CA1231990A - Adjustable racket frame and the production method - Google Patents
Adjustable racket frame and the production methodInfo
- Publication number
- CA1231990A CA1231990A CA000470782A CA470782A CA1231990A CA 1231990 A CA1231990 A CA 1231990A CA 000470782 A CA000470782 A CA 000470782A CA 470782 A CA470782 A CA 470782A CA 1231990 A CA1231990 A CA 1231990A
- Authority
- CA
- Canada
- Prior art keywords
- head
- mold
- handle
- racket frame
- roving
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
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Classifications
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B49/00—Stringed rackets, e.g. for tennis
- A63B49/02—Frames
- A63B49/08—Frames with special construction of the handle
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B49/00—Stringed rackets, e.g. for tennis
- A63B49/02—Frames
- A63B49/03—Frames characterised by throat sections, i.e. sections or elements between the head and the shaft
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B49/00—Stringed rackets, e.g. for tennis
- A63B49/02—Frames
- A63B49/10—Frames made of non-metallic materials, other than wood
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B60/00—Details or accessories of golf clubs, bats, rackets or the like
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B60/00—Details or accessories of golf clubs, bats, rackets or the like
- A63B60/02—Ballast means for adjusting the centre of mass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/56—Tensioning reinforcements before or during shaping
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B2209/00—Characteristics of used materials
- A63B2209/02—Characteristics of used materials with reinforcing fibres, e.g. carbon, polyamide fibres
- A63B2209/023—Long, oriented fibres, e.g. wound filaments, woven fabrics, mats
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B60/00—Details or accessories of golf clubs, bats, rackets or the like
- A63B60/06—Handles
- A63B60/22—Adjustable handles
- A63B60/28—Adjustable handles with adjustable length
Landscapes
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Pulmonology (AREA)
- Materials Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
ADJUSTABLE RACKET FRAME AND THE PRODUCTION METHOD
ABSTRACT OF THE DISCLOSURE
The basic racket frame is comprised of an oval head, a yoke merging into a throat and a solid or a hollow shaft which is formed from a single length of collimated filaments preferably graphite fibers, known as a roving impregnated with a thermosetting resin. This roving is prewound onto a separable spool, transferred into a compression type of mold where it is subjected to a sustained balanced maximum tension and cured under heat and pressure. Alternatively, the roving is directly machine wound onto a machine-rotated combination mandrel mold device. The single length of roving is first wound into a first loop portion on the mandrel-mold defining the oval-shaped head portion. Rota-tion is stopped and a permanent cellular core encased by a resin impregnated fiber fabric together with a removable core rod are placed securely within the mandrel-mold. A pin is fixed in the mold spaced from the head portion. Winding is continued using the same length of fiber roving to form more elongated turns about the pin and further encompassing the head and the core materials. When the winding is completed, the finishing end is securely knotted to the starting end at the pin location to define a dual-portioned solidly closed loop which is tensioned throughout to a maximum degree.
ABSTRACT OF THE DISCLOSURE
The basic racket frame is comprised of an oval head, a yoke merging into a throat and a solid or a hollow shaft which is formed from a single length of collimated filaments preferably graphite fibers, known as a roving impregnated with a thermosetting resin. This roving is prewound onto a separable spool, transferred into a compression type of mold where it is subjected to a sustained balanced maximum tension and cured under heat and pressure. Alternatively, the roving is directly machine wound onto a machine-rotated combination mandrel mold device. The single length of roving is first wound into a first loop portion on the mandrel-mold defining the oval-shaped head portion. Rota-tion is stopped and a permanent cellular core encased by a resin impregnated fiber fabric together with a removable core rod are placed securely within the mandrel-mold. A pin is fixed in the mold spaced from the head portion. Winding is continued using the same length of fiber roving to form more elongated turns about the pin and further encompassing the head and the core materials. When the winding is completed, the finishing end is securely knotted to the starting end at the pin location to define a dual-portioned solidly closed loop which is tensioned throughout to a maximum degree.
Description
~3~
BACXGROUND OF THE INVENTION
The present invention is directed to a method of manu~
facturing rackets from thermosetting resin-impregnated collimated filaments of glass, carbon or graphite fibers, and the rackets produced thereby.
The use of fibers and a the~nosettins resin is well known in the art. A considerable number of structures have been made by a variety of methods using a plurality of separate lengths of roving and using a hand lay-up of C material into or onto stationary compression type molds.
Some methods us~ no tensionin~ at all, while others use forms of tensioning which are noll-balanced, non-maximi~ed and in only part of the frame structure. Some basically wood racket designs use a small amount of ~he materials mentioned as an interlay or overlay with no tensioning N~
case is known where the entire basic frame is made from one single length of roving material, machine wound into a solidly closed loop having a racket configuration and bonded ,~
.~
~3~
integrally into a solid state of balanced, maximized pre-)tension througout the entire basic filament structure to yield an increased strength with a lower -than ever weight of material.
In the racket art it is customary to provide rackets in a grea-t number of separate models varying as to total weight, balance, handle size and shaft stiffness. Despite changing from one racket -to ano-ther the player very often cannot find a model having the exact co~bination of the variables to best suit his physi~ue, strength and style of play.
In order to make rackets of adequate strength for muscular strong players by prior art methods, one must use a detrimentally excessive weight of material particularly in the lower head, yoke, shaft and handle portions. Lighter weiyht rackets in the prior art simply do not have the strength and stiffness necessary for an ideal ball-striking implement. In prior art rackets, the distribution of weight of the material is very poor. Eor example, in wooden frames, a number of plies or layers are glued together after being curved around -to form the oval head. Thèse same ~0 layers define the yoke and then merge together at the -throat and extend on to form the shaft and integral handle.
Cutting out of a given leng-th anywhere along the racket across the entire width will remove the same nu~ber of ply pieces o~ the same weight. Hence, the weight of structural material is seen to be evenly distributed along the rackets length. This is analogous to weight distribution in a steel bar of ~niform cross-section. In usin~ this bar as say a nail driving implement, the most effecti~e point of nail ~3~
impact or "sweet spot" is found at a point two-thirds of the bars length away from the hand-held end. This is a clumsy implement indeed when compared to a proper highly effective energy savlng hammer having nearly all of it's ~eight positioned in the head and evenly around the poin~ of nail impact ~ no signiflcant amount of ineffective, energy wasting, balance-disturbing excess weight elsewhere.
Despite the availability of the new high specific strength materials, current racket designs still imitate the inefficient wooden racket structures in regard to the bar-like distribution of weight in both single and twin ~0 shafted models. Full advantage is not taken of the gualities of the new materials to produce a more efficient ball-drivlng implement. Bar concept designs produce a "sweet spot" location practically touching the bottom of the head frame material. Hence, the ball must be struck nearer to the center of the heaa well away rom -the point-losing, wood-shot sweet spot location. This is safer but much less effective in ball stroking because of the significantly lowered coefficient o.~ resti-tution or transfer of muscular energy to the ball so far away from the actual sweet spot d location.
The "perfect" racket would hypothetically have all of it's weight uniformly distribu~ed around only the periphery of the oval head. The sweet spot would then be located in the exact geometric center of the head. The shaft stiffness would be adjustable to the degree preferred by the player.
The shaft would be weightless which, of course, is impos-sible. However, the lighter that the yoke, shaft and handle g~
~ be made, -the closer we come to perfect racket balance and maximum ball dri~ing effect from a given expenditure of c~O muscular energy. This is a great boon for lighter muscled, fast moving play~rs.
For bes-t possible results a player's particular needs should be met by adjustment to achieve a suitable combina-tion of the following variables: (a) Total racket weight;
(b) Weigh-t ~212nce; (c~ Handle si7e; (d) Shaft stiff-ness; and (e) Kind of strings and stringing tension. The prior art tries to meet the need by providing a vast and confusing variety of models in different weights ~ith different balances having different handles integral with q0 -the frame with different shaft stiffnesses. No dealer can possibly carry every possible combination of these variables in a huge inventory. Therefore, the buyer often cannot find ~he racket best for his physi~ue and style of play.
SU~RY OF THE INVENTION
The present invention takes the fullest advantage of modern fiber materials a~d specific combinations of struc-ture and production ~lethods to produce a mos-t efficient, adiustable and affordable racket having superlative qualities in play and other~ise. The sweet spot is now very ~ near to the center of the head. With ineffective weight removed and maximum streamlining, muscular energy is now conserved for better control of strokes and for greater endurance in play. The superbly light yet adequately strong, stiff shaft is achieved by combined factors of tvpe and condi~ion of material and shape design. S1nce this :~3~
invention produces an adequately strong racket of a hereto-fore unattalnable very light weight it enables the placement of low cost materials of suitable weight to be attached around the head for the proper hammer-like effect.
The present invention provides a single standard racket model whlch in itself is adjustable wlth resDect to all the variables stated above. All adjustment means are very smooth, strong and inconspicuous and the adjustments can be made by anyone.
The present invention also provides higher streamlin-ing, combined renewable means for protection against racket wear by accidental hard court contact, easlly interchange-able handles of different sizes and oval shaped, more easily applied standar~ handle covers or grips.
¦cl ~ BRIEF DESCRIPTION OF THE D.~AWINGS
, . . . _ _ . . . _ _ .
Figure 1 is a schematic vie~ of ~le wetting tank for impregnatin~ the rovina with resin.
Figure 2 is a vlew of the racket as it comes from the mold after curing.
Figure 3 is d pla~ view of one mold half showing the groove in the shape of a racket.
Figure 3A is a sectional view taken along the line 3A-3A in Figure 3 and further showing the mating mold half and insert piecç.
3~ ~igure 4 is a sectional view taken along the lines 6-6 of Figure 3 and further showing the mating mold half.
Figure 5 is a plan view of the varying length fibers used to form a cross brace.
Figure 6 is a plan view of the fibers sho~n in Fi~ure 5 subsequent to being compacted to form the cross brace.
3~ 6 Figure 7 is a plan view of the combination windiny mandrel and mold for constructing the racket according to a modification.
Figure 8 is a plan view of the U-shaped locklng bracke-t adapted to hold the mold parts together.
Figure 9 is a side view of the combination wind~ng mandrel and mold shown in Figure 7 with several parts shown in exploded relationship.
Figure 10 is a plan view showing a schematic winding arrangement of the roving as it is wound on the mandrel.
Figure 11 is a partial plan view of the mandrel of Figure 7 with several parts removed and showing the rela-tionship of the compression members rela-tive to the mandrel.
Figure 12 is an enlarged sectional view taken along the line 12-12 of Figure 11.
Figure 13 is a sectional view taken along the line 13-13 of Figure 11 with the compression molding members and the mandrel halves being in the closed molding position.
Figure 14 is a side elevational view, par-tly in section showing the filament tensioning means usable with -the mold of Figure 3.
Fiqure 14A is a sectional view taken generally along the 17-17 oE Figure 14.
Figure 15 is an exploded perspective view, partly in section, of the tensioning means usable ~ith the mandrel of Fi~ure 7.
Fiyure 15A is an end ele~ational view of the tensioning d~vice of Figure lS as viewed from the le~t.
F'igures 16A, 16B and 16C show a plan view, a partial section side view and a sectional ~lew taken on the line 16-16 of the weight adjusting band, respectively, prior to the band being formed into an oval shape.
Figures 17A and 17B show a top and side view, respec-tivel~, of a short piece of the thin corrugated balance 7~ adjusting strip.
Figure 18 is an enlarged sectional view taken on the line 18-18 of Figure 2 of the racket head showing also the ~ ight adjusting band and the narrower corrugated balance adjusting strip in place.
Flgure 19A is a partially cutaway plan view of the yoke area showiny details of the core, narrow metal band and long metal tube.
Figures 19B is a sectional view of the handle portion of Figure l9A.
Figure 20 is a sectional view taken on the line 20-20 of Figure 19.
Figure 20A is a plan view similar to Figure l9A showing the liquid re~in wetted pressure flowa~le fiber felt priort to being folded.
Figures 21A and 21B are sectional views of the handle structure and an end view from the lef-t, respectively.
Figures 22A and 22B are a side view of the grip rings and end cap applied over the handle and an end view from the left, respectlvely.
(~O DETAILED DESCRIPTION OF THE INVE~rION
The racket frame according to the present invention is made basi~ally of fiber components together with a suitable thermosett:ng resin. Although the best results are obtained by the Use oE graphite ~ilaments or fibers in the form of a ~.~3 ~
roving, other fibers such as glass also produce good results. Epoxy resin is the preerred bonding component.
Other thermosetting resins can also be used ~ith similar results. To obtain the highest strength with suitable stiff flexing action in the frame, the percentage of fi.brous ~0 elements in the structure must be high, ranging from 65% to 80% with 70% being the optimum.
According to the first embodiment of the invention, a single piece or leng-th of roving is wound into a loop after passing -through a wettlng tank filled with resin in liquid form. The roving is taken from a supply roll 13 as shown in Figure 1 and passed through the liquid 14 along a tortuous path over and under a plurality of pins. Upon leaving the liquid the roving is passed through a squeeze roller arrangement 15 and i5 wound into a loop having the desired number of turns on the spool 1&. The starting and finishing end of the roving are securely and permanentlv knotted together to provide a solidly closed multi-turn loop. In practice it is found that a bare basic tennis racket frame can be produced with increased strength and stiffness at an ama~ing eight ounce weight using 252 turns of "Thornel" 300 carbon fiber grade WYP 15 1/0 which is a continuous length high strength, high modulus fiber consisting of 6,000 filaments in a one-ply construction. Adding the light handle part and grip material the weight is only 10.~ ounces which is under the very lightest wooden racke-t weight. Yet strength and stiffness tests out equal to a heavy 13-1/~
ounce wooden rack~t.
The spool or ~orm 18 may be warmed to a suitable degree by any conventional heating means (no-t shown). The form 18 may be separated to facilit~te the removal o~ the somewhat sticky loop which is then laid into the warmed mold 1 of Figure 3 with the knot disposed at the end of the shaft cavity at 4. Metal hand tools for moving the loop from spool to mold are pre-warmed to facilitate smooth transfer ~3 o with no sticking of cooled resln or fraying, unravelling or distorting the collimation of the fibers. It is very convenient to place ~le hooked end of the tensioning device 19 shown in Figure 14 within the loop at the spot where the knot is located and use the device as one of the hand tools to place both the loop and the device itself, in one motion, into the correct position in the open slot ~ at the end of t:he mold. The rest of the loop is also guided smoothly into the mold. The upper half 11 of the mold is next placed into the mold cavity 1 and pressed down to define the top face of 0 the racket while squeezing out the slight excess amount of impregnating resin. The mold and contents are heated further by an orthodox means to cure the completely uni form and maximally -te~sioned frame-loop into a solid integral frame.
In this mold the shaft may ~e produced as a slender solid rod or, by using .a removable core-rod, the shaft can be made as a hollow, collimated, tensioned fiber tube. In order to add strength in the area of the yoke a cros~-brace of suitable fibers is prepared by cutting d piece of flat collimated fiber mateL-ial into the shape 16 sho~m ln Figure 5. This piece of resin impregnated rnat.erial is next compzcted together in the direction of the arrows to form the neat tapered bundle 17 in Figure 6. This collimated fiber bundle is next place~ in the mold cavity at the yoke and lower head position to .lurther collimate ~nd intermesh the ends of the fiber buIldle between the fibers of the main loop. Curing this finely tapered double ended scarf joint produces a high strength integral racket structure. The ~hafts are made to have a standard precise outer s1~ed end.
Handles are made separately in different hand-sizes but wltn a standard central hole diameter to ensure a snug, secure, interchangeable fit on the shaft. During molding a suitable mold insert member lla is used to form ,a recessed groove into the outer surface of the racket head. The insert lla extends about a major portion of the head !ith -the ends terminating adjacent the yoke on each side of the head.
In a further embodiment shown in Figures 7 to 12, a com~ination mandrel and mold is utilized which avoids the cumbersome and time consuming transfer of a wetted loo~ from a spool into the mold cavity. As in the previous er~odime~t a continuous fiber roving is unwound from a supply spool through a tank ~here it is thorougly wetted with a thermo-setting resin by passlng over and under a considerable number of smoo~l polished metal pins which also squeeze out all the trapped air bub~les. Excess resin runs back into the tank from a pair of squeeze rollers between which the roving passes. The wetted roving is then smoothly collimat-ed while being wound on the head-defining part of the mandrel-mold. The tension is caused by the frictional resistance or braking effect of the wetting ~,ank parts. The rotary mandrel showrl in Figure 7 also serves as a major portion of the mold. The portion 32 is made of a metal (for example aluminum) which expands nore on heating than does the roving, which is wound snug'y around it. Thus, the turns of the loop wound on it are subjected to a maxlmwn degree of further equalized tensioning during cure. The combination rotary mold-mandrel is comprised of an outer half 26 and an lnner half 27. The parting or separation line is indicated at 28 and a cast metal stiffenlng spider ,~ q~ and handle 29 is attached ~o khe upper mold half by means of six screws 30. Two screws 31 are tightly secured to the inner half bu-t pass freely through the outer mold half and spider. Two nuts 31a are threaded onto the screws 31 to clamp the mold halves rapidly and securely together. The raised oval portions 3~, inte5ral with each mold half, define the inner surface of the head portion of the racket frame. End bars or plates 33 are attached by means of screws to the outer and inner mold halves. A polished steel pin 34 is designed to be inserted th ough the apertures 35 3 ~ in the ends of the outer and inner halves to provide a post for winding the major loop of the racket. A wedge pin 37 is al50 insertable in the opening to secure the pin 34 in place. An additional re-taining pin (not shown) may be inserted through the hole 34a to hold the pin in position.
I~10 hardened dowel pins 36 are secured in the end of each plate 33 for mounting the tensioning device hereinafter described. A fastening device 38 comprised of a nut, a spacer and a washer threaded onto a screw member protruding from the inner mold half 27 is utilized for mounting the 3/a mandrel onto -the filament winding machine. ~he plate 38a which is attached to the filament winding machine by any suikable means is provided with a notch at the upper end for the reception of the fastening means 38. An opening 39a is provided in the lower end of the plate 38~ for the recep-tion of a screw member 39 to secure the lower end of the mandrel to the pla-te 38a.
3~ ~
A spring cllp 42 is secured to the face of the winding plate 38a and is adapted to hold the free starting end of fiber during the winding of the fiber onto the mandrel ~3 Initially, the pin 34 and the wedging pin 37 are removed rom the mandrel and the fiber 40 wlll extend from the spring clip 42 around a pin 41 on the winding plate 38 and around the raised portion 32 of the mandrel. A predeter-mined number of turns are wound about the raised portion 32 to define the oval head portion of the racket. Winding is stopped and core materials (detailed further on) are inserted between the mold plates. Pin 34 is then secured in place by means of wedge 37 and winding is resumed to form additional elongated turns from the same length of fiber 330 roving to further build-up the head portion of the racket and enclose the core materials while encompassing the winding pin 34 to provide fiber for the shaft portion of the racket ~rame. On completion of a predetermined number of turns, the star~ing end is removed from it's holding clip 42, the finishing end is cut and the two knotted securely together under the pin 34 to form a permanetly closed solid endless loop. The tensioning device shown in Figures 15 and 15a is then substituted for the pin 34. The tensioning device is comprised of a threaded rod 43 passing freely 3~ through an end plate 44 and ha~ing a compression spring 45 disposed in surrounding relationship thereto. An adjustin~
nut 48 and a lock nut 49 are threaded on the end of the rod 43 and compression spring 45 extends between the plate 44 and the adjusting nut 48. The end plate 44 is provided with four holes 52 which fit over the four pins 36 on ~h~ ends o the plates 33 secured to the mandrel. The rod 43 is ~3~
provided with a clevis 46 at one end into which a pin 47 fits securely by light tapping.
To a~tach the tensioning unlt to the mold, tapered pin 37 is removed to allow a small upward loop-slackening movement of the pin 34. The clevis 46 is next applied between the mold end bars 33 so that it surrounds the loop material, clevis holes are lined up with access hole 35 and the clevis pln is tapped in-to place. Pin 34 is now removed and the loop is left slackened temporarily with no tension applied by the device. The foregoing procedure is necessary to prevent the lower side portions of the loop from being pushed and stuc)c together when the clevis is pressed against them, thus insuring a clear space for the short clevis pin ~0 47 to be properly placed within the central space of the lower loop.
The outer shape defining means are next apDlied as shown in Figure 11. These shape defining means are com-prised of integrally assembled outer-shaft defining bars 53 which may be of steel. These bars have narrow curved slots into which the spring st,e~l strip 54 is securely attached by silver soldering or other suitable means. The bars 53 are also provided with conical recesses at 55 ~or receiving the ends of a clamp (not shown~ to compress the bars tightly ~'7~ agains-t the shaft struc~ure of the racket. The bars 53 are also provided ~ith slots 56 to receive a precise U-shaped locking memoer clamp 57 shown in Figure 8. The strip 54 may be made from resilient spring steel material. A strip 58 of more easily fabricated TEFLON may be bonded to the -thinn~r steel strip 54 to provide a flexi~le mold member. The ~ ~3~3~
TEFLON s-trip 58 is fo~ned with a raised ridge 59 which when pressed into the soft wetted fiber loop will define the groove about the head portion of the racket for the re-cessing of the racket strlngs. This specific arrangement is 3~ best shown In Figure 12.
A removable TEFLON-covered steel core rod 60 having a -throat piece 68 of rigid polyurethane foam detachably mounted on the end 63 thereof is placed within the lower end of the fiber loop. A resin impregnated fiber mat 76 is laid ~ver the throat piece as shown in Figures 19 and 20A. When the side bars 53 are pressed into position the fibers wlll be moved around the core rod 60 and throat piece 68 to shape the shaft 61 as shown in the sectional view of Figure 13.
O~ completion of the elongated 1QP, tenSiOning means are 3q~ attached as previously described. The outer shape deEining means are now loosely hung between plates 26 and 27 as in Figure 11 to contact the loop fibers at the tos of ~he head and begin pressing them into the shape shown in Figure 12.
The side portions are next pressed inwardly by hand between the plates to contact the edges of the fiber loop which is still not tensioned. Cl~nping pressure is applied at points 55 of bars 53 to press the members toward ~ach other to press the fibers in the loop and throat area together. A
slight tension now begins to develop due to the shortening ~t~) action in the loop caused by the pressure agains-t the clevis 46. Afker the side bars 53 are pressed .in, to ~he correct distance, they are retained in place ~y locating pins through holes 62 in bo~h mold halves. (Figure 7). The compressing clamp is no~ removed. The bottom ends of the side members 53 are now brought together and held in place by cl~mp 57 pressed in~o slots S6.
1"
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Further tensioning is now applied to -the closed loop by turning the nut ~8 and locking the adjusted position with nut 49 (Figure 15). The mold with it's enclosed materlal is quickly detached (release screw 39) and lifted out of slot 38 (Figure 10) and placed in an oven to cure while the next mold is being wound.
After curing the screw pins 67 shown in Flgure 9 are removed from engagement with the recesses 66 and the mold disassembled in the reverse order of original asse~ly to separate the mold halves and remove the cured racket frame.
The core rod 60 is exposed for pulling by sawing around the fiber shaft into the clearance groove 64 and pulling the fiber stub off. After this an impact type of core puller is 4'o screwed onto the threaded end 60a of the exposed shaft core and removes it. In some embodiments it is contemplated to leave a very lightweight rod-core member permanently in the shaft to save cutting and removal work.
In Figure 19, a short band of high strength aluminum tubing 61a is preheated, dropped over and by cooling shrunk very t1ghtly around the shaft for extra reinforcing of the throat. A resin rich ring 7c is molded around shaft 61 which provides a flu~h fit for the metal band 61a. A
precisely itted longer second piece 61b of the same type of L~3~ tubing is pushed over the remainder of the shaft 61 to greatly stiffen lt. This tube extends into contact with the end of the attached handle but is not a part thereof. This feature mee-ts the needs of very strong players who have the physique to handle a very stiff racket adapted to their kind of speed and power style of play.
Fi~lres 16a, 16b and 16c show side, plan and end section views of the head band ~6 which in use is fo~med in an oval shape to coincide with the outer surface of the racket he~d. 1~he band's ends reach to each side of ~he yoke portion of the frame and are detachably yet securely fastened thereto by tapered head screws passin~ through holes 87 and into threaded holes in the voke. The taDerS
pull the band very tightly around and onto tne racket head, The stiff flexible curved edges of the band, being formed somewhat narrower -than the rackets edge, are forced out by the pulling around action of the screws to ensure very secure fit and hold. These bands are made of different thicknesses of metal and/or strong tough plastic material such as polycarbonate. By interchanging these bands of L~,d different welghts the head weight and total weight can be adjusted to exactly suit the player. The band also serves as a shape-smoothing or streamlining means as well as a renewable protection means against scuff damage by acci-dental court contact. Figure 18 shows the positions of band 86, strip 89, fiber 7 and string hole 7a.
Figures 17a and 17b show a plan and side view of the narrower inner strip 89 which is held in position under the main outer band 86 as shown in Figure 18. Strip 89 has standard shallow corrugations across the ~idth thereo so that a plurality of these strips 89 may interlock together when overlapped. One or more of the strips 89 of different lengths may be placed at different positions around the head either singly or overlapped together in various combinations of length, amount of overlap and position on the head. This extra weight positioning adjusts the balance and feel to suit a player's preference.
The handle as shown in sect1on in Figure 21 is made in several sizes as commonly measured about the octagonal circumference. The leng~h is adequate for even the popular L~j~O two handed grip. The actual handle 71 is premolded o~ lisht but very strong hard "skinned" cellular material. Rigid polyurethane of medium density (30P.C.F.) is satisfactory.
A piece of very light strong aircraft aluminum tubing 72 is solidly bonded to the cellular matexial 71 with four precisely drilled and bevelled holes located in a standard position on all the handle sizes. Precisley corresponding holes are drilled through the shaft 61.
Two tapered head screws 73 pass through both handle and shaft. The -tapers on screw 73 and nuts 73' lock securely ~Q into the bevelled holes of the metal tube.
The handle covers 74 provide a unique concept for rackets and obviate the onerous tacking, cementing, awkward spiral wrapping and taping of the orthodox long strips of grip materials. Figure 22 shows a plurality of identical cylindrical bands 74. These are made in a standard wall thickness and standard internal diameter of a stiff elastic polymeric material having sweat dissipating wicking, easy secure grippiny, and durability qu~lities far superior to leather. This design allows slight stretching on applica-0 tion of the bands 74, one at a time, to conform to and holdsecurely on the octagonal shaoed handle. The degree of elastic recovery is adequate to hold the bands finmly in place on all the sizes of the handles. Larger sizes require a small amount of strain to enlarge the diameter during application. However, the degree of el~stic recovery is still correctly adequate to hold the band -Jery fimly in place on the racket. ~ round cup-shaped end-cap 75 of the ~ 3 ~ 3~
same materials is dimensionally designed to properly stretch over the end of the handle and lock securely over the raised integral ridge or collar 76 near the lower end of the handle. 75a is a similar cupshaped end cap, for the top of the handle, having a hole at it's center to accomodate the shaft 61. Small slitted holes 77 in two of the bands facilitate the insertion of screw, nut and tightening tools during assembly while concealing the assembled screws and nuts.
While the invention has been particularly shown and described with reference to preferred embodiments thereof, it will be understood by ~hose in the art that various ~j~ changes in forms and details may be made therein wlthout departing from the spirit and scope of the invention.
BACXGROUND OF THE INVENTION
The present invention is directed to a method of manu~
facturing rackets from thermosetting resin-impregnated collimated filaments of glass, carbon or graphite fibers, and the rackets produced thereby.
The use of fibers and a the~nosettins resin is well known in the art. A considerable number of structures have been made by a variety of methods using a plurality of separate lengths of roving and using a hand lay-up of C material into or onto stationary compression type molds.
Some methods us~ no tensionin~ at all, while others use forms of tensioning which are noll-balanced, non-maximi~ed and in only part of the frame structure. Some basically wood racket designs use a small amount of ~he materials mentioned as an interlay or overlay with no tensioning N~
case is known where the entire basic frame is made from one single length of roving material, machine wound into a solidly closed loop having a racket configuration and bonded ,~
.~
~3~
integrally into a solid state of balanced, maximized pre-)tension througout the entire basic filament structure to yield an increased strength with a lower -than ever weight of material.
In the racket art it is customary to provide rackets in a grea-t number of separate models varying as to total weight, balance, handle size and shaft stiffness. Despite changing from one racket -to ano-ther the player very often cannot find a model having the exact co~bination of the variables to best suit his physi~ue, strength and style of play.
In order to make rackets of adequate strength for muscular strong players by prior art methods, one must use a detrimentally excessive weight of material particularly in the lower head, yoke, shaft and handle portions. Lighter weiyht rackets in the prior art simply do not have the strength and stiffness necessary for an ideal ball-striking implement. In prior art rackets, the distribution of weight of the material is very poor. Eor example, in wooden frames, a number of plies or layers are glued together after being curved around -to form the oval head. Thèse same ~0 layers define the yoke and then merge together at the -throat and extend on to form the shaft and integral handle.
Cutting out of a given leng-th anywhere along the racket across the entire width will remove the same nu~ber of ply pieces o~ the same weight. Hence, the weight of structural material is seen to be evenly distributed along the rackets length. This is analogous to weight distribution in a steel bar of ~niform cross-section. In usin~ this bar as say a nail driving implement, the most effecti~e point of nail ~3~
impact or "sweet spot" is found at a point two-thirds of the bars length away from the hand-held end. This is a clumsy implement indeed when compared to a proper highly effective energy savlng hammer having nearly all of it's ~eight positioned in the head and evenly around the poin~ of nail impact ~ no signiflcant amount of ineffective, energy wasting, balance-disturbing excess weight elsewhere.
Despite the availability of the new high specific strength materials, current racket designs still imitate the inefficient wooden racket structures in regard to the bar-like distribution of weight in both single and twin ~0 shafted models. Full advantage is not taken of the gualities of the new materials to produce a more efficient ball-drivlng implement. Bar concept designs produce a "sweet spot" location practically touching the bottom of the head frame material. Hence, the ball must be struck nearer to the center of the heaa well away rom -the point-losing, wood-shot sweet spot location. This is safer but much less effective in ball stroking because of the significantly lowered coefficient o.~ resti-tution or transfer of muscular energy to the ball so far away from the actual sweet spot d location.
The "perfect" racket would hypothetically have all of it's weight uniformly distribu~ed around only the periphery of the oval head. The sweet spot would then be located in the exact geometric center of the head. The shaft stiffness would be adjustable to the degree preferred by the player.
The shaft would be weightless which, of course, is impos-sible. However, the lighter that the yoke, shaft and handle g~
~ be made, -the closer we come to perfect racket balance and maximum ball dri~ing effect from a given expenditure of c~O muscular energy. This is a great boon for lighter muscled, fast moving play~rs.
For bes-t possible results a player's particular needs should be met by adjustment to achieve a suitable combina-tion of the following variables: (a) Total racket weight;
(b) Weigh-t ~212nce; (c~ Handle si7e; (d) Shaft stiff-ness; and (e) Kind of strings and stringing tension. The prior art tries to meet the need by providing a vast and confusing variety of models in different weights ~ith different balances having different handles integral with q0 -the frame with different shaft stiffnesses. No dealer can possibly carry every possible combination of these variables in a huge inventory. Therefore, the buyer often cannot find ~he racket best for his physi~ue and style of play.
SU~RY OF THE INVENTION
The present invention takes the fullest advantage of modern fiber materials a~d specific combinations of struc-ture and production ~lethods to produce a mos-t efficient, adiustable and affordable racket having superlative qualities in play and other~ise. The sweet spot is now very ~ near to the center of the head. With ineffective weight removed and maximum streamlining, muscular energy is now conserved for better control of strokes and for greater endurance in play. The superbly light yet adequately strong, stiff shaft is achieved by combined factors of tvpe and condi~ion of material and shape design. S1nce this :~3~
invention produces an adequately strong racket of a hereto-fore unattalnable very light weight it enables the placement of low cost materials of suitable weight to be attached around the head for the proper hammer-like effect.
The present invention provides a single standard racket model whlch in itself is adjustable wlth resDect to all the variables stated above. All adjustment means are very smooth, strong and inconspicuous and the adjustments can be made by anyone.
The present invention also provides higher streamlin-ing, combined renewable means for protection against racket wear by accidental hard court contact, easlly interchange-able handles of different sizes and oval shaped, more easily applied standar~ handle covers or grips.
¦cl ~ BRIEF DESCRIPTION OF THE D.~AWINGS
, . . . _ _ . . . _ _ .
Figure 1 is a schematic vie~ of ~le wetting tank for impregnatin~ the rovina with resin.
Figure 2 is a vlew of the racket as it comes from the mold after curing.
Figure 3 is d pla~ view of one mold half showing the groove in the shape of a racket.
Figure 3A is a sectional view taken along the line 3A-3A in Figure 3 and further showing the mating mold half and insert piecç.
3~ ~igure 4 is a sectional view taken along the lines 6-6 of Figure 3 and further showing the mating mold half.
Figure 5 is a plan view of the varying length fibers used to form a cross brace.
Figure 6 is a plan view of the fibers sho~n in Fi~ure 5 subsequent to being compacted to form the cross brace.
3~ 6 Figure 7 is a plan view of the combination windiny mandrel and mold for constructing the racket according to a modification.
Figure 8 is a plan view of the U-shaped locklng bracke-t adapted to hold the mold parts together.
Figure 9 is a side view of the combination wind~ng mandrel and mold shown in Figure 7 with several parts shown in exploded relationship.
Figure 10 is a plan view showing a schematic winding arrangement of the roving as it is wound on the mandrel.
Figure 11 is a partial plan view of the mandrel of Figure 7 with several parts removed and showing the rela-tionship of the compression members rela-tive to the mandrel.
Figure 12 is an enlarged sectional view taken along the line 12-12 of Figure 11.
Figure 13 is a sectional view taken along the line 13-13 of Figure 11 with the compression molding members and the mandrel halves being in the closed molding position.
Figure 14 is a side elevational view, par-tly in section showing the filament tensioning means usable with -the mold of Figure 3.
Fiqure 14A is a sectional view taken generally along the 17-17 oE Figure 14.
Figure 15 is an exploded perspective view, partly in section, of the tensioning means usable ~ith the mandrel of Fi~ure 7.
Fiyure 15A is an end ele~ational view of the tensioning d~vice of Figure lS as viewed from the le~t.
F'igures 16A, 16B and 16C show a plan view, a partial section side view and a sectional ~lew taken on the line 16-16 of the weight adjusting band, respectively, prior to the band being formed into an oval shape.
Figures 17A and 17B show a top and side view, respec-tivel~, of a short piece of the thin corrugated balance 7~ adjusting strip.
Figure 18 is an enlarged sectional view taken on the line 18-18 of Figure 2 of the racket head showing also the ~ ight adjusting band and the narrower corrugated balance adjusting strip in place.
Flgure 19A is a partially cutaway plan view of the yoke area showiny details of the core, narrow metal band and long metal tube.
Figures 19B is a sectional view of the handle portion of Figure l9A.
Figure 20 is a sectional view taken on the line 20-20 of Figure 19.
Figure 20A is a plan view similar to Figure l9A showing the liquid re~in wetted pressure flowa~le fiber felt priort to being folded.
Figures 21A and 21B are sectional views of the handle structure and an end view from the lef-t, respectively.
Figures 22A and 22B are a side view of the grip rings and end cap applied over the handle and an end view from the left, respectlvely.
(~O DETAILED DESCRIPTION OF THE INVE~rION
The racket frame according to the present invention is made basi~ally of fiber components together with a suitable thermosett:ng resin. Although the best results are obtained by the Use oE graphite ~ilaments or fibers in the form of a ~.~3 ~
roving, other fibers such as glass also produce good results. Epoxy resin is the preerred bonding component.
Other thermosetting resins can also be used ~ith similar results. To obtain the highest strength with suitable stiff flexing action in the frame, the percentage of fi.brous ~0 elements in the structure must be high, ranging from 65% to 80% with 70% being the optimum.
According to the first embodiment of the invention, a single piece or leng-th of roving is wound into a loop after passing -through a wettlng tank filled with resin in liquid form. The roving is taken from a supply roll 13 as shown in Figure 1 and passed through the liquid 14 along a tortuous path over and under a plurality of pins. Upon leaving the liquid the roving is passed through a squeeze roller arrangement 15 and i5 wound into a loop having the desired number of turns on the spool 1&. The starting and finishing end of the roving are securely and permanentlv knotted together to provide a solidly closed multi-turn loop. In practice it is found that a bare basic tennis racket frame can be produced with increased strength and stiffness at an ama~ing eight ounce weight using 252 turns of "Thornel" 300 carbon fiber grade WYP 15 1/0 which is a continuous length high strength, high modulus fiber consisting of 6,000 filaments in a one-ply construction. Adding the light handle part and grip material the weight is only 10.~ ounces which is under the very lightest wooden racke-t weight. Yet strength and stiffness tests out equal to a heavy 13-1/~
ounce wooden rack~t.
The spool or ~orm 18 may be warmed to a suitable degree by any conventional heating means (no-t shown). The form 18 may be separated to facilit~te the removal o~ the somewhat sticky loop which is then laid into the warmed mold 1 of Figure 3 with the knot disposed at the end of the shaft cavity at 4. Metal hand tools for moving the loop from spool to mold are pre-warmed to facilitate smooth transfer ~3 o with no sticking of cooled resln or fraying, unravelling or distorting the collimation of the fibers. It is very convenient to place ~le hooked end of the tensioning device 19 shown in Figure 14 within the loop at the spot where the knot is located and use the device as one of the hand tools to place both the loop and the device itself, in one motion, into the correct position in the open slot ~ at the end of t:he mold. The rest of the loop is also guided smoothly into the mold. The upper half 11 of the mold is next placed into the mold cavity 1 and pressed down to define the top face of 0 the racket while squeezing out the slight excess amount of impregnating resin. The mold and contents are heated further by an orthodox means to cure the completely uni form and maximally -te~sioned frame-loop into a solid integral frame.
In this mold the shaft may ~e produced as a slender solid rod or, by using .a removable core-rod, the shaft can be made as a hollow, collimated, tensioned fiber tube. In order to add strength in the area of the yoke a cros~-brace of suitable fibers is prepared by cutting d piece of flat collimated fiber mateL-ial into the shape 16 sho~m ln Figure 5. This piece of resin impregnated rnat.erial is next compzcted together in the direction of the arrows to form the neat tapered bundle 17 in Figure 6. This collimated fiber bundle is next place~ in the mold cavity at the yoke and lower head position to .lurther collimate ~nd intermesh the ends of the fiber buIldle between the fibers of the main loop. Curing this finely tapered double ended scarf joint produces a high strength integral racket structure. The ~hafts are made to have a standard precise outer s1~ed end.
Handles are made separately in different hand-sizes but wltn a standard central hole diameter to ensure a snug, secure, interchangeable fit on the shaft. During molding a suitable mold insert member lla is used to form ,a recessed groove into the outer surface of the racket head. The insert lla extends about a major portion of the head !ith -the ends terminating adjacent the yoke on each side of the head.
In a further embodiment shown in Figures 7 to 12, a com~ination mandrel and mold is utilized which avoids the cumbersome and time consuming transfer of a wetted loo~ from a spool into the mold cavity. As in the previous er~odime~t a continuous fiber roving is unwound from a supply spool through a tank ~here it is thorougly wetted with a thermo-setting resin by passlng over and under a considerable number of smoo~l polished metal pins which also squeeze out all the trapped air bub~les. Excess resin runs back into the tank from a pair of squeeze rollers between which the roving passes. The wetted roving is then smoothly collimat-ed while being wound on the head-defining part of the mandrel-mold. The tension is caused by the frictional resistance or braking effect of the wetting ~,ank parts. The rotary mandrel showrl in Figure 7 also serves as a major portion of the mold. The portion 32 is made of a metal (for example aluminum) which expands nore on heating than does the roving, which is wound snug'y around it. Thus, the turns of the loop wound on it are subjected to a maxlmwn degree of further equalized tensioning during cure. The combination rotary mold-mandrel is comprised of an outer half 26 and an lnner half 27. The parting or separation line is indicated at 28 and a cast metal stiffenlng spider ,~ q~ and handle 29 is attached ~o khe upper mold half by means of six screws 30. Two screws 31 are tightly secured to the inner half bu-t pass freely through the outer mold half and spider. Two nuts 31a are threaded onto the screws 31 to clamp the mold halves rapidly and securely together. The raised oval portions 3~, inte5ral with each mold half, define the inner surface of the head portion of the racket frame. End bars or plates 33 are attached by means of screws to the outer and inner mold halves. A polished steel pin 34 is designed to be inserted th ough the apertures 35 3 ~ in the ends of the outer and inner halves to provide a post for winding the major loop of the racket. A wedge pin 37 is al50 insertable in the opening to secure the pin 34 in place. An additional re-taining pin (not shown) may be inserted through the hole 34a to hold the pin in position.
I~10 hardened dowel pins 36 are secured in the end of each plate 33 for mounting the tensioning device hereinafter described. A fastening device 38 comprised of a nut, a spacer and a washer threaded onto a screw member protruding from the inner mold half 27 is utilized for mounting the 3/a mandrel onto -the filament winding machine. ~he plate 38a which is attached to the filament winding machine by any suikable means is provided with a notch at the upper end for the reception of the fastening means 38. An opening 39a is provided in the lower end of the plate 38~ for the recep-tion of a screw member 39 to secure the lower end of the mandrel to the pla-te 38a.
3~ ~
A spring cllp 42 is secured to the face of the winding plate 38a and is adapted to hold the free starting end of fiber during the winding of the fiber onto the mandrel ~3 Initially, the pin 34 and the wedging pin 37 are removed rom the mandrel and the fiber 40 wlll extend from the spring clip 42 around a pin 41 on the winding plate 38 and around the raised portion 32 of the mandrel. A predeter-mined number of turns are wound about the raised portion 32 to define the oval head portion of the racket. Winding is stopped and core materials (detailed further on) are inserted between the mold plates. Pin 34 is then secured in place by means of wedge 37 and winding is resumed to form additional elongated turns from the same length of fiber 330 roving to further build-up the head portion of the racket and enclose the core materials while encompassing the winding pin 34 to provide fiber for the shaft portion of the racket ~rame. On completion of a predetermined number of turns, the star~ing end is removed from it's holding clip 42, the finishing end is cut and the two knotted securely together under the pin 34 to form a permanetly closed solid endless loop. The tensioning device shown in Figures 15 and 15a is then substituted for the pin 34. The tensioning device is comprised of a threaded rod 43 passing freely 3~ through an end plate 44 and ha~ing a compression spring 45 disposed in surrounding relationship thereto. An adjustin~
nut 48 and a lock nut 49 are threaded on the end of the rod 43 and compression spring 45 extends between the plate 44 and the adjusting nut 48. The end plate 44 is provided with four holes 52 which fit over the four pins 36 on ~h~ ends o the plates 33 secured to the mandrel. The rod 43 is ~3~
provided with a clevis 46 at one end into which a pin 47 fits securely by light tapping.
To a~tach the tensioning unlt to the mold, tapered pin 37 is removed to allow a small upward loop-slackening movement of the pin 34. The clevis 46 is next applied between the mold end bars 33 so that it surrounds the loop material, clevis holes are lined up with access hole 35 and the clevis pln is tapped in-to place. Pin 34 is now removed and the loop is left slackened temporarily with no tension applied by the device. The foregoing procedure is necessary to prevent the lower side portions of the loop from being pushed and stuc)c together when the clevis is pressed against them, thus insuring a clear space for the short clevis pin ~0 47 to be properly placed within the central space of the lower loop.
The outer shape defining means are next apDlied as shown in Figure 11. These shape defining means are com-prised of integrally assembled outer-shaft defining bars 53 which may be of steel. These bars have narrow curved slots into which the spring st,e~l strip 54 is securely attached by silver soldering or other suitable means. The bars 53 are also provided with conical recesses at 55 ~or receiving the ends of a clamp (not shown~ to compress the bars tightly ~'7~ agains-t the shaft struc~ure of the racket. The bars 53 are also provided ~ith slots 56 to receive a precise U-shaped locking memoer clamp 57 shown in Figure 8. The strip 54 may be made from resilient spring steel material. A strip 58 of more easily fabricated TEFLON may be bonded to the -thinn~r steel strip 54 to provide a flexi~le mold member. The ~ ~3~3~
TEFLON s-trip 58 is fo~ned with a raised ridge 59 which when pressed into the soft wetted fiber loop will define the groove about the head portion of the racket for the re-cessing of the racket strlngs. This specific arrangement is 3~ best shown In Figure 12.
A removable TEFLON-covered steel core rod 60 having a -throat piece 68 of rigid polyurethane foam detachably mounted on the end 63 thereof is placed within the lower end of the fiber loop. A resin impregnated fiber mat 76 is laid ~ver the throat piece as shown in Figures 19 and 20A. When the side bars 53 are pressed into position the fibers wlll be moved around the core rod 60 and throat piece 68 to shape the shaft 61 as shown in the sectional view of Figure 13.
O~ completion of the elongated 1QP, tenSiOning means are 3q~ attached as previously described. The outer shape deEining means are now loosely hung between plates 26 and 27 as in Figure 11 to contact the loop fibers at the tos of ~he head and begin pressing them into the shape shown in Figure 12.
The side portions are next pressed inwardly by hand between the plates to contact the edges of the fiber loop which is still not tensioned. Cl~nping pressure is applied at points 55 of bars 53 to press the members toward ~ach other to press the fibers in the loop and throat area together. A
slight tension now begins to develop due to the shortening ~t~) action in the loop caused by the pressure agains-t the clevis 46. Afker the side bars 53 are pressed .in, to ~he correct distance, they are retained in place ~y locating pins through holes 62 in bo~h mold halves. (Figure 7). The compressing clamp is no~ removed. The bottom ends of the side members 53 are now brought together and held in place by cl~mp 57 pressed in~o slots S6.
1"
~3~
Further tensioning is now applied to -the closed loop by turning the nut ~8 and locking the adjusted position with nut 49 (Figure 15). The mold with it's enclosed materlal is quickly detached (release screw 39) and lifted out of slot 38 (Figure 10) and placed in an oven to cure while the next mold is being wound.
After curing the screw pins 67 shown in Flgure 9 are removed from engagement with the recesses 66 and the mold disassembled in the reverse order of original asse~ly to separate the mold halves and remove the cured racket frame.
The core rod 60 is exposed for pulling by sawing around the fiber shaft into the clearance groove 64 and pulling the fiber stub off. After this an impact type of core puller is 4'o screwed onto the threaded end 60a of the exposed shaft core and removes it. In some embodiments it is contemplated to leave a very lightweight rod-core member permanently in the shaft to save cutting and removal work.
In Figure 19, a short band of high strength aluminum tubing 61a is preheated, dropped over and by cooling shrunk very t1ghtly around the shaft for extra reinforcing of the throat. A resin rich ring 7c is molded around shaft 61 which provides a flu~h fit for the metal band 61a. A
precisely itted longer second piece 61b of the same type of L~3~ tubing is pushed over the remainder of the shaft 61 to greatly stiffen lt. This tube extends into contact with the end of the attached handle but is not a part thereof. This feature mee-ts the needs of very strong players who have the physique to handle a very stiff racket adapted to their kind of speed and power style of play.
Fi~lres 16a, 16b and 16c show side, plan and end section views of the head band ~6 which in use is fo~med in an oval shape to coincide with the outer surface of the racket he~d. 1~he band's ends reach to each side of ~he yoke portion of the frame and are detachably yet securely fastened thereto by tapered head screws passin~ through holes 87 and into threaded holes in the voke. The taDerS
pull the band very tightly around and onto tne racket head, The stiff flexible curved edges of the band, being formed somewhat narrower -than the rackets edge, are forced out by the pulling around action of the screws to ensure very secure fit and hold. These bands are made of different thicknesses of metal and/or strong tough plastic material such as polycarbonate. By interchanging these bands of L~,d different welghts the head weight and total weight can be adjusted to exactly suit the player. The band also serves as a shape-smoothing or streamlining means as well as a renewable protection means against scuff damage by acci-dental court contact. Figure 18 shows the positions of band 86, strip 89, fiber 7 and string hole 7a.
Figures 17a and 17b show a plan and side view of the narrower inner strip 89 which is held in position under the main outer band 86 as shown in Figure 18. Strip 89 has standard shallow corrugations across the ~idth thereo so that a plurality of these strips 89 may interlock together when overlapped. One or more of the strips 89 of different lengths may be placed at different positions around the head either singly or overlapped together in various combinations of length, amount of overlap and position on the head. This extra weight positioning adjusts the balance and feel to suit a player's preference.
The handle as shown in sect1on in Figure 21 is made in several sizes as commonly measured about the octagonal circumference. The leng~h is adequate for even the popular L~j~O two handed grip. The actual handle 71 is premolded o~ lisht but very strong hard "skinned" cellular material. Rigid polyurethane of medium density (30P.C.F.) is satisfactory.
A piece of very light strong aircraft aluminum tubing 72 is solidly bonded to the cellular matexial 71 with four precisely drilled and bevelled holes located in a standard position on all the handle sizes. Precisley corresponding holes are drilled through the shaft 61.
Two tapered head screws 73 pass through both handle and shaft. The -tapers on screw 73 and nuts 73' lock securely ~Q into the bevelled holes of the metal tube.
The handle covers 74 provide a unique concept for rackets and obviate the onerous tacking, cementing, awkward spiral wrapping and taping of the orthodox long strips of grip materials. Figure 22 shows a plurality of identical cylindrical bands 74. These are made in a standard wall thickness and standard internal diameter of a stiff elastic polymeric material having sweat dissipating wicking, easy secure grippiny, and durability qu~lities far superior to leather. This design allows slight stretching on applica-0 tion of the bands 74, one at a time, to conform to and holdsecurely on the octagonal shaoed handle. The degree of elastic recovery is adequate to hold the bands finmly in place on all the sizes of the handles. Larger sizes require a small amount of strain to enlarge the diameter during application. However, the degree of el~stic recovery is still correctly adequate to hold the band -Jery fimly in place on the racket. ~ round cup-shaped end-cap 75 of the ~ 3 ~ 3~
same materials is dimensionally designed to properly stretch over the end of the handle and lock securely over the raised integral ridge or collar 76 near the lower end of the handle. 75a is a similar cupshaped end cap, for the top of the handle, having a hole at it's center to accomodate the shaft 61. Small slitted holes 77 in two of the bands facilitate the insertion of screw, nut and tightening tools during assembly while concealing the assembled screws and nuts.
While the invention has been particularly shown and described with reference to preferred embodiments thereof, it will be understood by ~hose in the art that various ~j~ changes in forms and details may be made therein wlthout departing from the spirit and scope of the invention.
Claims (6)
1. A racket frame comprising a handle portion, a throat portion and a head, said handle portion, throat portion and head being integral and consisting essential of thermosetting resin means reinforced with a single continuous filament means disposed in a plurality of windings which are arranged parallel to each other under tension and which extend along said handle portion, around the entire circumference of the head and back along said handle portion to define a hollow handle, said single continuous filament means having two ends secured together and including a throat piece comprised of a rigid plastic insert surrounded completely on each side by said continuous filament means with the opposed faces covered by a mat of filaments disposed substantially parallel to the filament means defining said handle.
2. A racket frame as set forth in claim 1 further com-prising a hollow cylindric one-piece handle grip of plastic material, means detachably connecting said handle grip to said hollow handle and cover means detachably connected to said handle grip.
3. A racket frame as set forth in claim 2 wherein said cover means is comprised of a plurality of stretchable cylindrical bands mounted on said handle grip in abutting relation and elastically gripping said handle grip.
4. A racket frame as set forth in claim 1 further com-prising a string receiving groove extending substantially about the entire circumference of said head, recesses located in the outer circumference of said head along opposite sides of said groove, a flexible band having a U-shaped cross-sectional configuration substantially complementary to the outer surface of said head located in said recesses over said groove and extending about substantially the entire circumference of said head and means detachably securing the opposite ends of said band to head.
5. A racket frame as set forth in claim 4 further com-prising at least one elongated weight strip located in said groove and maintained therein by said band.
6. A racket frame as set forth in claim 5, further com-prising additional weight strips disposed in said groove each of which is corrugated transversely of the length thereof whereby said weight strips may be overlapped to any desirable degree and held against relative lengthwise movement by said corrugations.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA000470782A CA1231990A (en) | 1984-12-21 | 1984-12-21 | Adjustable racket frame and the production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA000470782A CA1231990A (en) | 1984-12-21 | 1984-12-21 | Adjustable racket frame and the production method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1231990A true CA1231990A (en) | 1988-01-26 |
Family
ID=4129430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000470782A Expired CA1231990A (en) | 1984-12-21 | 1984-12-21 | Adjustable racket frame and the production method |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA1231990A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1116503A1 (en) * | 2000-01-14 | 2001-07-18 | Babolat Vs | Badminton racket |
| CN114701679A (en) * | 2022-04-12 | 2022-07-05 | 江苏动泰运动用品有限公司 | Packaging device and method for processing badminton racket |
-
1984
- 1984-12-21 CA CA000470782A patent/CA1231990A/en not_active Expired
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1116503A1 (en) * | 2000-01-14 | 2001-07-18 | Babolat Vs | Badminton racket |
| FR2803765A1 (en) * | 2000-01-14 | 2001-07-20 | Babolat Vs | BADMINTON RACKET |
| CN114701679A (en) * | 2022-04-12 | 2022-07-05 | 江苏动泰运动用品有限公司 | Packaging device and method for processing badminton racket |
| CN114701679B (en) * | 2022-04-12 | 2023-08-18 | 江苏动泰运动用品有限公司 | A packaging device and method for badminton racket processing |
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