CA3152425A1 - Forming, drainage and ventilation system for agriculture, irrigation and athletic fields - Google Patents
Forming, drainage and ventilation system for agriculture, irrigation and athletic fields Download PDFInfo
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Abstract
The passages of the cores receive and convey a flow of at least one of liquid, air and gas through the drainage cores.
In one embodiment, the cores are disposed in soil, and the dimples are filled with an adhesive to enhance the shock absorbing properties of the soil. In another embodiment, the dimples are filled a cement-based material for adhering a finish material to the cores.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit under 35 U.S.C. 119(e) of U.S. Provisional Patent Application Ser. Nos. 63/162,765, filed March 18, 2021, and 63/275,648, filed November 04, 2021. This application is also a Continuation-in-Part of and claims the benefit under 35 U.S.C.
120 of U.S. Patent Application Ser. No. 17/133,748, filed December 24, 2020, which is a continuation application of U.S. Patent Application Ser. No. 16/793,458, filed on February 18, 2020, now abandoned, which claims the benefit as a continuation of International Patent Application Ser. No. PCT/US2018/000367, filed on August 20, 2018, which claims the benefit of U.S. Non-Provisional Patent Application Ser. No. 15/971,247, filed on May 04, 2018, now U.S.
Patent No. 11,008,750, issued on May 18, 2021, and of U.S. Provisional Patent Application Ser.
No. 62/547,441, filed on August 18, 2017. The disclosures of each of the aforementioned patent documents are incorporated herein by reference in their entireties.
COPYRIGHT NOTICE
BACKGROUND OF THE INVENTION
1. Field of the Invention
2. Description of Related Art
Patent No. 8,627,615, and commonly owned U.S. Patent No. 9,228,365, conventional form systems are known to receive and to maintain a volume of concrete and/or other at least partially liquid building material in place while the building material cures over time.
Once cured, the form system is typically removed from the cured building material to expose the formed structural component for use as, for example, a foundation or portion thereof, supporting a building or like structure of interest.
Conventional forms typically comprise panels constructed of steel, wooden boards, planks or sheet material (e.g., plywood) and the like, that are arranged in parallel side-by-side configurations to define side walls and a channel between the side walls along one or more lengths of the excavated area. The panels are staked or otherwise secured in place to prohibit deformation of the side walls as concrete is poured in the channel between the side walls. As can be appreciated, dimensions (e.g., height, thickness, length and shape) of foundations and footings (and thus the form system) vary depending on the structure being built as well as applicable building codes and standards of the industry.
the formed structural component such as, for example, a foundation for a structure of interest.
Typically, drainage tiles, gravel, crushed stone, perforated pipe or other systems or materials are installed at or below the formed structural component to facilitate discharge of fluids such as, for example, ground water, by gravity or mechanical means into an approved drainage system and away from the structural component.
Moreover, it is preferable that areas or fields used for athletic sports have good footing and traction to promote performance and safety for athletes. Soil quality (e.g., organic matter and nutrients) and proper irrigation that promote growth for natural turf, and drainage for both natural and synthetic turfs, are important factors in maintaining a good quality field. A
quality field provides not only for better athletic performance but also lessens injury and fatigue as the turf is more impact resistant.
SUMMARY OF THE INVENTION
The second drainage core has a plurality of second passages extending of therethrough.
The apertures are sized to receive and retain each of the reinforcement posts.
The first and the second interior positions define a width of the channel.
The first spacer is disposed between the first drainage core and the first reinforcement post. The first spacer provides at least one of a vertical and a horizontal offset to the first side wall. The second spacer is disposed between the second drainage core and the second reinforcement post.
The second spacer provides at least one of a vertical and a horizontal offset to the second side wall.
The at least one vertical and horizontal offsets form sidewalls of a predefined cross-section. In one embodiment, the predefined cross-section is a trapezoidal cross-section.
The plurality of dimples extend outwardly from the sheet and define a plurality of passages about the perimeter thereof.
The plurality of passages includes first passages extending from the first end to the second end, and second passages extending from the first side to the second side. The drainage and ventilation system also includes a fabric attached to each of the plurality of drainage cores. The plurality of first passages and the plurality of second passages receive and convey a flow of at least one of liquid, air and gas through the plurality of drainage cores.
portion of the interior cavities of the dimples is filled with an adhesive to enhance the shock absorbing properties of the soil having the drainage cores disposed therein.
In one embodiment, the portion of the interior cavities of the dimples are filled with a mixture of the adhesive and a granular rubber. In another embodiment, the portion of the interior cavities of the dimples are filled with the adhesive and a surface of the drainage core is coated with the adhesive. In yet another embodiment, the drainage and ventilation system further includes a pad disposed in the soil above the plurality of drainage cores. In one aspect of the present invention, the filled dimples, coated cores and/or pad are seen to improve performance in GMAX or Head Impact/Injury Criterion (HIC) testing (e.g., improvement in shock absorbing properties) of the soil.
A portion of the interior cavities of the dimples is filled with at least one of an adhesive and a cement-based material. The adhesive and the cement-based material receives and adheres a finish material to the drainage cores. In one embodiment, the finish material includes at least one of plaster, stucco, tile, brick, and masonry veneer.
The adhesive and the cement-based material receive and adhere a finish material to the plurality of drainage cores. In one embodiment, the drainage cores are disposed in an interior of a structure, and the drainage cores provide portions of at least one of walls, floors, and ceilings for the structure. In one embodiment, the drainage cores are coupled to at least one of a heating, venting and air conditioning (HVAC) system and a fire suppression system to distribute a flow of at least one of conditioned air and fire retardant material therefrom throughout the structure.
BRIEF DESCRIPTION OF THE DRAWINGS
12L;
16 and the drainage and ventilation system of FIG. 17, configured in accordance with embodiments of the present invention;
17, configured in accordance with embodiments of the present invention;
16 and the drainage and ventilation system of FIG. 17, configured in accordance with embodiments of the present invention;
is a cross section view and 26D is a detailed elevation view of gravel-less drainage and ventilation systems employed within athletic fields, configured in accordance with embodiments of the present invention;
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
General Overview:
Form System:
As described herein, the channel 192 is configured to be of a predetermined configuration (e.g., height H1, width W1 , length Li and shape Si) suitable for a footing and/or wall of a foundation supporting a structure of interest, or portion thereof.
It should also be appreciated that the side walls 160 may be constructed from one single, or two or more stacked components as needed to form the predetermined configuration. The components include a section or sections (e.g., pieces) of elongated building materials such as, for example, wooden boards, planks or sheet materials such as plywood, tubular members such as round drain or drainage pipe, square or rectangular pipe or conduit, drainage cores, and the like, and combinations thereof.
disposed at opposite ends and retaining components of the two side walls 162 and 164 within the configuration, or portion thereof. As shown in FIGS. 2 and 3, two stacked sections of elongated building material, for example, drain pipe 162A and 162B, comprising the first side wall 162, are retained in a vertically stacked orientation and a horizontally distant relation from two stacked sections of drain pipes 164A and 164B, comprising the second wall 164 of the configuration. FIGS.
4 and 5 illustrate two bracket assemblies 120A and 120B disposed at opposite ends and retaining pieces of elongated wooden planks 162C and 164C, comprising the first side wall 162 and the second side wall 164, in a vertical orientation and horizontally distant relation. FIGS. 6, 7 and 12G
illustrate two bracket assemblies 120A and 120B disposed at opposite ends and retaining two pieces of elongated rectangular conduit 162D and 162E of the first side wall 162 in a vertically stacked orientation and a horizontally distant relation from two pieces of elongated rectangular conduit 164D and 164E of the second wall 164.
10E, respectively.
In one aspect of the invention, the predetermined locations of the apertures 134 of the separator bars 130 correspond to nominal widths of elongated building material required, recommended or preferred, for use as components to construct the side walls 160. For example, when a first pair of the reinforcement posts 140 are placed within corresponding ones of the apertures 134 proximate end 136 of the separator bar 130 the first side wall 162 is retained in place between the first pair of posts 140, and when a second pair of the reinforcement posts 140 are placed within corresponding ones of the apertures 134 proximate the opposing end 138 of the separator bar 130 the second side wall 164 is retained in place between the second pair of posts 140. As shown in FIG. 8A, in one embodiment, the separator bar 130 is stamped, labeled or otherwise marked with indicia, shown generally at 135, to identify nominal widths of typical building materials, required, recommended or preferred, for use as components to construct the side walls 160. For example, the separator bar 130 includes such indicia 135 proximate its ends 136 and 138 to correspond to locations to construct each of the side walls. In one embodiment, a first set of indicia 135A proximate the end 136 corresponds to the location for constructing the first side wall 162 and a second set of indicia 135B proximate the end 138 corresponds to the location for constructing the second side wall 164.
is disposed externally with respect to the channel 192 (e.g., disposed at a location shown generally at 192C), and a second post 140D of the second pair of reinforcement posts 140 is placed within an aperture 134 inwardly from the end 138 such that the reinforcement post 140D is disposed internally with respect to the channel 192 (e.g., disposed at about location 192B), to externally and internally bound the components used to construct the second side wall 164 between the second pair of reinforcement posts 140C and 140D.
marking and a second one of the apertures 134 disposed inwardly from the first aperture is identified by a "2" marking, where the first and second apertures are disposed at locations that correspond to a nominal width of a wooden board (e.g., stock "two-by" board materials having a nominal width of about one and one half inch (1.5 in.; 3.81 cm)); the first aperture (marked "1") and a third one of the apertures 134 inwardly from the second aperture (marked "2") is identified by a "3" marking, where the first and third apertures are disposed at locations that correspond to a nominal width of a rectangular conduit (e.g., a stock rectangular conduit having a nominal with of about two inches (2 in.; 5.08 cm)); and the first aperture (marked "1") and a fourth one of the apertures 134 inwardly from the third aperture (marked "3") is identified by a "4" marking, where the first and fourth apertures are disposed at locations that correspond to a nominal width or diameter of a round drain pipe (e.g., a stock drain pipe having a nominal diameter of about four inches (4.0 in.;
10.16 cm), six inches (6.0 in.; 15.24 cm) or other dimensions as would be required, recommended or preferred by one skilled in the art). While the present invention expressly discloses a numeric coding system for the apertures 134, it should be appreciated that it is within the scope of the present invention to employ other coding systems including, for example, a scale illustrating measurements in English (fraction or inch based), Metric (decimal based) and other measurement systems as would be used in the art.
While not shown, it should be appreciated that spacers or shims may be used to increase or decrease the distance between two or more of the apertures 134 for securing building materials of nonstandard widths between corresponding pairs of reinforcement posts 140.
and 10C, in one embodiment, one or both of a plurality of straps 150 and spreaders 155 may be positioned about the side walls 160 and cooperate with the bracket assembly 120 to assist in retaining the components of the side walls 160 in place as the concrete is received and cures within the inventive form system 100.
Ventilation System:
As shown in FIG. 11B, components of the side walls 160 (e.g., sections of elongated building materials such as wooden boards, planks or sheet materials, tubular members such as round drain or drainage pipe, square or rectangular pipe or conduit, drainage core, and the like) are assembled, interconnected or interlocked in end-to-end fashion by, for example, one or more connectors 210, to form walls for retaining the concrete or other building material 196.
In still another embodiment, the inventor has discovered that the passages 180 allow a transfer of conditioned air, for example, heated or cooled air, naturally by thermal effects of the sun on the structural components or soil surrounding the structure or by mechanical condition (an HVAC system). The transfer within the system improves environmental, living conditions within the building envelope of the structure, and in some cases can minimize costs of maintain the environmental conditions.
As noted above, the inventive form system 100 may be used to construct the foundation 200 including one or both of the footing 202 and the walls 204 for the structure of interest. For example, a plurality of the bracket assemblies 120 and 220 (described below) may be operated to retain a plurality of the side walls 160 and 260, and components thereof, in the predetermined configuration to receive the concrete 196 to form one or both of the footing 202 and walls 204 of the foundation 200 for the structure of interest. When the components used to construct the side walls 160 and 260 are comprised of tubular, square or rectangular members having the interior cavity 166 and 174, the interior cavities 166 and 174 of the interconnected components cooperate to define one or more of the passages 180 within the side walls 160 and 260 for air flow around at least a portion of an exterior perimeter (e.g., within area 192A) and/or interior perimeter (e.g., within area 192C) of the formed footing 202 and the walls 204. The inventor has found that when accessed after construction, the one or more passages 180 are conducive to providing ventilation for effective and efficient transfer (e.g., removal and/or remediation) of radon or other unwanted gas such as, for example, carbon dioxide, methane, moisture or the like, and/or introduce heated or cooled condition air, from exterior or interior portions of the structure constructed. In one embodiment, the additional conditioned air through the passages 180 may supplement and enhance the conventional HVAC system and improve its performance.
The plurality, of apertures 234 of the separator bars 230 and the protrusions or serrations 244 of the reinforcement posts 240 are sized to frictionally engage one another whereby placement of a reinforcement bar 240 within an aperture 234 provides frictional engagement between the protrusions or serrations 244 and the separator bar 230 to prevent displacement. In one embodiment, the separator bar 230 may include a plurality of tabs that are selectively extendable into the apertures 234 to lock the reinforcement post 240 to the separator 230.
and 240B of the reinforcement posts 240 may be nested such that the reinforcement post 240A is vertically adjustable over a height H2 within the reinforcement post 240B. As can be appreciated by one skilled in the art, this vertical adjustment over the height H2 of the nested reinforcement posts 240A and 240B provides a leveling feature when the grade of at least a portion of the excavated area 190 is uneven. It should also be appreciated that nested ones of reinforcement posts 240 provide for a selectively adjustable height as needed to retain the separator bars 230 and/or components of the side walls 260 (described below) within the predetermined configuration, as the configuration is being constructed. In one embodiment, the nested reinforcement posts 240A
and 240B include means for securing a relative vertical relation between them such as, for example, apertures for receiving a fastener or pin, a hook and/or ratchet arrangement, or like coupling mechanism.
In one aspect of the invention, the bracket assembly 220 permits construction of footings 202 and walls 204 of the foundation 200 having the substantially vertical side walls 162 and 164 of a generally rectangular or square cross-section (e.g., as shown in FIGS. 3 and 6), as well as the side walls 262 and 264 of a generally trapezoidal cross-section, and/or of combinations and variations thereof such as, for example, a footing or wall having a first side wall (e.g., the walls 262) approximating a leg of a trapezoid (e.g., a trapezoidal cross-section with an angular incline of less than ninety degrees (90 )) and a second side wall (e.g., the walls 164) approximating a leg of a rectangle (e.g., a rectangular cross-section with an angular incline of ninety degrees (90 )) as shown in, e.g., FIGS. 12B and 12C. In one embodiment, the bracket assembly 220 includes one or more spacers 280 that mount over or are coupleable to the reinforcement posts 240 at a desired vertical location about the post 240 to permit an offset in the configuration (e.g., a horizontal offset HOF1 and a vertical offset VOF1) of one or more components used to construct the side walls 260 configured to approximate a leg of a trapezoid (FIG. 12B). As shown in FIG.
12D, the one or more components used to construct the sidewalls 260 themselves may be configured to approximate a leg of a trapezoid by, for example, stacking a larger diameter component above a smaller diameter component.
As shown in FIGS. 12A and 12B, during construction of a first side wall 262, the first reinforcement post 240A is nested within the second reinforcement post 240B and the nested posts are disposed within an aperture 234 proximate the end 236 of the separator bar 230 such that the nested reinforcement posts 240A and 240B are disposed externally with respect to the channel 192 (e.g., disposed at about location 192A). A third post 240C is then placed within another aperture 234 inwardly from the end 236 such that the third reinforcement post 240C is disposed internally with respect to the channel 192 (e.g., disposed at about location 192B) to externally and internally bound a first component 262A and a second component 262B (e.g., tubular members) used to construct the first side wall 262 between the nested, externally disposed reinforcement posts 240A and 240B and the internally disposed reinforcement post 240C. As shown in FIG. 12B, a spacer 280A is disposed over the nested, externally disposed reinforcement posts 240A and 240B
and cooperates with a fourth reinforcement post 240D to maintain an offset relation between the first component 262A and the second component 262B of the first side wall 262, for example, the horizontal offset HOF1 and the vertical offset VOF1. Similarly, during construction of the second side wall 264, a fifth reinforcement post 240E is nested within a sixth reinforcement post 240F and the nested posts are disposed within an aperture 234 proximate the end 238 of the separator bar 230 such that the nested reinforcement posts 240E and 240F are disposed externally with respect to the channel 192 (e.g., disposed at about location 192C). A seventh reinforcement post 240G is then placed within an aperture 234 inwardly from the end 238 such that the seventh reinforcement post 240G is disposed internally with respect to the channel 192 (e.g., disposed at about location 192B) to inwardly bound a first component 264A and a second component 264B
(e.g., tubular members) used to construct the second side wall 264 between the nested, externally disposed reinforcement posts 240E and 240F and the internally disposed reinforcement post 240G. As shown in FIG. 12B, a spacer 280B is disposed over the nested, externally disposed reinforcement posts 240E and 240F and cooperates with an eighth reinforcement post 240H to maintain an offset relation between the first component 264A and the second component 264B of the second side wall 264, for example, the horizontal offset HOF1 and the vertical offset VOF1. One skilled in the art, when viewing FIGS. 12A, 12B and 12D, would appreciate that the illustrated configuration of the bracket assembly 220 permits construction of side walls 262 and 264 forming a footing or foundation having generally trapezoidal cross-section.
and 240B and cooperates with a ninth reinforcement post 2401 to maintain an offset relation between the first component 262A, the second component 262B and a third component 262C of the first side wall 262, for example, the horizontal offset HOF1 and the vertical offset VOF1 between the first component 262A and the second component 262B, and a horizontal offset HOF2 between the first component 262A and the third component 262C and a vertical offset VOF2 between the second component 262B and the third component 262C. In one embodiment, a plurality of spacers of similar length as the spacer 280C (e.g., spacers 280C1 and 280C2) may be employed to maintain a common offset as fourth and fifth components 262D and 262E are added to increase the height of the first side wall 262. Accordingly, the first side wall 262 of FIG. 12C
includes a lower portion having a generally trapezoidal cross-section, and an upper portion having a generally rectangular cross-section.
12A to 12C, it is also within the scope of the present invention to dispose one or more of the spacers 280 over one or more of the internally positioned (with respect to the channel 192) reinforcement posts 240 such as, for example, the reinforcement post 240C, that inwardly bounds the components of the side wall 260 (e.g., the second component 262B). In one embodiment, the spacers 280 may both internally and externally offset the components such that a cross section of the side walls 260 is configured to approximate a ribbed or corrugated side wall. It should be appreciated that the inventor recognizes that the ribbed or corrugated configuration of the side walls 260 can assist in the flow of water around the side walls 260 and the structure constructed thereon and, as such, may be an integral part of a drainage system or other water remediation system for the structure.
For example, as shown in FIG. 12D, large diameter conduits 462B and 464B
(e.g., a six inch (6") / (15.24 cm) O.D. pipe) are stacked on top of smaller diameter conduits 462A
and 464A (e.g., a four inch (4") / (10.16 cm) O.D. pipe), the conduits being held in place between outwardly bounding and inwardly bounding reinforcement posts 440A, 440B, 440C and 440D.
In one embodiment, mating pairs of the reinforcement posts (e.g., outwardly bounding post 440A and inwardly bounding post 440B, and outwardly bounding post 440C and inwardly bounding post 440D) are coupled by respective feet portions, and retained in place by separator bars 430.
Alternatively, the pairs of reinforcement posts may be formed of a one-piece construction. In still another embodiment, illustrated in FIG. 12E, the plurality of spacers 280 are replaced with conventional building materials 450 such as, for example, lumber, elongated plastics or foam members, and the like, to provide one or more of the desired vertical and/or horizontal offsets between one or more components, such as the conduits 562A and 564A.
Barrier provides Thermal Conductivity, Insulating and/or Fire Resistant Characteristics:
and 440D, to support the conduits 462A, 462B, 464A and 464B. For example, in one embodiment shown in FIG. 12F, the barrier 510 may be comprised of a foam insulation board 510A such as a STYROFOAM brand foam or other polystyrene foam board, or any other suitably rigid synthetic or organic material ("Styrofoam" is a registered trademark of Dow Chemical Company, Midland, MI USA). As shown in FIG. 12H, the barrier 510 may be comprised of a fabric or sheet material 510B such as a landscape fabric. In one embodiment, the fabric or sheet material 510B is comprised of or treated to provide fire resistant properties. In one embodiment, the fabric 510B is secured to the soil via, for example, stakes 512. In the embodiment shown in FIG. 12H, the fabric 510 is wrapped around large diameter conduits 462B and 464B and proximate smaller diameter conduits 462A and 464A thereby forming the channel 192. In the embodiment shown in FIG. 121, the fabric 510B is wrapped around large diameter conduits 462B and 464B and proximate building materials 450. In one embodiment as shown in FIG. 12J, the foam board 510A and the sheet material 510B cooperate to form a first layer and a second layer of the barrier 510 wherein the fabric 510B is wrapped around conduits 462A and 462B and proximate the foam board 510A. In one embodiment as shown in FIG. 12K, the fabric 510B is wrapped around conduits 162D and 162E.
and 464B (FIG.
12H). For example, the barrier 510 prevents backfill from entering the volume 520 between the outwardly bounding post (e.g., 140A, 440A) and the inwardly bounding post (e.g., 140B, 440B).
In one embodiment, the barrier 510 surrounds or envelops the conduits 462A, 462B, 464A and 464B to prevent backfill from entering the volume 520. In one embodiment, illustrated in FIGS.
12L and 12M, one or more of the conduits 462A, 462B, 464A and 464B may be comprised in a gravel-less conduit configuration 652 wherein an outside diameter of the conduit has protrusions 654 extending therefrom.
having a generally rectangular cross-section and a footing 202B having a generally trapezoidal cross-section. The side walls 160 of the footing 202A are formed of the spaced apart conduits 170 having the corrugated walls 172 and the interior cavity 174, and the side walls 260 of the footing 202B are formed of the stacked, offset conduits (e.g., components 162A, 162B, 164A, 164B, 262A, 262B, 264A and 264B) having the interior cavity 166. One or more of the plurality of straps 150 and spreaders 155 are disposed about the side walls 160 and 260 to prevent a spreading apart of connected conduits as the concrete 196 is being poured. Once the concrete 196 cures, the straps 150 and .the spreaders 155 also assist in maintaining the integrally formed footing 202 and, components thereof, in position. For example, once cured, the straps 150 and the spreader 155 can be used in a permanent installation for example, to support rebar supports 157 placed in the channel = 192 prior to pouring the cement.
cooperate to provide the passage 180 for air flow around the interior and exterior of the footings 202 when the passage is accessed by means of, for example, another pipe or other conduit 310 either exteriorly or interiorly (e.g., through a floor or slab 206) after the structure has been completed and unacceptable levels of radon or other gases are detected to vent the radon laden air or other unwanted gas such as, for example, carbon dioxide, methane, into the atmosphere. In one embodiment, one or both of the conduit 170 and components 262A, 262B, 264A and 264B include means for receiving gases from the soil 194 within the areas 192A and 192C
external and internal to footing 202 and under the slab 206. For example, the corrugated walls 172 of the conduit 170 include apertures or slots 175 to receive gases permeating from soil 194 within the areas 192A and 192C external and internal to footing 202 and under the slab 206. Similarly, one or more of the stacked components 262A, 262B, 264A, 264B include apertures or slots 168 to receive the gases permeating from the soil 194 within the areas 192A and 192C proximate the footing 202 and under the slab 206.
Drainage:
As seen in FIGS. 20 and 21, a conventional foundation footing system 1000 (FIG.
20), including accompanying drainage components, is compared to a gravel-less foundation footing system 10 (FIG. 21) integrally formed with a drainage and ventilation system in accordance with one embodiment of the present invention. In the conventional system 1000 shown in FIG. 20, conventional building forms are installed and a foundation footing 1012 is formed to support a wall 1013 and slab 1014 of a structure of interest. After the footing 1012 is formed, gravel 1016 is used to backfill an excavated area proximate the footing 1012. Gravel is conventionally used to promote drainage of liquid, e.g., ground and subsurface water, away from the foundation.
Typically, a pipe 1018 is installed proximate to and inwardly from the footing 1012 beneath the slab 1014 to receive, capture and thereby mitigate radon and/or other unwanted gas (e.g., carbon dioxide, methane, and the like) from entering the building. Typically, a drainage pipe 1020 is installed proximate to and outwardly from the footing 1012 to receive, capture and thereby drain water away from the structure. Additional gravel 1016 is used as backfill around the drainage pipe 1020 and over the footing 1012 to further promote drainage of water away from the foundation. In some cases, a fabric is positioned over the gravel 1016 and pipe 1020 to prevent silt and debris from entering and blocking passages through the gravel 1016 and pipe 1020. As can be appreciated, installing the conventional foundation footing system 1000 including the accompanying drainage components is a multi-step, time-consuming process that requires a variety of building materials, both of which increases the cost of construction.
15B and 15C.
Referring first to FIG. 12N, the barrier 510 includes the sheet material 510B
disposed around a first drainage core 550, a second drainage core 560, and a conduit such as, for example, conduits 562A and 564A. In one embodiment, conduits 562A and 564A are perforated conduits such that a flow of ground or subsurface water can be received therein. In one embodiment, the sheet material 510B is formed into a sleeve or pocket 563 thereby eliminating the need for a conduit wrapped by a barrier material. Alternatively, conduits 562A and 564A extend through the sleeve 563. An open volume or drainage cavity 570 is thereby formed bounded by the first drainage core 550, the second drainage core 560, and the respective conduit 562A and 564A. In one embodiment, the first drainage core 550 is a single-drainage core 550A (e.g., permits passage of a flow of liquid through the core in one direction) and the second drainage core 560 is a dual-drainage core 560A (e.g., permits passage of liquid through the core in two directions). Thus, a passageway is created through the dual-drainage core 560A in the direction indicated by the arrows X1 at a penetration point in the foundation wherein the footing intersects the wall to advantageously create a flow away from the penetration point into the drainage cavity 570. As a result, water (e.g., ground or subsurface water) can enter the drainage cavity 570 via the respective fabric-wrapped conduit 562A and 564A and the respective dual-drainage core 560A and be transferred away from the structure along a perimeter thereof (e.g., in a direction into and out of the drawing sheet). In one embodiment, the first drainage core 550 and the second drainage core 560 are in fluid communication, or are joined at a connection point 555, so that water may pass from one drainage core to the other. The liquid that enters the drainage cavity 570 may pass to the first drainage core 550 in the direction indicated by arrows X2 and to the second drainage core 560 in the direction indicated by arrows X3 and thereby equalize the volume of liquid (e.g., ground or subsurface water) in the first and second drainage cores 550 and 560 and in the drainage cavity 570 flowing along the perimeter of the structure. In one embodiment, the second drainage core 560 provides a passageway for seeping air and other gases such as, for example, carbon dioxide, radon, methane, and the like, as well as water.
proximate the top of the respective conduit 562A or 564A. In one embodiment, both the extended first drainage core 550B and the extended second drainage core 560B are employed.
A first length LFORM1 is defined by the combined thicknesses of each of the first drainage core 550 and the second drainage core 560. A second length LFORM2 is defined by the horizontal distance traversed by the first drainage core 550. A third length LFoRm3 is defined by the distance between drainage cores assemblies, or from one second length LFORM2 defined by one first drainage core 550 to another second length LFORM2 defined by another first drainage core 550. Thus, as shown in FIG. 120, the overall length LFORM is a summation of LFORM1, LFORM2, LFORM3, LFORM2 and LFORM1. In one embodiment, the overall length LFORM is up to about thirty-six (36) inches (91.44 cm). In one embodiment, the overall length LFORM is about twenty-eight (28) inches (71.12 cm).
In one embodiment, each of the first drainage core 550 and the second drainage core 560 define a ' thickness Ti of about one (1) inch (2.54 cm); thus, the first length LFORM1 is about two (2) inches (5.08 cm). In one embodiment, the second length LFORM2 is about six (6) inches (15.24 cm). In one embodiment, the third length LFORM3 is about twelve (12) inches (30.48 cm).
and 120, such a configuration includes only outwardly bounding reinforcement posts 440A and 440D and does not require respectively corresponding inwardly bounding reinforcement posts 440B and 440C. However, the use of respectively corresponding inwardly bounding reinforcement posts 440B and 440C with the configuration of the first drainage core 550, the second drainage core 560, and the respective conduit 562A and 564A is another embodiment of said configuration and is considered within the scope of the present invention.
The wrapped conduit 564A is moved toward the first and second drainage cores 550 and 560 in the direction indicated by the arrow Q from a first position Q1 to a second position Q2.
barrier 610 includes an inner layer 611A wrapped by an outer layer 611B. In one embodiment, the inner layer 611A includes a first drainage core 650 and a second drainage core 660. In one embodiment, the outer layer 611B is a fabric 610B. The fabric 610B is wrapped around the first drainage core 650, the second drainage core 660, and a conduit such as for example conduits 662A
and 664A. In one embodiment, conduits 662A and 664A are perforated conduits. In one embodiment, the fabric 610B is formed into a sleeve or pocket 663 through which the conduits 662A and 664A extend.
An open volume or drainage cavity 670 is thereby formed bounded by the first drainage core 650, the second drainage core 660, and the respective conduit 662A and 664A.
wrapped by an outer layer 711B. In one embodiment, the inner layer 711A includes a first drainage core 750 and a second drainage core 760. In one embodiment, the outer layer 711B is a fabric 710B. The fabric 710B is wrapped around the first drainage core 750, the second drainage core 760, and a conduit 762. In one embodiment, conduit 762 is a perforated conduit. In one embodiment, the fabric 710B
is formed into a sleeve or pocket 763 through which the conduit 762 extends.
An open volume or drainage cavity 770 is thereby formed bounded by the first drainage core 750, the second drainage core 760 and the conduit 762. As described below, the inventor has discovered a plurality of innovative uses of the drainage and ventilation system 700, and other components described above, in athletic field, golf courses and other applications, in addition to the uses within and proximate to building structural components.
permit liquid and gas to vertically and horizontally traverse the core 850.
In one embodiment, the inner diameter DDIMPLE is in a range between about 0.250 inch (0.635 cm) to about 1.00 inch (2.54 cm). It should be appreciated that varying (e.g., increasing or decreasing) the height HDIMPLE and/or inner diameter DDIMPLE of the dimples 854 varies (e.g., proportionally increases or decrease) the volume of air, gas and/or liquid captured, retained and moved, carried or conveyed in the drainage core 850. For example, a larger height HDIMPLE, such as for example, 0.500 inch (1.27 cm) or a smaller inner diameter DDIMPLE such as, for example, 0.250 inch (0.635 cm) increases the flow capacity of the drainage core 850 by, for example, expanding a height and/or width of the first plurality of passages 855A and the second plurality of passages 855B.
Alternatively, a smaller height HDIMPLE, such as for example, 0.250 inch (0.635 cm), or a larger inner diameter DDIMPLE such as, for example, up to 1.00 inch (2.54 cm) decreases the flow capacity of the drainage core 850 by, for example, reducing the height and/or width of the first passages 855A and the second passages 855B.. It should be appreciated that the present invention is not limited to a specific height HDIMPLE and/or inner diameter DDIMPLE and that the height and/or inner diameter may be varied to accommodate certain drainage design and application specific parameters for good water management practices. For example, in some embodiments the inventor has discovered that a height HDIMPLE, of 1.00 inch (2.54 cm) and inner diameter DDIMPLE of 0.437 inch (1.109 cm) are preferred.
and 18D, the platform end 858 and 858' supports the geotextile fabric (described below at 860) that wraps at least a portion of the core 850. In embodiments described herein, a plurality of the interior cups or cavities 856 and 856' may be filled as shown generally at 859 with, for example, a cement material or an adhesive in wall or floor applications. As can be appreciated, varying (e.g., increasing or decreasing) the dimple height HDIMPLE and/or dimple inner diameters DDIMPLE, D
1DIMPLE and D2DIMPLE, of the dimples 854, 854' varies (e.g., proportionally increases or decrease) a volume of the cement material and/or adhesive held within the plurality of the interior cups or cavities 856 and 856'.
and/or a modified rubber based polymer, having a viscosity of about 7500 cps +/- about 100 at 350 F, which in one embodiment, meets composition requirements of indirect food additives regulation 21 CFR 175.105 for Adhesives.
18D and 18E and described in detail below, a substantial plurality of the interior cavity 856 and 856', and in some embodiments portions of the sheet 852 and 852', may be filled or covered with a mixture 890 of the adhesive 892 and a granular rubber 894 such as, for example, a crumb rubber comprised of recycled rubber from tires (e.g., styrene-butadiene rubber (SBR)) and the like. Examples of suitable particle sizes of the granular crumb rubber 894 mixed with the adhesive 892 include, for example, a thirty-five (35) or sixty (60) sieve or mesh, although it is within the scope of the present invention to utilize other particles sizes. The inventor has discovered improved performance in GMAX or Head Impact/Injury Criterion (HIC) testing (e.g., improvement in shock absorbing properties), when a core 850 so configured (e.g., with interior cavities 856 and 856' filled and/or portions of the sheet 852 and 852' coated with the mixture 890) is disposed beneath turf or another surface material of athletic fields, playgrounds, golf courses, areas of natural or synthetic turf, and the like. It should be appreciated that GMAX and/or HIC testing refers to testing done to evaluate impact attenuation of a turf and/or synthetic turf playing field in accordance with, in one embodiment of GMAX testing, for example, ASTM F1936-19 Standard Specification for Impact Attenuation of Turf Playing Systems as Measured in the Field. It should be appreciated that other standards establish acceptable performance requirements for systems tested.
For example, in one embodiment, ASTM F1292 establishes minimum performance requirements for the impact attenuation of playground surfacing materials used in proximity to playground equipment.
For example, FIGS. 47A, 47B, 48A, and 48B provide ASTM F1292 test results for exemplary configurations of a drainage core (e.g., core 850) wrapped in a geotextile fabric (e.g., fabric 860) at varying dimple heights HDIMPLE yielding a core and fabric assembly of about, for example, eight millimeter (8 mm), ten millimeter (10 mm) and twelve millimeter (12 mm) thickness. FIGS. 47A and 47B illustrates GMAX and HIC test results for drainage core and fabric assemblies where interior cavities of dimples of the core are not filled, and FIGS. 48A and 48B
illustrates GMAX and HIC test results for drainage core and fabric assemblies where interior cavities of dimples of the core are filled with a mixture of adhesive and a granular rubber (e.g., a crumb rubber). The exemplary drainage core and fabric configurations are disposed under a first layer of synthetic turf and a second layer of infill (e.g., sand and/or 50/50 mix of sand and SBR
(50% by weight)), and over two (2) differing substrates. The substrates include a concrete substrate (e.g., Test Configuration 1) and a compacted soil substrate (e.g., Test Configuration 2) as described in FIGS. 47A, 47B, 48A, and 48B. As shown in these figures, HIC and GMAX
performance improves when the interior cavities of dimples of the core are filled with the mixture of adhesive and a granular rubber. In some embodiments, illustrated herein, when the core 850 is configured with the interior cavities 856 and 856' filled and/or portions of the sheet 852 and 852' coated with the mixture 890, and the core 850 is disposed beneath turf or another surface material of athletic fields, playgrounds, golf courses, areas of natural or synthetic turf, and the like, GMAX testing of a field with a fifty to fifty percent (50/50%) infill of turf and core 850 layers averages a GMAX
rating well below an acceptable performance levels of about two hundred (200), a HIC rating well below an acceptable performance levels of about one thousand (1,000), while having thermal conductivity with an R-Value about 0.1958.
and the second plurality of passages 855B of the drainage core 850 of the gravel-less drainage and ventilation system installed in proximity to the foundation 200, may be used to provide heated or cooled air from the air exchange unit 184 (FIGS. 11C and 11D) such as, for example, a heating and/or cooling unit 184A, to remove moisture, condensation, humidity or the like, to aid cure time of the cement material or the adhesive within the interior cavity 856 and 856' or covering portions of the sheet 852 and 852' during construction and/or optimize conditions during use and operation (e.g., keep the adhesive at a softened condition to permit more fluid sealing of penetrations and the like). As noted in embodiments described herein, the passages 855A and 855B in the core 850 may also be utilized not only to stabilize conditions during construction and operation (e.g., provide cool air during hot weather and warm air during cold and freezing weather), but also to remove moisture that may lead to mold and/or other hazards within the core 850. It should be appreciated that, like other embodiments described herein, the passages 855A and 855B may continuously provide for air flow to capture and convey or transfer, e.g., remove and/or remediate, radon or other unwanted gas such as, for example, carbon dioxide, methane, and other gases, moisture or the like, and/or introduce and permit circulation of heated and/or cooled conditioned air. It should also be appreciated that the passages 855A and 855B of the core 850 promote thermal conductive throughout the drainage and ventilation system by allowing circulation of, for example, heated or cooled air, naturally by thermal effects of the sun on the soil in which the drainage core 850 is installed, or of thermal energy radiating from soil below the drainage core 850.
D4632, Grab Breaking Load and Elongation of Geotextiles. In one embodiment, the fabric 610B
exhibits a grab tensile strength greater than 100 lbs. and an elongation that is greater than fifty percent (50%). In one embodiment, the fabric 610B provides for hydraulic conductivity therethrough as set forth in ASTM D4491, Standard Test Methods for Water Permeability of Geotextiles by Permittivity. In one embodiment, the fabric 610B exhibits a permittivity greater than 1s-1 and a permeability of at least 0.05 cm/s. In one embodiment, the fabric 610A is Typar6 SF geotextile commercially available from E. I. du Pont de Nemours and Company ("Typar" is a registered trademark of E. I.
du Pont de Nemours and Company).
The inventor has discovered that in some embodiments, the barriers 510, 610 and 710 form a thermal break when disposed as an interface between, for example, a slab wall or floor and fill (e.g., vertical and/or horizontal configuration), and/or as a drainage blanket or mat (e.g., vertical and/or horizontal configuration of the core without a conduit) disposed at or below the surface of backfill. For example, as shown FIGS. 18A and 18B, the barriers 610 and 710 are comprised of an inner drainage cores 650 or 660, and 750 or 760, shown generally at 850, wrapped by an outer fabric 610B and 710B, shown generally at 860, such that the fabric 610B and 710B
(fabric 860) encloses the cores 650 or 660 and 750 or 760 (core 850). The inventor has recognized that in this fabric-core-fabric "layered" or "sandwich" configuration forms a thermal break between the surfaces that it is disposed between. For example, the opposing fabric layers at least partially, if not fully, isolate temperature of the abutting materials. On one side, the slab wall or floor, and on the opposing side, the fill of gravel or soil. The inner drainage cores 650 or 660, and 750 or 760 (e.g., core 850) permit an air flow that further acts to isolate temperature differentials between the opposing fabric layers 610B and 710B (fabric 860) and the abutting materials. The inventor has also discovered that this isolation may be further enhanced, supplemented, or controlled, as desired, by introducing conditioned air or liquid within the drainage cores 650 or 660 and 750 or 760 (core 850). For example, warm or cool air or liquid may be passed through the drainage cores 650 or 660 and 750 or 760 to regulate the temperature differential between the abutting materials.
(iii) cutting the core to a desired width; and (iv) laminating the fabric 610B, 710B or fabric sheet 610C (e.g., fabric 860) to the core in the desired configuration. In one embodiment, a sleeve (e.g., sleeve 663) may be sewn within the fabric sheet into which the core is installed. In one embodiment, an adhesive 654 is disposed on one or both outer surfaces of the plurality of surface elevations 652 of the respective drainage core 650, 660 prior to applying the fabric 610B or fabric sheet 610C
(FIGS. 16 and 18B). In one embodiment, the adhesive 654 is compliant with the composition requirements set forth in 21 C.F.R. 175.105 ("Indirect Food Additives:
Adhesives and Components of Coatings; Adhesives"). In one embodiment, the adhesive 654 exhibits an open time (i.e., the time after the adhesive is applied during which a serviceable bond is made) of greater than thirty (30) seconds. In one embodiment, the adhesive 654 is Hot Melt 1066 commercially available from Tailored Chemical Products, Inc.
Exemplary Applications of Use:
In one embodiment, first drainage core 650 and second drainage core 660 can be positioned proximate the existing foundation footing 2B. While FIG. 19 shows a number of methods of use of the forming system 600 and the ventilation system 700, it should be appreciated that all of the embodiments of a forming system and/or a drainage blanket or mat (e.g., horizontal and/or vertical configuration without a conduit) of the drainage cores in accordance with the present invention can be employed as shown in FIG. 19.
=
3.048 m) in length provides a cubic volume of twenty cubic feet (20 Cu. ft.), while a trapezoidal footing may be constructed to carry the same bearing by have dimensions of about sixteen inches (16 in.; 40.64 cm) in upper width and twenty four inches (24 in.; 60.96 cm) in lower width, twelve inches (12 in.; 30.48 cm) in height and ten feet (10 ft.; 3.048 m)) in length provides a cubic volume of sixteen cubic feet (16 cu. ft.).
bracket assembly retains the side walls in the predetermined configuration.
The bracket assembly includes a first outwardly bounding reinforcement post disposed proximate the first side wall, and a second outwardly bounding reinforcement post disposed proximate the second side wall. A
separator bar includes a first end, a second end opposed from the first end, and a plurality of apertures disposed along a length of the separator bar. The plurality of apertures includes a first set of apertures disposed proximate the first end and a second set of apertures disposed proximate the second end. The first set apertures and the second set of apertures are sized to receive and retain each of the reinforcement posts at locations corresponding to nominal widths of the at least one component. A barrier is disposed between the outwardly bounding posts. The barrier is defined by an inner layer wrapped by an outer layer, and the barrier being permeable. The barrier and the at least one component are retained in the foundation after the building material cures, and the barrier prevents backfill from filling a volume between the portion of the foundation and the outwardly bounding posts.
and a second drainage core having a first end, a second end, and a plurality of passages extending therethrough. In one embodiment, the system includes a drainage cavity bounded by the at least one component and the first and second drainage cores wherein the second drainage core is disposed substantially vertically and proximate at least one of the first and second outwardly bounding reinforcement posts, the second end of the second drainage core being disposed proximate the second end of the first drainage core, and the first end of the first drainage core is positioned upwardly from the second end of the first drainage core and inwardly from the at least one of the first and second outwardly bounding reinforcement posts, and wherein the at least one component is disposed on the first end of each of the first and second drainage cores.
Additional Embodiments.
33). As shown in FIG. 17, conduits 762A and drainage cores 750 and 760 provide the standalone drainage and ventilation system 700 that may be purchased under a trademark Dri-Drain. Dri-Bracket, Dri-Form, and Dri-Drain are trademarks of DRFF, LLC, Shelton, CT USA.
and 18B) may be employed as an interface between a slab wall 1004 or floor 1006 and fill (e.g., vertical and/or horizontal, and interior and/or exterior configurations), and/or as a drainage and ventilation blanket or mat (e.g., vertical and/or horizontal configurations without a conduit) disposed above, at, or below the surface of backfill or the footing 12, and additionally as a ceiling tile, subfloor component, or the like within the structure. For example, as shown FIGS. 16, 17, 18A and 18B, the barriers 610 and 710 are comprised of the inner drainage cores 650 or 660, and 750 or 760, 850 wrapped by the outer fabric 610B, 710B and 860 such that the fabric 610B, 710B and 860 encloses the cores 650 or 660, 750 or 760, and 850. As described above, the inventor has recognized that in this fabric-core-fabric "layered" or "sandwich"
configuration forms a thermal break between the surfaces that it is disposed between. For example, the opposing fabric layers at least partially, if not fully, isolate temperature of the abutting materials;
on one side, the slab wall or floor, and on the opposing side, the fill of gravel or soil. The inner drainage cores 650, 660, 750, 760, 850 permit an air flow that further acts to isolate temperature differentials between the opposing fabric layers 610B, 710B, 860 and the abutting materials. The inventor has also discovered that this isolation may be further enhanced, supplemented, or controlled, as desired, by introducing conditioned air or liquid within the drainage cores 650 or 660 and 750 or 760. For example, warm or cool air or liquid may be passed through the drainage cores 650, 660, 750, 760, 850 to regulate the temperature differential between the abutting materials.
In one embodiment, where the inventive "layered" or "sandwich" configuration is installed from below grade (e.g., as a drainage and ventilation mat or footing form) to a ridge or upper most roof component of the interior of the building structure (FIGS. 32 and 45), the air continuously traversing the passage formed by the drainage cores 650, 660, 750, 760, 850 promotes a healthier environment within the structure by moving stagnant air or gas within the building envelope. In another embodiment, the fabric 660, 760, 860 is installed only on one side of the layer configuration, e.g., leaving an expose surface of the drainage core 650, 750, 850 that can provide an interior or exterior "lath system" for applying plaster, stucco (scratch or finish coat), tile, stone, brick, masonry veneers, or the like. For example, as noted above, the interior cavities 856 and 856' of the plurality of dimples 854 and 854' of the core 850 (FIGS. 18A and 18D) can accept the plaster, stucco, mortar or other adhesive for bonding the tile, stone, brick, or masonry veneer, and the like.
In yet another embodiment, the inventor has recognized that liquid, foam, or a fire suppression chemistry, may be provided from, for example, a sprinkler or other fire suppression system disposed within a structure (FIG. 45) through the passages 655 and 755 of the barriers 610 and 710 (e.g., cores 650, 660, 750, 760, 850), such that the barriers 610 and 710 may enhance fire retardance of the structure to assist in containing or extinguishing a structure fire. Still further, in one embodiment, fire retardant materials may be applied to the fabric 610B, 710B, 860 to assist in the fire retardance of the barriers 610, 710. In still another embodiment, the barriers 610, 710 may include only one fabric layer 610B, 710B to leave a surface of the drainage core 650, 660, 750, 760, 850 exposed. In this embodiment, the fabric layer 610B, 710B is installed facing the abutting surface, for example an interior or exterior face of the slab wall 1004, so that the opposing surface of the drainage core 650, 660, 750, 760, 850 (without the fabric) receives a plaster, stucco, or mortar to bond a stone veneer thereto.
US. As shown in FIG. 25B, the putting green 1100 includes a relatively short (in height) grass or synthetic material top layer 1110, a soil layer 1120 and the subsurface drainage and ventilation layer 1130, including the configuration 1160 of interconnected drainage and ventilation system 700. As shown in FIG. 25B, various portions of the subsurface configuration 1160 of the interconnected drainage and ventilation system 700 can carry a drain or flow capacity such that the system 700 can capture, retain and move away a volume of water, e.g., ground and subsurface water, to an attached drainage system, containment area, retention pond or the like (not shown).
Similarly, and as shown in FIGS. 26A to 26D, the interconnected drainage and ventilation system 700, Dri-Turf, may be employed with a plurality of drainage conduits 1240 in a subsurface configuration below an athletic field 1200. In one embodiment, illustrated in FIGS.
26A and 26B, the athletic field 1200 is two hundred twenty feet (220 ft.;
67.06 meters) in width WFIELD from one sideline 1202 to an opposing sideline 1204, and has a centerline 1201 at one hundred ten feet (110 ft.; 33.53 meters). The athletic field 1200 further includes opposing ends 1206 and 1208 over a length LFIELD of the athletic field 1200. In this embodiment, the inventor has discovered that an effective drainage and ventilation system would include interconnected runs of the drainage and ventilation system 700, Dri-Turf, arranged at the opposing ends 1206 and 1208 of the athletic field 1200 and in a plurality of rows 1210 spanning the length LFIELD and across its width WFIELD. Each of the systems 700 is coupled to conduits 1242, within the plurality of conduits 1240, disposed in a plurality of columns 1220 along the length LFIELD of the field 1200 from end 1206 to end 1208. At an intersection of each of the respective rows 1210 and columns 1220, the drainage and ventilation system 700, Dri-Turf, is arranged in a stack configuration as shown in FIG. 26D. In one embodiment illustrated in FIGS. 26A and 26B, the plurality of rows 1210 of the drainage and ventilation system 700 are spaced eight feet (8 ft.; 2.44 meters) apart at the centerline 1201 of the athletic field 1200 and then equally spaced sixteen feet (16 ft.;
4.88 meters) apart between centerlines of the respective systems 700 traveling from the centerline 1201 to each of the opposing sidelines 1202 and 1204 of the field 1200. In one embodiment, a last of the rows 1210 proximate to each respective sideline 1202 and 1204 is six feet (6 ft.; 1.83 meters) from the sideline 1202 or 1204. In one embodiment, the plurality of columns 1220 of the conduits 1242 are comprised of, for example, four to six inch (4 to 6 in.; 10.16 cm to 15.24 cm) solid (non-perforated) pipes, and are spaced sixty feet (60 ft.; 18.29 meters) apart (centerline of stack to centerline of stack) along the length LFIELD of the field 1200 from end 1206 to end 1208. In one embodiment, the plurality of conduits 1240 includes at least one conduit 1244 disposed at one or both of the sidelines 1202 and 1204 and coupled to each of the plurality of columns 1220 of the conduits 1242.
In one embodiment, the conduit 1244 is comprised of, for example, a twelve inch (12 in.; 30.48 cm) solid (non-perforated) pipe that runs along the length LFIELD of the athletic field 1200 to carry or drain a volume of water, e.g., ground and subsurface water, and/or air flow captured, retained, and conveyed or moved by the drainage and ventilation system 700, to an attached drainage system, containment area, reserve 1246, or the like.
A cross-section view (along line 26C-26C) of one embodiment of the athletic field 1200 is illustrated in FIG. 26C. In some embodiments, the athletic field 1200 may be a soccer field, football field, baseball field, golf course (e.g., fairways and greens), of the like. As shown in FIG.
26C, in one embodiment, the athletic field 1200 includes a crown or elevated portion at the centerline 1201 and tapers downwardly from the centerline 1201 to respective sidelines 1202 and 1204. As illustrated in FIGS. 26C and 26D, a stack configuration of the drainage and ventilation system 700 are disposed at each intersection of a respective row 1210 and a column 1220. As shown in FIG. 26D, as with previous embodiments, the drainage and ventilation system 700 includes the drainage cores 750 and 760 and conduit 762 wrapped in the fabric 710B. In one embodiment, the drainage cores 750 and 760 are wrapped in a single or multiple layer of the fabric 710B and facilitate subsurface water and air flow. The inventor has discovered that multiple layers of fabric 710B provide a dynamic thermal barrier to sustain a relatively consistent radiating ground temperature below and above the fabric layers and throughout the drainage and ventilation system 700 that can provide for cooler temperatures within the drainage cores 750 and 760 during warm weather to reduce water evaporation in the ground and within any containment tank or area, retention pond, or the like (not shown), coupled to the drainage and ventilation system 700.
Additionally, in cold weather months, transmitting the radiating ground temperature below the drainage and ventilation system 700, throughout the system 700 is seen to reduce ice and snow formation on the field 1200 and within the conduits 1240, 1242 and 1244 and drainage cores 750 and 760.
26C and 26D, in one embodiment, the athletic field 1200 includes atop layer 1260 including a sod or synthetic turf, a soil layer 1270 and a subsurface drainage and ventilation layer, including the stack of a respective one of the drainage and ventilation systems 700 and conduit 1242. As shown in FIG. 26D, the stacked drainage and ventilation system 700 is disposed in a trench 1300 forming the rows 1210 in, for example, the compacted soil 1290. In one embodiment, once the system 700 is installed, the trench 1300 is backfilled with sand 1280 or other media to permit, if needed, subsequent access to the system 700.
27A, for example, the drainage and ventilation systems 700 is configured where the conduit 762 is wrapped about its circumference by the drainage core 750 and fabric 710B, and where the drainage core 850 is disposed in a substantially horizontal drainage mat configuration above the wrapped conduit 762. In FIG. 27B, for example, the drainage and ventilation systems 700 is configured where the conduit 762 is wrapped about its circumference by the drainage cores 750 and 760, and the fabric 710B, which then extend vertically and upwardly from the conduit 762 toward the top surface at a sloped angle. The drainage cores 750 and 760 are then horizontally configured, in a similar manner as is illustrated in FIG. 24B. Alternatively, the vertically and upwardly extending drainage cores 750 and 760 wrapped in the fabric 710B, terminate at the drainage core 850 that is disposed in a substantially horizontal drainage mat configuration above the wrapped cores 750 and 760. In still another embodiment, illustrated in FIG. 27C, for example, the drainage and ventilation systems 700 is configured where the conduit 762 is wrapped about its circumference by the drainage cores 750 and 760, and the fabric 710B, which then extend vertically and upwardly from the conduit 762 toward the top surface parallel to sidewalls of the trench 1300 (e.g., substantially vertical at no angle). A center portion 1302 of the trench 1300 above the conduit 762 and between the drainage cores 750 and 760 is then filled with a side-by-side or back-to-back arrangement of the drainage cores 750 and 760. The substantially vertical and side-by-side or back-to-back arrangements of the drainage cores 750 and 760 wrapped in the fabric 710B, terminate at the drainage core 850 that is disposed in a substantially horizontal drainage mat configuration above the wrapped cores 750 and 760. In one embodiment, as with the embodiment of FIG. 26D, once the system 700 is installed in either of the example embodiments illustrated in FIGS. 27A to 27C, the trench 1300 is backfilled with sand 1280 or other media to permit, if needed, subsequent access to the system 700. The inventor has discovered that the example embodiment of FIG. 27C can be particularly useful for accessing the drainage and ventilation systems 700 after initial installation, for example, for maintenance or repair.
The interior cavities 1458A ad 1458B of the joining and restricting member 1450 adapted to receive a vertically and/or horizontally configured drainage cores 850. In one embodiment illustrated in FIG. 30, the joining and restricting member 1450 joins adjacent drainage cores 850A and 850B, and restricts a flow of liquid, air, gas and the like, between the cores 850A and 850B. In one aspect of the invention, the joining and restricting member 1450 prevents flow across the cores 850 and can be utilized to allow uniform drainage.
When used with a low voltage applied across the core, the system can be used as a leak detection system for below grade applications. The systems can be used as ceiling tiles, as an improvement/supplement to HVAC systems, air remediation and venting systems and the like. The systems described herein may be used as interior sheathing or sheetrock that have properties of being light weight, faster and easier to install, permit larger quantities shipped per truckload, are environmentally friendly, can enhance HVAC air vent, air remediation, moisture resistant and the like.
The systems may also be used as exterior sheathing and/or siding, lath and rain screen, each having light weight, thermal conductivity and/or barrier, and moisture resistant characteristics.
For example, FIGS. 32 to 36 illustrates one embodiment and exemplary applications of use, where a geo-composite core assembly, shown generally at 2000 in FIG. 34, is used vertically and horizontally on a side of a footing or foundation, and in above-ground (AG) and below-ground (BG) applications within and about interior and exterior portions of a structure. As illustrated in FIG. 34, the geo-composite core assembly 2000 includes a drainage core 2050, configured similarly as the drainage cores 750, 760 and 850, and includes a sheet 2052 having a plurality of dimples or cusps 2054 formed therein and extending therefrom. The plurality of dimples or cusps 2054 form first and second passages 2055A and 2055B (e.g., similarly to passage 855A and 855B
of the core 850) adapted to receive and conduct a flow of one of liquid (e.g., water), air, and gas to horizontally and vertically traverse the drainage core 2050. The drainage core 2050 is wrapped in fabric 2060, configured similarly as the fabric 710B and 860. In some embodiments, the fabric 2060 may be of varying thicknesses and lengths extending beyond an outer portion or end of the geo-composite core 2000. For example, in one embodiment, the geo-composite core assembly 2000 includes a first end portion and second end portion, shown generally at 2002 and 2004, respectively. The fabric 2060 is closed at each of the respectively end portions 2002 and 2004, as shown at 2062 by, for example, being sewn or glued, enclosing the drainage core 2050 in a sleeve portion. In one embodiment, the fabric 2060 extends beyond the closure 2062 to, for example, facilitate installation of the geo-core assembly 2000.
For example and as illustrated in FIG. 33, when used within a gravel-less form system 2100 (e.g., similar to the gravel-less form 600 of FIG. 16, without conduits 662A and 662B), the geo-composite core assembly 2000 is disposed vertically, as shown at 2110, and horizontally, as shown at 2120, to bound an exterior and a lower perimeter of the form system 2100 from soil in which the form system 2100 is disposed. The gravel-less form system 2100 includes one or more of the bracket assemblies 220 that include two or more of the reinforcement posts 240 and two or more of the separator bars 230, as described above for example with reference to the bracket assembly 1220 of FIG. 22. A first interior one of the geo-composite core assemblies 2000, shown generally at 2130, and a second interior one of the geo-composite assemblies 2000, shown generally at 2140, are disposed within outer reinforcement posts 240 of the bracket assemblies 220 and provide side walls (similar to side walls 602 and 604 of FIG. 16) to form the channel 192 of a footing or foundation being formed with the gravel-less form system 2100 in the soil. In one embodiment, a block or spacer 2180 (similar to the spacer 280 of FIG. 12A, or conventional building material 450 of FIG. 12E) provides a desired vertical and/or horizontal offset of the first and the second interior geo-composite cores 2130 and 2140 permitting construction of, for example, a footing or foundation having a predefined cross-section such as, for example, a trapezoidal cross-section. It should be appreciated that other blocks or spacers may be used to provide other desirable cross-sections as described herein. As shown generally at 2132 and 2142, the fabric 2060 extending beyond the closures 2062 of the first and the second interior geo-composite cores 2130 and 2140 are fastened to the blocks or spacers 2180 at one end and to the reinforcement post 240 or lower separator bars 230 at the other end to facilitate installation of the first and the second interior geo-compo site cores 2130 and 2140 within the gravel-less form system 2100.
16, which employs conduits 662A and 662B and with the gravel-less form system 2100, which replaces the conduits 662A and 662B with the geo-composite core assemblies 2000 shown at 2130 and 2140. The inventor has discovered that the trapezoid footing 1900 meets and exceeds ACI-318 Building Code for concrete construction, section 15.5.2 "shear in Footing." The inventor has also discovered that forming footings and foundations with the gravel-less form 600 of FIG. 16 and the gravel-less form system 2100 employing the bracket assembler 1220 of FIG. 22 (e.g., the Dri-Bracket System) to securely hold components in place, reduces the size of lumber needed to form as a waler support beam used to retain the building material (e.g., concrete) until it cores. As should also be appreciated, once formed, the geo-composite core assemblies 2000 and passages 2055A and 2055B therein, receive and conduct a flow of one of liquid (e.g., subsurface and ground water), air and gas to traverse the drainage core 2050 (e.g., the vertical and horizontal bounding cores 2110 and 2120 as well as the first and the second interior geo-composite cores 2130 and 2140) providing previously described benefits of thermal conductivity, radon remediation, and the discharge of water away from the footing or foundation, for example. In one embodiment, one of the geo-composite core assemblies 2130 and 2140 may be coupled to a discharge outlet 2150 to move the remediated gas and/or discharged water further any from the footing or foundation and, for example, the structure the footing or foundation support.
The inventor has also discovered that in standalone embodiments (without the bracketing system) the inventive drainage and ventilation systems 700 (FIGS. 17, 24A, 24B) may be utilized, in embodiments, within applications including landscape, playground, athletic fields (e.g., golf, soccer, football, baseball, and the like of FIGS. 25A, 25B, 26A to 26D), swimming pool drainage, parking decks and lots, sidewalks, terraces and patio drains (FIGS. 27A to 27C), and drainage and ventilation for green roofs and planters. Perceived benefits include soil consolidation, and when used in below-grade (subsurface) under slab systems, an evacuation system for radon and other undesirable gases that provides a 20+ mil air barrier with capabilities of exceeding, for example, ASTM E 1745, Class A requirements.
35. As also illustrated in FIG. 35 and shown in FIG. 36, a fastener 900 (e.g., rivet, screw, or the like) may be used to secure the connection of overlapping and/or stacked cores 750, 760, 850, 2000.
40, a mat or pad 2310 may be installed above the drainage core 2000 to enhance GMAX or HIC
performance (as described herein) of the system. In other embodiments, the drainage core 2000 is installed under fill 2306 or other soil medium 2308 below the synthetic turf 2302 or natural turf 2304 (FIGS. 41 and 42).
Additionally, it should be appreciated that the fasteners 900 are used in a manner that does not compromise the water resistant, if not substantially, watertight, nature of the drainage cores 750, 850, 2000.
system. The lath sheet 1880 accepts cement based or adhesive based material for above-grade plaster, stucco and/or adhering tile, brick, or masonry veneer finishes thereto. Some exemplary technical data and installation instructions for the Dri-Drain AG Lok n' Kote Metal Lath with WRB
include, for example, providing cores 750, 750, 850, and 2000 that are comprised of a moisture-impermeable polystyrene molded into a high compressive strength sheet (e.g., withstanding about 15,000 psi) having dimples or cusps (e.g., sheet 852 with dimples 854). The cores 750, 750, 850, and 2000 are laminated to a galvanized diamond shaped expanded metal lath (e.g., metal lath 1880) and a weather resistant barrier (WRB) of, for example, a geotextile fabric 860 (e.g., DuPont SF 40 geotextile).
243.84 cm) in length and has about six to eight (6 to 8) fittings or brackets about the dimples or cusps formed in the molded sheet (e.g., sheet 852 with dimples 854) that the metal lath 1880 is affixed to. The fittings extend above an upper portion of the dimples or cusps to provide an about one quarter of an inch (0.25 in.; 6.35 mm) depth gauge for a base coat of cement or adhesive. In one embodiment, the dimples or cusps of the sheet extend outwardly from the sheet about seven sixteenths of an inch (7/16 in.; 11.11 mm) and provide an interior cavity of each dimple (e.g., the interior cavity 856). When the interior cavity is filled with a cement-based material, the dimples form a series of pedestals that support the lath and establish a high strength and permanent standoff between the lath sheet and the building envelope.
68.58 cm) in width and about ninety-seven inches (97 ins.; 246.38 cm) in length. The lath sheet is laminated to the open dimple or cusps face of the molded sheet with an end and a side extending beyond the molded sheet. The extensions are seen to provide a simple way to lap or seam adjoining sheets together in compliance with industry and/or governmental standards or codes. The pattern of dimples allows for the locking together, in a shiplap method, for example, the edge and end of an adjoining sheet, thereby creating the equivalent of a monolithic and continuous water barrier.
The extension is seen to assist in the shiplap method of assembly. Spacing established between the building envelope and the exterior finish by the use of the drainage cores 750, 760, 850, and 2000, lath sheet, and the weather resistant barrier (WRB) sheet provides an about eight percent (80%) open and thermal break, water drainage plane, and cavities for air flow to promote more efficient drying of areas in proximity to the building structure.
casings and apron flashings.
Use code approved galvanized or corrosion resistant fasteners.
expansion joints over Dri-Drain AG Lok n' Kote Metal Lath with WRB sheets.
C1062 standard specification for installation of lathing and furring to receive cement-based plaster.
systems 2460 to assist in conditioning and/or balancing the overall temperature within the structure.
The cores 750, 850, 2000 can also assist in remediating moisture build up within the structure.
Similarly, the drainage and ventilation cores 750, 850, 2000, and passages thereof, can improve and/or supplement disbursement of fire retardant materials from a fire suppression system to assist in containing or extinguishing a fire within the structure 2400. It should be appreciated that the cores 750, 850, 2000 are typically constructed of materials that have properties of being light weight, faster and easier to install, permit larger quantities shipped per truckload, and that are environmentally friendly.
As described herein the drainage and ventilation cores 750, 850, 2000 may be used in different thickness and configurations to achieve improved thermal conductivity, R-value (e.g., a measure of the capacity of an insulating material to resist heat flow), air flow, strength, and fire resistance (in certain applications or products as needed) resulting in lighter and more efficient convection in systems, with products utilizing all directions of flow for retainment and/or dispersion. In some embodiment, the drainage and ventilation cores 750, 850, 2000 may be stacked and connected or locked together to achieve load benefits for the soil in which the cores are installed. For example, the inventor has discovered stacked drainage and ventilation cores 750, 850, 2000 (FIG. 46) can achieve a minimum of a H-25 load rating per the American Association of State Highway and Transportation Officials (AASHTO) requirements. In still further embodiments, as illustrated in FIGS. 45 and 46, the drainage and ventilation cores 750, 850, 2000 may be stacked and connected or locked together to form, for example, a septic tank or chamber 2500, leaching bed or field 2510, a drywell 2520, drainage gallery 2530, and/or retainment system providing more stability to surrounding soil 2550 as effluent or ground and surface water is captured, retained and/or gradually released by the systems 2500, 2510, 2520, and 2530 to the . surrounding soil 2550.
Claims (21)
side walls receiving and retaining a flowable and curable building material in a channel formed therebetween, the side walls disposed in a predetermined configuration defining a foundation or a footing within soil, the side walls including a first side wall and a second side wall, wherein the first side wall includes a first drainage core wrapped in a first fabric, the first drainage core having a plurality of first passages extending therethrough, and wherein the second side wall includes a second drainage core wrapped in a second fabric, the second drainage core having a plurality second passages extending of therethrough;
a bracket assembly retaining the side walls in the predetermined configuration in the soil, the bracket assembly including:
a first reinforcement post disposed proximate the first drainage core and retaining the first drainage core in a first interior position within the bracket assembly;
a second reinforcement post disposed proximate the second drainage core and retaining the second drainage core in a second interior position within the bracket assembly; and a separator bar having a first end, a second end opposed from the first end, and a plurality of apertures disposed along a length of the separator bar, the plurality of apertures including apertures sized to receive and retain each of the reinforcement posts;
wherein the first and the second interior positions define a width of the channel;
and a third drainage core wrapped in a third fabric and disposed against and outwardly bounding the bracket assembly and the channel from the soil, the third drainage core having a plurality of third passages extending therethrough, and wherein the third drainage core prevents backfill of the soil from filling a volume between the third drainage core and the side walls;
wherein the first drainage core, the second drainage core and the third drainage core are retained in the foundation or footing after the building material cures; and wherein the plurality of first passages, the plurality of second passages and the plurality of third passages form respective first, second and third cavities that receive, capture and convey a flow of at least one of liquid, air and gas from the soil.
a first spacer disposed between the first drainage core and the first reinforcement post, the first spacer providing at least one of a vertical and a horizontal offset to the first side wall; and a second spacer disposed between the second drainage core and the second reinforcement post, the second spacer providing at least one of a vertical and a horizontal offset to the second side wall;
wherein the at least one vertical and horizontal offsets form sidewalls of a predefined cross-section.
a plurality of drainage cores, each drainage core is comprised of a sheet having a first end, a second end, a first side, a second side, and a plurality of dimples disposed between the first end, the second end, the first side, and the second side, the plurality of dimples extending outwardly from the sheet and defining a plurality of passages, the plurality of passages including first passages extending from the first end to the second end and second passages extending from the first side to the second side; and a fabric attached to each of the plurality of drainage cores;
wherein the plurality of first passages and the plurality of second passages receive and convey a flow of at least one of liquid, air and gas through the plurality of drainage cores.
a plurality of drainage conduits disposed in the soil, at least one of the plurality of drainage conduits is coupled to one of the plurality of drainage cores to receive and convey the flow of the at least one of liquid, air and gas through the plurality of drainage conduits.
an air exchange unit in communication with at least one of the plurality of drainage cores.
=
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202163162765P | 2021-03-18 | 2021-03-18 | |
| US63/162,765 | 2021-03-18 | ||
| US202163275648P | 2021-11-04 | 2021-11-04 | |
| US63/275,648 | 2021-11-04 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA3152425A1 true CA3152425A1 (en) | 2022-09-18 |
Family
ID=83271896
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA3152425A Pending CA3152425A1 (en) | 2021-03-18 | 2022-03-18 | Forming, drainage and ventilation system for agriculture, irrigation and athletic fields |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA3152425A1 (en) |
-
2022
- 2022-03-18 CA CA3152425A patent/CA3152425A1/en active Pending
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