost.
- the present invention provides a method for preparing high-purity cristobalite, wherein amorphous silicon dioxide is dried, calcined and broken up to obtain high-purity cristobalite.
- the amorphous silicon dioxide includes but is not limited to being obtained by oxidation of metallic silicon;
- the metal silicon oxidation includes any one of burning metal silicon, reacting metal silicon with high-purity water at high temperature, or converting metal silicon into silicon-containing organic matter, such as silane, and then calcining and converting it into amorphous nano silicon oxide.
- the particle size of the amorphous silica is 5 nanometers to 1 micrometer.
- the drying conditions are: 100°C-150°C for 1-2h.
- the calcination conditions are: 1100° C.-1700° C. for 2-10 h.
- the high-purity cristobalite has a particle size of 120-450 microns.
- the total content of Al, B, Ca, Cr, Cu, Fe, K, Li, Mg, Mn, Na, Ni, P, Ti and Zn elements in the high-purity cristobalite is less than 20 ppm.
- the method further comprises a step of treating with a coupling agent.
- the coupling agent is selected from any one of a silane coupling agent and a titanate coupling agent.
- the silane coupling agent is a silane coupling agent containing only carbon, silicon, hydrogen and oxygen elements.
- the carbon chain length of the silane coupling agent containing only carbon, silicon, hydrogen and oxygen elements does not exceed 5.
- the present invention has the following beneficial effects:
- Amorphous silica has a large specific surface area and is rich in hydroxyl groups. It is easy to cause holes in the quartz during the conversion process. In order to eliminate such holes, the present invention uses a coupling agent for surface treatment and then calcination. The data shows that the hydroxyl groups are greatly reduced.
- the inventors selected a silane coupling agent with a shorter chain length, resulting in fewer holes in the cristobalite, and a certain degree of reduction in the calcination temperature and time.
- the possible reason is that the silane coupling agent decomposes at high temperature to form silicon oxide. Since the silicon oxide formed by decomposition has a smaller particle size, it preferentially forms crystal nuclei, which promotes the overall crystal transformation;
- the high-purity cristobalite obtained by the invention has fewer hydroxyl groups except for elements such as Al, B, Ca, Cr, Cu, Fe, K, Li, Mg, Mn, Na, Ni, P, Ti, and Zn.
- the present invention adopts silane coupling agent treatment to reduce the pores in cristobalite as well as the calcination temperature and time, thereby saving energy consumption.
- FIG1 is an XRD diagram of high-purity cristobalite of Example 7.
- FIG2 is an infrared spectrum of amorphous silicon dioxide A
- FIG3 is an infrared spectrum of high-purity cristobalite of Example 7.
- FIG. 4 is a diagram showing the normal pressure transition temperatures between various crystalline forms of silicon oxide.
- the amorphous silicon dioxide of the present invention has a particle size of 5 nanometers to 1 micrometer and a specific surface area of 90 to 200 m 2 /g.
- the source can be purchased from the market, such as Aladdin, or can be prepared by the following method.
- Photovoltaic grade polysilicon is burned in oxygen and the conditions are controlled by conventional means to obtain high purity amorphous silicon dioxide of different particle sizes.
- amorphous silicon dioxide (particle size 5 nm, specific surface area 200 m 2 /g) is marked as amorphous silicon dioxide A;
- Amorphous silica (particle size 10 nm, specific surface area 150 m 2 /g) is labeled as amorphous silica B;
- Amorphous silica (particle size 1 micrometer, specific surface area 90 m 2 /g) is marked as amorphous silica C.
- Amorphous silicon dioxide A was dried at 100°C for 2 hours, calcined at 1170°C for 10 hours, cooled naturally, and dispersed by air flow to obtain high-purity cristobalite with a particle size of 120 microns.
- Amorphous silicon dioxide A was dried at 150°C for 1 hour, calcined at 1700°C for 2 hours, cooled naturally, and dispersed by air flow to obtain high-purity cristobalite with a particle size of 200 microns.
- Amorphous silicon dioxide B was dried at 100°C for 2 hours, calcined at 1170°C for 10 hours, cooled naturally, and dispersed by air flow to obtain high-purity cristobalite with a particle size of 380 microns.
- Amorphous silicon dioxide C was dried at 100°C for 2 hours, calcined at 1170°C for 10 hours, cooled naturally, and dispersed by air flow to obtain high-purity cristobalite with a particle size of 630 microns.
- Amorphous silica A3Kg, dried at 100°C for 2 hours, 30g coupling agent ( CH3O ) 3Si ( CH2 ) 7CH3 was mixed with 100g ethanol to obtain a modified liquid, the modified liquid was mixed evenly with the dried amorphous silica, dried (100°C, 2h), calcined at 1170°C for 8h, cooled naturally, and dispersed with air flow to obtain high-purity quartz with a particle size of 163 microns.
- the ITOA-6 high-purity quartz produced by Unimin Corporation of the United States was dried at 100°C for 2 hours, calcined at 1170°C for 10 hours, cooled naturally, and dispersed with air flow to obtain high-purity cristobalite with a particle size of 230 microns.
- the particle size, porosity and crystallinity of the prepared samples were measured.
- the porosity was measured by nitrogen adsorption-desorption method, the particle size was measured by particle size analyzer, and the crystallinity was measured by XRD.
- the results are shown in Table 2.
- Table 3 shows the hydroxyl content (in ppm) in the materials of Examples 5-7 before and after the coupling agent treatment.
- the hydroxyl content was calculated based on infrared spectroscopy, and the results are shown in Table 3.
- Example 6 uses a long-chain silane coupling agent, and the porosity is relatively high.
- the use of a short-chain silane coupling agent can achieve a higher crystallinity in a shorter time, which is more energy-efficient.
- Figure 2 is the infrared spectrum of the raw material high-purity silicon dioxide.
- the vibration peaks at 3410 cm -1 and 1642 cm -1 indicate that there are hydroxyl groups on its surface.
- Figure 3 is the infrared spectrum of cristobalite. The absence of vibration peaks at 3410 cm -1 and 1642 cm -1 indicates that no hydroxyl groups can be detected on its surface.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Silicon Compounds (AREA)
Abstract
Description
Claims (12)
- 一种高纯方石英的制备方法,其特征在于,将无定型二氧化硅经过干燥、煅烧、打散得到高纯方石英。
- 根据权利要求1所述的一种高纯方石英的制备方法,其特征在于,所述无定形二氧化硅包括但不限于通过金属硅氧化获得。
- 根据权利要求2所述的一种高纯方石英的制备方法,其特征在于,所述金属硅氧化为金属硅燃烧,或金属硅与高纯水高温反应,或金属硅转化为含硅有机物,如硅烷,然后煅烧转化为无定型纳米氧化硅中任意一种。
- 根据权利要求1所述的一种高纯方石英的制备方法,其特征在于,所述无定形二氧化硅的粒径为5纳米-1微米。
- 根据权利要求1所述的一种高纯方石英的制备方法,其特征在于,所述干燥条件为:100℃-150℃处理1-2h。
- 根据权利要求1所述的一种高纯方石英的制备方法,其特征在于,所述煅烧条件为:1100℃-1700℃处理2-10h。
- 根据权利要求1所述的一种高纯方石英的制备方法,其特征在于,所述高纯方石英粒径为120-450微米。
- 根据权利要求1所述的一种高纯方石英的制备方法,其特征在于,所述高纯方石英中Al、B、Ca、Cr、Cu、Fe、K、Li、Mg、Mn、Na、Ni、P、Ti、Zn元素总含量小于20ppm。
- 根据权利要求1所述的一种高纯方石英的制备方法,其特征在于,干燥后,还包括使用偶联剂处理的步骤。
- 根据权利要求8所述的一种高纯方石英的制备方法,其特征在于,所述偶联剂选自硅烷偶联剂、钛酸酯偶联剂中的任意一种。
- 根据权利要求10所述的一种高纯方石英的制备方法,其特征在于,所述硅烷偶联剂为只含有碳、硅、氢、氧元素的硅烷偶联剂。
- 根据权利要求11所述的一种高纯方石英的制备方法,其特征在于,所述只含有碳、硅、氢、氧元素的硅烷偶联剂中碳链长度不超过5。
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2024528474A JP2025528296A (ja) | 2023-08-07 | 2024-03-25 | 高純度クリストバライトの調製方法 |
| EP24713377.0A EP4530255A4 (en) | 2023-08-07 | 2024-03-25 | PROCESS FOR PREPARING HIGH PURITY CRISTOBALITE |
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|---|---|---|---|
| CN202310980924.1 | 2023-08-07 | ||
| CN202310980924.1A CN116873943B (zh) | 2023-08-07 | 2023-08-07 | 一种高纯方石英的制备方法 |
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| WO2025030863A1 true WO2025030863A1 (zh) | 2025-02-13 |
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| PCT/CN2024/083450 Pending WO2025030863A1 (zh) | 2023-08-07 | 2024-03-25 | 一种高纯方石英的制备方法 |
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| Country | Link |
|---|---|
| EP (1) | EP4530255A4 (zh) |
| JP (1) | JP2025528296A (zh) |
| CN (1) | CN116873943B (zh) |
| WO (1) | WO2025030863A1 (zh) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121266713A (zh) * | 2025-12-10 | 2026-01-06 | 中南大学 | 一种基于卵石原料的光伏玻璃用石英砂干法制备工艺 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116873943B (zh) * | 2023-08-07 | 2024-02-23 | 安徽壹石通材料科技股份有限公司 | 一种高纯方石英的制备方法 |
| CN119241077B (zh) * | 2024-09-20 | 2025-10-17 | 安徽壹石通材料科技股份有限公司 | 一种微晶石英陶瓷及其制备方法与应用 |
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| US4853198A (en) * | 1987-03-23 | 1989-08-01 | Nitto Chemical Industry Co., Ltd | Process for producing unsintered cristobalite silica |
| US5154905A (en) * | 1990-04-10 | 1992-10-13 | Nitto Chemical Industry Co., Ltd. | Method for producing unsintered cristobalite particles |
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| CN108821295A (zh) * | 2018-07-24 | 2018-11-16 | 衢州市鼎盛化工科技有限公司 | 无定型二氧化硅制备超纯石英砂的方法 |
| CN116873943A (zh) * | 2023-08-07 | 2023-10-13 | 安徽壹石通材料科技股份有限公司 | 一种高纯方石英的制备方法 |
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| KR100720016B1 (ko) * | 1999-12-28 | 2007-05-18 | 가부시키가이샤 와타나베 쇼코 | 실리카 입자, 합성 석영 가루 및 합성 석영 유리의 합성방법 |
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2023
- 2023-08-07 CN CN202310980924.1A patent/CN116873943B/zh active Active
-
2024
- 2024-03-25 EP EP24713377.0A patent/EP4530255A4/en active Pending
- 2024-03-25 JP JP2024528474A patent/JP2025528296A/ja active Pending
- 2024-03-25 WO PCT/CN2024/083450 patent/WO2025030863A1/zh active Pending
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| US5154905A (en) * | 1990-04-10 | 1992-10-13 | Nitto Chemical Industry Co., Ltd. | Method for producing unsintered cristobalite particles |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121266713A (zh) * | 2025-12-10 | 2026-01-06 | 中南大学 | 一种基于卵石原料的光伏玻璃用石英砂干法制备工艺 |
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| Publication number | Publication date |
|---|---|
| JP2025528296A (ja) | 2025-08-28 |
| CN116873943A (zh) | 2023-10-13 |
| EP4530255A4 (en) | 2025-10-01 |
| EP4530255A1 (en) | 2025-04-02 |
| CN116873943B (zh) | 2024-02-23 |
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