CN100503003C - Smoke dust filtering method and device - Google Patents
Smoke dust filtering method and device Download PDFInfo
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- CN100503003C CN100503003C CNB2006100388243A CN200610038824A CN100503003C CN 100503003 C CN100503003 C CN 100503003C CN B2006100388243 A CNB2006100388243 A CN B2006100388243A CN 200610038824 A CN200610038824 A CN 200610038824A CN 100503003 C CN100503003 C CN 100503003C
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Abstract
Description
技术领域 technical field
本发明涉及工矿企业或其它机构的各类产生烟尘设备的烟尘排放系统,更具体地说,本发明涉及烟尘排放系统的一种烟尘过滤方法及装置。The present invention relates to a smoke and dust discharge system of various smoke and dust generating equipment in industrial and mining enterprises or other institutions, more specifically, the present invention relates to a smoke and dust filtering method and device of the smoke and dust discharge system.
背景技术 Background technique
在工业生产和人民生活中,采用了大量的高温燃烧或其它涉及烟尘排放的设备,如矿山设备、冶炼设备、石油化工设备、锅炉、梵烧炉等,其产生的气体生成物含有各种有害的化学成分的烟气及大量粉尘,通过烟尘排放系统向空气中排放,其中绝大部分的设备没有对烟尘进行处理或处理的效果不佳,造成大量烟尘直接进入大气中,对环境造成严重污染,威胁生态平衡和动植物的生长,特别是对人类的健康影响最为严重。In industrial production and people's life, a large number of high-temperature combustion or other equipment involving smoke and dust emissions, such as mining equipment, smelting equipment, petrochemical equipment, boilers, fan furnaces, etc., are used. The gas products produced contain various harmful The flue gas and a large amount of dust with chemical composition are discharged into the air through the fume discharge system. Most of the equipment does not treat the fume or the treatment effect is not good, causing a large amount of fume to directly enter the atmosphere and causing serious pollution to the environment. , threatening the ecological balance and the growth of animals and plants, especially the most serious impact on human health.
目前对于烟尘的处理,主要有静电除尘、滤网除尘、喷淋除尘等方法,但是这些方法存在过滤除尘过程复杂、过程难以控制、除尘效果差、功能单一、后续处理复杂等缺陷,其应用受到限制。由于没有有效的、成本低的滤除烟尘的方法和相应设备,烟尘排放一直是环境污染的主要污染源,严重制约了生产和经济的发展。At present, for the treatment of smoke and dust, there are mainly methods such as electrostatic dust removal, filter dust removal, spray dust removal, etc., but these methods have defects such as complicated filter dust removal process, difficult process control, poor dust removal effect, single function, and complicated follow-up treatment. limit. Since there is no effective and low-cost method and corresponding equipment for filtering smoke and dust, smoke and dust emission has always been the main source of environmental pollution, seriously restricting the development of production and economy.
发明内容 Contents of the invention
本发明所要解决的问题是提出一种烟尘过滤方法及采用这种方法制成的一种烟尘过滤装置,其目的是在各类烟尘排放系统中更有效地滤除有害烟气和粉尘。The problem to be solved by the present invention is to propose a smoke filter method and a smoke filter device made by this method, the purpose of which is to more effectively filter out harmful smoke and dust in various smoke discharge systems.
为了实现上述发明目的,本发明采取的技术方案是:In order to realize the above-mentioned purpose of the invention, the technical scheme that the present invention takes is:
本发明所提供的这种烟尘过滤方法,在烟尘排放系统中,对所排出烟气和粉尘进行无害化处理,将含有粉尘的烟气加压并将其在过滤液的底部转变成很多个很小的气泡,在气泡从过滤液的底部上升的过程中,小气泡集合形成大气泡,所述的烟尘过滤方法是使变大的气泡碰到与液面平行的、断面为多个连续“W”形的多孔排烟板,并穿过所述的多孔排烟板上的多个倾斜的小孔,迫使大气泡再过滤成小气泡,同时由所述的多个倾斜的小孔导向,气泡产生水平的运动,且互相碰撞,使其与过滤液的接触路径更长并与过滤液充分混合。The soot filtering method provided by the present invention, in the soot discharge system, carries out harmless treatment to the discharged flue gas and dust, pressurizes the flue gas containing dust and converts it into many Very small bubbles, in the process of bubbles rising from the bottom of the filtrate, the small bubbles gather to form large bubbles, and the described smoke filter method is to make the enlarged bubbles touch the surface parallel to the liquid surface, and the cross-section is a plurality of continuous " The W"-shaped porous smoke exhaust plate passes through the multiple inclined holes on the porous smoke exhaust plate, forcing the large air bubbles to be filtered into small air bubbles, while being guided by the multiple inclined small holes, The air bubbles move horizontally and collide with each other, making the contact path with the filtrate longer and fully mixed with the filtrate.
在所述的气泡从所述的过滤液的底部上升的过程中,穿过所述的设有小孔的多孔排烟板,且这一过程多次进行,将不断变大的气泡反复分裂成小的气泡,所有气泡的表面积之和增大。In the process that the bubbles rise from the bottom of the filtrate, they pass through the porous exhaust plate with small holes, and this process is carried out many times, and the bubbles that are constantly growing are repeatedly split into For small bubbles, the sum of the surface areas of all bubbles increases.
在所述的过滤液的液面上施加一个使过滤液中的烟气容易析出的负压。Apply a negative pressure on the liquid surface of the filtrate to make the smoke in the filtrate easy to separate out.
所述的过滤液可以根据所排出的烟气的化学成分采用不同的化学性质的液体,使气体与其反应后为无害的。The filtrate can be liquid with different chemical properties according to the chemical composition of the discharged flue gas, so that the gas will be harmless after reacting with it.
为了更好地实现本发明目的,本发明提供了采用上述烟尘过滤方法而制造的烟尘过滤装置,设置在烟尘排放系统中,滤液池进烟管一端与烟尘发生设备排烟管连通,另一端通入滤液池内,滤液池出烟管一端与滤液池的上面接通,另一端与烟囱连通,所述的过滤液置于滤液池内,所述的滤液池进烟管在滤液池内伸入池的下部,其气体出口端面为设有很多小孔的多孔排烟喷头,池内设与液面平行的、断面为多个连续“W”形的多孔排烟板,其上面设有很多小孔。In order to better achieve the purpose of the present invention, the present invention provides a soot filter device manufactured by the above-mentioned soot filtering method, which is installed in the soot discharge system. Into the filtrate pool, one end of the outlet pipe of the filtrate pool is connected to the top of the filtrate pool, and the other end is connected to the chimney. The end face of the gas outlet is a porous smoke exhaust nozzle with many small holes, and the pool is equipped with a plurality of continuous "W"-shaped porous smoke exhaust plates parallel to the liquid surface, on which there are many small holes.
所述的多孔排烟板可以为两层或更多层。The porous smoke exhaust plate can be two or more layers.
所述的滤液池进烟管和滤液池出烟管上均设有鼓风机风扇和鼓风机电机,其风扇旋转方向为使烟气从烟尘发生设备排烟管流向烟囱,滤液池除与上述两个管道连通部分外,其整个箱体是密闭的。Both the inlet pipe of the filtrate pool and the smoke outlet pipe of the filtrate pool are provided with a blower fan and a blower motor. Except for the connecting part, the whole box body is airtight.
滤液池可以为两个或更多且为串联,即第一个滤液池与滤液池进烟管联通,最后一个滤液池与滤液池出烟管联通,滤液池之间按顺序采用滤液池连接烟管联接,即滤液池连接烟管的一端与上一个滤液池的上部接通,另一端伸入下一个滤液池的下部,其气体出口端面为设有很多小孔的多孔排烟喷头。There can be two or more filtrate pools connected in series, that is, the first filtrate pool is connected to the smoke inlet pipe of the filtrate pool, the last filtrate pool is connected to the smoke outlet pipe of the filtrate pool, and the filtrate pools are connected to the smoke pipes in sequence. Connection, that is, one end of the filtrate pool connected to the smoke pipe is connected to the upper part of the previous filtrate pool, and the other end extends into the lower part of the next filtrate pool, and the end face of the gas outlet is a porous smoke exhaust nozzle with many small holes.
所述的滤液池连接烟管上可以设置鼓风机风扇和鼓风机电机,其风扇旋转方向为使烟气从烟尘发生设备排烟管流向烟囱。A blower fan and a blower motor can be arranged on the connecting smoke pipe of the filtrate pool, and the rotation direction of the fan is to make the smoke flow from the smoke exhaust pipe of the smoke generating equipment to the chimney.
所述的烟尘发生设备排烟管和烟囱为等径同轴线连接,两者之间设活动隔烟板,活动隔烟板是可拆卸或转动的,当活动隔烟板置入其管内的安装位置时,烟尘发生设备排烟管和烟囱是完全分隔的。The exhaust pipe of the smoke generating equipment and the chimney are connected by an equal-diameter coaxial line, and a movable smoke baffle is arranged between the two, and the movable smoke baffle is detachable or rotatable. In the installation position, the exhaust pipe and the chimney of the smoke generating equipment are completely separated.
与目前的技术相比,本发明所提出的烟尘过滤方法及其烟尘过滤装置使烟气与过滤液充分地混合,起到吸附、滤除粉尘及改变烟气的性质,使向大气排放的烟气无害化。Compared with the current technology, the soot filtering method and the soot filtering device proposed by the present invention can fully mix the flue gas and the filtrate to absorb and filter dust and change the properties of the flue gas, so that the flue gas emitted to the atmosphere Gas harmless.
附图说明 Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的采用多个滤液池的结构示意图;Fig. 2 is the structural representation of adopting a plurality of filtrate ponds of the present invention;
图3为图1、图2所示的多孔排烟板的结构示意图;Fig. 3 is a structural schematic diagram of the porous smoke exhaust plate shown in Fig. 1 and Fig. 2;
图中标号为:1、烟尘发生设备,2、烟尘排放系统,3、烟尘过滤装置,4、烟尘发生设备排烟管,5、鼓风机风扇,6、鼓风机电机,7、滤液池进烟管,8、多孔排烟喷头,9、过滤液,10、多孔排烟板,11、滤液池,12、滤液池出烟管,13、烟囱,14、活动隔烟板,15、滤液池连接烟管,16、烟气,17、气泡。The labels in the figure are: 1. Smoke and dust generating equipment, 2. Smoke and dust discharge system, 3. Smoke and dust filtering device, 4. Smoke exhaust pipe of smoke and dust generating equipment, 5. Blower fan, 6. Blower motor, 7. Filtrate tank inlet pipe, 8. Porous smoke exhaust nozzle, 9. Filtrate, 10. Porous smoke exhaust plate, 11. Filtrate tank, 12. Filtrate tank outlet pipe, 13. Chimney, 14. Movable smoke partition, 15. Filtrate tank connecting smoke pipe , 16, smoke, 17, bubbles.
具体实施方式 Detailed ways
如图1、图2和图3所示,本发明所采用的烟尘过滤方法及相应的烟气过滤装置,是在工矿企业或其它机构的各类产生烟尘设备如矿山设备、冶炼设备、石油化工设备、锅炉、焚烧炉等的烟尘排放系统2中,对所排出烟气和粉尘进行无害化处理。As shown in Fig. 1, Fig. 2 and Fig. 3, the soot filtering method and corresponding flue gas filtering device adopted in the present invention are all kinds of soot-generating equipment in industrial and mining enterprises or other institutions such as mining equipment, smelting equipment, petrochemical industry, etc. In the smoke and
本发明的技术方案为将含有粉尘的烟气16加压并将其在过滤液9中底部转变成很多个很小的气泡17,在气泡17从过滤液9的底部上升的过程中碰到阻碍物以产生水平的运动,且互相碰撞,使其与过滤液9的接触路径更长并与过滤液9充分混合。The technical solution of the present invention is to pressurize the dust-containing
气泡17从所述的过滤液9的底部上升的过程中,设有带小孔的过滤结构,多次将不断变大的气泡分裂成小的气泡,所有气泡17的表面积之和增大。During the process of the
在过滤液9的液面上施加一个使过滤液9中的烟气16容易析出的负压。Apply a negative pressure on the liquid surface of the
过滤液9可以根据所排出的烟气16的化学成分采用不同的化学性质的液体,使气体与其反应后为无害的。The
上述技术方案的具体实施方式为:The specific implementation manner of above-mentioned technical scheme is:
将过滤液成为盛于容器内,采用鼓风的方法通过管道将烟气16从烟尘发生设备排烟管4压入容器的底部,并在管道气体出口的端部采用小孔的结构将烟气16变成很多很小的气泡17,并在气泡17的上升的过程中,利用阻碍物的结构,使气泡17又产生了一个横向的运动,且互相碰撞,使其与过滤液9的接触路径更长并与过滤液9充分混合。气泡17在上升过程中,小气泡集合形成大气泡。在这个过程中,上述的阻碍物上是很多个很小的通孔,迫使大气泡再过滤成小气泡,所有气泡17的表面积之和增大。Fill the filtrate in the container, press the
在这个过程中气泡与更多的液体接触,使烟气内的粉尘能充分溶入过滤液,气体与过滤液充分进行化学反应。通过阻碍物上的小孔后,气泡能够继续上升直至到达过滤液的液面析出。During this process, the air bubbles are in contact with more liquid, so that the dust in the flue gas can fully dissolve into the filtrate, and the gas and the filtrate fully carry out chemical reactions. After passing through the small holes on the barrier, the bubbles can continue to rise until they reach the liquid level of the filtrate and precipitate.
由于气体在过滤液中受到较大的阻力,所以必须在气体析出后,采用鼓风设备将气体抽出,通过烟囱排向空中。所以要求容器密封,否则,无法产生负压。Because the gas is subject to greater resistance in the filtrate, the gas must be drawn out by blower equipment after the gas is precipitated, and discharged into the air through the chimney. Therefore, the container is required to be sealed, otherwise, negative pressure cannot be generated.
各类工矿企业的生产所产生的烟气的类型是不相同的,所以必须根据烟气的化学性质来采用不同的过滤液。如果烟气是碱性的,则采用酸性过滤液;如果烟气是酸性的,则采用碱性过滤液;如果烟气是中性的,则采用清水作为过滤液。The types of flue gas produced by various industrial and mining enterprises are different, so different filter fluids must be used according to the chemical properties of the flue gas. If the flue gas is alkaline, use an acidic filtrate; if the flue gas is acidic, use an alkaline filtrate; if the flue gas is neutral, use clean water as the filtrate.
本发明进一步提出实现方法的具体产品的构思:即采用上述烟尘过滤方法而制造的烟尘过滤装置3,设置在烟尘排放系统2中,滤液池进烟管7一端与烟尘发生设备排烟管4连通,另一端通入滤液池11内,滤液池出烟管12一端与滤液池11的上面接通,另一端与烟囱13连通,所述的过滤液9置于滤液池11内。The present invention further proposes the idea of a specific product for realizing the method: the
前面所叙述的烟气过滤方法,在本装置中是通过如下的结构实现的:滤液池进烟管7在滤液池11内伸入池的下部,其气体出口端面为设有很多小孔的多孔排烟喷头8,池内设与液面平行的、断面为多个连续“W”形的多孔排烟板10,其上面设有很多小孔。多孔排烟喷头8使烟气变成小气泡,连续“W”形的多孔排烟板10起到阻止气泡直接上升的作用,上面的小孔将大气泡分裂成小气泡,小气泡穿过多孔排烟板10后,由于是斜向的,互相之间产生碰撞。“W”的斜面结构以对气体有着导向的作用,不至于使气泡停滞并集聚,影响过滤效果。多孔排烟板10的形状大小应等于滤液池11水平横截面的形状大小。The flue gas filtering method described above is realized by the following structure in this device: the filtrate pool smoke inlet pipe 7 extends into the bottom of the pool in the
为了进一步提高过滤效果,多孔排烟板10可以为两层或更多层,当然互相之间是平行且与过滤液的液面平行,使得上述过滤过程反复进行。In order to further improve the filtering effect, the porous
由于烟气16自身没有运动的动力,且在过滤过程中受到很大阻力,所以在滤液池11的前后均需设置气体输送设施,本发明采取的方式是:滤液池进烟管7和滤液池出烟管12上均设有鼓风机风扇5和鼓风机电机6,其风扇旋转方向为使烟气16从烟尘发生设备排烟管4流向烟囱13。滤液池11除与上述两个管道连通部分外,其整个箱体是密闭的,通过这种方式保证烟气进入滤液池11为正压,利用负压析出液体,并抽出滤液池11外。Since the
本发明为了进一步提高过滤效果,采用多个滤液池11串联的方式,即滤液池11可以为两个或更多且为串联,即第一个滤液池11与滤液池进烟管7联通,最后一个滤液池11与滤液池出烟管12联通,滤液池11之间按顺序采用滤液池连接烟管15联接,即滤液池连接烟管15的一端与上一个滤液池11的上部接通,另一端伸入下一个滤液池11的下部,其气体出口端面为设有很多小孔的多孔排烟喷头8。经过多次过滤,烟气中的有毒有害成分进一步下降。In order to further improve the filtering effect, the present invention adopts a plurality of
多孔排烟喷头8或每块多孔排烟板10的小孔的面积之和不能过小,以防止排烟阻力过大,损坏鼓风机风扇5和鼓风机电机6。The sum of the areas of the apertures of the porous
与前面叙述同样的道理,在增加了滤液池后,还要增加烟气输送的动力。采取如下方式:滤液池连接烟管15上可以设置鼓风机风扇5和鼓风机电机6,其风扇旋转方向为使烟气16从烟尘发生设备排烟管4流向烟囱13。For the same reason as the previous description, after adding the filtrate tank, the power of flue gas delivery should also be increased. Take the following way: a blower fan 5 and a
由于生产工艺的变化,有时生产中产生的烟气是含粉尘或有毒的,或既含粉尘又有毒;有时是无粉尘且无毒的。烟气为无粉尘且无毒时,进行上述过滤造成浪费。考虑到这一点,本发明采取了如下措施:烟尘发生设备排烟管4和烟囱13为等径同轴线连接,两者之间设活动隔烟板14,活动隔烟板14是可拆卸或转动的,当活动隔烟板14置入其管内的安装位置时,烟尘发生设备排烟管4和烟囱13是完全分隔的。当烟气是含粉尘或有毒,或既含粉尘又有毒时,将活动隔烟板14装入,本过滤装置起作用,烟气通向过滤装置进行过滤;否则,打开活动隔烟板14,烟尘发生设备排烟管4和烟囱13直接连通,无毒无害烟气直接排放进入大气,本过滤装置不起作用,减少了动力消耗和设备的损耗。活动隔烟板14可以制成两个半圆形,关闭时成完整圆形,构成隔烟状态;打开时,两片合起来形成垂直向上的半圆,即构成自然排烟的状态。Due to changes in the production process, sometimes the flue gas generated during production is dusty or toxic, or both dusty and toxic; sometimes it is dust-free and non-toxic. When the flue gas is dust-free and non-toxic, it will be wasteful to perform the above-mentioned filtration. Considering this point, the present invention has taken following measures: the flue
本发明中涉及的结构构件,需根据耐腐蚀的要求,采用各种防腐材料制成。The structural components involved in the present invention must be made of various anti-corrosion materials according to the requirements of corrosion resistance.
上面结合附图对本发明的具体实施方式进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思进行的各种改进,或未经改进应用于其它场合进行气体与液体的处理,均在本发明的保护范围之内。The specific implementation of the present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above-mentioned methods, as long as various improvements in the method concept of the present invention are adopted, or applied to other methods without improvement. The treatment of gas and liquid in different occasions is within the protection scope of the present invention.
Claims (10)
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| CN102000476B (en) * | 2010-11-01 | 2014-04-09 | 郭三泳 | Gas filtering system |
| CN107596846B (en) * | 2017-11-09 | 2023-06-23 | 刘毓海 | Air purifier with parallel pipeline |
| CN108479264A (en) * | 2018-05-07 | 2018-09-04 | 慈溪市丹妍休闲农庄 | A smoke and dust extinguishing system |
| CN111939698A (en) * | 2020-07-13 | 2020-11-17 | 倪其棍 | Industrial smoke particulate matter filter equipment |
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| CN2236353Y (en) * | 1995-11-16 | 1996-10-02 | 华罗保 | Water bath type dust remover |
| CN2269894Y (en) * | 1996-12-23 | 1997-12-10 | 刘启 | Smoke dust purifier |
| US20050235832A1 (en) * | 2004-04-22 | 2005-10-27 | Anderson Albin L | Dust vacuum system, and methods of constructing and utilizing same |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2236353Y (en) * | 1995-11-16 | 1996-10-02 | 华罗保 | Water bath type dust remover |
| CN2269894Y (en) * | 1996-12-23 | 1997-12-10 | 刘启 | Smoke dust purifier |
| US20050235832A1 (en) * | 2004-04-22 | 2005-10-27 | Anderson Albin L | Dust vacuum system, and methods of constructing and utilizing same |
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