CN100516239C - Blast furnace tuyere pick-up device and monitoring system thereof - Google Patents

Blast furnace tuyere pick-up device and monitoring system thereof Download PDF

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CN100516239C
CN100516239C CNB2007100618362A CN200710061836A CN100516239C CN 100516239 C CN100516239 C CN 100516239C CN B2007100618362 A CNB2007100618362 A CN B2007100618362A CN 200710061836 A CN200710061836 A CN 200710061836A CN 100516239 C CN100516239 C CN 100516239C
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camera
protective cover
tuyere
camera device
control cabinet
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CN101078032A (en
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刘复兴
刘亚俊
杨世才
马争春
周栋良
兑关镇
王强
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Shanxi Taigang Stainless Steel Co Ltd
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Shanxi Taigang Stainless Steel Co Ltd
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Abstract

This invention relates to an image device and watch system using in the bftuyere. The image device is fixed in the shield with a drawtube and blowhole in the front. Decompn glass and bftuyere glass are fixed in the drawtube. The shield fixed with intake joint and decompression filtration valve and ball valve. The watch system include field control cabinet, central control cabinet, screen, industrial controller and image device. There are a set of image device and air feed system each bftuyere. The air feed system include main pipe line, branch pipe line and gas bag. The gas bag connect with the fan-out of the main pipe line and one to two branch pipes, the another end of the branch pipes connect with another gas bag. The image device connects with branch pipe line through the decompression filtration valve and ball valve. This image device suit to the environment of bftuyere and the watch system could connect the personal patrol with the watch device properly.

Description

高炉风口摄像装置及其监视系统 Blast furnace tuyere camera device and its monitoring system

技术领域 technical field

本发明涉及一种高炉风口摄像装置及其监视系统。The invention relates to a blast furnace tuyere camera device and a monitoring system thereof.

背景技术 Background technique

高炉风口摄像装置是通过高炉风口获取炉内燃烧、喷煤及风口状态信息的一种装置,而通过在线监视系统是对高炉炉况的监控与分析的重要手段。目前,在国内各铁厂都是现场有经验的操作人员通过肉眼和经验对高炉风口内部进行逐一现场直接观察。由于每台高炉风口多,分布面大,如容积4350m3有38个风口,高炉一周均布周长60米左右,环境温度高,为60°~120℃,观察风口内部状态多,有铁水熔化状况,喷煤粉状况,通风状况,内部设备状况,其它异常现象等问题。给现场操作人员带来了很多不便,如巡查周期长,工作环境差,不能连续监视等困难。因此很难及时准确发现异常,解决并消除故障,给高炉的稳定生产和生产指挥带来极大的不便,而且没有状态观察成像追踪记录。4350m3高炉共有38个风口喷煤监视孔,用来观测喷枪是否被堵及炉内燃烧状态,现有的方法是使用三台固定高炉风口摄像装置,为了避免风口60°~120℃温度影响摄像机的使用寿命及正常操作,摄像机的镜头离风口20cm-30cm,这样不仅视场小,调节难度大,挡住现场人的视线。这种摄像装置只对其中3个风口进行固定监测,如果需要监测其他风口,需要临时移动该装置。但是,由于摄像机支架较重且每次改变位置后需重新进行高低、左右位置的调整、而且装上设备以后无法进行正常的人工巡查,大大降低了风口喷煤监视的可靠性,关键是无法实时监控每一个风口的喷吹情况。由于风口环境温度高达60°~120℃,现有的摄像装置无法在每一个风口进行成像,且传统的监控摄像机仅能在环境温度为0-50℃的环境中工作,无法直接在炉前实现在线实时监控,不适应于高炉风口摄像。Blast furnace tuyere camera device is a device to obtain furnace combustion, coal injection and tuyere status information through blast furnace tuyere, and online monitoring system is an important means of monitoring and analyzing blast furnace conditions. At present, in domestic iron works, experienced operators directly observe the inside of blast furnace tuyeres one by one through naked eyes and experience. Because each blast furnace has many tuyeres and a large distribution area, for example, there are 38 tuyeres in a volume of 4350m 3 , and the blast furnace is evenly distributed around a circle with a circumference of about 60 meters. Conditions, coal powder conditions, ventilation conditions, internal equipment conditions, other abnormal phenomena and other issues. It brings a lot of inconvenience to the on-site operators, such as long inspection cycle, poor working environment, and difficulties such as continuous monitoring. Therefore, it is difficult to find abnormalities in time and accurately, solve and eliminate faults, which brings great inconvenience to the stable production and production command of the blast furnace, and there is no status observation imaging tracking record. The 4350m 3 blast furnace has 38 tuyere coal injection monitoring holes, which are used to observe whether the spray gun is blocked and the combustion state in the furnace. The existing method is to use three fixed blast furnace tuyere camera devices. The service life and normal operation of the camera, the lens of the camera is 20cm-30cm away from the air outlet, which not only has a small field of view, but also is difficult to adjust, and blocks the sight of people on site. This camera device only performs fixed monitoring on three of the air outlets, and if other air outlets need to be monitored, the device needs to be moved temporarily. However, due to the heavy weight of the camera bracket and the need to re-adjust the height, left and right positions after each change of position, and normal manual inspections cannot be performed after the equipment is installed, the reliability of the coal injection monitoring at the tuyere is greatly reduced. The key is that it cannot be monitored in real time. Monitor the blowing situation of each tuyere. Since the ambient temperature of the tuyere is as high as 60°-120°C, the existing camera device cannot image each tuyere, and the traditional surveillance camera can only work in an environment with an ambient temperature of 0-50°C, and cannot be directly implemented in front of the furnace. Online real-time monitoring is not suitable for blast furnace tuyere camera.

发明内容 Contents of the invention

为了克服现有摄像装置的上述不足,本发明提供一种适应高炉风口监视的摄像装置,该摄像装置又兼顾人孔观测的要求。同时本发明还提供一种高炉风口监视系统。In order to overcome the above-mentioned shortcomings of existing camera devices, the present invention provides a camera device suitable for blast furnace tuyere monitoring, which also takes into account the requirements for manhole observation. At the same time, the invention also provides a blast furnace tuyere monitoring system.

首先要使摄像机能在60°~120℃的环境中工作,必须对摄像装置作降温或隔热保护,由于湿气对摄像装置的损伤较大,所以采用风冷,在摄像装置外设置防护罩,通氮气冷却摄像机。First of all, to make the camera work in an environment of 60°-120°C, the camera device must be cooled or protected from heat. Since moisture will damage the camera device, it is air-cooled and a protective cover is installed outside the camera device. , Cool the camera with nitrogen gas.

光路分配器与摄像机的选择是本摄像装置的关键,由于从高炉风口透射出的是强光光源,必须满足折射的摄像机的光强度减弱的要求,以保证摄像机的成像质量和使用寿命,而且透射过光路分配器的光能够适合人体肉眼观察,安装、拆除方便,必须一次对准镜头不需要二次调整,另外由于风口狭长达2-3米,孔径只有不到2厘米,还需要考虑摄像机的通光量及镜头的放大倍数,以得到最佳成像质量,因此在摄像机的选择上必需考虑摄像机光学变焦倍数、通光量、CCD尺寸等参数,而且便于对成像摄像机进行参数调整。The selection of the optical path splitter and the camera is the key to this camera device. Since the strong light source transmitted from the blast furnace tuyere must meet the requirements of reducing the light intensity of the refracted camera to ensure the imaging quality and service life of the camera, and the transmission The light passing through the optical path distributor can be observed by the naked eye of the human body. It is easy to install and dismantle. The amount of light transmitted and the magnification of the lens are used to obtain the best imaging quality. Therefore, parameters such as the optical zoom factor of the camera, the amount of light transmitted, and the size of the CCD must be considered in the selection of the camera, and it is convenient to adjust the parameters of the imaging camera.

为了配合孔径2厘米长2-3米风口的摄像要求,采用摄像镜头与摄像机于一体的一体化摄像机,光学变焦18倍,数字变焦12倍,1/4寸CCD镜头,通光量F2.0-F3.0,并且配合前端的光学减光片,对摄像机内部参数进行适应性调整,以获得高强光环境下的较佳的成像效果。In order to meet the camera requirements of the air outlet with an aperture of 2 cm and a length of 2-3 meters, an integrated camera with a camera lens and a camera is used, with an optical zoom of 18 times, a digital zoom of 12 times, a 1/4-inch CCD lens, and a light flux of F2.0- F3.0, and with the optical light reduction film at the front end, the internal parameters of the camera are adaptively adjusted to obtain better imaging effects in high-intensity light environments.

由于风口内部的摄像目标的光强度很高,因此,摄像机无法直接成像(成像为纯白甚至烧毁CCD感光芯片),所以必须考虑高强光的抑制措施,即在CCD摄像机的前端增加减光滤光片用于滤光及成像,必须滤掉90%-98%的光,并结合摄像机内部参数的调整得到较佳成像效果。Due to the high light intensity of the camera target inside the tuyere, the camera cannot directly image (the image is pure white or even burns the CCD photosensitive chip), so the suppression measures of high-intensity light must be considered, that is, add a light reduction filter at the front end of the CCD camera For light filtering and imaging, 90%-98% of light must be filtered out, and better imaging effects can be obtained in combination with the adjustment of the internal parameters of the camera.

要满足摄像机成像,又兼顾人孔观测的要求,在摄像机成像装置前端加分光片,分为反射光与透射光,分别用于摄像机成像与供人孔观测。In order to meet the requirements of camera imaging and manhole observation, a light splitter is added to the front end of the camera imaging device, which is divided into reflected light and transmitted light, which are used for camera imaging and manhole observation respectively.

高炉风口摄像装置Blast furnace tuyere camera device

本高炉风口摄像装置包括摄像机,其特征是:还设置着防护罩,摄像机安装在防护罩内,在防护罩内侧固定着导轨,在摄像机的两侧安装着导轨座,摄像机由导轨座安装在导轨上,在防护罩内侧与摄像机之间有3mm~6mm的间隔。在防护罩前端的前盖设置着通光孔,在通光孔的周围设置着通气孔,在通光孔安装着滤光片,在防护罩的前端安装着防护罩联接管,该联接管固定着一个法兰盘,防护罩联接管由法兰盘紧固在防护罩。防护罩联接管经镜筒联接管联接着横向的镜筒,在镜筒内安装着分光镜安装架,在分光镜安装架与通光孔相对应的位置安装着分光玻璃,分光玻璃与镜筒的轴线成45°,在镜筒的一端安装着风口联接管,在风口联接管安装着由石英玻璃材料的风口玻璃,在镜筒的另一端安装着观察镜。在防护罩下端的后盖安装着航空插头,在航空插头与摄像机之间联接着电缆,在防护罩的下部安装着进气接头。The blast furnace tuyere camera device includes a camera, which is characterized in that a protective cover is also installed, the camera is installed in the protective cover, guide rails are fixed inside the protective cover, guide rail seats are installed on both sides of the camera, and the camera is installed on the guide rails by the guide rail seats Above, there is a distance of 3mm to 6mm between the inside of the protective cover and the camera. The front cover at the front end of the protective cover is provided with a light hole, and a vent hole is arranged around the light hole, a filter is installed in the light hole, and a protective cover connecting pipe is installed at the front end of the protective cover, and the connecting pipe is fixed. With a flange, the protective cover connecting pipe is fastened to the protective cover by the flange. The connecting tube of the protective cover is connected to the horizontal lens barrel through the connecting tube of the lens barrel. The beam splitter mounting frame is installed in the lens tube, and the beam splitting glass is installed at the position corresponding to the beam splitting mirror mounting frame and the light hole. The beam splitting glass and the lens tube The axis of the lens is 45°, the tuyere connecting pipe is installed at one end of the lens barrel, the tuyere glass made of quartz glass is installed on the tuyere connecting pipe, and the observation mirror is installed at the other end of the lens barrel. An aviation plug is installed on the back cover at the lower end of the protective cover, cables are connected between the aviation plug and the camera, and an air inlet joint is installed at the bottom of the protective cover.

本高炉风口摄像装置的分光玻璃的反射率为45%-55%,滤光片的透光率是4%-6%,主要是滤去红外光,风口透镜的透光率是95%-98%,观察镜的透光率是95%-98%。光线经风口透镜与分光玻璃反射后,再经滤光片过滤到达摄像机的镜头的光线为1%-3%。摄像装置摄像机的镜头的焦距为4.1cm-73.8cm,光学变焦18倍,CCD尺寸1/4,通光量F2.0-F3.0,数字变焦为12倍。在镜筒设置着调心装置,镜筒与通光孔之间通过调心装置的微调作用,保证反射光线与摄像机镜头同轴。The reflectance of the spectroscopic glass of this blast furnace tuyere camera device is 45%-55%, the light transmittance of the optical filter is 4%-6%, mainly to filter out infrared light, and the light transmittance of the tuyere lens is 95%-98% %, the light transmittance of the observation mirror is 95%-98%. After the light is reflected by the tuyere lens and the spectroscopic glass, and then filtered by the filter, the light reaching the lens of the camera is 1%-3%. The focal length of the camera lens of the imaging device is 4.1cm-73.8cm, the optical zoom is 18 times, the size of the CCD is 1/4, the amount of light is F2.0-F3.0, and the digital zoom is 12 times. A centering device is arranged on the lens barrel, and the fine adjustment of the centering device between the lens barrel and the light hole ensures that the reflected light is coaxial with the camera lens.

本高炉风口摄像装置设置着供气连接件,供气连接件是减压过滤阀与球阀,在防护罩的进气接头经过连接软管连接到减压过滤阀,由减压过滤阀连接球阀。The blast furnace tuyere camera device is provided with an air supply connector, which is a decompression filter valve and a ball valve. The air inlet joint of the protective cover is connected to the decompression filter valve through a connecting hose, and the decompression filter valve is connected to the ball valve.

本高炉风口摄像装置是安装在高炉风口,一个高炉有二十至四十个风口,每个风口安装一台配置供气连接件的摄像装置,是二十至四十台摄像装置配合使用,并且配置统一的氮气供气系统,供气系统包括供气主气管、支气管与气包,供气主气管使用的无缝钢管沿热风管下侧平台敷设,在主气管的输出端联接着一个气包,该气包联接着一至两根直径较主气管小的支气管,支气管的另一端联接着另一个气包,以保证各冷却支管压力均衡(0.1Mpa-0.6Mpa),在该气包安装着可报警的电接点压力表(0-1.0Mpaφ100mm面板),当报警压力P≤0.1Mpa时,报警触点闭合,发出报警信号,并输出到喷煤系统计算机上,提醒岗位人员检查气源保护设备。每个摄像装置依次经减压过滤阀和球阀与支气管联接。气源也可用干净的压缩空气。The blast furnace tuyere camera device is installed at the blast furnace tuyere. A blast furnace has 20 to 40 tuyeres, and each tuyere is equipped with a camera device equipped with a gas supply connector. It is used in conjunction with 20 to 40 camera devices, and Equipped with a unified nitrogen gas supply system, the gas supply system includes the gas supply main air pipe, bronchus and air bag, the seamless steel pipe used for the gas supply main air pipe is laid along the lower platform of the hot air pipe, and a gas pipe is connected to the output end of the main air pipe. The air bag is connected to one or two bronchi with a smaller diameter than the main trachea, and the other end of the bronchus is connected to another air bag to ensure that the pressure of each cooling branch pipe is balanced (0.1Mpa-0.6Mpa). The air bag is installed Alarmable electric contact pressure gauge (0-1.0Mpaφ100mm panel), when the alarm pressure P≤0.1Mpa, the alarm contact is closed, and an alarm signal is sent out to the computer of the coal injection system to remind the post personnel to check the gas source protection equipment . Each imaging device is connected with the bronchus through a decompression filter valve and a ball valve in turn. The air source can also be clean compressed air.

高炉风口监视系统Blast furnace tuyere monitoring system

本高炉风口监视系统包括现场控制柜、中央控制柜、屏幕、工业控制机、稳压电源与摄像装置,摄像装置用电缆与现场控制柜的输入端联接,电缆中有视频电缆与电源线,现场控制柜的输出端用多芯单模光缆一般为十二芯(芯数多少主要根据光端机确定)单模光缆、电源线、气压控制线与中央控制柜的输入端连接,中央控制柜的一个输出端与屏幕联接,其中一个输出端与工业控制机的输入端联接,工业控制机的一个输出端与显示屏及键盘联接,中央控制柜的电源输入端与稳压电源的输出端联接;现场控制柜由数字视频光端机及供电装置组成,将图像信号通过光缆传送到控制室中的中央控制柜;中央控制柜由数字视频光端机和控制主机组成,在中央控制柜中对信号进行光电转换,送往显示屏,显示各个风口的运行状态;其特征是:所说的摄像装置本申请提供的配置着供气连接件的摄像装置,还设置着供气系统;高炉的每个风口安装着一台摄像装置,二十至四十台摄像装置配合使用,摄像装置设置着防护罩,摄像机安装在防护罩内,在防护罩内侧固定着导轨,在摄像机的两侧安装着导轨座,摄像机由导轨座安装在导轨上,在防护罩内侧与摄像机之间有3mm~6mm的间隔。在防护罩前端的前盖设置着通光孔,在通光孔的周围设置着通气孔,在通光孔安装着滤光片,在防护罩的前端安装着防护罩联接管,该联接管固定着一个法兰盘,防护罩联接管由法兰盘紧固在防护罩。防护罩联接管经镜筒联接管联接着横向的镜筒,在镜筒内安装着分光镜安装架,在分光镜安装架与通光孔相对应的位置安装着分光玻璃,分光玻璃与镜筒的轴线成45°,在镜筒的一端安装着风口联接管,在风口联接管安装着由石英玻璃材料的风口玻璃,在镜筒的另一端安装着观察镜。在防护罩下端的后盖安装着航空插头,在航空插头与摄像机之间联接着电缆,在防护罩的下部安装着进气接头。摄像装置的分光玻璃的反射率为45%-55%,滤色片的透光率是4%-6%,风口透镜的透光率是95%-98%,观察镜的透光率是95%-98%。光线经风口透镜与分光玻璃反射后,再经滤色片过滤到达摄像机的镜头的光线为1%-3%。摄像装置摄像机的镜头的焦距为4.1cm——73.8cm,光学变焦18倍,CCD尺寸1/4,通光量F2.0-F3.0,数字变焦为12倍。在镜筒设置着调心装置。在防护罩的进气接头经过连接软管连接到减压过滤阀,由减压过滤阀连接球阀;所说的供气系统包括供气主气管、支气管与气包,供气主气管使用的无缝钢管沿热风管下侧平台敷设,在主气管的输出端联接着一个气包,该气包联接着一至两根(也可用三根)直径较主气管小的支气管,支气管的另一端联接着另一个气包,在该气包安装着可报警的电接点压力表,每个摄像装置依次经减压过滤阀和球阀与支气管联接。The blast furnace tuyere monitoring system includes on-site control cabinet, central control cabinet, screen, industrial control machine, regulated power supply and camera device. The camera device is connected to the input end of the on-site control cabinet with a cable. The output end of the control cabinet uses a multi-core single-mode optical cable generally with twelve cores (the number of cores is mainly determined by the optical transceiver). The single-mode optical cable, power line, and air pressure control line are connected to the input end of the central control cabinet. One end is connected with the screen, one of the output ends is connected with the input end of the industrial control machine, one output end of the industrial control machine is connected with the display screen and keyboard, and the power input end of the central control cabinet is connected with the output end of the regulated power supply; on-site control The cabinet is composed of a digital video optical transceiver and a power supply device, and the image signal is transmitted to the central control cabinet in the control room through an optical cable; the central control cabinet is composed of a digital video optical transceiver and a control host, and the signal is photoelectrically converted in the central control cabinet and sent to The display screen shows the operating status of each tuyere; it is characterized in that: the camera device provided by this application is equipped with a gas supply connector, and is also provided with a gas supply system; each tuyere of the blast furnace is equipped with a camera device, twenty to forty camera devices are used together, the camera device is equipped with a protective cover, the camera is installed in the protective cover, the guide rail is fixed inside the protective cover, and the guide rail seat is installed on both sides of the camera, and the camera is installed by the guide rail seat On the guide rail, there is a gap of 3mm to 6mm between the inside of the protective cover and the camera. The front cover at the front end of the protective cover is provided with a light hole, and a vent hole is arranged around the light hole, a filter is installed in the light hole, and a protective cover connecting pipe is installed at the front end of the protective cover, and the connecting pipe is fixed. With a flange, the protective cover connecting pipe is fastened to the protective cover by the flange. The connecting tube of the protective cover is connected to the horizontal lens barrel through the connecting tube of the lens barrel. The beam splitter mounting frame is installed in the lens tube, and the beam splitting glass is installed at the position corresponding to the beam splitting mirror mounting frame and the light hole. The beam splitting glass and the lens tube The axis of the lens is 45°, the tuyere connecting pipe is installed at one end of the lens barrel, the tuyere glass made of quartz glass is installed on the tuyere connecting pipe, and the observation mirror is installed at the other end of the lens barrel. An aviation plug is installed on the back cover at the lower end of the protective cover, cables are connected between the aviation plug and the camera, and an air inlet joint is installed at the bottom of the protective cover. The reflectance of the spectroscopic glass of the camera device is 45%-55%, the light transmittance of the color filter is 4%-6%, the light transmittance of the tuyere lens is 95%-98%, and the light transmittance of the observation mirror is 95%. %-98%. After the light is reflected by the tuyere lens and the spectroscopic glass, and then filtered by the color filter, the light reaching the lens of the camera is 1%-3%. The focal length of the camera lens of the camera device is 4.1cm-73.8cm, the optical zoom is 18 times, the CCD size is 1/4, the amount of light is F2.0-F3.0, and the digital zoom is 12 times. A self-aligning device is arranged on the lens barrel. The air intake joint of the protective cover is connected to the pressure reducing filter valve through the connecting hose, and the pressure reducing filter valve is connected to the ball valve; The seam steel pipe is laid along the platform on the lower side of the hot air pipe, and an air bag is connected to the output end of the main air pipe. Another air bag is equipped with an electric contact pressure gauge capable of alarming, and each camera device is connected with the bronchus through a decompression filter valve and a ball valve in turn.

本高炉风口摄像装置加设分光玻璃、滤光片及防护罩,避免了高炉风口温度对摄像机的不利影响,而且容易安装、调整方便、使用寿命长,适应高炉风口的摄像要求,另外满足现场人孔观察。本高炉风口摄像装置配置供气装置与场控制柜和中央控制柜及工业控制机等,便组成本发明的高炉风口监视系统,本监视系统能够将高炉风口人员巡查和设备监视很好的结合起来。便于消除人为造成的漏查、误查,实时录制图像,为分析问题、处理解决问题提供了可靠依据。The blast furnace tuyere camera device is equipped with spectroscopic glass, filter and protective cover, which avoids the adverse influence of blast furnace tuyere temperature on the camera, and is easy to install, convenient to adjust, and has a long service life. hole observation. The blast furnace tuyere camera device is equipped with gas supply device, field control cabinet, central control cabinet and industrial control machine, etc., to form the blast furnace tuyere monitoring system of the present invention. This monitoring system can well combine blast furnace tuyere personnel inspection and equipment monitoring. . It is convenient to eliminate human-caused omissions and mischecks, and records images in real time, providing a reliable basis for analyzing and solving problems.

附图说明 Description of drawings

图1是本高炉风口摄像装置实施例的结构图。Fig. 1 is a structural diagram of an embodiment of the blast furnace tuyere imaging device.

图2是本摄像装置的供气连接件实施例组成图。Fig. 2 is a composition diagram of an embodiment of an air supply connector of the imaging device.

图3是本高炉摄像装置具有供气系统的实施例的组成图。Fig. 3 is a composition diagram of an embodiment of the blast furnace imaging device with a gas supply system.

图4是本高炉风口监视系统实施例电气组件组成示意图。Fig. 4 is a schematic diagram of the electrical components of the embodiment of the blast furnace tuyere monitoring system.

上述图中:In the above figure:

1、风口联接管        2、镜筒         3、顶丝孔        4、风口透镜1. Tuyere connecting pipe 2. Lens barrel 3. Top screw hole 4. Tuyere lens

5、鸡毛垫圈          6、压圈         7、调心装置      8、分光玻璃5. Feather washer 6. Pressure ring 7. Aligning device 8. Spectroscopic glass

9、分光玻璃安装架             10、鸡毛垫圈    11、观察筒    12、插槽9. Spectroscopic glass mounting frame 10. Feather washer 11. Observation tube 12. Slot

13、观察镜                    14、鸡毛垫圈                  15、镜筒压盖13. Observation mirror 14. Feather washer 15. Lens barrel gland

16、分光镜压件                17、镜筒联接管                18、防护罩联接管16. Spectroscopic mirror pressing piece 17. Lens tube connecting pipe 18. Protective cover connecting pipe

19、通光孔           20、鸡毛垫圈    21、前盖               22、滤光片19. Light hole 20. Feather gasket 21. Front cover 22. Optical filter

23、防护罩           24、固定孔      25、导轨               26、导轨座23. Protective cover 24. Fixing hole 25. Guide rail 26. Guide rail seat

27、摄像机           28、紧固螺钉    29、后盖               30、通孔27. Camera 28. Fastening screw 29. Back cover 30. Through hole

31、航空插头         32、通孔        33、进气接头           34、电缆31. Aviation plug 32. Through hole 33. Air intake connector 34. Cable

35、插头             36、导轨        37、镜头               38、紧固螺钉35. Plug 36. Guide rail 37. Lens 38. Fastening screw

39、法兰盘           40、通气孔      41、连接螺纹           42、高炉风口39. Flange 40. Air vent 41. Connecting thread 42. Blast furnace tuyere

43、连接管        44、阀门        45、连接管        46、阀门43. Connecting pipe 44. Valve 45. Connecting pipe 46. Valve

47、连接软管      48、氮气连接件  49、减压过滤阀    50、电缆47. Connecting hose 48. Nitrogen connection piece 49. Pressure reducing filter valve 50. Cable

51、球阀          52、氮接口      53、氮气源        54、气包51. Ball valve 52. Nitrogen interface 53. Nitrogen source 54. Gas bag

55、压力表        56、支气管      57、支气管        58、摄像装置55. Pressure gauge 56. Bronchus 57. Bronchus 58. Camera device

59、风口          60、高炉        61、气包          62、主气管59. Tuyere 60. Blast furnace 61. Gas bag 62. Main air pipe

63、氮气阀        64、主气管      65、现场控制柜    66、单模光缆63. Nitrogen valve 64. Main air pipe 65. On-site control cabinet 66. Single-mode optical cable

67、中央控制柜    68、屏幕        69、显示屏        70、键盘67. Central control cabinet 68. Screen 69. Display 70. Keyboard

71、工业控制机    72、网络        73、稳压电源      74、电源线71. Industrial control machine 72. Network 73. Regulated power supply 74. Power cord

75、信号电缆75. Signal cable

具体实施方式 Detailed ways

下面结合实施例及其附图详细说明本高炉风口摄像装置及其监视系统的具体实施方式,但本高炉风口摄像装置及其监视系统的具体实施方式不局限于下述的实施例。The specific implementations of the blast furnace tuyere imaging device and its monitoring system will be described in detail below in conjunction with the embodiments and accompanying drawings, but the specific implementations of the blast furnace tuyere imaging device and its monitoring system are not limited to the following embodiments.

高炉风口摄像装置实施例一Blast furnace tuyere camera device embodiment one

图1描述的高炉风口摄像装置包括摄像机27,还设置着防护罩23,摄像机27安装在防护罩23内,在防护罩23内侧固定着导轨25和导轨36,在摄像机27的两侧安装着导轨座26,摄像机27由导轨座26安装在导轨上,在防护罩23内侧与摄像机27之间有3~6mm的间隔。在防护罩23前端的前盖21设置着通光孔19,在通光孔19的周围设置着通气孔40,在通光孔19安装着滤光片22,在防护罩23的前端安装着防护罩联接管18,该联接管固定着一个法兰盘39,防护罩联接管18由法兰盘39紧固在防护罩23。防护罩联接管18经镜筒联接管17联接着横向的镜筒2,镜筒联接管17与镜筒2固定为一体,在镜筒2内安装着分光镜安装架9,在分光镜安装架9与通光孔19相对应的位置安装着分光玻璃8,分光玻璃8与镜筒2的轴线成45°,在图1中镜筒2的左端安装着风口联接管1,在风口联接管1安装着由石英玻璃材料的风口玻璃4,在镜筒2的右端安装着由石英玻璃材料的观察镜13和观察筒11。The blast furnace tuyere imaging device described in Fig. 1 comprises camera 27, and protective cover 23 is also arranged, and camera 27 is installed in the protective cover 23, guide rail 25 and guide rail 36 are fixed on protective cover 23 inner sides, and guide rail is installed on the both sides of camera 27 Seat 26, camera 27 is installed on the guide rail by guide rail seat 26, has the interval of 3~6mm between protective cover 23 inboards and camera 27. The front cover 21 at the front end of the protective cover 23 is provided with a light-through hole 19, around the light-through hole 19 is provided with a vent hole 40, the optical filter 22 is installed in the light-through hole 19, and a protective cover is installed at the front end of the protective cover 23. The cover connecting pipe 18 is fixed with a flange 39, and the protective cover connecting pipe 18 is fastened to the protective cover 23 by the flange 39. The protective cover connecting pipe 18 is connected with the horizontal mirror barrel 2 through the mirror barrel connecting pipe 17, and the mirror barrel connecting pipe 17 and the mirror barrel 2 are fixed as a whole. 9 A spectroscopic glass 8 is installed at the position corresponding to the light hole 19, and the spectroscopic glass 8 is at a 45° angle to the axis of the lens barrel 2. The tuyere connecting pipe 1 is installed on the left end of the lens barrel 2 in FIG. The tuyere glass 4 made of quartz glass material is installed, and the observation mirror 13 and observation tube 11 made of quartz glass material are installed at the right end of the lens barrel 2 .

在防护罩23下端的后盖29安装着航空插头31,在航空插头31与摄像机27之间联接着电缆34,在防护罩23下部的侧面安装着进气接头33。The back cover 29 of protective cover 23 lower ends is equipped with aviation plug 31, is connected cable 34 between aviation plug 31 and video camera 27, and the side of protective cover 23 bottoms is installed air inlet connector 33.

本实施例中分光玻璃8的反射率为50%,滤光片22的透光率是5%,风口透镜4的透光率是98%,观察镜13的透光率是98%。光线经风口透镜4与分光玻璃8反射后,再经滤色片22过滤到达摄像机27的镜头37的光线为2%。本实施例的摄像机27为ZDH公司生产,型号为ZD100,摄像机27的镜头37的焦距为4.1cm-73.8cm,光学变焦18倍,CCD尺寸1/4”,通光量F2.0至F3.0,数字变焦为12倍。本实施例在镜筒2与通光孔19之间通过调心装置7(用于调整分光玻璃8的角度)的微调作用,保证反射光线与摄像机镜头同轴。In the present embodiment, the reflectivity of the dichroic glass 8 is 50%, the light transmittance of the optical filter 22 is 5%, the light transmittance of the tuyere lens 4 is 98%, and the light transmittance of the observation mirror 13 is 98%. After the light is reflected by the tuyere lens 4 and the spectroscopic glass 8, the light that is filtered by the color filter 22 and reaches the lens 37 of the video camera 27 is 2%. The camera 27 of this embodiment is produced by ZDH Company, the model is ZD100, the focal length of the lens 37 of the camera 27 is 4.1cm-73.8cm, the optical zoom is 18 times, the CCD size is 1/4 ", and the light flux is F2.0 to F3.0 , the digital zoom is 12 times. The present embodiment is between the lens barrel 2 and the light hole 19 by the fine-tuning of the centering device 7 (for adjusting the angle of the spectroscopic glass 8), ensuring that the reflected light is coaxial with the camera lens.

本实施例设置着供气连接件,见图2与图3,在防护罩23的进气接头33经过连接软管47和氮气连接件48连接到时减压过滤阀49,由减压过滤阀49连接球阀51。The present embodiment is provided with air supply connector, see Fig. 2 and Fig. 3, when the air inlet joint 33 of protective cover 23 is connected to decompression filter valve 49 through connection hose 47 and nitrogen connector 48, by decompression filter valve 49 is connected with ball valve 51.

高炉风口摄像装置实施例二Blast furnace tuyere camera device embodiment two

一个高炉有三十多个风口,设置三十多台摄像机,必须有统一的供气系统,本实施例的高炉60有三十八个风口59,每个风口一台高炉风口摄像装置实施例一的摄像装置,采用统一的氮气源或干净的压缩空气。供气系统包括氮气供气主气管62、支气管56、支气管57、气包61与气包54,主气管62使用φ25*3的无缝钢管沿热风管下侧平台敷设,在两个风口之间用φ18*3的无缝钢管支气管56或支气管57引出气源,19个摄像装置58依次经减压过滤阀49和球阀51与支气管56联接,19个摄像装置58依次经减压过滤阀49和球阀51与支气管57联接,支气管57(材料为高压氧气软管)经过球阀51与减压过滤阀49及氮气连接件48将冷却气源送入风冷防护罩摄像机27进行冷却和吹扫,在支气管56与支气管57分叉处设置着气包54和气包61,在主气管62的输出端联接着气包61,气包61联接着支气管56和支气管57,支气管56与支气管57的另一端联接着气包54,以保证各冷却支管压力均衡(0.1Mpa-0.6Mpa)。在气包54安装着可报警的电接点压力表55(0-1.0Mpaφ100mm面板),当报警压力P≤0.1Mpa时,报警触点闭合,发出报警信号,并输出到喷煤系统计算机上,提醒岗位人员检查气源保护设备。A blast furnace has more than 30 tuyeres, more than 30 cameras are installed, and there must be a unified gas supply system. The blast furnace 60 of this embodiment has 38 tuyeres 59, and each tuyere has a blast furnace tuyere camera. Embodiment 1 The camera device uses a unified nitrogen source or clean compressed air. The gas supply system includes nitrogen gas supply main air pipe 62, bronchus 56, bronchus 57, air bag 61 and air bag 54. The main air pipe 62 uses φ25*3 seamless steel pipe to lay along the lower platform of the hot air pipe, between the two air outlets Use φ18*3 seamless steel tube bronchus 56 or bronchus 57 to lead out the gas source, 19 camera devices 58 are connected with bronchus 56 through decompression filter valve 49 and ball valve 51 in turn, and 19 camera devices 58 are sequentially passed through decompression filter valve 49 And the ball valve 51 is connected with the bronchus 57, and the bronchus 57 (the material is a high-pressure oxygen hose) sends the cooling gas source into the air-cooled protective cover camera 27 for cooling and purging through the ball valve 51, the decompression filter valve 49 and the nitrogen connection piece 48, An air bag 54 and an air bag 61 are arranged at the bifurcation of the bronchus 56 and the bronchus 57, and the air bag 61 is connected at the output end of the main trachea 62, and the air bag 61 is connected with the bronchus 56 and the bronchus 57, and the other end of the bronchus 56 and the bronchus 57 The air bag 54 is connected to ensure the pressure balance (0.1Mpa-0.6Mpa) of each cooling branch pipe. An alarmable electric contact pressure gauge 55 (0-1.0Mpaφ100mm panel) is installed on the gas bag 54. When the alarm pressure P≤0.1Mpa, the alarm contact is closed and an alarm signal is sent out to the computer of the coal injection system to remind Post personnel check the gas source protection equipment.

高炉风口监视系统实施例Example of Blast Furnace Tuyere Monitoring System

图4描述的高炉风口监视系统包括现场控制柜65、中央控制柜67、55英寸屏幕68、工业控制机71、稳压电源73与38台摄像装置58,每台摄像装置58用电缆50与现场控制柜65的输入端联接,电缆50中有视频电缆与电源线,现场控制柜65的输出端用十二芯单模光缆66、RVV2×2.5电源线75及RVVP2×1.0气压控制线74与中央控制柜67的输入端连接,中央控制柜67的一个输出端与屏幕68联接,其中一个输出端与工业控制机71的输入端联接,工业控制机71的一个输出端与显示屏69及键盘70联接,工业控制机71的网口与局域网络72联接,使其他管理人员通过网络随时观测风口状态。中央控制柜67的电源输入端与稳压电源73的输出端联接。现场控制柜65由清大华电IPV系列数字视频光端机及供电装置组成。将图像信号通过光缆传送到控制室中的中央控制柜67。保证图像的传送质量。中央控制柜67由清大华电IPV系列数字视频光端机和大华DVR8016控制主机组成。在中央控制柜67中对信号进行光电转换,送往显示屏69,显示各个风口的运行状态。本实施例所用摄像装置58是上述高炉风口摄像装置实施例的具有供气连接件的摄像装置,摄像装置58安装在高炉风口42的阀门44,摄像装置58外设置着防护罩23和镜筒2及供气装置,镜筒联接管17与镜筒2固定为一体,在镜筒2内安装着分光镜安装架9,在分光镜安装架9与通光孔19相对应的位置安装着分光玻璃8,分光玻璃8与镜筒2的轴线成45°,镜筒2的一端安装着风口联接管1,在风口联接管1安装着风口玻璃4,在镜筒2的另一端安装着观察镜13和观察筒11。The blast furnace tuyere monitoring system described in Fig. 4 comprises field control cabinet 65, central control cabinet 67, 55 inch screen 68, industrial control machine 71, voltage stabilized power supply 73 and 38 camera devices 58, and each camera device 58 uses cable 50 to communicate with the scene The input end of the control cabinet 65 is connected, and there are video cables and power lines in the cable 50. The output end of the field control cabinet 65 is connected with the central The input end of the control cabinet 67 is connected, one output end of the central control cabinet 67 is connected with the screen 68, one of the output ends is connected with the input end of the industrial control machine 71, and one output end of the industrial control machine 71 is connected with the display screen 69 and the keyboard 70 Connection, the network port of the industrial control machine 71 is connected with the local area network 72, so that other management personnel can observe the state of the tuyere at any time through the network. The power input end of the central control cabinet 67 is connected with the output end of the voltage-stabilized power supply 73 . On-site control cabinet 65 is composed of Tsingda Huadian IPV series digital video optical transceiver and power supply device. The image signal is transmitted to the central control cabinet 67 in the control room through an optical cable. Guarantee the transmission quality of the image. The central control cabinet 67 is composed of Tsinghua University Huadian IPV series digital video optical transceivers and Dahua DVR8016 control host. In the central control cabinet 67, the signal is photoelectrically converted and sent to the display screen 69 to display the operating status of each tuyere. The camera device 58 used in this embodiment is the camera device with the gas supply connector of the blast furnace tuyere camera device embodiment above, the camera device 58 is installed on the valve 44 of the blast furnace tuyere 42, and the camera device 58 is provided with a protective cover 23 and a lens barrel 2 And the air supply device, the lens barrel connecting pipe 17 and the lens barrel 2 are fixed as a whole, the beam splitter mounting frame 9 is installed in the lens barrel 2, and the spectroscopic glass is installed at the position corresponding to the beam splitter mounting frame 9 and the light hole 19 8. The splitting glass 8 is 45° to the axis of the lens barrel 2. One end of the lens barrel 2 is installed with the tuyere connecting pipe 1, the tuyere connecting pipe 1 is installed with the tuyere glass 4, and the other end of the lens barrel 2 is installed with the observation mirror 13. and observation tube 11.

本实施例还设置着图3所描述的供气系统,19个摄像装置58依次经减压过滤阀49和球阀51与支气管56联接,19个摄像装置58依次经减压过滤阀49和球阀51与支气管57联接。The present embodiment is also provided with the air supply system described in FIG. 3 , 19 camera devices 58 are connected with the bronchus 56 through the decompression filter valve 49 and the ball valve 51 successively, and the 19 camera devices 58 are successively passed through the decompression filter valve 49 and the ball valve 51 Connect with bronchi 57.

Claims (6)

1、一种高炉风口摄像装置,它包括摄像机,其特征是:还设置着防护罩,摄像机安装在防护罩内,在防护罩内侧固定着导轨,在摄像机上安装导轨座,摄像机由导轨座安装在导轨上,在防护罩内侧与摄像机之间有3mm~6mm的间隔,在防护罩前端的前盖设置着通光孔,在通光孔的周围设置着通气孔,在通光孔内安装滤光片,在防护罩的前端安装防护罩联接管,在防护罩联接管上固定一个法兰盘,防护罩联接管由法兰盘紧固在防护罩上;防护罩联接管经镜筒联接管联接横向的镜筒,在镜筒内安装分光镜安装架,在分光镜安装架与通光孔相对应的位置安装分光玻璃,分光玻璃与镜筒的轴线成45°,在镜筒的一端安装风口联接管,在风口联接管安装着由石英玻璃材料制成的风口玻璃,在镜筒的另一端安装着观察镜;在防护罩下端的后盖上安装航空插头,在航空插头与摄像机之间联接着电缆,在防护罩的下部安装着进气接头。1. A blast furnace tuyere camera device, which includes a camera, is characterized in that: a protective cover is also arranged, the camera is installed in the protective cover, a guide rail is fixed inside the protective cover, a guide rail seat is installed on the camera, and the camera is installed by the guide rail seat On the guide rail, there is a distance of 3mm to 6mm between the inner side of the protective cover and the camera. A light hole is set on the front cover of the front end of the protective cover, and a vent hole is set around the light hole, and a filter is installed in the light hole. Light sheet, install the protective cover connecting pipe at the front end of the protective cover, fix a flange plate on the protective cover connecting pipe, the protective cover connecting pipe is fastened on the protective cover by the flange plate; the protective cover connecting pipe passes through the lens tube connecting pipe Connect the horizontal lens barrel, install the beam splitter mounting frame in the lens barrel, install the beam splitting glass at the position corresponding to the beam splitter mounting frame and the light hole, the beam splitting glass is 45° to the axis of the lens barrel, and install it at one end The tuyere connecting pipe, the tuyere glass made of quartz glass material is installed on the tuyere connecting pipe, and the observation mirror is installed on the other end of the lens barrel; the aviation plug is installed on the rear cover at the lower end of the protective cover, between the aviation plug and the camera The cables are connected, and the air inlet connector is installed at the lower part of the protective cover. 2、根据权利要求1所述的高炉风口摄像装置,其特征是:还设置着供气连接件,供气连接件是减压过滤阀与球阀,在防护罩的进气接头经过连接软管连接到减压过滤阀,由减压过滤阀连接球阀。2. The blast furnace tuyere camera device according to claim 1, characterized in that: an air supply connector is also provided, the air supply connector is a decompression filter valve and a ball valve, and the air inlet joint of the protective cover is connected through a connecting hose To the pressure reducing filter valve, the ball valve is connected by the pressure reducing filter valve. 3、根据权利要求2所述的高炉风口摄像装置,其特征是:每个高炉风口安装一个摄像装置,还设置供气系统,供气系统包括供气主气管、支气管与气包,供气主气管使用的无缝钢管沿热风管下侧平台敷设,在供气主气管的输出端联接一个气包,该气包联接一至两根直径较供气主气管小的支气管,支气管的另一端联接另一个气包,在该另一个气包安装可报警的电接点压力表,每个摄像装置依次经减压过滤阀和球阀与支气管联接。3. The blast furnace tuyere camera device according to claim 2, characterized in that: each blast furnace tuyere is equipped with a camera device, and a gas supply system is also provided, the gas supply system includes a gas supply main air pipe, a bronchus and a gas bag, and the air supply main The seamless steel pipe used for the air pipe is laid along the platform on the lower side of the hot air pipe, and an air bag is connected to the output end of the air supply main air pipe. Another air bag is equipped with an electric contact pressure gauge that can report to the police, and each camera device is connected with the bronchus through a decompression filter valve and a ball valve in turn. 4、根据权利要求1、2或3所述的高炉风口摄像装置,其特征是:所述的分光玻璃的反射率为45%-55%,滤光片的透光率是4%-6%,风口玻璃的透光率是95%-98%,观察镜的透光率是95%-98%;光线经风口玻璃与分光玻璃反射后,再经滤光片过滤到达摄像机的镜头的光线为1%-3%;摄像装置中所述的摄像机的镜头的焦距为4.1cm-73.8cm,光学变焦18倍,CCD尺寸1/4,通光量F2.0-F3.0,数字变焦为12倍。4. The blast furnace tuyere camera device according to claim 1, 2 or 3, characterized in that: the reflectivity of the spectroscopic glass is 45%-55%, and the light transmittance of the optical filter is 4%-6% , the light transmittance of the tuyere glass is 95%-98%, and the light transmittance of the observation mirror is 95%-98%. 1%-3%; the focal length of the camera lens described in the camera device is 4.1cm-73.8cm, the optical zoom is 18 times, the CCD size is 1/4, the amount of light is F2.0-F3.0, and the digital zoom is 12 times . 5、一种高炉风口监视系统,它包括现场控制柜、中央控制柜、屏幕、工业控制机、稳压电源与摄像装置,摄像装置用电缆与现场控制柜的输入端联接,电缆中有视频电缆与电源线,现场控制柜的输出端用多芯单模光缆、电源线、气压控制线与中央控制柜的输入端连接,中央控制柜的一个输出端与屏幕联接,另外一个输出端与工业控制机的输入端联接,工业控制机的一个输出端与显示屏及键盘联接,中央控制柜的电源输入端与稳压电源的输出端联接;现场控制柜由数字视频光端机及供电装置组成,将图像信号通过光缆传送到控制室中的中央控制柜;中央控制柜由数字视频光端机和控制主机组成,在中央控制柜中对信号进行光电转换,送往显示屏,显示各个风口的运行状态;其特征是:所述的摄像装置是权利要求2所述的摄像装置,高炉的每个风口安装着一台摄像装置,还设置着供气系统,供气系统包括供气主气管、支气管与气包,供气主气管使用的无缝钢管沿热风管下侧平台敷设,在供气主气管的输出端联接着一个气包,该气包联接着一至两根直径较供气主气管小的支气管,支气管的另一端联接着另一个气包,在该另一个气包安装着可报警的电接点压力表,每个摄像装置依次经减压过滤阀和球阀与支气管联接。5. A blast furnace tuyere monitoring system, which includes a field control cabinet, a central control cabinet, a screen, an industrial control machine, a regulated power supply, and a camera device. The camera device is connected to the input end of the field control cabinet with a cable, and there is a video cable in the cable With the power line, the output end of the field control cabinet is connected with the input end of the central control cabinet with a multi-core single-mode optical cable, power line, and air pressure control line. One output end of the central control cabinet is connected to the screen, and the other output end is connected to the industrial control cabinet. The input end of the industrial control machine is connected with the display screen and the keyboard, and the power input end of the central control cabinet is connected with the output end of the regulated power supply; the field control cabinet is composed of a digital video optical transceiver and a power supply device, and the image The signal is transmitted to the central control cabinet in the control room through the optical cable; the central control cabinet is composed of a digital video optical transceiver and a control host, and the signal is photoelectrically converted in the central control cabinet and sent to the display screen to display the operating status of each air outlet; its characteristics Yes: the camera device is the camera device described in claim 2, each tuyere of the blast furnace is equipped with a camera device, and a gas supply system is also arranged, the gas supply system includes a gas supply main air pipe, bronchus and gas bag, The seamless steel pipe used for the air supply main air pipe is laid along the lower platform of the hot air pipe, and an air bag is connected to the output end of the air supply main air pipe. The other end of the bronchus is connected with another air bag, and an electric contact pressure gauge capable of alarming is installed in the other air bag, and each camera device is connected with the bronchus through a decompression filter valve and a ball valve in turn. 6、根据权利要求5所述的高炉风口监视系统,其特征是:所述的摄像装置的分光玻璃的反射率为45%-55%,滤光片的透光率是4%-6%,风口玻璃的透光率是95%-98%,观察镜的透光率是95%-98%;光线经风口玻璃与分光玻璃反射后,再经滤光片过滤到达摄像机的镜头的光线为1%-3%;摄像装置中所述的摄像机的镜头的焦距为4.1cm-73.8cm,光学变焦18倍,CCD尺寸1/4,通光量F2.0-F3.0,数字变焦为12倍。6. The blast furnace tuyere monitoring system according to claim 5, characterized in that: the reflection rate of the spectroscopic glass of the camera device is 45%-55%, the light transmittance of the optical filter is 4%-6%, The light transmittance of the tuyere glass is 95%-98%, and the light transmittance of the observation mirror is 95%-98%. %-3%; the focal length of the lens of the video camera described in the camera device is 4.1cm-73.8cm, the optical zoom is 18 times, the CCD size is 1/4, the amount of light is F2.0-F3.0, and the digital zoom is 12 times.
CNB2007100618362A 2007-04-25 2007-04-25 Blast furnace tuyere pick-up device and monitoring system thereof Expired - Fee Related CN100516239C (en)

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CN102146489B (en) * 2010-02-10 2012-08-22 北京神网创新科技有限公司 Blast-furnace tuyere observing device with adjustable spectroscope
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CN106929621B (en) * 2017-04-24 2019-03-26 武汉钢铁有限公司 A kind of device and application method that can observe blast-furnace tuyere coke pattern online in time
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