CN100393473C - Welding wire for high-strength duplex titanium alloy - Google Patents
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Abstract
本发明涉及一种适合于多种高强双相钛合金焊接时用焊丝。焊丝的合金成分为(wt%):Al:3.0~5.0,Mo:1.5~3.0,V:1.5~3.0,Zr:1.0~2.0,Nb:3.0~5.0,Hf:0.1~0.3,Ti:余量。制备填充材料或焊丝时:(合金Al)Ti、Zr、Hf以0级海绵态添加,Al、Mo、V、Nb以Al基中间合金形式添加;在真空自耗电弧炉熔炼铸锭≥3次;锻造、退火处理,拉拔。The invention relates to a welding wire suitable for welding multiple high-strength duplex titanium alloys. The alloy composition of the welding wire is (wt%): Al: 3.0-5.0, Mo: 1.5-3.0, V: 1.5-3.0, Zr: 1.0-2.0, Nb: 3.0-5.0, Hf: 0.1-0.3, Ti: balance . When preparing filler material or welding wire: (alloy Al) Ti, Zr, Hf are added in 0-grade sponge state, Al, Mo, V, Nb are added in the form of Al-based master alloy; melting ingots in vacuum consumable electric arc furnace ≥3 Times; forging, annealing, drawing.
Description
技术领域 technical field
本发明涉及一种适合于多种高强双相钛合金焊接时用的焊丝。The invention relates to a welding wire suitable for welding various high-strength duplex titanium alloys.
背景技术 Background technique
我国目前在焊接中强及高强钛合金时,一般选用钼当量近2.2的C∏2焊丝(国产化后牌号为TA20焊丝),其化学成分为(wt%):Al 3.5~4.5、V 2.5~3.5、Zr 1.0~2.0、Ti余量。用其焊接中强钛合金时,可以获得力学性能优良的焊接接头;但用其焊接高强钛合金时,由于C∏2焊丝低的合金化程度,不能保证接头必要的强度,在多层焊时这种趋势更为明显。本发明即是针对这种问题,研制出钼当量为4.0~6.0的Ti-Al-Mo-V-Zr-Nb-RE系多元合金化焊丝,用其焊接各种高强双相钛合金,以获得强度、塑韧性指标都很满意的焊接接头。At present, when welding medium-strength and high-strength titanium alloys in my country, C∏2 welding wire with a molybdenum equivalent of nearly 2.2 is generally used (the brand is TA20 welding wire after localization), and its chemical composition is (wt%): Al 3.5~4.5, V 2.5~ 3.5, Zr 1.0~2.0, Ti balance. When welding medium-strength titanium alloys with it, welded joints with excellent mechanical properties can be obtained; but when welding high-strength titanium alloys with it, due to the low alloying degree of C∏2 welding wire, the necessary strength of the joint cannot be guaranteed. This trend is more obvious. The present invention aims at this problem, and develops a Ti-Al-Mo-V-Zr-Nb-RE multi-element alloyed welding wire with a molybdenum equivalent of 4.0-6.0, and uses it to weld various high-strength dual-phase titanium alloys to obtain Welded joints with satisfactory strength, plasticity and toughness indicators.
发明内容:本发明的目的是提供一种适用于多种高强双相钛合金焊接用焊丝。本发明的技术解决方案是,焊丝的合金成分为(wt%):Al:3.0~5.0,Mo:1.5~3.0,V:1.5~3.0,Zr:1.0~2.0,Nb:3.0~5.0,Hf:0.1~0.3,Ti:余量。SUMMARY OF THE INVENTION: The object of the present invention is to provide a welding wire suitable for welding various high-strength dual-phase titanium alloys. The technical solution of the present invention is that the alloy composition of the welding wire is (wt%): Al: 3.0-5.0, Mo: 1.5-3.0, V: 1.5-3.0, Zr: 1.0-2.0, Nb: 3.0-5.0, Hf: 0.1 to 0.3, Ti: balance.
制备焊丝的方法:(1)合金Ti、Zr、Hf以0级海绵态添加,Al、Mo、V、Nb以Al基中间合金形式添加;(2)在真空自耗电弧炉熔炼铸锭≥3次;(3)将铸锭去缩孔,车表皮后,进行开坯锻造,锻造规范为:加热温度1100±10℃,保温60min;(4)将开坯锻后的焊料自由锻为棒材,自由锻造规范为:加热温度950±10℃,保温时间:30~60min,保温时间随棒材横截面的缩小而相应缩短;(5)将自由锻造后的棒材先进行退火处理,退火规范为:700±10℃,保温60min,空冷,然后在热轧设备上将其轧为细棒材;(6)将热轧后的细棒材在拉丝设备上进行拉拔,在拉丝过程中,不断对细棒材进行退火处理,退火规范为700±10℃,保温20min,空冷,直至将其拉拔为目标尺寸的焊丝。将热轧后的箔材或带材线切割为填充材料要求的形状与尺寸。The method of preparing welding wire: (1) Alloy Ti, Zr, Hf are added in 0-grade sponge state, Al, Mo, V, Nb are added in the form of Al-based master alloy; (2) Melting ingot in vacuum consumable electric arc furnace ≥ 3 times; (3) Remove the shrinkage cavity of the ingot and turn the skin, then carry out blank forging. The forging specification is: heating temperature 1100±10°C, heat preservation for 60 minutes; (4) Free forging the solder after blank forging into rods The standard for free forging is: heating temperature 950±10°C, holding time: 30-60min, the holding time is shortened with the reduction of the cross section of the bar; (5) Anneal the bar after free forging, anneal The specification is: 700±10°C, heat preservation for 60 minutes, air cooling, and then rolling it into a thin bar on the hot rolling equipment; (6) Drawing the hot rolled thin bar on the wire drawing equipment, during the wire drawing process , continuously annealing the thin rods, the annealing specification is 700±10°C, heat preservation for 20min, air cooling, until it is drawn into the welding wire of the target size. Wire cut the hot rolled foil or strip into the shape and size required by the filling material.
在使用焊丝之前,对其进行真空除氢处理。将焊丝酸洗烘干后,放入真空炉内除气。酸洗溶液为:HF+HNO3水溶液,在烘箱中至少3小时彻底烘干。真空除氢规范为:800±10℃,保温180min,随炉冷却。本发明适用焊接各种高强双相钛合金。实验证明,在相同的热处理规范下,用其焊接的抗拉强度近1200MPa,名义成分为Ti-5Al-4.75Mo-4.75V-1Cr-1Fe的TC18钛合金,接头强度为基体材料的100%,冲击韧性为基体材料的97%;用其焊接的抗拉强度大于1200MPa,名义成分为Ti-6Al-2Sn-2Zr-2.5Mo-1.7Cr-2Nb-0.1Si的TC21钛合金,接头强度为基体材料的100%,冲击韧性为基体材料的95%;用其焊接的抗拉强度近1100MPa,名义成分为Ti-6Al-2.5Mo-1.5Cr-0.5Fe-0.3Si的TC6钛合金,接头强度为基体材料的110%,冲击韧性为基体材料的80%。本发明亦可加工为箔材或条材,作为填充材料来焊接各种高强双相钛合金。Before using the welding wire, it is vacuum dehydrogenated. After pickling and drying the welding wire, put it into a vacuum furnace for degassing. The pickling solution is: HF+HNO 3 aqueous solution, dry thoroughly in an oven for at least 3 hours. The specification for vacuum dehydrogenation is: 800±10°C, heat preservation for 180min, and cool with the furnace. The invention is suitable for welding various high-strength dual-phase titanium alloys. Experiments have proved that under the same heat treatment specification, the tensile strength of the welded TC18 titanium alloy is nearly 1200MPa, the nominal composition is Ti-5Al-4.75Mo-4.75V-1Cr-1Fe, and the joint strength is 100% of the base material. The impact toughness is 97% of the base material; the tensile strength of the welded TC21 titanium alloy is greater than 1200MPa, the nominal composition is Ti-6Al-2Sn-2Zr-2.5Mo-1.7Cr-2Nb-0.1Si, and the joint strength is the base material The impact toughness is 100% of that of the matrix material; the tensile strength of the welded TC6 titanium alloy is nearly 1100MPa, and the nominal composition is Ti-6Al-2.5Mo-1.5Cr-0.5Fe-0.3Si. The joint strength is the matrix 110% of the material, and 80% of the impact toughness of the base material. The invention can also be processed into foil or strip, and used as filling material to weld various high-strength dual-phase titanium alloys.
具体实施方式 Detailed ways
选取合金(wt%):Al:3.0~5.0,Mo:1.5~3.0,V:1.5~3.0,Zr:1.0~2.0,Nb:3.0~5.0,Hf:0.1~0.3,Ti:余量。Selected alloy (wt%): Al: 3.0-5.0, Mo: 1.5-3.0, V: 1.5-3.0, Zr: 1.0-2.0, Nb: 3.0-5.0, Hf: 0.1-0.3, Ti: balance.
焊丝的制备方法是:The preparation method of welding wire is:
(1)焊丝成分配比(1) Welding wire composition ratio
Ti、Zr、Hf以0级海绵态添加,Al、Mo、V、Nb以Al基中间合金形式添加;Ti, Zr, Hf are added in 0-level sponge state, Al, Mo, V, Nb are added in the form of Al-based master alloy;
(2)熔炼铸锭(2) Melting ingot
焊丝铸锭采用真空自耗电弧炉至少三次熔炼,以保证成分均匀。The welding wire ingot is smelted at least three times in a vacuum consumable electric arc furnace to ensure uniform composition.
(3)开坯锻造(3) Blank forging
将铸锭去缩孔,车表皮后,进行开坯锻,锻造规范为:加热温度1100±10℃,保温60min。Remove shrinkage cavities from the ingot, turn the skin, and then carry out billet forging. The forging specification is: heating temperature 1100±10°C, holding temperature for 60 minutes.
(4)自由锻造(4) Free forging
将开坯锻后的焊料自由锻为φ14mm的棒材,自由锻造规范为:加热温度950±10℃,保温时间:30~60min,保温时间随棒材横截面的缩小而相应缩短。Free forge the solder after blank forging into a φ14mm bar. The free forging specification is: heating temperature 950±10°C, holding time: 30-60min, and the holding time is shortened with the reduction of the cross section of the bar.
(5)热轧(5) Hot rolling
为消除应力,使组织均匀,将自由锻造后的棒材先进行退火处理,退火规范为:700±10℃,保温60min,空冷。然后在热轧设备上将其轧为细棒材或箔材或带材。In order to eliminate the stress and make the structure uniform, the free-forged bar is first annealed. The annealing specification is: 700±10°C, heat preservation for 60min, and air cooling. It is then rolled into thin bars or foil or strip on hot rolling equipment.
(6)焊丝的加工(6) Processing of welding wire
将热轧后的细棒材在拉丝设备上进行拉拔,在拉丝过程中,不断对细棒材进行退火处理,退火规范为700±10℃,保温20min,空冷,直至将其拉拔为目标尺寸的焊丝。将热轧后的箔材或带材线切割为填充材料要求的形状与尺寸。The hot-rolled thin bar is drawn on the wire drawing equipment. During the wire drawing process, the thin bar is continuously annealed. The annealing specification is 700±10°C, kept for 20 minutes, and air-cooled until it is drawn as the target. size wire. Wire cut the hot rolled foil or strip into the shape and size required by the filling material.
(7)真空除氢(7) Vacuum dehydrogenation
氢对钛的力学性能,尤其是冲击韧性影响很大,所以必须在焊丝使用前,对其进行真空除氢处理。将焊丝酸洗烘干后,放入真空炉内除气。Hydrogen has a great influence on the mechanical properties of titanium, especially the impact toughness, so it must be vacuum dehydrogenated before the welding wire is used. After pickling and drying the welding wire, put it into a vacuum furnace for degassing.
酸洗溶液为:HF+HNO3水溶液,在烘箱中至少3小时彻底烘干。The pickling solution is: HF+HNO 3 aqueous solution, dry thoroughly in an oven for at least 3 hours.
真空除氢规范为:800±10℃,保温180min,随炉冷却。The specification for vacuum dehydrogenation is: 800±10°C, heat preservation for 180min, and cool with the furnace.
实施例1:Example 1:
选取合金(wt%):Al:5.0,Mo:1.5,V:3.0,Zr:2.0,Nb:3.0,Hf:0.1,Ti:余量。Selected alloy (wt%): Al: 5.0, Mo: 1.5, V: 3.0, Zr: 2.0, Nb: 3.0, Hf: 0.1, Ti: balance.
制备焊丝:Prepare welding wire:
(1)焊丝成分配比(1) Welding wire composition ratio
Ti、Zr、Hf以0级海绵态添加,Al、Mo、V、Nb以Al基中间合金形式添加;Ti, Zr, Hf are added in 0-level sponge state, Al, Mo, V, Nb are added in the form of Al-based master alloy;
(2)熔炼铸锭(2) Melting ingot
焊丝铸锭采用真空自耗电弧炉至少三次熔炼,以保证成分均匀。The welding wire ingot is smelted at least three times in a vacuum consumable electric arc furnace to ensure uniform composition.
(3)开坯锻造(3) Blank forging
将铸锭去缩孔,车表皮后,进行开坯锻,锻造规范为:加热温度1100±10℃,保温60min。Remove shrinkage cavities from the ingot, turn the skin, and then carry out billet forging. The forging specification is: heating temperature 1100±10°C, holding temperature for 60 minutes.
(4)自由锻造(4) Free forging
将开坯锻后的焊料自由锻为细棒料,自由锻造规范为:加热温度950±10℃,保温时间:30~60min,保温时间随焊料横截面的缩小而相应缩短。Free forge the solder after blank forging into a thin bar. The free forging specification is: heating temperature 950±10°C, holding time: 30-60min, and the holding time is shortened with the reduction of the cross section of the solder.
(5)热轧(5) hot rolling
为消除应力,使组织均匀,将自由锻造后的棒料先进行退火处理,退火规范为:700±10℃,保温60min,空冷。然后在热轧设备上将其轧为目标尺寸的棒材。In order to eliminate the stress and make the structure uniform, the free forged bar is annealed first. The annealing specification is: 700±10°C, heat preservation for 60min, and air cooling. It is then rolled into bars of target dimensions on hot rolling equipment.
(6)拉拔焊丝(6) Drawing welding wire
将目标尺寸的棒材在拉丝设备上进行拉拔,为消除加工硬化,需不断对棒材进行退火处理,退火规范为700±10℃,保温20min,空冷,直至将其拉拔为目标尺寸的丝材。The target size bar is drawn on the wire drawing equipment. In order to eliminate work hardening, the bar needs to be continuously annealed. The annealing specification is 700±10°C, heat preservation for 20 minutes, and air cooling until it is drawn to the target size. silk.
(7)真空除氢(7) Vacuum dehydrogenation
氢对钛的力学性能,尤其是冲击韧性影响很大,所以必须在焊丝使用前,对其进行真空除氢处理。将焊丝酸洗烘干后,放入真空炉内除气。Hydrogen has a great influence on the mechanical properties of titanium, especially the impact toughness, so it must be vacuum dehydrogenated before the welding wire is used. After pickling and drying the welding wire, put it into a vacuum furnace for degassing.
酸洗溶液为:HF+HNO3水溶液,在烘箱中至少3小时彻底烘干。The pickling solution is: HF+HNO 3 aqueous solution, dry thoroughly in an oven for at least 3 hours.
真空除氢规范为:800±10℃,保温180min,随炉冷却。The specification for vacuum dehydrogenation is: 800±10°C, heat preservation for 180min, and cool with the furnace.
实施例2Example 2
选取合金(wt%):Al:3.0,Mo:3.0,V:1.5,Zr:1.0,Nb:5.0,Hf:0.3,Ti:余量。Selected alloy (wt%): Al: 3.0, Mo: 3.0, V: 1.5, Zr: 1.0, Nb: 5.0, Hf: 0.3, Ti: balance.
制备填充材料:Prepare filling material:
(1)填充材料成分配比(1) Filling material composition ratio
Ti、Zr、Hf以0级海绵态添加,Al、Mo、V、Nb以Al基中间合金形式添加;Ti, Zr, Hf are added in 0-level sponge state, Al, Mo, V, Nb are added in the form of Al-based master alloy;
(2)熔炼铸锭(2) Melting ingot
填充材料用铸锭采用真空自耗电弧炉至少三次熔炼,以保证成分均匀。The ingots for filling materials are smelted at least three times in a vacuum consumable electric arc furnace to ensure uniform composition.
(3)开坯锻造(3) Blank forging
将铸锭去缩孔,车表皮后,进行开坯锻,锻造规范为:加热温度1100±10℃,保温60min。Remove shrinkage cavities from the ingot, turn the skin, and then carry out billet forging. The forging specification is: heating temperature 1100±10°C, holding temperature for 60 minutes.
(4)自由锻造(4) Free forging
将开坯锻后的填充材料自由锻为细棒料,自由锻造规范为:加热温度950±10℃,保温时间:30~60min,保温时间随填充材料横截面的缩小而相应缩短。Free forging the filling material after blank forging into thin bars. The free forging specification is: heating temperature 950±10°C, holding time: 30-60min, and the holding time is shortened with the reduction of the cross section of the filling material.
(5)热轧(5) Hot rolling
为消除应力,使组织均匀,将自由锻造后的细棒料先进行退火处理,退火规范为:700±10℃,保温60min,空冷。然后在热轧设备上将其轧为带材。In order to eliminate stress and make the structure uniform, the thin bar after free forging is first annealed. The annealing specification is: 700±10°C, heat preservation for 60min, and air cooling. It is then rolled into strip on hot rolling equipment.
(6)带材加工(6) Strip processing
将带材通过线切割加工为要求的形状尺寸,在高强双相钛合金熔焊时将其作为填充材料过渡到焊缝。The strip is processed into the required shape and size by wire cutting, and it is used as a filler material to transition to the weld seam during the fusion welding of high-strength dual-phase titanium alloy.
(7)真空除氢(7) Vacuum dehydrogenation
氢对钛的力学性能,尤其是冲击韧性影响很大,所以必须在填充材料使用前,对其进行真空除氢处理。将填充材料酸洗烘干后,放入真空炉内除气。Hydrogen has a great influence on the mechanical properties of titanium, especially the impact toughness, so the filling material must be vacuum dehydrogenated before use. After pickling and drying the filling materials, put them into a vacuum furnace for degassing.
酸洗溶液为:HF+HNO3水溶液,在烘箱中至少3小时彻底烘干。The pickling solution is: HF+HNO 3 aqueous solution, dry thoroughly in an oven for at least 3 hours.
真空除氢规范为:800±10℃,保温180min,随炉冷却。The specification for vacuum dehydrogenation is: 800±10°C, heat preservation for 180min, and cool with the furnace.
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| CN1814395A (en) | 2006-08-09 |
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