CA2877341C - Valve mechanism for controlling release of pressurized fluid - Google Patents
Valve mechanism for controlling release of pressurized fluid Download PDFInfo
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- CA2877341C CA2877341C CA2877341A CA2877341A CA2877341C CA 2877341 C CA2877341 C CA 2877341C CA 2877341 A CA2877341 A CA 2877341A CA 2877341 A CA2877341 A CA 2877341A CA 2877341 C CA2877341 C CA 2877341C
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- plunger
- fluid
- driver
- cartridge
- fluid chamber
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Abstract
Description
FIELD OF INVENTION
[0001] The present invention relates to valve mechanisms, and more particularly to valve mechanisms for metering discharge of a fluid.
BACKGROUND OF THE INVENTION
Many different types of material can form or be incorporated into a drain clog, and different types of chemical drain cleaners are known. Some of these chemical drain cleaners are potentially hazardous.
Typically, a user will place the outlet of a gas-based drain clearing device against the mouth of the drain to be cleared, and apply pressure to an actuator, which causes a valve to be opened so that the pressurized gas flows into the drain to remove the clog. Typically, the valve will stay open as long as pressure continues to be applied to the actuator, which can result in too much gas being released into the drain, potentially damaging it. One solution to this problem is to provide a single-use cartridge containing a measured amount of gas, but this approach requires the cartridge (or the device, where the cartridge is integral thereto) to be replaced each time the drain clearing device is used. This can be particularly inconvenient for stubborn drain clogs which require more than one burst of gas to be removed.
SUMMARY OF THE INVENTION
and further guides the plunger driver to permit the plunger to return to the fluid retention position under urging from the plunger biasing member during a second portion of the stroke of the driver towards the fluid chamber. At least when the plunger is in the fluid release position, the plunger fluid passage(s) are in fluid communication with the at least one driver fluid passage.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a perspective view of an exemplary drain clearing device according to an aspect of the present invention;
Figure 2 is an exploded view of the drain clearing device of Figure 1;
Figure 2A is a top perspective view of a plunger driver of the drain clearing device of Figure 1;
Figure 2B is a side elevation view of the plunger driver of Figure 2A;
Figure 2C is a top plan view of the plunger driver of Figure 2A;
Figure 2D is a bottom plan view of the plunger driver of Figure 2A;
Figure 2E is side cross-sectional view of the plunger driver of Figure 2A;
Figure 3 is a cross-sectional view of the drain clearing device of Figure 1, showing overall assembly thereof;
Figure 3A is a cross-sectional view of a portion of the drain clearing device of Figure 1, prior to commencement of a stroke of a driver thereof toward a fluid chamber thereof;
Figure 3B is a cross-sectional view of a portion of the drain clearing device of Figure 1, during an initial stage of a first portion of the stroke of the driver thereof toward the fluid chamber thereof;
Figure 3C is a cross-sectional view of a portion of the drain clearing device of Figure 1, during a subsequent stage of a first portion of the stroke of the driver thereof toward the fluid chamber thereof;
Figure 3D is a cross-sectional view of a portion of the drain clearing device of Figure 1, during completion of a second portion of the stroke of the driver thereof toward the fluid chamber thereof;
Figure 4A is a cross-sectional view of an upper portion of the drain clearing device of Figure 1, with a cartridge cavity closure cap secured to a main body of the drain clearing device;
Figure 4B is a cross-sectional view of an upper portion of the drain clearing device of Figure 1, with the cartridge cavity closure cap partially removed and still threadedly secured to the main body of the drain clearing device;
Figure 5A shows a first exemplary embodiment of a fluid cartridge;
Figure 5B shows a second exemplary embodiment of a fluid cartridge; and Figure 5C shows a third exemplary embodiment of a fluid cartridge.
DETAILED DESCRIPTION
[0016] With reference now to Figure 3, assembly of the various components is shown. When in use, a fluid cartridge 50 is removably received within a cartridge cavity 52 defined in the main body 12 of the drain clearing device 10. The fluid cartridge 50 is thus a reservoir of fluid, which (as will be described in greater detail below) can be selectively expelled from the overall outlet 150 at the outlet end 20 of the drain clearing device 10 to assist in clearing a blockage in a drain. The fluid cartridge 50 is preferably a carbon dioxide (CO2) cartridge of conventional design, comprising a generally cylindrical metal canister 54 of sufficient strength and having a quantity of pressurized CO2 contained therein, and having a thin metal seal 56 at an outlet end thereof To install the fluid cartridge, a user would unscrew the cartridge cavity closure cap 14, slide the fluid cartridge 50 through the cartridge insertion aperture 160 into the cartridge cavity 52 in the main body 12 of the drain clearing device 10, and then thread the _ cartridge cavity closure cap 14 back onto the main body 12. The cartridge cavity closure cap 14 has a cradle 58 complementary to the spherical shape of the non-outlet end 60 of the fluid cartridge 50 for engaging the non-outlet end 60 of the fluid cartridge 50. The cartridge piercer 26 is disposed at the opposite end of the cartridge cavity 52 from the cartridge insertion aperture 160, and thus as the cartridge cavity closure cap 14 is tightened onto the main body 12, the fluid cartridge 50 is forced toward the outlet end 20 of the drain clearing device 10 until the seal 56 is pierced by the cartridge piercer 26, allowing the fluid contained in the fluid cartridge 50 to flow into the valve mechanism, which is described in greater detail below in respect of Figures 3A to 3D. As can be seen, the piercing cannula 62 of the cartridge piercer 26 has a generally frusto-conical shape terminating in an angular plane to define a piercing edge. Without being limited by theory, it is believed that the generally frusto-conical shape the piercing cannula 62 facilitates sealing of the cartridge 50 against the piercing cannula 62.
It has been found that a relatively short piercing cannula 62 is desirable, so that it is the last three-quarters of a revolution of the cartridge cavity closure cap 14 which causes the seal 56 to be pierced.
,
Dimension Measurement (millimeters) Cl 12.0 El 10.5 Fl 3.0 G1 2.4 H1 12.5 J1 16.5 Li 109.0 R1 (radius) 5.0 W1 25.4
Dimension Measurement (millimeters) C2 12.0 E2 10.5 F2 3.0 G2 2.4 H2 12.5 J2 16.5 L2 142.0 R2 (radius) 5.0 W2 25.4
Dimension Measurement (millimeters) C3 12.0 E3 10.5 F3 3.0 G3 2.4 H3 12.5 J3 16.5 L3 142.0 R3 (radius) 5.0 W3 30.0
plunger fluid passage 92 extends partially along a length of the plunger 32 from the plunger outlet end 32B.
A peripheral rim 94 surrounds the plunger fluid passage 92 at the plunger outlet end 32B. The plunger has two diametrically opposed plunger inlets 96 defined in a longitudinal wall 98 thereof in fluid communication with the plunger fluid passage 92. In alternate embodiments, the plunger 32 may have only one plunger inlet, or may have more than two plunger inlets.
Frictional engagement of an inner annular surface of the fluid chamber seal 34 with the exterior of the longitudinal wall 98 of the plunger 32 inhibits the undesired escape of fluid from the fluid chamber 82, so that the plunger 32 is in sealing engagement with the plunger aperture 88. The closed end 32A of the plunger 32 is disposed within the interior volume of the fluid chamber 82, and the plunger 32 is movable between a fluid retention position (shown in Figure 3A) in which the plunger inlets 96 are isolated from the interior volume of the fluid chamber 82, and a fluid release position (shown in Figure 3C) in which the plunger inlets 96 are in fluid communication with the interior volume of the fluid chamber 82.
The plunger 32 has an annular stop 100 which cooperates with an annular shoulder 102 inside the fluid chamber member 28 and with the fluid chamber seal 34 and the guide collar 36 to limit the axial range of motion of the plunger 32 and thereby define the fluid retention position and fluid release position. The annular stop 100 also serves as an engagement surface for the plunger biasing member 30.
Conversely, when the plunger 32 is in the fluid release position, as shown in Figure 3C, the plunger inlets 96 are inside the fluid chamber 82 and therefore are in fluid communication with the interior volume of the fluid chamber 82.
Referring now to Figures 2A to 2E, the plunger driver 37 is shown in more detail. The exemplary plunger driver 37 comprises an actuator head 38 and a driver shaft 40. The exemplary plunger driver 37 is formed from a fairly rigid, resilient material and is of monolithic construction; in other embodiments the actuator head and driver shaft may be separate parts that are rigidly secured together to form the plunger driver;
in such embodiments only the actuator head need be resilient. The actuator head 38 has a driving end 38A which drives the plunger 32, and a driven end 38B coupled to the driver shaft 40 so that movement of the driver shaft 40 drives movement of the actuator head 38. In the illustrated embodiment, the actuator head 38 comprises four fingers 108 joined to a common base 106 and separated from one another by a cruciform gap 104 centered on and extending longitudinally along the axis of the plunger driver 37 from the driving end 38A to the base 106. The cruciform gap 104 allows the fingers 108 to bend inwardly toward one another.
While the exemplary actuator head 38 comprises four fingers, in other embodiments more than four or fewer than four fingers may be used. As used herein, the telin "cruciform" is not limited in meaning to a four-armed cross and may refer to a cross having any number of arms.
For example, where the actuator head comprises three arms, the gap would be a three-armed (triskelion) cruciform gap and where the actuator head comprises five arms, the gap would be a five-armed cruciform gap. The tips 114 of the fingers 108 form the driving end 38A of the actuator head 38. The actuator head 38 is narrower at the driving end 38A than at the driven end 38B, and the outer surfaces 109 of the fingers 108 taper inwardly from the driven end 38B
toward the driving end 38A of the actuator head 38. Preferably, the outer width of the driving end 38A, when the fingers 108 are not bent inwardly toward one another, is approximately equal to or slightly smaller than the outer width of the peripheral rim 94 of the plunger 32.
The cruciform gap 104 is of sufficient size, and the actuator head 38 is sufficiently resilient, so that the fingers 108 can bend inwardly toward one another by a sufficient amount to make the outer width of the driving end 38A smaller than the width of the plunger fluid passage 92 at the plunger outlet end 32B so that the driving end 38A can fit within the plunger fluid passage 92 when the fingers 108 are bent inwardly, as explained further below.
The outlet end 16B
of the outlet fitting 16 has a cylindrical recess 126 which receives a correspondingly sized outer cylindrical wall 128 on the end piece 48 in a friction fit, so as to secure the end piece 48 to the outlet fitting 16. A plurality of radially spaced, generally sector-shaped spokes 130 are defined in the floor of the cylindrical recess 126, and provide additional support for the ribs 124.
of the driver shaft 40. To this end, the driver outlet end 40B has a slightly smaller diameter than the rest of the driver shaft 40. This engagement between the annular driver engagement shoulder 140 and the driver outlet end 40B mechanically couples the outlet fitting 16 to the plunger driver
[0037] An outlet fitting fluid passage 144 is defined in the floor of the cylindrical recess 126 and, when the driver outlet end 40B engages the annular driver engagement shoulder 140, the outlet fitting fluid passage 144 is in fluid communication with the driver fluid passage 112.
When the end piece 48 is installed on the outlet fitting 16, the outlet fitting fluid passage 144 opens into a first cylindrical fluid passage 146 in the end piece 48, which in turn opens into a second, wider cylindrical fluid passage 148 in the end piece 48, which defines an overall outlet aperture 150 for the drain clearing device 10.
Generally speaking, to use the exemplary drain clearing device 10, a user would position it so that the outlet end 16B of the outlet fitting 16 seals the drain to be cleared, and then apply downward pressure, for example by grasping the main body 12 and pushing it towards the drain 152, thereby also pushing the main body 12 into the outlet fitting 16.
When the driving end 38A has moved far enough into the guide channel 120 that that the outer width of the driving end 38A is smaller than the width of the plunger fluid passage 92 at the plunger outlet end 32B, the driving end 38A disengages from the peripheral rim 94 and slides into the plunger fluid passage 92. This permits sliding movement of the plunger 32 back toward the driver outlet end 40B of the plunger driver 37, since such movement is no longer obstructed by engagement of the driving end 38A with the peripheral rim 94 at the plunger outlet end 32B. Thus, as the plunger driver 37 completes the second portion of its stroke toward the fluid chamber 82, the plunger biasing member 30 urges the plunger 32 away from the fluid chamber 82, with the driver end 38A received within and sliding along the plunger fluid passage 92 as the plunger 32 moves. In other words, the plunger 32 can slide along the outer surface 109 of the driving end 38A of the actuator head 38 under urging from the plunger biasing member 30. The plunger 32 thus returns to the fluid retention position, with the plunger inlets 96 outside of, and hence isolated from, the fluid chamber 82.
Pressurized fluid in the fluid chamber 82 is once again trapped therein by cooperation of the annular stop 100 on the plunger and the fluid chamber seal 34.
Thus, continuing to push the main body 12 toward the outlet fitting 16 will not release more fluid than the metered amount.
is applied to the driver these variations are unlikely to be significant. For example, where a valve mechanism according to an aspect of the present invention is used in a drain clearing device as illustrated, any variations resulting from differences in the speed/force with which a user pushes the main body 12 toward the outlet fitting 16 while the outlet fitting 16 engages a drain 152 are unlikely to adversely affect operation of the device. Because the fluid output is metered, multiple fluid discharges from a single fluid cartridge 50 are possible.
shows the cartridge cavity closure cap fully secured to the main body 12.
=
In the intermediate position, the fluid cartridge 50 is released from engagement with the cartridge piercer 26 while the cartridge cavity closure cap 14 remains secured to the main body 12, and the cartridge cavity 52 is vented to the ambient atmosphere. As can be seen in Figure 4B, the cartridge cavity closure cap 14 has been partially unscrewed from the main body 12, and the fluid cartridge 50 has, as a result of expulsion of some of the pressurized fluid contained therein, pushed upward away from the cartridge piercer 26, so that the non-outlet end 60 of the fluid cartridge 50 continues to seat against the correspondingly shaped cradle 58 on the cartridge cavity closure cap 14 and effectively seal the inspection aperture 162.
As a user unscrews the cartridge cavity closure cap 14, it will reach a partially unscrewed position (i.e.
between being fully tightened (Figure 4A) and being fully unscrewed and removed from the threaded shaft portion 164 (not shown)). In the partially unscrewed position, the cartridge cavity closure cap 14 has been unscrewed past the vent 170 while remaining threadedly secured to the threaded shaft portion 164 of the main body 12. Because the vent 170 has been exposed to the ambient atmosphere, pressurized fluid can escape from the fluid cartridge 50 into the cartridge cavity 52 and then into the atmosphere via the vent 170, while the fluid cartridge 50 remains safely trapped in the cartridge cavity 52 by the cartridge cavity end cap 14. In the absence of the vent 170, if a user were to unscrew the cartridge cavity end cap 14 while the cartridge cavity 52 still contained a fluid cartridge 50 with a significant volume of pressurized fluid, the fluid cartridge 50 could be violently propelled out of the cartridge cavity 52 at the moment the cartridge cavity end cap 14 was completely unscrewed, posing a serious risk to life and safety. In the process, the fluid cartridge 50 might also impart a substantial velocity to the cartridge cavity end cap 14, creating further danger.
Inclusion of the vent 170 substantially obviates this risk.
For example, with reference to Figure 3, in the illustrated embodiment the cartridge receiving member 22 has inner and outer annular shoulders 180, 182, respectively, which engage corresponding inner and outer annular shoulders 186, 184 on the main body 12, and the outlet end cap 46 similarly has an annular shoulder 188 which mates with an annular shoulder 190 on the driver receiver member 42. The main body 12 may be formed from two plastic halves, which may be ultrasonically welded together. The plunger driver 37 is preferably made from a plastic material having sufficient rigidity to drive the plunger 32 while retaining sufficient resiliency to enable the required bending of the fingers 108. Suitably durable metal is preferred as the material for the cartridge piercer 26.
It will be apparent to persons skilled in the art that a number of variations and modifications can be made without departing from the scope of the invention as defined in the claims.
No limitation is implied by this table.
Reference Part/Feature Description 10 Drain clearing device (overall) 12 Main body of drain clearing device 14 Cartridge cavity closure cap 16 Outlet fitting 16A Inlet end of outlet fitting 16B Outlet end of outlet fitting 18 Reservoir end of drain clearing device 20 Outlet end of drain clearing device 22 Cartridge receiving member 22A Inlet end of cartridge receiving member 24 Cartridge seal 26 Cartridge piercer 28 Fluid chamber member 28A Inlet end of fluid chamber member 28B Outlet end of fluid chamber member 30 Plunger biasing member 32 Plunger 32A Closed end of plunger 32B Plunger outlet end 34 Fluid chamber seal 36 Guide collar 37 Plunger driver 38 Actuator head of plunger driver 38A Driving end of actuator head 38B Driven end of actuator head 40 Driver shaft of plunger driver 40A Actuator driving end of driver shaft 40B Driver outlet end 42 Driver receiver member 44 Grommet 46 Outlet end cap 48 End piece for outlet fitting 50 Fluid cartridge 50A First exemplary fluid cartridge 50B Second exemplary fluid cartridge 50C Third exemplary fluid cartridge 52 Cartridge cavity in main body 54 Generally cylindrical metal canister 56 Thin metal seal on generally cylindrical metal canister 58 Cradle in cartridge cavity closure cap 60 Non-outlet end of fluid cartridge 62 Piercing cannula 80 Valve mechanism generally 82 Fluid chamber 84 Fluid chamber inlet / passageway in cartridge piercer 86 Receiving collar at inlet end of cartridge receiving member 88 Plunger aperture in fluid chamber 90 Opening at outlet end of fluid chamber member 92 Plunger fluid passage 94 Peripheral rim surrounding plunger fluid passage 96 Plunger inlets 98 Longitudinal wall of plunger 100 Annular stop on plunger 102 Annular shoulder inside fluid chamber member 103 Interior space defined within guide collar and driver receiver member 104 Cruciform gap between fingers of actuator head 106 Common base of actuator head 108 Fingers of actuator head 109 Outer surfaces of fingers 110 Central aperture in driver receiver member 112 Driver fluid passage 114 Tips of fingers 120 Guide channel 122 Plunger bore in guide collar 124 Inwardly projecting radial ribs on outlet fitting 126 Cylindrical recess in outlet end of outlet fitting 128 Outer cylindrical wall on end piece 130 Sector-shaped spokes defined in floor of cylindrical recess in outlet fitting 132 Inner cylindrical mounting wall on outlet fitting 134 Outer cylindrical mounting wall on outlet fitting 136 Annular mounting recess between inner and outer cylindrical mounting walls 138 Cylindrical mounting end of grommet 140 Annular driver engagement shoulder defined in inner surface of inner cylindrical mounting wall on outlet fitting 142 Inner surface of inner cylindrical mounting wall on outlet fitting 144 Outlet fitting fluid passage 146 First cylindrical fluid passage in end piece 148 Second cylindrical fluid passage in end piece 150 Overall outlet aperture 152 Exemplary drain 160 Cartridge insertion aperture in main body 162 Inspection aperture 164 Hollow threaded shaft portion defining cartridge insertion aperture 166 Threaded outer surface of threaded shaft portion 168 Threaded inner surface of cartridge cavity closure cap 170 Vent in threaded shaft portion 180 Inner annular shoulder on cartridge receiving member 182 Outer annular shoulder on cartridge receiving member 184 Outer annular shoulder on main body 186 Inner annular shoulder on main body 188 Annular shoulder on outlet end cap 190 Annular shoulder on driver receiver member
Claims (13)
a housing;
a fluid chamber defined within the housing, the fluid chamber having a fluid chamber inlet and having a plunger aperture and defining an interior volume;
a plunger having a closed end and a plunger outlet end, the plunger having at least one plunger fluid passage extending partially along a length of the plunger from the plunger outlet end, the plunger having at least one plunger inlet defined in a longitudinal wall thereof in fluid communication with the at least one plunger fluid passage;
the plunger being slidably received in the plunger aperture in sealing engagement therewith with the closed end within the interior volume of the fluid chamber so as to be movable between a fluid retention position in which the at least one plunger inlet is isolated from the interior volume of the fluid chamber and a fluid release position in which the at least one plunger inlet is in fluid communication with the interior volume of the fluid chamber;
a plunger biasing member acting between the plunger and the housing to bias the plunger into the fluid retention position;
a plunger driver having a driving end and a driver outlet end and having at least one driver fluid passage extending therethrough, the plunger driver being slidably received within the housing for reciprocating, sliding movement of the plunger driver within the housing; and a guide channel for:
guiding the driving end of the plunger driver into engagement with the plunger to cause the plunger and the plunger driver to move in unison and move the plunger into the fluid release position during a first portion of a stroke of the plunger driver;
and further guiding the plunger driver to permit the plunger to return to the fluid retention position under urging from the plunger biasing member during a second portion of the stroke of the driver towards the fluid chamber;
wherein at least when the plunger is in the fluid release position, the at least one plunger fluid passage is in fluid communication with the at least one driver fluid passage.
the at least one plunger fluid passage comprises a single plunger fluid passage;
the plunger has a peripheral rim surrounding the single plunger fluid passage at the plunger outlet end;
the driving end of the plunger driver engages the peripheral rim at the plunger outlet end during the first portion of the stroke of the plunger driver towards the fluid chamber; and the driving end of the plunger driver moves into registration with the single plunger fluid passage so that the driving end of the plunger driver is received within the single plunger fluid passage to permit sliding movement of the plunger toward the driver outlet end of the plunger driver during the second portion of the stroke of the driver towards the fluid chamber when the valve mechanism is oriented with the plunger above the plunger_driver.
the plunger driver comprises an actuator head comprising a plurality of fingers joined to a common base and separated from one another by a cruciform gap which allows the fingers to bend inwardly toward one another;
tips of the fingers form the driving end of the plunger driver; and the driver fluid passage opens into the cruciform gap.
a guide channel defined in the housing, the guide channel forcing the fingers to bend inwardly during the second portion of the stroke of the plunger driver towards the fluid chamber until an outer width of the driving end is smaller than a width of the plunger fluid passage so that the driving end fits within the plunger fluid passage.
a valve mechanism according to claim 1; and a fluid reservoir having a sufficient quantity of sufficiently pressurized gas disposed therein, the fluid reservoir being in fluid communication with the fluid chamber inlet.
an external actuator movably secured to the housing and mechanically coupled to the driver to cause sliding movement of the driver toward the fluid chamber when the external actuator moves towards the fluid chamber.
a cartridge insertion aperture at one end of the main body;
a cartridge piercer disposed at an opposite end of the cartridge cavity from the cartridge insertion aperture; and a cartridge cavity closure cap removably securable to the main body to obstruct the cartridge insertion aperture and push an outlet end of the fluid cartridge into engagement with the cartridge piercer and close the cartridge cavity;
wherein the cartridge cavity closure cap is constrained, during removal thereof from the main body, to move through an intermediate position in which the fluid cartridge is released from engagement with the cartridge piercer while the cartridge cavity closure cap remains secured to the main body and the cartridge cavity is vented to ambient.
the cartridge insertion aperture is defined by a hollow threaded shaft portion having at least one vent defined therein in fluid communication with the cartridge cavity;
the cartridge cavity closure cap is correspondingly threaded for threaded engagement with the threaded shaft portion; and removal of the cartridge cavity closure cap consists of unscrewing the cartridge cavity closure cap from the threaded shaft portion of the main body, and wherein in the intermediate position the cartridge cavity closure cap has been unscrewed past the at least one vent to expose the at least one vent while the cartridge cavity closure cap remains threadedly secured to the main body.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14/152,734 US9188232B2 (en) | 2009-02-23 | 2014-01-10 | Valve mechanism for controlling release of pressurized fluid |
| US14/152,734 | 2014-01-10 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2877341A1 CA2877341A1 (en) | 2015-07-10 |
| CA2877341C true CA2877341C (en) | 2018-09-04 |
Family
ID=53546283
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2877341A Active CA2877341C (en) | 2014-01-10 | 2015-01-09 | Valve mechanism for controlling release of pressurized fluid |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA2877341C (en) |
-
2015
- 2015-01-09 CA CA2877341A patent/CA2877341C/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CA2877341A1 (en) | 2015-07-10 |
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