CN100475932C - Preparation method of chlorobromoalkyl phosphate flame retardant - Google Patents

Preparation method of chlorobromoalkyl phosphate flame retardant Download PDF

Info

Publication number
CN100475932C
CN100475932C CNB2007100615453A CN200710061545A CN100475932C CN 100475932 C CN100475932 C CN 100475932C CN B2007100615453 A CNB2007100615453 A CN B2007100615453A CN 200710061545 A CN200710061545 A CN 200710061545A CN 100475932 C CN100475932 C CN 100475932C
Authority
CN
China
Prior art keywords
flame retardant
reaction
epichlorohydrin
preparation
trichloride
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNB2007100615453A
Other languages
Chinese (zh)
Other versions
CN101016463A (en
Inventor
李红霞
许红英
张俊杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hebei University of Science and Technology
Original Assignee
Hebei University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hebei University of Science and Technology filed Critical Hebei University of Science and Technology
Priority to CNB2007100615453A priority Critical patent/CN100475932C/en
Publication of CN101016463A publication Critical patent/CN101016463A/en
Application granted granted Critical
Publication of CN100475932C publication Critical patent/CN100475932C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Fireproofing Substances (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a preparing method of chlorine bromoalkane group phosphate ester flame retardant in flame retardant domain, which comprises the following steps: choosing pentaerythrite, phsophorus trichloride and liquid bromine, epichlorohydrin as raw material; choosing toluene, carbon tetrachloride and aluminium trichloride as findings; proceeding esterification reaction in toluene dissolvent with mole ratio of pentaerythrite and phsophorus trichloride at 1 : 2.5; stripping dissolvent; getting intermediate I; proceeding bromination in carbon tetrachloride dissolvent with mole ratio of intermediate I and liquid bromine at 1 : 4.2; generating intermediate II; proceeding open cyclocondensation reaction under the condition of activator with mole ratio of intermediate II and epichlorohydrin at 1 : 4.2; getting the product. This product possesses good flame-proof property for plastic and macromolecule, which is an addition type flame retardant of extensive use.

Description

The preparation method of chlorobromoalkyl phosphate combustion inhibitor
Technical field:
The preparation method of a kind of organic materials fire retardant that the present invention relates to, the preparation method of chlorobromoalkyl phosphate combustion inhibitor specifically, this fire retardant is widely used in fabric fire-retardant of organic polymer material, plastics, natural and organic synthesis.
Background technology:
The fire retardant that is most widely used at present is organic halogenated flame retardant, and wherein the application quantity maximum then is the organic bromine flame retardant.The flame-retarded efficiency of bromine is generally than the high 2.5-4 of chlorine times, and this is that the H-Br bonding strength is bigger than H-Cl, so the bromine-containing compound flame retardant effect is greater than similar chlorine-containing compound because structurally.In addition, bromide fire retardant toxicity is low, the bromine carbon bond than corresponding chlorine carbon bond a little less than, be heated and easily decompose, residual few in environment, it is good also to have in addition with the superpolymer consistency, does not worsen plurality of advantages such as the physical and mechanical properties of base material and electric property.These factors make bromide fire retardant become first-selected halogen fire retardant.But the main drawback of bromide fire retardant is to reduce by the ultraviolet stability of ignition resistant substrate, generates more cigarette, corrosive gases and toxic gas during burning, and environment is had certain influence.
Organic phosphorus flame retardant also is a very important class organic fire-retardant, and there is multiple oxidation state in P contained compound.Their decomposes product has very strong dehydration, can make the polymer surfaces charing that is covered, and forms carbon membrane, plays fire retardation.In the middle of organic phosphorus flame retardant, most important fire retardant is the phosphoric acid ester fire retardant, and phosphoric acid ester and resin compatible are good, are widely used.
Halogen phosphoric acid ester fire retardant contains halogen and phosphoric simultaneously in molecule, can fire retardation take place simultaneously in gas phase and condensed phase, and flame retardant effect is strengthened because of synergy.In order to reach the good flame effect when adapting to environmental requirement, novel bromide fire retardant kind is just constantly developed in countries in the world.The new technology of at present promising improvement bromide fire retardant performance is exactly a Halogen phosphoric acid ester fire retardant.
Summary of the invention:
The purpose of this invention is to provide a kind of is raw material with phosphorus trichloride, tetramethylolmethane, liquid bromine, epoxy chloropropane, and toluene is solvent, and aluminum trichloride (anhydrous) is the preparation method that catalyzer divides three step synthetic chlorobromoalkyl phosphate combustion inhibitors.Halophosphate of the present invention contains chlorine, bromine and phosphoric simultaneously in molecule, the existence of bromine has improved the flame retardant effect in the gas phase, the existence of chlorine has overcome the stability problem of bromine to light, the existence of phosphorus has improved the flame retardant effect in the solid phase, therefore, fire retardation can take place in gas phase and condensed phase in this fire retardant simultaneously, and flame retardant effect is strengthened because of synergy, and environmental pollution is little.
The invention has the beneficial effects as follows, bring into play better flame-retarded efficiency, and can overcome some shortcomings of simple bromide fire retardant by chlorine, bromo-phosphorus synergy; The flame retarding efficiency height especially has the good flame performance to organic materialss such as plastics and polymers, is the additive flame retardant that has wide range of applications, and has advantages such as consistency is good, thermostability is high, volatility is low, low toxicity, hydrolysis; React in the 3rd step and used epoxy chloropropane, simple to operate, the safety of its preparation method as cyclization reagent.
Description of drawings
Fig. 1 is a thermogravimetric analysis experimental result picture of the present invention.
Embodiment:
The present invention will be further described below in conjunction with specific embodiment.
It is raw material that the present invention adopts tetramethylolmethane, phosphorus trichloride, liquid bromine, epoxy chloropropane, toluene, tetracol phenixin, aluminum trichloride (anhydrous), through over-churning, bromination, three step of open loop condensation building-up reactions, prepare a kind of novel chlorobromoalkyl phosphate combustion inhibitor, it has following chemical structural formula:
1. the preparation of fire retardant
Chlorobromoalkyl phosphate combustion inhibitor of the present invention can be according to following technical qualification preparation.
(1) in having the reactor of whipping appts, adds tetramethylolmethane and toluene solvant, in half an hour, be added dropwise to phosphorus trichloride into 2.5 times of molar weights of tetramethylolmethane, and temperature is raised to 50 ℃ gradually, behind the insulated and stirred reaction 1h, again temperature is elevated to 80 ℃ gradually, insulation reaction is emitted up to no HCl gas.Remove through underpressure distillation desolvate, excessive phosphorus trichloride and a spot of by product HCl gas, obtain colorless transparent viscous liquid, be cooled to room temperature, obtain the intermediate compound I of white solid, promptly 3,9-two chloro-2,4,8,10-four oxos-3,9-two phospha spiral shell [5.5] undecanes.Above-mentioned esterification formula is expressed as:
Figure C20071006154500051
(2) intermediate compound I is placed the reactor that has whipping appts and cooling and reflux device, add carbon tetrachloride solvent and make its dissolving, dripping mol ratio is 2.1 times liquid bromine of intermediate compound I, control reaction temperature is in 45~50 ℃ of scopes, carry out bromination reaction, become orange from oyster white, obtain intermediate II up to reaction solution, promptly 2,2-dibromo methyl-propyl bromo two phosphoryl chlorides.The intermediate II that reaction generates is a solution state, can be not treated, directly enter next reaction member.
Above-mentioned bromination reaction can be expressed with following reaction formula:
Figure C20071006154500052
(3) intermediate II is placed the reactor that has whipping appts and cooling and reflux device, with the aluminum trichloride (anhydrous) is catalyzer, under suitable temperature, drip epoxy chloropropane,, make novel bromine chloroalkyl phosphate esters fire retardant of the present invention through the open loop condensation reaction.In this step reaction, the optimum mole ratio of reaction is 1: 4.2 (intermediate II: epoxy chloropropane); Initial reaction temperature is 50 ℃, and the end reaction temperature is 65 ℃; Optimum reacting time is controlled in 3~7 hours and finishes.Above-mentioned open loop condensation reaction can be expressed with following reaction formula:
With the crude product of this fire retardant with 15% yellow soda ash alkali cleaning after, wash again until neutrality, after underpressure distillation to there not being cut, obtain yellow transparent thick liquid product chlorine bromo alkyl phosphate type fire retardant, promptly 2,2-dibromo methyl isophthalic acid, 3-two [2-bromo-3-chloropropyl-2-chloro-3-chloropropyl phosphoric acid ester] propane.
2. flame retardant performance characterizes
According to the technology of preparing of novel chlorobromoalkyl phosphate combustion inhibitor provided by the invention, to the product 2 of preparation, 2-dibromo methyl isophthalic acid, the performance of 3-two [2-bromo-3-chloropropyl-2-chloro-3-chloropropyl phosphoric acid ester] propane is measured.
(1) measuring physical properties
Adopt corresponding national standards that the acid number of product, water content, viscosity, density etc. are analyzed.The physical performance index and the analytical standard of product see the following form.
Figure C20071006154500062
(2) mensuration of oxygen index
The synthetic fire retardant of institute is joined in the unsaturated polyester, measure its limiting oxygen index(LOI), the result is: when the fire retardant add-on was 5%, limiting oxygen index(LOI) LOI was 28.0; When adding 10%, limiting oxygen index(LOI) LOI is 29.0; When adding 15%, limiting oxygen index(LOI) LOI is 31.5.Consider that from the angle of saving cost the addition of chlorine bromo alkyl phosphate is, just can reach flame retardant effect preferably at 10% o'clock.
(3) thermogravimetric analysis
Referring to accompanying drawing 1, product has been carried out the thermogravimetric analysis experiment, by the DTG of novel chlorobromoalkyl phosphate combustion inhibitor, TG curve checking flame retardant properties.The TG curve display, in the time of 113.8 ℃, the thermal weight loss of chlorobromoalkyl phosphate combustion inhibitor does not almost have; In the time of 270 ℃, its thermal weight loss is 15%; In the time of 340 ℃, thermal weight loss is 60.1%; Main pyrolysis temperature range is 280-350 ℃.The decomposition temperature of this temperature and most polymers is suitable, has fire-retardant preferably compatibility.The DTG curve shows that product is weightless speed maximum in the time of 306.3 ℃; And at high temperature, expanding forms comparatively compact carbon layer, and the carbon residue amount is higher, has flame retardant properties preferably.
Above-mentioned multiple compound is the commercial goods as starting raw material of the present invention.
In the building-up process of the intermediate compound I of the first step, be innovation part of the present invention for the research of solvent kind, consumption and optimum synthesis condition, purpose is to improve the mass-transfer efficiency of reaction and is applicable to suitability for industrialized production; The second and the 3rd step building-up process is innovated by the present invention.
Following example further specifies the process of the novel bromine chloroalkyl phosphate esters of preparation the present invention fire retardant, but these examples are not interpreted as limitation of the present invention in all senses.
Embodiment 1: the preparation intermediate compound I
Thermometer, CaCl will be housed 2The 100ml four-hole boiling flask of drying tube, HCl absorption unit and prolong be fixed on the magnetic stirring apparatus, add the 6g tetramethylolmethane then, the toluene solvant that adds 15ml again, drip the 9.6ml phosphorus trichloride then, in half an hour, be warmed up to 50 ℃ gradually, behind the insulated and stirred reaction 1h, again temperature be elevated to 80 ℃ gradually, insulation reaction 2h emits up to no HCl gas.Remove through underpressure distillation desolvate, excessive PCl 3With a spot of by product HCl gas, obtain colorless transparent viscous liquid, be cooled to room temperature, obtain white solid, i.e. intermediate compound I, 3,9-two chloro-2,4,8,10-four oxos-3,9-two phospha spiral shell [5.5] undecanes.
Embodiment 2: the preparation of intermediate II
With the above-mentioned four-hole boiling flask that fills intermediate compound I, load onto thermometer, prolong, CaCl 2Drying tube etc. be fixed on the magnetic stirring apparatus, add the tetracol phenixin of 11ml, stir and make solid intermediate I dissolving, dropping liquid bromine then.Reaction is violent exothermic process, and initial temperature is 40 ℃, and control ground acceleration makes temperature of reaction be controlled at 45~50 ℃.Become orange up to reaction solution from oyster white, and temperature of reaction stops the dropping liquid bromine no longer because of the dropping liquid bromine rises, at 50 ℃ of following insulation reaction 1h, promptly obtain intermediate II 2 at last, 2-dibromo methyl-propyl bromo two phosphoryl chlorides.
Embodiment 3: the preparation of bromine chloroalkyl phosphate esters fire retardant
In the reaction unit of above-mentioned intermediate II, add catalyzer aluminum trichloride (anhydrous) 0.12 gram, after waiting to dissolve 10 minutes, begin to drip the epoxy chloropropane of 12.9ml, initial reaction temperature is controlled at 50 ℃, exothermic heat of reaction is violent, the control rate of addition, making temperature of reaction is below 65 ℃, after dropwising, at 65 ℃ of insulation reaction 2h, obtain light yellow viscous liquid, remove through underpressure distillation and desolvate and other lower-boiling impurities, promptly get the crude product of chlorobromoalkyl phosphate combustion inhibitor.With the crude product of above-mentioned fire retardant with 15% yellow soda ash alkali cleaning after, wash until neutrality, underpressure distillation obtains the yellow transparent thick liquid to there not being cut under certain pressure at last again, be the finished product chlorine bromo alkyl phosphate type fire retardant, the thick yield of product can reach 94.1%.This product is used for organic materialss such as flame-proof polyvinyl chloride, polystyrene, unsaturated polyester, acrylic resin, fabric, rubber, especially has very excellent flame-retardant in soft and rigid urethane foam.

Claims (1)

1、一种氯溴代烷基磷酸酯阻燃剂的制备方法,其特征在于,1, a kind of preparation method of chlorobromoalkyl phosphate flame retardant, it is characterized in that, a、它具有下述化学结构式:a. It has the following chemical structural formula:
Figure C2007100615450002C1
Figure C2007100615450002C1
b、环化试剂:该反应第三步中使用了环氧氯丙烷;B, cyclization reagent: used epichlorohydrin in the 3rd step of this reaction; c、合成原料:是季戊四醇、三氯化磷、液溴、环氧氯丙烷;c. Synthetic raw materials: pentaerythritol, phosphorus trichloride, liquid bromine, epichlorohydrin; d、合成辅料是甲苯,四氯化碳、无水三氯化铝;d, synthetic auxiliary materials are toluene, carbon tetrachloride, anhydrous aluminum trichloride; e、制备方法:e. Preparation method: (1)季戊四醇和三氯化磷按照1∶2.5的摩尔比在甲苯溶剂中进行酯化反应,脱除溶剂后,得到中间体I,即3,9-二氯-2,4,8,10-四氧代-3,9-二磷杂螺[5.5]十一烷;(1) Pentaerythritol and phosphorus trichloride carry out esterification reaction in toluene solvent according to the molar ratio of 1: 2.5, after removing solvent, obtain intermediate I, namely 3,9-dichloro-2,4,8,10 -tetraoxo-3,9-diphosphaspiro[5.5]undecane; (2)摩尔比为1∶2.1的中间体I和液溴在四氯化碳溶剂中进行溴化反应,生成中间体II,即2,2-二溴甲基丙基溴代二磷酰氯;(2) intermediate I and liquid bromine that mol ratio is 1: 2.1 carry out bromination reaction in carbon tetrachloride solvent, generate intermediate II, i.e. 2,2-dibromomethyl propyl bromide diphosphoryl chloride; (3)摩尔比为1∶4.2的中间体II和环氧氯丙烷在以无水三氯化铝为催化剂的条件下进行开环缩合反应,制得氯溴代烷基磷酸酯阻燃剂,即2,2-二溴甲基-1,3-二[2-溴-3-氯丙基-2-氯-3-氯丙基磷酸酯]丙烷。(3) Intermediate II and epichlorohydrin with a molar ratio of 1: 4.2 carry out a ring-opening condensation reaction with anhydrous aluminum chloride as a catalyst to obtain a chlorobromoalkyl phosphate flame retardant, That is, 2,2-dibromomethyl-1,3-bis[2-bromo-3-chloropropyl-2-chloro-3-chloropropyl phosphate]propane.
CNB2007100615453A 2007-02-15 2007-02-15 Preparation method of chlorobromoalkyl phosphate flame retardant Expired - Fee Related CN100475932C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2007100615453A CN100475932C (en) 2007-02-15 2007-02-15 Preparation method of chlorobromoalkyl phosphate flame retardant

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2007100615453A CN100475932C (en) 2007-02-15 2007-02-15 Preparation method of chlorobromoalkyl phosphate flame retardant

Publications (2)

Publication Number Publication Date
CN101016463A CN101016463A (en) 2007-08-15
CN100475932C true CN100475932C (en) 2009-04-08

Family

ID=38725685

Family Applications (1)

Application Number Title Priority Date Filing Date
CNB2007100615453A Expired - Fee Related CN100475932C (en) 2007-02-15 2007-02-15 Preparation method of chlorobromoalkyl phosphate flame retardant

Country Status (1)

Country Link
CN (1) CN100475932C (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103046333B (en) * 2012-12-28 2014-11-05 太仓市天合新材料科技有限公司 Production method of flame-retardant polyester fabric
CN108250235B (en) * 2016-12-28 2020-06-23 辽宁奥克化学股份有限公司 Phosphate flame retardant material and preparation method and application thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
新型阻燃剂2,2-二(溴甲基)-1,3-二[(2-溴丙基-2-氯丙基)磷酸酯]丙烷的合成研究. 丁学杰,丁松宁,方岩雄,许晖,李杰.《广东化工》,第1999年第1期. 1999 *

Also Published As

Publication number Publication date
CN101016463A (en) 2007-08-15

Similar Documents

Publication Publication Date Title
CN101613374B (en) Polymeric phosphorus-containing flame retardant with DOPO as lateral group and preparation method thereof
CN101921407B (en) Bromine-containing pentaerythritol phosphoester retardant and preparation method thereof
CN102212174B (en) Transparent reaction type phosphorus-boron-silicon flame-retardant unsaturated polyester and preparation method thereof
CN102731830B (en) Nitrogen-containing chloro-polysilicate compound and preparation method thereof
CN101935399A (en) A kind of preparation method of phosphorus-containing organosilicon flame retardant
CN108864193A (en) Phosphorus phenanthrene compound and its preparation method and application
CN101817840B (en) Silicic ester flame-retardant compound and preparation method thereof
CN102731828B (en) Chlorobromobisilicate flame retardant compound and preparation method thereof
CN100475932C (en) Preparation method of chlorobromoalkyl phosphate flame retardant
CN102731550A (en) Triazinetrichloropropyl silicate compound and preparation method thereof
CN102140115B (en) Flame-retardant plasticizer of methyl silicate trichloroethyl ester compound and preparation method thereof
CN102277176A (en) Chloroalkyl polyphosphate ester fire retardant and synthetic technology thereof
CN101565431A (en) Synthesis Process of Phosphate Oligomer BDP
CN102633972B (en) Preparation method and application of phosphorus-halide-cooperation inflaming retarding polyether polyol
CN102731826B (en) Halogenated tetra-aryl silicic acid ester compound serving as flame retardant and preparation method thereof
CN104926875B (en) Miscellaneous cyclic phenyl phosphonate compound of fire retardant methylol phosphono and preparation method thereof
CN102731829B (en) Novel silicon halide synergized disilicate flame retardant compound and preparation method thereof
CN102086215B (en) Flame retardant tris(1,3-dioxa-2-phospha-2-oxo-1,2-dihydroindene)phloroglucinol phosphate and its preparation method
CN102731827B (en) A kind of bromobisilicate tris (dichloropropyl) ester flame retardant compound and preparation method thereof
CN102675691B (en) Organosilicone modified aluminum hydroxide fire retardant and preparation method thereof
CN104558685A (en) Phosphorus-nitrogen intumescent flame retardant and synthesis method thereof
CN102731547B (en) Tetra-(tribromophenoxy chloropropyl) silicate fire retardant compound and preparation method thereof
CN102140112B (en) Halogenated organosilicate flame retardant plasticizer compound and preparation method thereof
CN106478727B (en) Fire retardant Phenylmethoxy silicic acid disulfide group phospha trioxa-l-phosphabicyclo octyl methyl compound and preparation method thereof
CN102153780A (en) Chlorine-containing methyl silicate flame retardant and preparation method thereof

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090408

Termination date: 20100215