CA2005462A1 - Process for the synthesis of ethanol - Google Patents

Process for the synthesis of ethanol

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Publication number
CA2005462A1
CA2005462A1 CA 2005462 CA2005462A CA2005462A1 CA 2005462 A1 CA2005462 A1 CA 2005462A1 CA 2005462 CA2005462 CA 2005462 CA 2005462 A CA2005462 A CA 2005462A CA 2005462 A1 CA2005462 A1 CA 2005462A1
Authority
CA
Canada
Prior art keywords
photosynthetic
ethanol
light
bacteria
carbon fixation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2005462
Other languages
French (fr)
Inventor
Robert P. Woods
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA 2005462 priority Critical patent/CA2005462A1/en
Publication of CA2005462A1 publication Critical patent/CA2005462A1/en
Abandoned legal-status Critical Current

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  • Preparation Of Compounds By Using Micro-Organisms (AREA)
  • Micro-Organisms Or Cultivation Processes Thereof (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE
This invention relates to a new process for the synthesis of ethanol. The process comprises directly generating ethanol through an in vivo combined system of photosynthetic carbon fixation and ethanol generation using genetically engineered photosynthetic microorganisms. The process removes the inefficiency and losses of the prior art systems.

Description

A NEW PROCESS FOR THE SYNT~ESIS OF ETHANOL

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1. Field of the Invention This invention relates generally to a new process for the synthesis of ethanol and more particularly :
to a new process for the synthesis of ethanol by using ~
genetically engineered photosynthetic microorganisms. ' . ..:
Much research has been conducted to find a process to economically produce a non-fossil fuel source. The present invention relates to such a process and the energy source is ethanol or ethyl alcohol.

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1 Ethanol is one of the most widely used chemicals in the world and has over two hundred and fifty uses. Two of its more important uses are as a source of ethylene which is used as a basis for the manufacture of plastics and aisi industrial fluids, fuel or a fuel additive. It is estimated that the industry producing ethanol as used for producing ethylene and as a fuel or fuel additive is worth one billion dollars in 1989 dollars.
Ethanol has been established as a superior fuel to gasoline and has been available for many years in a few countries where its production has been economically viable. Although it is virtually non-polluting, it has not achieved wide spread use due to its relatively high cost.
2. Description of the Prior Art Ethanol is today made by dif~erent processes.
One example of such process utilizes yeast or variations .. .. .
of yeast. Saccharomyces cerevisiae a naturally occuring yeast, ii5 mixed with a source of carbohydrate such as hops, wheat, wood chips or manure and then the circuit undergoes fermentation. In basic terms, the yeast has an innate ability to generate alcohol by the action of pyruvate decarboxylase (PDC) and alcohol dehydrogenase (ADH) uisiing externally supplied utilizable carbohydrates. This process which uses naturally occuring 2Q~I5~S2 1 substances is in wide spread use today and is used as a ;~
basis for the making of wines, beers, breads and the likeO The alternative method in use today is chemical synthesis.
The major drawback of the prior art process is the high cost. For example, when corn or wheat are used -as the glucose source, a major cost is the corn and wheat -;
itself, that is, growing the grain, transporting it, shredding it, cooking and drying it, and finally preparing the mash with yeast and its enzymes. Also, when corn is used, a residual corn oil which is a natural part of corn, is not converted into ethanol during the fermentation process and therefore must be separated out during ;~
distillation. This separation is a drawback as it is both ` ;
a costly and a dirty process. Thus, the apparatus experiences considerable down time for cleaning which ;
represents a substantial cost. It is estimated that .............................................................................. .... ,: ~ , ethanol, when made by this process, costs about one dollar (U.S.) to one dollar eighty cents (U.S.) per U.S. gallon.
Another high cost of the process is the inherent inefficiency of the system. The system of the prior art is not an integrated system and produces waste. For example, in analyzing the prior art system which uses ~
corn, the corn is first planted as a seed. It is then -provided with water, the sun and carbon dioxide, :

1 fertilized, grown and harvested. Large inputs of expensive nitrogen fertilizers are used to maximize production. When harvested, the usable part of the corn itself only represents 10~ stored product since the plant uses 90~ of its metabolic production for non-storage purposes, that is, growth. It is then put into the fermentative degradation as outlined hereinbefore.
Considering the number of times the process must be stopped for cleaning, the amount of input and the small percentage of output achieved which is reduced further by the inefficiency of the fermentation process, the process itself from planting to ethanol is not efficient rarely reaching levels of more than 6 to 9% of overall efficency. This consideration does not include such problems as crop growth, droughts, cost of fertilizers and irrigation which all may add tremendously to the cost of the corn.
3. Summar~ of the Invention Accordingly, it is an object of the present invention to provide a process for the synthesis of ethanol which removes the inefficiency and losses of the prior art system and which uses an integrated process using genetically altered photosynthetic microorganisms to produce ethanol.
It is a further object of the present invention 2~0~a~S~ `

1 to provide a process for synthesis of ethanol which integrates the entire synthesis process as a continuous in vivo process producing little waste and high efficiency.
In summary therefore, by combining the innate photosynthetic capability of the microorganisms to ;
synthesize the appropriate substrate for the generation of ethanol, with the "non-innate" capability to synthesize -ethanol from the thus produced substrate, the inventor has invented a complete in vivo system of ethanol generation ; ;
from photosynthesis to ethanol production. This "non-innate" capability to synthesize ethanol from the produced substrate was added by in vitro genetic manipulation.
To this end, in one of its aspects, the ~;
invention provides a process for the synthesis of ethanol ~ :i which comprises an in vivo combined system of ;
photosynthetic carbon fixation and ethanol generation.
In another of its aspects, the invention further provides a process for the synthesis oE ethanol which comprises combining an in vivo system for photosynthetic carbon fixation, an inorganic carbon source, light, water, and a genetically added capability to ultimately generate ethanol directly from those carbohydrates produced from the in vivo photosynthetic carbon fixation system, inorganic carbon, light and water.
. -.
2~ 62 1 4. Description of the Preferred Embodiment The present invention uses five basic ingredients. These are an _n vivo system for photosynthetic carbon fixation (PCF), an inorganic carbon source, light and water and a genetically added capability to ultimately generate ethanol directly from those carbohydrates produced from the in vivo PCF~ inorganic carbon, light and water. The in vivo system for PCF is activated by light~ The light, consisting of photons of light, may be from the sun as natural occuring light or from lamps. The PCF system is preferably derived from one or more photosensitive microorganisms selected from the group consisting of cyanobacteria, eukayotic algae and photosynthetic bacteria. The photosynthetic bacteria may be green sulphur bacteria or purple sulphur bacteria. The characteristic eatures of all these microorganisms is that they will take in sun light, carbon dioxide and water and produce some form of utilizable carbohydrate. The inorganic carbon source is preferably carbon dioxide and the water may be fresh or saline water. The added genetic capability is accomplished by the addition of the genes required for synthesis of ethanol from pyruvate. These genes include PDC and ADH and are added to the genetic complement of the microorganism by recombinant DNA
techniques and express the required proteins. These genes 26)~5~
' ` ' :"'' 1 and theie promotors may be so designed as to allow control over the activation or non-activation of the ethanol generating capability. ~ ~;
In the simplest and basic process, the water and the photosynthetic microorganism, are placed in a `
container such as a clear acrylic cylinder and exposed to sunlight. Carbon dioxide is fed into the container and ethanol is synthesized. Minerals may be added to keep the microorganisms alive and do not affect the production or ~ ~;
quality of the ethanol removed from the side. In a typical process, after exposing the combined ethanol and photosynthetic carbon fixation system (CEPCFS) to sunlight for a period of about 24.3 hours, the effluent comprises 10~ ethanol and 90% water.
rrhere are essentially hundreds of microorganisms which can be used in the present process. Any ~.. "!"' ~.' microorganism which has the ability to generate photosynthetically derived carbohydrates may be used and ~ ~
it is possible to clone the ability to syntheslze ethanol ~ -directly into the microorganism if not present. For example, the genes for the process may be isolated from Saccharomyces cerevisciae (yeast) or Zymomonas mobilis tbacteria) and then mounted directly onto a vector plasmid for transformation of the photosynthetic microorganism.
The transformed microorganism now contains the genes which Z~5a~c62 1 will start expressing and producing the PDC and ADH which takes the pyruvate and produces ethanol. The genes may stay on the plasmid itself or may be incorporated directly into the host DNA.
Evaluation to date,, indicates that in one litre of dense suspension which contained up to 30mg chlorophyl/litre, when exposed to sunlight, it generated 80 to 120 micromoles of pyruvate/mg chlorophyl/hour. At 50% efficiency, the rate of ethanol generated is 1250 micromoles of ethanol/litre/hour.
There are tolerences to the system. The produced ethanol is toxic to the microorganisms although some microorganisms can tolerate ethanol better than others. The microorganisms consider ethanol as a waste and poisonous product and will kill the microorganisms if it is not removed. If necessary, the ethanol may be `
continually removed from the system. It is possible to select microorganisms which demonstrate higher tolerences to ethanol to improve the process.
The container for the process may be of any definite shape and size. The type of bacteria, the medium and/or matrix will all determine the type of container to - be used. For example, the container may be flat such as a ., , petri dish, a glass cylinder tank, or a matrix such as an open cell foam, it has been ound that the microorganisms ~

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1 will in fact grown on the cell and thus remove any need for a suspension system. .:~
Although the foregoing disclosure describes a pre~erred embodiment of this invention, it is to be understood that it is not so restricted.

Claims (15)

1. A process for the synthesis of ethanol which comprises directly generating ethanol through an in vivo combined system of photosynthetic carbon fixation and ethanol generation.
2. A process as claimed in claim 1 wherein energy is added to said system of photosynthetic carbon fixation and said energy is derived from photons of light.
3. A process as claimed in claim 2 wherein said light is natural occuring light or artificial light.
4. A process as claimed in claim 1 wherein said photosynthetic carbon fixation system is derived from one or more photosensitive microorganisms selected from the group consisting of cyanobacteria, eukayotic algae and photosynthetic bacteria.
5. A process as claimed in claim 4 wherein said photosynthetic bacteria is green sulphur bacteria or purple sulphur bacteria.
6. A process as claimed in claim 1 wherein said photosynthetic carbon fixation derives its carbon source from inorganic carbon.
7. A process as claimed in claim 1 wherein said photosynthetic carbon fixation derives its water source from fresh water or saline water.
8. A process as claimed in claim 4 wherein said microorganism is a microorganism genetically engineered to generate alcohol from photosynthetically derived carbohydrates in an integrated in vivo system
9. A process for the synthesis of ethanol which comprises combining an in vivo system photosynthetic carbon fixation, an inorganic carbon source, light, water, and an in vivo genetically added means to ultimately generate ethanol directly from those carbohydrates produced from the in vivo photosynthetic carbon fixation system, inorganic carbon, light and water.
10. A process as claimed in claim 9 wherein said light is naturally occuring light or artificial light.
11. A process as claimed in claim 9 wherein said photosynthetic carbon fixation system is derived from one or more photosynthetic microorganisms selected from the group consisting of cyanobacteria, eukayotic algae and photosynthetic bacteria.
12. A process as claimed in claim 11 wherein said photosynthetic bacteria is green sulphur bacteria or purple sulphur bacteria.
13. A process as claimed in claim 9 wherein said genetically added means is achieved by the cloning of suitable genes directly into the microorganism.
14. A process as claimed in claim 13 wherein said genes are isolated, mounted directly onto a vector plasmid for transformation of the photosynthetic microorganism and then cloned into the microorganism.
15. A process as claimed in claim 13 wherein said genes are isolated from Saccharomyces cerevisciae or Zymomonas mobilis.
CA 2005462 1989-12-13 1989-12-13 Process for the synthesis of ethanol Abandoned CA2005462A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA 2005462 CA2005462A1 (en) 1989-12-13 1989-12-13 Process for the synthesis of ethanol

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA 2005462 CA2005462A1 (en) 1989-12-13 1989-12-13 Process for the synthesis of ethanol

Publications (1)

Publication Number Publication Date
CA2005462A1 true CA2005462A1 (en) 1991-06-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2005462 Abandoned CA2005462A1 (en) 1989-12-13 1989-12-13 Process for the synthesis of ethanol

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CA (1) CA2005462A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009133351A3 (en) * 2008-04-28 2010-06-17 Naturally Scientific Energy Limited Production of biofuel from plant tissue culture sources
WO2010030658A3 (en) * 2008-09-09 2010-07-01 Battelle Memorial Institute Production of bio-based materials using photobioreactors with binary cultures

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009133351A3 (en) * 2008-04-28 2010-06-17 Naturally Scientific Energy Limited Production of biofuel from plant tissue culture sources
EP2311970A1 (en) * 2008-04-28 2011-04-20 Naturally Scientific Technologies Limited Method for the production of bioproducts
US9447442B2 (en) 2008-04-28 2016-09-20 Naturally Scientific Technologies Limited Production of biofuel from tissue culture sources
US10465215B2 (en) 2008-04-28 2019-11-05 Naturally Scientific Technologies Limited Production of biofuel from tissue culture sources
WO2010030658A3 (en) * 2008-09-09 2010-07-01 Battelle Memorial Institute Production of bio-based materials using photobioreactors with binary cultures
US8518690B2 (en) 2008-09-09 2013-08-27 Battelle Memorial Institute Production of bio-based materials using photobioreactors with binary cultures

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