CA2915468A1 - Revetements abradables de gaine et procedes de fabrication - Google Patents

Revetements abradables de gaine et procedes de fabrication Download PDF

Info

Publication number: CA2915468A1
Authority: CA; Canada
Prior art keywords: coating; abradable; shroud; porous friable; regions
Prior art date: 2014-12-31
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.): Abandoned

Application number

CA2915468A

Other languages

English (en)

Inventor

Luc Stephane Leblanc

Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)

General Electric Co

Original Assignee

General Electric Co

Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)

2014-12-31

Filing date

2015-12-17

Publication date

2016-06-30

2014-12-31 Priority claimed from US14/587,744 external-priority patent/US20150354394A1/en

2015-12-17 Application filed by General Electric Co filed Critical General Electric Co

2016-06-30 Publication of CA2915468A1 publication Critical patent/CA2915468A1/fr

Status Abandoned legal-status Critical Current

Links

238000000576 coating method Methods 0.000 title claims abstract description 178
238000000034 method Methods 0.000 title claims abstract description 49
238000004519 manufacturing process Methods 0.000 title claims abstract description 30
239000011248 coating agent Substances 0.000 claims abstract description 170
238000003754 machining Methods 0.000 claims abstract description 3
239000000463 material Substances 0.000 claims description 57
239000000758 substrate Substances 0.000 claims description 55
239000000945 filler Substances 0.000 claims description 38
239000012720 thermal barrier coating Substances 0.000 claims description 16
238000005245 sintering Methods 0.000 claims description 14
230000004888 barrier function Effects 0.000 claims description 13
239000000203 mixture Substances 0.000 claims description 11
239000000654 additive Substances 0.000 claims description 7
230000000996 additive effect Effects 0.000 claims description 7
MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 6
239000000411 inducer Substances 0.000 claims description 5
239000011148 porous material Substances 0.000 claims description 5
-1 rare earth silicate Chemical class 0.000 claims description 5
229910052761 rare earth metal Inorganic materials 0.000 claims description 4
230000007613 environmental effect Effects 0.000 claims description 3
229910002076 stabilized zirconia Inorganic materials 0.000 claims description 3
238000007751 thermal spraying Methods 0.000 claims description 3
BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 2
230000008094 contradictory effect Effects 0.000 abstract description 4
239000000919 ceramic Substances 0.000 description 11
239000002002 slurry Substances 0.000 description 11
PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
238000009472 formulation Methods 0.000 description 6
239000002245 particle Substances 0.000 description 6
238000005507 spraying Methods 0.000 description 6
230000008901 benefit Effects 0.000 description 5
239000000843 powder Substances 0.000 description 5
238000005516 engineering process Methods 0.000 description 4
230000003628 erosive effect Effects 0.000 description 4
229910052759 nickel Inorganic materials 0.000 description 4
238000010345 tape casting Methods 0.000 description 4
230000015572 biosynthetic process Effects 0.000 description 3
239000011153 ceramic matrix composite Substances 0.000 description 3
229910017052 cobalt Inorganic materials 0.000 description 3
239000010941 cobalt Substances 0.000 description 3
GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 3
229910052751 metal Inorganic materials 0.000 description 3
239000002184 metal Substances 0.000 description 3
238000007650 screen-printing Methods 0.000 description 3
238000009826 distribution Methods 0.000 description 2
238000001125 extrusion Methods 0.000 description 2
229910002078 fully stabilized zirconia Inorganic materials 0.000 description 2
230000006870 function Effects 0.000 description 2
238000010438 heat treatment Methods 0.000 description 2
229910001092 metal group alloy Inorganic materials 0.000 description 2
230000000737 periodic effect Effects 0.000 description 2
230000002829 reductive effect Effects 0.000 description 2
230000004044 response Effects 0.000 description 2
239000007921 spray Substances 0.000 description 2
238000011282 treatment Methods 0.000 description 2
229910001233 yttria-stabilized zirconia Inorganic materials 0.000 description 2
OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
229910052691 Erbium Inorganic materials 0.000 description 1
240000007049 Juglans regia Species 0.000 description 1
235000009496 Juglans regia Nutrition 0.000 description 1
229910052765 Lutetium Inorganic materials 0.000 description 1
229910000943 NiAl Inorganic materials 0.000 description 1
239000004677 Nylon Substances 0.000 description 1
239000004698 Polyethylene Substances 0.000 description 1
239000004793 Polystyrene Substances 0.000 description 1
NPXOKRUENSOPAO-UHFFFAOYSA-N Raney nickel Chemical compound [Al].[Ni] NPXOKRUENSOPAO-UHFFFAOYSA-N 0.000 description 1
239000011184 SiC–SiC matrix composite Substances 0.000 description 1
229910008423 Si—B Inorganic materials 0.000 description 1
229910052769 Ytterbium Inorganic materials 0.000 description 1
239000011230 binding agent Substances 0.000 description 1
230000008859 change Effects 0.000 description 1
239000011362 coarse particle Substances 0.000 description 1
238000005049 combustion synthesis Methods 0.000 description 1
239000002131 composite material Substances 0.000 description 1
230000003247 decreasing effect Effects 0.000 description 1
238000000151 deposition Methods 0.000 description 1
238000010894 electron beam technology Methods 0.000 description 1
238000001652 electrophoretic deposition Methods 0.000 description 1
238000005530 etching Methods 0.000 description 1
238000011049 filling Methods 0.000 description 1
239000012530 fluid Substances 0.000 description 1
230000004907 flux Effects 0.000 description 1
229910002804 graphite Inorganic materials 0.000 description 1
239000010439 graphite Substances 0.000 description 1
238000000227 grinding Methods 0.000 description 1
238000009499 grossing Methods 0.000 description 1
238000001027 hydrothermal synthesis Methods 0.000 description 1
230000001788 irregular Effects 0.000 description 1
229920000126 latex Polymers 0.000 description 1
239000004816 latex Substances 0.000 description 1
238000011068 loading method Methods 0.000 description 1
238000012986 modification Methods 0.000 description 1
230000004048 modification Effects 0.000 description 1
229920001778 nylon Polymers 0.000 description 1
230000003647 oxidation Effects 0.000 description 1
238000007254 oxidation reaction Methods 0.000 description 1
229920000728 polyester Polymers 0.000 description 1
229920000573 polyethylene Polymers 0.000 description 1
229920002223 polystyrene Polymers 0.000 description 1
238000007639 printing Methods 0.000 description 1
230000000717 retained effect Effects 0.000 description 1
238000005096 rolling process Methods 0.000 description 1
150000003839 salts Chemical class 0.000 description 1
238000007569 slipcasting Methods 0.000 description 1
238000007581 slurry coating method Methods 0.000 description 1
239000000126 substance Substances 0.000 description 1
229910000601 superalloy Inorganic materials 0.000 description 1
235000020234 walnut Nutrition 0.000 description 1
XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
229910052727 yttrium Inorganic materials 0.000 description 1
RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 1

Classifications

- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D11/00—Preventing or minimising internal leakage of working-fluid, e.g. between stages
- F01D11/08—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator
- F01D11/12—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part
- F01D11/122—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part with erodable or abradable material
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D11/00—Preventing or minimising internal leakage of working-fluid, e.g. between stages
- F01D11/08—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator
- F01D11/12—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part
- F01D11/122—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part with erodable or abradable material
- F01D11/125—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part with erodable or abradable material with a reinforcing structure
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/01—Selective coating, e.g. pattern coating, without pre-treatment of the material to be coated
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
- C23C4/11—Oxides
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/18—After-treatment
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/30—Manufacture with deposition of material
- F05D2230/31—Layer deposition
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/20—Oxide or non-oxide ceramics
- F05D2300/21—Oxide ceramics
- F05D2300/211—Silica
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/20—Oxide or non-oxide ceramics
- F05D2300/21—Oxide ceramics
- F05D2300/2118—Zirconium oxides

Landscapes

Chemical & Material Sciences (AREA)
Engineering & Computer Science (AREA)
Mechanical Engineering (AREA)
Plasma & Fusion (AREA)
Chemical Kinetics & Catalysis (AREA)
Materials Engineering (AREA)
Physics & Mathematics (AREA)
Metallurgy (AREA)
Organic Chemistry (AREA)
General Engineering & Computer Science (AREA)
Turbine Rotor Nozzle Sealing (AREA)
Coating By Spraying Or Casting (AREA)
Polishing Bodies And Polishing Tools (AREA)

CA2915468A 2014-12-31 2015-12-17 Revetements abradables de gaine et procedes de fabrication Abandoned CA2915468A1 (fr)

Applications Claiming Priority (2)

Application Number	Priority Date	Filing Date	Title
US14/587,744		2014-12-31
US14/587,744 US20150354394A1 (en)	2014-06-10	2014-12-31	Shroud abradable coatings and methods of manufacturing

Publications (1)

Publication Number	Publication Date
CA2915468A1 true CA2915468A1 (fr)	2016-06-30

Family

ID=55027289

Family Applications (1)

Application Number	Title	Priority Date	Filing Date
CA2915468A Abandoned CA2915468A1 (fr)	2014-12-31	2015-12-17	Revetements abradables de gaine et procedes de fabrication

Country Status (5)

Country	Link
EP (1)	EP3040441A1 (fr)
JP (1)	JP2016125487A (fr)
CN (1)	CN105756720A (fr)
BR (1)	BR102015032658A2 (fr)
CA (1)	CA2915468A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
CN111647838B (zh) *	2020-07-01	2022-07-01	矿冶科技集团有限公司	具有不平整壁面的环形件的可磨耗涂层喷涂方法

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
US6102656A (en) *	1995-09-26	2000-08-15	United Technologies Corporation	Segmented abradable ceramic coating
US7150921B2 (en) *	2004-05-18	2006-12-19	General Electric Company	Bi-layer HVOF coating with controlled porosity for use in thermal barrier coatings
US20070248457A1 (en) *	2006-04-25	2007-10-25	General Electric Company	Rub coating for gas turbine engine compressors
US7686570B2 (en) *	2006-08-01	2010-03-30	Siemens Energy, Inc.	Abradable coating system
US20080081109A1 (en) *	2006-09-29	2008-04-03	General Electric Company	Porous abradable coating and method for applying the same
US20080206542A1 (en) *	2007-02-22	2008-08-28	Siemens Power Generation, Inc.	Ceramic matrix composite abradable via reduction of surface area
WO2008112899A2 (fr) *	2007-03-14	2008-09-18	Saint-Gobain Abrasives, Inc.	Article abrasif lié et procédé de fabrication
US20090162674A1 (en) *	2007-12-20	2009-06-25	Brett Allen Boutwell	Tapes comprising barrier coating compositions and components comprising the same
US8124252B2 (en) *	2008-11-25	2012-02-28	Rolls-Royce Corporation	Abradable layer including a rare earth silicate
US20150354392A1 (en) *	2014-06-10	2015-12-10	General Electric Company	Abradable coatings
US20150354393A1 (en) *	2014-06-10	2015-12-10	General Electric Company	Methods of manufacturing a shroud abradable coating

2015
- 2015-12-14 EP EP15199925.7A patent/EP3040441A1/fr not_active Withdrawn
- 2015-12-17 CA CA2915468A patent/CA2915468A1/fr not_active Abandoned
- 2015-12-17 JP JP2015245791A patent/JP2016125487A/ja active Pending
- 2015-12-28 BR BR102015032658A patent/BR102015032658A2/pt not_active Application Discontinuation
- 2015-12-31 CN CN201511014276.6A patent/CN105756720A/zh active Pending

Also Published As

Publication number	Publication date
JP2016125487A (ja)	2016-07-11
EP3040441A1 (fr)	2016-07-06
BR102015032658A2 (pt)	2016-10-04
CN105756720A (zh)	2016-07-13

Legal Events

Date	Code	Title	Description
2018-11-04	FZDE	Discontinued	Effective date: 20180921

Publication	Publication Date	Title
US20150354392A1 (en)	2015-12-10	Abradable coatings
US20150354393A1 (en)	2015-12-10	Methods of manufacturing a shroud abradable coating
US20150354394A1 (en)	2015-12-10	Shroud abradable coatings and methods of manufacturing
US11506073B2 (en)	2022-11-22	Multilayer abradable coatings for high-performance systems
EP2925971B1 (fr)	2019-01-09	Dispositifs d'étanchéité destinés à être utilisés dans des turbomachines et leurs procédés de fabrication
EP2050931B1 (fr)	2011-11-30	Systèmes et procédés impliquant des joints abradables étanches à l'air
US20050003172A1 (en)	2005-01-06	7FAstage 1 abradable coatings and method for making same
EP3575559B1 (fr)	2021-02-03	Revêtements abradables coniques
US20040115351A1 (en)	2004-06-17	High temperature abradable coatings
US10900371B2 (en)	2021-01-26	Abradable coatings for high-performance systems
CN105443165B (zh)	2020-03-06	可磨耗密封件及用于形成可磨耗密封件的方法
EP3141704B1 (fr)	2019-08-14	Gaine de turbine à gaz dotée d'une couche céramique abradable
US20190093499A1 (en)	2019-03-28	Non-continuous abradable coatings
US20190076930A1 (en)	2019-03-14	Method for manufacturing an abradable plate and repairing a turbine shroud
US20190054537A1 (en)	2019-02-21	Method for manufacturing a turbine shroud for a turbomachine
EP3040441A1 (fr)	2016-07-06	Revêtements abradables de carénage et procédés de fabrication
EP3369487B1 (fr)	2020-05-27	Carénage et procédé de mise en place de revêtement abradable
JP2022044540A (ja)	2022-03-17	孔（複数可）を備えた基材をコーティングするための方法