CA2464437A1 - Procede de fabrication de produits a partir de dechets de verre - Google Patents
Procede de fabrication de produits a partir de dechets de verre Download PDFInfo
- Publication number
- CA2464437A1 CA2464437A1 CA002464437A CA2464437A CA2464437A1 CA 2464437 A1 CA2464437 A1 CA 2464437A1 CA 002464437 A CA002464437 A CA 002464437A CA 2464437 A CA2464437 A CA 2464437A CA 2464437 A1 CA2464437 A1 CA 2464437A1
- Authority
- CA
- Canada
- Prior art keywords
- glass
- filler
- ceramic
- waste glass
- firing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000011521 glass Substances 0.000 title claims abstract description 133
- 238000000034 method Methods 0.000 title claims abstract description 55
- 239000002699 waste material Substances 0.000 title claims abstract description 46
- 239000000919 ceramic Substances 0.000 claims abstract description 74
- 239000011230 binding agent Substances 0.000 claims abstract description 58
- 239000000843 powder Substances 0.000 claims abstract description 38
- 238000010304 firing Methods 0.000 claims abstract description 30
- 239000000203 mixture Substances 0.000 claims description 34
- 239000000945 filler Substances 0.000 claims description 28
- 239000007788 liquid Substances 0.000 claims description 25
- 239000003086 colorant Substances 0.000 claims description 17
- 239000002245 particle Substances 0.000 claims description 17
- 239000002994 raw material Substances 0.000 claims description 15
- 238000001035 drying Methods 0.000 claims description 9
- 239000011449 brick Substances 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 238000002425 crystallisation Methods 0.000 claims description 3
- 230000008025 crystallization Effects 0.000 claims description 3
- 239000011361 granulated particle Substances 0.000 claims 4
- 229910010272 inorganic material Inorganic materials 0.000 claims 1
- 239000011147 inorganic material Substances 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 26
- 239000004927 clay Substances 0.000 abstract description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000012545 processing Methods 0.000 abstract description 9
- 238000003825 pressing Methods 0.000 abstract description 6
- 238000002360 preparation method Methods 0.000 abstract description 3
- 238000005469 granulation Methods 0.000 abstract description 2
- 230000003179 granulation Effects 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 30
- 238000009472 formulation Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 10
- 239000012467 final product Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 238000000227 grinding Methods 0.000 description 7
- 239000005361 soda-lime glass Substances 0.000 description 7
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 5
- 229920002556 Polyethylene Glycol 300 Polymers 0.000 description 4
- 239000000038 blue colorant Substances 0.000 description 4
- 238000005187 foaming Methods 0.000 description 4
- 239000000040 green colorant Substances 0.000 description 4
- 239000001062 red colorant Substances 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 229920002594 Polyethylene Glycol 8000 Polymers 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- 239000010454 slate Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 2
- 230000009102 absorption Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000004814 ceramic processing Methods 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- -1 flint Substances 0.000 description 2
- 239000010881 fly ash Substances 0.000 description 2
- 239000010805 inorganic waste Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 235000019353 potassium silicate Nutrition 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 229910052911 sodium silicate Inorganic materials 0.000 description 2
- 238000001694 spray drying Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 206010000060 Abdominal distension Diseases 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 208000024330 bloating Diseases 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical class [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 235000012255 calcium oxide Nutrition 0.000 description 1
- 229920003086 cellulose ether Polymers 0.000 description 1
- 239000013626 chemical specie Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000701 coagulant Substances 0.000 description 1
- 229910000428 cobalt oxide Inorganic materials 0.000 description 1
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000005356 container glass Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 239000008394 flocculating agent Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000011494 foam glass Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 235000021384 green leafy vegetables Nutrition 0.000 description 1
- 239000005337 ground glass Substances 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 235000012245 magnesium oxide Nutrition 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical class [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 229920001206 natural gum Polymers 0.000 description 1
- 239000001061 orange colorant Substances 0.000 description 1
- 239000006259 organic additive Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical class [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/06—Other methods of shaping glass by sintering, e.g. by cold isostatic pressing of powders and subsequent sintering, by hot pressing of powders, by sintering slurries or dispersions not undergoing a liquid phase reaction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Glass Compositions (AREA)
Abstract
L'invention concerne un procédé permettant de transformer des quantités importantes de déchets de verre en produits en céramique utiles, au moyen d'un procédé de fabrication à faibles coûts. Le procédé comprend les étapes principales consistant à préparer à sec de la poudre de verre, à effectuer une granulation au moyen d'un système de liant non aqueux organique, à presser à sec le produit obtenu avec la résistance en vert adéquate et à le cuire à des températures basses. Ni de l'eau, ni de l'argile ne sont requis dans ce traitement, résolvant ainsi les problèmes rencontrés auparavant. Une seule étape de cuisson est nécessaire et s'effectue à une basse température de cuisson maximale d'environ 750 ·C. Le procédé permet de conserver l'énergie et les ressources naturelles, comparativement à la fabrication de céramique classique à base d'argile. Le procédé selon l'invention permet d'obtenir des produits en céramique de haute qualité, étanches et ne possédant qu'une faible quantité de porosité.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/US2001/046944 WO2003040056A1 (fr) | 1999-02-02 | 2001-11-08 | Procede de fabrication de produits a partir de dechets de verre |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2464437A1 true CA2464437A1 (fr) | 2003-05-15 |
Family
ID=32592268
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002464437A Abandoned CA2464437A1 (fr) | 2001-11-08 | 2001-11-08 | Procede de fabrication de produits a partir de dechets de verre |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP1441999A4 (fr) |
| JP (1) | JP2005507851A (fr) |
| KR (1) | KR100853971B1 (fr) |
| CN (1) | CN100469729C (fr) |
| CA (1) | CA2464437A1 (fr) |
| MX (1) | MXPA04004346A (fr) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2468507B (en) * | 2009-03-11 | 2015-04-29 | Vibraglaz Uk Ltd | Abrasive element |
| TWI414499B (zh) * | 2010-03-10 | 2013-11-11 | Univ Nat Ilan | 太陽能板廢玻璃燒製成玻璃陶瓷之方法及產品 |
| CN101891368B (zh) * | 2010-07-04 | 2012-03-21 | 王增贵 | 玻璃粒化料及其制备方法与用途 |
| TWI458693B (zh) * | 2011-09-06 | 2014-11-01 | Univ Far East | A method for producing a high strength porous substrate using liquid crystal glass powder |
| CN103558159B (zh) * | 2013-10-18 | 2015-12-02 | 北京赛乐米克材料科技有限公司 | 一种结构陶瓷产品的检测方法 |
| CN104446657B (zh) * | 2014-10-31 | 2016-01-20 | 佛山市高明区海帝陶瓷原料有限公司 | 一种用于陶瓷砖全抛釉的干粒添加剂及其制备方法 |
| CN106278181B (zh) * | 2016-08-13 | 2019-04-02 | 王法军 | 一种将铸造废砂低温烧结制备高强度复合材料的方法 |
| CN106986526A (zh) * | 2017-05-23 | 2017-07-28 | 商洛学院 | 一种玻璃透水砖及其制备方法 |
| CN107840665A (zh) * | 2017-10-23 | 2018-03-27 | 河源市东源鹰牌陶瓷有限公司 | 一种微晶砖的生产工艺 |
| CN107879749A (zh) * | 2017-10-23 | 2018-04-06 | 鹰牌陶瓷实业(河源)有限公司 | 一种全抛釉砖的生产工艺 |
| CN117019270B (zh) * | 2023-07-24 | 2026-04-07 | 深圳市工勘岩土集团有限公司 | 建筑垃圾资源化利用设备 |
| IT202400000765A1 (it) | 2024-01-17 | 2025-07-17 | Rehub S R L | Metodo per la lavorazione del vetro |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB822200A (en) | 1956-12-13 | 1959-10-21 | Gen Electric Co Ltd | Improvements in or relating to the manufacture of moulded glass bodies |
| US4225443A (en) * | 1978-03-22 | 1980-09-30 | The Taulman Company | Sintered-glass-granule filter medium |
| CN86101532A (zh) * | 1986-07-26 | 1988-02-10 | 中国科学院上海硅酸盐所 | 用废玻璃制造玻璃马赛克的方法 |
| US5830251A (en) * | 1996-04-10 | 1998-11-03 | Vortec Corporation | Manufacture of ceramic tiles from industrial waste |
| US5904555A (en) | 1998-02-02 | 1999-05-18 | Motorola, Inc. | Method for packaging a semiconductor device |
-
2001
- 2001-11-08 CN CNB018237584A patent/CN100469729C/zh not_active Expired - Fee Related
- 2001-11-08 CA CA002464437A patent/CA2464437A1/fr not_active Abandoned
- 2001-11-08 KR KR1020047006748A patent/KR100853971B1/ko not_active Expired - Fee Related
- 2001-11-08 MX MXPA04004346A patent/MXPA04004346A/es unknown
- 2001-11-08 EP EP01996149A patent/EP1441999A4/fr not_active Withdrawn
- 2001-11-08 JP JP2003542107A patent/JP2005507851A/ja active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| KR100853971B1 (ko) | 2008-08-25 |
| JP2005507851A (ja) | 2005-03-24 |
| MXPA04004346A (es) | 2004-08-11 |
| CN1558879A (zh) | 2004-12-29 |
| EP1441999A1 (fr) | 2004-08-04 |
| KR20040060968A (ko) | 2004-07-06 |
| EP1441999A4 (fr) | 2005-06-08 |
| CN100469729C (zh) | 2009-03-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US6340650B1 (en) | Ceramic products made from waste glass, raw batch formulations, and method | |
| US7416690B2 (en) | Method for making product from fiber glass waste | |
| CA2464437A1 (fr) | Procede de fabrication de produits a partir de dechets de verre | |
| US7169725B2 (en) | Ceramic products, raw batch formulations, and method | |
| CA2832973C (fr) | Procede de formation d'articles en ceramique a partir d'aluminosilicates recycles | |
| KR102843609B1 (ko) | 폐자원을 활용한 고기능성 점토벽돌 조성물 및 그 제조방법 | |
| KR20030069129A (ko) | 폐유리를 이용한 유리타일 및 이의 제조방법 | |
| JP2004168563A (ja) | 廃ガラスを利用した透光性耐火タイルの製造方法 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| FZDE | Discontinued |