WO2025030880A1 - 涂布纠偏的方法和装置 - Google Patents
涂布纠偏的方法和装置 Download PDFInfo
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- WO2025030880A1 WO2025030880A1 PCT/CN2024/084518 CN2024084518W WO2025030880A1 WO 2025030880 A1 WO2025030880 A1 WO 2025030880A1 CN 2024084518 W CN2024084518 W CN 2024084518W WO 2025030880 A1 WO2025030880 A1 WO 2025030880A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C21/00—Accessories or implements for use in connection with applying liquids or other fluent materials to surfaces, not provided for in groups B05C1/00 - B05C19/00
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0402—Methods of deposition of the material
- H01M4/0404—Methods of deposition of the material by coating on electrode collectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1005—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material already applied to the surface, e.g. coating thickness, weight or pattern
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/50—Auxiliary process performed during handling process
- B65H2301/51—Modifying a characteristic of handled material
- B65H2301/516—Securing handled material to another material
- B65H2301/5162—Coating, applying liquid or layer of any material to material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/028—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness by measuring lateral position of a boundary of the object
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B3/00—Measuring instruments characterised by the use of mechanical techniques
- G01B3/02—Rulers with scales or marks for direct reading
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the field of battery manufacturing technology, and in particular to a coating deviation correction method and device.
- the production process of batteries is relatively complex and includes multiple processes, among which the coating process is an important link that cannot be ignored and has a crucial impact on battery performance.
- the embodiments of the present application provide a coating deviation correction method and device, which can effectively improve the performance of the battery.
- a method for coating correction comprising: obtaining a first distance and a second distance, wherein the first distance is the distance from the edge of a coating area on a first surface of an electrode substrate to a reference edge, and the second distance is the distance from the edge of a coating area on a second surface of the electrode substrate to the reference edge; determining a target correction amount during the coating process according to the first distance, the second distance and at least one preset correction amount.
- the coating misalignment size between the two corresponding surfaces can be determined, and then the target deviation correction amount in the coating process is determined based on the preset deviation correction amount, so that the electrode substrate can be coated with high efficiency and accuracy.
- the target deviation correction amount is determined by the rate. Based on the target deviation correction amount, deviation correction is performed so that the coating misalignment size between the two corresponding surfaces can be within the specification range, thereby effectively improving the performance of the battery.
- determining the target correction amount in the coating process based on the first distance, the second distance and the at least one preset correction amount includes: determining a first misalignment value set based on the first distance and the second distance, the first misalignment value set including a first misalignment value between at least one edge of a coating area on the first surface and a corresponding edge of a coating area on the second surface in the width direction of the electrode substrate; determining the target correction amount based on the first misalignment value and the at least one preset correction amount.
- the above technical solution determines the misalignment value between two corresponding surfaces according to the first distance and the second distance, which is simple to implement and effectively reduces the complexity of implementation. Furthermore, the target correction amount is determined according to the misalignment value between the two corresponding surfaces and the preset correction amount, so that the target correction amount can be determined with high efficiency and accuracy. Correction is performed based on the target correction amount, so that the coating misalignment size between the two corresponding surfaces can be within the specification range, thereby effectively improving the performance of the battery.
- determining the target correction amount based on the first misalignment value and the at least one preset correction amount includes: using the at least one preset correction amount to perform initial correction on the first misalignment values in turn to obtain at least one second misalignment value set, each second misalignment value set in the at least one second misalignment value set being a misalignment value set after the first misalignment value is initially corrected using the same preset correction amount, and the number of the at least one second misalignment value set is the same as the number of the at least one preset correction amount; determining the target correction amount based on the at least one second misalignment value set, the at least one preset correction amount and the first misalignment value.
- the above technical scheme first uses a preset correction amount to perform initial correction on the misalignment value between two corresponding surfaces, and then determines the final target correction amount based on the result of the initial correction, which helps to eliminate inappropriate correction amounts in the preset correction amounts, thereby reducing the amount of calculation for determining the target correction amount, and thus improving the efficiency of determining the target correction amount and performing correction.
- each second misalignment value set in the at least one second misalignment value set includes at least one second misalignment value
- determining the target correction amount based on the at least one second misalignment value set, the at least one preset correction amount and the first misalignment value includes: selecting a second misalignment value with the largest absolute value in each second misalignment value set in the at least one second misalignment value set; determining a second target misalignment value, the second target misalignment value being a misalignment value that is smaller than the first target misalignment value in at least one second misalignment value with the largest absolute value, and the first misalignment value being the target correction amount.
- a target misalignment value is the misalignment value with the largest absolute value in the first misalignment value set; the target correction amount is determined based on a first preset correction amount in the at least one preset correction amount, and the first preset correction amount includes the preset correction amount corresponding to the second target misalignment value.
- the above technical solution selects the misalignment value after the initial correction whose absolute value is smaller than the misalignment value before correction, and determines the target correction amount based on the correction amount corresponding to the selected misalignment value, that is, abandons the inappropriate correction amount. In this way, not only the probability of more deviation is reduced, but also the number of appropriate correction amounts selected may be less than the number of correction amounts preset at the beginning, which effectively reduces the time spent on determining the target correction amount and improves efficiency.
- determining the target correction amount based on a first preset correction amount among the at least one preset correction amount includes: selecting a misalignment value set in the second misalignment value set after initial correction of the first misalignment value using the first preset correction amount to obtain at least one second target misalignment value set; and determining the target correction amount based on the second misalignment value included in each second target misalignment value set in the at least one second target misalignment value set.
- the above technical solution determines the target correction amount based on the misalignment value after initial correction of the misalignment value between two surfaces using a suitable correction amount, which can greatly improve the accuracy of the determined target correction amount.
- determining the target correction amount based on the second misalignment value included in each second target misalignment value set in the at least one second target misalignment value set includes: adding the second misalignment values included in each second target misalignment value set to obtain at least one sum of misalignment values; and determining the first preset correction amount corresponding to the sum of misalignment values with the smallest absolute value in the at least one sum of misalignment values as the target correction amount.
- the above technical scheme determines the preset correction amount corresponding to the sum of the misalignment values with the smallest absolute value in the sum of the misalignment values as the target correction amount.
- the accuracy of the target correction amount determined in this way is higher, and the effect of correction based on the target correction amount is better, thereby further improving the performance of the battery.
- determining the target correction amount based on the first preset correction amount among the at least one preset correction amount includes: determining the first preset correction amount as the target correction amount.
- the first preset correction amount is determined as the target correction amount, which not only greatly reduces the calculation complexity but also has a higher accuracy rate in determining the target correction amount.
- the at least one preset correction amount includes at least one of the following correction amounts: -0.1 mm, 0.1 mm, -0.2 mm, 0.2 mm, -0.3 mm, 0.3 mm, -0.4 mm, 0.4 mm, -0.5 mm, and 0.5 mm.
- the above technical solution sets at least one preset correction amount to at least one of -0.1mm, 0.1mm, -0.2mm, 0.2mm, -0.3mm, 0.3mm, -0.4mm, 0.4mm, -0.5mm and 0.5mm. While correcting the misalignment of the coated AB surface within the specification range, it also meets the correction accuracy of the correction mechanism and reduces the probability of tape breakage of the electrode substrate.
- a coating correction device comprising: an acquisition unit for acquiring a first distance and a second distance, wherein the first distance is the distance from the edge of the coating area on the first surface of the pole piece substrate to a reference edge, and the second distance is the distance from the edge of the coating area on the second surface of the pole piece substrate to the reference edge; a determination unit for determining a target correction amount in the coating process based on the first distance, the second distance and at least one preset correction amount.
- the determination unit is specifically used to: determine a first misalignment value set based on the first distance and the second distance, the first misalignment value set including a first misalignment value between at least one edge of a coating area on the first surface and a corresponding edge of a coating area on the second surface in the width direction of the pole piece substrate; determine the target correction amount based on the first misalignment value and the at least one preset correction amount.
- the device also includes: a correction unit, used to use the at least one preset correction amount to perform initial correction on the first misalignment values in sequence to obtain at least one second misalignment value set, each second misalignment value set in the at least one second misalignment value set is a misalignment value set after the first misalignment value is initially corrected using the same preset correction amount, and the number of the at least one second misalignment value set is the same as the number of the at least one preset correction amount; the determination unit is specifically used to: determine the target correction amount based on the at least one second misalignment value set, the at least one preset correction amount and the first misalignment value.
- a correction unit used to use the at least one preset correction amount to perform initial correction on the first misalignment values in sequence to obtain at least one second misalignment value set, each second misalignment value set in the at least one second misalignment value set is a misalignment value set after the first misalignment value is
- each second misalignment value set in the at least one second misalignment value set includes at least one second misalignment value
- the device further includes: a selection unit, configured to select a second misalignment value having a maximum absolute value in each second misalignment value set in the at least one second misalignment value set; and the determination unit is specifically configured to: determine a second target misalignment value, wherein the second target misalignment value
- the marked misalignment value is a misalignment value that is smaller than the first target misalignment value among at least one second misalignment value with the largest absolute value, and the first target misalignment value is the misalignment value with the largest absolute value in the first misalignment value set; based on the first preset correction amount among the at least one preset correction amount, the target correction amount is determined, and the first preset correction amount includes the preset correction amount corresponding to the second target misalignment value.
- the selection unit when there are multiple first preset correction amounts, is specifically used to: select, from the second misalignment value set, a misalignment value set after initial correction of the first misalignment value using the first preset correction amount, to obtain at least one second target misalignment value set; and the determination unit is specifically used to: determine the target correction amount based on the second misalignment value included in each second target misalignment value set in the at least one second target misalignment value set.
- the determination unit is specifically used to: add the second target misalignment values included in each second misalignment value set to obtain the sum of at least one misalignment value; and determine the first preset correction amount corresponding to the sum of the misalignment values with the smallest absolute value in the at least one sum of the misalignment values as the target correction amount.
- the determining unit when the number of the first preset deviation correction amount is one, is specifically configured to: determine the first preset deviation correction amount as the target deviation correction amount.
- the at least one preset correction amount includes at least one of the following correction amounts: -0.1 mm, 0.1 mm, -0.2 mm, 0.2 mm, -0.3 mm, 0.3 mm, -0.4 mm, 0.4 mm, -0.5 mm, and 0.5 mm.
- a coating correction device comprising a processor and a memory, wherein the memory is used to store a computer program, and the processor is used to call the computer program to execute the method in the above-mentioned first aspect or its various implementation methods.
- a computer-readable storage medium for storing a computer program, wherein the computer program enables a computer to execute the method in the above-mentioned first aspect or its various implementations.
- FIG. 1 is a schematic flow chart of a coating deviation correction method according to an embodiment of the present application.
- FIG. 2 is a schematic diagram of AB surface coating according to an embodiment of the present application.
- FIG. 3 is a schematic block diagram of a coating correction device according to an embodiment of the present application.
- FIG. 4 is a schematic block diagram of a coating deviation correction device according to an embodiment of the present application.
- batteries can be used as the main power source for electrical devices (such as vehicles, ships or spacecraft, etc.). It should be understood that the battery mentioned in the embodiments of the present application refers to a battery comprising one or more battery cells to provide higher voltage and capacity. A single physical module.
- the battery can be a power battery.
- the battery can be a lithium-ion battery, a lithium metal battery, a lead-acid battery, a nickel-cathode battery, a nickel-hydrogen battery, a lithium-sulfur battery, a lithium-air battery or a sodium-ion battery, etc., which is not specifically limited in the embodiments of the present application.
- the battery in the embodiments of the present application can be a battery cell/battery monomer, or a battery module or a battery pack, which is not specifically limited in the embodiments of the present application.
- the production process of batteries is relatively complex and includes multiple processes, such as stirring, coating, rolling, die-cutting, winding, injection, and formation.
- the coating process is an important part that cannot be ignored. Its influence on battery performance is crucial.
- the stability, uniformity, and size of the coating will affect the final performance of the battery.
- the size of the coated AB surface Including position size, width size, AB surface misalignment size, etc., all have a great impact on the performance of the battery.
- the coating result of the electrode may deviate due to factors such as the pressure of the coating die nozzle.
- the misalignment of the AB surface of the electrode coating area exceeds a certain range, if it is not discovered and corrected in time, it may seriously affect the performance of the battery, and will also seriously increase the scrap rate of the product and increase the manufacturing cost.
- an embodiment of the present application proposes a method for coating correction, by obtaining a first distance and a second distance, and determining a target correction amount in the coating process according to the first distance, the second distance and at least one preset correction amount, wherein the first distance is the distance from the edge of the coating area on the first surface of the pole piece substrate to the reference edge, and the second distance is the distance from the edge of the coating area on the second surface of the pole piece substrate to the reference edge.
- the coating misalignment size between the two corresponding surfaces can be determined, and then the target correction amount in the coating process is determined based on the preset correction amount, so that the target correction amount can be determined with higher efficiency and accuracy. Correction is performed based on the target correction amount so that the coating misalignment size between the two corresponding surfaces can be within the specification range, thereby effectively improving the performance of the battery.
- Fig. 1 shows a schematic flow chart of a coating correction method 100 according to an embodiment of the present application. As shown in Fig. 1 , the method 100 may include at least part of the following contents.
- S110 Obtain a first distance and a second distance, wherein the first distance is the distance from the edge of the coating area on the first surface of the electrode substrate to the reference edge, and the second distance is the distance from the edge of the coating area on the second surface of the electrode substrate to the reference edge.
- S120 Determine the coating process according to the first distance, the second distance and at least one preset deviation correction amount. The target correction amount during the process.
- the coating misalignment size between the two corresponding surfaces can be determined, and then the target correction amount in the coating process is determined based on the preset correction amount, so that the target correction amount can be determined with high efficiency and accuracy. Correction is performed based on the target correction amount, so that the coating misalignment size between the two corresponding surfaces can be within the specification range, thereby effectively improving the performance of the battery.
- the electrode substrate may include, for example, aluminum foil, and the electrode obtained based on the electrode substrate is a positive electrode.
- the electrode substrate may include, for example, copper foil, and the electrode obtained based on the electrode substrate is a negative electrode.
- the coating area is the area where the slurry is coated.
- the first surface may be one of the surfaces on the electrode substrate where the slurry is coated, and may be the front side of the electrode substrate or the back side of the electrode substrate.
- the second surface may be a surface on the electrode substrate corresponding to the first surface. For example, if the first surface is the front side of the electrode substrate, the second surface is the back side of the electrode substrate; if the first surface is the back side of the electrode substrate, the second surface is the front side of the electrode substrate.
- the edge of the coating area may refer to the edge of the coating area along the length direction. It should be understood that the length direction may also be referred to as the longitudinal direction (machine direction, MD) of the pole piece.
- the slurry can also be called an active material. If the electrode substrate includes aluminum foil, the slurry can include lithium cobalt oxide, lithium iron phosphate, ternary lithium or lithium manganese oxide, etc. If the electrode substrate includes copper foil, the slurry can include carbon or silicon, etc.
- the reference edge may be an edge of the electrode substrate along the length direction, and the edge may be any one of the two edges or both edges. Alternatively, the reference edge may also be an edge manually set by the user.
- the first distance and the second distance may be measured manually, such as by using a tape measure to obtain the first distance and the second distance.
- the first distance and the second distance may be acquired through an imaging device, such as a charge coupled device (CCD) visual system.
- CCD charge coupled device
- the first distance and the second distance may be acquired in real time.
- the first distance and the second distance may be acquired periodically.
- the first distance and the second distance may be acquired once every 5 mm.
- the first distance and the second distance may be acquired randomly.
- the pole piece substrate may be skew-corrected, that is, the target skew-correction amount is the skew-correction amount of the pole piece substrate.
- the coating die head can be corrected, that is, the target correction amount is the correction of the coating die head. quantity.
- S120 may specifically include: determining a first misalignment value set according to the first distance and the second distance, and determining a target correction amount according to the first misalignment value and at least one preset correction amount.
- the first misalignment value set includes a first misalignment value between an edge of a coating area on at least one first surface and an edge of a coating area on a corresponding second surface in a width direction of the electrode substrate.
- This technical solution determines the misalignment value between two corresponding surfaces based on the first distance and the second distance, which is simple to implement and effectively reduces the complexity of implementation. Furthermore, the target correction amount is determined based on the misalignment value between the two corresponding surfaces and the preset correction amount, so that the target correction amount can be determined with high efficiency and accuracy. Correction is performed based on the target correction amount, so that the coating misalignment size between the two corresponding surfaces can be within the specification range, thereby effectively improving the performance of the battery.
- the width direction of the electrode substrate can also be called the transverse direction (TD).
- first distances There may be multiple first distances, and accordingly, there may be multiple second distances. Then, there may be multiple first misalignment values, and the number of first misalignment values is the same as the number of first distances and second distances.
- the preset correction amount can be determined based on at least one of the following parameters: national standards, company standards, or industry standards, the maximum misalignment of the electrode AB surface coating allowed in the production and manufacturing of batteries, empirical values, and on-site production and manufacturing requirements.
- the range of the first misalignment value can be between -1mm and 1mm. And if the deviation is corrected too much, the pole piece substrate may be broken. Furthermore, usually in the deviation correction process, the deviation correction accuracy is 0.1mm. Therefore, in an embodiment of the present application, at least one preset deviation correction amount may include at least one of the following deviation correction amounts: -0.1mm, 0.1mm, -0.2mm, 0.2mm, -0.3mm, 0.3mm, -0.4mm, 0.4mm, -0.5mm and 0.5mm.
- the embodiments of the present application do not specifically limit the "+” and "-" in the preset deviation correction amount. If “+” indicates deviation correction along the TD direction toward the first direction, such as deviation correction to the left, then “-” indicates deviation correction along the TD direction in the direction opposite to the first direction, such as deviation correction to the right. If “+” indicates deviation correction along the TD direction in the direction opposite to the first direction, such as deviation correction to the right, then “-” indicates deviation correction along the TD direction toward the first direction, such as deviation correction to the left.
- the above technical solution sets at least one preset deviation correction amount to at least one of -0.1mm, 0.1mm, -0.2mm, 0.2mm, -0.3mm, 0.3mm, -0.4mm, 0.4mm, -0.5mm and 0.5mm, which can correct the misalignment of the coating AB surface within the specification range while also meeting the requirements of the deviation correction machine.
- the correction accuracy of the structure is improved and the probability of tape breakage of the electrode substrate is reduced.
- Figure 2 shows a schematic diagram of AB surface coating. Wherein, Figure 2 shows a one-out-four material, and the first misalignment value includes 4 misalignment values.
- the coating production line can also include one-out-two materials, one-out-six materials, one-out-eight materials, one-out-ten materials, and one-out-twelve materials.
- determining a target correction amount according to a first misalignment value and at least one preset correction amount may include: using at least one preset correction amount to sequentially perform initial correction on the first misalignment value to obtain at least one second misalignment value set, wherein each second misalignment value set in the at least one second misalignment value set is a misalignment value set after initial correction on the first misalignment value using the same preset correction amount, and the number of at least one second misalignment value set is the same as the number of at least one preset correction amount. Then, based on at least one second misalignment value set, at least one preset correction amount, and the first misalignment value, the target correction amount is determined.
- This technical solution first uses a preset correction amount to perform initial correction on the misalignment value between two corresponding surfaces, and then determines the final target correction amount based on the result of the initial correction. This helps to eliminate inappropriate correction amounts from the preset correction amounts, thereby reducing the amount of calculation for determining the target correction amount, and thereby improving the efficiency of determining the target correction amount and performing correction.
- Each second misalignment value set in the at least one second misalignment value set may include at least one second misalignment value, and the number of the at least one second misalignment value included in each second misalignment value set is the same as the number of the first misalignment values.
- At least one preset correction amount includes x1, x2, x3, x4, x5, x6, x7, x8, x9 and x10.
- x1 to perform initial correction on a, b, c and d to obtain the first second misalignment value set, which includes four second misalignment values, namely (a+x1), (b+x1), (c+x1) and (d+x1).
- determining the target deviation correction amount based on at least one second misalignment value set, at least one preset deviation correction amount, and the first misalignment value may include: selecting the second misalignment value with the largest absolute value in each second misalignment value set in at least one second misalignment value set, and then determining the second target misalignment value, the second target misalignment value being a misalignment value smaller than the first target misalignment value in at least one second misalignment value with the largest absolute value, the first target misalignment value being a misalignment value with the largest absolute value in the first misalignment value set. Then, determining the target deviation correction amount based on the first preset deviation correction amount in at least one preset deviation correction amount, the first preset deviation correction amount including the preset deviation correction amount corresponding to the second target misalignment value.
- the above technical solution selects the misalignment value after the initial correction whose absolute value is smaller than the misalignment value before correction, and determines the target correction amount based on the correction amount corresponding to the selected misalignment value, that is, abandons the inappropriate correction amount. In this way, not only the probability of more deviation after correction is reduced, but also the number of appropriate correction amounts selected may be less than the number of correction amounts preset at the beginning, which effectively reduces the time spent on determining the target correction amount and improves efficiency.
- h10 max(
- a misalignment value less than f is selected from h1, h2, h3, ..., h10.
- the preset correction amounts corresponding to h1, h3, h6, and h8 are x1, x3, x6, and x8, respectively, and x1, x3, x6, and x8 are collectively referred to as the first preset correction amount.
- the first preset deviation correction amount may be multiple or one.
- the first preset deviation correction amount may be determined as the target deviation correction amount.
- the first preset correction amount is determined as the target correction amount, which not only greatly reduces the calculation complexity but also has a higher accuracy rate in determining the target correction amount.
- a set of misalignment values after initial correction of the first misalignment value using a first preset correction amount is selected to obtain at least one second target misalignment value set, and then a target correction amount is determined based on the second misalignment value included in each second target misalignment value set in the at least one second target misalignment value set.
- This technical solution determines the target correction amount based on the misalignment value after initial correction of the misalignment value between two surfaces using a suitable correction amount, which can greatly improve the accuracy of the determined target correction amount.
- the second misalignment values included in each second target misalignment value set can be added to obtain at least one misalignment value sum, and then the first preset correction amount corresponding to the sum of the misalignment values with the smallest absolute value in the at least one misalignment value sum can be determined as the target correction amount.
- the above technical scheme determines the preset correction amount corresponding to the sum of the misalignment values with the smallest absolute value in the sum of the misalignment values as the target correction amount.
- the accuracy of the target correction amount determined in this way is higher, and the effect of correction based on the target correction amount is higher, thereby further improving the performance of the battery.
- the target offset can be determined based on the sum of the four misalignment values.
- the first preset correction amount corresponding to the sum of the misalignment values with the smallest absolute value among the sum of the four misalignment values can be determined as the target correction amount. For example, if min(
- ) y2, the target offset is x3.
- the sum of each misalignment value in the sum of the four misalignment values may be averaged, and the first preset correction amount corresponding to the average with the smallest absolute value among the averages is the target correction amount.
- the electrode substrate or coating die head can be adjusted based on the target deviation correction amount so that the AB surface coating misalignment is within the specification range.
- the first misalignment value set includes 4 first misalignment values
- the 4 first misalignment values are 0.05mm, 0.2mm, 0.15mm and -0.5mm respectively
- the preset correction amounts include -0.1mm, 0.1mm, -0.2mm, 0.2mm, -0.3mm, 0.3mm, -0.4mm, 0.4mm, -0.5mm and 0.5mm.
- 10 preset correction amounts are used to correct the four first misalignment values in turn, and the second misalignment value with the largest absolute value is selected from each obtained set of second misalignment values.
- ) 0.6mm.
- ) 0.4mm.
- ) 0.7mm.
- ) 0.4mm.
- ) 0.8mm.
- ) 0.5mm.
- ) 0.9mm.
- ) 0.6mm.
- ) 1mm.
- ) 0.7mm.
- the first target misalignment value f max(
- ) 0.5mm in the first misalignment value set.
- h1, h3, h5, h7, h8, h9 and h10 are all greater than f, indicating that the preset correction amounts of -0.1mm, -0.2mm, -0.3mm, -0.4mm, 0.4mm, -0.5mm and 0.5mm corresponding to h1, h3, h5, h7, h8, h9 and h10 result in more deviations, and the misalignment size of the AB surface coating after correction is larger than that before correction.
- the preset correction amounts of -0.1mm, -0.2mm, -0.3mm, -0.4mm, 0.4mm, -0.5mm and 0.5mm corresponding to h1, h3, h5, h7, h8, h9 and h10 are abandoned, and the preset correction amounts of 0.1mm, 0.2mm and 0.3mm corresponding to h2, h4 and h6 meet the requirements.
- the target correction amount is determined to be 0.1mm.
- sequence numbers of the above processes do not mean the order of execution.
- the order of execution of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present application.
- the coating correction method of the embodiment of the present application is described in detail above, and the coating correction device of the embodiment of the present application will be described below. It should be understood that the coating correction device in the embodiment of the present application can execute the coating correction method in the embodiment of the present application.
- Fig. 3 shows a schematic block diagram of a coating correction device 300 according to an embodiment of the present application.
- the coating correction device 300 may include:
- the acquisition unit 310 is used to acquire a first distance and a second distance, wherein the first distance is the distance from the edge of the coating area on the first surface of the electrode substrate to the reference edge, and the second distance is the distance from the edge of the coating area on the second surface of the electrode substrate to the reference edge.
- the determination unit 320 is used to determine a target deviation correction amount in the coating process according to the first distance, the second distance and at least one preset deviation correction amount.
- the determination unit 320 is specifically used to: determine a first misalignment value set based on the first distance and the second distance, the first misalignment value set including a first misalignment value between an edge of a coating area on at least one first surface and an edge of a coating area on a corresponding second surface in the width direction of the electrode substrate; determine a target correction amount based on the first misalignment value and at least one preset correction amount.
- the coating correction device 300 may further include: a correction unit, used to use at least one preset correction amount to perform initial correction on the first misalignment values in sequence to obtain at least one second misalignment value set, each second misalignment value set in the at least one second misalignment value set is a misalignment value set after the first misalignment value is initially corrected using the same preset correction amount, and the number of at least one second misalignment value set is the same as the number of at least one preset correction amount; the determination unit 320 is specifically used to: determine the target correction amount based on at least one second misalignment value set, at least one preset correction amount and the first misalignment value.
- a correction unit used to use at least one preset correction amount to perform initial correction on the first misalignment values in sequence to obtain at least one second misalignment value set, each second misalignment value set in the at least one second misalignment value set is a misalignment value set after the first misalignment value is
- each second misalignment value set in at least one second misalignment value set includes at least one second misalignment value
- the coating correction device 300 may also include: a selection unit, used to select the second misalignment value with the largest absolute value in each second misalignment value set in at least one second misalignment value set
- the determination unit 320 is specifically used to: determine a second target misalignment value, the second target misalignment value is a misalignment value that is smaller than the first target misalignment value in at least one second misalignment value with the largest absolute value, and the first target misalignment value is the misalignment value with the largest absolute value in the first misalignment value set; determine the target correction amount based on a first preset correction amount in at least one preset correction amount, and the first preset correction amount includes a preset correction amount corresponding to the second target misalignment value.
- the selection unit when the number of first preset correction amounts is multiple, is specifically used to: select, from the second misalignment value set, a misalignment value set after initial correction of the first misalignment value using the first preset correction amount, to obtain at least one second target misalignment value set; the determination unit 320 is specifically used to: determine the target correction amount based on the second misalignment value included in each second target misalignment value set in at least one second target misalignment value set.
- the determination unit 320 is specifically used to: add the second misalignment values included in each second target misalignment value set to obtain the sum of at least one misalignment value; and determine the first preset correction amount corresponding to the sum of the misalignment values with the smallest absolute value in the sum of at least one misalignment value as the target correction amount.
- the determination unit 320 is specifically configured to: determine the first preset deviation correction amount as the target deviation correction amount.
- At least one preset correction amount includes at least one of the following correction amounts: -0.1mm, 0.1mm, -0.2mm, 0.2mm, -0.3mm, 0.3mm, -0.4mm, 0.4mm, -0.5mm and 0.5mm.
- the coating deviation correction device 300 can implement the corresponding operations in the method 100, and for the sake of brevity, it will not be described in detail here.
- Fig. 4 is a schematic diagram of the hardware structure of a coating correction device 400 according to an embodiment of the present application.
- the coating correction device 400 includes a memory 401, a processor 402, a communication interface 403 and a bus 404.
- the memory 401, the processor 402 and the communication interface 403 are connected to each other through the bus 404.
- the memory 401 may be a read-only memory (ROM), a static storage device, and a random access memory (RAM).
- the memory 401 may store a program. When the program stored in the memory 401 is executed by the processor 402, the processor 402 and the communication interface 403 are used to execute each step of the coating correction method of the embodiment of the present application.
- the processor 402 can adopt a general central processing unit (CPU), a microprocessor, an application specific integrated circuit (ASIC), a graphics processing unit (GPU) or one or more integrated circuits to execute relevant programs to realize the functions required to be performed by the units in the device of the embodiment of the present application, or to execute the coating correction method of the embodiment of the present application.
- CPU central processing unit
- ASIC application specific integrated circuit
- GPU graphics processing unit
- the processor 402 may also be an integrated circuit chip having the ability to process signals.
- the integrated logic circuit of hardware or the instruction in software form in 402 is completed.
- the processor 402 may also be a general-purpose processor, a digital signal processor (DSP), an ASIC, a field programmable gate array (FPGA) or other programmable logic devices, discrete gates or transistor logic devices, or discrete hardware components.
- DSP digital signal processor
- FPGA field programmable gate array
- the methods, steps, and logic diagrams disclosed in the embodiments of the present application may be implemented or executed.
- the general-purpose processor may be a microprocessor or the processor may be any conventional processor, etc.
- the steps of the method disclosed in the embodiments of the present application may be directly embodied as being executed by a hardware processor, or may be executed by a combination of hardware and software modules in the processor.
- the software module may be located in a mature storage medium in the art, such as a random access memory, a flash memory, a read-only memory, a programmable read-only memory, or an electrically erasable programmable memory, a register, etc.
- the storage medium is located in the memory 401, and the processor 402 reads the information in the memory 401, and completes the functions required to be performed by the units included in the coating correction device 400 of the embodiment of the present application in combination with its hardware, or executes the coating correction method of the embodiment of the present application.
- the communication interface 403 uses a transceiver device such as but not limited to a transceiver to achieve communication between the coating correction device 400 and other equipment or a communication network.
- the bus 404 may include a path for transmitting information between various components of the coating and deflection correction device 400 (eg, the memory 401 , the processor 402 , and the communication interface 403 ).
- coating correction device 400 only shows a memory, a processor, and a communication interface, in the specific implementation process, those skilled in the art should understand that the coating correction device 400 may also include other devices necessary for normal operation. At the same time, according to specific needs, those skilled in the art should understand that the coating correction device 400 may also include hardware devices for realizing other additional functions. In addition, those skilled in the art should understand that the coating correction device 400 may also only include the devices necessary for realizing the embodiment of the present application, and does not necessarily include all the devices shown in FIG. 4.
- the embodiments of the present application also provide a computer-readable storage medium for storing a computer program, which is used to execute the methods of the various embodiments of the present application described above.
- the computer-readable storage medium mentioned above may be a transient computer-readable storage medium or a non-transitory computer-readable storage medium.
- An embodiment of the present application also provides a computer program product, which includes a computer program stored on a computer-readable storage medium, and the computer program includes program instructions.
- the program instructions When the program instructions are executed by a computer, the computer executes the above-mentioned coating correction method.
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Abstract
Description
Claims (18)
- 一种涂布纠偏的方法,其特征在于,所述方法包括:获取第一距离和第二距离,其中,所述第一距离为极片基材的第一表面上的涂布区边缘到基准边的距离,所述第二距离为所述极片基材的第二表面上的涂布区边缘到所述基准边的距离;根据所述第一距离、所述第二距离和至少一个预设纠偏量,确定涂布过程中的目标纠偏量。
- 根据权利要求1所述的方法,其特征在于,所述根据所述第一距离、第二距离和所述至少一个预设纠偏量,确定涂布过程中的目标纠偏量,包括:根据所述第一距离和所述第二距离,确定第一错位值集合,所述第一错位值集合包括在所述极片基材的宽度方向上,至少一个所述第一表面上的涂布区边缘与对应的所述第二表面上的涂布区边缘之间的第一错位值;根据所述第一错位值和所述至少一个预设纠偏量,确定所述目标纠偏量。
- 根据权利要求2所述的方法,其特征在于,所述根据所述第一错位值和所述至少一个预设纠偏量,确定所述目标纠偏量,包括:利用所述至少一个预设纠偏量,依次对所述第一错位值进行初始纠偏,得到至少一个第二错位值集合,所述至少一个第二错位值集合中每个第二错位值集合为利用相同的预设纠偏量对所述第一错位值进行初始纠偏后的错位值集合,所述至少一个第二错位值集合的数量与所述至少一个预设纠偏量的数量相同;基于所述至少一个第二错位值集合、所述至少一个预设纠偏量和所述第一错位值,确定所述目标纠偏量。
- 根据权利要求3所述的方法,其特征在于,所述至少一个第二错位值集合中的每个第二错位值集合包括至少一个第二错位值,所述基于所述至少一个第二错位值集合、所述至少一个预设纠偏量和所述第一错位值,确定所述目标纠偏量,包括:在所述至少一个第二错位值集合中的每个第二错位值集合中,选择绝对值最大的第二错位值;确定第二目标错位值,所述第二目标错位值为至少一个所述绝对值最大的第二错位值中小于第一目标错位值的错位值,所述第一目标错位值为所述 第一错位值集合中绝对值最大的错位值;基于所述至少一个预设纠偏量中的第一预设纠偏量,确定所述目标纠偏量,所述第一预设纠偏量包括所述第二目标错位值所对应的预设纠偏量。
- 根据权利要求4所述的方法,其特征在于,在所述第一预设纠偏量的数量为多个的情况下,所述基于所述至少一个预设纠偏量中的第一预设纠偏量,确定所述目标纠偏量,包括:在所述第二错位值集合中,选择利用所述第一预设纠偏量对所述第一错位值进行初始纠偏后的错位值集合,以得到至少一个第二目标错位值集合;根据所述至少一个第二目标错位值集合中每个第二目标错位值集合包括的第二错位值,确定所述目标纠偏量。
- 根据权利要求5所述的方法,其特征在于,所述根据所述至少一个第二目标错位值集合中每个第二目标错位值集合包括的第二错位值,确定所述目标纠偏量,包括:将所述每个第二目标错位值集合包括的第二错位值进行相加,得到至少一个错位值之和;将所述至少一个错位值之和中绝对值最小的错位值之和所对应的所述第一预设纠偏量,确定为所述目标纠偏量。
- 根据权利要求4所述的方法,其特征在于,在所述第一预设纠偏量的数量为一个的情况下,所述基于所述至少一个预设纠偏量中的第一预设纠偏量,确定所述目标纠偏量,包括:将所述第一预设纠偏量确定为所述目标纠偏量。
- 根据权利要求1至7中任一项所述的方法,其特征在于,所述至少一个预设纠偏量包括以下纠偏量的至少一个:-0.1mm、0.1mm、-0.2mm、0.2mm、-0.3mm、0.3mm、-0.4mm、0.4mm、-0.5mm以及0.5mm。
- 一种涂布纠偏的装置,其特征在于,包括:获取单元,用于获取第一距离和第二距离,其中,所述第一距离为极片基材的第一表面上的涂布区边缘到基准边的距离,所述第二距离为所述极片基材的第二表面上的涂布区边缘到所述基准边的距离;确定单元,用于根据所述第一距离、所述第二距离和至少一个预设纠偏量,确定涂布过程中的目标纠偏量。
- 根据权利要求9所述的装置,其特征在于,所述确定单元具体用于:根据所述第一距离和所述第二距离,确定第一错位值集合,所述第一错位值集合包括在所述极片基材的宽度方向上,至少一个所述第一表面上的涂布区边缘与对应的所述第二表面上的涂布区边缘之间的第一错位值;根据所述第一错位值和所述至少一个预设纠偏量,确定所述目标纠偏量。
- 根据权利要求10所述的装置,其特征在于,所述装置还包括:纠偏单元,用于利用所述至少一个预设纠偏量,依次对所述第一错位值进行初始纠偏,得到至少一个第二错位值集合,所述至少一个第二错位值集合中每个第二错位值集合为利用相同的预设纠偏量对所述第一错位值进行初始纠偏后的错位值集合,所述至少一个第二错位值集合的数量与所述至少一个预设纠偏量的数量相同;所述确定单元具体用于:基于所述至少一个第二错位值集合、所述至少一个预设纠偏量和所述第一错位值,确定所述目标纠偏量。
- 根据权利要求11所述的装置,其特征在于,所述至少一个第二错位值集合中的每个第二错位值集合包括至少一个第二错位值,所述装置还包括:选择单元,用于在所述至少一个第二错位值集合中的每个第二错位值集合中选择绝对值最大的第二错位值;所述确定单元具体用于:确定第二目标错位值,所述第二目标错位值为至少一个所述绝对值最大的第二错位值中小于第一目标错位值的错位值,所述第一目标错位值为所述第一错位值集合中绝对值最大的错位值;基于所述至少一个预设纠偏量中的第一预设纠偏量,确定所述目标纠偏量,所述第一预设纠偏量包括所述第二目标错位值所对应的预设纠偏量。
- 根据权利要求12所述的装置,其特征在于,在所述第一预设纠偏量的数量为多个的情况下,所述选择单元具体用于:在所述第二错位值集合中,选择利用所述第一预设纠偏量对所述第一错位值进行初始纠偏后的错位值集合,以得到至少一个第二目标错位值集合;所述确定单元具体用于:根据所述至少一个第二目标错位值集合中每个第二目标错位值集合包括的第二错位值,确定所述目标纠偏量。
- 根据权利要求13所述的装置,其特征在于,所述确定单元具体用于:将所述每个第二目标错位值集合包括的第二错位值进行相加,得到至少一个错位值之和;将所述至少一个错位值之和中绝对值最小的错位值之和所对应的所述第一预设纠偏量,确定为所述目标纠偏量。
- 根据权利要求12所述的装置,其特征在于,在所述第一预设纠偏量的数量为一个的情况下,所述确定单元具体用于:将所述第一预设纠偏量确定为所述目标纠偏量。
- 根据权利要求9至15中任一项所述的装置,其特征在于,所述至少一个预设纠偏量包括以下纠偏量的至少一个:-0.1mm、0.1mm、-0.2mm、0.2mm、-0.3mm、0.3mm、-0.4mm、0.4mm、-0.5mm以及0.5mm。
- 一种涂布纠偏的装置,其特征在于,包括:存储器,用于存储程序;处理器,用于执行所述存储器存储的程序,当所述存储器存储的程序被执行时,所述处理器用于执行根据权利要求1至8中任一项所述的涂布纠偏的方法。
- 一种计算机可读存储介质,其特征在于,用于存储计算机程序,所述计算机程序使得计算机执行如权利要求1至8中任一项所述的涂布纠偏的方法。
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| EP4596474A4 (en) | 2025-09-10 |
| CN119429817A (zh) | 2025-02-14 |
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