BRPI0804170A2 - modular system of longitudinally split industrialized buildings - Google Patents

Abstract

It consists of an industrial method of construction in which the elements are manufactured in series on site or not and assembled on site through molds, dies and devices in an innovative and totally different way from the existing ones. This system presents all the elements necessary for the complete construction of any building, be it residential, commercial, ground or multi-level buildings. The object of this request has a set of processes, methods and techniques that integrate all stages of a construction into a systemic and unique view, allowing the full exercise of creativity in projects, rationalizing the construction processes, until the completion of the work.

Description

"LONGITUDINALLY MODULAR BUILDING MODULAR BUILDING SYSTEM"

SHORT PRESENTATION

It is the present patent application for a "LONGITUDINALLY BIPARTITE INDUSTRIAL CONSTRUCTION SYSTEM", for use in the area of civil construction. fully or partially automated. The system has absolutely innovative constructive characteristics, being made from a method that is systemic, environmentally correct, intelligent, revolutionary, totally differentiated and highly rational, having as its primary objective to extremely simplify the conception and design of any building, as well as the fabrication and assembly of all. the building blocks of these buildings, making operations faster, ensuring accuracy and overall construction quality. This system has exceptional excellence and qualities in terms of zero environmental impacts. There will be no use of wood for forms, shoring and other uses of nature, as well as no consumption of fine wood in the roof structures. The low use of wood for decoration and finishing may come from deforestation and / or recycled noble wood. As for the other materials used in civil construction, the loss tends to be zero, thus avoiding the unnecessary consumption of raw materials, while also ceasing to use the city's landfills for the removal and discharge of rubble. By saving materials, noble or not, the system contributes even more to the environment, society and the planet, as they consequently save water, electricity, fuels, time, natural and financial resources that can be useful for other investments, thus providing a virtuous circle for society.

BACKGROUND OF EXISTING TECHNIQUES

In the current state of the art, various types of modular constructions are known, particularly so-called precast buildings, that is, house and building construction systems with structures, columns, walls, prefabricated slabs that are assembled to fit each other, defining the shape. But none of the existing techniques work the civil construction process by looking at it systemically, that is, they have a very partial and limited view to small processes or steps.

In the current state of construction technique, industrialization systems are partial and precarious. These systems are so embryonic that they have little impact on the production process, and remain completely manual. Current systems, in contrast, end up creating a very negative picture of the real advances and possibilities that total and systemic industrialization can bring to society as a whole and to the planet. To make matters worse, the current industrialization systems oblige building projects to adapt to these industrial techniques and to plaster them.

PATENT FOUNDATIONS

The system is a pioneer in achieving, in a systemic and total way, the industrialization of buildings. Through the process, total industrialization is achieved, as well as industrialization respects the cultural aspects of each society. Innovation and creativity are such that projects do not have to adapt to the system, thus not restricting the creativity of designers. On the contrary, it is the system that adapts to projects.

The building elements will be manufactured in series on the site itself, that is, there will be a complete automated factory on site, developing all the necessary elements for the building. This happens in order to minimize transportation expenses, reducing construction time and optimizing it. In the mobile factory, installed in each of the works, all the elements necessary for the building will be made. The elements will have their own molds, dies and devices, which will give high dimensional accuracy to all parts and components needed for the building. The industrial and building system allows for large-scale construction while allowing the customization of each building in a housing development. or condominium. The mobile factory will be a line of manufacture and assembly of each constituent element of the building. Each step of the manufacturing and assembly line will have its own molds, dies and devices (mechanical, electrical, electronic, robotic or logical) designed for this construction system. Thus the system is a pioneer in the creation of a building assembly line.

OF THE INVENTION

The concepts of the "LONGITUDINALLY MODULAR INDUSTRIAL CONSTRUCTION SYSTEM"

They are based on an industrial method of construction in which mass-produced, mass-produced elements are manufactured and assembled on the job site by means of innovative and completely differentiated devices and devices from those up to now.

This system presents all the elements necessary for the complete construction of any building, be it residential, commercial, ground or multi-level buildings. These elements are defined by the inventors as floorboards, leveling pins, seating shoe, shoe base, wall panels, corner panels, door and window panels, slab panels, roof panels, ceiling rulers, flange, hook fixation of lining, spacer stirrups and gutters. The construction takes place in some steps, and the following description refers to a single-storey house, not limiting the scope of the invention, whose purpose is to build any type of building. We can subdivide the method in two steps basic: fabrication and assembly of each of the building's constitutive elements.The fabrication will take place through machines, devices, robots, equipment, molds, dies, templates and "software" developed and specific to meet all the necessary details of our industrial system and constructive.

The assembly will take place through the following basic sequence:

1. Site preparation and site marking is the first assembly task, which will take place through machines, devices, equipment and software, which will be specific to meet all the details and requirements of the industrial and construction system. In the same way, the automated plot will be done with the alignment and leveling of all floor rules. In this last step the leveling pins will also be used. With the precise positioning of the floorboards, in the three directions of the space, will be placed on them the jigs that will straighten all the hardware of the columns. At this point, the building will be ready to receive the foundation, without any amount of wood being consumed.

The next task will be the placement of the inner panels, starting with the corner panels, which will also be the column shapes. After placing all the internal panels on the properly assembled floorboards, an alignment template will be placed on the top that will also support these panels.

In the internal panels will be installed all utilities necessary for the building (such as water, sewage, electrical, telephony, logic, network, alarm and antenna). These panels will come with all project-defined finishes and duly applied.

The next task will be closing with the outer panels, thus forming a wall. The outer panels will be joined to the floorboards. These panels will be fastened to the internal panels, which in turn are supported by the alignment template. In this way the wall is provisionally aligned and straightened.

These panels, too, will come with all finishes defined in design and properly applied.

6. Where necessary for thermal comfort, the space between the two panels shall be filled with small bubbles of tetrahedral-shaped polypropylene film or any other low thermal conductivity material.

7. The next step will be the placement of all the ceiling boards, which will definitely align and straighten all the internal and external wall panels. This ruler will also serve as the shape of the upper beams (mooring or structural).

8. In the project-defined spaces for doors and windows, specific panels, both internal and external, will be used.

9. At this point the simultaneous concreting of all columns and beams will come without the need for any amount of wood. In the case of a building with more than one floor, in this point a prefab slab will be placed.

11. After the previous step will be installed the water tanks, boilers and / or hot water reservoirs, as well as the closing and finishing of all utilities embedded in the walls.

12. The next step will be the placement of the cover panels, their joints, trim tiles and rails.

13. The final step will be the placement of the trim liners in the interior environments.

The industrial, constructive and production system is called the "Longitudinally Modulated Industrial Constructions System".

The building system presented here differs from the others in that it revolves with new and creative solutions the whole system involved in the production of buildings, as it is able to reduce time, costs and environmental impacts. At the same time as allowing for projects flexibility, meeting the technical standards and enabling future integrations or extensions. DESCRIPTION OF THE DRAWINGS

In order to have a clear view of the "LONGITUDINALLY MODULAR INDUSTRIAL CONSTRUCTION SYSTEM", in the most varied types of buildings, the accompanying illustrative drawings are presented in order to clarify the detailed description that follows.

FIGURE 1: Top view of floorboard with triangular frame;

FIGURE 2: Front view of the rounded-down floorboard with triangular frame;

FIGURE 3: Front view of the rounded raised floor tread ruler and triangular frame;

FIGURE 4: Front view of the floorboard with recessed-triangular groove and triangular frame;

FIGURE 5: Front view of the triangular-relief floorboard with triangular frame;

FIGURE 6: Front view of the recessed square floorboard with triangular frame FIGURE 7: Front view of the recessed square floorboard with triangular frame;

FIGURE 8: Side view of floorboard with triangular frame;

FIGURE 9: Section A-A or Front cross-sectional view of the tread ruler with rounded recess and triangular frame;

FIGURE 10: Section B-B or Front sectional view of the treadmill ruler with rounded relief and triangular frame;

FIGURE 11: Top view of rectangular-framed floorboard;

FIGURE 12: Front view of the rounded-down floorboard with rectangular frame;

FIGURE 13: Frontal view of the round-raised relief floor ruler and rectangular frame;

FIGURE 14: Front view of the floorboard with recessed square and rectangular frame;

FIGURE 15: Front view of the rectangular-framed floorboard with rectangular frame FIGURE 16: Front view of the square-framed floorboard with rectangular frame;

FIGURE 17: Front view of the square relief floor ruler with rectangular frame;

FIGURE 18: C-C section or Front cross-sectional view of the flat ruler with rounded recess and rectangular frame;

FIGURE 19: D-D section or Front sectional view of the rounded embossed ruler and rectangular frame;

FIGURE 20: Side view of rectangular frame floorboard;

FIGURE 21: Front view of the leveling pin assembly that contains screw, threaded bushing, shoe, and shoe base;

FIGURE 22: Top view of the leveling system;

FIGURE 23: E-E Section or Top View of the Leveling System;

Figure 24: Top view of the inner or outer wall panel Figure 25: Top view of the inner and outer wall panel assembled;

FIGURE 26: Top view of the panel quick-release, locking and disconnecting fittings;

FIGURE 27: Side view of the wall panel;

FIGURE 28: Rear view of the wall panel;

FIGURE 29: Side sectional view of the wall panel;

FIGURE 30: Front view of panels with pipe fixation of building installations;

FIGURE 31: Top view of the curved variant of the mounted wall panel;

FIGURE 32: Top view of an asymmetric variant of the mounted wall panel;

FIGURE 33: Top view of wall panel with smooth internal structure;

FIGURE 34: Rear view of the wall panel with smooth internal structure FIGURE 35: Top view of the wall panel with internal internal structure with vertical rectangular supporting ribs;

FIGURE 36: Posterior view of the wall panel with internal structure with rectangular horizontal support vertical ribs;

FIGURE 37: Top view of the wall panel, with variant-geometry of the internal structure with vertical and horizontal supporting trapezoidal ribs;

FIGURE 38: Rear view of the wall panel, with variant-geometry of the internal structure with vertical and horizontal supporting trapezoidal ribs;

FIGURE 39: Top view of the wall panel with variant-geometry of the internal structure with vertical and horizontal curved supporting ribs;

FIGURE 40: Rear view of the wall panel with variant-geometry of the internal structure with vertical and horizontal curved supporting ribs FIGURE 41: Side view of the panel with circular holes for pipe passage;

FIGURE 42: Top view of corner panel;

FIGURE 43: Top view of mounted corner panel;

FIGURE 44: Top view of the square detail of the decant panels and hardware spacers;

FIGURE 45: Side view of corner panel;

FIGURE 46: Side sectional view of the corner panel;

FIGURE 47: Front view of corner panel;

FIGURE 48: Rear view of the corner panel;

FIGURE 49: Top view of rounded corner corner panel;

FIGURE 50: Top view of beveled corner corner panel;

FIGURE 51: Top view of corner panel with angled corner;

FIGURE 52: Top view of corner panel with sharp corner;

FIGURE 53: Top view of three interconnected corner panels;

FIGURE 54: Top view of door panel FIGURE 55: Top view of door panel mounted;

FIGURE 56: Side view of the door panel;

FIGURE 57: Side sectional view of the door panel;

FIGURE 58: Side cross-sectional view of the door panel detailing the top door and banner;

FIGURE 59: Rear view of door panel with rectangular recess door;

FIGURE 60: Front view of door panel with rectangular passageway;

FIGURE 61: Front view of arched doorway panel;

FIGURE 62: Top view of mounted door panel;

FIGURE 63: Front view of door panel with rectangular passageway;

FIGURE 64: Front view of the arched doorway panel;

Figure 65: Top view of the assembled lower window panels Figure 66: Cross-sectional view of the locking beam between the lower inner and outer window panels;

FIGURE 67: F-F Section or Sectional View of the inner and outer upper window panels and their fittings;

FIGURE 68: Front view of arched window pane;

FIGURE 69: Front view of rectangular span window pane;

FIGURE 70: Side view of locking panel and finish of lower window panes;

FIGURE 71: Top view of the locking panel and finish of the lower window panels;

FIGURE 72: G-G section or sectional view of the locking beam and the finishing of the lower window panes;

FIGURE 73: Section view of the locking beam and finish of the lower window panes forming a garden;

FIGURE 74: Top view of the ceiling strip;

FIGURE 75: Side view of the ceiling strip FIGURE 76: Side view of the split edge ceiling strip with the embedded metal frame mounted in relief;

FIGURE 77: Side cross-sectional view of the split edge ceiling strip with embedded metal frame and concrete filler;

FIGURE 78: Side cross-sectional view of the split roof ceiling with embedded metal frame and concrete filler;

FIGURE 79: Side cross-sectional view of the split inner ceiling ruler, with the metal frame embedded and mounted with raised relief;

FIGURE 80: Side cross-sectional view of the single edge ceiling ruler, with the metal frame embedded and mounted with raised snap;

FIGURE 81: Side cross-sectional view of the single edge ceiling strip with embedded metal frame and concrete filler FIGURE 82: Side cross-sectional view of single edge ceiling strip with embedded metal frame and concrete filler ;

FIGURE 83: Side cross-sectional view of the single inner ceiling ruler, with the metal frame embedded and mounted with raised socket;

FIGURE 84: Side cross-sectional view of the wall panel locking tabbed ceiling strip with the embedded metallic structure;

FIGURE 85: Side cross-sectional view of the wall panel locking flapboard ceiling panel with the embedded metallic structure and the concrete filler;

FIGURE 86: Sectional view of floorboard, internal and external wall panels, ceilingboard and prefabricated ceiling slab mounted;

FIGURE 87: Top view of the fitting detail with rectangular shape;

FIGURE 88: Top view of circular shaped locking detail FIGURE 89: Top view of triangular shaped locking detail;

FIGURE 90: Top view of polygonal shape snap-in detail;

FIGURE 91: Top view of the cover system;

FIGURE 92: Top view of roof structural system, slab evacuation;

FIGURE 93: H-H Section or Section View of the cover system;

FIGURE 94: Sectional view of the detail of all roof rails (spigot), which may be polyurethane, EPS, silicone, among others;

FIGURE 95: Cross-sectional view of the roof and ridge slab;

FIGURE 96: Detail cross-sectional view of the cover slab mounting bracket;

FIGURE 97: Section view of the roof slab profile;

FIGURE 98: Sectional view of seam cover detail between the cover slabs;

FIGURE 99: Cross-sectional view of locking slab-locking alternative with the structural beam FIGURE 100: Cross-sectional view of the side panel of the roof panel with patterned concrete tiles.

FIGURE 101; Front view of prefabricated slab with lining fastening hook.

FIGURE 102: Mounting front view of prefabricated slab panels with lining hook.

FIGURE 103: Frontal view of the anchor of the hook for fastening the prefabricated slab.

FIGURE 104: Sectional view of the fixing detail of the inner and outer wall panel on prefabricated slab.

FIGURE 105: Sectional view of the fixing detail of the flattener to the wooden door and window door.

DETAILED DESCRIPTION

The "LONGITUDINALLY MODULAR BUILDING INDUSTRIAL BUILDING SYSTEM", object of this Invention Patent application, consists of a building construction method that has innovative features, aiming to simplify and revolutionize the entire construction process, optimizing the production of its constituent elements (structures, etc.). walls, roofs and others) and devices, reducing tasks, and thus ensuring great accuracy, repeatability and quality to all buildings. This system has a set of essential elements for the complete construction and completion of the work, and throughout this description, we will detail step by step elements and the construction method.Réauas de Piso (1):

Floor boards (1) are referred to as the base comprising the wall panels (2) and corner panels (24). The floorboards (1) allow the perfect fit of the wall panels (2) and corner panels (24), in addition to securing them securely and sustainably.

The floorboards (1) are arranged horizontally close to the ground, where they will be aligned, squared and leveled, forming the entire base structure of the building.

The floorboards (1) have a socket (3) that can be rounded down (3A), rounded down (3B), triangular downed (3C), triangular downed (3D), square downed (3E) ), square relief fitting (3F). The fitting (3) is not limited to the assigned geometric shapes and its purpose is to provide better firmness and sustainability, and may vary in depth, width, length and shape.

The floorboards (1) are designed to allow any unevenness (4) of floor to be implemented between building dependencies such as kitchen, living rooms, bathrooms and bedrooms. The surface (5) of the floorboards (1) is the reference for the performance and finishing of the subfloor, according to the architecture and civil engineering projects. As a foundation to support the building, the floor tiles (1) have an iron frame, which is a grip (25/26) of the lower structural beams, made of ground-excavated ditches (9).

The truss (6) of the floorboard (1) may have different shapes, triangular (6A) or rectangular (6B), according to the necessity defined by the structural design. With these frame designs (6) one can have the execution of any type or size of building.

all floorboards (1) will have transverse markers or lines (7) from one end to the other, serving as a reference for aligning and leveling the floorboard (1). All floorboards (1) will have precision bushings (8E) located at the ends and middle to receive the radio or laser wave sensors used for accurate leveling and alignment.

Leveling Pin (8):

Once the floorboard (1) is in place, it must be leveled so that the ends, center and all elements are aligned in the three coordinates (x, y, z), ready to be realized, and then receive the wall panels ( 2). As a unique feature of this system, it can be deployed on different terrain reliefs.

This is possible because the floorboard (1) along its length has a system called leveling pins (8) which are composed of screws (8A), threaded bushings (8B) and shoe (8C).

The number of leveling pins (8) depends on the length of the floorboard (1) and the terrain unevenness, that is, the amount of leveling pins (8) may vary to ensure the perfectness of the floorboard (1). This entire leveling system is sized to withstand the projected loads. The screw (8A) is for adjusting the floor ruler level (1). The threaded bushing (8B) has any type of thread and is embedded in the floor ruler ( 1). The shoe (8C) will seat on the ground (9), providing support for the screw (8A). In this shoe (8C), the base (8D) is larger allowing for a decrease in pressure and better distribution of the loads incident on the floorboard (1) to the ground (9).

To obtain the absolute leveling of the floorboards (1) and the corner panels (24), an unprecedented technique is used in the field of civil construction. This technique consists of the use of a laser equipment or a radio wave emitting equipment.

They are distributed along the floorboard (1) sensors that will receive signal sent by a laser device, which scans and indicates the situation (or positioning in the three space directions: x, y and z) of the level and alignment of the floorboard ( 1). With this data monitored in this equipment and the level (and also three directions) mapped situation, the adjustment of the leveling (as well as the x and y directions) is made through the screws (8A) of the leveling pins (8). The same applies to the use of a radio wave emitting apparatus. Alignment (x and y directions) of the floorboards (1) is made by the marks or transverse lines (7), which are the reference along the floorboard ( 1), and using the same sensors and equipment used for leveling.

With the base of the construction level and aligned, all the leveling pins (8) adjusted, supporting the floorboards (1), are placed in the pillar locations, the positioning bracket mounting jig (25/26) . This device will allow the hardware (25/26) to be positioned correctly on the plumb line, aligning it within the space intended for it. When these tasks are ready, the entire foundation can be concreted in one step, unifying and integrating all the pieces (trim strips (1) and pillar reinforcement) and making the subfloor. With the drying of this concrete the screws (8A) of the leveling pin (8) are removed, forming all the subfloor of the work that may receive the chosen coating.

Wall Panels (2) or Fence:

Once the floorboards (1) are level, flush, square and square through the leveling pins (8), and the transverse line (7), and after completion of the bottom beams, subfloor and base of the columns, all the fittings of the pillars will already be positioned to compose the future pillar. After these steps, in the "LONGITUDINALLY MODULATED INDUSTRIAL BUILDING SYSTEM" the process of "building" the walls begins.

Walls or fences are defined as wall panels (2) or sealing panels.

The wall panels (2) are the elements developed to replace in a unique and innovative way the traditional walls built in common masonry with bricks, plaster, EPS, concrete or wood.

The wall panels (2) were developed and made with various fittings for mounting, fixing and interlocking, to provide greater security and stability to the walls when they are assembled and ready. These fittings make mounting easier.

The geometries applied to the fittings will be according to the design and the need to support the applied loads. The quick fittings (10) are only used to facilitate assembly, helping the vertical positioning of the parts.

Locking fittings (11) are for fixing the outer panels (2A) or inner panels (2B) to each other. The disconnect fittings (14) are the fittings intended for joining the outer wall panels (2A) with the inner wall panels (2B). The lower fittings (18) are the fittings that provide the union and fixation with the fittings (3) of the floorboards. As the fittings (3) of the floorboards (1) vary geometrically, the lower fittings (18) of the sealing panels (2) follow these varied shapes.

The upper fittings (19) of the wall panels (2) are for affixing and interlocking the outer wall panels (2A) or inner wall panels (2B) with the ceiling planks (38).

Wall panels (2) are characterized by their durability, modules with height, thickness and width according to the needs of each project, and their dimensions and their geometric shape may vary. As for materials, the manufacture of wall panels (2) ) may be single-layer or multi-layer with different materials according to the needs of each project.

The central gap between the wall panels, depending on the need for thermal protection, can be filled with different types of materials, such as small air bubbles delimited by tetrahedral polypropylene film, EPS, among others. This definition of filler materials may vary. according to the climate of the region where the work will be built, that is, the choice of the internal material aims to improve the thermal and / or acoustic insulation.

The wall panel (2) presented throughout this report presents its outer layer (12) as the inner and outer finish layer. The panels will already come from the factory on site, with the types of aggregate finishes such as texture, ceramic or simple painting. When the set of panels is all assembled and ready, the wall, as we know it, is finished. The inner layer (13) of the wall panel (2) which in this case is composed of only one layer of material may be composed of several different sublayers of materials, as long as specified in the design.

The wall panels (2) are longitudinally split, which feature lightweight and allow the installation of any installation or utility, such as power conduits (15), telephone (16), hydraulic installations (17) and whatever is required.

Because the wall panels (2) are split, they will have two distinct faces, called outer wall panels (2A) and inner wall panels (2B). Geometrically the outer (2A) and inner (2B) wall panels are equal and symmetrical to allow the perfect fit between them. The surfaces of these panels can be differentiated and may be differently finished (ceramic, paint and other materials available on the market) for surface, internal (2B) or external (2A).

The wall panels (2) allow the construction of any type of architectural project, meeting the most diverse planning and use of spaces, and the panels have in the inner layer (13) the necessary structure to support the calculated loads in the project. Wall panel (2) may have a smooth (20) or ribbed (21/22) inner face vertically or horizontally if the design requires the greatest strength. Figures 33, 35, 37 and 39 show some shapes among the various geometric possibilities constructed from the invented methodology and applied to the internal format (13) of the wall panels (2) in order to increase the resistance of the panel.

The wall panel (2) according to the side view of figure 41 contains transverse holes (23) for reducing the weight of the panel and for passing through the utilities (hydraulic, electrical, communications) required by the project.

Corner Panels (24):

Corner panels (24) are the panels that form the entangled vertices or more walls, that is, the panels, positioned at the beginning and end of the wall line, are responsible for the alignment, plumb and vertical stability of the walls.

Like wall panels (2), corner panels (24) are split and symmetrical forming outer corner panels (24A) and inner corner panels (24B). Corner panels (24) are adjacent to the building pillars. Election is the very shape of the pillars, constituted by extensions called tabs (24C) that delimit the dopillary shape, internally comprising the hardware (25/26) with self-spacing or spacers (25), thus aligning and plumbing the hardware reinforcement (26 ).

The corner panels (24) have the same fittings as the wall panels (2) which, according to the design, may vary their size to provide greater strength and fixation. They are: the quick fit (10) with the function of assisting the vertical positioning of the pieces; locking lugs (11) for securing the outer corner panels (24A) or inner corner panels (24B) to each other; the connecting fittings (14) for joining the outer corner panels (24A) with the inner corner panels (24B); the lower fittings (18) for joining and securing the corner panel (24) with the fittings (3) of the floorboards; the upper fittings (19) of the decant panels (24) for joining and securing the corner panel (24) with the fittings (3) of the ceiling boards (38). The corner panels (24) are characterized by their durability. fabrication, flaps (24C) with variable height, thickness and width, according to the needs of each project and may vary their dimensions and also their geometric shape.

As for the materials, the making of the corner panels (24) may be in single layer single material or multilayer of different materials according to the needs of each developed project.

The central gap between the corner panels 24 may, when necessary for thermal comfort, be filled with various types of materials such as small air bubbles delimited by tetrahedral polypropylene film, EPS, among others. This definition of filler materials may vary according to the climate of the region where the building will be built, ie the choice of internal material aims to improve thermal and / or acoustic insulation.

The corner panel (24) presented throughout this report presents its outer layer (12) as the inner and outer finish layer. The panels will already come with the type of finishing added to the board, such as: texture, ceramics, simple painting, or any other. When the panel set is all assembled and ready, the wall, as we know it, is finished. The inner layer (13) of the decant panel (24), which in this case is composed of only one layer of material, may be composed of several sublayers of different materials as long as specified in the design. The corner panels (24) are longitudinally split, in fact which are lightweight and allow the installation of any installation or utility, such as power conduits (15), telephone (16), hydraulic installations (17) or whatever is required.

Because the corner panels (24) are split, they will have two distinct faces, called outer corner panels (24A) and inner corner panels (24B). Geometrically the outer (24A) and inner (24B) corner panels are equal and symmetrical, to allow the perfect fit between them. The surfaces of these panels can be differentiated and can be finished in ceramic, paint, among other materials available on the market. With this finish we then configure which will be the outer panel (24A) or the inner panel (24B), according to the project. The corner panels (24) allow the construction of any type of architectural project, taking into account the most diverse planning and use of spaces, and the panels have in the internal bed (13) the necessary structure that allows to support the calculated loads in the project.

Door Panels (27):

Door panels (27) allow gaps for the installation of doors of any size, thickness, height and width or shape and can be straight (28) or in arches (29). The door jamb width will be defined by the panel assembly. The doorway will be defined by the top panels (28/29) and wall panels (2), which may vary as desired and defined in design. The door panels (27) are fitted to the floorboards (1 ).

Door panels (27) have the same fittings as wall panels (2) and, depending on the design, may vary their geometry to provide greater strength and fixation. They are: the quick fitting (10) to facilitate the assembly, helping the vertical positioning of the pieces; locking lugs (11) for affixing the outer door panels (27A) or internal door panels (27B) to each other; the connecting fittings (14) for joining the outer door panels (27A) with the inner door panels (27B); the lower fittings (18) for joining and securing the door panel (27) with the fittings (3) of the floorboards; the upper fittings (19) of the door panels (27) for joining and securing with the fittings (3) of the ceiling slats (38).

As for the materials, the door panels 27 may be made of a single material single layer or of different multilayers according to the needs of each developed project.

According to the thermal protection needs, the central gap between the door panels 27 can be filled with various types of materials such as small air bubbles delimited by tetrahedral polypropylene film, EPS, among others. This definition of the filling materials may vary according to the climate of the region where the building will be built, ie the choice of the internal material aims to improve the thermal and / or acoustic insulation.The door panel (27) presented throughout this report presents its outer layer (12) as the layer intended for finishes, both internal and external. The panels will come with the type of finish added to the boards, such as: texture, ceramics, simple painting or any other. When the set of panels is all assembled and ready, the wall, as we know it, is finished. The inner layer (13) of the door panel (27), which in this case is composed of only one layer of material, can be composed of several different sublayers of material as specified in the design. The door panels (27) are longitudinally split, in fact which feature light weight and allow for the installation of any installation or utility such as power conduits (15), telephone (16), hydraulic installations (17), or whatever is needed. As the door panels (27) are split, they will have two distinct faces, called outer door panels (27A) and inner door panels (27B). Geometrically the outer (27A) and inner (27B) door panels are equal and symmetrical, to allow the perfect fit between them. The surfaces of these panels can be differentiated and can be finished in ceramic, paint, among other materials available on the market. With this finish we then configure which will be the outer panel (27A) or the inner panel (27B), having as reference the design. The door panels (27) can also be composed by a monolithic set, with dimension equal to the defined space in design, containing geometric elements (30) to close the door panel (27) and act as part structuring elements. The door panels (27) allow the construction of any type of architectural project, meeting the most diverse planning and use of spaces, the panels have in the inner layer (13) the necessary structure that allows to support the calculated loads in the project. They can be top finished in straight spans (28) or in arches (29) according to illustrative figures59, 60, 61, 63 and 64.

Window Panels (31V.

Window panes 31 allow the placement of windows of any size (thickness, height and width) or shape, either straight or arched. The width of the window frames will be defined by the set of panels. The window space will be defined by the wall panels (2), outer window panel (31 A) and inner window panel (31B).

The outer (31A) and inner (31B) of the window may have aggregated marble, granite, concrete concrete, or any finishes framing the window. The window panels (31) have the same fittings as the wall panels ( 2) and which, according to the design, may vary their size to provide greater strength and fixation. They are: the quick fit (10), assisting the vertical positioning of the pieces, the locking fittings (11) for fixing the external window panels (31 A) or internal window panels (31B), to each other; connecting fittings (14) for joining the outer corner panels (31 A) with the inner corner panels (31B); the upper fittings (19) of the window panels (31) for joining and securing with the fittings (3) of the ceiling rulers (38).

As for the materials, the window panels (31) can be made of single layer, single material or multilayer of different materials according to the needs of each project. According to the thermal protection needs, the central space between the panels window (31) can be filled with different types of materials, such as small air bubbles delimited by tetrahedral polypropylene film, EPS, among others.

This definition of the filling materials may vary according to the climate of the region where the building will be built, ie, the chosen internal material aims to improve the thermal and / or acoustic insulation.

Window pane 31 shown throughout this report presents its outer layer 12 as the inner and outer finish layer. The panels will come with the type of finish attached to the board, such as: texture, ceramics, simple painting or any other. When the panel set is all assembled and ready, the wall, as we know it, is finished. The inner layer (13) of the window panel (31) which in this case is composed of only one layer of material may be composed of several sublayers of different materials, as long as specified in the project.

The window panels (31) are longitudinally split, which are lightweight and allow the installation of any installation or utility, such as power conduits (15), telephone (16), hydraulic installations (17) or whatever is required.

Because window panes (31) are split, they will have two distinct faces, called outer window panes (31 A) and inner window panes (31B). Geometrically the external (31 A) and internal (31B) window panels are equal and symmetrical, to allow the perfect fit between them. The surfaces of these panels can be differentiated and can be finished in ceramic, paint, among other materials available on the market. With this finish we then configure which will be the outer panel (31 A) or the inner panel (31B), having as reference the project.

The window panels (31) allow the construction of any type of architectural project, meeting the most diverse planning and use of spaces, and the panels have in the inner layer (13) the necessary structure to support the calculated loads in the project. They may have the upper finish with straight spans (33) or arches (34) shapes as shown in illustration68 and 69. You may have added gardeners (35) or other adornoque to the design.

The Ceiling Rulers (38):

Ceiling strips (38) allow the final fitting of all panels: wall panels (2), corner panels (24), door panels (27) and window panels (31), and align and plumb definitive wall. They can be bipartite (39) or whole (40). Ceiling strips (38) are also used as a form of the upper structural beams (37), and their dimensions will always be adjusted according to the needs defined by the structural design.

In the case of buildings with more than one floor, it will be placed on the ceiling ruler (38), after the structural beam has been concreted, and the floorboard (1) will be modeled to fix the wall panels (2) of the next floor. , through metal plugs (threaded or not) embedded in the slab (54) and metal pins (threaded or not) in the panels that will give greater fixation and safety. The ceiling rulers (38) have fittings (3) with various geometry shapes, always aiming to provide better firmness and sustainability between the parts, and may have variations in depth, width and length. Figures 84 and 85 show a geometric alternative (38C) for the ceiling strip where the lower tabs would replace the fittings (3) in the wall panel fixation (2) and may have holes for piping. The ceiling strips (38) will have the Its length is equal to the length of the pillars, and between the pillar supports concrete anchors will be placed to support the ceiling strip (38) while the concrete does not reach its maximum strength. The stanchion will be lost inside the wall panels (2), without any interference with them.

Roofing or Roof Panels (52)

The cover panels (52) allow the upper closing of the inner spaces, protecting them from the weather. They are pieces with varied geometric shapes and can be triangular (52A), trapezoidal (52B), parallelogram (52C) or polygonal (52D). The roof panels work as sloping slabs, on which the roof tiles are positioned. The patent application also includes roof panels with same patterned tiles (56), whose finishes will be waterproof and decorative concrete. These panels (with or without patterned tile) will also be used for fixing the ceiling support hooks (49). The roof panel (52) is composed of the following elements: reinforced concrete structural beam (45/50), slab of concrete, embossing of the shingles (41), fastening and locking system of the metal flange panel (46) and pins (47), or fitting (51), on the side that corresponds to the positioning of a rail, the roofing panel (52) it will have a protrusion (42) where a flexible and impermeable material device (42C) will be embedded which will be molded into the protrusion (42) by means of a metal (42A) or wooden (42B) sleeve. The cover panels (52) are fixed to the upper structural framework (37) by means of pins or screws (43). Thus, together with the metal flange (46) or socket (51) locking system of the upper and side splices, the cover panels (52) are stable and structurally firm, with no possibility of lateral displacement, sliding or tearing. Fig. 99 features variation of the cover panel locking system (52) without the use of securing pins (43).

Wooden Portal and Smoothing (58)

The wooden door and window hatches (58) have their own system for fixing the straighteners (58C) to facilitate and expedite finishing tasks. For the perfect cohesion of the straighteners 58C to the portals 58 it is necessary to combat the pullout and sliding efforts. To this end, the wooden hatches (58) will receive a set of magnets (58B) disposed within a cavity of the port itself (58) and the straighteners (58C) will have, on their lower faces, a metal clip (58A) in relief. . The defixing process will occur by positioning the metal clamp (58A) of the smoothing (58C) within the portal cavity (58). In this way, the metal clamp (58A) will contact the magnet (58B), positioned inside the cavity, allowing complete adhesion and locking against the pullout effort. To stop the sliding, the lifting of the metal clamp (58A), inserted into the portal cavity (58), will find lateral resistance of the wooden portal itself (61). Thus, simply and efficiently, the straightener 58C, connected to the portal 58 by these devices 58A / 58B, will be perfectly fixed, aligned and positioned without any additional task being required.

Mounting System:

The assembled system of the idealized construction, together with all the designed and developed elements, has a logical consequence from the beginning to the completion of the work, thus defining the "LONGITUDINALLY MODULAR CONSTRUCTION SYSTEM".

Site preparation and site marking is the first task of assembly, which will take place through machines, devices, equipment and software specifically designed to meet all the details and requirements of this industrial and construction system.

The next step is the placement of the floorboards (1) with their leveling and alignment so that the ends, center and all the ruler are level. The floor ruler (1) has along its length the leveling pins (8) which are composed of screws (8A), threaded bushings (8B) built into the floor ruler (1) and shoe (8C).

The number of leveling pins (8) depends on the length of the floorboard (1) and the terrain relief, ie, the amount and size of the leveling pins (8) may vary to ensure smooth leveling of the floorboard (1) The entire leveling system is sized to withstand the loads received.

The screw (8A) is for adjusting the floor ruler level (1), threaded washer (8B) is embedded in the floor ruler (1). The shoe (8C) will seat on the ground (9), providing the support of the screw (8A). In this shoe (8C), the base (8D) is larger, which will allow lowering the pressure of the floor ruler loads (1) on the ground (9).

In order to obtain the absolute leveling of the floorboards (1) and corner panels (24), an innovative technique is used in the construction industry. This technique consists of the use of laser equipment and / or equipment emitting radio wave signals. They are distributed along the floorboard (1) sensors, fixed through the precision bushings (8E) already anchored in the strip (1) , which will receive signal sent by a laser device, which scans and indicates the situation (the positioning in the three directions: x, y and z) of the level and alignment of the floorboard (1). With this data monitored in this equipment and the level situation (and also of the three directions) mapped, the leveling adjustment (also of the x and y directions) is made through the screws (8A) of the leveling pins (8). The same applies to the use of a radio wave device.

The alignment (x and y directions) of the floorboards (1) is made by the transverse marks or lines (7), which are the reference along the floorboard (1), and using the same sensors and equipment used for leveling. .

With the base of the leveled and aligned construction and all the leveling pins (8) adjusted to support the floorboards (1), the posts for the alignment and plumbing of the column fittings are placed in the column locations (25 / 26). When these tasks are ready, the entire foundation can be concreted in one step, unifying all the pieces (floorboards (1) and pillar fittings (25/26), thus making the subfloor).

With the base and subfloor ready and perfectly leveled, the jigs of the hardware (25/26) of the pillars are removed and the elevation of the panels that will constitute the walls begins.

The first step is the mounting of the corner panels (24), which will serve as a reference for mounting the wall panels (2), and the corner panels (24) can be 90 ° or not vertex. joining the lower notches (18) of the corner panel and the notches (3) of the floorboard (1).

With the final positioning of the corner panels (24), both external (24A) and internal (24B), the shape of the abutment is ready and perfectly straightened to concrete.

This same process is repeated for the other corners of the building.

Further mounting the walls is by placing the inner wall panels (2B) on the floorboards (1) making the fittings (3/18). As an auxiliary mounting element for the wall panels (2), a removable guide will be placed to lock, align and provisionally straighten the panels on the inner side of the walls.

After the placement of all internal wall panels (2B), we will carry out all building installations and utilities connections.

After mounting all the inner sides of the walls and the utility installations, the outer sides of the walls will be placed, joining the inner sides by the quick fit (10), which will ensure the locking, alignment and provisional plumb of the wall as a whole.

Figure 86 shows the mounting assembly of the system, from sinking to the upper structural tie-down beam, including upstairs floorboard with the new floorboard (1) that will flush one more floor. The process will be repeated successively, always according to the sizing and specification of each project.

The wall panels (2) are mounted on the floorboards (1) and fastened to the fittings (3) side by side as the planted building. In places designed for doors and windows the construction method has panels that we will call door panels (27) and window panels (31) that may have their shapes with spans or arches according to figures 59, 60, 61, 63 and 64 for portase, 68 and 69 for windows.

After all wall panels (2) on floorboards (1) have been assembled, we will have all internal spaces constructed according to the architecture design definitions and determinations.

After assembly of all wall panels (2) and prior to the installation of the ceiling boards (38), all the joints and locking fittings (11) and connection (14) will be filled.

Next will be placed all the ceiling boards 38, which will align and permanently straighten all the panels, internal and external, that compose the walls. This ruler will also serve as the shape of the upper beams (mooring or structural).

The next step will be the installation of water tanks, boilers, hot water reservoirs, the placement of cover panels (52), their joints (43), trim tiles and gutters (42).

Finally the linings fixed to the floor slab (48) or cover (52) will be placed by lashing and leveling hooks (49).

Claims (15)

1.) "LONG-TURNALLY MODULE BUILT-IN MODULAR CONSTRUCTION SYSTEM" consists of an industrial method of construction in which the elements are manufactured in serious work or not and assembled in the works by means of innovative and totally differentiated molds and dies to date; This system presents all the elements necessary for the complete construction of any building, whether residential, commercial, single-storey or multi-level buildings; FEATURED BY having a set of processes, methods and techniques that integrate all the stages of a construction in a single systemic view, allowing the full exercise of creativity in projects, rationalizing the construction processes, until the completion of the work; having the building elements referred to as: floorboards (1); wall or fence panels (2); corner panels (24); door panels (27), window panels (31); hardware spacer brackets (25); wooden hatch or frame with magnet fixing system of the straighteners (28); ceiling planks (38); roof panels (52); fixing hook and ceiling leveling (49). 2.) "LONG-TURNALLY MODULATED INDUSTRIAL BUILDING SYSTEM" according to claim 1 CHARACTERIZED BY: floorboards (1) have: rectangular base (5), two side flaps (4) with unevenness in relation to panel surface ; fittings (3) which may be in round recess (3A), round recess (3B), low relief (3C), triangular relief (3D), square recess (3E), square relief (3F), these being fittings (3) are not limited to the various assigned geometric shapes; transverse line (7) and lower positioned in the center and along the entire floorboard (1) in the longitudinal direction; iron armor in triangular (6A) or rectangular (6B) shape; leveling pin (8); precision bushing (8E) for fitting the laser or radio emitters. 3.) "LONG-TURNALLY MODULATED INDUSTRIAL CONSTRUCTION SYSTEM" according to claim 2 FEATURED BY: The leveling pin (8) is positioned at the ends of the floorboard (1) and / or along the floorboard (1 ); have threaded bushing (8B) recessed in floor ruler (1), leveling screw (8A). 4.) "LONG-TURNALLY MODULATED INDUSTRIAL CONSTRUCTION SYSTEM" according to claim 2 CHARACTERIZED BY: The precision bushing (8E) for mounting the laser or radio transmitters is embedded in the ends of the floor ruler (1) to receive radio transmitters and / or radio signals. 5.) "LONG-TURNALLY MODULATED INDUSTRIAL BUILDING SYSTEM" according to claim 1, FEATURED BY: the wall panels (2) have a rectangular shape with two side columns and may vary in size and have holes (23); two separate layers, one of which is the outer layer (12) of cladding and the other inner layer (13) of panel structure being the latter in multilayer or monolayer; resistance (21/22) or not (20), located in the inner layer (13), lower grooves (18) shaped like the floorboard (1), located at the base of the wall panel (2) ); locking fittings (11) located on the sides of the wall panel columns (2), quick fit fittings (10) with male and female system located on the inner face of the wall panel side columns (2); disconnect fittings (14) located along the smallest dimension of the side panels of the wall panel (2); upper fittings (19), similar in shape to the ceiling ruler (38), located on top of the wall panel (2). 6.) "LONG-TURNALLY MODULE BUILT-IN MODULAR CONSTRUCTION SYSTEM" according to claim 1 CHARACTERIZED BY: The corner panels (24) have: rectangular shape with two side columns at their ends and one side or flap extension (24C); two separate layers, one of which is the outer layer (12) of cladding and the other inner layer (13) of the panel structure being the latter in multilayer or monolayer; resistance (21/22) or not (20) for increased strength, located on the inner layer (13), lower grooves (18) shaped like the floorboard (1), located on the base of the corner panel (24) ); locking fittings (11) located on the sides of the corner panel posts (24); quick fit (10) with male and female system located on the inner face of the corner panel side posts (24); disconnect fittings (14) located along the smallest dimension of the corner panel side columns (24); upper fittings (19), similar in shape to the ceiling ruler (38), located on top of the corner panel (24). 7.) "LONG-TURNALLY MODULATED INDUSTRIAL CONSTRUCTION SYSTEM" according to claim 1 CHARACTERIZED BY: the door panels (27) have: rectangular shape with two side columns at their ends, and may vary in size; two distinct layers, one being the outer layer (12) of the cladding and the other inner layer (13) of panel structure being the latter multilayer or monolayer; ribs (21/22) or not (20) to increase strength, located in the inner layer (13); lower fittings (18) of the same shape as the floorboard (1), located at the base of the door panel (27); locking fittings (11) located on the sides of the door panel columns (27); quick couplings (10) with male and female system, located on the face interned side columns of the door panel (27); connecting fittings (14) located along the smallest dimension of the door panel side columns (27); upper fittings (19), shaped like the ceiling water (38), located on the top of the door panel (27). 8.) "LONG-TURNALLY MODULE BUILT-IN MODULAR CONSTRUCTION SYSTEM" according to claim 7, FEATURED BY: straight (28) or curved (29) door panel top panels. 9.) "LONG-TURNALLY MODULATED INDUSTRIAL BUILDING SYSTEM" according to claim 1 CHARACTERIZED BY: the window panels (31) have: rectangular shape with two side columns at their ends, and may vary in size; two distinct layers, one being the outer layer (12) of the cladding and the other inner layer (13) of panel structure being the latter multilayer or monolayer; ribs (21/22) or not (20) to increase strength, located in the inner layer (13); lower fittings (18) of the same shape as the floorboard (1), located at the base of the window pane (31); locking fittings (11) located on the sides of the window pane columns (31); quick couplings (10) with male and female system, located on the face internally side columns of the window panel (31); connecting fittings (14) located along the smallest dimension of the window panel side columns (31); upper fittings (19), shaped like the ceiling ruler (38), located on top of the window pane (31); locking stud (53) of rectangular shape, which may have a gardener format (35) with embossed fit (3) on the underside; 10.) "LONG-UNITLY MODULE INDUSTRIAL CONSTRUCTION SYSTEM", according to claim 9, characterized by: top-closing panels of straight (33) or curved (34) window panels. 11.) "LONG-STUDENTLY MODULATED INDUSTRIAL CONSTRUCTION SYSTEM", as claimed in claim 1, characterized by: the spacer stirrups have: folding, lashing or welding in their assembly; system for standardizing the spacing between beam reinforcement and form by extending their ends without the need for other devices. 12.) "LONG-UNITLY MODULATED INDUSTRIAL CONSTRUCTION SYSTEM", as claimed in claim 1, characterized by: the swinging wooden doors (58) of the doors or windows have: long grooves around the portal perimeter (58B); straighteners (58C) with a metal plate (58A) glued or inlaid along its entire face slightly smaller than the groove, the fixing of the straightener (58C) with the portal (58) will be provided by the metal dowel (58A) of the smoothing (58C) in the groove of the portal or anvil (58). 13.) "Longitudinally bipartite modular construction system" according to claim 1: The "Ruler" (38) has a "U" shape, split (39) or not (40), or "H" (38C). ), with its variable dimensions; case differentiated sides of the ceiling slats (38) from edge (38A) and equal sides in the case of inner ceiling slats (38) (38B); embedded the armor that is part of the structural framework; fittings (3) which connect to the top fittings (19) of the wall panels (2), corner (24), doors (27) and windows (31); H-shaped lower tabs (38C) for interlocking wall panels (2), corner (24), doors (27) and windows (31) and may have holes for piping. 14.) "Longitudinally bipartite modular industrial construction system" according to claim 1: The roofing panels (52) are triangular (52A), trapezoidal (52B), parallelogram (52C) or polygonal (52D); reliefs (41) on the upper face for fixing tiles or already showing the patterned tiles design directly on the upper face (56); structural beams (45) themselves reinforced (50); splicing and locking system which may be by means of metal flange (46), fixed by pins (47), or male and female patterned fittings (51/57), located on the lateral and ridge edges; securing and locking with the building by pins (43), screws or fittings (43A); on the side that corresponds to the positioning of a rail, the cover panel (52) will have a protrusion (42) where a device of impermeable flexible material (42C) will be embedded which will be molded into the protrusion by a metal bushing (42A) or of wood (42B). 15.) "LONG-UNITLY MODULE INDUSTRIAL CONSTRUCTION SYSTEM" as defined in claim 1: The clamping and leveling hook is of a "U" shape with curved ends to secure to the roof panel hardware; non-oxidizing material in its constitution.