CN100413582C - A kind of preparation method of catalyst composition - Google Patents
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Abstract
本发明涉及一种催化剂组合物的制备方法。采用共沉淀法生成NixWyOz复合氧化物前身物,然后与MoO3打浆混合、过滤、成型、活化为最终催化剂。其中共沉淀法生成NixWyOz复合氧化物前身物的方法为:按催化剂组分含量配比在反应罐内加入含活性金属Ni、W组分的盐类混合物,然后加入浓氨水,使溶液的pH值达到10.0-13.0,形成均匀物料,然后加热该物料使氨蒸发,至pH值达到7.5-9.0为止,同时生成沉淀物,此沉淀物即是复合氧化物NixWyOz的前身物。本发明方法制备的催化剂使用性能高,特别是对于烃类深度脱杂质过程的活性更高。并且本发明方法简便,金属损失率低。本发明方法主要用于制备金属含量较高的体相催化剂。
The invention relates to a preparation method of a catalyst composition. The Ni x Wy O z composite oxide precursor was generated by co-precipitation method, and then mixed with MoO 3 , filtered, shaped, and activated to become the final catalyst. Wherein the coprecipitation method generates the Ni x W y O z composite oxide precursor as follows: add the salt mixture containing active metal Ni and W components in the reaction tank according to the proportion of catalyst components, and then add concentrated ammonia water, Make the pH value of the solution reach 10.0-13.0 to form a uniform material, then heat the material to evaporate ammonia until the pH value reaches 7.5-9.0, and at the same time generate a precipitate, which is the composite oxide Ni x W y O z predecessor. The catalyst prepared by the method of the invention has high usability, especially higher activity for the process of deeply removing impurities from hydrocarbons. Moreover, the method of the invention is simple and convenient, and the metal loss rate is low. The method of the invention is mainly used for preparing bulk phase catalysts with higher metal content.
Description
技术领域 technical field
本发明涉及一种催化剂组合物的制备方法,特别是体相催化剂组合物的制备方法,具体地说是用于烃油加氢转化或加氢处理的体相法催化剂的制备方法,特别是用于烃油深度脱硫、脱氮等脱杂质过程的体相催化剂的制备方法。The present invention relates to a preparation method of a catalyst composition, in particular to a preparation method of a bulk catalyst composition, in particular to a preparation method of a bulk catalyst for hydroconversion or hydrotreating of hydrocarbon oil, in particular The invention relates to a method for preparing a bulk catalyst for deep desulfurization, denitrogenation and other impurity removal processes of hydrocarbon oil.
背景技术 Background technique
燃油中含有S、N等杂质以及芳烃(尤其稠环芳烃),在使用过程中会形成SOx、NOx及固体颗粒等有害物质,不仅危害人类自身健康,还可在空气中形成酸雨,造成更大污染与破坏。近十几年来,包括北美、欧洲、日本许多国家提出超低硫柴油(ULSD)的概念并不断制定新的燃油规范来限定车用汽油及柴油中的硫、芳烃等的含量,提高油品质量,减少环境污染。Fuel contains S, N and other impurities and aromatics (especially polycyclic aromatics), which will form harmful substances such as SOx, NOx and solid particles during use, which not only endanger human health, but also form acid rain in the air, causing greater pollution and destruction. In the past ten years, many countries including North America, Europe, and Japan have proposed the concept of ultra-low sulfur diesel (ULSD) and continuously formulated new fuel specifications to limit the content of sulfur and aromatics in gasoline and diesel for vehicles, and improve the quality of oil products. ,reduce environmental pollution.
在世界范围燃油规范对交通运输燃料的指标更为苛刻的同时,原料劣质化使得炼厂需要寻找新催化剂在保证炼厂获利的前提下满足产品需求。由于原油质量下降而产品中柴油馏分中硫含量要求越来越严格,仅能脱除一般含硫化合物的常规加氢精制催化剂就稍显不足,因此对脱除最难转化的含硫化合物的需求就越来越强烈。因此需要催化剂有着更高的加氢脱硫性能。普通的加氢脱硫催化剂在脱除无空间位阻或位阻小的含硫化合物时较为容易进行,但当处理空间位阻较大的含硫化合物,例如4,6-二甲基二苯并噻吩(4,6-DMDBT)时效果不佳,因此,提高催化剂的超深度加氢脱硫能力,尤其实现难脱除含硫物种的转化是实现超清洁燃料的关键。While the worldwide fuel oil regulations are more stringent on the indicators of transportation fuels, the inferior quality of raw materials makes refineries need to find new catalysts to meet product demand under the premise of ensuring the refinery's profitability. Due to the decline in crude oil quality and the increasingly stringent requirements for sulfur content in diesel fractions in products, conventional hydrotreating catalysts that can only remove general sulfur-containing compounds are somewhat insufficient, so there is a need for removal of the most difficult-to-convert sulfur-containing compounds It's getting stronger and stronger. Therefore, catalysts with higher hydrodesulfurization performance are required. Ordinary hydrodesulfurization catalysts are easier to remove sulfur-containing compounds with no steric hindrance or small steric hindrance, but when dealing with sulfur-containing compounds with larger steric hindrance, such as 4,6-dimethyldibenzo The effect of thiophene (4,6-DMDBT) is not good. Therefore, improving the ultra-deep hydrodesulfurization ability of the catalyst, especially the conversion of difficult-to-remove sulfur-containing species is the key to realizing ultra-clean fuels.
工业上加氢脱硫催化剂包括负载型加氢脱硫催化剂和体相法加氢脱硫催化剂。前者采用氧化铝等难熔金属氧化物为载体,Ni、Co、Mo、W等金属作为活性组分最为常用。由于受到金属组分担载量限制,该类催化剂加工普通柴油时,很难获得含硫50μg/g以下的低硫柴油,更难满足未来含硫低于10μg/g的超低硫柴油标准。而体相法催化剂可以摆脱金属含量限制,同时可任意调变催化剂中各活性组分的比例,提高催化剂的加氢性能,实现柴油的超深度脱硫转化,获得含硫量小于10μg/g,甚至更低的超低硫柴油。Industrial hydrodesulfurization catalysts include supported hydrodesulfurization catalysts and bulk hydrodesulfurization catalysts. The former uses refractory metal oxides such as alumina as the carrier, and metals such as Ni, Co, Mo, and W are the most commonly used active components. Due to the limitation of the loading amount of metal components, when this type of catalyst processes ordinary diesel, it is difficult to obtain low-sulfur diesel with a sulfur content of less than 50 μg/g, and it is even more difficult to meet the future ultra-low-sulfur diesel standard with a sulfur content of less than 10 μg/g. The bulk method catalyst can get rid of the metal content limit, and at the same time, the ratio of each active component in the catalyst can be adjusted arbitrarily, the hydrogenation performance of the catalyst can be improved, and the ultra-deep desulfurization conversion of diesel can be achieved, and the sulfur content is less than 10 μg/g, or even Lower ultra-low sulfur diesel.
美国专利US 4880526公开了一种含Ni、Mo、W、Co高活性用于加氢处理的体相催化剂及其制备方法。该方法先制备氧化铝胶体,然后加入含活性金属组分可溶性盐类进行混合,干燥、焙烧。另外还可采取先制备出氧化铝胶体后,干燥,与含活性金属组分非可溶性盐类进行混合,碾压、干燥、焙烧。或者不同活性金属组分采用不同的上述两种方式的任意一种进行制备。这种方法类似混捏法,存在金属利用率较低的问题。U.S. Patent No. 4,880,526 discloses a bulk catalyst containing Ni, Mo, W, and Co with high activity for hydroprocessing and a preparation method thereof. In the method, the aluminum oxide colloid is firstly prepared, and then soluble salts containing active metal components are added for mixing, dried and roasted. In addition, alumina colloids can also be prepared first, dried, mixed with insoluble salts containing active metal components, rolled, dried and roasted. Or different active metal components are prepared by any one of the above two methods. This method is similar to the kneading method, but has the problem of low metal utilization.
体相催化剂指与活性组份分散在载体上的负载型催化剂相对,不以非活性的载体为载体,即使含有一定量的非活性组份,也是起提高强度的粘结作用。催化剂大部分由活性组分构成,活性组份的含量一般不受限制,有时也称本体催化剂。Bulk phase catalyst refers to the supported catalyst whose active components are dispersed on the carrier. It does not use an inactive carrier as a carrier. Even if it contains a certain amount of inactive components, it also plays a role in improving the strength of the bond. Most of the catalyst is composed of active components, and the content of active components is generally not limited, sometimes called bulk catalysts.
中国专利CN1253988A、CN1253989A公开了一种体相用于重质烃类转化的催化剂及其制备方法。该催化剂采用共胶法制备,可以获得更为均匀的金属分散,并采用先挤条成型再洗涤的流程。将金属盐溶液与分子筛浆液混合,然后加入沉淀剂。采用该方法制备的加氢裂化催化剂耐氮能力强并可多产中间馏分油。在上述方法所制备的催化剂主要是针对重质馏分油的加氢裂化反应,而对加氢精制过程没有描述。Chinese patents CN1253988A and CN1253989A disclose a bulk phase catalyst for the conversion of heavy hydrocarbons and a preparation method thereof. The catalyst is prepared by the co-gel method, which can obtain more uniform metal dispersion, and adopts the process of extruding and then washing. The metal salt solution is mixed with the molecular sieve slurry, and then the precipitant is added. The hydrocracking catalyst prepared by the method has strong nitrogen tolerance and can produce more middle distillates. The catalyst prepared by the above method is mainly aimed at the hydrocracking reaction of heavy distillate oil, and the hydrofinishing process is not described.
美国专利US6299760、US6156695、US6537442、US6440888、US6652738公开了一种含有VIII族/VIB族活性金属组分用于加氢处理的体相催化剂及其制备方法。催化剂的制备可采用溶液路线或固体路线。金属含量可达到50wt%-100wt%。活性金属组分可以是Ni-Mo或Ni-Mo-W。催化剂中可以含或不含粘合剂组分。粘合剂主要用来粘合金属,提高催化剂的强度。采用该方法制备的催化剂具有较高的HDS及HDN性能。US patents US6299760, US6156695, US6537442, US6440888, and US6652738 disclose a bulk catalyst containing VIII/VIB active metal components for hydroprocessing and a preparation method thereof. The preparation of the catalyst can adopt the solution route or the solid route. The metal content can reach 50wt%-100wt%. The active metal component can be Ni-Mo or Ni-Mo-W. The catalyst may or may not contain a binder component. Binders are mainly used to bind metals and improve the strength of catalysts. The catalyst prepared by this method has high performance of HDS and HDN.
美国专利US 4880526公开的制备方法采用金属混捏制备技术,不同金属组分在体相中微观下分布并不均匀。美国专利US6299760等专利公开的方法是一种较为优异的用于加氢处理的体相催化剂及其制备方法,但其专利中所涉及的催化剂制备中,催化剂的成型采用先制备出含Ni-Mo或Ni-Mo-W的金属粉末,再用氧化铝粘接或将Ni-Mo或Ni-Mo-W的金属粉末与氧化铝胶体混合后脱水、挤条、干燥。由于该方法制备的催化剂金属含量高,金属和氧化铝间往往缺乏足够的相互作用会导致催化剂强度差。活性组分部分由大量金属组成,在形成Ni-Mo或Ni-Mo-W粉末过程中会有一些内部金属组分不能被充分利用而造成活性损失,这个问题不能通过简单的粘合得以解决。CN1342102A公开了一种混合金属催化剂,具体方法为将三种活性金属共沉淀得到,其主要不足之处在于没有发现不同活性金属之间的协调配合效应。US6162350、CN1339985A公开了一种混合金属催化剂组合物,在制备过程中保持至少一种金属为固态,在此固态金属化合物表面反应形成另一种固体氧化物,最终形成为核-壳型组合物。此方法不能使不同金属得到良好的配合。The preparation method disclosed in U.S. Patent No. 4,880,526 adopts the metal kneading preparation technology, and the microscopic distribution of different metal components in the bulk phase is not uniform. The methods disclosed in U.S. Patent No. 6,299,760 and other patents are a relatively excellent bulk catalyst for hydrotreating and its preparation method, but in the preparation of the catalyst involved in the patent, the molding of the catalyst adopts the method of first preparing the Ni-Mo Or Ni-Mo-W metal powder, then bonded with alumina or mix Ni-Mo or Ni-Mo-W metal powder with alumina colloid, then dehydrate, extrude, and dry. Due to the high metal content of the catalyst prepared by this method, there is often a lack of sufficient interaction between the metal and alumina, resulting in poor catalyst strength. The active component part is composed of a large number of metals, and some internal metal components cannot be fully utilized during the formation of Ni-Mo or Ni-Mo-W powder, resulting in loss of activity, and this problem cannot be solved by simple bonding. CN1342102A discloses a mixed metal catalyst, which is obtained by co-precipitating three active metals. Its main disadvantage is that no coordination effect between different active metals has been found. US6162350 and CN1339985A disclose a mixed metal catalyst composition. During the preparation process, at least one metal is kept in a solid state, and the surface of the solid metal compound reacts to form another solid oxide, and finally forms a core-shell composition. This method does not allow good coordination of dissimilar metals.
体相法制备的催化剂中,由于金属含量较高,其不同种类金属之间的配合作用十分重要。现有技术中,只强调金属的种类和含量,对如何提高不同金属之间的协调配合作用没有涉及。In the catalyst prepared by the bulk method, due to the high metal content, the coordination between different types of metals is very important. In the prior art, only the types and contents of metals are emphasized, and how to improve the coordination and cooperation between different metals is not involved.
发明内容 Contents of the invention
针对现有技术的不足,本发明提供一种体相法催化剂的制备方法,通过特别的制备过程,使体相法催化剂中的不同金属得到良好的协调配合作用,进一步提高催化剂的使用性能。Aiming at the deficiencies of the prior art, the present invention provides a method for preparing a bulk catalyst. Through a special preparation process, different metals in the bulk catalyst can achieve good coordination and coordination, and further improve the performance of the catalyst.
通过研究发现,在体相法催化剂中,在金属种类及含量相近的情况下,不同金属的协调配合,会使催化剂具有不同的使用性能。基于上述发现,本发明提出一种体相法催化剂的制备方法。Through research, it is found that in bulk catalysts, in the case of similar metal types and contents, the coordinated coordination of different metals will make the catalysts have different performances. Based on the above findings, the present invention proposes a method for preparing a bulk catalyst.
本发明体相催化剂的制备过程包括以下内容:(1)共沉淀法生成NixWyOz复合氧化物前身物;(2)NixWyOz复合氧化物前身物与MoO3打浆混合、过滤;(3)成型、活化为最终催化剂。The preparation process of the bulk catalyst of the present invention includes the following contents: (1) the coprecipitation method generates the Ni x W y O z composite oxide precursor; (2) the Ni x W y O z composite oxide precursor is beaten and mixed with MoO , Filtration; (3) Forming and activation are final catalysts.
其中(1)所述的共沉淀法生成NixWyOz复合氧化物前身物的过程,采用如下过程:按催化剂组分含量配比在反应罐内加入含活性金属Ni、W组分的盐类混合物,然后加入浓氨水,使物料的pH值达到10.0-13.0,形成均匀物料,颜色一般为深蓝色。然后加热该物料,使氨蒸发,至溶液pH值达到7.5-9.0为止,同时生成沉淀物,此沉淀物即是复合氧化物NixWyOz的前身物。Wherein (1) described co-precipitation method generates the process of Ni x W y O z composite oxide precursor, adopts following process: in reaction tank, add the active metal Ni, W component containing Salt mixture, then add concentrated ammonia water to make the pH value of the material reach 10.0-13.0, forming a uniform material, the color is generally dark blue. Then heat the material to evaporate ammonia until the pH value of the solution reaches 7.5-9.0, and at the same time a precipitate is formed, which is the precursor of the composite oxide Ni x W y O z .
可以在上述步骤中的一步或几步中加入所需的催化剂助剂和添加组分。助剂一般包括P、F、Ti、Si、B、Zr等一种或几种。添加组分一般为耐熔多孔物质及其前身物,如氧化铝及前身物(氢氧化铝、铝盐溶液等)、粘土、硅铝、氧化钛-氧化镁和分子筛等中的一种或几种,优选加入氧化铝或其前身物。加入助剂和添加组分的方法采用本领域常规方法。The required catalyst aids and additional components can be added in one or more of the above steps. Auxiliaries generally include one or more of P, F, Ti, Si, B, Zr, etc. The added components are generally refractory porous substances and their precursors, such as one or more of alumina and its precursors (aluminum hydroxide, aluminum salt solution, etc.), clay, silica-alumina, titanium oxide-magnesia, and molecular sieves. species, preferably adding alumina or its precursors. The method of adding additives and adding components adopts conventional methods in this field.
本发明催化剂组合物制备方法中,各原料的用量根据需要确定,一般复合氧化物NixWyOz和氧化物MoO3的重量比为1∶10~10∶1,优选为1∶5~5∶1。体相催化剂中复合氧化物NixWyOz和氧化物MoO3的总重量含量为40%~100%,优选为50%~80%,同时可以含其它助剂和添加组分。所述的NixWyOz中z=x+3y,复合氧化物NixWyOz中x和y的比例为1∶8~8∶1,优选为1∶4~4∶1。所制备的体相催化剂的比表面积为120~400m2/g,孔容为0.10~0.50ml/g。In the preparation method of the catalyst composition of the present invention, the consumption of each raw material is determined according to needs, and the weight ratio of general composite oxide Ni x W y O z and oxide MoO is 1: 10~10: 1 , preferably 1: 5~ 5:1. The total weight content of the composite oxide Ni x W y O z and the oxide MoO 3 in the bulk catalyst is 40% to 100%, preferably 50% to 80%, and may contain other additives and additive components. In said Ni x W y O z z=x+3y, the ratio of x and y in the composite oxide Ni x W y O z is 1:8-8:1, preferably 1:4-4:1. The specific surface area of the prepared bulk catalyst is 120-400m 2 /g, and the pore volume is 0.10-0.50ml/g.
虽然,W、Mo、Ni为常用的加氢催化剂活性组分,但经过大量实验考察发现,不同配合方式催化剂的性能有很大差异。特别是在金属总含量较大的体相催化剂中,这些金属的不同配合方式对催化剂的性能影响更大。本发明通过大量实验发现,用于烃类物料深度脱杂质的体相加氢催化剂,先将W和Ni共沉淀,制成NixWyOz复合氧化物的前身物,该复合氧化物前身物再与MoO3打浆混合,然后采用常规手段制备成型催化剂,这种制备过程将元素W和Ni有机地配合起来,形成一种复合氧化物,然后与MoO3组合,最终形成NixWyOz复合氧化物与Mo氧化物的组合物。结果表明,本发明这种微观结构的催化剂用于烃类加氢时,具有突出的脱杂质活性,特别是用于烃类深度脱杂质过程时,比类似化学组成的催化剂的活性显著提高。本发明Ni-W复合氧化物与Mo氧化物的组合物可以提高催化剂活性的机理尚未十分明确,并且,在体相催化剂中,活性金属的含量较高,活性金属的存在形态与传统的负载型催化剂完全不同,因此,不能适用传统负载型催化剂的金属配合理论。例如,一般认为Ni可以促进Mo的活性提高,希望Ni和Mo之间有一个较强的相互作用,而本发明在实验中发现,对于体相催化剂,将Mo与Ni充分结合则在深度脱杂质未表现出理想的性能。本发明Ni-W复合氧化物与Mo氧化物的组合物催化剂,在深度脱杂质中性能意外提高的可能原因是,在金属含量很高的体相催化剂中,活性金属的存在形态与负载型催化剂不同,在烃类原料深度脱杂质过程中,Ni-W复合氧化物经硫化后具有较强的加氢活性,使得具有复杂结构烃分子有效加氢,消除脱杂质反应的空间位阻。体相催化剂中的Mo硫化后具有较强的脱杂质活性,结构简单、空间位阻小的含杂原子烃很容易发生反应,减少了这部分杂原子烃类对Ni-W加氢活性的干扰,有利于Ni-W高活性中心用于复杂结构分子的加氢作用。含杂原子的复杂结构烃分子经过Ni-W高活性中心有效加氢后,脱杂质的空间位阻大大减小,可以在脱杂质活性中心中容易脱除。因此,本发明Ni-W复合氧化物与Mo氧化物的活性中心得到协调配合,组合催化剂在深度脱杂质反应中具有突出的活性。本发明方法不使用Mo的盐溶液,由于Mo盐溶液与沉淀剂的反应产物一般有一定的溶解度,因此避免了Mo的流失。本发明方法得到的体相催化剂更加均匀。Although W, Mo, and Ni are commonly used active components of hydrogenation catalysts, it has been found through a large number of experiments that the performance of catalysts with different compounding methods is very different. Especially in bulk catalysts with a large total metal content, the different coordination methods of these metals have a greater impact on the performance of the catalyst. The present invention finds through a large number of experiments that the bulk hydrogenation catalyst used for the deep removal of impurities from hydrocarbon materials first co-precipitates W and Ni to make the precursor of the Ni x W y O z composite oxide, the precursor of the composite oxide The material is then mixed with MoO 3 and then prepared by conventional methods. This preparation process combines elements W and Ni organically to form a composite oxide, which is then combined with MoO 3 to form Ni x W y O Composition of z complex oxide and Mo oxide. The results show that the catalyst with the microstructure of the present invention has outstanding impurity removal activity when used for hydrogenation of hydrocarbons, especially when it is used for deep removal of impurities from hydrocarbons, the activity of the catalyst is significantly higher than that of catalysts with similar chemical composition. The mechanism that the composition of Ni-W composite oxide and Mo oxide of the present invention can improve catalyst activity is not yet very clear, and, in bulk catalyst, the content of active metal is higher, and the existence form of active metal is different from that of traditional loaded catalyst. The catalysts are completely different, and therefore, the metal complexing theory of traditional supported catalysts cannot be applied. For example, it is generally believed that Ni can promote the activity of Mo, and it is hoped that there will be a stronger interaction between Ni and Mo. However, the present invention has found in experiments that for bulk catalysts, fully combining Mo and Ni can remove impurities in depth. did not exhibit desirable performance. The possible reason for the unexpected improvement in the performance of the catalyst composed of Ni-W composite oxide and Mo oxide in the deep impurity removal of the present invention is that in the bulk catalyst with a high metal content, the existence form of the active metal is different from that of the supported catalyst. Different, in the deep impurity removal process of hydrocarbon raw materials, Ni-W composite oxides have strong hydrogenation activity after sulfidation, which makes hydrocarbon molecules with complex structures hydrogenation effectively and eliminates the steric hindrance of the impurity removal reaction. Mo in the bulk catalyst has strong impurity removal activity after sulfidation, and heteroatom-containing hydrocarbons with simple structure and small steric hindrance are easy to react, reducing the interference of these heteroatom hydrocarbons on Ni-W hydrogenation activity , which is beneficial for the hydrogenation of complex structural molecules by Ni-W highly active centers. After the complex structure hydrocarbon molecules containing heteroatoms are effectively hydrogenated by the Ni-W high active center, the steric hindrance of de-impurity is greatly reduced, and can be easily removed in the de-impurity active center. Therefore, the active centers of the Ni-W composite oxide and the Mo oxide in the present invention are coordinated, and the combined catalyst has outstanding activity in the deep impurity removal reaction. The method of the present invention does not use the salt solution of Mo, because the reaction product of the Mo salt solution and the precipitation agent generally has a certain solubility, thus avoiding the loss of Mo. The bulk phase catalyst obtained by the method of the invention is more uniform.
附图说明 Description of drawings
图1是本发明方法制备的催化剂A电子扫描显微镜JSM-6301F图(放大8万倍)。Fig. 1 is the catalyst A electron scanning microscope JSM-6301F figure (magnification 80,000 times) prepared by the method of the present invention.
具体实施方式 Detailed ways
本发明提供催化剂的制备方法,一种具体过程步骤如下:The invention provides the preparation method of catalyst, a kind of concrete process step is as follows:
1、NixWyOz复合氧化物前身物与MoO3混合物的制备1. Preparation of Ni x W y O z composite oxide precursor and MoO 3 mixture
按催化剂组分含量配比在反应罐内加入含活性金属Ni、W组分的盐类混合物。含镍盐可以为硫酸镍、硝酸镍、氯化镍、碱式碳酸镍等。含钨盐可以为钨酸钠、偏钨酸铵、钨酸等。混合均匀后、将浓氨水在搅拌情况下加入上述混合物中,直至形成深蓝色物料A,物料A的PH值为10.0-13.0。氨水的重量浓度一般为15%~35%。在搅拌情况下将溶液A加热至80-100℃,蒸氨并产生沉淀,至浆液PH值为7.5-9.0。浆液中沉淀物即是NixWyOz复合氧化物的前身物。成胶后可以进行过滤或不过滤,然后加入固体三氧化钼,打浆混合,然后过滤得到滤饼,滤饼可以进行洗涤或不进行洗涤,滤饼在50-150℃条件下脱水干燥,干燥时间0.5~24小时,得到NixWyOz复合氧化物前身物和MoO3的混合物。Add the salt mixture containing active metal Ni and W components into the reaction tank according to the ratio of catalyst components. Nickel-containing salts can be nickel sulfate, nickel nitrate, nickel chloride, basic nickel carbonate and the like. The tungsten-containing salt can be sodium tungstate, ammonium metatungstate, tungstic acid, etc. After mixing evenly, add concentrated ammonia water to the above mixture under stirring until dark blue material A is formed, and the pH value of material A is 10.0-13.0. The weight concentration of ammonia water is generally 15% to 35%. Heat the solution A to 80-100°C while stirring, distill ammonia and produce precipitation until the pH value of the slurry is 7.5-9.0. The precipitate in the slurry is the precursor of the Ni x W y O z composite oxide. After the gel is formed, it can be filtered or not, then solid molybdenum trioxide is added, beaten and mixed, and then filtered to obtain a filter cake. The filter cake can be washed or not washed. The filter cake is dehydrated and dried at 50-150°C, and the drying time is After 0.5-24 hours, a mixture of Ni x W y O z composite oxide precursor and MoO 3 is obtained.
所述的蒸氨温度最好是85-95℃,蒸氨时间一般为1~5小时,最好为1~3小时,蒸氨结束时浆液PH值最好是7.5-8.5。所述的干燥温度最好是50~100℃,干燥时间最好为1~8小时。The temperature of the ammonia distillation is preferably 85-95° C., the ammonia distillation time is generally 1 to 5 hours, preferably 1 to 3 hours, and the pH value of the slurry is preferably 7.5-8.5 at the end of the ammonia distillation. The drying temperature is preferably 50-100°C, and the drying time is preferably 1-8 hours.
在Ni、W组成的盐类混合物中可以加入铝盐溶液,使沉淀物中含有氧化铝的前身物,铝盐溶液可以为硝酸铝、硫酸铝、氯化铝或乙酸铝等。也可以成胶后直接加入氢氧化铝。催化剂中引入铝的目的主要是增加催化剂的强度,以及改善孔结构等。在该混合物料的制备过程中,可以根据需要加入助剂及添加剂等。An aluminum salt solution can be added to the salt mixture composed of Ni and W, so that the precipitate contains the precursor of alumina. The aluminum salt solution can be aluminum nitrate, aluminum sulfate, aluminum chloride or aluminum acetate. Aluminum hydroxide can also be added directly after gelling. The purpose of introducing aluminum into the catalyst is mainly to increase the strength of the catalyst and improve the pore structure. During the preparation of the mixed material, auxiliary agents and additives can be added as required.
2、催化剂制备2. Catalyst preparation
将上述干燥好的滤饼碾压,挤条成型。成型后可以用净水或含有可分解盐类(如醋酸铵)溶液进行洗涤。将洗涤后条型物活化得最终催化剂产品,活化包括干燥和焙烧。干燥和焙烧可以采用本领域常规条件,如在50~200℃干燥1~48小时,在450~600℃焙烧0.5~24小时,最好为1~8小时。催化剂制备过程中也可以根据需要引入助剂和添加剂。The above-mentioned dried filter cake is rolled and extruded into strips. After forming, it can be washed with clean water or a solution containing decomposable salts (such as ammonium acetate). The final catalyst product is obtained by activating the strip after washing, and the activation includes drying and roasting. Drying and calcination can adopt conventional conditions in the art, such as drying at 50-200°C for 1-48 hours, and calcination at 450-600°C for 0.5-24 hours, preferably 1-8 hours. Auxiliaries and additives can also be introduced as needed during catalyst preparation.
催化剂形状可以根据需要为片状、球状、圆柱条及异型条(三叶草、四叶草),最好是圆柱条及异型条(三叶草、四叶草)。载体的直径可以是0.8~2.0mm的细条及>2.5mm的粗条。The shape of the catalyst can be flake, spherical, cylindrical strip and special-shaped strip (clover, four-leaf clover) as required, preferably cylindrical strip and special-shaped strip (clover, four-leaf clover). The diameter of the carrier can be a thin strip of 0.8-2.0 mm and a thick strip of >2.5 mm.
本发明催化剂具有较高加氢脱硫和加氢脱氮反应性能,可用于加氢裂化预处理和柴油脱硫工艺,尤其适用于生产超低硫清洁燃料的柴油超深度脱硫等工艺中,该催化剂也可用于其它加氢精制及加氢处理工艺中。催化剂中含有分子筛等催化材料时,还可以用于加氢裂化、加氢改质等反应过程。The catalyst of the present invention has relatively high hydrodesulfurization and hydrodenitrogenation reaction performance, and can be used in hydrocracking pretreatment and diesel desulfurization processes, especially in processes such as diesel ultra-deep desulfurization for producing ultra-low sulfur clean fuels. The catalyst is also It can be used in other hydrorefining and hydrotreating processes. When the catalyst contains catalytic materials such as molecular sieves, it can also be used in reaction processes such as hydrocracking and hydroupgrading.
本发明催化剂虽然从微观上看是NixWyOz复合氧化物与MoO3的组合物,但两种材料的分散是相当均匀的,所以可以形成两种活性中心协调配合作用。Although the catalyst of the present invention is a composition of Ni x Wy O z composite oxide and MoO 3 from a microscopic point of view, the dispersion of the two materials is quite uniform, so two active centers can be formed to coordinate and cooperate.
表1A催化剂的电镜结果Electron microscopy results of the catalyst in Table 1A
表1为A催化剂的电镜结果,A催化剂为采用本专利方法制备的催化剂,催化剂为直径1.3mm的条形催化剂。分别从催化剂中心至左右边缘选3点看催化剂的组成变化。从结果可以看出,采用本方法制备的A催化剂,从中心到催化剂的边缘,催化剂呈现出非常好的金属分散性能,几点的金属组成差别不大。图1是A催化剂电子扫描显微镜JSM-6301F图(放大8万倍),从图1也能看出Ni/Mo/W各金属元素非常均匀地分布在整个体相催化剂中。Table 1 is the electron microscope result of A catalyst, and A catalyst is the catalyst prepared by the method of this patent, and the catalyst is a strip catalyst with a diameter of 1.3 mm. Select 3 points from the catalyst center to the left and right edges to see the composition change of the catalyst. It can be seen from the results that the catalyst A prepared by this method exhibits very good metal dispersion performance from the center to the edge of the catalyst, and the metal composition of several points has little difference. Figure 1 is a JSM-6301F electron scanning microscope image of catalyst A (magnified by 80,000 times). It can also be seen from Figure 1 that the metal elements of Ni/Mo/W are very uniformly distributed in the entire bulk catalyst.
下面通过具体实施例进一步说明本发明的方案和效果。涉及的百分含量为重量百分含量。催化剂比表面积采用BET法测定,孔容为氮吸附法测定,强度采用侧压法测定。The solutions and effects of the present invention are further illustrated below through specific examples. The percentages involved are percentages by weight. The specific surface area of the catalyst is measured by the BET method, the pore volume is measured by the nitrogen adsorption method, and the strength is measured by the lateral pressure method.
实施例1Example 1
向反应罐内加入1000mL水,然后加入氯化镍40g溶解,再加入偏钨酸铵32g溶解,然后加入25%氨水直至形成深蓝色溶液A,溶液PH值为11.0,将溶液A升温至80℃,蒸氨2小时,PH值为8.0,然后过滤,滤饼加入600ml净水和28g三氧化钼和34g氢氧化铝,打浆搅拌均匀,过滤,滤饼在80℃干燥5小时,然后挤条成型,用净水洗涤3次,湿条在120℃干燥5小时,在500℃焙烧4小时,得到最终催化剂A,组成及主要性质见表2。Add 1000mL of water into the reaction tank, then add 40g of nickel chloride to dissolve, then add 32g of ammonium metatungstate to dissolve, then add 25% ammonia water until a dark blue solution A is formed, the pH value of the solution is 11.0, and the temperature of solution A is raised to 80°C , distill ammonia for 2 hours, the pH value is 8.0, then filter, add 600ml of clean water, 28g of molybdenum trioxide and 34g of aluminum hydroxide to the filter cake, beat and stir evenly, filter, dry the filter cake at 80°C for 5 hours, and then extrude , washed three times with clean water, dried the wet strip at 120°C for 5 hours, and calcined at 500°C for 4 hours to obtain the final catalyst A. The composition and main properties are shown in Table 2.
实施例2Example 2
按照实施例1的方法,按表2中催化剂B的组分含量配比,向反应罐内加入氯化铝、氯化镍、钨酸钠和氧氯化锆,然后加入20%氨水形成深蓝色溶液,PH值为12.0,升温至95℃,蒸氨3小时至PH值为7.5,然后过滤,滤饼用500mL净水洗涤2次,加入净水和三氧化钼,打浆搅拌均匀,过滤,滤饼在70℃干燥7小时,然后挤条成型,用净水洗涤2次,湿条在100℃干燥8小时,在550℃焙烧3小时,得到最终催化剂B,组成及主要性质见表2。According to the method of Example 1, according to the component content ratio of catalyst B in Table 2, add aluminum chloride, nickel chloride, sodium tungstate and zirconium oxychloride to the reaction tank, and then add 20% ammonia water to form dark blue solution, the pH value is 12.0, warming up to 95°C, distilling ammonia for 3 hours until the pH value is 7.5, then filtering, washing the filter cake twice with 500mL clean water, adding clean water and molybdenum trioxide, beating and stirring evenly, filtering, filtering The cake was dried at 70°C for 7 hours, then extruded into strips, washed twice with clean water, dried at 100°C for 8 hours, and calcined at 550°C for 3 hours to obtain the final catalyst B. The composition and main properties are shown in Table 2.
实施例3Example 3
按照实施例1的方法,按表2中催化剂C的组分含量配比,向反应罐内加入硝酸镍、硅溶胶、偏钨酸铵、氢氧化铝,然后加入30%氨水形成深蓝色物料,PH值为13.0,升温至80℃,蒸氨5小时至PH值为8.0,然后加入三氧化钼,打浆搅拌均匀,过滤,滤饼在120℃干燥1小时,然后挤条成型,湿条在130℃干燥3小时,在600℃焙烧3小时,得到最终催化剂C,组成及主要性质见表2。According to the method of embodiment 1, according to the component content ratio of catalyst C in table 2, nickel nitrate, silica sol, ammonium metatungstate, aluminum hydroxide are added in the reaction tank, then add 30% ammonia water to form dark blue material, The pH value is 13.0, heat up to 80°C, distill ammonia for 5 hours until the pH value is 8.0, then add molybdenum trioxide, beat and stir evenly, filter, dry the filter cake at 120°C for 1 hour, and then extrude into strips, wet strips at 130 ℃ drying for 3 hours, and calcination at 600 ℃ for 3 hours to obtain the final catalyst C, whose composition and main properties are shown in Table 2.
实施例4Example 4
按照实施例1的方法,按表2中催化剂D的组分含量配比,向反应罐内加入1000mL水,然后加入氯化镍48g溶解,再加入偏钨酸铵36g溶解,然后加入25%氨水成深蓝色溶液A,PH值为12.0,升温至90℃,蒸氨1小时至PH值为9.0,然后过滤,滤饼加入600ml净水和16g三氧化钼、6g三氯化钛和37g氢氧化铝,打浆搅拌均匀,过滤,滤饼在80℃干燥5小时,然后挤条成型,用净水洗涤3次,湿条在120℃干燥5小时,在500℃焙烧4小时,得到最终催化剂D,组成及主要性质见表2。According to the method of Example 1, according to the component content ratio of catalyst D in Table 2, add 1000mL water into the reaction tank, then add 48g of nickel chloride to dissolve, then add 36g of ammonium metatungstate to dissolve, and then add 25% ammonia water into a dark blue solution A with a pH value of 12.0, heat up to 90°C, distill ammonia for 1 hour until the pH value is 9.0, then filter, and add 600ml of clean water, 16g of molybdenum trioxide, 6g of titanium trichloride and 37g of hydroxide to the filter cake Aluminum, beating and stirring evenly, filtering, drying the filter cake at 80°C for 5 hours, then extruding into strips, washing with clean water for 3 times, drying the wet strips at 120°C for 5 hours, and roasting at 500°C for 4 hours to obtain the final catalyst D. The composition and main properties are shown in Table 2.
比较例comparative example
按照实施例1的催化剂组成,按中国专利CN1342102A公开的催化剂制备方法,制备参比剂E。According to the catalyst composition of Example 1, the reference agent E was prepared according to the catalyst preparation method disclosed in Chinese patent CN1342102A.
向反应罐内加入1000mL水,然后加入七钼酸铵45g溶解,再加入偏钨酸铵33g溶解,然后加入25%氨水成胶,直至PH值为10.0,加热至温度为90℃,同时向反应罐内滴加含有40g氯化镍的溶液。将形成的悬浊液继续搅拌30分钟,温度90℃。然后过滤,滤饼用热水洗涤,100℃干燥5小时,然后加入34g氢氧化铝挤条成型,湿条在100℃干燥8小时,在500℃焙烧4小时,得到最终参比催化剂E,组成及主要性质见表2。按此种方法制备催化剂,三氧化钼收率只能达到80%,为了保证催化剂中金属含量和配比,投料时七钼酸铵多加20%。Add 1000mL of water into the reaction tank, then add 45g of ammonium heptamolybdate to dissolve, then add 33g of ammonium metatungstate to dissolve, then add 25% ammonia water to form a gel until the pH value is 10.0, heat to a temperature of 90°C, and simultaneously A solution containing 40 g of nickel chloride was added dropwise in the tank. The resulting suspension was stirred for a further 30 minutes at 90°C. Then filter, wash the filter cake with hot water, dry at 100°C for 5 hours, then add 34g of aluminum hydroxide to extrude into a rod, dry the wet rod at 100°C for 8 hours, and roast at 500°C for 4 hours to obtain the final reference catalyst E. And the main properties are shown in Table 2. Prepare the catalyst by this method, the yield of molybdenum trioxide can only reach 80%, in order to ensure the metal content and proportioning in the catalyst, add 20% more ammonium heptamolybdate when feeding.
表2本发明方法制备的催化剂及性质Catalyst and properties prepared by the method of the present invention in table 2
实施例5Example 5
本实施例为催化剂加氢脱硫反应性能评价。This example is an evaluation of the performance of the hydrodesulfurization reaction of the catalyst.
为了进一步说明本发明催化剂的超深度加氢脱硫能力,采用本发明A、C、催化剂和对比例E催化剂,在200ml小型加氢装置上进行对比评价试验,试验原料为茂名混合柴油。原料主要性质见表3,催化剂活性评价工艺条件和评价结果见表4。In order to further illustrate the ultra-deep hydrodesulfurization ability of the catalyst of the present invention, a comparative evaluation test was carried out on a 200ml small-scale hydrogenation device using catalysts A and C of the present invention, catalysts of comparative example E, and the test material was Maoming blended diesel oil. The main properties of raw materials are shown in Table 3, and the process conditions and evaluation results of catalyst activity evaluation are shown in Table 4.
表3原料油主要性质Table 3 Main Properties of Raw Oil
表4催化剂加氢脱硫反应工艺条件和评价结果Table 4 Catalyst hydrodesulfurization reaction process conditions and evaluation results
柴油的硫含量在500μg/g以下时,含硫化合物都是具有空间位阻的难脱除含硫物种。工业上,普通加氢脱硫催化剂正是由于很难将4-MDBT(4-甲基二苯并噻吩),4,6-DMDBT(4,6-二甲基二苯并噻吩)等具有空间位阻的含硫化合物转化而无法进行深度脱硫,因而很难获得产品中硫含量小于50μg/g的超清洁燃料。由表2、4可见本发明的体相Ni、Mo、W催化剂具有更高的金属总量,Ni、Mo、W原子比可在很大范围内调变。在相同反应条件下,采用本发明的体相Ni、Mo、W催化剂的产品中硫含量远远低于采用的参比催化剂。因此,采用本发明的方法制备的催化剂,具有较高加氢性能,尤其对具有空间位阻的硫化物显示了更为明显的脱除效果。从表中结果可见,采用本发明方法制备的体相催化剂具有优异的加氢与加氢脱硫能力,可用于加氢脱硫、加氢脱氮反应中,尤其适用于生产超清洁柴油的超深度脱硫反应中。When the sulfur content of diesel oil is below 500μg/g, the sulfur-containing compounds are difficult to remove sulfur-containing species with steric hindrance. In industry, common hydrodesulfurization catalysts are precisely because it is difficult to combine 4-MDBT (4-methyldibenzothiophene), 4,6-DMDBT (4,6-dimethyldibenzothiophene) with steric positions Therefore, it is difficult to obtain ultra-clean fuel with a sulfur content of less than 50 μg/g in the product. It can be seen from Tables 2 and 4 that the bulk Ni, Mo and W catalysts of the present invention have a higher total metal content, and the atomic ratio of Ni, Mo and W can be adjusted in a wide range. Under the same reaction conditions, the sulfur content in the product using the bulk phase Ni, Mo, W catalyst of the present invention is far lower than that of the reference catalyst used. Therefore, the catalyst prepared by the method of the present invention has higher hydrogenation performance, and especially shows a more obvious removal effect on sulfides with steric hindrance. It can be seen from the results in the table that the bulk catalyst prepared by the method of the present invention has excellent hydrogenation and hydrodesulfurization capabilities, can be used in hydrodesulfurization and hydrodenitrogenation reactions, and is especially suitable for ultra-deep desulfurization in the production of ultra-clean diesel Reacting.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO1999003578A1 (en) * | 1997-07-15 | 1999-01-28 | Exxon Research And Engineering Company | Nickel molybdotungstate hydrotreating catalysts |
| US20030102254A1 (en) * | 1999-01-15 | 2003-06-05 | Sonja Eijsbouts | Process for preparing a mixed metal catalyst composition |
| US6635599B1 (en) * | 1997-07-15 | 2003-10-21 | Exxonmobil Research & Engineering Company | Mixed metal catalyst, its preparation by co-precipitation, and its use |
| CN1526478A (en) * | 1999-01-15 | 2004-09-08 | ��˹��ŵ�� | Novel Mixed Metal Catalyst and Its Application |
| US6929738B1 (en) * | 1997-07-15 | 2005-08-16 | Exxonmobil Research And Engineering Company | Two stage process for hydrodesulfurizing distillates using bulk multimetallic catalyst |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO1999003578A1 (en) * | 1997-07-15 | 1999-01-28 | Exxon Research And Engineering Company | Nickel molybdotungstate hydrotreating catalysts |
| US6635599B1 (en) * | 1997-07-15 | 2003-10-21 | Exxonmobil Research & Engineering Company | Mixed metal catalyst, its preparation by co-precipitation, and its use |
| US6929738B1 (en) * | 1997-07-15 | 2005-08-16 | Exxonmobil Research And Engineering Company | Two stage process for hydrodesulfurizing distillates using bulk multimetallic catalyst |
| US20030102254A1 (en) * | 1999-01-15 | 2003-06-05 | Sonja Eijsbouts | Process for preparing a mixed metal catalyst composition |
| CN1526478A (en) * | 1999-01-15 | 2004-09-08 | ��˹��ŵ�� | Novel Mixed Metal Catalyst and Its Application |
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