CN100347326C - Alloy-steel seam-less steel-pipe and production method therefor - Google Patents
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Abstract
本发明提供一种合金钢无缝钢管,所述合金钢无缝钢管的化学成份(重量%)为:C≤0.12,Si≤0.30,Mn 0.30~0.60,Cr 4.00~6.00,Cu≤0.20,P<0.025,S<0.020,余量为Fe。还提供一种合金钢无缝钢管的生产方法。本发明的效果是所述合金钢无缝钢管材料的热稳定性好,具有良好的冲击韧性、稳定的持久塑性、高的热强性能及耐腐蚀性能,其屈服强度不低于195MPa。通过采用特殊的热处理及矫直工艺,使所述合金钢无缝钢管体的机械性能、抗蠕变强度、高温强度及耐腐蚀性能达到标准所要求的水平,在其运行的压力与温度范围内,有充足的安全裕度,同时能满足管体的抗氧化与抗腐蚀的要求。通过控制管体的几何尺寸、残余应力、形状偏差以及化学成份,能够保证管体的机械性能、耐高温和耐腐蚀性能。The invention provides an alloy steel seamless steel pipe, the chemical composition (weight %) of the alloy steel seamless steel pipe is: C≤0.12, Si≤0.30, Mn 0.30~0.60, Cr 4.00~6.00, Cu≤0.20, P <0.025, S<0.020, the balance is Fe. Also provided is a production method of the alloy steel seamless steel pipe. The effect of the invention is that the alloy steel seamless steel pipe material has good thermal stability, good impact toughness, stable permanent plasticity, high thermal strength and corrosion resistance, and its yield strength is not less than 195MPa. Through the use of special heat treatment and straightening process, the mechanical properties, creep resistance strength, high temperature strength and corrosion resistance of the alloy steel seamless steel pipe body can reach the level required by the standard, within the pressure and temperature range of its operation , has sufficient safety margin, and can meet the anti-oxidation and anti-corrosion requirements of the pipe body at the same time. By controlling the geometric dimensions, residual stress, shape deviation and chemical composition of the pipe body, the mechanical properties, high temperature resistance and corrosion resistance of the pipe body can be guaranteed.
Description
技术领域technical field
本发明为一种化工设备及动力锅炉等的管道所使用的高温机械性能及耐腐蚀性良好的合金钢无缝钢管及其生产方法,这种合金钢管不仅具有高的抗氧化性能和抗高温蒸汽腐蚀性能,而且还具有良好的冲击韧性高和稳定的持久塑性及热强性能。The invention relates to an alloy steel seamless steel pipe with good high-temperature mechanical properties and corrosion resistance used in pipelines of chemical equipment and power boilers and a production method thereof. The alloy steel pipe not only has high oxidation resistance and high-temperature steam resistance Corrosion performance, but also has good high impact toughness and stable long-lasting plasticity and thermal strength properties.
背景技术Background technique
一般,合金钢无缝钢管是作为石油裂化装置炉管、高温过热器管、再热器用钢管、核电站热交换器、锅炉管道以及高温集箱的蒸汽管道使用。特别是发电站、能源以及化工等行业急需的产品之一,也是高附加值、高经济效益的产品。在动力锅炉中用作过热器、再热器及主蒸气管道使用,而在石化工业的裂化、抗硫、加氢等工艺装置中也获得广泛应用。Generally, alloy steel seamless steel pipes are used as furnace tubes for petroleum cracking units, high-temperature superheater tubes, steel tubes for reheaters, heat exchangers for nuclear power plants, boiler pipes, and steam pipes for high-temperature headers. In particular, it is one of the urgently needed products in industries such as power stations, energy and chemical industries, and it is also a product with high added value and high economic benefits. It is used as a superheater, reheater and main steam pipeline in power boilers, and it is also widely used in cracking, sulfur resistance, hydrogenation and other process devices in the petrochemical industry.
目前,我国的合金钢无缝钢管主要依赖进口,其制造的难点在于:由材料化学成份的偏差产生的耐热和耐腐蚀性能低下,在穿孔、连续轧制、定减径轧制、热处理及矫直等制造工艺中极易使合金钢无缝钢管出现变形不均、裂纹、折迭、离层及表面氧化等缺陷。At present, my country's alloy steel seamless steel pipe mainly relies on imports. The difficulty of its manufacture lies in: the heat resistance and corrosion resistance caused by the deviation of the chemical composition of the material are low. Straightening and other manufacturing processes are prone to defects such as uneven deformation, cracks, folding, delamination and surface oxidation of alloy steel seamless steel pipes.
发明内容Contents of the invention
本发明的目的是给出一种合金钢无缝钢管及其生产方法,适应化工设备及动力锅炉等的管道所使用的良好的高温机械性能及耐腐蚀性的钢管,以满足火力发电站、核能发电站、石油裂化设备以及化工压力容器等的蒸汽管、过热器管、再热器管的耐高温、高压和腐蚀的需要。该合金钢无缝钢管为T5钢级无缝钢管,生产和检验执行美国的ASTM标准。The purpose of the present invention is to provide a kind of alloy steel seamless steel pipe and its production method, which is suitable for the steel pipe with good high-temperature mechanical properties and corrosion resistance used in the pipelines of chemical equipment and power boilers, so as to meet the needs of thermal power stations, nuclear power plants, etc. High temperature, high pressure and corrosion resistance of steam pipes, superheater pipes, and reheater pipes of power stations, petroleum cracking equipment, and chemical pressure vessels. The alloy steel seamless steel pipe is a T5 steel grade seamless steel pipe, and the production and inspection are carried out according to the ASTM standard of the United States.
为实现上述目的,本发明采用的技术方案是提供一种合金钢无缝钢管,所述合金钢无缝钢管的化学成份(重量%)为:C≤0.12,Si≤0.30,Mn 0.30~0.60,Cr4.00~6.00,Cu≤0.20,P<0.025,S<0.020,余量为Fe。In order to achieve the above object, the technical solution adopted by the present invention is to provide a kind of alloy steel seamless steel pipe, the chemical composition (weight%) of the alloy steel seamless steel pipe is: C≤0.12, Si≤0.30, Mn 0.30~0.60, Cr4.00~6.00, Cu≤0.20, P<0.025, S<0.020, the balance is Fe.
所述无缝钢管的生产方法包括以下步骤:The production method of the seamless steel pipe comprises the following steps:
首先,所述合金钢无缝钢管选用海绵铁和废钢做为炼钢原料,用电弧炉熔化成钢水,经炉外精炼和真空脱气后,获得所述合金钢无缝钢管的化学成份;Firstly, the alloy steel seamless steel pipe is made of sponge iron and scrap steel as raw materials for steelmaking, melted into molten steel in an electric arc furnace, refined outside the furnace and vacuum degassed to obtain the chemical composition of the alloy steel seamless steel pipe;
然后,经连铸机连铸成圆形管坯,将冷却后的连铸管坯在加热炉内加热,炉温为1260~1280℃,将所述连铸管坯热轧成合金钢无缝钢管后,进行热处理:在温度为920~960℃用光亮正火炉正火,在温度为680~690℃回火;Then, it is continuously cast into a circular billet by a continuous casting machine, and the cooled continuous casting billet is heated in a heating furnace at a furnace temperature of 1260-1280°C, and the continuous casting billet is hot-rolled into an alloy steel seamless pipe. After the steel pipe, heat treatment: normalize with a bright normalizing furnace at a temperature of 920-960°C, and temper at a temperature of 680-690°C;
然后,在温度为500℃-550℃进行热矫直。Then, thermal straightening is carried out at a temperature of 500°C-550°C.
经热处理后,所述合金钢无缝钢管的机械性能按美国的ASTM标准要求取样和制样,其力学性能达到的指标如下:After heat treatment, the mechanical properties of the alloy steel seamless steel pipe are sampled and prepared according to the requirements of the ASTM standard of the United States, and the indicators achieved by its mechanical properties are as follows:
屈服强度(σS)≥195MPa;Yield strength (σS) ≥ 195MPa;
抗拉强度(σb)≥390MPa;Tensile strength (σb) ≥ 390MPa;
延伸率A%≥22%;Elongation A%≥22%;
硬度≤187HB;Hardness≤187HB;
冲击功:最小值按美国的ASTM标准进行计算,≥92J;Impact energy: the minimum value is calculated according to the American ASTM standard, ≥92J;
壁厚偏差:≤±12.0t%(t为无缝钢管的壁厚);Wall thickness deviation: ≤±12.0t% (t is the wall thickness of seamless steel pipe);
外径偏差:≤±1.0d%(d为无缝钢管的直径)。Outer diameter deviation: ≤±1.0d% (d is the diameter of seamless steel pipe).
本发明的效果是所述合金钢无缝钢管材料的热稳定性好,具有良好的冲击韧性、稳定的持久塑性、高的热强性能及耐腐蚀性能,其屈服强度不低于195MPa。通过采用特殊的热处理及矫直工艺,使所述合金钢无缝钢管体的机械性能、抗蠕变强度、高温强度及耐腐蚀性能达到标准所要求的水平,在其运行的压力与温度范围内,有充足的安全裕度,同时能满足管体的抗氧化与抗腐蚀的要求。通过控制管体的几何尺寸、残余应力、形状偏差以及化学成份,能够保证管体的机械性能、耐高温和耐腐蚀性能。The effect of the invention is that the alloy steel seamless steel pipe material has good thermal stability, good impact toughness, stable permanent plasticity, high thermal strength and corrosion resistance, and its yield strength is not less than 195MPa. Through the use of special heat treatment and straightening process, the mechanical properties, creep resistance strength, high temperature strength and corrosion resistance of the alloy steel seamless steel pipe body can reach the level required by the standard, within the pressure and temperature range of its operation , has sufficient safety margin, and can meet the anti-oxidation and anti-corrosion requirements of the pipe body at the same time. By controlling the geometric dimensions, residual stress, shape deviation and chemical composition of the pipe body, the mechanical properties, high temperature resistance and corrosion resistance of the pipe body can be guaranteed.
具体实施方式Detailed ways
结合实施例对本发明的一种合金钢无缝钢管及其生产方法加以说明。An alloy steel seamless steel pipe and its production method of the present invention will be described with reference to the examples.
一种具有耐高温及腐蚀的合金钢无缝钢管,所述合金钢无缝钢管的化学成份(重量%)为:C≤0.12,Si≤0.30,Mn0.30~0.60,Cr4.00~6.00,Cu≤0.20,P<0.025,S<0.020,余量为Fe。An alloy steel seamless steel pipe with high temperature resistance and corrosion resistance, the chemical composition (weight%) of the alloy steel seamless steel pipe is: C≤0.12, Si≤0.30, Mn0.30~0.60, Cr4.00~6.00, Cu≤0.20, P<0.025, S<0.020, the balance is Fe.
所述合金钢无缝钢管的机械性能按美国的ASTM标准要求取样和制样所达到的技术指标为:The mechanical properties of the alloy steel seamless steel pipe require sampling and sample preparation according to the requirements of the American ASTM standard, and the technical indicators achieved are:
屈服强度(σS)195MPa;Yield strength (σS) 195MPa;
抗拉强度(σb)≥390MPa;Tensile strength (σb) ≥ 390MPa;
延伸率A%≥22%;Elongation A%≥22%;
硬度≤187HBHardness≤187HB
冲击功:最小值按美国的ASTM标准进行计算,≥92J;Impact energy: the minimum value is calculated according to the American ASTM standard, ≥92J;
壁厚偏差:≤±12.0t%(t为无缝钢管的壁厚);Wall thickness deviation: ≤±12.0t% (t is the wall thickness of seamless steel pipe);
外径偏差:≤±1.0d%(d为无缝钢管的直径)。Outer diameter deviation: ≤±1.0d% (d is the diameter of seamless steel pipe).
所提供的上述无缝钢管的生产方法,包括以下步骤:The production method of the above-mentioned seamless steel pipe provided comprises the following steps:
首先,所述合金钢无缝钢管选用海绵铁和废钢做为炼钢原料,用电弧炉熔化成钢水,经炉外精炼和真空脱气后,获得所述合金钢无缝钢管所述的化学成份,连铸成圆形管坯。First of all, the alloy steel seamless pipe uses sponge iron and scrap steel as raw materials for steelmaking, and melts it into molten steel in an electric arc furnace. After refining outside the furnace and vacuum degassing, the chemical composition described in the alloy steel seamless pipe is obtained. , Continuous casting into round tube billets.
然后,经连铸机连铸成圆形管坯,将冷却后的连铸管坯在环形加热炉内加热,炉温为1260~1280℃,在温度为1250~1260℃热定心,在温度为1200~1240℃热穿孔,在温度为1000~1150℃连续延伸轧制,经定减径轧制、冷却、定长锯切、矫直、探伤、检验后,将所述连铸管坯热轧成合金钢无缝钢管后,进行热处理:在温度为920~960℃用光亮正火炉正火(防止钢管表面氧化),在温度为680~690℃回火。Then, the circular billet is continuously cast by the continuous casting machine, and the cooled continuous casting billet is heated in the annular heating furnace. Hot piercing at 1200-1240°C, continuous stretching and rolling at a temperature of 1000-1150°C, after constant reducing rolling, cooling, sawing to length, straightening, flaw detection, and inspection, the continuous casting billet After being rolled into alloy steel seamless steel pipe, heat treatment is carried out: normalize with a bright normalizing furnace at a temperature of 920-960°C (to prevent oxidation of the steel pipe surface), and temper at a temperature of 680-690°C.
然后,在温度为500℃-550℃进行热矫直。然后在温度为500℃-?℃以上温度进行热矫直,最后探伤。Then, thermal straightening is carried out at a temperature of 500°C-550°C. Then at a temperature of 500°C-? Thermal straightening at a temperature above ℃, and finally flaw detection.
所述正火采用光亮正火炉,回火采用空冷。The normalizing adopts a bright normalizing furnace, and the tempering adopts air cooling.
下面通过实施例说明本发明的实现过程。The implementation process of the present invention is illustrated below through the examples.
实施例:Example:
按所述合金钢无缝钢管的成份和方法生产出合金钢无缝钢管(Φ114.3×13.49mm),其化学成份及工艺参数如下:Produce alloy steel seamless steel pipe (Φ114.3 * 13.49mm) according to the composition and method of alloy steel seamless steel pipe, its chemical composition and process parameters are as follows:
所述合金钢无缝钢管的化学成份(重量%)为:C≤0.12,Si≤0.30,Mn0.30~0.60,Cr 4.00~6.00,Cu≤0.20,P<0.025,S<0.020,余量为Fe。The chemical composition (weight %) of the alloy steel seamless steel pipe is: C≤0.12, Si≤0.30, Mn0.30~0.60, Cr 4.00~6.00, Cu≤0.20, P<0.025, S<0.020, and the balance is Fe.
采用海绵铁和废钢做炼钢原料,用电弧炉中熔化成钢水,经炉外精炼和真空脱气后,获得如上所述化学成份,连铸成圆坯。将冷却后的连铸坯在环形加热炉内加热,炉温为1260~1280℃,在温度为1250~1260℃热定心,在温度为1200~1240℃热穿孔,在温度为1000~1150℃连续延伸轧制,经定减径轧制、冷却、定长锯切、矫直、探伤后,进行热处理:在温度为920~960℃用光亮热处理炉正火(防止钢管表面氧化),在温度为680~690℃回火,然后在温度为580~610℃热定径,在温度为500℃-550℃时进行热矫直,最后探伤。Sponge iron and scrap steel are used as raw materials for steelmaking, melted into molten steel in an electric arc furnace, refined outside the furnace and vacuum degassed to obtain the above chemical composition, and continuously cast into round billets. The cooled continuous casting slab is heated in the ring heating furnace, the furnace temperature is 1260-1280°C, the temperature is 1250-1260°C for heat centering, the temperature is 1200-1240°C for hot piercing, the temperature is 1000-1150°C Continuous extension rolling, after fixed diameter rolling, cooling, fixed-length sawing, straightening, flaw detection, heat treatment: normalize with a bright heat treatment furnace at a temperature of 920-960°C (to prevent surface oxidation of the steel pipe), Temper at 680-690°C, then heat sizing at 580-610°C, heat straightening at 500-550°C, and finally flaw detection.
经热处理后,所述合金钢无缝钢管的力学性能达到的指标如下:After heat treatment, the mechanical properties of the alloy steel seamless steel pipe can reach the following indicators:
屈服强度(σS)425MPa;Yield strength (σS) 425MPa;
抗拉强度(σb)≥550MPa;Tensile strength (σb) ≥ 550MPa;
延伸率A%≥23%;Elongation A%≥23%;
硬度≤185HBHardness≤185HB
冲击功:最小值按美国的ASTM标准进行计算,≥107J;Impact energy: the minimum value is calculated according to the American ASTM standard, ≥107J;
壁厚偏差:≤±(3.5~6)%(d为无缝钢管的直径);Wall thickness deviation: ≤±(3.5~6)% (d is the diameter of seamless steel pipe);
外径偏差:≤±0.50%(t为无缝钢管的壁厚)。Outer diameter deviation: ≤±0.50% (t is the wall thickness of seamless steel pipe).
所述合金钢无缝钢管已成功在黑龙江省某锅炉厂实验应用,使用效果很好。The alloy steel seamless steel pipe has been successfully applied experimentally in a boiler factory in Heilongjiang Province, and the application effect is very good.
本发明为一种化工设备及动力锅炉等的管道所使用的高温机械性能及耐腐蚀性良好的合金钢无缝钢管及其生产方法,这种合金钢管不仅具有高的抗氧化性能和抗高温蒸汽腐蚀性能,而且还具有良好的冲击韧性高和稳定的持久塑性及热强性能。一般,作为石油裂化装置炉管、高温过热器管、再热器用钢管、核电站热交换器、锅炉管道以及高温集箱的蒸汽管道使用。The invention relates to an alloy steel seamless steel pipe with good high-temperature mechanical properties and corrosion resistance used in pipelines of chemical equipment and power boilers and a production method thereof. The alloy steel pipe not only has high oxidation resistance and high-temperature steam resistance Corrosion performance, but also has good high impact toughness and stable long-lasting plasticity and thermal strength properties. Generally, it is used as the steam pipe of petroleum cracking plant furnace pipe, high temperature superheater pipe, reheater steel pipe, nuclear power plant heat exchanger, boiler pipe and high temperature header.
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| CN101440428B (en) * | 2008-12-19 | 2010-06-16 | 常州市新亚不锈钢管有限公司 | Production method of seamless stainless steel tube for high-pressure boiler |
| CN103801920B (en) * | 2012-11-13 | 2016-03-02 | 中国广核集团有限公司 | The replacing options of nuclear power station unit primary Ioops pressure boundary pipeline |
| CN106011666A (en) * | 2016-06-03 | 2016-10-12 | 深圳市樊溪电子有限公司 | Low alloy steel, steel pipe and manufacturing method of steel pipe |
| CN111889523B (en) * | 2019-05-05 | 2022-07-08 | 中冶赛迪重庆信息技术有限公司 | Seamless steel tube wall thickness control method |
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| CN1288071A (en) * | 2000-01-25 | 2001-03-21 | 天津钢管公司 | High strength petroleum annular tubes for prodn. of super visous crude thermal prodn. well |
| US6217676B1 (en) * | 1997-09-29 | 2001-04-17 | Sumitomo Metal Industries, Ltd. | Steel for oil well pipe with high corrosion resistance to wet carbon dioxide and seawater, and a seamless oil well pipe |
| CN1361303A (en) * | 2000-12-29 | 2002-07-31 | 天津钢管公司 | TP65 steel level petroleum casing and its manufacture |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US6217676B1 (en) * | 1997-09-29 | 2001-04-17 | Sumitomo Metal Industries, Ltd. | Steel for oil well pipe with high corrosion resistance to wet carbon dioxide and seawater, and a seamless oil well pipe |
| CN1288071A (en) * | 2000-01-25 | 2001-03-21 | 天津钢管公司 | High strength petroleum annular tubes for prodn. of super visous crude thermal prodn. well |
| CN1361303A (en) * | 2000-12-29 | 2002-07-31 | 天津钢管公司 | TP65 steel level petroleum casing and its manufacture |
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