CN100442014C - Unmanned pneumatic caisson construction method caisson tilt trend prediction system - Google Patents
Unmanned pneumatic caisson construction method caisson tilt trend prediction system Download PDFInfo
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Abstract
一种无人化气压沉箱工法箱体倾斜监测系统,包括四个模块:传感器信号采集模块、传感器信号处理模块、沉箱体倾斜趋势预测模块、实时显示模块,传感器信号采集模块采集传感器信号,采集到的信号经过A/D转换输出到传感器信号处理模块,由其对采集到的传感器信号作分析提取等处理,为沉箱体倾斜趋势预测模块提供所需的数据。进一步由其结合沉箱体状态的历史信息和时间信息,调用沉箱体倾斜趋势预测算法预测出沉箱体倾斜趋势参数,送给实时显示模块。实时显示模块根据负责显示沉箱体的当前姿态及倾斜趋势姿态,保存数据、调用历史数据,并为人机交互提供一个接口。通过预测沉箱体倾斜趋势,为沉箱下沉提供决策依据,从而达到有效防止沉箱倾斜的目的。
An unmanned air pressure caisson body tilt monitoring system, including four modules: sensor signal acquisition module, sensor signal processing module, caisson body tilt trend prediction module, real-time display module, sensor signal acquisition module to collect sensor signals, collect The received signal is output to the sensor signal processing module through A/D conversion, which analyzes and extracts the collected sensor signal to provide the required data for the caisson body tilt trend prediction module. Further, it combines the historical information and time information of the caisson body state, calls the caisson body inclination trend prediction algorithm to predict the caisson body inclination trend parameters, and sends it to the real-time display module. The real-time display module is responsible for displaying the current posture and tilt trend posture of the caisson, saving data, calling historical data, and providing an interface for human-computer interaction. By predicting the inclination trend of the caisson body, a decision-making basis is provided for the sinking of the caisson, so as to effectively prevent the inclination of the caisson.
Description
技术领域 technical field
本发明涉及一种用于检测技术领域的系统,特别是一种无人化气压沉箱工法沉箱倾斜趋势预测系统。The invention relates to a system used in the technical field of detection, in particular to a system for predicting the inclination trend of a caisson in an unmanned air pressure caisson construction method.
背景技术 Background technique
无人化气压沉箱工法是通过建造一个密闭的工作室,并向工作室内通入一定的压缩空气以平衡地下水头,使得在无水的环境下作业,作业机械全部由地面遥控操作。该种施工法具有施工场地周围地表沉降小、对周围环境影响小、施工效率高、安全可靠、结构强度大,特别是由于其很适宜近接施工,所以极具发展前景。The unmanned air pressure caisson construction method is to build a closed working room, and pass a certain amount of compressed air into the working room to balance the groundwater head, so that when working in an anhydrous environment, the operating machinery is all controlled by ground remote control. This construction method has the advantages of small surface settlement around the construction site, little impact on the surrounding environment, high construction efficiency, safety and reliability, and high structural strength. Especially because it is very suitable for close construction, it has great development prospects.
无人化气压沉箱工法在沉箱下沉时主要有三种方法一种是自沉法,即沉箱下沉完全依靠沉箱体自重来克服沉箱体周围的土层摩擦力和沉箱刃脚处的土的抗力;还有一种改进的自沉法,或通过采取措施减少沉箱体与周围地层的摩擦阻力,或者通过往沉箱内加水或其他重物,来增大沉箱的自重,以克服摩擦阻力。另一种方法是压入式下沉法,即借助地锚反力装置来强行将箱体压入地中的方法。沉箱在下沉的过程中,由于某种原因沉箱外周面与地层间的摩擦力不均匀,刃脚下方土体搞力存在差异及挖掘方式不当等原因,尤其是由于管理者对沉箱下沉时沉箱的倾斜趋势不明确,而不能决定采取何种有效措施来防止沉箱倾斜,从而导致沉箱在下沉过程中极易发生倾斜,从而威胁施工安全,降低工作效率。The unmanned air pressure caisson construction method mainly has three methods when the caisson sinks. One is the self-sinking method, that is, the sinking of the caisson depends entirely on the self-weight of the caisson body to overcome the friction of the soil around the caisson body and the soil at the edge of the caisson. Resistance; there is also an improved self-sinking method, or by taking measures to reduce the frictional resistance between the caisson body and the surrounding stratum, or by adding water or other heavy objects to the caisson to increase the self-weight of the caisson to overcome the frictional resistance. Another method is the press-in sinking method, that is, the method of forcibly pressing the box body into the ground by means of a ground anchor counter force device. During the sinking process of the caisson, due to some reason, the friction force between the outer peripheral surface of the caisson and the stratum is not uniform, there is a difference in the force of the soil under the blade foot, and the excavation method is improper, especially because the manager is concerned about the sinking of the caisson. The inclination trend of the caisson is not clear, and it is impossible to decide what effective measures to prevent the caisson from inclining, which makes the caisson very prone to inclination during the sinking process, thereby threatening construction safety and reducing work efficiency.
经文献检索,中国专利(申请号87102338)给出了一种沉箱下沉方法,这种方法是通过开挖一条具有与下沉的沉箱相同平面形状的支承明沟,将可以支承沉箱但很容易自动塌陷的支承物投入已挖掘好的明沟内,然后再将沉箱体建在明沟上。下沉时通过移除明沟内的支撑物,由于明沟已经事先挖好,所以沉箱体周边的摩擦阻力基本相同,这样可以有效防止沉箱倾斜。但是,该法要事先挖掘明沟并需要易塌陷的支承物,工程量加大,所用材料增多,造价增高。另外,该种方法也不适用于在水中建筑沉箱的场合。Through document retrieval, Chinese patent (application number 87102338) has provided a kind of caisson sinking method, and this method is to have the supporting open ditch with the same plane shape of sinking caisson by excavating, will support caisson but be easy to automatically The collapsed supports are put into the dug open ditch, and then the caisson body is built on the open ditch. When sinking, by removing the supports in the open ditch, since the open ditch has been dug in advance, the frictional resistance around the caisson body is basically the same, which can effectively prevent the caisson from tilting. But this method will excavate the open ditch in advance and needs the supporting material that easily collapses, and the engineering quantity increases, and the used material increases, and the cost increases. In addition, this method is not suitable for the occasion of building caissons in water.
如前所述,沉箱下沉的主要原因是由于对沉箱受力情况及沉箱姿态情况掌握不明,而不能采取有针对性的下沉控制措施来防止沉箱体倾斜,所以有必要研究一种新型的沉箱倾斜趋势预测系统,为沉箱下沉时提供决策依据,以采取正确的下沉措施,从而达到防止沉箱倾斜的目的,也可以确保沉箱体下沉时的安全。As mentioned above, the main reason for the sinking of the caisson is that the force and attitude of the caisson are unknown, and targeted sinking control measures cannot be taken to prevent the caisson from tilting. Therefore, it is necessary to study a new type of caisson. The advanced caisson tilt trend prediction system provides decision-making basis for caisson sinking, so as to take correct sinking measures, so as to prevent the caisson from tilting and ensure the safety of the caisson body when sinking.
发明内容 Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种无人化气压沉箱工法沉箱倾斜趋势预测系统,使其通过对沉箱体倾斜趋势的及时、准确的分析预测,现场施工人员根据监测系统提供的沉箱体倾斜趋势预测结果,通过调整地锚反力(压沉法)或调整沉箱体内压重物的分布或改变挖掘方式以及时调整沉箱姿态,从而达到防止沉箱发生倾斜的目的。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide an unmanned gas pressure caisson construction method caisson inclination trend prediction system, so that through timely and accurate analysis and prediction of the inclination trend of the caisson body, the on-site construction personnel according to the monitoring system The prediction result of caisson body inclination provided can prevent the caisson from inclining by adjusting ground anchor reaction force (pressure sinking method) or adjusting the distribution of ballast in the caisson body or changing the excavation method to adjust the caisson posture in time.
本发明是通过以下技术方案实现的,本发明包括四个模块:传感器信号采集模块、传感器信号处理模块、沉箱体倾斜趋势预测模块、实时显示模块。传感器信号采集模块负责采集安装在沉箱体各处的传感器信号,采集到的信号经过A/D转换,串行输出到传感器信号处理模块;传感信号处理模块对传感器信号采集模块送来的信号作预处理,计算出沉箱体的几何中心线偏斜、重心位置、总重量、沉箱体所受总的周围摩擦力及其分布、工作室内气体对沉箱体的浮力及地锚对沉箱的作用力等数据,计算的结果作为传感器信号处理模块的输出,送到沉箱体倾斜趋势预测模块;沉箱体倾斜趋势预测模块根据传感器信号处理模块送来的数据,采用有限元分析法计算出沉箱体倾斜趋势参数,这些参数作为沉箱体倾斜趋势预测模块的输出传送到实时显示模块;实时显示模块根据沉箱体倾斜趋势预测模块送来的数据,实时显示沉箱体的当前姿态、倾斜趋势姿态,并为人机交互提供一个接口。The present invention is realized through the following technical solutions, and the present invention includes four modules: a sensor signal acquisition module, a sensor signal processing module, a caisson body inclination trend prediction module, and a real-time display module. The sensor signal acquisition module is responsible for collecting the sensor signals installed in various parts of the caisson body. The collected signals are converted by A/D and serially output to the sensor signal processing module; the sensor signal processing module is responsible for the signal sent by the sensor signal acquisition module For preprocessing, calculate the deviation of the geometric center line of the caisson body, the position of the center of gravity, the total weight, the total surrounding friction force on the caisson body and its distribution, the buoyancy of the gas in the working room on the caisson body, and the ground anchor on the caisson body. The calculation results are sent to the caisson body tilt trend prediction module as the output of the sensor signal processing module; the caisson body tilt trend prediction module uses the finite element analysis method to calculate according to the data sent by the sensor signal processing module Output the caisson tilt trend parameters, these parameters are sent to the real-time display module as the output of the caisson tilt trend prediction module; the real-time display module displays the current posture of the caisson in real time according to the data sent by the caisson tilt trend prediction module , inclined trend posture, and provide an interface for human-computer interaction.
所述的传感器信号采集模块负责采集安装在沉箱体上的传感器信号,并对采集到的信号进行模数转换,传感器信号采集模块由安装在现场PC机上的A/D卡实现,可进行多通道传感器信号数据采集,传感器信号采集模块输出的多路信号送到传感器信号处理模块处理。The sensor signal acquisition module is responsible for collecting the sensor signals installed on the caisson body, and carries out analog-to-digital conversion to the collected signals. The sensor signal acquisition module is realized by the A/D card installed on the field PC, and can carry out multiple Channel sensor signal data acquisition, the multi-channel signals output by the sensor signal acquisition module are sent to the sensor signal processing module for processing.
所述的传感器信号处理模块对传感器采集模块采集到的信号进行数据预处理,这些数据预处理包括:根据传感器信号处理模块送来的数据,计算沉箱的几何中心线偏斜、重心位置和总重量、计算沉箱体受到的总的周围摩擦力及其分布、计算工作室内气体对沉箱体的浮力以及地锚对沉箱的作用力。数据预处理的结果作为传感器信号处理模块的输出送到沉箱体倾斜趋势预测模块进行处理。The sensor signal processing module performs data preprocessing on the signals collected by the sensor acquisition module, and these data preprocessing includes: according to the data sent by the sensor signal processing module, calculate the geometric centerline deflection, center of gravity position and total weight of the caisson , Calculate the total surrounding frictional force and its distribution on the caisson body, calculate the buoyancy force of the gas in the working room on the caisson body and the force of the ground anchor on the caisson body. The result of data preprocessing is sent to the caisson tilt trend prediction module as the output of the sensor signal processing module for processing.
所述的沉箱体倾斜趋势预测模块根据传感器信号处理模块送来的数据对沉箱体的倾斜趋势进行预测计算,计算的结果作为实时显示模块的输入。沉箱体倾斜趋势预测模块主要由沉箱体倾斜趋势算法组成;沉箱体倾斜趋势算法根据传感器信号处理模块送来的沉箱的几何中心线偏移、重心和总重量、沉箱周围摩擦力及其分布、工作室内气体对沉箱的浮力、刃脚处所受土的抗力、地锚对沉箱的作用力,结合沉箱体倾斜发生变化的时间(该时间一般是用传感器信号处理模块数据更新时间周期代替),采用有限元分析法计算出沉箱体倾斜趋势参数。沉箱倾斜趋势预测算法输出的结果包括:沉箱体倾斜的方向、倾斜的速度、倾斜的加速度等参数,这些参数作为沉箱体倾斜预测模块的输出送到实时显示模块进行处理。The caisson tilt trend prediction module predicts and calculates the tilt trend of the caisson body according to the data sent by the sensor signal processing module, and the calculation result is used as an input of the real-time display module. The caisson tilt trend prediction module is mainly composed of the caisson tilt trend algorithm; the caisson tilt trend algorithm is based on the geometric center line offset, center of gravity and total weight of the caisson sent by the sensor signal processing module, the friction force around the caisson and its Distribution, the buoyancy of the gas in the working room to the caisson, the resistance of the soil at the blade foot, the force of the ground anchor on the caisson, combined with the time when the caisson body tilt changes (this time is generally the data update time period of the sensor signal processing module Instead), the caisson body inclination trend parameters are calculated by finite element analysis. The output results of the caisson tilt trend prediction algorithm include: caisson body tilt direction, tilt speed, tilt acceleration and other parameters, these parameters are sent to the real-time display module as the output of the caisson body tilt prediction module for processing.
所述的实时显示模块根据沉箱体倾斜预测模块送来的数据,该模块用VB技术实现,分为用户界面和后台运行程序两部分,该模块实时显示沉箱体的当前姿态、倾斜趋势姿态,并保存沉箱体倾斜趋势预测模块输出的数据,同时该模块还要提供人机交互的接口界面,从而可以根据用户的要求显示某个时刻的沉箱体姿态,而且还可以根据沉箱体倾斜趋势数据参数,调用存储在PC机上的专家数据库,给出相应的防止沉箱倾斜的措施。沉箱下沉施工管理者根据沉箱下沉趋势参数,结合显示模块给出的防止沉箱倾斜的措施,管理者根据自己的实际经验,适当调整沉箱体受力、挖掘方式达到防止沉箱发生倾斜的目的。Described real-time display module sends the data according to caisson body inclination prediction module, and this module realizes with VB technology, is divided into two parts of user interface and background running program, and this module real-time displays the current posture of caisson body, tilt trend posture , and save the data output by the caisson tilt trend prediction module. At the same time, the module also provides an interface for human-computer interaction, so that the posture of the caisson at a certain moment can be displayed according to the user's requirements, and it can also be used according to the caisson. The tilt trend data parameters call the expert database stored on the PC, and give the corresponding measures to prevent the caisson from tilting. The caisson sinking construction manager, according to the caisson sinking trend parameters, combined with the measures to prevent the caisson from tilting given by the display module, the manager properly adjusts the force of the caisson body and the excavation method according to his own actual experience to prevent the caisson from tilting .
通过该方法可以有效的防止沉箱体倾斜的发生,不仅可以保证安全施工,而且节省了施工费用,缩短了工期,使得无人化气压沉箱一法更具竞争力。This method can effectively prevent the caisson body from tilting, not only can ensure safe construction, but also save construction costs and shorten the construction period, making the unmanned air pressure caisson method more competitive.
附图说明 Description of drawings
图1本发明系统示意框图Fig. 1 system block diagram of the present invention
图2本发明系统功能框图Fig. 2 system functional block diagram of the present invention
具体实施方式Detailed ways
如图1所示,本发明包括四个模块:传感器信号采集模块、传感器信号处理模块、沉箱体倾斜趋势预测模块、实时显示模块。这四个模块在一台现场PC工控机实现。传感器信号采集模块的输入与安装在沉箱体上的多路传感器相连,传感器信号采集模块的输出与传感器信号处理模块的输入相连;传感器信号处理模块的输出与沉箱体倾斜趋势预测模块相连;沉箱体倾斜趋势预测模块的输出与实时显示模块相连。As shown in Fig. 1, the present invention includes four modules: a sensor signal acquisition module, a sensor signal processing module, a caisson tilt trend prediction module, and a real-time display module. These four modules are implemented in a field PC industrial computer. The input of the sensor signal acquisition module is connected with the multi-channel sensor installed on the caisson body, the output of the sensor signal acquisition module is connected with the input of the sensor signal processing module; the output of the sensor signal processing module is connected with the caisson body inclination trend prediction module; The output of the caisson body inclination trend prediction module is connected with the real-time display module.
传感器信号采集模块从安装在沉箱体上的各传感器采集信号,并对采集到的信号进行模数转换,转换后的信号作为传感器信号采集模块的输出送给传感器信号处理模块处理。传感器信号采集模块由安装在现场PC机上的A/D卡实现,A/D卡可进行多通道传感器信号数据采集,本发明中的A/D卡采用的是AD7705,AD7705采集卡有2通道输入、可达到16位分辨率,并且AD7705采集卡无失码、只需少量的或不需要信号调理,就可经串行输出到传感器信号处理模块进行处理。The sensor signal acquisition module collects signals from the sensors installed on the caisson body, and performs analog-to-digital conversion on the collected signals, and the converted signal is sent to the sensor signal processing module for processing as the output of the sensor signal acquisition module. The sensor signal acquisition module is realized by the A/D card installed on the field PC, and the A/D card can carry out multi-channel sensor signal data acquisition. What the A/D card in the present invention adopts is AD7705, and the AD7705 acquisition card has 2 channel input , It can reach 16-bit resolution, and the AD7705 acquisition card has no missing codes, and only a small amount or no signal conditioning is required, and it can be serially output to the sensor signal processing module for processing.
传感器信号处理模块对传感器采集模块送来的信号进行数据预处理,数据预处理的结果作为传感器信号处理模块的输出送给沉箱体倾斜趋势预测模块;这些数据预处理包括:根据传感器信号处理模块送来的数据,计算沉箱的几何中心线偏斜、重心位置和总重量、刃脚处所受土的抗力,计算沉箱体受到的总的周围摩擦力及其分布,计算工作室内气体对沉箱体的浮力;在采用借助地锚反力装置来强行将箱体压入地中的方法时,还要计算地锚对沉箱的作用力。The sensor signal processing module performs data preprocessing on the signal sent by the sensor acquisition module, and the result of the data preprocessing is sent to the caisson body tilt trend prediction module as the output of the sensor signal processing module; these data preprocessing includes: according to the sensor signal processing module From the data sent, calculate the deflection of the geometric center line of the caisson, the position of the center of gravity and the total weight, the resistance of the soil at the edge of the foot, calculate the total surrounding friction force and its distribution on the caisson body, and calculate the impact of the gas in the working room on the sinker. The buoyancy of the box body; when using the method of forcibly pressing the box body into the ground with the help of the ground anchor reaction device, the force acting on the caisson by the ground anchor must also be calculated.
沉箱体倾斜趋势预测模块根据传感器信号处理模块送来的数据,结合保存的历史数据和沉箱体倾斜发生变化的时间间隔,调用沉箱倾斜趋势预测算法对沉箱体倾斜趋势进行预测。预测的结果作为沉箱体倾斜趋势预测模块的输出送给实时显示模块。沉箱体倾斜趋势预测模块的核心是沉箱体倾斜趋势算法,该算法根据传感器信号处理模块送来的沉箱的几何中心线偏移、重心和总重量、沉箱周围摩擦力及其分布、工作室气体对沉箱的浮力、刃脚处所受土的抗力、地锚对沉箱的作用力等数据,结合沉箱体倾斜发生变化的时间(该时间一般是用传感器信号处理模块数据更新时间周期代替),采用有限元分析法计算出沉箱体倾斜趋势参数。有限元分析法可以说详细分析出沉箱体各处受力情况,还可以精确计算出沉箱体的倾斜趋势;沉箱倾斜趋势预测算法输出的预测结果包括:沉箱体倾斜的方向、倾斜的速度、倾斜的加速度等。The caisson inclination trend prediction module calls the caisson inclination trend prediction algorithm to predict the caisson inclination trend according to the data sent by the sensor signal processing module, combined with the saved historical data and the time interval of the caisson inclination change. The predicted result is sent to the real-time display module as the output of the caisson body inclination trend prediction module. The core of the caisson body inclination trend prediction module is the caisson body inclination trend algorithm, which is based on the geometric centerline offset, center of gravity and total weight of the caisson sent by the sensor signal processing module, the friction force and its distribution around the caisson, and the Data such as the buoyancy of the gas on the caisson, the resistance of the soil at the blade foot, the force of the ground anchor on the caisson, etc., combined with the time when the inclination of the caisson body changes (this time is generally replaced by the data update time period of the sensor signal processing module) , using the finite element analysis method to calculate the tilt trend parameters of the caisson body. The finite element analysis method can be said to analyze the stress of the caisson body in detail, and can also accurately calculate the inclination trend of the caisson body; the prediction results output by the caisson inclination trend prediction algorithm include: the inclination direction of the caisson body, the inclination Velocity, tilt acceleration, etc.
实时显示模块根据从沉箱体倾斜趋势预测模块送来的数据,实时显示沉箱体的当前姿态、倾斜趋势姿态、调用和保存经沉箱体倾斜趋势预测模块输出的数据,也可以根据用户的要求显示某个时刻的沉箱体姿态,而且还可以根据沉箱体倾斜趋势数据参数,调用存储在PC机上的专家数据库,给出相应的防止沉箱倾斜的措施。沉箱下沉施工管理者根据沉箱下沉趋势参数,结合显示模块给出的防止沉箱倾斜的措施,并结合管理者自己的实际经验,适当调整沉箱体受力、挖掘方式达到防止沉箱发生倾斜的目的。该模块用VB技术实现,分为用户界面和后台运行程序两部分。用户界面显示沉箱体的各种姿态、数据信息,并为用户提供一个人机交互的接口;后台运行程序负责后台运行数据调用、数据处理、结果保存等工作。The real-time display module displays the current posture and tilt trend posture of the caisson body in real time according to the data sent from the caisson body tilt trend prediction module, calls and saves the data output by the caisson body tilt trend prediction module, and can also be used according to the user's request. It is required to display the posture of the caisson body at a certain moment, and according to the data parameters of the caisson body inclination trend, the expert database stored on the PC can be called to provide corresponding measures to prevent the caisson from inclining. The caisson sinking construction manager, according to the caisson sinking trend parameters, combined with the measures to prevent the caisson from tilting given by the display module, and combined with the manager's own actual experience, properly adjusted the force of the caisson body and the excavation method to prevent the caisson from tilting. Purpose. This module is implemented with VB technology, and is divided into two parts: the user interface and the running program in the background. The user interface displays various postures and data information of the caisson body, and provides a human-computer interaction interface for the user; the background running program is responsible for background running data call, data processing, and result storage.
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| CN87102338A (en) * | 1986-06-06 | 1987-12-16 | 大丰建设株式会社 | caisson sinking method |
| CN1143138A (en) * | 1996-07-01 | 1997-02-19 | 交通部第一航务工程局 | Launching method for laud region prefabricated sinking caisson |
| CN1397785A (en) * | 2002-07-30 | 2003-02-19 | 武汉大学 | Autoamtic monitor method and device for safety of mining headframe |
| US20040249594A1 (en) * | 2002-03-19 | 2004-12-09 | Canon Kabushiki Kaisha | Sensor calibration apparatus, sensor calibration method, program, storage medium, information processing method, and information processing apparatus |
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| CN87102338A (en) * | 1986-06-06 | 1987-12-16 | 大丰建设株式会社 | caisson sinking method |
| CN1143138A (en) * | 1996-07-01 | 1997-02-19 | 交通部第一航务工程局 | Launching method for laud region prefabricated sinking caisson |
| US20040249594A1 (en) * | 2002-03-19 | 2004-12-09 | Canon Kabushiki Kaisha | Sensor calibration apparatus, sensor calibration method, program, storage medium, information processing method, and information processing apparatus |
| CN1397785A (en) * | 2002-07-30 | 2003-02-19 | 武汉大学 | Autoamtic monitor method and device for safety of mining headframe |
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