CA2569596A1 - Materiau composite constitue de fibres continues et de polyethylene de tres haut poids moleculaire - Google Patents

Materiau composite constitue de fibres continues et de polyethylene de tres haut poids moleculaire Download PDF

Info

Publication number: CA2569596A1
Authority: CA; Canada
Prior art keywords: fibers; molecular weight; composite material; continuous; weight polyethylene
Prior art date: 2004-06-09
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.): Abandoned

Application number

CA 2569596

Other languages

English (en)

Inventor

David B. Park

Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)

Phoenixx TPC Inc

Original Assignee

Individual

Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)

2004-06-09

Filing date

2005-06-09

Publication date

2005-12-29

2005-06-09 Application filed by Individual filed Critical Individual

2005-12-29 Publication of CA2569596A1 publication Critical patent/CA2569596A1/fr

Status Abandoned legal-status Critical Current

Links

239000000835 fiber Substances 0.000 title claims abstract description 109
229920000785 ultra high molecular weight polyethylene Polymers 0.000 title claims abstract description 70
239000002131 composite material Substances 0.000 title claims abstract description 59
239000004699 Ultra-high molecular weight polyethylene Substances 0.000 title claims abstract description 26
239000011159 matrix material Substances 0.000 claims abstract description 8
OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 5
239000004760 aramid Substances 0.000 claims abstract description 5
229920003235 aromatic polyamide Polymers 0.000 claims abstract description 5
229910052799 carbon Inorganic materials 0.000 claims abstract description 5
239000011521 glass Substances 0.000 claims abstract description 5
238000000034 method Methods 0.000 claims description 33
238000004519 manufacturing process Methods 0.000 claims description 10
239000000843 powder Substances 0.000 claims description 10
239000000654 additive Substances 0.000 claims description 8
230000000996 additive effect Effects 0.000 claims description 6
239000000945 filler Substances 0.000 claims description 6
229920000642 polymer Polymers 0.000 claims description 6
229910000831 Steel Inorganic materials 0.000 claims description 5
239000010959 steel Substances 0.000 claims description 5
ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims 3
229910052796 boron Inorganic materials 0.000 claims 3
239000012760 heat stabilizer Substances 0.000 claims 2
239000004698 Polyethylene Substances 0.000 abstract description 45
238000005299 abrasion Methods 0.000 abstract description 5
239000000126 substance Substances 0.000 abstract description 3
230000009286 beneficial effect Effects 0.000 abstract 1
229920001169 thermoplastic Polymers 0.000 description 33
239000004416 thermosoftening plastic Substances 0.000 description 33
239000000463 material Substances 0.000 description 22
239000004696 Poly ether ether ketone Substances 0.000 description 10
229920002530 polyetherether ketone Polymers 0.000 description 10
230000008569 process Effects 0.000 description 10
229920000049 Carbon (fiber) Polymers 0.000 description 6
239000004917 carbon fiber Substances 0.000 description 6
239000002184 metal Substances 0.000 description 6
229910052751 metal Inorganic materials 0.000 description 6
150000002739 metals Chemical class 0.000 description 6
229920003023 plastic Polymers 0.000 description 6
239000004033 plastic Substances 0.000 description 6
229920004695 VICTREX™ PEEK Polymers 0.000 description 5
238000001125 extrusion Methods 0.000 description 5
238000001746 injection moulding Methods 0.000 description 5
229920005992 thermoplastic resin Polymers 0.000 description 5
238000000465 moulding Methods 0.000 description 4
229920005989 resin Polymers 0.000 description 4
239000011347 resin Substances 0.000 description 4
239000007787 solid Substances 0.000 description 4
XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
238000000748 compression moulding Methods 0.000 description 3
238000001816 cooling Methods 0.000 description 3
238000009826 distribution Methods 0.000 description 3
238000010438 heat treatment Methods 0.000 description 3
238000002156 mixing Methods 0.000 description 3
239000002245 particle Substances 0.000 description 3
-1 polyethylene Polymers 0.000 description 3
101100379068 Caenorhabditis elegans apc-2 gene Proteins 0.000 description 2
239000004743 Polypropylene Substances 0.000 description 2
230000008901 benefit Effects 0.000 description 2
238000005470 impregnation Methods 0.000 description 2
238000002347 injection Methods 0.000 description 2
239000007924 injection Substances 0.000 description 2
238000002844 melting Methods 0.000 description 2
230000008018 melting Effects 0.000 description 2
VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
239000000203 mixture Substances 0.000 description 2
238000012986 modification Methods 0.000 description 2
230000004048 modification Effects 0.000 description 2
230000000704 physical effect Effects 0.000 description 2
229920000139 polyethylene terephthalate Polymers 0.000 description 2
238000005245 sintering Methods 0.000 description 2
239000002002 slurry Substances 0.000 description 2
239000002904 solvent Substances 0.000 description 2
229920013683 Celanese Polymers 0.000 description 1
229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
239000004677 Nylon Substances 0.000 description 1
239000004952 Polyamide Substances 0.000 description 1
238000009825 accumulation Methods 0.000 description 1
230000008859 change Effects 0.000 description 1
238000006731 degradation reaction Methods 0.000 description 1
239000006185 dispersion Substances 0.000 description 1
239000004744 fabric Substances 0.000 description 1
239000011151 fibre-reinforced plastic Substances 0.000 description 1
238000001914 filtration Methods 0.000 description 1
239000012530 fluid Substances 0.000 description 1
229920001903 high density polyethylene Polymers 0.000 description 1
239000004700 high-density polyethylene Substances 0.000 description 1
238000010102 injection blow moulding Methods 0.000 description 1
238000010030 laminating Methods 0.000 description 1
238000003754 machining Methods 0.000 description 1
229920001778 nylon Polymers 0.000 description 1
239000008188 pellet Substances 0.000 description 1
238000005453 pelletization Methods 0.000 description 1
229920002647 polyamide Polymers 0.000 description 1
239000004417 polycarbonate Substances 0.000 description 1
229920000515 polycarbonate Polymers 0.000 description 1
229920000728 polyester Polymers 0.000 description 1
229920000573 polyethylene Polymers 0.000 description 1
229920001155 polypropylene Polymers 0.000 description 1
239000002994 raw material Substances 0.000 description 1
230000009467 reduction Effects 0.000 description 1
239000012783 reinforcing fiber Substances 0.000 description 1
238000005096 rolling process Methods 0.000 description 1
238000010008 shearing Methods 0.000 description 1
239000011202 short fiber thermoplastic Substances 0.000 description 1
238000003856 thermoforming Methods 0.000 description 1
239000011800 void material Substances 0.000 description 1
238000009941 weaving Methods 0.000 description 1
238000003466 welding Methods 0.000 description 1

Classifications

- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/12—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with filaments or yarns secured together by chemical or thermo-activatable bonding agents, e.g. adhesives, applied or incorporated in liquid or solid form
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
- B29C70/465—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating by melting a solid material, e.g. sheets, powders of fibres
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/18—Separating or spreading
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
- D04H3/04—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments in rectilinear paths, e.g. crossing at right angles
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/04—Polymers of ethylene
- B29K2023/06—PE, i.e. polyethylene
- B29K2023/0658—PE, i.e. polyethylene characterised by its molecular weight
- B29K2023/0683—UHMWPE, i.e. ultra high molecular weight polyethylene
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/643—Including parallel strand or fiber material within the nonwoven fabric
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/643—Including parallel strand or fiber material within the nonwoven fabric
- Y10T442/644—Parallel strand or fiber material is glass

Landscapes

Engineering & Computer Science (AREA)
Textile Engineering (AREA)
Chemical & Material Sciences (AREA)
Composite Materials (AREA)
Mechanical Engineering (AREA)
Chemical Kinetics & Catalysis (AREA)
General Chemical & Material Sciences (AREA)
Reinforced Plastic Materials (AREA)
Compositions Of Macromolecular Compounds (AREA)

CA 2569596 2004-06-09 2005-06-09 Materiau composite constitue de fibres continues et de polyethylene de tres haut poids moleculaire Abandoned CA2569596A1 (fr)

Applications Claiming Priority (3)

Application Number	Priority Date	Filing Date	Title
US57842004P	2004-06-09	2004-06-09
US60/578,420		2004-06-09
PCT/US2005/020307 WO2005123999A2 (fr)	2004-06-09	2005-06-09	Materiau composite constitue de fibres continues et de polyethylene de tres haut poids moleculaire

Publications (1)

Publication Number	Publication Date
CA2569596A1 true CA2569596A1 (fr)	2005-12-29

Family

ID=35510350

Family Applications (1)

Application Number	Title	Priority Date	Filing Date
CA 2569596 Abandoned CA2569596A1 (fr)	2004-06-09	2005-06-09	Materiau composite constitue de fibres continues et de polyethylene de tres haut poids moleculaire

Country Status (4)

Country	Link
US (1)	US20050287891A1 (fr)
EP (1)	EP1759043A2 (fr)
CA (1)	CA2569596A1 (fr)
WO (1)	WO2005123999A2 (fr)

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US9394052B2 (en)	2013-09-10	2016-07-19	Reliant Worldwide Plastics, Llc	Tray table and method of manufacture
US9623972B2 (en)	2014-06-16	2017-04-18	Reliant Worldwide Plastics, Llc	Method and apparatus for composite thermoplastic arm rest assembly
US9950797B2 (en)	2014-05-02	2018-04-24	Reliant Worldwide Plastics, Llc	Method and system for homogenous thermoplastic seat back assembly
US10105886B2 (en)	2012-10-09	2018-10-23	Reliant Worldwide Plastics, Llc	Thermoplastic injection molded element with integral thermoplastic positioning system for reinforced composite structures
US10112720B2 (en)	2015-10-23	2018-10-30	Reliant Worldwide Plastics, Llc	Method and apparatus for a homogeneous thermoplastic leg support
US10766174B2 (en)	2015-11-04	2020-09-08	Reliant Worldwide Plastics, Llc	Method and apparatus for a thermoplastic homogeneous failure module

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BRPI0821434A2 (pt) *	2007-12-28	2015-06-16	3M Innovative Properties Co	Mantas fibrosas não-tecidas compósitas e métodos de preparo e utilização das mesmas
EP2242726B1 (fr) *	2007-12-31	2018-08-15	3M Innovative Properties Company	Articles de filtration de fluides et procédés de fabrication et d'utilisation de ceux-ci
BRPI0821677A2 (pt) *	2007-12-31	2015-06-16	3M Innovative Properties Co	Mantas fibrosas não-tecidas compósitas que têm fase particulada contínua e métodos de preparo e uso das mesmas
KR20130008018A (ko)	2010-02-01	2013-01-21	쓰리엠 이노베이티브 프로퍼티즈 컴파니	연선 열가소성 중합체 복합 케이블, 그 제조 및 사용 방법
JP2013541443A (ja)	2010-09-17	2013-11-14	スリーエムイノベイティブプロパティズカンパニー	繊維強化ナノ粒子装填熱硬化性ポリマー複合体ワイヤ及びケーブル、並びに方法
US9273418B2 (en)	2012-05-17	2016-03-01	Honeywell International Inc.	Hybrid fiber unidirectional tape and composite laminates
CN103387706B (zh) *	2013-08-19	2015-04-08	南京林业大学	碳纤维增强炭粉/超高分子量聚乙烯复合材料的制备方法
CN103806186A (zh) *	2014-03-05	2014-05-21	太仓四新纺织有限公司	一种混纺高强舒适面料
FR3020777B1 (fr) *	2014-05-09	2017-01-20	Plastic Omnium Cie	Empilage de couches de matiere plastique renforcee pour moulage de piece
CN104233587B (zh) *	2014-09-19	2016-01-20	南京春辉科技实业有限公司	一种人造透光石材用增强型光纤垫布及其制备方法
US9518171B1 (en)	2015-09-11	2016-12-13	Tda Research, Inc.	Continuous fiber-polyolefin composites and methods of making
CN106113813B (zh) *	2016-06-24	2017-12-05	同济大学	一种采用超高分子量聚乙烯纤维与芳纶纤维的混编布
CN108342804A (zh) *	2017-01-25	2018-07-31	中国科学院长春应用化学研究所	一种纺织复合材料预制件及其应用
US10894513B2 (en) *	2017-05-31	2021-01-19	Ford Global Technologies, Llc	Bracket for running board and method of making the same
EP3466634A1 (fr) *	2017-10-06	2019-04-10	Quadrant Plastic Composites AG	Procédé de fabrication d'une pièce composite comprenant un noyau et au moins une région de la peau
CN112739267B (zh)	2018-09-21	2025-06-10	豪洛捷公司	用于加热乳房支撑平台的加热系统和方法
WO2020069348A1 (fr) *	2018-09-27	2020-04-02	Xc Associates, Inc.	Surface de contact chauffante destinée à être utilisée dans une imagerie médicale
WO2020261035A1 (fr)	2019-06-26	2020-12-30	3M Innovative Properties Company	Procédé de fabrication d'une bande de fibres non tissées, bande de fibres non tissées et fibre à composants multiples
US20220280681A1 (en)	2019-09-25	2022-09-08	3M Innovative Properties Company	Wound dressing material and methods of making and using the same
EP4051198A1 (fr)	2019-10-28	2022-09-07	3M Innovative Properties Company	Matériau de pansement pour plaie et procédés de fabrication et d'utilisation de celui-ci
US20230190988A1 (en)	2020-06-12	2023-06-22	3M Innovative Properties Company	Wound Dressing Material and Methods of Making and Using the Same
WO2022162581A1 (fr)	2021-02-01	2022-08-04	3M Innovative Properties Company	Bande de fibres renforcée et matériau de pansement comprenant une telle bande de fibres renforcée

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2005
- 2005-06-09 EP EP20050760353 patent/EP1759043A2/fr not_active Withdrawn
- 2005-06-09 CA CA 2569596 patent/CA2569596A1/fr not_active Abandoned
- 2005-06-09 WO PCT/US2005/020307 patent/WO2005123999A2/fr not_active Ceased
- 2005-06-09 US US11/148,810 patent/US20050287891A1/en not_active Abandoned

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
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US9394052B2 (en)	2013-09-10	2016-07-19	Reliant Worldwide Plastics, Llc	Tray table and method of manufacture
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US20050287891A1 (en)	2005-12-29
WO2005123999A2 (fr)	2005-12-29
EP1759043A2 (fr)	2007-03-07
WO2005123999A3 (fr)	2006-11-09

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