CN101036199A - Conductive ink - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及利用导电性金属油墨的电路形成方法,更具体地说,涉及能够在低温下在陶瓷基板、玻璃基板、及以聚酰亚胺基板为代表的树脂基板等上,形成高密度的金属配线或电极的金属油墨及其制造方法。同时,涉及可以通过喷墨方式等描绘电路形状并使其固化从而在基板上形成电路的导电性油墨。The present invention relates to a method for forming a circuit using conductive metal ink, and more specifically, to a method capable of forming a high-density metal substrate at a low temperature on a ceramic substrate, a glass substrate, and a resin substrate represented by a polyimide substrate. Metallic ink for wiring or electrodes and method for producing the same. At the same time, it relates to a conductive ink capable of forming a circuit on a substrate by drawing and curing a circuit shape by an inkjet method or the like.
背景技术Background technique
以往,作为在各种基板上形成电路图案的方法,有如专利文献1或专利文献2中所述的利用照相平版印刷影印或蚀刻的方法或丝网印刷方法。作为以往的方法,蚀刻加工覆铜层压板的铜箔使其形成电路图案的方法,或将金属粉与溶剂或树脂混炼成膏(paste)状的导电性膏通过丝网印刷在基板表面上直接形成配线或电极图案的方法,已广泛普及。如上所述,将金属粉加工成膏(以下,简称为导电性膏)或油墨(以下,简称为导电性油墨),通过转用丝网印刷方法等的技术在基板表面上直接形成电路的方法,与蚀刻加工覆铜层压板的铜箔形成电路的蚀刻方法相比,因其工序少、可显著地降低生产成本,而已广泛普及。Conventionally, as methods for forming circuit patterns on various substrates, there have been photolithographic printing or etching methods or screen printing methods described in Patent Document 1 or Patent Document 2. As a conventional method, the copper foil of the copper-clad laminate is etched to form a circuit pattern, or a conductive paste is mixed with a metal powder and a solvent or resin to form a paste (paste) and printed on the surface of the substrate by screen printing. A method of directly forming wiring or electrode patterns is widely used. As described above, a method in which a metal powder is processed into a paste (hereinafter, simply referred to as conductive paste) or ink (hereinafter, simply referred to as conductive ink), and a circuit is directly formed on the surface of a substrate by transferring a technique such as a screen printing method Compared with the etching method of etching the copper foil of the copper-clad laminate to form the circuit, it has been widely used because it has fewer steps and can significantly reduce the production cost.
此外,近年来,以携带情报器或TV为代表的薄型显示器内部的导电性电路图案,逐年高密度化,不但开始研究配线宽度为40μm以下的区域,而且研究通过低温烧结在柔性树脂基板上形成电路图案的技术。在通常使用的通过丝网印刷形成的电路图案中,不断线、且配线形状优异的线宽为100μm左右,但是,在更精细区域、特别是线宽为40μm以下的区域中,则难以形成实质性的配线。另外,作为通过低温烧结在各种各样的基板上形成电路图案的技术,已有如专利文献3所示的含有银纳米粒子的银油墨。In addition, in recent years, the density of conductive circuit patterns inside thin displays represented by portable intelligence devices or TVs has increased year by year. Not only has the area with a wiring width of 40 μm or less been studied, but also research has been conducted on flexible resin substrates by low-temperature sintering. A technique for forming circuit patterns. In a commonly used circuit pattern formed by screen printing, the line width is about 100 μm without interruption and the wiring shape is excellent, but it is difficult to form a finer region, especially a region with a line width of 40 μm or less. Substantial wiring. In addition, as a technique for forming circuit patterns on various substrates by low-temperature sintering, there is a silver ink containing silver nanoparticles as disclosed in Patent Document 3.
另一方面,关于将金属粉与大量的有机溶剂以及树脂类混合的液体状膏(以下称为导电性金属油墨),作为利用点胶机(dispenser)涂布法或如专利文献4所述的喷墨印刷技术的形成极精细电路图案的原料,提出了各种的导电性金属油墨,但是,由于与各种基板的附着强度依赖于有机树脂类,因此,通常用于形成低电阻的配线或电极时的使用氢或氮的还原烧结的工序中,由于有机树脂成分的分解而发生的气体易于产生微小的裂缝,且由此而使配线或电极的体积密度变低,其结果是难以形成低电阻电路。On the other hand, regarding a liquid paste (hereinafter referred to as conductive metal ink) in which metal powder is mixed with a large amount of organic solvents and resins, as a coating method using a dispenser (dispenser) or as described in Patent Document 4 As a raw material for forming extremely fine circuit patterns in inkjet printing technology, various conductive metal inks have been proposed, but since the adhesion strength to various substrates depends on organic resins, they are generally used to form low-resistance wiring Or in the process of reduction sintering using hydrogen or nitrogen in the electrode, the gas generated due to the decomposition of the organic resin component tends to generate microscopic cracks, and thus the bulk density of wiring or electrodes becomes low, and as a result it is difficult to form a low resistance circuit.
另外,作为导电性油墨的组成,专利文献5中公开了水性镍浆,以及含有该水性镍浆和粘结剂的导电性膏。所述水性镍浆,含有水、在各个微粒镍粉的粉粒表面上固着有不溶性无机氧化物的镍微粒粉末、聚丙烯酸和其酯或其盐、及有机基团取代的氢氧化铵。该水性镍浆,是高浓度的镍微粒粉末不再凝聚、且稳定地分散的水性镍浆,虽然以制作层压陶瓷电容器的内部电极为代表的、通过高温烧结煅烧金属粉时没有任何问题,但是,在近年来于低温下在各种基板上形成电路的用途中,由于与基板的附着强度实质上是零,因此存在着不能形成电路的问题。In addition, as the composition of the conductive ink, Patent Document 5 discloses a water-based nickel paste, and a conductive paste containing the water-based nickel paste and a binder. The aqueous nickel slurry contains water, nickel particle powder with insoluble inorganic oxide fixed on the particle surface of each particle nickel powder, polyacrylic acid and its ester or its salt, and ammonium hydroxide substituted by organic groups. This water-based nickel paste is a water-based nickel paste in which the high-concentration nickel particle powder does not aggregate and is stably dispersed. Although there is no problem in calcining metal powder by high-temperature sintering, as represented by the internal electrodes of laminated ceramic capacitors, However, in applications where circuits are formed on various substrates at low temperatures in recent years, there has been a problem that circuits cannot be formed because the adhesion strength to the substrates is substantially zero.
另外,使用喷墨印刷技术形成极精细电路图案时,因为不具有适合印刷的表面张力,因此要通过连续印刷形成电路时,油墨容易堵塞喷嘴,且导致在目的印刷位置上不着油墨的现象,因此,实质上难以通过工业上的连续印刷形成电路。另外,因为不含有赋予与基板的附着强度的粘结剂,即使暂时通过印刷工序能够在基板上印刷,由于与基板的附着强度实质上为零,因此,在以制作层压陶瓷电容器的内部电极为代表的高温烧结而煅烧金属粉等的用途以外,实质上难以形成电路。In addition, when using inkjet printing technology to form a very fine circuit pattern, because it does not have the surface tension suitable for printing, when the circuit is formed by continuous printing, the ink is easy to clog the nozzle, and the phenomenon that the ink does not appear on the target printing position, so , it is substantially difficult to form circuits by industrial continuous printing. In addition, because it does not contain a binder that imparts adhesive strength to the substrate, even if it can be printed on the substrate through the printing process for a while, since the adhesive strength to the substrate is substantially zero, it is suitable for producing internal electrodes of laminated ceramic capacitors It is substantially difficult to form a circuit except for applications such as calcined metal powder, which is represented by high-temperature sintering.
专利文献1:JP特开平9-246688号公报Patent Document 1: JP Unexamined Patent Publication No. 9-246688
专利文献2:JP特开平8-18190号公报Patent Document 2: JP Unexamined Patent Publication No. 8-18190
专利文献3:JP特开2002-334618号公报Patent Document 3: JP Unexamined Publication No. 2002-334618
专利文献4:JP特开2002-324966号公报Patent Document 4: JP-A-2002-324966
专利文献5:JP特开2002-317201号公报Patent Document 5: JP Unexamined Publication No. 2002-317201
发明内容Contents of the invention
发明要解决的课题The problem to be solved by the invention
如上所述中可以理解,为了在低温下形成上述精细电路,研究了采用导电性金属油墨的点胶机涂布法或喷墨印刷方法,但是,存在着与各种基材的附着强度低、或者根本得不到附着性的问题。其结果是也不能使用于喷墨法。As can be understood from the above, in order to form the above-mentioned fine circuit at low temperature, the dispenser coating method or inkjet printing method using conductive metal ink has been studied, but there are problems of low adhesion to various substrates, Or don't get the attachment problem at all. As a result, it cannot be used in the inkjet method, either.
在以往的导电性金属油墨中,作为用于提高与基材的附着性的粘结剂使用了有机树脂成分,因此在陶瓷、玻璃、聚酰亚胺等的树脂基板上印刷电路,在300℃以下的低温进行还原烧结时,其所含有的树脂成分由于受热或受到还原性气体的影响产生分解而气化,其结果是不能具有与各种基材的高的附着强度。In conventional conductive metallic inks, organic resin components are used as binders to improve adhesion to substrates. Therefore, when circuits are printed on resin substrates such as ceramics, glass, and polyimide, at 300°C When the reduction sintering is carried out at the following low temperature, the resin components contained in it are decomposed and vaporized due to heat or the influence of reducing gas, and as a result, high adhesion strength with various substrates cannot be obtained.
如上所述,要求导电性油墨与基板的附着性优异并且可形成精细配线或电极。同时,要求该导电性油墨为使用喷墨装置及点胶机装置在基板上印刷极精细的配线或电极、且在形成电路时能够连续印刷的导电性油墨,更希望能够进一步提高所描绘的电路等与基板的附着性。As described above, the conductive ink is required to have excellent adhesion to a substrate and to be able to form fine wiring or electrodes. At the same time, the conductive ink is required to be a conductive ink that can print extremely fine wiring or electrodes on the substrate using an inkjet device and a dispenser device, and can be printed continuously when forming a circuit. Adhesion of circuits, etc. to substrates.
解决课题的方法Solution to the problem
因此,本发明人进行悉心研究的结果,发现若是含有溶剂、金属粉、附着性增强剂的导电性油墨,则可达到上述目的,从而完成了本发明。Therefore, as a result of earnest research, the present inventors have found that the above object can be achieved if a conductive ink containing a solvent, a metal powder, and an adhesion enhancer is used, and completed the present invention.
本发明的导电性油墨的基本组成为含有溶剂、金属粉、附着性增强剂,其特征在于,上述附着性增强剂选自由硅烷偶合剂、钛偶合剂、锆偶合剂、铝偶合剂所组成的组中的一种或两种以上。The basic composition of the conductive ink of the present invention is to contain solvent, metal powder, adhesion enhancer, it is characterized in that, above-mentioned adhesion enhancer is selected from the group consisting of silane coupling agent, titanium coupling agent, zirconium coupling agent, aluminum coupling agent One or more of the group.
另外,通过使用表面张力调节剂将上述溶剂的表面张力调整为15mN/m~50mN/m的范围,以使导电性油墨成为适合于喷墨印刷机用途的导电性油墨。In addition, the surface tension of the above-mentioned solvent is adjusted to a range of 15 mN/m to 50 mN/m by using a surface tension modifier to make the conductive ink suitable for use in inkjet printers.
此外,优选上述表面张力调节剂为将选自由常压下的沸点为100℃~300℃的醇、二醇所组成的组中的一种或两种以上加以组合而成的表面张力调节剂。In addition, it is preferable that the above-mentioned surface tension modifier is a surface tension modifier that is a combination of one or more selected from the group consisting of alcohols and diols having a boiling point of 100° C. to 300° C. under normal pressure.
进一步地,本发明的导电性油墨中,优选上述溶剂为选自由常压下的沸点为300℃以下的水、醇类、饱和烃类所组成的组中的一种或两种以上。Furthermore, in the conductive ink of the present invention, it is preferable that the above-mentioned solvent is one or two or more selected from the group consisting of water, alcohols, and saturated hydrocarbons whose boiling point under normal pressure is 300° C. or lower.
本发明的导电性油墨中,优选上述金属粉选自镍粉、银粉、金粉、铂粉、铜粉、钯粉,并且该金属粉的一次粒子直径为500nm以下。In the conductive ink of the present invention, the metal powder is preferably selected from nickel powder, silver powder, gold powder, platinum powder, copper powder, and palladium powder, and the primary particle diameter of the metal powder is 500 nm or less.
此外,考虑到本发明的导电性油墨在喷墨印刷机中的应用,优选上述金属粉中含有的凝聚的颗粒的最大粒子直径为0.8μm以下。Furthermore, in consideration of the application of the conductive ink of the present invention to an inkjet printer, it is preferable that the aggregated particles contained in the above metal powder have a maximum particle diameter of 0.8 μm or less.
本发明的导电性油墨中,优选上述金属粉为在该粉粒表面上附着有不溶性无机氧化物的镀无机氧化物镍粉。In the conductive ink of the present invention, it is preferable that the metal powder is an inorganic oxide-plated nickel powder having an insoluble inorganic oxide adhered to the surface of the powder particle.
本发明的导电性油墨中,优选上述镀无机氧化物镍粉的不溶性无机氧化物为含有选自由二氧化硅、氧化铝、氧化锆以及氧化钛所组成的组中的至少一种元素的氧化物。In the conductive ink of the present invention, it is preferable that the above-mentioned insoluble inorganic oxide coated with inorganic oxide nickel powder is an oxide containing at least one element selected from the group consisting of silicon dioxide, aluminum oxide, zirconium oxide, and titanium oxide. .
本发明的导电性油墨中,优选作为分散剂添加将选自(a)聚丙烯酸、其酯或其盐;(b)有机基团取代的氢氧化铵以及(c)含有羟基的胺化合物的(a)~(c)中的任意组的一种或两种以上加以组合的而成的物质。In the conductive ink of the present invention, it is preferable to add as a dispersant ( A substance obtained by combining any one or two or more of any group of a) to (c).
另外,考虑到本发明的导电性油墨在喷墨印刷机中的应用,优选其在25℃时的粘度为60cP以下。In addition, considering the application of the conductive ink of the present invention to an inkjet printer, it is preferable that its viscosity at 25° C. is 60 cP or less.
发明的效果The effect of the invention
本发明的导电性油墨,是与包括玻璃基板在内的各种基材的附着性优异,并且可形成精细配线或电极的导电性金属油墨,对于以不同的元素形成的电路等的附着性也优异。因此,该导电性油墨可适用于在TFT面板中使用的玻璃基板、ITO透明电极表面、用银膏形成的电路表面等上形成保护电极或保护被膜等。另外,本发明的导电性膜还适用于,采用点胶机涂布方式或喷墨印刷方式形成正确且精细的配线或电极中。The conductive ink of the present invention is excellent in adhesion to various substrates including glass substrates, and can form fine wiring or electrodes. Adhesion to circuits and the like formed of different elements Also excellent. Therefore, this conductive ink can be suitably used for forming a protective electrode or a protective coating on a glass substrate used in a TFT panel, an ITO transparent electrode surface, a circuit surface formed with a silver paste, or the like. In addition, the conductive film of the present invention is also suitable for forming accurate and fine wiring or electrodes by a dispenser coating method or an inkjet printing method.
实施本发明的最佳方案The best solution for implementing the present invention
本发明的导电性油墨含有溶剂、金属粉、附着性增强剂。此外,本发明的特征在于,作为附着性增强剂使用选自由硅烷偶合剂、钛偶合剂、锆偶合剂、铝偶合剂所组成的组中的一种或两种以上加以组合的物质。The conductive ink of the present invention contains a solvent, a metal powder, and an adhesion enhancer. Furthermore, the present invention is characterized in that one or a combination of two or more selected from the group consisting of silane coupling agents, titanium coupling agents, zirconium coupling agents, and aluminum coupling agents is used as the adhesion enhancer.
这里所说的附着性增强剂是指使用选自由硅烷偶合剂、钛偶合剂、锆偶合剂、铝偶合剂所组成的组中的物质。此时,不仅可以只使用从上述组中选择出的一种成分,也可以使用两种以上的组合。即,通过含有多种成分,可控制与进行电路等的形成的基板性质相符合的附着性。The adhesion enhancer mentioned here means to use a substance selected from the group consisting of a silane coupling agent, a titanium coupling agent, a zirconium coupling agent, and an aluminum coupling agent. In this case, not only one component selected from the above group may be used, but a combination of two or more components may be used. That is, by containing a plurality of components, it is possible to control the adhesiveness according to the properties of the substrate on which circuits and the like are formed.
这里所说的硅烷偶合剂,优选为乙烯基三氯硅烷、乙烯基三甲氧基硅烷、乙烯基三乙氧基硅烷、2-(3,4-环氧环己基)乙基三甲氧基硅烷、3-环氧丙氧基丙基三甲氧基硅烷、3-环氧丙氧基丙基甲基二乙氧基硅烷、3-环氧丙氧基丙基三乙氧基硅烷、对苯乙烯基三甲氧基硅烷、3-甲基丙烯酰氧基丙基甲基二甲氧基硅烷、3-甲基丙烯酰氧基丙基三甲氧基硅烷、3-甲基丙烯酰氧基丙基甲基二乙氧基硅烷、3-甲基丙烯酰氧基丙基三乙氧基硅烷、3-丙烯酰氧基丙基三甲氧基硅烷、N-2(氨基乙基)-3-氨基丙基甲基二甲氧基硅烷、N-2(氨基乙基)-3-氨基丙基三甲氧基硅烷、N-2(氨基乙基)-3-氨基丙基三乙氧基硅烷、3-氨基丙基三甲氧基硅烷、3-氨基三乙氧基硅烷、3-三乙氧基硅烷基-N-(1,3-二甲基-亚丁基)丙基胺、N-苯基-3-氨基丙基三甲氧基硅烷、N-(乙基苄基)-2-氨基乙基-3-氨基丙基三甲氧基硅烷盐酸盐、3-脲基丙基三乙氧基硅烷、3-氯丙基三甲氧基硅烷、3-巯基丙基甲基二甲氧基硅烷、3-巯基丙基三甲氧基硅烷、双(三乙氧基硅烷基丙基)四硫化物、3-异氰酸酯丙基三乙氧基硅烷、四甲氧基硅烷、四乙氧基硅烷、甲基三甲氧基硅烷、甲基三乙氧基硅烷、二甲基三乙氧基硅烷、苯基三乙氧基硅烷、六甲基二硅氨烷、己基三甲氧基硅烷、癸基三甲氧基硅烷中的任意的硅烷偶合剂。其中,从能够与基板的附着性稳定的方面考虑,优选使用发挥稳定的性能的甲基三甲氧基硅烷、甲基三乙氧基硅烷、二甲基三乙氧基硅烷等。The silane coupling agent mentioned here is preferably vinyltrichlorosilane, vinyltrimethoxysilane, vinyltriethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-Glycidoxypropyltrimethoxysilane, 3-Glycidoxypropylmethyldiethoxysilane, 3-Glycidoxypropyltriethoxysilane, p-Styryl Trimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyl Diethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-acryloxypropyltrimethoxysilane, N-2(aminoethyl)-3-aminopropylmethyl Dimethoxysilane, N-2(aminoethyl)-3-aminopropyltrimethoxysilane, N-2(aminoethyl)-3-aminopropyltriethoxysilane, 3-aminopropyl Trimethoxysilane, 3-aminotriethoxysilane, 3-triethoxysilyl-N-(1,3-dimethyl-butylene)propylamine, N-phenyl-3-amino Propyltrimethoxysilane, N-(ethylbenzyl)-2-aminoethyl-3-aminopropyltrimethoxysilane hydrochloride, 3-ureidopropyltriethoxysilane, 3-chloro Propyltrimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane, bis(triethoxysilylpropyl)tetrasulfide, 3-isocyanatopropyl Triethoxysilane, Tetramethoxysilane, Tetraethoxysilane, Methyltrimethoxysilane, Methyltriethoxysilane, Dimethyltriethoxysilane, Phenyltriethoxysilane, Any silane coupling agent among hexamethyldisilazane, hexyltrimethoxysilane, and decyltrimethoxysilane. Among them, it is preferable to use methyltrimethoxysilane, methyltriethoxysilane, dimethyltriethoxysilane, or the like that exhibit stable performance from the viewpoint of stable adhesion to the substrate.
这里所说的钛偶合剂,优选为四异丙基钛酸酯、四正丁基钛酸酯、丁基钛酸酯二聚物、四(2-乙基己基)钛酸酯、四甲基钛酸酯、乙酰丙酮钛、四乙酰丙酮钛、钛乙基乙酰乙酸酯、钛辛烷二油酯、乳酸钛(チタンラクテ一ト)、钛三乙醇胺化合物、聚羟基钛硬脂酸酯中的任意的钛硅烷偶合剂。其中,从能够与基板的附着性稳定的方面考虑,优选使用发挥稳定性能的四异丙基钛酸酯、四正丁基钛酸酯、乳酸钛等。The titanium coupling agent mentioned here is preferably tetraisopropyl titanate, tetra-n-butyl titanate, butyl titanate dimer, tetrakis (2-ethylhexyl) titanate, tetramethyl Among titanate, titanium acetylacetonate, titanium tetraacetylacetonate, titanium ethyl acetoacetate, titanium octane dioleate, titanium lactate, titanium triethanolamine compound, polyhydroxy titanium stearate Any titanium silane coupling agent. Among them, tetraisopropyl titanate, tetra-n-butyl titanate, titanium lactate, and the like that exhibit stable performance are preferably used from the viewpoint of stable adhesion to the substrate.
这里所说的锆偶合剂,优选为正丙酸锆(ジルコニウムノルマルプロピレ一ト)、正丁酸锆、四乙酰丙酮锆、单乙酰丙酮锆、双乙酰丙酮锆、锆单乙基乙酰乙酸酯、锆乙酰丙酮双乙基乙酰乙酸酯、乙酸锆、单硬脂酸锆中的任意的锆偶合剂。其中,从能够与基板的附着性稳定的方面考虑,优选使用发挥稳定的性能的正丙酸锆、正丁酸锆、四乙酰丙酮锆、单乙酰丙酮锆、双乙酰丙酮锆、锆单乙基乙酰乙酸酯、锆乙酰丙酮双乙基乙酰乙酸酯、乙酸锆。The zirconium coupling agent mentioned here is preferably zirconium n-propionate, zirconium n-butyrate, zirconium tetraacetylacetonate, zirconium monoacetylacetonate, zirconium diacetylacetonate, zirconium monoethylacetoacetate Any zirconium coupling agent among zirconium esters, zirconium acetylacetonate diethylacetoacetate, zirconium acetate, and zirconium monostearate. Among them, zirconium n-propionate, zirconium n-butyrate, zirconium tetraacetylacetonate, zirconium monoacetylacetonate, zirconium diacetylacetonate, zirconium monoethyl acetonate exhibiting stable performance are preferably used from the viewpoint of stable adhesion to the substrate. Acetoacetate, Zirconium Acetylacetonate Diethylacetoacetate, Zirconium Acetate.
这里所说的铝偶合剂,优选为异丙氧基铝、单仲丁氧基铝二异丙酸酯、仲丁酸铝、乙酸铝、乙基乙酰乙酸铝二异丙酸酯、铝三(乙基乙酰乙酸酯)、烷基乙酰乙酸铝二异丙酸酯、铝单乙酰丙酮双(乙基乙酰乙酸酯)、铝三(乙酰丙酮酯)、铝单异丙氧基单油醇基乙基乙酰乙酸酯、环状氧化铝异丙酸酯、环状氧化铝辛酸酯、环状氧化铝硬脂酸酯中的任意的铝偶合剂。其中,从能够与基板的附着性稳定的方面考虑,优选使用发挥稳定的性能的乙基乙酰乙酸铝二异丙酸酯、铝三(乙基乙酰乙酸酯)、烷基乙酰乙酸铝二异丙酸酯、铝单乙酰丙酮双(乙基乙酰乙酸酯)、铝三(乙酰丙酮酯)。The aluminum coupling agent mentioned here is preferably aluminum isopropoxide, mono-sec-butoxy aluminum diisopropionate, aluminum sec-butyrate, aluminum acetate, ethyl acetoacetate aluminum diisopropionate, aluminum tri( Ethyl Acetoacetate), Aluminum Alkyl Acetoacetate Diisopropionate, Aluminum Monoacetylacetonate Bis(Ethyl Acetoacetonate), Aluminum Tris(Acetoacetonate), Aluminum Monoisopropoxy Monooleyl Alcohol Any aluminum coupling agent among ethyl ethyl acetoacetate, cyclic aluminum oxide isopropionate, cyclic aluminum oxide octanoate, and cyclic aluminum oxide stearate. Among them, it is preferable to use ethyl acetoacetate aluminum diisopropionate, aluminum tris(ethyl acetoacetate), and alkyl acetoacetate aluminum diisopropionate, which exhibit stable performance, from the viewpoint of stable adhesion to the substrate. Propionate, Aluminum Monoacetylacetonate Bis(Ethyl Acetoacetate), Aluminum Tris(Acetylacetonate).
接下来,对溶剂进行说明。本发明中所说的溶剂,可广泛使用水、有机溶剂等,并至少与上述附着性增强剂具有相溶性,其只要能够调制出规定的膏粘度等即可,并没有特别限定。因此,如果要限定,则为由常压下的沸点为300℃以下的水、醇类、饱和烃类所组成的组中的一种或两种以上加以组合的物质。Next, the solvent will be described. The solvent used in the present invention can widely use water, organic solvents, etc., and is not particularly limited as long as it is compatible with at least the above-mentioned adhesion enhancer, as long as a predetermined paste viscosity can be prepared. Therefore, if it is limited, it is one or a combination of two or more of the group consisting of water, alcohols, and saturated hydrocarbons whose boiling point under normal pressure is 300° C. or lower.
这里,限定为“常压下的沸点为300℃以下”,是因为在沸点超过300℃的温度区域时,与利用以有机树脂成分作为粘结剂树脂的导电性油墨在还原烧结工序中引起粘结剂树脂分解而汽化一样,在高温下溶剂产生气化,因而不能形成致密的电极,其结果是,不能发挥与各种基材的高的附着强度。Here, it is limited to "the boiling point under normal pressure is 300°C or less", because in the temperature region where the boiling point exceeds 300°C, sticking occurs in the reduction sintering process with the conductive ink using an organic resin component as the binder resin. Just like the binder resin is decomposed and vaporized, the solvent is vaporized at high temperature, so a dense electrode cannot be formed, and as a result, high adhesion strength to various substrates cannot be exhibited.
使用水作为溶剂时,是具有离子交换水、蒸馏水等程度的纯度的水,而不包括自来水等的纯度的水。When water is used as a solvent, it is water having a degree of purity such as ion-exchanged water, distilled water, etc., and water having a degree of purity such as tap water is not included.
作为溶剂使用醇类时,优选使用选自1-丙醇、1-丁醇、1-戊醇、1-己醇、环己醇、1-庚醇、1-辛醇、1-壬醇、1-癸醇、环氧丙醇、苄醇、甲基环己醇、2-甲基-1-丁醇、3-甲基-2-丁醇、4-甲基-2-戊醇、异丙醇、2-乙基丁醇、2-乙基己醇、2-辛醇、萜品醇、二氢萜品醇、2-甲氧基乙醇、2-乙氧基乙醇、2-正丁氧基乙醇、2-苯氧基乙醇、卡必醇、乙基卡必醇、正丁基卡必醇、二丙酮醇中的-种或两种以上的组合物。其中,更优选使用常压下的沸点为80℃以上并且在室温常压下难以气化的1-丁醇、1-辛醇、萜品醇、二氢萜品醇、2-甲氧基乙醇、2-乙氧基乙醇、2-正丁氧基乙醇、二丙酮醇。When alcohols are used as the solvent, it is preferable to use one selected from 1-propanol, 1-butanol, 1-pentanol, 1-hexanol, cyclohexanol, 1-heptanol, 1-octanol, 1-nonanol, 1-Decanol, Glycidyl Alcohol, Benzyl Alcohol, Methylcyclohexanol, 2-Methyl-1-Butanol, 3-Methyl-2-Butanol, 4-Methyl-2-Pentanol, Iso Propanol, 2-ethylbutanol, 2-ethylhexanol, 2-octanol, terpineol, dihydroterpineol, 2-methoxyethanol, 2-ethoxyethanol, 2-n-butyl One or a combination of two or more of oxyethanol, 2-phenoxyethanol, carbitol, ethyl carbitol, n-butyl carbitol and diacetone alcohol. Among them, it is more preferable to use 1-butanol, 1-octanol, terpineol, dihydroterpineol, and 2-methoxyethanol, which have a boiling point of 80° C. or higher at normal pressure and are difficult to vaporize at room temperature and normal pressure. , 2-ethoxyethanol, 2-n-butoxyethanol, diacetone alcohol.
作为溶剂使用饱和烃类时,优选使用选自庚烷、辛烷、壬烷、癸烷、十一烷、十二烷、十三烷、十四烷、十五烷、十六烷中的一种或两种以上的组合物。其中,更优选使用癸烷、十一烷、十二烷、十三烷、十四烷。这是因为它们在常压下的沸点为300℃以下并且在蒸汽压低的室温下难以气化,因而操作容易。When using saturated hydrocarbons as a solvent, it is preferable to use one selected from heptane, octane, nonane, decane, undecane, dodecane, tridecane, tetradecane, pentadecane, hexadecane a combination of two or more. Among them, decane, undecane, dodecane, tridecane, and tetradecane are more preferably used. This is because they have a boiling point of 300° C. or lower at normal pressure and are difficult to vaporize at room temperature where the vapor pressure is low, and thus are easy to handle.
如上所述的导电性油墨,可通过使用表面张力调节剂来赋予最合适喷墨方式的表面张力。即,通过将本发明的导电性油墨的表面张力调整为15mN/m~50mN/m的范围,容易用喷墨法、点胶机法形成电路等。因此,后述的表面张力调节剂的添加量为,添加各种助剂使导电性油墨的表面张力调整为15mN/m~50mN/m,优选调整为20mN/m~40mN/m的量。如果导电性油墨的表面张力超出上述范围,则产生不能从喷墨喷嘴喷出导电性油墨、或者即使能够从喷嘴喷出也从目的印刷位置上错位、或者不能连续印刷等的现象。因此,通过将本发明的导电性油墨的表面张力调整到适于使用喷墨法的上述范围内,可使用喷墨装置形成精细电路配线等。The conductive ink as described above can be imparted with the surface tension most suitable for the inkjet method by using a surface tension modifier. That is, by adjusting the surface tension of the conductive ink of the present invention in the range of 15 mN/m to 50 mN/m, it becomes easy to form a circuit by an inkjet method or a dispenser method. Therefore, the addition amount of the surface tension regulator described later is such that the surface tension of the conductive ink is adjusted to 15 mN/m to 50 mN/m, preferably 20 mN/m to 40 mN/m by adding various additives. If the surface tension of the conductive ink exceeds the above range, the conductive ink cannot be discharged from the inkjet nozzle, or even if it can be discharged from the nozzle, it will be displaced from the target printing position, or continuous printing will not be possible. Therefore, by adjusting the surface tension of the conductive ink of the present invention within the above-mentioned range suitable for the use of the inkjet method, fine circuit wiring and the like can be formed using the inkjet device.
考虑到上述导电性油墨的表面张力时,有溶剂与表面张力调节剂的组合的问题。因此,首先对考虑调节表面张力时的溶剂进行描述。考虑到调整表面张力时的溶剂,既可只有有机溶剂也可含有水。使用水作为溶剂时,可使用具有离子交换水、蒸馏水等的纯度的水,不包括自来水等的纯度的水。When considering the surface tension of the above-mentioned conductive ink, there is a problem of the combination of the solvent and the surface tension modifier. Therefore, first, a description will be given of a solvent in consideration of adjusting the surface tension. In consideration of the solvent for adjusting the surface tension, only an organic solvent may be used or water may be contained. When water is used as a solvent, water having a purity such as ion-exchanged water, distilled water, etc., but water having a purity such as tap water may be used.
此外,溶剂中混合水和有机溶剂等使用时,至少为与上述水、分散剂、附着性增强剂具有相溶性,且只要能够调制出规定的油墨粘度,则没有特别的限定。此时,当水为100重量份时,混合3重量份~5000重量份左右的有机溶剂等,仔细调整导电性油墨的粘度,金属粉的分散性等。特别地,要求考虑到与使用的金属粉种类的组合而选择使用。因此,如果限定该有机溶剂等,则为由常压下的沸点为100℃~300℃的水、醇类、二醇类所组成的组中的一种或两种以上加以组合的物质。In addition, the solvent is not particularly limited as long as it is compatible with at least the above-mentioned water, dispersant, and adhesion enhancer when mixed with water and an organic solvent, and a predetermined ink viscosity can be prepared. At this time, when water is 100 parts by weight, about 3 parts by weight to 5000 parts by weight of an organic solvent and the like are mixed to carefully adjust the viscosity of the conductive ink, the dispersibility of the metal powder, and the like. In particular, it is required to select and use it in consideration of the combination with the type of metal powder used. Therefore, if the organic solvent and the like are limited, it is one or a combination of two or more of the group consisting of water, alcohols, and glycols having a boiling point of 100° C. to 300° C. under normal pressure.
这里限定为“常压下的沸点为100℃~300℃”,是因为在沸点超过300℃的温度区域时,与利用以有机树脂成分作为粘结剂树脂的导电性油墨在还原烧结工序中引起粘结剂树脂分解而汽化一样,在高温下溶剂产生气化,因而不能形成致密的电极,其结果是,不能发挥与各种基材的高的附着强度。此外,设定为100℃以上,是因为该温度为在水的沸点以上,能够选择对必然包含在溶剂中的水的去除确实可行的加热温度范围的缘故。It is limited here to "the boiling point at normal pressure is 100°C to 300°C", because in the temperature range where the boiling point exceeds 300°C, the conductive ink using an organic resin component as a binder resin will cause damage in the reduction and sintering process. Just like the binder resin decomposes and vaporizes, the solvent vaporizes at high temperature, so a dense electrode cannot be formed, and as a result, high adhesion strength to various substrates cannot be exhibited. In addition, it is set at 100° C. or higher because this temperature is higher than the boiling point of water, and it is possible to select a heating temperature range in which the removal of water necessarily contained in the solvent is reliably possible.
作为溶剂使用醇类时,优选使用选自1-丁醇、1-戊醇、环氧丙醇、苄醇、3-甲基-2-丁醇、4-甲基-2-戊醇、2-甲氧基乙醇、2-乙氧基乙醇、2-正丁氧基乙醇、2-苯氧基乙醇、卡必醇、乙基卡必醇、正丁基卡必醇、二丙酮醇中的一种或两种以上组合物。其中,更优选使用常压下的沸点为100℃以上并且在室温常压下难以气化的1-丁醇、1-戊醇、2-甲氧基乙醇、2-乙氧基乙醇、2-正丁氧基乙醇、2-苯氧基乙醇、二丙酮醇。When alcohols are used as solvents, it is preferred to use alcohols selected from 1-butanol, 1-pentanol, glycidyl alcohol, benzyl alcohol, 3-methyl-2-butanol, 4-methyl-2-pentanol, 2 -Methoxyethanol, 2-ethoxyethanol, 2-n-butoxyethanol, 2-phenoxyethanol, carbitol, ethyl carbitol, n-butyl carbitol, diacetone alcohol One or two or more combinations. Among them, it is more preferable to use 1-butanol, 1-pentanol, 2-methoxyethanol, 2-ethoxyethanol, 2- n-Butoxyethanol, 2-phenoxyethanol, diacetone alcohol.
作为溶剂使用二醇类时,优选使用选自乙二醇、二乙二醇、三乙二醇、四乙二醇、丙二醇、三甲撑二醇、二丙二醇、三丙二醇、1,2-丁二醇、1,3-丁二醇、1,4-丁二醇、戊撑二醇、己二醇中的一种或两种以上组合物。其中,更优选使用常温下的粘度为100cp以下的乙二醇、二乙二醇、丙二醇、1,4-丁二醇、三甲撑二醇。若粘度过高,则难以调整至适合点胶机方法或喷墨方法的粘度。When glycols are used as the solvent, it is preferable to use a solvent selected from ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol, trimethylene glycol, dipropylene glycol, tripropylene glycol, 1,2-butanediol, Alcohol, 1,3-butanediol, 1,4-butanediol, pentylene glycol, hexanediol or a combination of two or more. Among them, ethylene glycol, diethylene glycol, propylene glycol, 1,4-butanediol, and trimethylene glycol having a viscosity of 100 cp or less at room temperature are more preferably used. If the viscosity is too high, it will be difficult to adjust to a viscosity suitable for the dispenser method or the inkjet method.
此外,上述表面张力调节剂,使用表面张力为40mN/m以下的添加剂。当使用具有上述表面张力的表面张力调节剂时,最容易调整为适合于在喷墨装置中使用的油墨的表面张力,符合喷墨装置设计的粘度调整可变得简单并且容易。可形成精细的配线电路。这里所说的表面张力调节剂,优选使用由表面张力为40mN/m以下、25℃下的粘度为100cp以下的、也可以作为溶剂使用的醇、二醇所组成的组中选择的一种或两种以上加以组合的物质。In addition, as the above-mentioned surface tension modifier, an additive having a surface tension of 40 mN/m or less is used. When a surface tension modifier having the above-mentioned surface tension is used, it is easiest to adjust the surface tension to be suitable for the ink used in the inkjet device, and the viscosity adjustment conforming to the design of the inkjet device can become simple and easy. Fine wiring circuits can be formed. The surface tension modifier mentioned here is preferably one selected from the group consisting of alcohols and diols whose surface tension is 40 mN/m or less and whose viscosity at 25° C. is 100 cp or less, and which can also be used as solvents. Combination of two or more substances.
该表面张力调节剂中,作为表面张力在40mN/m以下、且25℃下的粘度为100cp以下的醇,例如,可举出1-丁醇、1-戊醇、4-甲基-2-戊醇、2-乙氧基乙醇、2-正丁氧基乙醇、正丁基卡必醇等。本发明中,从维持导电性油墨的长期的品质稳定形方面来看,优选使用上述表面张力调节剂中的2-正丁氧基乙醇或1-丁醇。Among the surface tension modifiers, alcohols having a surface tension of 40 mN/m or less and a viscosity of 100 cp or less at 25°C include, for example, 1-butanol, 1-pentanol, 4-methyl-2- Pentanol, 2-ethoxyethanol, 2-n-butoxyethanol, n-butyl carbitol and the like. In the present invention, it is preferable to use 2-n-butoxyethanol or 1-butanol among the above-mentioned surface tension modifiers from the viewpoint of maintaining the long-term quality stability of the conductive ink.
本发明的导电性油墨中,配合的表面张力调节剂的量设定为适宜调整导电性油墨的表面张力的量即可,没有特别的限定。但是,一般在导电性油墨中,通常为1重量%~50重量%,优选为3重量%~30重量%。表面张力调节剂的量不足1重量%时,不能调整表面张力。另外,若表面张力调节剂添加量为50重量%以上时,添加表面张力调节剂前后,导电性油墨中含有的微粒金属粉的分散形式发生很大变化,其结果是微粒金属粉开始凝聚,阻碍了导电性油墨中最为重要的微粒金属粉的均匀分散,因而不能作为导电性油墨使用。In the conductive ink of the present invention, the amount of the surface tension regulator to be blended is not particularly limited as long as it is an amount suitable for adjusting the surface tension of the conductive ink. However, generally in conductive ink, it is usually 1% by weight to 50% by weight, preferably 3% by weight to 30% by weight. When the amount of the surface tension regulator is less than 1% by weight, the surface tension cannot be adjusted. In addition, when the addition amount of the surface tension regulator is more than 50% by weight, the dispersion form of the particulate metal powder contained in the conductive ink changes greatly before and after the addition of the surface tension regulator, and as a result, the particulate metal powder begins to agglomerate. It prevents the uniform dispersion of the most important particulate metal powder in conductive ink, so it cannot be used as conductive ink.
而且,这里所说的金属粉,对其粒径、分散性等的粉体特性没有特别的限定,粉粒形状包含球状、片状、具有表面涂料层的粉粒的全部的概念。但是,本发明的导电性油墨,主要是以在电子材料的电路形成中使用作为前提。因此,想到从电子材料用途中经常使用的镍粉、银粉、金粉、铂粉、铜粉、钯粉中选择,并且其金属粉的一次粒子直径为500nm以下。In addition, the metal powder mentioned here is not particularly limited in its particle size, dispersibility and other powder properties, and the powder particle shape includes all concepts of spherical shape, flake shape, and powder particles with a surface coating layer. However, the conductive ink of the present invention is mainly premised to be used for circuit formation of electronic materials. Therefore, it is conceivable to select from nickel powder, silver powder, gold powder, platinum powder, copper powder, and palladium powder that are often used in electronic material applications, and the primary particle diameter of the metal powder is 500 nm or less.
进一步地,考虑到在喷墨方式中使用,因而,优选其平均一次粒子直径为500nm以下。如果一次粒子的平均粒径超过500nm,则导电性油墨极其容易堵塞喷墨喷嘴,难以连续印刷。即使可以印刷,也因为所形成的配线或电极的膜厚过厚,而不能成为作为目的的精细配线。Furthermore, considering use in an inkjet method, it is preferable that the average primary particle diameter is 500 nm or less. If the average particle diameter of the primary particles exceeds 500 nm, the conductive ink is extremely likely to clog the inkjet nozzles, making continuous printing difficult. Even if printing is possible, the film thickness of the formed wiring or electrode is too thick, and the intended fine wiring cannot be achieved.
进一步说,根据形成的电路的精细化程度,适当地选择具有合适的一次粒径的微粒金属粉即可。但是,从微粒金属粉的概念出发,通常在3nm~500nm,优选在5nm~200nm,进一步优选在10nm~150nm的范围中选择使用。当微粒金属粉粒的平均一次粒径不足3nm时,目前不能确立其制造方法,不能通过试验来验证。而另一方面,当平均一次粒径超过500nm,则难以形成作为目的的宽度为40μm以下的配线或电极,而且形成的配线或电极的膜厚过厚,因此不合适。作为倾向,微粒金属粉的粉粒的平均一次粒径越精细,引起喷墨喷嘴的堵塞的可能性越低,越适于精细电路的形成。本发明中的平均一次粒子直径,是指用扫描式电子显微镜观察时,观察视野中包含的最低200个粉粒的粒子直径,通过累计平均上述粒径而求出的粒径。Furthermore, depending on the degree of refinement of the circuit to be formed, it is only necessary to select a fine particle metal powder having an appropriate primary particle size. However, from the concept of the fine particle metal powder, it is usually selected and used in the range of 3 nm to 500 nm, preferably 5 nm to 200 nm, more preferably 10 nm to 150 nm. When the average primary particle diameter of the fine metal powder is less than 3 nm, the production method cannot be established at present, and it cannot be verified by experiments. On the other hand, when the average primary particle size exceeds 500 nm, it is difficult to form the intended wiring or electrode with a width of 40 μm or less, and the film thickness of the formed wiring or electrode is too thick, which is not suitable. In general, the finer the average primary particle size of the fine metal powder, the less likely it is to cause clogging of inkjet nozzles, and the more suitable it is for the formation of fine circuits. The average primary particle diameter in the present invention refers to the particle diameters of at least 200 powder particles included in the observation field of view when observed with a scanning electron microscope, and the particle diameter is obtained by accumulatively averaging the above particle diameters.
虽然微粒金属粉的平均一次粒径小,会成为所谓的细粉粒的根据,但是,即使是微粒,导电性油墨中的粉粒之间也进行凝聚,若二次结构体的粒径变大,则还是容易引起喷墨喷嘴的堵塞。因此,将导电性油墨中作为微粒金属粉的二次结构体的凝聚颗粒,控制为不引起喷墨喷嘴堵塞的大小是必要的,该大小已在实验中得到了确认,即如果将凝聚颗粒的最大粒径调整为0.8μm以下时,则几乎能够确实防止喷墨喷嘴的堵塞。另外,作为该凝聚颗粒的确认方法则使用激光粒度分布测定装置。Although the average primary particle size of particulate metal powder is small, it will become the basis of so-called fine powder particles. However, even if it is a fine particle, the particles in the conductive ink will also aggregate. , it is still easy to cause clogging of inkjet nozzles. Therefore, it is necessary to control the agglomerated particles, which are the secondary structure of the fine metal powder in the conductive ink, to a size that does not cause clogging of the inkjet nozzles. This size has been confirmed in experiments, that is, if the agglomerated particles When the maximum particle size is adjusted to be 0.8 μm or less, clogging of the inkjet nozzles can be almost certainly prevented. In addition, as a method of confirming the aggregated particles, a laser particle size distribution measuring device is used.
另外,考虑到作为导电性油墨的经时变化、烧结特性等时,可使用用油酸或硬脂酸等进行过表面处理的金属粉或粉粒表面上附着规定的氧化物的镀氧化物粉等,只要考虑到导电性油墨中要求具备的特性来选择使用即可。其中,考虑到本发明的导电性油墨中使用镍粉,因而优选在该粉粒表面上附着有不溶性无机氧化物的镀无机氧化物镍粉。In addition, when considering the time-dependent changes and sintering characteristics of conductive inks, metal powders that have been surface-treated with oleic acid, stearic acid, etc., or plated oxide powders with predetermined oxides attached to the surface of the powder particles can be used. etc., as long as they are selected and used in consideration of the characteristics required for conductive inks. Among them, considering the use of nickel powder in the conductive ink of the present invention, inorganic oxide-plated nickel powder having an insoluble inorganic oxide attached to the surface of the powder is preferable.
另外,在镀无机氧化物镍粉的粉粒表面上附着的不溶性无机氧化物中,可以使用二氧化硅、氧化铝、氧化锆、氧化钛、钛酸钯、锆酸钙等,其中,优选使用含有选自由二氧化硅、氧化铝、氧化锆及氧化钛所组成的组中的一种或两种以上的元素的氧化物。其中,由于二氧化硅特别易于在镍粉的粉粒表面上稳定的附着而更为优选。In addition, among the insoluble inorganic oxides adhering to the surface of the nickel powder coated with inorganic oxide, silica, alumina, zirconia, titania, palladium titanate, calcium zirconate, etc. can be used, among which, it is preferable to use An oxide containing one or two or more elements selected from the group consisting of silica, alumina, zirconia, and titania. Among them, silica is more preferable because it is particularly easy to adhere stably to the surface of the nickel powder.
镍粉的粉粒表面上形成不溶性无机氧化物层时,可采用各种方法。例如,可采用通过将镍粉与粉状的不溶性无机氧化物与介质(类似于氧化锆珠的物质)投入混合搅拌机中搅拌,在镍粉的粉粒表面固着不溶性无机氧化物的方法。Various methods can be used to form the insoluble inorganic oxide layer on the surface of the nickel powder. For example, a method of immobilizing the insoluble inorganic oxide on the surface of the nickel powder can be adopted by putting nickel powder, powdery insoluble inorganic oxide and medium (substance similar to zirconia beads) into a mixer and stirring.
另外,作为在镍粉的粉粒表面上附着不溶性无机氧化物的方法,可采用在水中分散镍粉及不溶性无机氧化物后,通过干燥处理,除去水分,使不溶性无机氧化物在镍粉粉粒表面附着的方法。此时,优选不溶性无机氧化物的平均一次粒径为构成镍粉的粉粒的平均一次粒径的0.2倍以下,优选为0.15倍以下。镍粉粉粒表面的不溶性无机氧化物粉粒的附着性,具有不溶性无机氧化物粉粒的粒径越小越均匀地进行附着的倾向。In addition, as a method for attaching insoluble inorganic oxides on the surface of nickel powder particles, after dispersing nickel powder and insoluble inorganic oxides in water, drying treatment is used to remove water, so that the insoluble inorganic oxides are deposited on the nickel powder particles. method of surface attachment. In this case, the average primary particle diameter of the insoluble inorganic oxide is preferably 0.2 times or less, preferably 0.15 times or less, the average primary particle diameter of the particles constituting the nickel powder. The adhesion of the insoluble inorganic oxide particles on the surface of the nickel powder particles tends to adhere more uniformly as the particle diameter of the insoluble inorganic oxide particles becomes smaller.
本发明中使用镀氧化物镍粉时,镍微粒表面上附着的不溶性无机氧化物的量,当镍的重量作为100重量%时,通常为0.05重量%~10重量%、优选为0.1重量%~5重量%,更优选为0.5重量%~2重量%。当不溶性无机氧化物的量不足0.05重量%时,得不到作为设置氧化物镀层意义的导电性油墨的长寿命化。此外,当不溶性无机氧化物的量超过10重量%时,氧化物镀层变厚,在粉粒表面上形成不均匀的镀层,粉粒表面失去光滑性,引起不想要的粘度。上述更合适的范围,在工业生产过程中,可更加确实的达成上述的上限值及下限值所具有的意义。When using the oxide-plated nickel powder in the present invention, the amount of insoluble inorganic oxides attached to the surface of the nickel particles is generally 0.05% by weight to 10% by weight, preferably 0.1% by weight to 100% by weight when the weight of nickel is taken as 100% by weight. 5% by weight, more preferably 0.5% by weight to 2% by weight. When the amount of the insoluble inorganic oxide is less than 0.05% by weight, the life extension of the conductive ink in the meaning of providing an oxide plating layer cannot be obtained. In addition, when the amount of the insoluble inorganic oxide exceeds 10% by weight, the oxide coating becomes thick, forming an uneven coating on the particle surface, which loses smoothness and causes unwanted viscosity. The above-mentioned more suitable range can more reliably achieve the meanings of the above-mentioned upper limit and lower limit in the industrial production process.
如上所述,通过使用镀氧化物镍粉,即使导电性油墨中高浓度地含有镍粉,也可有效地防止再凝聚,因此可实现导电性油墨的长寿命化。As described above, the use of oxide-plated nickel powder can effectively prevent re-aggregation even if nickel powder is contained in a high concentration in the conductive ink, so that the life of the conductive ink can be extended.
进一步地,本发明的导电性油墨中,特别是镍油墨中,根据需要优选添加分散剂。作为该分散剂,优选添加选自(a)聚丙烯酸、其酯或其盐;(b)有机基团取代的氢氧化铵以及(c)含有羟基的胺化合物的(a)~(c)中的任一组的一种或两种以上加以组合的物质。Furthermore, it is preferable to add a dispersant to the conductive ink of the present invention, particularly nickel ink, if necessary. As the dispersant, it is preferable to add (a) to (c) selected from (a) polyacrylic acid, its ester or its salt; (b) ammonium hydroxide substituted with an organic group, and (c) an amine compound containing a hydroxyl group. Any combination of one or two or more substances.
作为本发明中使用的(a)聚丙烯酸、其酯或其盐,例如,可举出聚丙烯酸、聚丙烯酸甲酯、聚丙烯酸钠、聚丙烯酸铵,其中,因为聚丙烯酸铵在金属粒子表面上配位容易,同时,配位的聚丙烯酸铵通过电排斥以及立体阻碍效果来抑制在溶剂中的金属粒子的凝聚,故为优选。本发明中(a)可使用上述物质中的单独一种或两种以上加以组合的物质。As (a) polyacrylic acid, its ester or its salt used in the present invention, for example, polyacrylic acid, polymethyl acrylate, sodium polyacrylate, ammonium polyacrylate can be mentioned, wherein, because ammonium polyacrylate is on the surface of metal particles Coordination is easy, and at the same time, coordinated ammonium polyacrylate suppresses aggregation of metal particles in a solvent by electric repulsion and steric hindrance effects, so it is preferable. In (a) of the present invention, one of the above-mentioned substances may be used alone or a combination of two or more kinds thereof may be used.
作为本发明中使用的(b)有机基团取代氢氧化铵,例如,可举出四甲基氢氧化铵、四乙基氢氧化铵、四丁基氢氧化胺等的烷基取代氢氧化铵、三甲基苯基氢氧化铵、苄基三甲基氢氧化铵等的烷基取代芳基取代氢氧化铵,其中,因为烷基取代氢氧化铵在金属粒子上配位容易,同时,电排斥力高而优选。本发明的(b)可以使用上述的物质中的单独一种或两种以上加以组合的物质。Examples of the (b) organic group-substituted ammonium hydroxide used in the present invention include alkyl-substituted ammonium hydroxide such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, and tetrabutylammonium hydroxide, and trimethylammonium hydroxide. Alkyl-substituted aryl-substituted ammonium hydroxides such as methylphenylammonium hydroxide and benzyltrimethylammonium hydroxide, among them, because the alkyl-substituted ammonium hydroxide is easy to coordinate on metal particles, and at the same time, the electric repulsion force High and preferred. (b) of the present invention may be used alone or in combination of two or more of the above-mentioned substances.
作为本发明中使用的(c)含有羟基的胺化合物,例如,可举出,链烷醇胺,其中,二甲醇胺、二乙醇胺、二丙醇胺等的二链烷醇胺与金属粒子的润湿性优异而优选,另外,由于二乙醇胺最易于抑制金属粒子的经时凝聚,故更为优选。本发明中的(c)可以使用上述物质中的单独一种或两种以上加以组合的物质。Examples of the (c) hydroxyl-containing amine compound used in the present invention include alkanolamines, among which dialkanolamines such as dimethanolamine, diethanolamine, and dipropanolamine, and metal particles Excellent wettability is preferable, and diethanolamine is more preferable because it is most likely to suppress aggregation of metal particles over time. (c) in the present invention may be used alone or in combination of two or more of the above substances.
本发明中,通过在导电性镍油墨中添加上述分散剂,防止油墨中的镍粉粉粒的再凝聚。本发明中使用的分散剂,是上述(a)~(c)中的至少一种即可,其中,如果并用(a)以及(c),则能够使镍粉更加稳定地分散,故为优选。In the present invention, re-agglomeration of nickel powder particles in the ink is prevented by adding the above-mentioned dispersant to the conductive nickel ink. The dispersant used in the present invention may be at least one of the above (a) to (c), and among them, if (a) and (c) are used together, the nickel powder can be dispersed more stably, so it is preferable .
本发明的导电性油墨中存在“聚丙烯酸、其酯或其盐”时,相对于100重量份的金属粉,“聚丙烯酸、其酯或其盐”的量通常为0.05重量份~5重量份,优选为0.1重量份~2重量份,此时不伤害油墨对于基材的附着性,并且油墨的寿命最长。When "polyacrylic acid, its ester or its salt" is present in the conductive ink of the present invention, the amount of "polyacrylic acid, its ester or its salt" is usually 0.05 to 5 parts by weight relative to 100 parts by weight of the metal powder , preferably 0.1 to 2 parts by weight, at this time, the adhesion of the ink to the substrate is not damaged, and the life of the ink is the longest.
本发明的导电性油墨中存在“有机基团取代氢氧化铵”时,相对于100重量份的金属粉,“有机基团取代氢氧化铵”的量通常为0.01重量份~5重量份,优选为0.05重量份~1重量份,此时不伤害油墨对于基材的附着性,油墨的寿命最长。When "organic group-substituted ammonium hydroxide" exists in the conductive ink of the present invention, the amount of "organic group-substituted ammonium hydroxide" is usually 0.01 to 5 parts by weight relative to 100 parts by weight of metal powder, preferably It is 0.05 parts by weight to 1 part by weight. At this time, the adhesion of the ink to the substrate is not damaged, and the life of the ink is the longest.
本发明的导电性油墨中存在“含有羟基的胺化合物”时,相对于100重量份的镍,“含有羟基的胺化合物”的量通常为0.5重量份~20重量份,优选为5重量份~15重量份,此时不伤害油墨对于基材的附着性,油墨的寿命最长。When the "hydroxyl-containing amine compound" exists in the conductive ink of the present invention, the amount of the "hydroxyl-containing amine compound" is usually 0.5 to 20 parts by weight, preferably 5 to 20 parts by weight, relative to 100 parts by weight of nickel. 15 parts by weight, at this time, the adhesion of the ink to the substrate is not damaged, and the life of the ink is the longest.
本发明的导电性油墨中使用组合分散剂的情形下,在存在“聚丙烯酸、其酯或其盐”以及“有机基团取代氢氧化铵”时,相对于100重量份的“聚丙烯酸、其酯或其盐”,“有机基团取代氢氧化铵”的量通常为1重量份~30重量份,优选为5重量份~20重量份,此时不伤害油墨对于基材的附着性,油墨的寿命最长。In the case of using a combined dispersant in the conductive ink of the present invention, in the presence of "polyacrylic acid, its ester or its salt" and "organic group-substituted ammonium hydroxide", relative to 100 parts by weight of "polyacrylic acid, its ester or its salt", ester or its salt", the amount of "organic group substituted ammonium hydroxide" is usually 1 to 30 parts by weight, preferably 5 to 20 parts by weight, at this time, the adhesion of the ink to the substrate will not be damaged, and the ink longest lifespan.
对于导电性油墨的粘度进行说明。本发明为了使喷墨法或点胶机法的电路形成等变得更容易,优选导电性油墨在25℃下的粘度为60cp以下。本发明的粘度调整,通过最适当地配合上述溶剂、分散剂、镀氧化物金属粉而达成。本发明中不记载粘度的下限值,是因为各金属的导电性油墨用于电路形成时所使用的场所以及目的不同,所希望的配线、电极尺寸以及其形状也不同。如果25℃的粘度超过60cp,则即使想要利用喷墨法或点胶机法形成精细的配线或电极,由于导电性油墨的粘度高于从喷嘴喷出导电性油墨的能量以上,因此,难以稳定地从喷嘴喷出导电性油墨的液滴。当25℃的粘度为60cp以下时,通过试验可知能够用喷墨法或点胶机法形成精细的配线或电极。The viscosity of the conductive ink will be described. In the present invention, it is preferable that the viscosity of the conductive ink at 25° C. is 60 cp or less in order to facilitate circuit formation by the inkjet method or the dispenser method. The viscosity adjustment of the present invention is achieved by optimally blending the above-mentioned solvent, dispersant, and oxide-plated metal powder. The reason why the lower limit of the viscosity is not described in the present invention is that the places and purposes used for circuit formation of each metal conductive ink are different, and the desired size and shape of wiring and electrodes are also different. If the viscosity at 25°C exceeds 60cp, even if you want to form fine wiring or electrodes by inkjet method or dispenser method, since the viscosity of the conductive ink is higher than the energy of ejecting the conductive ink from the nozzle, therefore, It is difficult to eject conductive ink droplets stably from the nozzles. When the viscosity at 25° C. is 60 cp or less, it has been found through experiments that fine wiring or electrodes can be formed by the inkjet method or the dispenser method.
以下,示出了实施例,但本发明并不限于该解释。首先,在实施例1~4中,记载了主要用于评价基材与形成的导电膜的附着性的实施例。Hereinafter, although an Example is shown, this invention is not limited to this explanation. First, in Examples 1 to 4, examples mainly for evaluating the adhesion between the base material and the formed conductive film are described.
实施例1Example 1
(镍粉)(nickel powder)
该实施例中,使用镀氧化物镍粉作为镍粉。该镀氧化物镍粉的制造方法,如下所示。In this example, oxide-plated nickel powder was used as the nickel powder. The production method of this oxide-plated nickel powder is as follows.
往容量为20L的容器中注入10L纯水,一边以200rpm的搅拌速度搅拌,一边慢慢添加4000g镍粉(三井金属矿业株式会社制造,NN-100,一次粒子的平均粒径为100nm),搅拌20分钟后,往其中添加200g、20重量%的胶体二氧化硅(日产化学工业株式会社制造,スノ一テツクス0,一次粒子的平均粒径为20nm),继续搅拌20分钟得到分散液。Into the container that capacity is 20L, inject 10L pure water, while stirring with the stirring speed of 200rpm, add 4000g nickel powder (manufactured by Mitsui Metal Mining Co., Ltd., NN-100, the average particle diameter of primary particle is 100nm) while slowly adding, stir After 20 minutes, 200 g, 20% by weight of colloidal silica (manufactured by Nissan Chemical Industries, Ltd., Snowtex 0, the average particle diameter of primary particles is 20 nm) was added thereto, and stirring was continued for 20 minutes to obtain a dispersion liquid.
接下来,为了使胶体二氧化硅均匀地掺混在该分散液中的镍粉中,使用高速乳化分散机T.K.filmix(特殊机化工业社制造)进行连续的混合处理,得到胶体二氧化硅均匀地掺混在镍中状态的浆液。接下来,使用真空干燥机,在真空度为50Torr以下,干燥机内的温度为120℃的条件下干燥该浆液24小时,得到在镍粉的粒子表面上固着二氧化硅的干燥粉末。接下来,使用亨舍尔搅拌机(Henschel mixer)(三井矿山社制造)将该干燥粉末粉碎后,使用20μm的筛网进行分级筛分除去粗大的粒子。接下来,为了提高通过20μm筛的粉末的镍粒子表面上存在的二氧化硅与镍粒子表面的附着性,进一步使用真空干燥机在真空干燥度为10Torr以下,干燥机内温度为150℃的条件下加热处理24小时,得到镀二氧化硅镍粉(以下,称为“镍粉A”)。该镍粉A为在镍微粒的粒子表面上附着二氧化硅的镍粉。Next, in order to uniformly blend the colloidal silica into the nickel powder in the dispersion liquid, a high-speed emulsification disperser T.K.filmix (manufactured by Tokuki Kagaku Kogyo Co., Ltd.) was used for continuous mixing treatment to obtain a uniform colloidal silica Slurry mixed with nickel. Next, using a vacuum dryer, the slurry was dried for 24 hours at a vacuum degree of 50 Torr or less and a temperature in the dryer of 120°C for 24 hours to obtain a dry powder in which silica was fixed on the particle surface of the nickel powder. Next, the dry powder was pulverized using a Henschel mixer (manufactured by Mitsui Mining Co., Ltd.), and then classified and sieved using a 20 μm sieve to remove coarse particles. Next, in order to improve the adhesion between the silicon dioxide present on the surface of the nickel particles of the powder passing through the 20 μm sieve and the surface of the nickel particles, a vacuum drying machine is further used under the condition that the vacuum drying degree is 10 Torr or less and the temperature inside the dryer is 150°C. The heat treatment was carried out for 24 hours to obtain silica-plated nickel powder (hereinafter referred to as "nickel powder A"). This nickel powder A is a nickel powder in which silica adheres to the particle surface of nickel fine particles.
(分散剂)(Dispersant)
往容量为1L的烧杯中添加380g的二乙醇胺(和光纯药工业株式会社制造)、44%的聚丙烯酸铵溶液(和光纯药工业株式会社制造)45.6g以及13.4g、15%的四甲基铵溶液(和光纯药工业株式会社制造),用电磁式搅拌器搅拌而制备分散剂(以下,称为分散剂A)。Add 380 g of diethanolamine (manufactured by Wako Pure Chemical Industries, Ltd.), 45.6 g of a 44% ammonium polyacrylate solution (manufactured by Wako Pure Chemical Industries, Ltd.) and 13.4 g of 15% tetramethyl An ammonium solution (manufactured by Wako Pure Chemical Industries, Ltd.) was stirred with an electromagnetic stirrer to prepare a dispersant (hereinafter referred to as dispersant A).
(制备导电性油墨)(preparation of conductive ink)
往容量为1L的容器中添加0.7L作为溶剂的纯水,一边以200rpm的搅拌速度搅拌,一边慢慢添加300g的镍粉A,然后添加40.3g的分散剂A,搅拌20分钟得到浆液。Add 0.7 L of pure water as a solvent to a container with a capacity of 1 L, while stirring at a stirring speed of 200 rpm, slowly add 300 g of nickel powder A, then add 40.3 g of dispersant A, and stir for 20 minutes to obtain a slurry.
接下来,使用高速乳化分散机T.K.filmix(特殊机化工业株式会社制造)对该浆液进行连续的分散处理后,添加0.96L纯水得到镍浓度为15重量%的浆液。Next, this slurry was subjected to continuous dispersion treatment using a high-speed emulsification disperser T.K.filmix (manufactured by Tokuki Kagaku Kogyo Co., Ltd.), and then 0.96 L of pure water was added to obtain a slurry having a nickel concentration of 15% by weight.
接下来,用流过筒式(cartridge)过滤器(advantec东洋株式会社制造,MCP-JX-E10S,平均孔径为1μm以下)的方式除去该浆液中含有的1μm以上的粒子,进而为了除去0.8μm以上的粒子,用混合纤维素酯型滤膜过滤器A065A293C(advantec东洋株式会社制造,平均孔径为0.65μm)进行过滤,得到滤液(镍浆A)。Next, particles of 1 μm or more contained in the slurry were removed by passing through a cartridge filter (manufactured by Advantec Toyo Co., Ltd., MCP-JX-E10S, with an average pore diameter of 1 μm or less), and further to remove particles of 0.8 μm The above particles were filtered with a mixed cellulose ester type membrane filter A065A293C (manufactured by Advantec Toyo Co., Ltd., average pore size: 0.65 μm) to obtain a filtrate (nickel paste A).
(制备导电性油墨)(preparation of conductive ink)
往镍浆A中添加65.8g的作为附着性增强剂的乳酸钛(松本纯药工业株式会社制造TC-315),以200rpm的搅拌速度搅拌30分钟,得到导电性油墨(导电性油墨A)。65.8 g of titanium lactate (manufactured by Matsumoto Junyaku Kogyo Co., Ltd. TC-315) was added to the nickel paste A as an adhesion enhancer, and stirred at a stirring speed of 200 rpm for 30 minutes to obtain a conductive ink (conductive ink A).
(电极形成及其评价)(Electrode Formation and Evaluation)
在长度为4cm的方形的无碱玻璃基板OA-10(日本电气硝子社制造)上,使用旋转涂布器以2000rpm的转速的条件涂布导电性油墨A。接下来,在氢含量为2容量%的氢-氦混合气体环境中,在300℃下对涂膜后的玻璃基板进行还原烧结2小时,在玻璃基板上形成镍电极膜。通过SEM观察测定的电极厚度约为1μm。用四探针电阻测定机ロレスタGP(三菱化学社制造)测定镍电极膜的比电阻、另外,按照JIS K 5600第5-6段,通过横切(cross cut)法评价与玻璃基板的附着性。测定的比电阻为3.8×10-3Ω·cm,附着性的评价为分类0,具有良好的附着性。另外,将上述镍电极膜在水中用超声波清洗10分钟,然后在丙酮中用超声波清洗10分钟,结果完全观察不到镍电极膜的剥离。The conductive ink A was coated on a square alkali-free glass substrate OA-10 (manufactured by NEC Glass Co., Ltd.) having a length of 4 cm at a rotation speed of 2000 rpm using a spin coater. Next, the coated glass substrate was reduced and sintered at 300° C. for 2 hours in a hydrogen-helium mixed gas atmosphere with a hydrogen content of 2% by volume to form a nickel electrode film on the glass substrate. The electrode thickness measured by SEM observation was about 1 μm. The specific resistance of the nickel electrode film was measured with a four-probe resistance measuring machine Loresta GP (manufactured by Mitsubishi Chemical Corporation), and in accordance with JIS K 5600 paragraphs 5-6, the adhesion to the glass substrate was evaluated by a cross cut method. . The measured specific resistance was 3.8×10 -3 Ω·cm, and the evaluation of the adhesion was classified as 0, showing good adhesion. In addition, the above-mentioned nickel electrode film was ultrasonically cleaned in water for 10 minutes, and then in acetone for 10 minutes, and as a result, peeling off of the nickel electrode film was not observed at all.
(精细电极的形成及评价)(Formation and evaluation of fine electrodes)
在点胶机涂布装置(武藏工程社制造)上接合将喷嘴前端的内径加工成25μm的喷嘴,做成能够连续地涂布导电性油墨的状态。使用该装置在长度为4cm的方形的无碱玻璃基板OA-10(日本电气硝子社制造)上涂布导电性油墨A,形成镍电极膜。接下来,在氢含量为2容量%的氢-氦混合气体环境中,在300℃下对该玻璃基板进行还原烧结2小时,在玻璃基板上形成镍电极膜。用显微镜测定的电极的宽度约为40μm。另外,在水中用超声波清洗所得到的镍电极膜10分钟,然后在丙酮中用超声波清洗10分钟后,用显微镜观察时,完全观察不到镍电极膜的剥离。A dispenser coating device (manufactured by Musashi Engineering Co., Ltd.) was joined to a nozzle whose inner diameter at the tip of the nozzle was processed to be 25 μm, so that the conductive ink could be continuously coated. Using this apparatus, conductive ink A was applied to a square alkali-free glass substrate OA-10 (manufactured by NEC Glass Co., Ltd.) with a length of 4 cm to form a nickel electrode film. Next, the glass substrate was subjected to reduction sintering at 300° C. for 2 hours in a hydrogen-helium mixed gas atmosphere with a hydrogen content of 2% by volume to form a nickel electrode film on the glass substrate. The width of the electrode measured with a microscope was about 40 μm. In addition, the obtained nickel electrode film was ultrasonically cleaned in water for 10 minutes, and then in acetone for 10 minutes, and when observed with a microscope, no peeling of the nickel electrode film was observed.
实施例2Example 2
除使用氨基硅烷偶合剂KBE-903(信越化学社制造)代替乳酸钛以外,其它与实施例1同样进行得到导电性油墨(导电性油墨B),使用旋转涂布器得到镍电极膜。对于镍电极膜,与实施例1同样测定比电阻、评价附着性。比电阻为4.5×10-3Ω·cm,附着性的评价为分类0,具有良好的附着性。另外,在水中用超声波清洗上述镍电极膜10分钟,然后在丙酮中用超声波清洗10分钟,结果完全观察不到镍电极膜的剥离。接下来,与实施例1同样地通过点胶机涂布法,在玻璃基板上形成精细的镍电极膜。用显微镜测定的电极的宽度约为40μm。另外,在水中用超声波清洗所得到的镍电极膜10分钟,然后在丙酮中用超声波清洗10分钟后,用显微镜观察时,完全观察不到镍电极膜的剥离。A conductive ink (conductive ink B) was obtained in the same manner as in Example 1 except that the aminosilane coupling agent KBE-903 (manufactured by Shin-Etsu Chemical Co., Ltd.) was used instead of titanium lactate, and a nickel electrode film was obtained using a spin coater. For the nickel electrode film, the specific resistance was measured and the adhesion was evaluated in the same manner as in Example 1. The specific resistance was 4.5×10 -3 Ω·cm, and the evaluation of adhesion was classified as 0, showing good adhesion. In addition, the above-mentioned nickel electrode film was ultrasonically cleaned in water for 10 minutes, and then in acetone for 10 minutes. As a result, peeling off of the nickel electrode film was not observed at all. Next, in the same manner as in Example 1, a fine nickel electrode film was formed on the glass substrate by the dispenser coating method. The width of the electrode measured with a microscope was about 40 μm. In addition, the obtained nickel electrode film was ultrasonically cleaned in water for 10 minutes, and then in acetone for 10 minutes, and when observed with a microscope, no peeling of the nickel electrode film was observed.
实施例3Example 3
除了将形成镍电极膜的基板换成附有ITO膜的玻璃基板(三井金属矿业株式会社制造,ITO膜厚度为0.2μm)以外,进行与实施例1同样的操作,通过点胶机涂布法在附有ITO膜的玻璃基板上形成精细的镍电极膜。用显微镜测定的电极的宽度约为40μm。另外,在水中用超声波清洗得到的镍电极膜10分钟,然后在丙酮中用超声波清洗10分钟后,用显微镜观察时,完全观察不到镍电极膜的剥离。Except that the substrate on which the nickel electrode film is formed is replaced by a glass substrate with an ITO film (manufactured by Mitsui Metal Mining Co., Ltd., the thickness of the ITO film is 0.2 μm), the same operation as in Example 1 is carried out, and the coating method is applied by a dispenser. A fine nickel electrode film is formed on a glass substrate with an ITO film. The width of the electrode measured with a microscope was about 40 μm. In addition, the obtained nickel electrode film was ultrasonically cleaned in water for 10 minutes, and then in acetone for 10 minutes, and when observed with a microscope, no peeling of the nickel electrode film was observed.
实施例4Example 4
除了将形成镍电极膜的基板换成覆铜层压板(三井金属矿业株式会社制造,铜箔厚度为35μm)以外,进行与实施例1同样的操作,通过点胶机涂布法在覆铜层压板上形成精细的镍电极膜。用显微镜测定的电极的宽度约为40μm。将所得到的镍电极膜在水中用超声波清洗10分钟,然后在丙酮中用超声波清洗10分钟后,用显微镜观察时,完全观察不到镍电极膜的剥离。Except that the substrate on which the nickel electrode film is formed is replaced with a copper-clad laminate (manufactured by Mitsui Metal Mining Co., Ltd., the thickness of the copper foil is 35 μm), the same operation as in Example 1 is carried out, and the copper-clad layer is coated by a dispenser coating method. A fine nickel electrode film is formed on the press plate. The width of the electrode measured with a microscope was about 40 μm. The obtained nickel electrode film was ultrasonically cleaned in water for 10 minutes, and then in acetone for 10 minutes. When observed with a microscope, no peeling of the nickel electrode film was observed.
以下,记载的是对导电性油墨进行粘度调整,使用喷墨打印机形成电路,并进行评价的实施例5~实施例7。Hereinafter, Examples 5 to 7 in which a conductive ink is adjusted for viscosity, and a circuit is formed using an inkjet printer and evaluated are described.
实施例5Example 5
(微粒金属粉的制备)(Preparation of microparticle metal powder)
该实施例中,作为微粒金属粉使用镀无机氧化物微粒镍粉。以下,对镀无机氧化物微粒镍粉的制备进行说明。往容量为20L的容器中注入10L纯水,一边以200rpm的搅拌速度进行搅拌,一边慢慢添加4000g镍粉(三井金属矿业株式会社制造,NN-100,一次粒子的平均粒径为100nm),搅拌20分钟后,往其中添加200g、20重量%的胶体二氧化硅(日产化学工业株式会社制造,スノ一テツクス0,一次粒子的平均粒径为20nm),继续搅拌20分钟得到分散液。In this example, inorganic oxide fine particle nickel powder was used as the fine particle metal powder. Hereinafter, the preparation of inorganic oxide fine particle nickel powder plating is demonstrated. In the container that capacity is 20L, inject 10L pure water, on the one hand, stir with the stirring speed of 200rpm, add 4000g nickel powder (Mitsui Metal Mining Co., Ltd. manufacture, NN-100, the average particle diameter of primary particle is 100nm) on the one hand, After stirring for 20 minutes, 200 g, 20% by weight of colloidal silica (manufactured by Nissan Chemical Industries, Ltd., Snowtex 0, the average particle diameter of primary particles is 20 nm) was added thereto, and stirring was continued for 20 minutes to obtain a dispersion.
接下来,为了使胶体二氧化硅均匀地掺混在该分散液中的镍粉中,使用高速乳化分散机T.K.filmix(特殊机化工业社制造)进行连续的混合处理,得到胶体二氧化硅均匀地掺混在镍中状态的浆液。接下来,使用真空干燥机,在真空度为50Torr以下,干燥机内的温度为120℃的条件下对该浆液进行24小时的干燥处理,得到在镍粉的粒子表面上固着二氧化硅的干燥粉末。接下来,使用亨舍尔搅拌机(Henschel mixer)(三井矿山株式会社制造)将该干燥粉末粉碎后,使用20μm的筛网进行分级筛分除去粗大的粒子。接下来,为了提高通过20μm筛的粉末的镍粒子表面上存在的二氧化硅与镍粒子表面的附着性,进一步使用真空干燥机在真空干燥度为10Torr以下,干燥机内温度为150℃的条件下加热处理24小时,得到镀二氧化硅镍粉(以下,称为“镍粉”)。该镍粉为在镍微粒的粒子表面上附着二氧化硅的镍粉。Next, in order to uniformly blend the colloidal silica into the nickel powder in the dispersion liquid, a high-speed emulsification disperser T.K.filmix (manufactured by Tokuki Kagaku Kogyo Co., Ltd.) was used for continuous mixing treatment to obtain a uniform colloidal silica Slurry mixed with nickel. Next, use a vacuum dryer to dry the slurry for 24 hours under the conditions of a vacuum degree of 50 Torr or less and a temperature in the dryer of 120°C to obtain a dry product in which silica is fixed on the particle surface of the nickel powder. powder. Next, the dry powder was pulverized using a Henschel mixer (manufactured by Mitsui Mining Co., Ltd.), and then classified and sieved using a 20 μm sieve to remove coarse particles. Next, in order to improve the adhesion between the silicon dioxide present on the surface of the nickel particles of the powder passing through the 20 μm sieve and the surface of the nickel particles, a vacuum drying machine is further used under the condition that the vacuum drying degree is 10 Torr or less and the temperature inside the dryer is 150°C. The heat treatment was carried out for 24 hours to obtain silica-coated nickel powder (hereinafter referred to as "nickel powder"). This nickel powder is a nickel powder in which silica adheres to the particle surface of nickel fine particles.
(分散剂)(Dispersant)
往容量为1L的烧杯中添加380g的二乙醇胺(和光纯药工业株式会社制造)、44%的聚丙烯酸铵溶液(和光纯药工业株式会社制造)45.6g以及13.4g、15%的四甲基铵溶液(和光纯药工业株式会社制造),用电磁式搅拌器搅拌而制备分散剂。Add 380 g of diethanolamine (manufactured by Wako Pure Chemical Industries, Ltd.), 45.6 g of a 44% ammonium polyacrylate solution (manufactured by Wako Pure Chemical Industries, Ltd.) and 13.4 g of 15% tetramethyl Ammonium solution (manufactured by Wako Pure Chemical Industries, Ltd.) was stirred with an electromagnetic stirrer to prepare a dispersant.
(制备水性镍浆)(preparation of aqueous nickel paste)
往容量为1L的容器中添加0.7L作为溶剂的纯水,一边以200rpm的搅拌速度搅拌,一边慢慢添加300g上述镍粉,再添加40.3g分散剂,搅拌20分钟得到浆液。Add 0.7 L of pure water as a solvent to a container with a capacity of 1 L, and slowly add 300 g of the above-mentioned nickel powder while stirring at a stirring speed of 200 rpm, then add 40.3 g of a dispersant, and stir for 20 minutes to obtain a slurry.
接下来,使用高速乳化分散机T.K.filmix(特殊机化工业株式会社制造)对该浆液进行连续的分散处理后,添加0.96L纯水得到镍浓度为15重量%的浆液。Next, this slurry was subjected to continuous dispersion treatment using a high-speed emulsification disperser T.K.filmix (manufactured by Tokuki Kagaku Kogyo Co., Ltd.), and then 0.96 L of pure water was added to obtain a slurry having a nickel concentration of 15% by weight.
接下来,用流过筒式(cartridge)过滤器(advantec东洋株式会社制造,MCP-JX-E10S,平均孔径为1μm以下)的方式除去该浆液中含有的1μm以上的粒子,进而为了除去0.8μm以上的粒子,用混合纤维素酯型滤膜过滤器A065A293C(advantec东洋株式会社制造,平均孔径为0.65μm)进行过滤,得到滤液(以下,称为“水性镍浆”)。Next, particles of 1 μm or more contained in the slurry were removed by passing through a cartridge filter (manufactured by Advantec Toyo Co., Ltd., MCP-JX-E10S, with an average pore diameter of 1 μm or less), and further to remove particles of 0.8 μm The above particles were filtered with a mixed cellulose ester type membrane filter A065A293C (manufactured by Advantec Toyo Co., Ltd., average pore size: 0.65 μm) to obtain a filtrate (hereinafter referred to as "aqueous nickel slurry").
(制备导电性油墨)(preparation of conductive ink)
在上述水性镍浆中,相对于滤液添加188.9g作为表面张力调节剂的2-正丁氧基乙醇(关东化学株式会社制造,表面张力为28.2mN/m),以200rpm的搅拌速度搅拌30分钟,然后添加65.8g作为附着性增强剂的乳酸钛(松本纯药工业株式会社制造TC-315),再以200rpm的搅拌速度搅拌30分钟,得到导电性油墨(以下,称为“导电性油墨A”)。用动态接触角测定装置(株式会社エ一·アンド·デイ社制造,DCA-100W)测定的该导电性油墨A的表面张力为32.5mN/m,用振动式粘度计(CBCマテリアルズ株式会社制造,VM-100A)测定的25℃时的粘度为10.8cP。To the above-mentioned aqueous nickel slurry, 188.9 g of 2-n-butoxyethanol (manufactured by Kanto Chemical Co., Ltd., surface tension 28.2 mN/m) was added as a surface tension regulator to the filtrate, and stirred at a stirring speed of 200 rpm for 30 minutes , Then add 65.8g of titanium lactate (TC-315 manufactured by Matsumoto Junyaku Industries Co., Ltd.) as an adhesion enhancer, and stir with a stirring speed of 200rpm for 30 minutes to obtain a conductive ink (hereinafter referred to as "conductive ink A "). The surface tension of the conductive ink A measured with a dynamic contact angle measuring device (manufactured by EI AND DAY Co., Ltd., DCA-100W) was 32.5 mN/m, and was measured with a vibrating viscometer (manufactured by CBC Materials Co., Ltd. , VM-100A) measured viscosity at 25°C is 10.8cP.
(印刷性的评价)(evaluation of printability)
对于导电性油墨A,使用市售的喷墨印刷机(精工·爱普生社制造,PM-G700),在无碱玻璃基板OA-10(日本电气硝子株式会社)上制作配线图案(电路宽度与电路的间隔为100μm、长度为2cm),其结果能够不堵塞喷墨喷嘴而印刷导电性油墨A。并且,可连续印刷50次以上。连续印刷50次后,为了确认喷嘴是否堵塞,实施了喷嘴检查图案的印刷,其结果未发现喷嘴的堵塞。另外,用光学显微镜观察所得到的配线图案时,在配线图案上观察不到断线或油墨的飞散,是良好的配线图案。For the conductive ink A, a wiring pattern (circuit width and The distance between the circuits was 100 μm and the length was 2 cm), and as a result, the conductive ink A could be printed without clogging the inkjet nozzles. Moreover, it can print more than 50 times continuously. After 50 consecutive printings, in order to check whether the nozzles were clogged, a nozzle check pattern was printed, and as a result, no clogging of the nozzles was found. In addition, when the obtained wiring pattern was observed with an optical microscope, no disconnection or ink scattering was observed on the wiring pattern, and it was a good wiring pattern.
(导电性的评价)(Evaluation of electrical conductivity)
接下来,用上述喷墨印刷机在长度为4cm的方形玻璃基板上,制作长度为3cm的方形的整膜,在氢含量为2容量%的氢-氦的混合气体环境中,在300℃下加热处理2小时,得到电极膜。用四探针电阻测定机ロレスタGP(三菱化学株式会社制造)测定该电极膜的比电阻为1.8×10-3Ω·cm。Next, on a square glass substrate with a length of 4 cm, a square film with a length of 3 cm was produced by using the above-mentioned inkjet printer. Heat treatment was performed for 2 hours to obtain an electrode film. The specific resistance of this electrode film was measured with a four-probe resistance measuring machine Loresta GP (manufactured by Mitsubishi Chemical Corporation), and found to be 1.8×10 -3 Ω·cm.
(附着性的评价)(evaluation of adhesion)
接下来,按照JIS K 5600第5-6段,通过横切(cross cut)法评价上述制作的电极膜与玻璃基板的附着性。附着性的评价结果为分类0,具有良好的附着性。另外,将该电极膜在水中用超声波清洗10分钟,然后在丙酮中用超声波清洗10分钟,其结果完全观察不到镍电极膜的剥离。将上述的性能评价结果等,与其它的实施例以及比较例一起示于表1中。Next, in accordance with JIS K 5600 paragraphs 5-6, the adhesion of the electrode film produced above to the glass substrate was evaluated by a cross cut method. As a result of the evaluation of the adhesiveness, the classification was 0, and the adhesiveness was good. In addition, the electrode film was ultrasonically cleaned in water for 10 minutes, and then in acetone for 10 minutes. As a result, peeling off of the nickel electrode film was not observed at all. The above-mentioned performance evaluation results and the like are shown in Table 1 together with other Examples and Comparative Examples.
实施例6Example 6
该实施例中,除了添加89.5g作为表面张力调节剂的1-丁醇(关东化学株式会社制造,表面张力为24.9mN/m)来代替2-正丁氧基乙醇以外,与实施例5同样进行,得到导电性油墨(以下,称“导电性油墨B”)。该导电性油墨B的表面张力为41.8mN/m,25℃时的粘度为10.5cP。In this example, except that 89.5 g of 1-butanol (manufactured by Kanto Chemical Co., Ltd., with a surface tension of 24.9 mN/m) was added as a surface tension regulator instead of 2-n-butoxyethanol, the same procedure as in Example 5 was carried out. This was carried out to obtain a conductive ink (hereinafter referred to as "conductive ink B"). The surface tension of this conductive ink B was 41.8 mN/m, and the viscosity at 25° C. was 10.5 cP.
以下,与实施例5同样进行,制作配线图案时,能够不堵塞喷墨喷嘴而印刷导电性油墨B。并且可连续印刷50次以上。Hereinafter, it carried out similarly to Example 5, and when producing a wiring pattern, the conductive ink B could be printed without clogging an inkjet nozzle. And it can be printed more than 50 times continuously.
另外,用光学显微镜观察所得到的配线图案时,在配线图案上观察不到断线或油墨的飞散,是良好的配线图案。另外,与实施例1同样地制作电极膜,测定的比电阻为2.3×10-2Ω·cm。另外,与实施例5同样地评价上述电极膜的附着性结果为分类0,具有良好的附着性。另外,将该电极膜在水中用超声波清洗10分钟,然后在丙酮中用超声波清洗10分钟,结果完全观察不到电极膜的剥离。将上述的性能评价结果等,与其它的实施例以及比较例一起示于表1中。In addition, when the obtained wiring pattern was observed with an optical microscope, no disconnection or ink scattering was observed on the wiring pattern, and it was a good wiring pattern. In addition, an electrode film was produced in the same manner as in Example 1, and the measured specific resistance was 2.3×10 -2 Ω·cm. Moreover, when the adhesiveness of the said electrode film was evaluated similarly to Example 5, classification|category 0 was obtained, and it had favorable adhesiveness. In addition, the electrode film was ultrasonically cleaned in water for 10 minutes, and then in acetone for 10 minutes. As a result, peeling off of the electrode film was not observed at all. The above-mentioned performance evaluation results and the like are shown in Table 1 together with other Examples and Comparative Examples.
实施例7Example 7
该实施例中,作为微粒金属粉使用镀无机氧化物微粒银粉。以下对镀无机氧化物微粒银粉的制备进行说明。往容量为20L的容器中注入10L纯水,一边以200rpm的搅拌速度搅拌,一边慢慢添加4000g微粒银粉(三井金属矿业株式会社制造,平均一次粒子直径为0.3μm),搅拌20分钟后,往其中添加200g、20重量%的胶体二氧化硅(日产化学工业株式会社制造,スノ一テツクス0,一次粒子的平均粒径为20nm),继续搅拌20分钟得到分散液。In this example, inorganic oxide fine particle silver powder was used as the fine particle metal powder. The preparation of the inorganic oxide microparticle-plated silver powder will be described below. Inject 10L of pure water into a container with a capacity of 20L, while stirring at a stirring speed of 200rpm, slowly add 4000g of fine particle silver powder (manufactured by Mitsui Metal Mining Co., Ltd., the average primary particle diameter is 0.3 μm), after stirring for 20 minutes, 200 g, 20% by weight of colloidal silica (manufactured by Nissan Chemical Industries, Ltd., Snowtex 0, average particle diameter of primary particles: 20 nm) was added thereto, and stirring was continued for 20 minutes to obtain a dispersion liquid.
接下来,为了使胶体二氧化硅均匀地掺混在该分散液中的微粒银粉中,使用高速乳化分散机T.K.filmix进行连续的混合处理,得到胶体二氧化硅均匀地掺混在微粒银粉中状态的浆液。接下来,使用真空干燥机,在干燥机内的温度为50℃,真空度为50Torr以下的条件下对该浆液进行干燥处理24小时,得到在微粒银粉的粒子表面上固着二氧化硅的干燥粉末。接下来,使用亨舍尔搅拌机(三井矿山株式会社制造)将该干燥粉末粉碎后,使用20μm的筛网进行分级筛分除去粗大的粒子。接下来,为了提高在通过20μm筛的粉末的银粒子表面上存在的二氧化硅与银粒子表面的附着性,进一步使用真空干燥机,在真空度为10Torr以下,干燥机内温度为70℃的条件下加热处理24小时,得到镀二氧化硅银粉(以下,称为“银粉”)。该银粉为在银微粒的粒子表面上附着二氧化硅的银粉。Next, in order to uniformly blend colloidal silicon dioxide into the fine particle silver powder in the dispersion liquid, a high-speed emulsification disperser T.K.filmix is used for continuous mixing treatment to obtain a slurry in which colloidal silicon dioxide is uniformly blended in the fine particle silver powder . Next, use a vacuum dryer to dry the slurry for 24 hours at a temperature of 50°C and a vacuum of 50 Torr or less in the dryer to obtain a dry powder in which silica is fixed on the particle surface of the fine-grained silver powder. . Next, the dry powder was pulverized using a Henschel mixer (manufactured by Mitsui Mining Co., Ltd.), and then classified and sieved using a 20 μm sieve to remove coarse particles. Next, in order to improve the adhesion between the silicon dioxide present on the surface of the silver particles of the powder passing through the 20 μm sieve and the surface of the silver particles, a vacuum dryer is further used, and the vacuum degree is 10 Torr or less, and the temperature in the dryer is 70 ° C. The heat treatment was carried out under the conditions for 24 hours to obtain silica-plated silver powder (hereinafter referred to as "silver powder"). This silver powder is the silver powder which adhered the silicon dioxide on the particle surface of silver microparticles|fine-particles.
往容量为1L的容器中添加0.7L作为溶剂的纯水,一边以200rpm的搅拌速度搅拌,一边慢慢添加300g上述银粉,再添加40.3g分散剂,搅拌20分钟得到浆液。Add 0.7 L of pure water as a solvent to a container with a capacity of 1 L, and slowly add 300 g of the above-mentioned silver powder while stirring at a stirring speed of 200 rpm, then add 40.3 g of a dispersant, and stir for 20 minutes to obtain a slurry.
接下来,使用高速乳化分散机T.K.filmix(特殊机化工业株式会社制造)对该浆液进行连续的分散处理后,添加0.96L纯水得到银浓度为15重量%的浆液。Next, this slurry was continuously dispersed using a high-speed emulsification disperser T.K.filmix (manufactured by Tokuki Kagaku Kogyo Co., Ltd.), and then 0.96 L of pure water was added to obtain a slurry with a silver concentration of 15% by weight.
接下来,用与实施例5同样的筒式过滤器以及混合纤维素酯型滤膜过滤器除去该浆液中含有的1μm以上的粒子,得到滤液(以下,称为“水性银浆”)。Next, particles of 1 μm or more contained in the slurry were removed using the same cartridge filter and mixed cellulose ester membrane filter as in Example 5 to obtain a filtrate (hereinafter referred to as "aqueous silver slurry").
然后,往上述水性银浆中,相对于滤液添加188.9g作为表面张力调节剂的2-正丁氧基乙醇,以200rpm的搅拌速度搅拌30分钟,然后添加65.8g作为附着性增强剂的乳酸钛,然后以200rpm的搅拌速度搅拌30分钟,得到导电性油墨(以下,称为“导电性油墨C”)。测定的该导电性油墨C的表面张力为34.8mN/m,25℃时的粘度为10.8cP。Then, to the above-mentioned aqueous silver paste, add 188.9 g of 2-n-butoxyethanol as a surface tension regulator relative to the filtrate, stir for 30 minutes at a stirring speed of 200 rpm, and then add 65.8 g of titanium lactate as an adhesion enhancer , and then stirred at a stirring rate of 200 rpm for 30 minutes to obtain a conductive ink (hereinafter referred to as "conductive ink C"). The measured surface tension of the conductive ink C was 34.8 mN/m, and the viscosity at 25° C. was 10.8 cP.
以下与实施例5同样地进行制作配线图案,结果能够不堵塞喷墨喷嘴而印刷导电性油墨C。并且,可连续印刷50次以上。Next, a wiring pattern was prepared in the same manner as in Example 5, and as a result, the conductive ink C could be printed without clogging the inkjet nozzles. Moreover, it can print more than 50 times continuously.
另外,用光学显微镜观察所得到的配线图案时,在配线图案上观察不到断线或油墨的飞散,是良好的配线图案。另外,与实施例5同样地制作电极膜,测定的比电阻为3.5×10-4Ω·cm。另外,与实施例1同样地评价上述电极膜的附着性,附着性的评价结果为分类0,具有良好的附着性。另外,将该电极膜在水中用超声波清洗10分钟,然后在丙酮中用超声波清洗10分钟,结果完全观察不到电极膜的剥离。将上述的性能评价结果等,与其它的实施例以及比较例一起示于表1中。In addition, when the obtained wiring pattern was observed with an optical microscope, no disconnection or ink scattering was observed on the wiring pattern, and it was a good wiring pattern. In addition, an electrode film was produced in the same manner as in Example 5, and the measured specific resistance was 3.5×10 -4 Ω·cm. In addition, the adhesion of the electrode film was evaluated in the same manner as in Example 1, and the evaluation result of the adhesion was classified as 0, indicating good adhesion. In addition, the electrode film was ultrasonically cleaned in water for 10 minutes, and then in acetone for 10 minutes. As a result, peeling off of the electrode film was not observed at all. The above-mentioned performance evaluation results and the like are shown in Table 1 together with other Examples and Comparative Examples.
比较例1Comparative example 1
除了省略添加2-正丁氧基乙醇以外,与实施例5同样地进行得到导电性油墨D(以下,称为“导电性油墨D”)。另外,该导电性油墨D的表面张力为53.1mN/m,25℃时的粘度为10.4cP。与实施例5同样地进行制作配线图案时,导电性油墨D在印刷5次后,堵塞喷墨喷嘴,不能进行连续印刷。另外,用光学显微镜观察配线图案时,在配线图案上观察到断线,不能得到良好的配线图案。A conductive ink D (hereinafter, referred to as "conductive ink D") was obtained in the same manner as in Example 5 except that the addition of 2-n-butoxyethanol was omitted. In addition, the surface tension of the conductive ink D was 53.1 mN/m, and the viscosity at 25° C. was 10.4 cP. When the wiring pattern was prepared in the same manner as in Example 5, the inkjet nozzles were clogged after the conductive ink D was printed five times, and continuous printing was not possible. In addition, when the wiring pattern was observed with an optical microscope, disconnection was observed on the wiring pattern, and a good wiring pattern could not be obtained.
另外,试图与实施例5同样地制作电极膜,但是向玻璃基板的润湿性差,不能形成电极膜。将上述的性能评价结果等,与其它的实施例一起示于表1中。In addition, although an attempt was made to produce an electrode film in the same manner as in Example 5, the wettability to the glass substrate was poor, and the electrode film could not be formed. The above performance evaluation results and the like are shown in Table 1 together with other examples.
表1
产业上的利用可能性Industrial Utilization Possibility
本发明的导电性油墨,是与各种基材的附着性优异,并且可形成精细配线或电极的导电性金属油墨。另外,本发明的导电性油墨,是可适用于使用喷墨方式或点胶机方式,在基板上形成精细配线或电极的用途的导电性油墨。即使使用喷墨方式等,该导电性金属油墨通过使用附着性增强剂等的添加剂,与各种基材的附着性优异,并且可形成精细配线或电极。因此,可在玻璃基板上形成电路,或可在使用银膏或铜膏所形成的电路、或使用ITO的透明电极等上形成配线、电极或保护电路或保护被膜。因此,可用于液晶显示器等的制造过程。如上所述,在市场上还未出现可使用点胶机装置或喷墨装置印刷精细配线或电极、能够确保与各种基板的附着性的导电性油墨,从而使本发明的导电性油墨得到飞跃性的广泛使用。The conductive ink of the present invention is a conductive metal ink that has excellent adhesion to various substrates and can form fine wiring or electrodes. In addition, the conductive ink of the present invention is suitable for use in forming fine wiring or electrodes on a substrate using an inkjet method or a dispenser method. This conductive metallic ink has excellent adhesion to various substrates and can form fine wiring or electrodes by using additives such as an adhesion enhancer even when an inkjet method is used. Therefore, a circuit can be formed on a glass substrate, or a wiring, an electrode, a protective circuit, or a protective film can be formed on a circuit formed using silver paste or copper paste, or a transparent electrode using ITO, or the like. Therefore, it can be used in the manufacturing process of liquid crystal displays and the like. As described above, there is no conductive ink on the market that can print fine wiring or electrodes using a dispenser device or an inkjet device, and can ensure adhesion to various substrates, so that the conductive ink of the present invention can be obtained. Widespread use by leaps and bounds.
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| CN102666747A (en) * | 2009-08-26 | 2012-09-12 | Lg化学株式会社 | Conductive metal ink composition and method for forming a conductive pattern |
| CN101691458B (en) * | 2007-12-10 | 2013-02-13 | 精工爱普生株式会社 | Conductive pattern formation ink, method of forming conductive pattern, conductive pattern and wiring substrate |
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