BRPI1104992A2 - CATALYST COMPOSITION COMPOSED OF MIXTURE OF LIQUID AND SOLID CATALYSTS FOR TRANSESTERIFICATION OF VEGETABLE OILS, ANIMAL FAT AND THEIR MIXTURES, FOR PRODUCTION OF VEGETABLE ESTERS - Google Patents

CATALYST COMPOSITION COMPOSED OF MIXTURE OF LIQUID AND SOLID CATALYSTS FOR TRANSESTERIFICATION OF VEGETABLE OILS, ANIMAL FAT AND THEIR MIXTURES, FOR PRODUCTION OF VEGETABLE ESTERS Download PDF

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BRPI1104992A2
BRPI1104992A2 BRPI1104992-8A BRPI1104992A BRPI1104992A2 BR PI1104992 A2 BRPI1104992 A2 BR PI1104992A2 BR PI1104992 A BRPI1104992 A BR PI1104992A BR PI1104992 A2 BRPI1104992 A2 BR PI1104992A2
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mixture
solid
liquid
alkaline earth
transesterification
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BRPI1104992-8A
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Portuguese (pt)
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Paulo Marcio Bernardino
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Princeton Do Brasil Ind E Com Ltda
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Priority to ARP120102949A priority patent/AR101426A1/en
Publication of BRPI1104992A2 publication Critical patent/BRPI1104992A2/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

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  • Liquid Carbonaceous Fuels (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

COMPOSIÇÃO DE CATALISADOR COMPOSTO DE MISTURA DE CATALISADORES LÍQUIDOS E SÓLIDOS PARA TRANSESTERIFICAÇÃO DE ÓLEOS VEGETAIS, GORDURA ANIMAL E SUAS MISTURAS, PARA PRODUÇÃO DE ESTERES VEGETAIS A invenção atual refere-se à composição de um catalisador para produzir ésteres a partir de óleos vegetais, gordura animal ou a combinação deles em quaisquer porcentagens, utilizando-se catalisadores compostos de alcoóxido de metal alcalino e/ou metal alcalino terroso sólidos combinado com compostos de alcoõxido de metal alcalino e/ou metal alcalino terroso líquidos.CATALYST COMPOSITION COMPOSED OF MIXTURE OF LIQUID AND SOLID CATALYSTS FOR THE TRANSESTERIFICATION OF VEGETABLE OILS, ANIMAL FAT AND THEIR MIXTURES, FOR THE PRODUCTION OF VEGETABLE ESTERS The current invention relates to the composition of a catalyst to produce esters from vegetable oils, or the combination of them in any percentages, using catalysts composed of alkali metal alkoxide and / or alkaline earth metal solids combined with alkali metal alkoxide and / or alkaline earth metal compounds.

Description

"COMPOSIÇÃO DE CATALISADOR COMPOSTO DE MISTURA DE CATALISADORES LÍQUIDOS E SÓLIDOS PARA TRANSESTERIFICAÇÃO DE ÓLEOS VEGETAIS, GORDURA ANIMAL E SUAS MISTURAS, PARA PRODUÇÃO DE ESTERES VEGETAIS ""COMPOSITION OF CATALYST COMPOSITION OF MIXTURE OF LIQUID AND SOLID CATALYZERS FOR TRANSESTERIFICATION OF VEGETABLE OILS, ANIMAL FAT AND ITS MIXTURES FOR PRODUCTION OF VEGETABLE ESTERS"

A invenção atual refere-se a um processo para a produção de uma mistura de catalisadores líquidos e sólidos baseado em alcoóxidos de metais alcalinos e alcalinos terrosos combinados nas concentrações variando em 95% em peso e 20% em peso diluido em metanol, especialmente para a obtenção de biodiesel, utilizado corno combustível em motores a diesel, que é constituído por uma ίο mistura de ésteres gerada a partir da reação de transesterificação de triglicerideos com um álcool alifático e a separação subseqüente de um subproduto de glicerina.The present invention relates to a process for producing a mixture of liquid and solid catalysts based on alkaline and alkaline earth metal alkoxides combined at concentrations ranging from 95 wt% to 20 wt% diluted in methanol, especially for The production of biodiesel, used as diesel fuel, is a mixture of esters generated from the transesterification reaction of triglycerides with an aliphatic alcohol and the subsequent separation of a glycerine byproduct.

A transesterificação, também chamada alcoólise, é a substituição da parte alcoólica de um éster, por outro álcool. A reação entre os triglicerideos e um 15 alcool alifático ocorre a temperaturas entre 20 0C e 120°C e o biodiesel gerado apresenta um excelente desempenho no motor, similar ao diesel mineral. É o principal método utilizado para obtenção de biodiesel, empregado na redução da viscosidade de óleos vegetais e atende às exigências feitas pela ASTM (American Society for Testing and Materiais) como biodiesel. Na 20 transesterificação, os triglicerideos encontrados na gordura animal e óleos vegetais (por exemplo, óleo de soja, amendoim, palma, girassol e algodão, pinhão manso,dendê, entre outros ) ou a combinação deles em quaisquer porcentagens reagem com um álcool de cadeia C1 a C5 (por exemplo, metanol, etanol.etc.) formando ésteres e glicerol e eventualmente matéria graxa.Transesterification, also called alcohololysis, is the replacement of the alcoholic part of an ester with another alcohol. The reaction between triglycerides and an aliphatic alcohol occurs at temperatures between 20 ° C and 120 ° C and the generated biodiesel has excellent engine performance, similar to mineral diesel. It is the main method used to obtain biodiesel, used to reduce the viscosity of vegetable oils and meets the requirements made by the American Society for Testing and Materials (ASTM) as biodiesel. In transesterification, triglycerides found in animal fat and vegetable oils (eg soybean, peanut, palm, sunflower and cotton, jatropha, palm oil, among others) or their combination in any percentages react with a chain alcohol C1 to C5 (e.g. methanol, ethanol, etc.) forming esters and glycerol and optionally grease.

A reação de transesterificação para a produção de biodiesel é executada normalmente utilizando bases de metais alcalinos e/ou alcalinos terrosos como por exemplo, NaOH, NaOCH3, e catalisadores orgâno metálicos tais como NaCH3.The transesterification reaction for biodiesel production is normally performed using alkaline and / or alkaline earth metal bases such as NaOH, NaOCH3, and metal organic catalysts such as NaCH3.

Devido ao elevado custo das matérias primas, o custo do biodiesel é maior que o do diesel mineral, sendo importante reduzir os custos de produção, aprimorando os processos com novos catalisadores para redução do preço final do biodiesel.Due to the high cost of raw materials, the cost of biodiesel is higher than that of mineral diesel, and it is important to reduce production costs by improving processes with new catalysts to reduce the final price of biodiesel.

Uma das maneiras para reduzir os custos é melhorar a taxa de conversão dos óleos vegetais, gordura animal e suas misturas em ésteres, reduzindo as perdas no processo produtivo. Um exemplo desta tentativa para utilizar catalisadores menos dispendiosos é apresentada na WO 2006/134845 que descreve o uso de catalisadores com base sólida para a produção do combustível de biodiesel. A ío referência apresenta ainda o uso do material CaO como um catalisador de transesterificação. Este catalisador porém gera problemas de fluxo de processo, pois expande durante a reação de transesterificação, impedindo um fluxo continuo da produção do biodiesel, além disso a expansão do catalisador dificulta a separação das fases ésteres e glicerina.One of the ways to reduce costs is to improve the conversion rate of vegetable oils, animal fat and their mixtures into esters, reducing losses in the production process. An example of this attempt to use less expensive catalysts is given in WO 2006/134845 which describes the use of solid based catalysts for the production of biodiesel fuel. Reference also discloses the use of CaO material as a transesterification catalyst. This catalyst however generates process flow problems as it expands during the transesterification reaction, preventing a continuous flow of biodiesel production, furthermore catalyst expansion makes it difficult to separate the ester and glycerin phases.

Antecedentes da invençãoBackground of the invention

Os catalisadores mais freqüentemente usados são alcalinos e homogêneos, usados separadamente, como descrito nos documentos US 2,271,619, US 2,360,844, US 2,383,579, US 2,383,680, US 2,383,581, US 2,383,614, US 2,383,601, US 2,383,632, US 2,383,633, e US 5,730,029 que descrevem o uso 20 de metóxido de sódio como catalisador alcalino na transesterificação de óleos vegetais com um álcool de cadeia C1 a C5 (por exemplo, metanol, etanol,etc.), além de outros catalisadores como hidróxidos de sódio e carbonatos de metais alcalinos terrosos que também são citados. No Brasil um processo de transesterificação foi descrito em 1980 (primeiro processo apresentando uma 25 transesterificação) através do documento P18007957 e utiliza separadamente hidróxido de sódio ou potássio como catalisador da transesterificação, gerando como produto ésteres para uso como combustível. Sumário da invençãoThe most frequently used catalysts are alkaline and homogeneous, used separately, as described in US 2,271,619, US 2,360,844, US 2,383,579, US 2,383,680, US 2,383,581, US 2,383,614, US 2,383,660, US 2,383,633, and US 5,730,029, which describe the same. use of sodium methoxide as an alkaline catalyst in the transesterification of vegetable oils with a C1 to C5 chain alcohol (eg methanol, ethanol, etc.), in addition to other catalysts such as sodium hydroxides and alkaline earth metal carbonates which also are cited. In Brazil a transesterification process was described in 1980 (first process presenting a transesterification) through document P18007957 and uses sodium or potassium hydroxide separately as a transesterification catalyst, generating esters for use as a fuel product. Summary of the invention

A invenção atual apresenta uma mistura de catalisadores líquidos e sólidos para a produção de ésteres a partir de óleos vegetais, gordura animal ou a combinação deles em quaisquer porcentagens , composta por uma mistura de alcoóxidos de 5 metal alcalino dissolvidos em um álcool alifático com o número de carbonos variando entre C1 até C5, aqui denominado “catalisador líquido” e/ou alcoóxidos de metal alcalino e/ou alcalino terroso em forma solida, aqui denominado “catalisador sólido” onde a mistura é constituída de:The present invention discloses a mixture of liquid and solid catalysts for the production of esters from vegetable oils, animal fat or any combination thereof, consisting of a mixture of alkali metal alkoxides dissolved in an aliphatic alcohol with the number of carbon ranging from C1 to C5, hereinafter referred to as the "liquid catalyst" and / or alkaline and / or alkaline earth metal alkoxides in solid form, herein referred to as the "solid catalyst" where the mixture consists of:

i) alcoóxido sólido de metal alcalino e/ou metal alcalino terroso, onde o alcoóxido sólido de metal alcalino e/ou metal alcalino terroso tem um tamanho médio de cristal na faixa de 2 - 5000 micron, e está presente na mistura em uma quantidade na faixa de 5- 95%, com base no peso total da mistura;(i) alkali metal and / or alkaline earth metal solid alkoxide, where alkali metal and / or alkaline earth metal solid alkoxide has an average crystal size in the range of 2 - 5000 microns, and is present in the mixture in an amount in the range. 5-95% based on the total weight of the mixture;

i) alcoóxido líquido de metal alcalino e/ou metal alcalino terroso, onde o alcoóxido líquido de metal alcalino e/ou metal alcalino está diluído em um álcool alifático com o número de carbonos variando entre C1 até C5, na concentração de 5% a 95%, e está presente na mistura em uma quantidade na faixa de 5 - 95%, com base no peso total da mistura.(i) alkali metal and / or alkaline earth metal liquid alkoxide, where the alkali metal and / or alkali metal liquid alkoxide is diluted in an aliphatic alcohol with a carbon number ranging from C1 to C5 at a concentration of 5% to 95%. %, and is present in the mixture in an amount in the range of 5 - 95%, based on the total weight of the mixture.

Claims (4)

1.COMPOSIÇÃO DE CATALISADOR COMPOSTO DE MISTURA DE CATALISADORES LÍQUIDOS E SÓLIDOS PARA TRANSESTERIFICAÇÃO DE ÓLEOS VEGETAIS, GORDURA ANIMAL E SUAS MISTURAS, PARA PRODUÇÃO DE ESTERES VEGETAIS caracterizada pelo fato de ser constituído de uma mistura de alcoóxido sólido de metal alcalino e/ou metal alcalino terroso com tamanho de partícula variando entre 2 a 5000 micron, combinado com alcoóxido líquido de metal alcalino e/ou metal alcalino terroso nas proporções em peso do alcoóxido sólido de metal alcalino e/ou metal alcalino terroso variando entre 5% a 95% e a proporção do alcoóxido líquido de metal alcalino e/ou metal alcalino terroso variando entre 95% a 5%, sendo que a soma da participação do alcoóxido sólido de metal alcalino e/ou metal alcalino terroso e da participação do alcooxido líquido de metal alcalino e/ou metal alcalino terroso perfazem 100% em peso da mistura.1.COMALITION OF CATALYST COMPOUND MIXTURE OF LIQUID AND SOLID CATALYZERS FOR TRANSESTERIFICATION OF VEGETABLE OILS, ANIMAL FAT AND ITS MIXTURES FOR THE PRODUCTION OF VEGETABLE ESTERS AND ALKALINE METHODS earth particle size ranging from 2 to 5000 micron combined with alkali metal and / or alkaline earth metal liquid alkoxide in the weight ratios of alkali metal and / or alkaline earth solid alkoxide ranging from 5% to 95% and proportion of alkali metal and / or alkaline earth metal liquid alkoxide ranging from 95% to 5%, with the sum of the alkali metal and / or alkaline earth solid alkoxide share and the alkali metal and / or liquid alkoxide share or alkaline earth metal make up to 100% by weight of the mixture. 2.COMPOSIÇÃO DE CATALISADOR COMPOSTO DE MISTURA DE CATALISADORES LÍQUIDOS E SÓLIDOS PARA TRANSESTERIFICAÇÃO DE ÓLEOS VEGETAIS, GORDURA ANIMAL E SUAS MISTURAS, PARA PRODUÇÃO DE ESTERES VEGETAIS de acordo com a reivindicação 1, caracterizado pelo fato do catalisador sólido ser constituído de um alcoóxido sólido de metal alcalino e/ou metal alcalino terroso em qualquer concentração.2.Composition of a catalyst composed of a mixture of liquid and solid catalysts for the transesterification of vegetable oils, animal fat and their mixtures, for the production of vegetable esters according to claim 1, characterized in that the solid catalyst consists of a solid alkoxide alkali metal and / or alkaline earth metal at any concentration. 3. COMPOSIÇÃO DE CATALISADOR COMPOSTO DE MISTURA DE CATALISADORES LÍQUIDOS E SÓLIDOS PARA TRANSESTERIFICAÇÃO DE ÓLEOS VEGETAIS, GORDURA ANIMAL E SUAS MISTURAS, PARA PRODUÇÃO DE ESTERES VEGETAIS de acordo com a reivindicação 1, caracterizado pelo fato do catalisador líquido ser constituído por uma mistura de um alcoóxido sólido de metal alcalino e/ou metal alcalino terroso e um álcool alifático com o número de carbonos variando entre C1 até C5, sendo que a concentração do alcoóxido sólido de metal alcalino e/ou metal alcalino terroso pode variar na faixa de 5-95% com base no peso total da mistura e a concentração do álcool alifático com o número de carbonos variando entre C1 até C5, pode variar na faixa de 95-5% com base no peso total da mistura.3. CATALYST COMPOSITION COMPOSITION OF MIXTURE OF LIQUID AND SOLID CATALYZERS FOR TRANSESTERIFICATION OF VEGETABLE OILS, ANIMAL FAT AND MIXTURES FOR PRODUCTION OF VEGETABLE ESTERS according to claim 1, characterized in that the liquid catalyst comprises a mixture of one. solid alkali metal and / or alkaline earth metal alkoxide and an aliphatic alcohol with the number of carbons ranging from C1 to C5, and the concentration of alkali metal and / or alkaline earth metal solid alkoxide may range from 5-95 % based on the total weight of the mixture and the aliphatic alcohol concentration with the number of carbons ranging from C1 to C5 may range from 95-5% based on the total weight of the mixture. 4. COMPOSIÇÃO DE CATALISADOR COMPOSTO DE MISTURA DE CATALISADORES LÍQUIDOS E SÓLIDOS PARA TRANSESTERIFICAÇÃO DE ÓLEOS VEGETAIS, GORDURA ANIMAL E SUAS MISTURAS, PARA PRODUÇÃO DE ESTERES VEGETAIS de acordo com as reivindicações anteriores caracterizado pelo fato de ser utilizado na reação de transesterificação de gordura animal ou óleos vegetais (por exemplo, óleo de soja, amendoim, palma, girassol, mamona, algodão, canola, crambe, pinhão manso, dendê, buriti, andiroba, pracaxi, murumuru entre outros mas não limitados a estes) ou a combinação deles em quaisquer porcentagens e um álcool alifático com o número de carbonos variando entre C1 até C5, em quaisquer condições de temperatura e pressão.4. COMPOSITION OF CATALYST COMPOSITION OF MIXTURE OF LIQUID AND SOLID CATALYZERS FOR TRANSESTERIFICATION OF VEGETABLE OILS, ANIMAL FAT AND ITS MIXTURES FOR PRODUCTION OF VEGETABLE ESTERS characterized by the fact that it is used in the reaction of animal or fat transesterification vegetable oils (eg soybean, peanut, palm, sunflower, castor, cotton, canola, crambe, jatropha, palm, buriti, andiroba, pracaxi, murumuru, among others but not limited to) or a combination thereof percentages and an aliphatic alcohol with the number of carbons ranging from C1 to C5 under any temperature and pressure conditions.
BRPI1104992-8A 2011-11-21 2011-11-21 CATALYST COMPOSITION COMPOSED OF MIXTURE OF LIQUID AND SOLID CATALYSTS FOR TRANSESTERIFICATION OF VEGETABLE OILS, ANIMAL FAT AND THEIR MIXTURES, FOR PRODUCTION OF VEGETABLE ESTERS BRPI1104992A2 (en)

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Application Number Priority Date Filing Date Title
BRPI1104992-8A BRPI1104992A2 (en) 2011-11-21 2011-11-21 CATALYST COMPOSITION COMPOSED OF MIXTURE OF LIQUID AND SOLID CATALYSTS FOR TRANSESTERIFICATION OF VEGETABLE OILS, ANIMAL FAT AND THEIR MIXTURES, FOR PRODUCTION OF VEGETABLE ESTERS
ARP120102949A AR101426A1 (en) 2011-11-21 2012-08-10 COMPOSITION OF COMPOSITE CATALYST MIXING OF LIQUID AND SOLID CATALYSTS FOR TRANSESTERIFICATION OF VEGETABLE OILS, ANIMAL FAT AND ITS MIXTURES, FOR THE PRODUCTION OF VEGETABLE ESTERS

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BRPI1104992-8A BRPI1104992A2 (en) 2011-11-21 2011-11-21 CATALYST COMPOSITION COMPOSED OF MIXTURE OF LIQUID AND SOLID CATALYSTS FOR TRANSESTERIFICATION OF VEGETABLE OILS, ANIMAL FAT AND THEIR MIXTURES, FOR PRODUCTION OF VEGETABLE ESTERS

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BRPI1104992A2 true BRPI1104992A2 (en) 2014-05-13

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