CN100445103C - A molding process and automatic die-cutting and hot stamping machine for multiple embossing stations with one paper feed - Google Patents
A molding process and automatic die-cutting and hot stamping machine for multiple embossing stations with one paper feed Download PDFInfo
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- 238000004049 embossing Methods 0.000 title claims abstract description 115
- 238000000034 method Methods 0.000 title claims abstract description 86
- 230000008569 process Effects 0.000 title claims abstract description 80
- 238000005520 cutting process Methods 0.000 title claims abstract description 56
- 238000000465 moulding Methods 0.000 title claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims abstract description 76
- 230000033001 locomotion Effects 0.000 claims abstract description 40
- 239000002699 waste material Substances 0.000 claims abstract description 15
- 238000003825 pressing Methods 0.000 claims abstract description 8
- 238000004140 cleaning Methods 0.000 claims abstract 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 106
- 229910052782 aluminium Inorganic materials 0.000 claims description 106
- 239000011888 foil Substances 0.000 claims description 106
- 230000007246 mechanism Effects 0.000 claims description 53
- 230000001360 synchronised effect Effects 0.000 claims description 33
- 230000009471 action Effects 0.000 claims description 9
- 238000004064 recycling Methods 0.000 claims description 7
- 238000011084 recovery Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000007373 indentation Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000012546 transfer Methods 0.000 description 15
- 238000012545 processing Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 9
- 238000007639 printing Methods 0.000 description 8
- 238000010415 tidying Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000010023 transfer printing Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 1
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Abstract
一种一次走纸供多次压印工位的模压工艺，包括纸张输送工序及纸张接收工序，其特征在于在纸张输送工序及纸张接收工序之间串联有多个由压印单元构成的压印工序；一种配合上述工艺的自动模切烫印机，包括纸张输送单元、压印单元和纸张接收单元，其特征在于所说的压印单元具有完成烫印、压痕、模切或清废工序任务的两组以上机组式结构。本发明的优越性在于：该模压工艺及设备的特点是包括至少两组压印单元，而且每张纸只需被纸张输送单元输送一次即可途径两组压印单元，实现两次烫印或烫印并模切，并且通过一种传动装置实现两个压印单元运动的同步性，与现有平压平自动模切烫印机相比可以达到机器以同等工作速度下提高生产效率的效果。
A molding process that feeds paper for multiple embossing stations at one time, including a paper conveying process and a paper receiving process, and is characterized in that a plurality of embossing units composed of embossing units are connected in series between the paper conveying process and the paper receiving process Process; an automatic die-cutting hot stamping machine that cooperates with the above process, including a paper conveying unit, an embossing unit and a paper receiving unit, characterized in that said embossing unit has the ability to complete hot stamping, creasing, die-cutting or waste cleaning More than two groups of unit-type structures for process tasks. The advantage of the present invention is that the molding process and equipment are characterized by including at least two groups of embossing units, and each sheet of paper only needs to be transported once by the paper conveying unit to pass through the two groups of embossing units, realizing two hot stamping or Hot stamping and die cutting, and the synchronization of the movement of the two embossing units is realized through a transmission device. Compared with the existing flat pressing automatic die cutting hot stamping machine, the effect of improving the production efficiency of the machine at the same working speed can be achieved. .
Description
(一)所属技术领域：(1) Technical field:
本发明涉及一种印刷工艺及机械，特别是一种一次走纸供多次压印工位的模压工艺及自动模切烫印机。The invention relates to a printing process and a machine, in particular to a molding process and an automatic die-cutting and hot stamping machine for one-time paper feeding for multiple embossing stations.
(二)背景技术：(two) background technology:
随着印刷包装行业的发展，印刷商常常以复杂、高技术含量的印刷工艺来保持在行业中的地位。由于印刷工艺和印刷套印准精度要求的不断提高，使得现有的平压平模切烫印机很难适应要求高套准精度的印刷制品的要求。现有的平压平自动模切烫印机通常包括以下内容(见图1)：首先包括一纸张输送单元，该单元可以是手动的或自动的；每一张纸被从纸堆上逐张的取起并传送到一纸张输送台上；在此输送台上，每张纸必须靠在前挡规和侧规上定位；定位后的纸张前边缘被叼纸牙排逐一夹住，并被送到随后的加工台上；叼纸牙排的两端被固定于其两侧封闭且互相平行的两条传动链条上；叼纸牙排随传动链条循环运动；其传动装置是由一种间歇传动机构实现叼纸牙排的运动和停歇的循环交替动作过程。随后的纸品加工单元是一压印单元，该单元包括固定平台、活动平台、实现活动平台运动的机构和承受固定平台和活动平台互相作用产生力量的框架；活动平台是采用连杆机构或凸轮机构实现上下往复运动，当两平台装上辅助工具后，其相互接触时该装置即产生压力，从而实现转印。固定平台和活动平台分别装上模切或压痕工具后即可实现纸张裁切或压痕功能；将固定平台装配上加热系统和烫金工具后可实现烫印功能；当叼纸牙排带着纸张在该单元停顿时实现烫印或模切动作。完成烫印后，叼纸牙排继续将叼住的纸张依次带到铝箔控制单元(或清废边单元)和纸张接收单元；铝箔控制单元是一种控制烫印铝箔(转印材料)在每次烫印时输送长度的控制装置；其中包括转印材料的放送(或牵引)机构和回收机构；铝箔需要从压印单元的固定平台和活动平台之间穿过，当压印单元产生压力时，实现转印。纸张接收单元是将经烫印或模切清废后的印品接收并整齐的装置；该单元中包括使叼纸牙排松开纸张的机构、使纸张收整齐的机构；纸张在纸张输送单元上被叼纸牙排叼住之后，依次经过压印单元、铝箔控制单元(或清废边单元)、纸张接收单元，完成一次走纸过程。With the development of the printing and packaging industry, printers often use complex and high-tech printing processes to maintain their position in the industry. Due to the continuous improvement of the printing process and printing registration accuracy requirements, it is difficult for the existing flat-bed die-cutting hot stamping machines to meet the requirements of printed products requiring high registration accuracy. Existing flat-bed automatic die-cutting hot stamping machines usually include the following (see Figure 1): firstly, a paper delivery unit is included, which can be manual or automatic; Pick up and transfer to a paper conveying table; on this conveying table, each paper must be positioned against the front stop and side gauge; the front edge of the positioned paper is clamped one by one by the gripper row, and is sent to the subsequent processing table; the two ends of the gripper row are fixed on two transmission chains that are closed on both sides and parallel to each other; the gripper row circulates with the transmission chain; the transmission device is an intermittent The transmission mechanism realizes the cyclical alternating action process of movement and rest of the gripper row. The subsequent paper product processing unit is an embossing unit, which includes a fixed platform, a movable platform, a mechanism to realize the movement of the movable platform, and a frame that bears the force generated by the interaction between the fixed platform and the movable platform; the movable platform adopts a link mechanism or a cam The mechanism realizes up and down reciprocating movement, and when the two platforms are equipped with auxiliary tools, the device generates pressure when they contact each other, thereby realizing transfer printing. The function of paper cutting or creasing can be realized after the fixed platform and the movable platform are respectively equipped with die-cutting or creasing tools; the hot stamping function can be realized after the fixed platform is equipped with a heating system and bronzing tools; When the paper stops in this unit, it realizes hot stamping or die cutting action. After the hot stamping is completed, the gripper bar continues to take the gripped paper to the aluminum foil control unit (or the stripping unit) and the paper receiving unit in turn; the aluminum foil control unit is a kind of control hot stamping aluminum foil (transfer material) The conveying length control device for the second hot stamping; it includes the delivery (or traction) mechanism and recovery mechanism of the transfer material; the aluminum foil needs to pass between the fixed platform and the movable platform of the embossing unit, when the embossing unit generates pressure , to achieve transfer printing. The paper receiving unit is a device for receiving and tidying the printed products after hot stamping or die-cutting; this unit includes a mechanism for releasing the paper by the gripper bar and a mechanism for tidying the paper; the paper is in the paper conveying unit After being gripped by the gripper bar, it passes through the embossing unit, the aluminum foil control unit (or the stripping unit), and the paper receiving unit in sequence to complete a paper feeding process.
对于以上提及的平压平自动模切烫金机，按上述的工作单元有以下组合方式：输送单元+压印单元+铝箔控制单元(或清废边单元)+纸张接收单元。其一台机器只有一组压印单元(称单机组)，因此，在一台该机器上，模切清废和烫印两种工作方式只能选择其中一种，即只能一次走纸实现一次烫印或一次模切的功能。对于想实现两次烫印或烫印后再模切只能通过两次走纸来实现。而且，由于设备的加工精度、定位精度的误差、纸张的变形等原因，即使通过多次走纸实现重复烫印等工作也是很难达到理想的状态。因此，会产生极大的废品率，提高加工成本，造成极大的浪费。For the above-mentioned flat-press automatic die-cutting hot stamping machine, according to the above-mentioned working unit, there are the following combinations: conveying unit + embossing unit + aluminum foil control unit (or waste stripping unit) + paper receiving unit. One machine has only one set of embossing units (called a single unit). Therefore, on one machine, only one of the two working methods of die-cutting, waste stripping and hot stamping can be selected, that is, it can only be realized by one paper feeding. One-time hot stamping or one-time die-cutting function. If you want to achieve two times of hot stamping or die cutting after hot stamping, it can only be realized by two paper passes. Moreover, due to the processing accuracy of the equipment, the error of positioning accuracy, the deformation of the paper, etc., it is difficult to achieve the ideal state even if the work such as repeated hot stamping is realized through multiple paper feeding. Therefore, a great reject rate will be generated, the processing cost will be increased, and great waste will be caused.
(三)发明内容：(3) Contents of the invention:
本发明的目的是在于设计一种一次走纸供多次压印工位的模压工艺及自动模切烫印机，它通过增加机组来实现一次走纸完成重复烫印或完成烫印后再模切等工作过程，以替代原来需要分别用两台平压平自动模切烫印机依次走纸后才能完成的工作。The purpose of the present invention is to design a molding process and an automatic die-cutting hot stamping machine with one paper feed for multiple embossing stations. Cutting and other working processes to replace the original work that needs to be completed after two flat-press automatic die-cutting hot stamping machines are fed sequentially.
本发明的技术方案：一种一次走纸供多次压印工位的模压工艺，包括纸张输送工序及纸张接收工序，其特征在于在纸张输送工序及纸张接收工序之间串联有多个由压印单元构成的压印工序，所说的每一压印工序含有各自独立的烫印、压痕、模切或清废工序，每一个压印单元实现上述独立的四工序中之一的压印工序任务；在压印单元的烫印工序中包括完成铝箔输送任务，构成烫印工序。The technical scheme of the present invention: a molding process for multiple embossing stations with paper feeding at one time, including a paper conveying process and a paper receiving process, and is characterized in that a plurality of presses are connected in series between the paper conveying process and the paper receiving process. The embossing process composed of printing units, each of the said embossing processes includes independent hot stamping, indentation, die-cutting or waste stripping processes, and each embossing unit realizes the embossing of one of the above four independent processes Process task; the hot stamping process of the embossing unit includes the completion of the aluminum foil conveying task, which constitutes the hot stamping process.
上述所说的每一压印工序中含有的各自独立的烫印、压痕、模切或清废工序，其中烫印工序可连续不超过3次，压痕工序、模切工序、清废工序不超过1次。The independent hot stamping, creasing, die-cutting or waste stripping processes contained in each embossing process mentioned above. No more than 1 time.
上述所说的独立的烫印、压痕、模切和清废工序均是公知且应用广泛的工艺，在实现压痕、模切或清废工序时，只需要在普通的烫印机或模切机上安装相应的压痕工具、模切工具或清废工具就可以实现相应的工序。The independent hot stamping, creasing, die-cutting and stripping processes mentioned above are all well-known and widely used processes. The corresponding process can be realized by installing corresponding creasing tools, die-cutting tools or stripping tools on the cutting machine.
上述所说的每一个压印单元的压印方式可由平压平方式、圆压平方式、圆压圆方式实现。The embossing method of each embossing unit mentioned above can be realized by flat pressing, circular flattening, and circular pressing.
一种配合上述工艺的自动模切烫印机，包括纸张输送单元、压印单元和纸张接收单元，其特征在于所说的压印单元具有完成烫印、压痕、模切或清废工序任务的两组以上机组式结构，两组以上机组式结构的每组压印单元间有同步传动机构；所说的两组以上机组式结构的压印单元的输入端为纸张输送单元，其输出端为纸张接收单元，两组以上机组式结构压印单元内部每两单元间的输出与输入端相连接。An automatic die-cutting hot stamping machine that cooperates with the above process, including a paper conveying unit, an embossing unit and a paper receiving unit, and is characterized in that the embossing unit has the task of completing hot stamping, creasing, die-cutting or waste stripping There are two or more sets of unit structures, and there is a synchronous transmission mechanism between each set of embossing units of the two or more sets of sets; It is a paper receiving unit, and the output and input ends of each two units inside the embossing unit with more than two sets of unit structures are connected.
上述所说的两组以上机组式结构中的完成烫印工序的压印单元中含有铝箔控制单元，构成烫金控制单元；所说的铝箔控制单元中可附选横向铝箔控制单元。The embossing unit that completes the hot stamping process in the above-mentioned two or more unit structures includes an aluminum foil control unit, which constitutes a hot stamping control unit; the aluminum foil control unit can be an optional horizontal aluminum foil control unit.
上述所说的两组以上机组式结构构成的烫金控制单元内部中的压印单元与铝箔控制单元其排列连接顺序可以相同也可以不同。The arrangement and connection sequence of the embossing unit and the aluminum foil control unit in the above-mentioned bronzing control unit composed of more than two sets of unit structures can be the same or different.
上述所说的两组以上机组式结构构成的烫金控制单元内部中实现叼纸牙排的运动和停歇的循环交替动作过程的压印单元主要构件包括叼纸牙排传动链条、固定平台、叼纸牙排、架机墙板、活动平台与运动传动机构及叼纸牙排间歇传动机构，其中实现上下往复运动的活动平台采用连杆机构或凸轮机构；所说的叼纸牙排的两端被固定于其两侧封闭且互相平行的两条传动链条上，该传动链条为循环封闭式，且链条途径第一和第二压印单元、第一和第二铝箔控制单元、纸张接收单元，叼纸牙排随传动链条循环运动；其传动装置采用实现叼纸牙排的运动和停歇的循环交替动作过程的间歇传动机构，叼纸牙排的停歇频率与活动平台的往复运动频率同步；该单元机构的输入端为纸张输送单元。The main components of the embossing unit that realize the cyclical and alternating action process of the movement and stop of the gripper row in the bronzing control unit composed of more than two sets of unit structures mentioned above include the gripper row drive chain, the fixed platform, the gripper Jaw row, machine wallboard, movable platform and motion transmission mechanism and gripper row intermittent transmission mechanism, wherein the movable platform to realize the up and down reciprocating motion adopts a link mechanism or a cam mechanism; the two ends of the said gripper row are It is fixed on two transmission chains that are closed on both sides and parallel to each other. The transmission chains are circular and closed, and the chains pass through the first and second embossing units, the first and second aluminum foil control units, and the paper receiving unit. The paper row moves circularly with the transmission chain; its transmission device adopts an intermittent transmission mechanism that realizes the cycle of movement and stop of the gripper row, and the stop frequency of the gripper row is synchronized with the reciprocating frequency of the movable platform; the unit The input end of the mechanism is the paper conveying unit.
上述所说的每一压印单元构件中的固定平台和活动平台可装上能实现纸张裁切或压痕功能的模切或压痕工具。The above-mentioned fixed platform and movable platform in each embossing unit member can be equipped with die-cutting or creasing tools that can realize the function of paper cutting or creasing.
上述所说的每一压印单元构件中的固定平台可装配上能实现烫印功能的加热系统和烫金工具。The above-mentioned fixed platform in each embossing unit component can be equipped with a heating system and a hot stamping tool that can realize the hot stamping function.
上述所说的两组以上机组式结构构成的烫金控制单元内部中输送铝箔的铝箔控制单元和横向铝箔控制单元的主要构件包括铝箔回收装置、铝箔输送轴、铝箔输送胶辊，铝箔输送轴和铝箔输送胶辊通过传动电机带动实现对铝箔的输送，铝箔从压印单元的固定平台和活动平台穿过，烫印后的废铝箔经铝箔回收装置回收；横向铝箔控制单元的铝箔走向与铝箔控制单元的铝箔走向相互垂直。The main components of the aluminum foil control unit for conveying aluminum foil and the horizontal aluminum foil control unit in the hot stamping control unit composed of more than two sets of unit structures mentioned above include the aluminum foil recycling device, the aluminum foil conveying shaft, the aluminum foil conveying rubber roller, the aluminum foil conveying shaft and the aluminum foil The conveying rubber roller is driven by the transmission motor to convey the aluminum foil. The aluminum foil passes through the fixed platform and the movable platform of the embossing unit, and the waste aluminum foil after hot stamping is recovered by the aluminum foil recovery device; the direction of the aluminum foil of the horizontal aluminum foil control unit and the aluminum foil control unit The aluminum foils run perpendicular to each other.
上述所说的两组以上机组式结构构成的烫金控制单元中的每组压印单元间的同步传动机构可采用各自独立的电机实现运动的同步性也可以采用一个电机驱动机械式的同步传动装置来实现运动的同步性。The synchronous transmission mechanism between each group of embossing units in the above-mentioned bronzing control unit composed of more than two sets of unit structures can use independent motors to realize the synchronization of motion, or a motor can be used to drive a mechanical synchronous transmission device. to achieve movement synchronization.
上述所说的两组以上机组式结构构成的烫金控制单元中的每组压印单元间的一个电机驱动机械式的同步传动装置来实现运动同步的同步传动机构的主要构件包括传动电机、传动轴及同步传动装置，电机依传动轴连接同步传动装置。A motor drives a mechanical synchronous transmission device between each group of embossing units in the above-mentioned bronzing control unit composed of two or more sets of unit structures to realize synchronous motion. The main components of the synchronous transmission mechanism include transmission motors, transmission shafts and a synchronous transmission device, the motor is connected to the synchronous transmission device according to the transmission shaft.
上述所说的纸张输送单元实现纸张送交叼纸牙排过程可有手动结构也可有自动结构。The above-mentioned paper conveying unit can have a manual structure or an automatic structure to realize the process of paper delivery to the gripper row.
上述所说的自动输送的纸张输送单元包括自动送纸器、输纸台和纸张定位装置，其纸张定位装置含有前挡规和侧规。The above-mentioned paper conveying unit for automatic conveying includes an automatic paper feeder, a paper conveying platform and a paper positioning device, and the paper positioning device includes front gauges and side gauges.
上述所说的纸张接收单元的主要构件包括常规的进行堆积、整齐回收加工活件的纸张整齐装置和叼纸牙排张开机构。The main components of the above-mentioned paper receiving unit include a conventional paper tidying device for stacking, tidy recycling and processing jobs, and a gripper row opening mechanism.
上述所说的两组以上机组式结构构成的烫金控制单元可为双机组式烫金控制单元。The above-mentioned bronzing control unit composed of more than two sets of units can be a double-set stamping control unit.
本发明的工作原理及工作过程为：机器首先包括一纸张输送单元，该单元可以是手动实现纸张送交叼纸牙排或自动地将纸张送交叼纸牙排。每一张纸被从纸堆上逐张的取起并传送到一纸张输送台上。在此输送台上，每张纸必须靠在前挡规和侧规上定位。定位后的纸张前边缘被叼纸牙排逐一夹住，并被送到随后的加工台上。叼纸牙排的两端被固定于其两侧封闭且互相平行的两条传动链条上。叼纸牙排随传动链条循环运动。其传动装置是由间歇传动机构实现叼纸牙排的运动和停歇的循环交替动作过程。The working principle and working process of the present invention are as follows: the machine firstly includes a paper conveying unit, which can manually deliver the paper to the gripper row or automatically send the paper to the gripper row. Each sheet is picked up one by one from the stack and delivered to a paper delivery table. On this table, each sheet must be positioned against the front and side gauges. The front edge of the positioned paper is clamped one by one by the gripper bar and sent to the subsequent processing table. The two ends of the gripper bar are fixed on two transmission chains whose two sides are closed and parallel to each other. The gripper row moves circularly with the transmission chain. Its transmission device is an intermittent transmission mechanism to realize the cyclical alternating action process of the movement and stop of the gripper row.
随后的纸品加工单元是第一组压印单元(即第一机组)，该单元包括固定平台、活动平台、实现活动平台运动的机构和承受固定平台和活动平台互相作用产生力量的框架。活动平台是采用连杆机构或凸轮机构实现上下往复运动，当两平台装上辅助工具后，其相互接触时该装置即产生压力，从而实现转印。固定平台和活动平台分别装上模切或压痕工具后即可实现纸张裁切或压痕功能。将固定平台装配上加热系统和烫金工具后可实现烫印功能。当叼纸牙排带着纸张在该单元停顿时实现烫印或模切动作。The subsequent paper product processing unit is the first group of embossing units (ie the first unit), which includes a fixed platform, a movable platform, a mechanism for realizing the movement of the movable platform, and a frame that bears the force generated by the interaction between the fixed platform and the movable platform. The movable platform uses a link mechanism or a cam mechanism to realize up and down reciprocating movement. When the two platforms are equipped with auxiliary tools, the device will generate pressure when they contact each other, thereby realizing the transfer. The function of paper cutting or creasing can be realized after the fixed platform and the movable platform are equipped with die-cutting or creasing tools respectively. The hot stamping function can be realized after the fixed platform is equipped with a heating system and hot stamping tools. The stamping or die-cutting action takes place while the gripper bar stops in the unit with the paper.
纸张在第一组压印单元完成烫印(或压痕)后，叼纸牙排继续将叼着的纸张带到第一铝箔控制单元作停顿。铝箔控制单元是一种控制烫印铝箔(转印材料)在每次烫印时输送长度的控制装置。其中包括转印材料的放送(或牵引)机构和回收机构，实现每次烫印前转移材料的传送和烫印后废料的回收。铝箔需要从压印单元的固定平台和活动平台之间穿过，当压印单元产生压力时，实现转印。After the paper is hot-stamped (or creased) by the first set of embossing units, the gripper row continues to bring the held paper to the first aluminum foil control unit for a pause. The aluminum foil control unit is a control device that controls the conveying length of the hot stamping aluminum foil (transfer material) during each hot stamping. It includes a delivery (or traction) mechanism and a recovery mechanism for transfer materials, which realize the transfer of transfer materials before each hot stamping and the recycling of waste materials after hot stamping. The aluminum foil needs to pass between the fixed platform and the movable platform of the embossing unit, and when the embossing unit generates pressure, the transfer is realized.
随后，叼纸牙排继续将叼着的纸张带到第二组铝箔控制单元作停顿。该第二组铝箔控制单元是为第二组压印单元供应转印材料的控制装置。第一和第二组铝箔控制单元对铝箔的控制原理可以采用相同或不同的控制方式。Subsequently, the gripper row continues to bring the held paper to the second group of aluminum foil control units for a pause. The second group of aluminum foil control units is a control device for supplying transfer materials to the second group of embossing units. The first and second groups of aluminum foil control units can adopt the same or different control methods for the control principle of the aluminum foil.
随后，纸张被叼纸牙排传送到第二组压印单元(第二机组)。该单元同样包括固定平台和活动平台的压力产生机构。第一和第二组压印单元的传动原理可以采用相同或不同的传动方式。纸张在第二组压印单元可以实现第二次烫印或烫印(或压痕)后的模切。Subsequently, the paper is conveyed by the gripper bar to the second set of embossing units (second set). The unit also includes pressure generating mechanisms for the fixed and movable platforms. The transmission principles of the first and second groups of embossing units can adopt the same or different transmission modes. The paper can be die-cut after the second hot stamping or hot stamping (or creasing) in the second set of embossing units.
纸张在经过上述几个工作单元后，到达纸张接收单元。纸张接收单元是将经烫印或模切清废后的印品接收并整齐的装置。该单元中包括使叼纸牙排松开纸张的机构、使纸张收整齐的机构。After the paper passes through the above several working units, it arrives at the paper receiving unit. The paper receiving unit is a device for receiving and tidying printed products after stamping or die-cutting. This unit includes a mechanism for loosening the paper by the gripper row and a mechanism for tidying up the paper.
上述叼纸牙排的两端被固定于其两侧封闭且互相平行的两条传动链条上。该传动链条为循环封闭式，且链条途径第一和第二压印单元、第一和第二铝箔控制单元、纸张接收单元。数根叼纸牙排随传动链条循环运动。其传动装置是由一种间歇传动机构实现叼纸牙排的运动和停歇的循环交替动作过程。叼纸牙排的停歇频率与活动平台的往复运动频率是协调一致的，即叼纸牙排停歇一次活动平台往复运动一次。The two ends of the gripper row are fixed on two transmission chains whose two sides are closed and parallel to each other. The transmission chain is a circular closed type, and the chain passes through the first and second embossing units, the first and second aluminum foil control units, and the paper receiving unit. Several gripper tooth rows move circularly with the transmission chain. Its transmission device is an intermittent transmission mechanism to realize the cyclical alternating action process of the movement and stop of the gripper row. The stop frequency of the gripper row is consistent with the reciprocating frequency of the movable platform, that is, the gripper row stops once and the movable platform reciprocates once.
为了实现两个压印单元中活动平台的运动与叼纸牙排的停歇协调一致，需要保证两个活动平台的运动规律的相对时间要保持固定。即两个活动平台的运动需要保证运动同步。这就需要采用一种同步传动的传动机构来实现。该机构可以采用两个独立电机实现运动的同步性也可以采用一个电机驱动机械式的同步传动装置来实现运动的同步性。In order to realize the coordination between the movement of the movable platform in the two embossing units and the stop of the gripper row, it is necessary to ensure that the relative time of the movement rules of the two movable platforms is kept fixed. That is, the movement of the two movable platforms needs to ensure that the movement is synchronized. This just needs to adopt a kind of transmission mechanism of synchronous transmission to realize. The mechanism can adopt two independent motors to realize the synchronous motion, and can also adopt a motor to drive a mechanical synchronous transmission device to realize the synchronous motion.
对于本设备中的六个工作单元按走纸的前后顺序是可以有几种组合实现相同的功能。例如：1、纸张输送单元+第一组压印单元+第一组铝箔控制单元+第二组铝箔控制单元+第二组压印单元+纸张接收单元；2、纸张输送单元+第一组压印单元+第一组铝箔控制单元+第二组压印单元+第二组铝箔控制单元+纸张接收单元。For the six working units in this device, there can be several combinations to realize the same function according to the order of paper feeding. For example: 1. Paper conveying unit + first group of embossing unit + first group of aluminum foil control unit + second group of aluminum foil control unit + second group of embossing unit + paper receiving unit; 2. Paper conveying unit + first group of embossing unit Printing unit + first group of aluminum foil control unit + second group of embossing unit + second group of aluminum foil control unit + paper receiving unit.
也可以在两个压印单元上增加一种横向铝箔控制单元，实现更多的制品加工功能。该横向铝箔控制单元是一种控制烫印铝箔(转印材料)在每次烫印时输送长度的控制装置。其中包括转印材料的放送(或牵引)机构和回收机构，实现每次烫印前转移材料的传送和烫印后废料的回收。铝箔需要从压印单元的固定平台和活动平台之间穿过，当压印单元产生压力时，实现转印。其特点是铝箔的穿行方向与纸张的运动方向垂直交叉。It is also possible to add a horizontal aluminum foil control unit to the two embossing units to realize more product processing functions. The horizontal aluminum foil control unit is a control device for controlling the conveying length of hot stamping aluminum foil (transfer material) during each hot stamping. It includes a delivery (or traction) mechanism and a recovery mechanism for transfer materials, which realize the transfer of transfer materials before each hot stamping and the recycling of waste materials after hot stamping. The aluminum foil needs to pass between the fixed platform and the movable platform of the embossing unit, and when the embossing unit generates pressure, the transfer is realized. Its characteristic is that the running direction of the aluminum foil is perpendicular to the moving direction of the paper.
本发明的优越性在于：1、该一次走纸供多次压印工位的模压工艺及自动模切烫印机的特点是包括至少两组压印单元，而且每张纸只需被纸张输送单元输送一次即可途径两组压印单元，实现两次烫印或烫印并模切，并且通过一种传动装置实现两个压印单元运动的同步性，与现有平压平自动模切烫印机相比可以达到机器以同等工作速度下提高生产效率的效果；2、可以完成现有平压平自动模切烫印机很难甚至无法完成的制品加工工作；3、减少纸张的走纸次数，缩短多次加工的间隔时间，最大限度的降低张纸因加工造成的变形，提高重复烫印的套准精度，有效的控制印品的废品率，扩大烫印工艺的制作范围，提高印刷品的防伪能力。The advantages of the present invention are: 1. The mold embossing process and the automatic die-cutting and hot stamping machine with one paper feeding for multiple embossing stations are characterized by including at least two groups of embossing units, and each sheet only needs to be conveyed by the paper Once the unit is conveyed, it can pass through two sets of embossing units to realize two times of hot stamping or hot stamping and die-cutting, and realize the synchronization of the movement of the two embossing units through a transmission device, which is different from the existing flat-press automatic die-cutting Compared with the hot stamping machine, it can achieve the effect of improving the production efficiency of the machine at the same working speed; 2. It can complete the product processing work that is difficult or even impossible for the existing flat-press automatic die-cutting hot stamping machine; 3. Reduce paper walking Paper times, shorten the interval time between multiple processing, minimize the deformation of a sheet of paper due to processing, improve the registration accuracy of repeated hot stamping, effectively control the waste rate of printed products, expand the production range of hot stamping technology, and improve Anti-counterfeiting ability of printed matter.
(四)附图说明：(4) Description of drawings:
附图1为现有的平压平自动模切烫金机的组成部分。A为纸张输送单元；B为烫金控制单元；B-a为压印单元；B-b为铝箔控制单元；C为纸张接收单元。Accompanying drawing 1 is the component of existing flat pressing flat automatic die-cutting bronzing machine. A is the paper conveying unit; B is the bronzing control unit; B-a is the embossing unit; B-b is the aluminum foil control unit; C is the paper receiving unit.
附图2为本发明所涉一种平压平双机组式自动模切烫印机的整体结构示意图。A为纸张输送单元；B1为烫金控制单元；B1-a为第一组压印单元；B1-b为第一组铝箔控制单元；B2为烫金控制单元；B2-b为第二组铝箔控制单元；B2-a为第二组压印单元；C为纸张接收单元；D为两个压印单元的同步传动机构。Accompanying drawing 2 is the whole structure schematic diagram of a kind of flat-press-flat two-unit automatic die-cutting hot stamping machine involved in the present invention. A is the paper conveying unit; B1 is the hot stamping control unit; B1-a is the first group of embossing unit; B1-b is the first group of aluminum foil control unit; B2 is the hot stamping control unit; B2-b is the second group of aluminum foil control unit ; B2-a is the second group of embossing units; C is the paper receiving unit; D is the synchronous transmission mechanism of the two embossing units.
附图3为本发明的一种典型式实例。A为纸张输送单元；B1为烫金控制单元；B1-a为第一组压印单元；B1-b为第一组铝箔控制单元；B2为烫金控制单元；B2-b为第二组铝箔控制单元；B2-a为第二组压印单元；C为纸张接收单元；D为两个压印单元的同步传动机构；E为横向铝箔控制单元。Accompanying drawing 3 is a kind of typical example of the present invention. A is the paper conveying unit; B1 is the hot stamping control unit; B1-a is the first group of embossing unit; B1-b is the first group of aluminum foil control unit; B2 is the hot stamping control unit; B2-b is the second group of aluminum foil control unit ; B2-a is the second embossing unit; C is the paper receiving unit; D is the synchronous transmission mechanism of the two embossing units; E is the horizontal aluminum foil control unit.
其中：1为叼纸牙排传动链条，2为固定平台，3为叼纸牙排，4为机架墙板，5为活动平台及其运动传动机构，13为叼纸牙排间歇传动机构，6为铝箔回收装置，7为铝箔输送轴，8为铝箔输送胶辊，9为铝箔，10为传动电机，11为传动轴，12为同步传动装置。Among them: 1 is the transmission chain of the gripper row, 2 is the fixed platform, 3 is the gripper row, 4 is the frame wallboard, 5 is the movable platform and its motion transmission mechanism, 13 is the intermittent transmission mechanism of the gripper row, 6 is an aluminum foil recovery device, 7 is an aluminum foil conveying shaft, 8 is an aluminum foil conveying rubber roller, 9 is an aluminum foil, 10 is a transmission motor, 11 is a transmission shaft, and 12 is a synchronous transmission device.
(四)具体实施方式：(4) Specific implementation methods:
实施例：一种一次走纸供多次压印工位的模压工艺，包括纸张输送工序及纸张接收工序，其特征在于在纸张输送工序及纸张接收工序之间串联有两个由压印单元构成的压印工序，所说的每一压印工序含有各自独立的烫印、压痕、模切工序，每一个压印单元实现上述独立的三工序中之一的压印工序任务；在压印单元的烫印工序中包括完成铝箔输送任务，构成烫印工序。Embodiment: A molding process for feeding multiple embossing stations at one time, including a paper conveying process and a paper receiving process, characterized in that two embossing units are connected in series between the paper conveying process and the paper receiving process The embossing process, said each embossing process contains independent hot stamping, indentation, die-cutting process, and each embossing unit realizes the embossing process task of one of the above-mentioned independent three processes; The hot stamping process of the unit includes the completion of the aluminum foil conveying task, which constitutes the hot stamping process.
上述所说的每一压印工序中含有的各自独立的烫印、压痕、模切工序，其中烫印工序可连续2次，压痕工序、模切工序不超过1次。Each embossing process mentioned above contains independent hot stamping, creasing, and die-cutting processes. The hot stamping process can be performed twice in a row, and the creasing process and die-cutting process should not exceed one time.
上述所说的每一个压印单元的压印方式由平压平方式实现。The embossing method of each embossing unit mentioned above is realized by flat pressing.
一种平压平双机组式自动模切烫印机(见图2、3)，包括上述提及的工作单元：即纸张输送单元A、两个烫金控制单元B1与B2，其中包括两个压印单元B1-a、B2-a，两个铝箔控制单元B1-b、B2-b，一横向铝箔控制单元E(见图3)和一纸张接收单元C，按走纸的前后顺序各单元在机器上的位置顺序(见图2、3，从右到左)包括：纸张输送单元A+第一组压印单元B1-a+第一组铝箔控制单元B1-b+第二组铝箔控制单元B2-b+第二组压印单元B2-a+横向铝箔控制单元E+纸张接收单元C。An automatic die-cutting hot stamping machine (see Figures 2 and 3), which includes the above-mentioned working units: the paper conveying unit A, two hot stamping control units B1 and B2, which include two stamping units Printing units B1-a, B2-a, two aluminum foil control units B1-b, B2-b, a horizontal aluminum foil control unit E (see Figure 3) and a paper receiving unit C, each unit is in the order of paper feeding The sequence of positions on the machine (see Figure 2, 3, from right to left) includes: paper conveying unit A + first group of embossing unit B1-a + first group of aluminum foil control unit B1-b + second group of aluminum foil control unit B2-b + The second group of embossing unit B2-a+horizontal aluminum foil control unit E+paper receiving unit C.
各单元的基本构造和排列连接关系如下：The basic structure and arrangement and connection relationship of each unit are as follows:
纸张输送单元A：该单元可以是手动实现纸张送交叼纸牙排3或自动地将纸张送交叼纸牙排3。本案属于自动输送的纸张输送单元，其主要构件包括：自动送纸器、输纸台和纸张定位装置(包括前挡规和侧规)。该单元是烫金控制单元的输入，向烫金控制单元不断提供工作活件。Paper delivery unit A: This unit can be used to manually deliver the paper to the
烫金控制单元B1、B2：是该设备的核心功能部件，实现对铝箔的输送和压印功能，包括压印单元B1-a、B2-a和铝箔控制单元B1-b、B2-b，该两套单元的组合顺序可以根据需要相对纸张的走向做两种任意组合；本实施例的组合为：输入端为纸张输送单元A，依次连接压印单元B1-a、铝箔控制单元B1-b、B2-b，压印单元B2-a，其输出端连接纸张接收单元C。Hot stamping control units B1, B2: are the core functional components of the equipment, which realize the conveying and embossing functions of aluminum foil, including embossing units B1-a, B2-a and aluminum foil control units B1-b, B2-b, the two The combination sequence of the sets of units can be combined in two ways according to the needs relative to the direction of the paper; the combination in this embodiment is: the input end is the paper conveying unit A, which is connected to the embossing unit B1-a, aluminum foil control unit B1-b, B2 in sequence -b, the embossing unit B2-a, the output end of which is connected to the paper receiving unit C.
第一组烫金控制单元中的压印单元B1-a包括主要构件有：叼纸牙排传动链条1、固定平台2、叼纸牙排3、机架墙板4、活动平台5及其实现上下运动的运动传动机构与叼纸牙排间歇传动机构13，该机构实现叼纸牙排的运动和停歇的循环交替动作过程；该单元的输入端为纸张输送单元A，输出端连接铝箔控制单元B1-b。The embossing unit B1-a in the first group of bronzing control units includes the main components: gripper
铝箔控制单元B1-b的输出端连接第二组烫金控制单元中的铝箔控制单元B2-b，铝箔控制单元B2-b连接压印单元B2-a。The output end of the aluminum foil control unit B1-b is connected to the aluminum foil control unit B2-b in the second group of bronzing control units, and the aluminum foil control unit B2-b is connected to the embossing unit B2-a.
第二组压印单元B2-a包括主要构件有：固定平台2、墙板机架4、活动平台5及其实现上下运动的运动传动机构。The second group of embossing units B2-a includes main components: a
铝箔控制单元B1-b、B2-b和横向铝箔控制单元E(见图2、3)包括的主要构件：铝箔回收装置6、铝箔输送轴7、铝箔输送胶辊8；铝箔输送轴7和铝箔输送胶辊8通过传动电机带动实现对铝箔9的输送，使铝箔9从压印单元的固定平台2和活动平台5穿过；铝箔回收装置6将经过烫印后的废铝箔回收。横向铝箔控制单元E的铝箔走向是与铝箔控制单元B1-b、B2-b的铝箔走向相互垂直。Aluminum foil control units B1-b, B2-b and horizontal aluminum foil control unit E (see Figures 2 and 3) include main components: aluminum
纸张接收单元C包括主要构件：叼纸牙排张开机构、纸张整齐装置；纸张接收单元C是设备加工活件最后的输出，纸张在该单元进行堆积、整齐回收。The paper receiving unit C includes main components: gripper row opening mechanism, paper tidying device; the paper receiving unit C is the final output of equipment processing jobs, where paper is piled up and neatly recycled.
两个压印单元的同步传动机构D(见图2、3)：该传动机构保证两个活动平台的运动规律的相对时间保持固定，是一种同步传动装置。该机构可以采用两个独立电机实现运动的同步性也可以采用一个电机驱动机械式的同步传动装置来实现运动的同步性；本案采用的是一个电机驱动机械式的同步传动装置来实现运动的同步性，其主要构件为传动电机10、传动轴11、同步传动装置12。The synchronous transmission mechanism D of the two embossing units (see Figure 2, 3): this transmission mechanism ensures that the relative time of the movement rules of the two movable platforms remains fixed, and is a synchronous transmission device. The mechanism can use two independent motors to realize the synchronization of motion, or use a motor-driven mechanical synchronous transmission device to realize the synchronization of motion; in this case, a motor-driven mechanical synchronous transmission device is used to realize the synchronization of motion Its main components are
纸张输送单元A采用自动真空送纸装置实现纸张逐张连续的送交叼纸牙排。The paper conveying unit A adopts an automatic vacuum paper feeding device to realize continuous delivery of paper to the gripper row one by one.
双机组烫金控制单元中的两个压印单元采用对称的曲柄连杆机构实现活动平台的运动，两个压印单元的活动平台运动的同步性采用一个电机驱动两个并行式的同步带轮实现同步传动。The two embossing units in the dual-unit hot stamping control unit use a symmetrical crank-link mechanism to realize the movement of the movable platform, and the synchronization of the movable platform movement of the two embossing units is realized by driving two parallel synchronous pulleys with one motor synchronous drive.
Claims (11)
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| CNB2004100937006A CN100445103C (en) | 2004-11-29 | 2004-11-29 | A molding process and automatic die-cutting and hot stamping machine for multiple embossing stations with one paper feed |
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