CN100460077C - Choose Crushing Coal and Gangue Separator - Google Patents

Choose Crushing Coal and Gangue Separator Download PDF

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Publication number
CN100460077C
CN100460077C CNB2007100226012A CN200710022601A CN100460077C CN 100460077 C CN100460077 C CN 100460077C CN B2007100226012 A CNB2007100226012 A CN B2007100226012A CN 200710022601 A CN200710022601 A CN 200710022601A CN 100460077 C CN100460077 C CN 100460077C
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gangue
sieve plate
coal
spiral sieve
screws
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CN101053855A (en
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杜长龙
李建平
丁开旭
鲍建伟
蔡津玲
徐龙江
马晨波
崔新侠
方树鹏
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China University of Mining and Technology Beijing CUMTB
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Abstract

一种选择破碎式煤矸分离机,在底架一端设有由多根螺杆排列组合而成的螺旋筛板,多根排列组合的螺杆之间设有相互传动的齿轮,螺旋筛板通过联轴器连接有使多根螺杆转动的动力装置;螺旋筛板上方设有与螺杆方向一致的多个固定在传动轴上的冲击叶轮,冲击叶轮的传动轴支承在壳体的轴承座内,该传动轴通过联轴器与设在底架另一端的防爆电动机相连接。该分离机可在井下将煤与煤矸石分离,使大块矸石不出井,即可直接用于采空区的充填,不仅减少运输费用、节约地面土地占用、防止地表塌陷、节省环境治理等费用,减少对环境的污染,而且节省矸石井下、井上的运输量。其设备简单、紧凑,尺寸小,拆装方便,分离效果好,具有广泛的实用性。

Figure 200710022601

A selective crushing coal and gangue separator. A spiral sieve plate formed by arranging and combining multiple screws is arranged at one end of the bottom frame. Gears for mutual transmission are arranged between the multiple arranged and combined screws. The spiral sieve plate passes through the coupling The device is connected with a power device that rotates multiple screws; above the spiral sieve plate, there are multiple impact impellers fixed on the transmission shaft in the same direction as the screw, and the transmission shaft of the impact impeller is supported in the bearing seat of the housing. The shaft is connected with the explosion-proof motor at the other end of the chassis through a coupling. The separator can separate coal and gangue underground, so that large pieces of gangue can be directly used for filling gobs out of the well, which not only reduces transportation costs, saves land occupation on the ground, prevents surface subsidence, and saves environmental treatment costs, etc. , reduce the pollution to the environment, and save the transportation volume of gangue underground and above the well. Its equipment is simple and compact, small in size, easy to disassemble and assemble, good separation effect, and has wide practicability.

Figure 200710022601

Description

选择破碎式煤矸分离机 Choose Crushing Coal and Gangue Separator

技术领域 technical field

本发明涉及选择破碎式煤矸分离机,尤其适用于矿山井下大块煤与煤矸石的分选。The invention relates to a selective crushing coal gangue separator, which is especially suitable for the separation of bulk coal and coal gangue in underground mines.

背景技术 Background technique

煤与煤矸石的分离,常见的分选方法有人工手选、水选、风选、伽马射线分选。For the separation of coal and gangue, the common separation methods include artificial hand separation, water separation, winnowing, and gamma ray separation.

1)人工手选:主要是用人眼看,用手从带式输送机上混合煤中捡出大块矸石。其工作条件十分艰苦、效率低,易造成误选、漏选,安全隐患大。1) Manual hand selection: mainly to use human eyes to pick out large pieces of gangue from the mixed coal on the belt conveyor by hand. Its working conditions are very difficult, the efficiency is low, it is easy to cause wrong selection, missed selection, and great potential safety hazards.

2)水选:利用煤与煤矸石的比重不同,靠水的浮力分离煤与矸石,分选效果较好。但其设备昂贵,工艺复杂,所需场地大,大量的水在井下无处存放。因此在井下使用困难。2) Water separation: use the different proportions of coal and gangue to separate coal and gangue by the buoyancy of water, and the separation effect is better. However, its equipment is expensive, the process is complicated, and the required site is large, and a large amount of water has no place to store underground. Therefore, it is difficult to use underground.

3)风选:利用煤与矸石的密度不同,靠风的浮力分离出煤与矸石,适用于水资源贫乏的地区。其投资大、占地面积大外,灰尘处理设备较大,处理效果不理想,不适应井下环境。3) Wind separation: use the different densities of coal and gangue to separate coal and gangue by the buoyancy of the wind, which is suitable for areas with poor water resources. The investment is large, the floor area is large, the dust treatment equipment is relatively large, the treatment effect is not ideal, and it is not suitable for the underground environment.

4)伽马射线煤矸分选机:采用伽马射线识别煤和矸石,根据伽马射线在煤和矸石中的衰减量不同产生不同的电信号,通过电信号的反馈控制执行机构,执行机构改变矸石的运动轨迹,从而达到煤矸分离的目的。其系统复杂,分选能力小,放射源的辐射隐患,现场的原煤中经常存有水或煤泥,使煤块、矸石表面被煤泥遮住,造成识别上的困难。4) Gamma ray coal and gangue sorting machine: use gamma ray to identify coal and gangue, generate different electrical signals according to the attenuation of gamma ray in coal and gangue, and control the actuator through the feedback of the electrical signal. Change the trajectory of gangue, so as to achieve the purpose of coal gangue separation. The system is complicated, the sorting capacity is small, and the hidden danger of radioactive sources is radiation. There is often water or coal slime in the raw coal on site, so that the surface of coal and gangue is covered by the slime, causing difficulties in identification.

随着采煤机械化程度的日益提高,煤中混入大块矸石量逐渐增加,上述几种选煤方法均是在地面进行,其设备整体结构复杂,占地面积大,造价昂贵,维护困难,污染环境,成本高,不适用于井下。With the increasing degree of mechanization of coal mining, the amount of large pieces of gangue mixed into coal is gradually increasing. The above coal preparation methods are all carried out on the ground. Environment, high cost, not suitable for downhole.

发明内容 Contents of the invention

根据已有技术中存在的问题,本发明的目的是提供一种结构简单,体积小,拆装方便,适用于井下的选择破碎式煤矸分离机。According to the problems existing in the prior art, the object of the present invention is to provide a selective crushing coal-gangue separator which is simple in structure, small in volume, convenient to disassemble and suitable for underground.

本发明的选择破碎式煤矸分离机,在底架一端设有由多根螺杆排列组合而成的螺旋筛板,多根排列组合的螺杆之间设有相互传动的齿轮,螺旋筛板通过联轴器连接有使多根螺杆转动的动力装置;螺旋筛板上方设有与螺杆方向一致的多个固定在传动轴上的冲击叶轮,冲击叶轮的传动轴支承在壳体的轴承座内,该传动轴通过联轴器与设在底架另一端的防爆电动机相连接。In the selective crushing coal and gangue separator of the present invention, a spiral sieve plate composed of multiple screw rods is arranged at one end of the bottom frame, and mutual transmission gears are arranged between the multiple screw rods, and the spiral sieve plate passes through the joint. The shaft device is connected with a power device that rotates multiple screws; above the spiral sieve plate, there are multiple impact impellers fixed on the drive shaft in the same direction as the screw, and the drive shaft of the impact impeller is supported in the bearing seat of the shell. The transmission shaft is connected with the explosion-proof motor arranged at the other end of the chassis through a coupling.

所述螺旋筛板的动力装置由防爆电动机和通过联轴器相连的减速器构成;所述冲击叶轮上的叶片沿旋转方向一侧设有多个齿,其叶片可以是2~4个。The power device of the spiral sieve plate is composed of an explosion-proof motor and a reducer connected by a coupling; the blades on the impact impeller are provided with multiple teeth along one side of the rotation direction, and the number of blades can be 2 to 4.

煤矸井下分选是煤矿生产过程中不可缺少的环节,特别是在目前强调实行绿色环境生产,实现可持续发展的前提下,该项生产环节显得尤为重要。本发明的选择破碎式煤矸分离机,将大于50mm的大块煤矸直接在井下进行煤与煤矸石的分离,使大块矸石不出井,即可直接用于采空区的充填,不仅减少运输费用、节约地面土地占用、防止地表塌陷、节省环境治理等费用,减少对环境的污染,而且节省矸石井下、井上的运输量。其设备简单、紧凑,尺寸小,拆装方便,分离效果好,在本技术领域内具有广泛的实用性。Underground sorting of coal gangue is an indispensable link in the coal mine production process, especially under the premise of emphasizing the implementation of green environment production and realizing sustainable development, this production link is particularly important. The selective crushing coal gangue separator of the present invention can directly separate the large pieces of coal gangue larger than 50 mm from the coal gangue in the underground, so that the large pieces of gangue can be directly used for filling the goaf without going out of the well, which not only reduces the Transportation costs, saving ground land occupation, preventing surface subsidence, saving environmental treatment costs, reducing environmental pollution, and saving the amount of gangue transported underground and above the mine. The device is simple and compact, small in size, convenient in assembly and disassembly, good in separation effect, and has wide practicability in the technical field.

附图说明 Description of drawings

图1是本发明的结构主视图。Fig. 1 is a structural front view of the present invention.

图2是本发明的结构侧视图。Fig. 2 is a side view of the structure of the present invention.

图3是本发明的结构俯视图。Fig. 3 is a top view of the structure of the present invention.

图中:1-底架,2-壳体,3-螺旋筛板,4-冲击叶轮,5、8、10-联轴器,6、7-防爆电动机,9-减速器。In the figure: 1-underframe, 2-housing, 3-spiral sieve plate, 4-impact impeller, 5, 8, 10-coupling, 6, 7-explosion-proof motor, 9-reducer.

具体实施方式 Detailed ways

下面结合附图中的实施例对本发明作进一步的描述:The present invention will be further described below in conjunction with the embodiment in the accompanying drawings:

本发明的选择破碎式煤矸分离机,主要由设在底架1上的螺旋筛板3和设在螺旋筛板3上方的叶轮构成。螺旋筛板3由多根螺杆排列组合而成,多根排列组合的螺杆之间设有相互传动的齿轮,螺旋筛板3通过联轴器10连接有使多根螺杆转动的动力装置,动力装置由防爆电动机7和通过联轴器8相连的减速器9构成。螺旋筛板3由防爆电动机7通过减速器9减速,带动螺旋筛板中心螺杆轴旋转,中心螺杆轴通过键连接齿轮带动两边螺杆旋转,从而实现筛分及输送。螺旋筛板3上方设有与螺杆方向一致的多个固定在传动轴上的冲击叶轮4,冲击叶轮4上的叶片沿旋转方向一侧设有多个齿,其叶片可以是2~4个。冲击叶轮4的传动轴支承在壳体2的轴承座内,该传动轴通过联轴器5与设在底架1另一端的防爆电动机6相连接。电动机6通过联轴器5带动主动轴上的冲击叶轮4旋转,当煤矸混合物料进入分离机时,被事先设定好转速的冲击叶轮4击打2~4次,煤碎而矸石不碎,当击打过的煤矸落在螺旋筛板3上时,通过螺旋筛板3旋转筛分,破碎过的小块煤块落入筛下,未被破碎的大块矸石留在筛面上,通过旋转螺杆输送到出料口。The selective crushing coal and gangue separator of the present invention is mainly composed of a spiral sieve plate 3 arranged on the bottom frame 1 and an impeller arranged above the spiral sieve plate 3 . The spiral sieve plate 3 is formed by arranging and combining multiple screws, and there are gears for mutual transmission between the multiple arranged and combined screws. It consists of an explosion-proof motor 7 and a reducer 9 connected through a coupling 8 . The spiral sieve plate 3 is decelerated by the explosion-proof motor 7 through the reducer 9, which drives the central screw shaft of the spiral sieve plate to rotate, and the central screw shaft drives the screws on both sides to rotate through the key-connected gear, thereby realizing screening and conveying. The top of the spiral sieve plate 3 is provided with a plurality of impact impellers 4 fixed on the transmission shaft in the same direction as the screw, and the blades on the impact impeller 4 are provided with multiple teeth along one side of the rotation direction, and the blades can be 2 to 4. The transmission shaft of the impact impeller 4 is supported in the bearing seat of the housing 2 , and the transmission shaft is connected with the explosion-proof motor 6 arranged at the other end of the chassis 1 through a shaft coupling 5 . The motor 6 drives the impact impeller 4 on the driving shaft to rotate through the coupling 5. When the coal and gangue mixture enters the separator, it is hit 2 to 4 times by the impact impeller 4 with a pre-set speed, and the coal is broken but the gangue is not. , when the beaten coal gangue falls on the spiral sieve plate 3, it is sieved by the spiral sieve plate 3, and the broken small pieces of coal fall into the sieve, and the unbroken large pieces of gangue remain on the sieve surface , transported to the discharge port by rotating the screw.

Claims (3)

1.选择破碎式煤矸分离机,其特征在于:在底架(1)一端设有由多根螺杆排列组合而成的螺旋筛板(3),多根排列组合的螺杆之间设有相互传动的齿轮,螺旋筛板(3)通过联轴器(10)连接有使多根螺杆转动的动力装置;螺旋筛板(3)上方设有与螺杆方向一致的多个固定在传动轴上的冲击叶轮(4),冲击叶轮(4)的传动轴支承在分离机的壳体(2)的轴承座内,该传动轴通过联轴器(5)与设在底架(1)另一端的防爆电动机(6)相连接。1. Select the crushing coal gangue separator, which is characterized in that: one end of the chassis (1) is provided with a spiral sieve plate (3) formed by arranging and combining a plurality of screws, and a plurality of arranging and combining screws are provided with mutual The transmission gear, the spiral sieve plate (3) is connected with a power device to rotate multiple screws through a coupling (10); the spiral sieve plate (3) is provided with a plurality of screws fixed on the transmission shaft in the same direction as the screw rods. The impact impeller (4), the transmission shaft of the impact impeller (4) is supported in the bearing seat of the casing (2) of the separator, and the transmission shaft is connected with the other end of the chassis (1) through a coupling (5). The explosion-proof motor (6) is connected. 2.根据权利要求1所述的选择破碎式煤矸分离机,其特征在于:所述螺旋筛板(3)的动力装置由防爆电动机(7)和通过联轴器(8)相连的减速器(9)构成。2. The selective crushing coal gangue separator according to claim 1, characterized in that: the power device of the spiral sieve plate (3) is composed of an explosion-proof motor (7) and a reducer connected by a coupling (8) (9) Composition. 3.根据权利要求1所述的选择破碎式煤矸分离机,其特征在于:所述冲击叶轮(4)上的叶片沿旋转方向一侧设有多个齿,其叶片为2~4个。3. The selective crushing coal and gangue separator according to claim 1, characterized in that: the blades on the impact impeller (4) are provided with a plurality of teeth along one side of the rotation direction, and the number of blades is 2-4.
CNB2007100226012A 2007-05-18 2007-05-18 Choose Crushing Coal and Gangue Separator Expired - Fee Related CN100460077C (en)

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