CA1153950A - Manufacture of reinforced plastic sheet material and moulded articles therefrom - Google Patents
Manufacture of reinforced plastic sheet material and moulded articles therefromInfo
- Publication number
- CA1153950A CA1153950A CA000358963A CA358963A CA1153950A CA 1153950 A CA1153950 A CA 1153950A CA 000358963 A CA000358963 A CA 000358963A CA 358963 A CA358963 A CA 358963A CA 1153950 A CA1153950 A CA 1153950A
- Authority
- CA
- Canada
- Prior art keywords
- layers
- pet
- sheet
- reinforcing material
- polyethylene terephthalate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 239000002990 reinforced plastic Substances 0.000 title description 3
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 110
- 229920000139 polyethylene terephthalate Polymers 0.000 claims abstract description 106
- 238000001816 cooling Methods 0.000 claims abstract description 22
- 239000003365 glass fiber Substances 0.000 claims abstract description 22
- 230000009477 glass transition Effects 0.000 claims abstract description 19
- 238000002844 melting Methods 0.000 claims abstract description 17
- 230000008018 melting Effects 0.000 claims abstract description 17
- 238000002425 crystallisation Methods 0.000 claims abstract description 16
- -1 Polyethylene terephthalate Polymers 0.000 claims abstract description 15
- 230000008025 crystallization Effects 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 239000012779 reinforcing material Substances 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 22
- 239000002657 fibrous material Substances 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 230000002787 reinforcement Effects 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 description 11
- 230000007704 transition Effects 0.000 description 9
- 229920003023 plastic Polymers 0.000 description 8
- 239000004033 plastic Substances 0.000 description 7
- 239000000654 additive Substances 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000006731 degradation reaction Methods 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000012768 molten material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004150 EU approved colour Substances 0.000 description 1
- 241001164593 Merica Species 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 102100037681 Protein FEV Human genes 0.000 description 1
- 101710198166 Protein FEV Proteins 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000002178 crystalline material Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229940006093 opthalmologic coloring agent diagnostic Drugs 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920000136 polysorbate Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/14—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor using multilayered preforms or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/504—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] using rollers or pressure bands
- B29C70/506—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] using rollers or pressure bands and impregnating by melting a solid material, e.g. sheet, powder, fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0036—Heat treatment
- B32B38/004—Heat treatment by physically contacting the layers, e.g. by the use of heated platens or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2309/00—Use of inorganic materials not provided for in groups B29K2303/00 - B29K2307/00, as reinforcement
- B29K2309/08—Glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/08—Reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/704—Crystalline
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- Y10T428/31616—Next to polyester [e.g., alkyd]
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Reinforced Plastic Materials (AREA)
- Laminated Bodies (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Moulding By Coating Moulds (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB7929582 | 1979-08-24 | ||
| GB7929582A GB2057350A (en) | 1979-08-24 | 1979-08-24 | Reinforced sheet plastics material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1153950A true CA1153950A (en) | 1983-09-20 |
Family
ID=10507419
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000358963A Expired CA1153950A (en) | 1979-08-24 | 1980-08-22 | Manufacture of reinforced plastic sheet material and moulded articles therefrom |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US4414266A (2) |
| EP (1) | EP0024895B1 (2) |
| JP (1) | JPS5684917A (2) |
| CA (1) | CA1153950A (2) |
| DE (1) | DE3067445D1 (2) |
| GB (1) | GB2057350A (2) |
Families Citing this family (32)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0108071A1 (en) * | 1981-12-11 | 1984-05-16 | H.R. Smith (Technical Developments) Limited | Continuous production of fiber reinforced thermoplastics materials |
| JPS59500758A (ja) * | 1982-04-21 | 1984-05-04 | イ−ストマン コダツク カンパニ− | 型打ち可能な熱可塑性強化シ−ト |
| US4526831A (en) * | 1982-06-21 | 1985-07-02 | Edward Hatchadoorian | Process for thermoforming reinforced polymer sheets |
| JPS6036136A (ja) * | 1983-08-10 | 1985-02-25 | Toray Ind Inc | 繊維補強熱可塑性樹脂の製造方法 |
| GB8327322D0 (en) * | 1983-10-12 | 1983-11-16 | Secr Defence | Fibre reinforced thermoplastics laminates |
| FR2557499B1 (fr) * | 1984-01-04 | 1986-05-23 | Cibie Projecteurs | Procede de fabrication d'un article composite par coextrusion et article composite obtenu |
| DE3523697A1 (de) * | 1985-07-03 | 1987-01-15 | Deutsche Forsch Luft Raumfahrt | Verfahren zur herstellung eines formkoerpers aus einem mit endlosfasern verstaerkten thermoplastischen kunststoff |
| DE3688313D1 (de) * | 1985-10-03 | 1993-05-27 | Ppg Industries Inc | Laminate aus mit glasfasern verstaerkten polyaethylenterephthalaten fuer pressstoffe. |
| DE3688390D1 (de) * | 1985-10-04 | 1993-06-09 | Ppg Industries Inc | Verfahren zur herstellung von pressfaehigen laminaten aus mit glasfasern verstaerkten polyaethylenterephthalaten und fertige pressstoffe. |
| US4673615A (en) * | 1986-01-08 | 1987-06-16 | Foss Manufacturing Co., Inc. | Stiff fray resistant mat material |
| US4950532A (en) * | 1986-10-30 | 1990-08-21 | Azdel, Inc. | Process for producing glass fiber reinforced thermoplastic compression molded materials and said molded materials |
| DE4129190A1 (de) * | 1991-09-03 | 1993-03-04 | Held Kurt | Verfahren und vorrichtung zur kontinuierlichen herstellung von harzimpraegnierten materialbahnen |
| AT398727B (de) * | 1991-11-13 | 1995-01-25 | Danubia Petrochem Polymere | Verbunde auf basis von polyaryletherketonen, polyphenylensulfiden oder thermoplastischen polyestern und verfahren zu ihrer herstellung |
| EP0697280A1 (en) * | 1994-06-24 | 1996-02-21 | General Electric Company | Thermoformable laminate structure and methods of its manufacture |
| US6268026B1 (en) | 1997-10-20 | 2001-07-31 | Hoechst Celanese Corporation | Multilayer laminate formed from a substantially stretched non-molten wholly aromatic liquid crystalline polymer and non-liquid crystalline polyester and method for forming same |
| US6312772B1 (en) | 1997-10-20 | 2001-11-06 | Hoechst Celanese Corporation | Multilayer laminate formed from a substantially stretched non-molten wholly aromatic liquid crystalline polymer and non-polyester thermoplastic polymer |
| US6426128B1 (en) | 1998-01-06 | 2002-07-30 | Hna Holdings, Inc. | Co-processable multi-layer laminates for forming high strength, haze-free, transparent articles and methods of producing same |
| GB0114669D0 (en) * | 2001-06-15 | 2001-08-08 | Btg Int Ltd | Amorphous polymer articles |
| EP1570977A1 (de) * | 2004-03-05 | 2005-09-07 | Alcan Technology & Management Ltd. | Verfahren zur kontinuierlichen Herstellung von faserverstärkten Kunststoffplatten |
| US7429305B2 (en) * | 2004-12-08 | 2008-09-30 | Hossein Borazghi | Process and machine for producing lightweight thermoplastic composite products in a continuous manner |
| US8491745B2 (en) * | 2007-02-03 | 2013-07-23 | The Boeing Company | Method and material efficient tooling for continuous compression molding |
| US8691137B2 (en) | 2009-03-04 | 2014-04-08 | The Boeing Company | Method of molding partus using a tool sleeve for mold die |
| US10449736B2 (en) | 2006-02-02 | 2019-10-22 | The Boeing Company | Apparatus for fabricating thermoplastic composite parts |
| US10232532B1 (en) | 2006-02-02 | 2019-03-19 | The Boeing Company | Method for fabricating tapered thermoplastic composite parts |
| US9102103B2 (en) * | 2006-02-02 | 2015-08-11 | The Boeing Company | Thermoplastic composite parts having integrated metal fittings and method of making the same |
| US8333858B2 (en) | 2006-02-02 | 2012-12-18 | The Boeing Company | Method for fabricating curved thermoplastic composite parts |
| US7807005B2 (en) | 2006-02-02 | 2010-10-05 | The Boeing Company | Fabrication process for thermoplastic composite parts |
| US10821653B2 (en) * | 2010-02-24 | 2020-11-03 | Alexander M. Rubin | Continuous molding of thermoplastic laminates |
| DE102010013864A1 (de) * | 2010-04-01 | 2012-09-06 | Georg Utz Holding Ag | Kunststoffbehälter zum Transport und zur Lagerung von Gütern |
| JP2013247208A (ja) * | 2012-05-25 | 2013-12-09 | Hitachi Industrial Equipment Systems Co Ltd | 巻鉄心スコット変圧器 |
| JP6702536B2 (ja) * | 2016-07-22 | 2020-06-03 | 三菱製紙株式会社 | 炭素短繊維強化フィルム及び炭素短繊維強化構造体の製造方法 |
| TWI758030B (zh) * | 2020-12-24 | 2022-03-11 | 科森複合材料股份有限公司 | 無鹵阻燃熱塑性編織型纖維強化高分子複合板之製造方法及其製品 |
Family Cites Families (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS465486A (2) * | 1946-03-23 | 1971-11-30 | ||
| BE640265A (2) * | 1963-11-21 | 1964-05-21 | ||
| FR1456532A (fr) * | 1965-06-18 | 1966-07-08 | Maurel Freres Ets | Feuille en matériau plastique thermoformable présentant, notamment, une face décorée et son procédé de fabrication |
| US3648834A (en) * | 1967-07-14 | 1972-03-14 | Mayer & Co Inc O | Method of making rigid packages from flexible films and products produced thereby |
| US3849174A (en) * | 1969-07-07 | 1974-11-19 | Union Carbide Corp | Calendering of laminated polymeric materials |
| US3692023A (en) | 1970-07-20 | 1972-09-19 | Union Carbide Corp | Formable orthopedic cast materials, resultant casts and method |
| US3765998A (en) | 1971-01-11 | 1973-10-16 | Allied Chem | Shapable fiber-reinforced low molecular weight polyethylene terephthalate |
| GB1347176A (en) | 1971-03-18 | 1974-02-27 | Toray Industries | Laminates |
| AT331500B (de) * | 1971-10-05 | 1976-08-25 | Metzeler Schaum Gmbh | Verfahren zur herstellung von schichtkorpern |
| JPS49108163A (2) * | 1973-02-19 | 1974-10-15 | ||
| JPS567855B2 (2) * | 1973-06-25 | 1981-02-20 | ||
| GB1546078A (en) * | 1975-07-05 | 1979-05-16 | Lucas Industries Ltd | Fuel pumping apparatus |
| DE2916492A1 (de) * | 1978-04-26 | 1979-11-08 | Mitsubishi Petrochemical Co | Lamelliertes plastik-bahnmaterial |
| US4269884A (en) * | 1979-10-10 | 1981-05-26 | Allied Chemical Corporation | Fiber reinforced multi-ply stampable thermoplastic sheet |
| US4263364A (en) * | 1979-12-14 | 1981-04-21 | Eastman Kodak Company | Stampable reinforced thermoplastic polyester sheets |
-
1979
- 1979-08-24 GB GB7929582A patent/GB2057350A/en not_active Withdrawn
-
1980
- 1980-08-19 US US06/179,618 patent/US4414266A/en not_active Expired - Lifetime
- 1980-08-21 DE DE8080302910T patent/DE3067445D1/de not_active Expired
- 1980-08-21 EP EP80302910A patent/EP0024895B1/en not_active Expired
- 1980-08-22 JP JP11578680A patent/JPS5684917A/ja active Granted
- 1980-08-22 CA CA000358963A patent/CA1153950A/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| EP0024895B1 (en) | 1984-04-11 |
| GB2057350A (en) | 1981-04-01 |
| DE3067445D1 (en) | 1984-05-17 |
| US4414266A (en) | 1983-11-08 |
| JPS5684917A (en) | 1981-07-10 |
| JPS6366657B2 (2) | 1988-12-21 |
| EP0024895A2 (en) | 1981-03-11 |
| EP0024895A3 (en) | 1981-12-30 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MKEX | Expiry |