WO2025030879A1 - 涂布纠偏的方法和装置 - Google Patents
涂布纠偏的方法和装置 Download PDFInfo
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- WO2025030879A1 WO2025030879A1 PCT/CN2024/084514 CN2024084514W WO2025030879A1 WO 2025030879 A1 WO2025030879 A1 WO 2025030879A1 CN 2024084514 W CN2024084514 W CN 2024084514W WO 2025030879 A1 WO2025030879 A1 WO 2025030879A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0402—Methods of deposition of the material
- H01M4/0404—Methods of deposition of the material by coating on electrode collectors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0402—Methods of deposition of the material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the field of battery manufacturing technology, and in particular to a coating deviation correction method and device.
- the production process of batteries is relatively complex and includes multiple processes, among which the coating process is an important link that cannot be ignored and has a crucial impact on battery performance.
- the embodiments of the present application provide a coating deviation correction method and device, which can effectively improve the performance of the battery.
- a method for coating correction comprising: obtaining a plurality of first distances and a plurality of second distances, wherein each of the plurality of first distances is a distance from an edge of a coating area on a first surface of an electrode substrate to a reference edge, each of the plurality of second distances is a distance from an edge of a coating area on a second surface of the electrode substrate to the reference edge, and the plurality of first distances and the plurality of second distances are obtained by sampling multiple times within a sampling period; determining a target correction amount in a coating process according to the plurality of first distances, the plurality of second distances and at least one preset correction amount.
- the edges of the coating areas on the two corresponding surfaces of the electrode substrate are obtained.
- the distance to the reference edge can determine the coating misalignment size between the two corresponding surfaces, and then determine the target correction amount in the coating process based on the preset correction amount, so that the target correction amount can be determined with higher efficiency and accuracy. Correction is performed based on the target correction amount so that the coating misalignment size between the two corresponding surfaces can be within the specification range, thereby effectively improving the performance of the battery.
- the multiple first distances and multiple second distances used to determine the target correction amount are obtained by sampling multiple times within a sampling period, that is, the number of parameters used to determine the target correction amount is large, so that the accuracy of the determined target correction amount can be effectively improved.
- determining a target correction amount in the coating process based on the multiple first distances, the multiple second distances, and at least one preset correction amount includes: determining multiple initial correction amounts based on each first distance, the second distance corresponding to each first distance, and the at least one preset correction amount; determining the target correction amount based on the multiple initial correction amounts.
- the above technical solution first determines multiple initial correction amounts based on each first distance, each second distance and at least one preset correction amount, and then determines the target correction amount based on the multiple initial correction amounts. That is, an intermediate parameter is determined in the correction process, and the final target correction amount is determined based on the intermediate parameter, thereby effectively reducing the complexity of the entire process and effectively improving the correction efficiency.
- determining the target correction amount based on the multiple initial correction amounts includes: determining the target correction amount based on an average value of the multiple initial correction amounts.
- the above technical solution determines the target deviation correction amount according to the average value of multiple initial deviation correction amounts. It has less computational complexity, is simple to implement, and greatly improves the computational speed.
- the multiple first distances include a first target distance
- the multiple second distances include a second target distance
- the first target distance and the second target distance are distances acquired in the same sampling
- the multiple initial correction amounts are determined according to each first distance, the second distance corresponding to each first distance, and the at least one preset correction amount, including: determining a first misalignment value set according to the first target distance and the second target distance, the first misalignment value set including a first misalignment value between an edge of a coating area on at least one first surface and an edge of a corresponding coating area on the second surface in the width direction of the pole piece substrate; determining a first initial correction amount among the multiple initial correction amounts according to the first misalignment value and the at least one preset correction amount.
- the above technical solution according to a first distance among a plurality of first distances and a second distance corresponding thereto
- the misalignment value between two corresponding surfaces is determined by the distance, which is simple to implement and effectively reduces the complexity of implementation.
- an initial correction amount in the initial correction amount is determined according to the misalignment value between the two corresponding surfaces and the preset correction amount, so that the initial correction amount can be determined with high efficiency and accuracy.
- determining the first initial correction amount among the multiple initial correction amounts based on the first misalignment value and the at least one preset correction amount includes: using the at least one preset correction amount to perform initial correction on the first misalignment values in turn to obtain at least one second misalignment value set, each second misalignment value set in the at least one second misalignment value set being a misalignment value set after the first misalignment value is initially corrected using the same preset correction amount, and the number of the at least one second misalignment value set is the same as the number of the at least one preset correction amount; determining the first initial correction amount based on the at least one second misalignment value set, the at least one preset correction amount and the first misalignment value.
- the above technical solution first uses a preset correction amount to perform initial correction on the misalignment value between two corresponding surfaces, and then determines the initial correction amount based on the result of the initial correction, which helps to eliminate inappropriate correction amounts in the preset correction amount, so that the amount of calculation for determining the initial correction amount can be reduced, thereby improving the efficiency of determining the initial correction amount and performing correction.
- the technical solution adopts closed-loop logic, so as to further improve the accuracy of the initial correction amount.
- each second misalignment value set in the at least one second misalignment value set includes at least one second misalignment value
- determining the first initial correction amount based on the at least one second misalignment value set, the at least one preset correction amount and the first misalignment value includes: selecting the second misalignment value with the largest absolute value in each second misalignment value set in the at least one second misalignment value set; determining a second target misalignment value, the second target misalignment value being a misalignment value that is smaller than the first target misalignment value in at least one second misalignment value with the largest absolute value, the first target misalignment value being the misalignment value with the largest absolute value in the first misalignment value set; determining the first initial correction amount based on a first preset correction amount in the at least one preset correction amount, the first preset correction amount including the preset correction amount corresponding to the second target misalignment value.
- the above technical solution selects the deviation value after the initial deviation correction whose absolute value is smaller than the deviation value before correction, and determines the initial deviation correction amount based on the deviation correction amount corresponding to the selected deviation value, that is, abandons the inappropriate deviation correction amount. In this way, not only the probability of deviation becoming worse with correction is reduced, but also the number of appropriate deviation correction amounts selected may be less than that at the beginning. The number of preset correction amounts effectively reduces the time spent on determining the initial correction amount and improves efficiency.
- determining the first initial correction amount based on a first preset correction amount among the at least one preset correction amount includes: selecting a misalignment value set after initial correction of the first misalignment value using the first preset correction amount in the second misalignment value set to obtain at least one second target misalignment value set; and determining the first initial correction amount based on the second misalignment value included in each second target misalignment value set in the at least one second target misalignment value set.
- the above technical solution determines the initial correction amount based on the misalignment value after initial correction of the misalignment value between the two surfaces using a suitable correction amount, which can greatly improve the accuracy of the determined initial correction amount.
- determining the first initial correction amount based on the second misalignment value included in each second target misalignment value set in the at least one second target misalignment value set includes: adding the second misalignment values included in each second target misalignment value set to obtain at least one sum of misalignment values; and determining the first preset correction amount corresponding to the sum of misalignment values with the smallest absolute value in the at least one sum of misalignment values as the first initial correction amount.
- the above technical scheme determines the preset correction amount corresponding to the sum of the misalignment values with the smallest absolute value in the sum of the misalignment values as the initial correction amount.
- the accuracy of the initial correction amount determined in this way is high, and the accuracy of the target correction amount determined based on the initial correction amount is also high, so that the effect after correction based on the target correction amount is better, further improving the performance of the battery.
- determining the first initial correction amount based on the first preset correction amount among the at least one preset correction amount includes: determining the first preset correction amount as the first initial correction amount.
- the first preset correction amount is determined as the initial correction amount, which not only greatly reduces the computational complexity but also increases the accuracy of the determined initial correction amount.
- the method further includes: sending correction information to the correction mechanism, the correction information is used to indicate the target correction amount; receiving response information sent by the correction mechanism, the response information is used to indicate that the correction of the electrode substrate or the coating die head has been completed; in response to the response information, determining each first distance after correction and the corresponding second distance Whether the misalignment value between them is within the preset range.
- the above technical solution after the correction is completed, determines the correction effect after correction through information interaction with the correction mechanism, which is not only easy to implement, but also can reduce the probability that the misalignment value between the first distance and the corresponding second distance is still not within the preset range due to poor correction effect, thereby leading to poor battery performance.
- the at least one preset correction amount includes at least one of the following correction amounts: -0.1 mm, 0.1 mm, -0.2 mm, 0.2 mm, -0.3 mm, 0.3 mm, -0.4 mm, 0.4 mm, -0.5 mm, and 0.5 mm.
- the above technical solution sets at least one preset correction amount to at least one of -0.1mm, 0.1mm, -0.2mm, 0.2mm, -0.3mm, 0.3mm, -0.4mm, 0.4mm, -0.5mm and 0.5mm. While correcting the misalignment of the coated AB surface within the specification range, it also meets the correction accuracy of the correction mechanism and reduces the probability of tape breakage of the electrode substrate.
- a coating correction device comprising: an acquisition unit, used to acquire a plurality of first distances and a plurality of second distances, wherein each of the plurality of first distances is a distance from an edge of a coating area on a first surface of an electrode substrate to a reference edge, each of the plurality of second distances is a distance from an edge of a coating area on a second surface of the electrode substrate to the reference edge, and the plurality of first distances and the plurality of second distances are obtained by sampling multiple times within a sampling period; a determination unit, used to determine a target correction amount in a coating process according to the plurality of first distances, the plurality of second distances and at least one preset correction amount.
- the determination unit is specifically used to: determine multiple initial correction amounts based on each first distance, the second distance corresponding to each first distance, and the at least one preset correction amount; determine the target correction amount based on the multiple initial correction amounts.
- the determining unit is specifically configured to determine the target correction amount according to an average value of the multiple initial correction amounts.
- the multiple first distances include a first target distance
- the multiple second distances include a second target distance
- the first target distance and the second target distance are distances acquired in the same sampling
- the determination unit is specifically used to: determine a first misalignment value set according to the first target distance and the second target distance, the first misalignment value set including a first misalignment value between an edge of a coating area on at least one of the first surfaces and an edge of a corresponding coating area on the second surface in the width direction of the pole piece substrate; determine a first initial correction value among the multiple initial correction amounts according to the first misalignment value and the at least one preset correction amount. quantity.
- the device also includes: a correction unit, used to use the at least one preset correction amount to perform initial correction on the first misalignment values in sequence to obtain at least one second misalignment value set, each second misalignment value set in the at least one second misalignment value set is a misalignment value set after the first misalignment value is initially corrected using the same preset correction amount, and the number of the at least one second misalignment value set is the same as the number of the at least one preset correction amount; the determination unit is specifically used to: determine the first initial correction amount based on the at least one second misalignment value set, the at least one preset correction amount and the first misalignment value.
- a correction unit used to use the at least one preset correction amount to perform initial correction on the first misalignment values in sequence to obtain at least one second misalignment value set, each second misalignment value set in the at least one second misalignment value set is a misalignment value set after the first misalignment value
- the device also includes: a selection unit, used to select a second misalignment value with the largest absolute value in each second misalignment value set in the at least one second misalignment value set; the determination unit is specifically used to: determine a second target misalignment value, the second target misalignment value is a misalignment value that is smaller than the first target misalignment value in at least one of the second misalignment values with the largest absolute value, the first target misalignment value is the misalignment value with the largest absolute value in the first misalignment value set; determine the first initial correction amount based on a first preset correction amount in the at least one preset correction amount, the first preset correction amount including a preset correction amount corresponding to the second target misalignment value.
- a selection unit used to select a second misalignment value with the largest absolute value in each second misalignment value set in the at least one second misalignment value set
- the determination unit is specifically used to: determine a second target misal
- the selection unit when there are multiple first preset correction amounts, is specifically used to: select, from the second misalignment value set, a misalignment value set after initial correction of the first misalignment value using the first preset correction amount, to obtain at least one second target misalignment value set; and the determination unit is specifically used to: determine the first initial correction amount based on the second misalignment value included in each second target misalignment value set in the at least one second target misalignment value set.
- the determination unit is specifically used to: add the second misalignment values included in each second target misalignment value set to obtain at least one sum of misalignment values; and determine the first preset correction amount corresponding to the sum of misalignment values with the smallest absolute value in the at least one sum of misalignment values as the first initial correction amount.
- the determining unit when the number of the first preset deviation correction amount is one, is specifically configured to: determine the first preset deviation correction amount as the first initial deviation correction amount.
- the device further includes: a communication unit, configured to send correction information to the correction mechanism, wherein the correction information is used to indicate the target correction amount; the communication unit is further configured to receive response information sent by the correction mechanism, wherein the response information is used to indicate the response to the correction mechanism.
- the correction of the electrode substrate or the coating die head has been completed; the judgment unit is used to respond to the response information and judge whether the misalignment value between each first distance and the corresponding second distance after the correction is within a preset range.
- the at least one preset correction amount includes at least one of the following correction amounts: -0.1 mm, 0.1 mm, -0.2 mm, 0.2 mm, -0.3 mm, 0.3 mm, -0.4 mm, 0.4 mm, -0.5 mm, and 0.5 mm.
- a coating correction device comprising a processor and a memory, wherein the memory is used to store a computer program, and the processor is used to call the computer program to execute the method in the above-mentioned first aspect or its various implementation methods.
- a computer-readable storage medium for storing a computer program, wherein the computer program enables a computer to execute the method in the above-mentioned first aspect or its various implementations.
- FIG. 1 is a schematic flow chart of a coating deviation correction method according to an embodiment of the present application.
- FIG. 2 is a schematic diagram of AB surface coating according to an embodiment of the present application.
- FIG. 3 is a schematic flow chart of a specific coating deviation correction method according to an embodiment of the present application.
- FIG. 4 is a schematic block diagram of a coating deviation correction device according to an embodiment of the present application.
- FIG. 5 is a schematic block diagram of a coating correction device according to an embodiment of the present application.
- batteries can be used as the main power source for electrical devices (such as vehicles, ships or spacecraft, etc.). It should be understood that the battery mentioned in the embodiments of the present application refers to a single physical module including one or more battery cells to provide higher voltage and capacity.
- the battery can be a power battery.
- the battery can be a lithium-ion battery, a lithium metal battery, a lead-acid battery, a nickel-cathode battery, a nickel-hydrogen battery, a lithium-sulfur battery, a lithium-air battery or a sodium-ion battery, etc., which is not specifically limited in the embodiments of the present application.
- the battery in the embodiments of the present application can be a battery cell/battery monomer, or a battery module or a battery pack, which is not specifically limited in the embodiments of the present application.
- the production process of batteries is relatively complex and includes multiple processes, such as stirring, coating, rolling, die-cutting, winding, injection, and formation.
- the coating process is an important part that cannot be ignored. Its influence on battery performance is crucial.
- the stability, uniformity, and size of the coating will affect the final performance of the battery.
- the size of the coated AB surface Including position size, width size, AB surface misalignment size, etc., all have a great impact on the performance of the battery.
- the coating result of the electrode will be Deviation occurs.
- the misalignment of the AB surface of the electrode coating area exceeds a certain range, if it is not discovered and corrected in time, it may seriously affect the performance of the battery, and will also seriously increase the scrap rate of the product and increase the manufacturing cost.
- an embodiment of the present application proposes a method for coating correction, by obtaining a first distance and a second distance, and determining a target correction amount in the coating process according to the first distance, the second distance and at least one preset correction amount, wherein the first distance is the distance from the edge of the coating area on the first surface of the pole piece substrate to the reference edge, and the second distance is the distance from the edge of the coating area on the second surface of the pole piece substrate to the reference edge.
- the coating misalignment size between the two corresponding surfaces can be determined, and then the target correction amount in the coating process is determined based on the preset correction amount, so that the target correction amount can be determined with higher efficiency and accuracy. Correction is performed based on the target correction amount so that the coating misalignment size between the two corresponding surfaces can be within the specification range, thereby effectively improving the performance of the battery.
- Fig. 1 shows a schematic flow chart of a coating correction method 100 according to an embodiment of the present application. As shown in Fig. 1 , the method 100 may include at least part of the following contents.
- S110 Acquire multiple first distances and multiple second distances.
- Each of the multiple first distances is the distance from the edge of the coating area on the first surface of the pole piece substrate to the reference edge
- each of the multiple second distances is the distance from the edge of the coating area on the second surface of the pole piece substrate to the reference edge, and each first distance and the corresponding second distance are obtained by sampling once within a sampling period.
- S120 Determine a target deviation correction amount in the coating process according to a plurality of first distances, a plurality of second distances and at least one preset deviation correction amount.
- the coating misalignment size between the two corresponding surfaces can be determined, and then the target correction amount in the coating process is determined based on the preset correction amount, so that the target correction amount can be determined with higher efficiency and accuracy. Correction is performed based on the target correction amount so that the coating misalignment size between the two corresponding surfaces can be within the specification range, thereby effectively improving the performance of the battery.
- the multiple first distances and multiple second distances used to determine the target correction amount are obtained by sampling multiple times within a sampling period, that is, the number of parameters used to determine the target correction amount is large, so that the accuracy of the determined target correction amount can be effectively improved.
- the electrode substrate may include, for example, aluminum foil, and the electrode obtained based on the electrode substrate is a positive electrode.
- the electrode substrate may include, for example, copper foil, and the electrode obtained based on the electrode substrate is a positive electrode. Negative electrode.
- the coating area is the area where the slurry is coated.
- the first surface may be one of the surfaces on the electrode substrate where the slurry is coated, and may be the front side of the electrode substrate or the back side of the electrode substrate.
- the second surface may be a surface on the electrode substrate corresponding to the first surface. For example, if the first surface is the front side of the electrode substrate, the second surface is the back side of the electrode substrate; if the first surface is the back side of the electrode substrate, the second surface is the front side of the electrode substrate.
- the edge of the coating area may refer to the edge of the coating area along the length direction. It should be understood that the length direction may also be referred to as the longitudinal direction (machine direction, MD) of the pole piece.
- the slurry can also be called an active material. If the electrode substrate includes aluminum foil, the slurry can include lithium cobalt oxide, lithium iron phosphate, ternary lithium or lithium manganese oxide, etc. If the electrode substrate includes copper foil, the slurry can include carbon or silicon, etc.
- the reference edge may be an edge of the electrode substrate along the length direction, and the edge may be any one of the two edges or both edges. Alternatively, the reference edge may also be an edge manually set by the user.
- manual measurement may be performed, such as obtaining a plurality of first distances and a plurality of second distances by using a tape measure.
- multiple first distances and multiple second distances can be acquired through an imaging device, such as a charge coupled device (CCD) camera.
- CCD charge coupled device
- a first distance and a second distance may be obtained by sampling once, each first distance may include at least one first distance, and each second sub-distance may also include at least one second distance.
- FIG2 shows a schematic diagram of AB surface coating.
- FIG2 shows a one-outlet four-material. It should be understood that in addition to one-outlet four-material, in general, the coating production line can also include one-outlet two-material, one-outlet six-material, one-outlet eight-material, one-outlet ten-material and one-outlet twelve-material.
- the first distance on the A surface includes four sub-distances, namely AL1, AL2, AL3 and AL4, and the corresponding second distance on the B surface includes four second distances, namely BL1, BL2, BL3 and BL4.
- one sampling period may include multiple frames of pictures.
- one sampling period may include 20 frames of pictures.
- S120 may specifically include: determining a plurality of initial deviation correction amounts according to each first distance, a second distance corresponding to each first distance, and at least one preset deviation correction amount, and then A target correction amount is determined based on multiple initial correction amounts.
- This technical solution first determines multiple initial correction amounts based on each first distance, each second distance and at least one preset correction amount, and then determines the target correction amount based on the multiple initial correction amounts. That is, an intermediate parameter is determined in the correction process, and the final target correction amount is determined based on the intermediate parameter, thereby effectively reducing the complexity of the entire process and effectively improving the correction efficiency.
- the target deviation correction amount can be determined based on the average value of multiple initial deviation correction amounts.
- the average value can be rounded off and only the data after the decimal point can be calculated. This technical solution determines the target deviation correction amount based on the average value of multiple initial deviation correction amounts, has a small amount of calculation, is simple to implement, and greatly improves the calculation rate.
- the target deviation correction amount may be determined based on the deviation correction amount with the largest or smallest absolute value among the multiple initial deviation correction amounts.
- the multiple first distances may include a first target distance
- the multiple second distances may include a second target distance
- the first target distance and the second target distance are distances acquired in the same sampling.
- determining multiple initial correction amounts according to each first distance, the second distance corresponding to each first distance, and at least one preset correction amount may include: determining a first misalignment value set according to the first target distance and the second target distance, and determining a first initial correction amount among the multiple initial correction amounts according to the first misalignment value and at least one preset correction amount.
- the first misalignment value set includes a first misalignment value between an edge of a coating area on at least one first surface and an edge of a coating area on a corresponding second surface in the width direction of the pole piece substrate.
- the technical solution determines the misalignment value between two corresponding surfaces according to a first distance among a plurality of first distances and a second distance corresponding thereto, which is simple to implement and effectively reduces the complexity of implementation. Furthermore, an initial correction amount among the initial correction amounts is determined according to the misalignment value between the two corresponding surfaces and a preset correction amount, so that the initial correction amount can be determined with high efficiency and accuracy.
- the width direction of the pole piece substrate may also be referred to as a transverse direction (TD).
- TD transverse direction
- the number of the first target distances and the number of the second target distances can both be multiple, the number of the first misalignment values can also be multiple, and the number of the first misalignment values is the same as the number of the first distances and the second distances.
- the preset correction amount can be determined based on at least one of the following parameters: national standards, company standards, or industry standards, the maximum misalignment of the electrode AB surface coating allowed in the production and manufacturing of batteries, empirical values, and on-site production and manufacturing requirements.
- the range of the first misalignment value can be between -1mm and 1mm. And if the deviation is corrected too much, the pole piece substrate may be broken. Furthermore, usually in the deviation correction process, the deviation correction accuracy is 0.1mm. Therefore, in an embodiment of the present application, at least one preset deviation correction amount may include at least one of the following deviation correction amounts: -0.1mm, 0.1mm, -0.2mm, 0.2mm, -0.3mm, 0.3mm, -0.4mm, 0.4mm, -0.5mm and 0.5mm.
- the embodiments of the present application do not specifically limit the "+” and "-" in the preset deviation correction amount. If “+” indicates deviation correction along the TD direction toward the first direction, such as deviation correction to the left, then “-” indicates deviation correction along the TD direction in the direction opposite to the first direction, such as deviation correction to the right. If “+” indicates deviation correction along the TD direction in the direction opposite to the first direction, such as deviation correction to the right, then “-” indicates deviation correction along the TD direction toward the first direction, such as deviation correction to the left.
- the above technical solution sets at least one preset correction amount to at least one of -0.1mm, 0.1mm, -0.2mm, 0.2mm, -0.3mm, 0.3mm, -0.4mm, 0.4mm, -0.5mm and 0.5mm. While correcting the misalignment of the coated AB surface within the specification range, it also meets the correction accuracy of the correction mechanism and reduces the probability of tape breakage of the electrode substrate.
- determining a first initial deviation correction amount among multiple initial deviation correction amounts according to a first deviation value and at least one preset deviation correction amount may include: using at least one preset deviation correction amount to perform initial deviation correction on the first deviation value in sequence to obtain at least one second deviation value set, wherein each second deviation value set in the at least one second deviation value set is a deviation value set after the first deviation value is initially corrected using the same preset deviation correction amount, and the number of at least one second deviation value set is the same as the number of at least one preset deviation correction amount. Then, based on at least one second deviation value set, at least one preset deviation correction amount, and the first deviation value, the first initial deviation correction amount is determined.
- the technical solution first uses a preset correction amount to perform initial correction on the misalignment value between two corresponding surfaces, and then determines the initial correction amount based on the result of the initial correction, which helps to eliminate inappropriate correction amounts in the preset correction amounts, so that the amount of calculation for determining the initial correction amount can be reduced, thereby improving the efficiency of determining the initial correction amount and performing correction.
- the technical solution adopts closed-loop logic, so as to further improve the accuracy of the initial correction amount.
- Each second misalignment value set in the at least one second misalignment value set may include at least one second misalignment value, and the number of the at least one second misalignment value included in each second misalignment value set is the same as the number of the first misalignment values.
- At least one preset correction amount includes x1, x2, x3, x4, x5, x6, x7, x8, x9 and x10.
- x1 to perform initial correction on a, b, c and d to obtain the first second misalignment value set, which includes four second misalignment values, namely (a+x1), (b+x1), (c+x1) and (d+x1).
- determining the first initial correction amount based on at least one second misalignment value set, at least one preset correction amount, and the first misalignment value may include: selecting the second misalignment value with the largest absolute value in each second misalignment value set in at least one second misalignment value set, and then determining the second target misalignment value, the second target misalignment value being a misalignment value smaller than the first target misalignment value in at least one second misalignment value with the largest absolute value, the first target misalignment value being a misalignment value with the largest absolute value in the first misalignment value set. Then, determining the first initial correction amount based on the first preset correction amount in at least one preset correction amount, the first preset correction amount including the preset correction amount corresponding to the second target misalignment value.
- the above technical solution selects the misalignment value after the initial correction whose absolute value is smaller than the misalignment value before correction, and determines the initial correction amount based on the correction amount corresponding to the selected misalignment value, that is, abandons the inappropriate correction amount. In this way, not only the probability of more deviation after correction is reduced, but also the number of appropriate correction amounts selected may be less than the number of correction amounts preset at the beginning, which effectively reduces the time spent on determining the initial correction amount and improves efficiency.
- h10 max(
- a misalignment value less than f is selected from h1, h2, h3, ..., h10.
- the preset correction amounts corresponding to h1, h3, h6, and h8 are x1, x3, x6, and x8, respectively, and x1, x3, x6, and x8 are collectively referred to as the first preset correction amount.
- the first preset deviation correction amount may be multiple or one.
- the first preset deviation correction amount may be determined as the first preset deviation correction amount.
- the first preset correction amount is determined as the initial correction amount, which not only greatly reduces the computational complexity but also increases the accuracy of the determined initial correction amount.
- a set of misalignment values obtained by initially correcting the first misalignment value using the first preset correction amount can be selected from the second misalignment value set to obtain at least one second target misalignment value set, and then the first initial correction amount can be determined based on the second misalignment value included in each second target misalignment value set in the at least one second target misalignment value set.
- This technical solution determines the initial correction amount based on the misalignment value after initial correction of the misalignment value between two surfaces using a suitable correction amount, which can greatly improve the accuracy of the determined initial correction amount.
- the fourth second target misalignment value set includes initial correction of a, b, c and d using x8.
- the second misalignment values included in each second target misalignment value set can be added to obtain at least one misalignment value sum, and then the first preset correction amount corresponding to the sum of the misalignment values with the smallest absolute value in the at least one misalignment value sum can be determined as the first initial correction amount.
- the above technical scheme determines the preset correction amount corresponding to the sum of the misalignment values with the smallest absolute value in the sum of the misalignment values as the initial correction amount.
- the accuracy of the initial correction amount determined in this way is high, and the accuracy of the target correction amount determined based on the initial correction amount is also high, so that the effect after correction based on the target correction amount is better, further improving the performance of the battery.
- the first initial offset may be determined according to the sum of the four misalignment values.
- the first preset correction amount corresponding to the sum of the misalignment values with the smallest absolute value among the sum of the four misalignment values can be determined as the first initial correction amount. For example, if min(
- ) y2, the first initial offset is x3.
- the sum of each misalignment value in the sum of the four misalignment values may be averaged, and the first preset correction amount corresponding to the average with the smallest absolute value in the averages is the first initial correction amount.
- the first misalignment value set includes 4 first misalignment values
- the 4 first misalignment values are 0.05mm, 0.2mm, 0.15mm and -0.5mm respectively
- the preset correction amounts include -0.1mm, 0.1mm, -0.2mm, 0.2mm, -0.3mm, 0.3mm, -0.4mm, 0.4mm, -0.5mm and 0.5mm.
- 10 preset correction amounts are used to correct the four first misalignment values in turn, and the second misalignment value with the largest absolute value is selected from each obtained set of second misalignment values.
- ) 0.6mm.
- ) 0.4mm.
- ) 0.7mm.
- ) 0.4mm.
- ) 0.8mm.
- ) 0.5mm.
- ) 0.9mm.
- ) 0.6mm.
- ) 1mm.
- ) 0.7mm.
- the first target misalignment value f max(
- ) 0.5mm in the first misalignment value set.
- h1, h3, h5, h7, h8, h9 and h10 are all greater than f, indicating that based on the preset correction amounts of -0.1mm, -0.2mm, -0.3mm, -0.4mm, 0.4mm, -0.5mm and 0.5mm corresponding to h1, h3, h5, h7, h8, h9 and h10, the result of correction is that the more correction is made, the more deviation there is.
- the misalignment size of the AB surface coating after correction is larger than that before correction. Therefore, h1, h3, h5, h7, h8, h9 are abandoned.
- the first initial correction amount is finally determined to be 0.1 mm.
- a target deviation correction amount may be determined based on the plurality of initial deviation correction amounts.
- the average value of multiple initial deviation correction amounts can be determined as the target deviation correction amount.
- the target correction amount may be the product of the intermediate correction amount obtained based on the multiple initial correction amounts and the correction coefficient.
- correction information may be sent to the correction mechanism, where the correction information is used to indicate a target correction amount.
- the correction information may include the target correction amount.
- the correction information may include the target correction amount.
- the target correction amount and the correction coefficient may be multiplied, and the obtained product may be used to adjust the electrode substrate or the coating die head so that the coating misalignment of the AB surface is within the specification range.
- the correction information may include the product of the target correction amount and the correction coefficient.
- the correction mechanism can directly use the received product to correct the electrode substrate or The coating die is adjusted.
- a response message may be sent, where the response message is used to indicate that the correction of the electrode substrate or the coating die has been completed.
- a plurality of first distances after deflection correction and a plurality of second distances after deflection correction may be obtained within one sampling period, and then it may be determined whether the misalignment value is within a preset range according to the plurality of first distances after deflection correction and the plurality of second distances after deflection correction.
- the transmission distance of the pole piece substrate may be L.
- L may be referred to as a correction period.
- L may be, for example, a mechanical distance from the correction mechanism to the CCD camera.
- the communication and interaction with the correction mechanism can be performed by wired or wireless means.
- the wired communication means may include, for example, a control area network (CAN) communication means and a daisy chain communication means.
- the wireless communication means may include, for example, Bluetooth communication, wireless fidelity (WIFI) communication, ZigBee communication and other means, which are not limited here.
- the above technical solution after the correction is completed, determines the correction effect after correction through information interaction with the correction mechanism, which is not only easy to implement, but also can reduce the probability that the misalignment value between the first distance and the corresponding second distance is still not within the preset range due to poor correction effect, thereby leading to poor battery performance.
- the material in Figure 3 is one out of four materials, and the number of the first distance, the second distance and the first misalignment value are all 4.
- One sampling period is 20 frames of pictures.
- step 310 a plurality of first distances and a plurality of second distances are acquired.
- the multiple first distances and the multiple second distances can be acquired by a CCD camera.
- step 320 the misalignment value between the first distance and the second distance of the current frame is determined.
- step 330 an initial correction amount is calculated based on the misalignment value of the current frame.
- step 340 the initial correction amounts of 20 frames of images are determined continuously.
- step 350 a target deviation correction amount is determined based on the initial deviation correction amount.
- the initial correction values of the 20 frames are averaged. If the average value has a decimal point, it is rounded off and only one decimal place is calculated to obtain the intermediate correction value. Then multiply the intermediate correction amount by the correction coefficient to get the target correction amount.
- step 360 correction information is sent to the correction mechanism, and the correction information includes a target correction amount.
- step 370 a response message sent by the deviation correction mechanism is received, and the response message is used to indicate that the deviation correction of the electrode substrate or the coating die head has been completed.
- step 380 the first distance and the second distance after correction of 20 frames of images are collected.
- step 390 based on the first distances and second distances after correction of the 20 frames of images, it is determined whether the misalignment value between each first distance and the corresponding second distance is within a preset range.
- step 320 is executed.
- sequence numbers of the above processes do not mean the order of execution.
- the order of execution of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present application.
- the coating correction method of the embodiment of the present application is described in detail above, and the coating correction device of the embodiment of the present application will be described below. It should be understood that the coating correction device in the embodiment of the present application can execute the coating correction method in the embodiment of the present application.
- Fig. 4 shows a schematic block diagram of a coating deflection correction device 400 according to an embodiment of the present application.
- the coating deflection correction device 400 may include:
- the acquisition unit 410 is used to acquire multiple first distances and multiple second distances, wherein each of the multiple first distances is the distance from the edge of the coating area on the first surface of the pole piece substrate to the reference edge, and each of the multiple second distances is the distance from the edge of the coating area on the second surface of the pole piece substrate to the reference edge, and the multiple first distances and the multiple second distances are obtained by sampling multiple times within a sampling period.
- the determination unit 420 is used to determine a target deviation correction amount in the coating process according to the multiple first distances, the multiple second distances and at least one preset deviation correction amount.
- the determination unit 420 is specifically used to: determine multiple initial correction amounts according to each first distance, the second distance corresponding to each first distance, and at least one preset correction amount; determine the target correction amount according to the multiple initial correction amounts.
- the determination unit 420 is specifically configured to determine a target deviation correction amount according to an average value of a plurality of initial deviation correction amounts.
- multiple first distances include a first target distance
- multiple second distances include a second target distance
- the first target distance and the second target distance are distances acquired in the same sampling
- the determination unit 420 is specifically used to: determine a first misalignment value set based on the first target distance and the second target distance, the first misalignment value set including a first misalignment value between an edge of a coating area on at least one first surface and an edge of a coating area on a corresponding second surface in the width direction of the electrode substrate; determine a first initial correction amount among multiple initial correction amounts based on the first misalignment value and at least one preset correction amount.
- the coating correction device 400 may further include: a correction unit, used to use at least one preset correction amount to perform initial correction on the first misalignment value in sequence to obtain at least one second misalignment value set, each second misalignment value set in the at least one second misalignment value set is a misalignment value set after the first misalignment value is initially corrected using the same preset correction amount, and the number of at least one second misalignment value set is the same as the number of at least one preset correction amount; the determination unit 420 is specifically used to: determine the first initial correction amount based on at least one second misalignment value set, at least one preset correction amount and the first misalignment value.
- a correction unit used to use at least one preset correction amount to perform initial correction on the first misalignment value in sequence to obtain at least one second misalignment value set, each second misalignment value set in the at least one second misalignment value set is a misalignment value set after the first misalignment value
- each second misalignment value set in at least one second misalignment value set includes at least one second misalignment value
- the coating correction device 400 may also include: a selection unit, used to select the second misalignment value with the largest absolute value in each second misalignment value set in at least one second misalignment value set
- the determination unit 420 is specifically used to: determine a second target misalignment value, the second target misalignment value is a misalignment value that is smaller than the first target misalignment value in at least one second misalignment value with the largest absolute value, and the first target misalignment value is the misalignment value with the largest absolute value in the first misalignment value set; determine a first initial correction amount based on a first preset correction amount in at least one preset correction amount, and the first preset correction amount includes a preset correction amount corresponding to the second target misalignment value.
- the selection unit when there are multiple first preset correction amounts, is specifically used to: select, from the second misalignment value set, a misalignment value set in which the first misalignment value is initially corrected using the first preset correction amount to obtain at least one second target misalignment value set; the determination unit 420 is specifically used to: determine the first initial correction amount based on the second misalignment value included in each second target misalignment value set in at least one second target misalignment value set.
- the determining unit 420 is specifically configured to: add the second misalignment values included in each second target misalignment value set to obtain a sum of at least one misalignment value; A first preset deviation correction amount corresponding to a sum of misalignment values having a minimum absolute value in at least one sum of misalignment values is determined as a first initial deviation correction amount.
- the determination unit 420 is specifically configured to: determine the first preset deviation correction amount as the first initial deviation correction amount.
- the coating correction device 400 also includes: a communication unit, used to send correction information to the correction mechanism, the correction information is used to indicate the target correction amount; the communication unit is also used to receive response information sent by the correction mechanism, the response information is used to indicate that the correction of the electrode substrate or the coating die head has been completed; a judgment unit, used to judge whether the misalignment value between each first distance after correction and the corresponding second distance is within a preset range in response to the response information.
- At least one preset correction amount includes at least one of the following correction amounts: -0.1mm, 0.1mm, -0.2mm, 0.2mm, -0.3mm, 0.3mm, -0.4mm, 0.4mm, -0.5mm and 0.5mm.
- the coating deviation correction device 400 can implement the corresponding operations in the method 100, and for the sake of brevity, it will not be described here in detail.
- Fig. 5 is a schematic diagram of the hardware structure of a coating correction device 500 according to an embodiment of the present application.
- the coating correction device 500 includes a memory 501, a processor 502, a communication interface 503 and a bus 504.
- the memory 501, the processor 502 and the communication interface 503 are connected to each other through the bus 504.
- the memory 501 may be a read-only memory (ROM), a static storage device, and a random access memory (RAM).
- the memory 501 may store a program. When the program stored in the memory 501 is executed by the processor 502, the processor 502 and the communication interface 503 are used to execute the various steps of the coating correction method of the embodiment of the present application.
- the processor 502 can adopt a general central processing unit (CPU), a microprocessor, an application specific integrated circuit (ASIC), a graphics processing unit (GPU) or one or more integrated circuits to execute relevant programs to realize the functions required to be performed by the units in the device of the embodiment of the present application, or to execute the coating correction method of the embodiment of the present application.
- CPU central processing unit
- ASIC application specific integrated circuit
- GPU graphics processing unit
- the processor 502 may also be an integrated circuit chip with signal processing capability.
- each step of the coating correction method of the embodiment of the present application may be completed by an integrated logic circuit of hardware in the processor 502 or by instructions in the form of software.
- the processor 502 may also be a general purpose processor, a digital signal processor (DSP), or a Signal processing, DSP), ASIC, field programmable gate array (FPGA) or other programmable logic devices, discrete gates or transistor logic devices, discrete hardware components.
- DSP digital signal processor
- FPGA field programmable gate array
- the methods, steps and logic block diagrams disclosed in the embodiments of the present application can be implemented or executed.
- the general processor can be a microprocessor or the processor can also be any conventional processor, etc.
- the steps of the method disclosed in the embodiments of the present application can be directly embodied as a hardware processor to be executed, or a combination of hardware and software modules in the processor to be executed.
- the software module can be located in a mature storage medium in the field such as a random access memory, a flash memory, a read-only memory, a programmable read-only memory or an electrically erasable programmable memory, a register, etc.
- the storage medium is located in the memory 501, and the processor 502 reads the information in the memory 501, and combines its hardware to complete the functions required to be performed by the units included in the coating correction device 500 of the embodiment of the present application, or execute the coating correction method of the embodiment of the present application.
- the communication interface 503 uses a transceiver device such as but not limited to a transceiver to achieve communication between the coating correction device 500 and other equipment or a communication network.
- a transceiver device such as but not limited to a transceiver to achieve communication between the coating correction device 500 and other equipment or a communication network.
- the bus 504 may include a path for transmitting information between various components of the coating and deflection correction device 500 (eg, the memory 501 , the processor 502 , and the communication interface 503 ).
- coating correction device 500 only shows a memory, a processor, and a communication interface, in the specific implementation process, those skilled in the art should understand that the coating correction device 500 may also include other devices necessary for normal operation. At the same time, according to specific needs, those skilled in the art should understand that the coating correction device 500 may also include hardware devices for realizing other additional functions. In addition, those skilled in the art should understand that the coating correction device 500 may also only include the devices necessary for realizing the embodiments of the present application, and does not necessarily include all the devices shown in FIG. 5.
- the embodiments of the present application also provide a computer-readable storage medium for storing a computer program, wherein the computer program is used to execute the methods of the various embodiments of the present application described above.
- the computer-readable storage medium mentioned above may be a transient computer-readable storage medium or a non-transitory computer-readable storage medium.
- An embodiment of the present application also provides a computer program product, which includes a computer program stored on a computer-readable storage medium, and the computer program includes program instructions.
- the program instructions When the program instructions are executed by a computer, the computer executes the above-mentioned coating correction method.
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Abstract
Description
Claims (24)
- 一种涂布纠偏的方法,其特征在于,所述方法包括:获取多个第一距离和多个第二距离,其中,所述多个第一距离中的每个第一距离为极片基材的第一表面上的涂布区边缘到基准边的距离,所述多个第二距离中的每个第二距离为所述极片基材的第二表面上的涂布区边缘到所述基准边的距离,所述多个第一距离和所述多个第二距离为在一个采样周期内采样多次得到的;根据所述多个第一距离、所述多个第二距离和至少一个预设纠偏量,确定涂布过程中的目标纠偏量。
- 根据权利要求1所述的方法,其特征在于,所述根据所述多个第一距离、所述多个第二距离和至少一个预设纠偏量,确定涂布过程中的目标纠偏量,包括:根据所述每个第一距离、所述每个第一距离对应的所述第二距离以及所述至少一个预设纠偏量,确定多个初始纠偏量;根据所述多个初始纠偏量,确定所述目标纠偏量。
- 根据权利要求2所述的方法,其特征在于,所述根据所述多个初始纠偏量,确定所述目标纠偏量,包括:根据所述多个初始纠偏量的平均值,确定所述目标纠偏量。
- 根据权利要求2或3所述的方法,其特征在于,所述多个第一距离包括第一目标距离,所述多个第二距离包括第二目标距离,所述第一目标距离和所述第二目标距离为在同一次采样中获取到的距离;所述根据所述每个第一距离、所述每个第一距离对应的所述第二距离以及所述至少一个预设纠偏量,确定多个初始纠偏量,包括:根据所述第一目标距离和所述第二目标距离,确定第一错位值集合,所述第一错位值集合包括在所述极片基材的宽度方向上,至少一个所述第一表面上的涂布区边缘与对应的所述第二表面上的涂布区边缘之间的第一错位值;根据所述第一错位值和所述至少一个预设纠偏量,确定所述多个初始纠偏量中的第一初始纠偏量。
- 根据权利要求4所述的方法,其特征在于,所述根据所述第一错位值和所述至少一个预设纠偏量,确定所述多个初始纠偏量中的第一初始纠偏量, 包括:利用所述至少一个预设纠偏量,依次对所述第一错位值进行初始纠偏,得到至少一个第二错位值集合,所述至少一个第二错位值集合中每个第二错位值集合为利用相同的预设纠偏量对所述第一错位值进行初始纠偏后的错位值集合,所述至少一个第二错位值集合的数量与所述至少一个预设纠偏量的数量相同;基于所述至少一个第二错位值集合、所述至少一个预设纠偏量和所述第一错位值,确定所述第一初始纠偏量。
- 根据权利要求5所述的方法,其特征在于,所述至少一个第二错位值集合中的每个第二错位值集合包括至少一个第二错位值,所述基于所述至少一个第二错位值集合、所述至少一个预设纠偏量和所述第一错位值,确定所述第一初始纠偏量,包括:在所述至少一个第二错位值集合中的每个第二错位值集合中,选择绝对值最大的第二错位值;确定第二目标错位值,所述第二目标错位值为至少一个所述绝对值最大的第二错位值中小于第一目标错位值的错位值,所述第一目标错位值为所述第一错位值集合中绝对值最大的错位值;基于所述至少一个预设纠偏量中的第一预设纠偏量,确定所述第一初始纠偏量,所述第一预设纠偏量包括所述第二目标错位值所对应的预设纠偏量。
- 根据权利要求6所述的方法,其特征在于,在所述第一预设纠偏量的数量为多个的情况下,所述基于所述至少一个预设纠偏量中的第一预设纠偏量,确定所述第一初始纠偏量,包括:在所述第二错位值集合中,选择利用所述第一预设纠偏量对所述第一错位值进行初始纠偏后的错位值集合,以得到至少一个第二目标错位值集合;根据所述至少一个第二目标错位值集合中每个第二目标错位值集合包括的第二错位值,确定所述第一初始纠偏量。
- 根据权利要求7所述的方法,其特征在于,所述根据所述至少一个第二目标错位值集合中每个第二目标错位值集合包括的第二错位值,确定所述第一初始纠偏量,包括:将所述每个第二目标错位值集合包括的第二错位值进行相加,得到至少一个错位值之和;将所述至少一个错位值之和中绝对值最小的错位值之和所对应的所述第一预设纠偏量,确定为所述第一初始纠偏量。
- 根据权利要求6所述的方法,其特征在于,在所述第一预设纠偏量的数量为一个的情况下,所述基于所述至少一个预设纠偏量中的第一预设纠偏量,确定所述第一初始纠偏量,包括:将所述第一预设纠偏量确定为所述第一初始纠偏量。
- 根据权利要求1至9中任一项所述的方法,其特征在于,所述方法还包括:向纠偏机构发送纠偏信息,所述纠偏信息用于指示所述目标纠偏量;接收所述纠偏机构发送的响应信息,所述响应信息用于指示对所述极片基材或涂布模头的纠偏已经结束;响应于所述响应信息,判断纠偏后的所述每个第一距离和对应的所述第二距离之间的错位值是否在预设范围内。
- 根据权利要求1至10中任一项所述的方法,其特征在于,所述至少一个预设纠偏量包括以下纠偏量的至少一个:-0.1mm、0.1mm、-0.2mm、0.2mm、-0.3mm、0.3mm、-0.4mm、0.4mm、-0.5mm以及0.5mm。
- 一种涂布纠偏的装置,其特征在于,包括:获取单元,用于获取多个第一距离和多个第二距离,其中,所述多个第一距离中的每个第一距离为极片基材的第一表面上的涂布区边缘到基准边的距离,所述多个第二距离中的每个第二距离为所述极片基材的第二表面上的涂布区边缘到所述基准边的距离,所述多个第一距离和所述多个第二距离为在一个采样周期内采样多次得到的;确定单元,用于根据所述多个第一距离、所述多个第二距离和至少一个预设纠偏量,确定涂布过程中的目标纠偏量。
- 根据权利要求12所述的装置,其特征在于,所述确定单元具体用于:根据所述每个第一距离、所述每个第一距离对应的所述第二距离以及所述至少一个预设纠偏量,确定多个初始纠偏量;根据所述多个初始纠偏量,确定所述目标纠偏量。
- 根据权利要求13所述的装置,其特征在于,所述确定单元具体用于:根据所述多个初始纠偏量的平均值,确定所述目标纠偏量。
- 根据权利要求13或14所述的装置,其特征在于,所述多个第一距 离包括第一目标距离,所述多个第二距离包括第二目标距离,所述第一目标距离和所述第二目标距离为在同一次采样中获取到的距离;所述确定单元具体用于:根据所述第一目标距离和所述第二目标距离,确定第一错位值集合,所述第一错位值集合包括在所述极片基材的宽度方向上,至少一个所述第一表面上的涂布区边缘与对应的所述第二表面上的涂布区边缘之间的第一错位值;根据所述第一错位值和所述至少一个预设纠偏量,确定所述多个初始纠偏量中的第一初始纠偏量。
- 根据权利要求15所述的装置,其特征在于,所述装置还包括:纠偏单元,用于利用所述至少一个预设纠偏量,依次对所述第一错位值进行初始纠偏,得到至少一个第二错位值集合,所述至少一个第二错位值集合中每个第二错位值集合为利用相同的预设纠偏量对所述第一错位值进行初始纠偏后的错位值集合,所述至少一个第二错位值集合的数量与所述至少一个预设纠偏量的数量相同;所述确定单元具体用于:基于所述至少一个第二错位值集合、所述至少一个预设纠偏量和所述第一错位值,确定所述第一初始纠偏量。
- 根据权利要求16所述的装置,其特征在于,所述装置还包括:选择单元,用于在所述至少一个第二错位值集合中的每个第二错位值集合中,选择绝对值最大的第二错位值;所述确定单元具体用于:确定第二目标错位值,所述第二目标错位值为至少一个所述绝对值最大的第二错位值中小于第一目标错位值的错位值,所述第一目标错位值为所述第一错位值集合中绝对值最大的错位值;基于所述至少一个预设纠偏量中的第一预设纠偏量,确定所述第一初始纠偏量,所述第一预设纠偏量包括所述第二目标错位值所对应的预设纠偏量。
- 根据权利要求17所述的装置,其特征在于,在所述第一预设纠偏量的数量为多个的情况下,所述选择单元具体用于:在所述第二错位值集合中,选择利用所述第一预设纠偏量对所述第一错位值进行初始纠偏后的错位值集合,以得到至少一个第二目标错位值集合;所述确定单元具体用于:根据所述至少一个第二目标错位值集合中每个第二目标错位值集合包括的第二错位值,确定所述第一初始纠偏量。
- 根据权利要求18所述的装置,其特征在于,所述确定单元具体用于:将所述每个第二目标错位值集合包括的第二错位值进行相加,得到至少一个错位值之和;将所述至少一个错位值之和中绝对值最小的错位值之和所对应的所述第一预设纠偏量,确定为所述第一初始纠偏量。
- 根据权利要求17所述的装置,其特征在于,在所述第一预设纠偏量的数量为一个的情况下,所述确定单元具体用于:将所述第一预设纠偏量确定为所述第一初始纠偏量。
- 根据权利要求12至20中任一项所述的装置,其特征在于,所述装置还包括:通信单元,用于向纠偏机构发送纠偏信息,所述纠偏信息用于指示所述目标纠偏量;所述通信单元还用于,接收所述纠偏机构发送的响应信息,所述响应信息用于指示对所述极片基材或涂布模头的纠偏已经结束;判断单元,用于响应于所述响应信息,判断纠偏后的所述每个第一距离和对应的所述第二距离之间的错位值是否在预设范围内。
- 根据权利要求12至21中任一项所述的装置,其特征在于,所述至少一个预设纠偏量包括以下纠偏量的至少一个:-0.1mm、0.1mm、-0.2mm、0.2mm、-0.3mm、0.3mm、-0.4mm、0.4mm、-0.5mm以及0.5mm。
- 一种涂布纠偏的装置,其特征在于,包括:存储器,用于存储程序;处理器,用于执行所述存储器存储的程序,当所述存储器存储的程序被执行时,所述处理器用于执行根据权利要求1至11中任一项所述的涂布纠偏的方法。
- 一种计算机可读存储介质,其特征在于,用于存储计算机程序,所述计算机程序使得计算机执行如权利要求1至11中任一项所述的涂布纠偏的方法。
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| CN206056512U (zh) * | 2016-08-31 | 2017-03-29 | 天津市捷威动力工业有限公司 | 用于极片涂布对齐度检测及纠偏调整的设备 |
| CN113390879A (zh) * | 2021-04-22 | 2021-09-14 | 广州超音速自动化科技股份有限公司 | 涂布测量、纠偏与瑕疵检测方法及系统 |
| CN214243120U (zh) * | 2020-12-02 | 2021-09-21 | 江苏时代新能源科技有限公司 | 一种涂布纠偏装置及涂布系统 |
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| CN112571155B (zh) * | 2019-09-30 | 2021-08-24 | 广东利元亨智能装备股份有限公司 | 带材纠偏数据确定方法、带材纠偏系统以及控制设备 |
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| CN119429817B (zh) * | 2023-08-07 | 2026-01-13 | 宁德时代新能源科技股份有限公司 | 涂布纠偏的方法和装置 |
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