CN101050599B - Synthetic leather with composite fibers in base material and ultra-fine fibers - Google Patents
Synthetic leather with composite fibers in base material and ultra-fine fibers Download PDFInfo
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技术领域technical field
本发明是有关一种基材中的复合纤维具超极细纤维的人造皮革,尤指对由基材与树脂所形成的人造皮革,其中基材的复合纤维不需经碱性溶液或溶剂进行减量分纤处理所得的近似扁平带状的超极细纤维形状,经非织物制造加工、微波加工、热压加工、树脂含浸、研磨、搓揉或撞击、表面贴合加工后可得内部及表面纹理致密性极佳的人造皮革,所得的皮革较习用的圆形断面超细纤维人造皮革在柔软度及悬垂性方面均佳,在制造中不产生废水,属于环保制品。 The present invention relates to an artificial leather with composite fibers in a base material having ultra-fine fibers, especially an artificial leather formed from a base material and resin, wherein the base material composite fibers do not need to be processed by alkaline solution or solvent. The shape of ultra-fine fibers that are similar to flat ribbons obtained from the weight reduction and splitting process can be obtained after non-fabric manufacturing processing, microwave processing, hot pressing processing, resin impregnation, grinding, rubbing or impact, and surface bonding processing. Artificial leather with excellent surface texture and compactness. The obtained leather is better in softness and drapability than the conventional round-section microfiber artificial leather. It does not generate waste water during production and is an environmentally friendly product. the
背景技术Background technique
习知的超细纤维人造皮革大多使用溶剂或碱性溶液进行减量分纤处理,以中国台湾专利申请案号第76102732号「超细纤维及其加工织物的新颖制法」,其纤维的外围具有一层由聚酯所形成的膜,开纤时须先以碱液溶除外围的聚酯膜后,始可利用机械分纤加工使纤维裂开,但此种制程常会造成严重的水污染。 Most of the known microfiber artificial leathers use solvents or alkaline solutions for weight reduction and fiber splitting. In the case of Chinese Taiwan Patent Application No. 76102732 "Novel Preparation of Superfine Fibers and Their Fabricated Fabrics", the outer surface of the fibers is It has a layer of polyester film. When opening the fiber, it must first dissolve the outer polyester film with lye, and then use mechanical fiber splitting to split the fiber. However, this process often causes serious water pollution. . the
又,中国台湾专利申请案号第83108507号「复合纤维自然开纤法」,是利用假捻机以机械开纤,但此种作法当分割数过多时,效果并不佳。 Also, Taiwan Patent Application No. 83108507 "Natural fiber opening method for composite fibers" utilizes a false twister to mechanically open fibers, but this method does not work well when the number of divisions is too large. the
另外,中国台湾专利申请案号第79108906号的「复合纤维及其织物的开纤处理方法」,其纤维断面虽也是聚醯胺及聚酯两种聚合物呈橘瓣形态间隔排列,但因两种聚合物的亲和性良好,须使用苯甲醇及苛性钠或酸性液体等具污染的物质溶除聚醯胺或聚酯使纤维分开,在生产时常会造成严重的水污染。 In addition, China Taiwan Patent Application No. 79108906 "Fibering Treatment Method for Composite Fibers and Fabrics thereof", although the fiber sections are also arranged at intervals in the shape of two polymers, polyamide and polyester, but due to the two This kind of polymer has a good affinity, so benzyl alcohol, caustic soda or acidic liquid and other polluting substances must be used to dissolve polyamide or polyester to separate the fibers, which often causes serious water pollution during production. the
另外又,中国台湾专利申请案号第81100302号的「超细纤维开纤方法和染色浓色方法」则是使用酸性溶液溶除聚醯胺以得聚酯超细纤维,由于在制程中使用酸液,较难处理所得的废水。 In addition, China Taiwan Patent Application No. 81100302 "Ultrafine Fiber Fiber Opening Method and Dyeing Color Concentration Method" uses an acidic solution to dissolve polyamide to obtain polyester ultrafine fibers. liquid, it is difficult to treat the resulting wastewater. the
日本特开平5-331758的「极细纤维的制造方法」,虽是利用两种聚 合物的适当亲和性而使梳棉及针轧时不易分纤,但在机械分纤加工时由于沸水收缩率的不同使纤维容易裂开。此种作法当分割数过多时,效果并不佳。 Japanese Patent Laying-Open 5-331758's "Manufacturing Method of Ultrafine Fibers" utilizes the appropriate affinity of the two polymers to make it difficult to separate fibers during carding and needle rolling, but during mechanical fiber separation processing due to boiling water The difference in shrinkage makes the fibers easy to split. This method is not effective when the number of divisions is too large. the
日本特开平5-51820的「分割型复合纤维」,其开纤是将PET(聚对苯二甲酸乙二酯)改质成容易减量,再加上截面呈两成份间隔排列,因此减量速率特别高,但分纤时仍须使用苛性钠等具污染的碱性物质溶除PET,因此于生产时会造成严重的水污染。 Japanese Patent Laid-Open No. 5-51820 "Split Type Composite Fiber", the fiber is opened by modifying PET (polyethylene terephthalate) so that it is easy to reduce the weight, and the cross-section is arranged at two intervals, so the weight reduction The rate is particularly high, but it is still necessary to use caustic soda and other polluting alkaline substances to dissolve PET during fiber separation, so it will cause serious water pollution during production. the
发明内容Contents of the invention
有鉴于上述减量分纤处理常需经碱性溶液或溶剂进行引起的问题及为获得具优越柔软度及悬垂性的人造皮革,本发明人等经精心研究,发现将结晶度40%~95%的高结晶度聚酯聚合物A与结晶度1~25%的低结晶度聚醯胺聚合物B以重量比90∶10至10∶90,利用复合纺丝法将此二种聚合物制成截面具放射形状的复合纤维,以针轧法(needlepunch)、水轧法(spunlace)或纺粘法(spunbond)将此复合纤维制成非织物,先以水浸渍此非织物再以微波放射处理去除水份,而不用碱性溶液或溶剂可使复合纤维的聚合物A及聚合物B裂离成扁平带状的开纤状态并同时使非织物收缩,对此非织物经分纤收缩后而得的基布于温度100~200℃下进行热压加工使基布密度为0.15~0.45g/cm3,随后对此基布进行树脂含浸而得人造皮革半成品的基材,再经研磨、搓揉或撞击、表面贴合加工后可得内部及表面纹理致密性极佳且基材的复合纤维具扁平带状的超极细纤维的人造皮革,以至完成本发明。 In view of the problems caused by the above-mentioned weight reduction and fiber-dividing treatment, which often need to be carried out by alkaline solution or solvent, and in order to obtain artificial leather with superior softness and drapability, the inventors found that the crystallinity of 40% to 95% The high crystallinity polyester polymer A and the low crystallinity polyamide polymer B with a crystallinity of 1 to 25% are prepared by composite spinning in a weight ratio of 90:10 to 10:90. A composite fiber with a radial shape in cross-section. The composite fiber is made into a non-fabric by needlepunch, spunlace or spunbond. The non-fabric is first impregnated with water and then radiated with microwaves. Treatment to remove water without using alkaline solution or solvent can split the polymer A and polymer B of the composite fiber into a flat ribbon-shaped fiber-opening state and at the same time shrink the non-fabric. The obtained base cloth is hot-pressed at a temperature of 100-200°C so that the density of the base cloth is 0.15-0.45g/cm 3 , and then the base cloth is impregnated with resin to obtain the base material of the semi-finished artificial leather, and then ground, After kneading or bumping and surface laminating processing, the artificial leather with excellent internal and surface texture compactness and composite fibers of the base material with flat strip-shaped ultra-fine fibers can be obtained, so as to complete the present invention.
与本发明有关的基材中的复合纤维具超极细纤维的人造皮革,是将结晶度40%~95%的高结晶度聚酯聚合物A与结晶度1~25%的低结晶度聚醯胺聚合物B以重量比90∶10至10∶90,利用复合纺丝法纺丝,聚酯的押出温度为200~300℃,聚醯胺的押出温度为180~290℃,两者于喷丝板(喷丝嘴呈放射形状,使在纺丝时聚酯聚合物A及聚醯胺聚合物B以间隔的被挤押出)的纺丝温度为200~290℃,以卷取速度300~2000m/min可制得单丝细度(dpf)5~20丹尼(den)的未延伸 复合纤维丝;以气流牵伸速度3500~7000m/min,可制得单丝细度(dpf)2-10丹尼的全延伸复合纤维丝。纤维截面为以A、B成份间隔排列且数目24~128个呈橘瓣状放射扇形纤维(纤维截面如图1A、B、C所示)。 The composite fiber in the base material relevant to the present invention has the artificial leather of ultra-fine fiber, is the high crystallinity polyester polymer A of crystallinity 40%~95% and the low crystallinity polymer A of crystallinity 1~25%. The amide polymer B is spun by composite spinning at a weight ratio of 90:10 to 10:90. The extrusion temperature of the polyester is 200-300°C, and the extrusion temperature of the polyamide is 180-290°C. The spinning temperature of the spinneret (the spinneret is in a radial shape, so that the polyester polymer A and the polyamide polymer B are extruded at intervals during spinning) is 200-290 °C, and the winding speed is 300 °C. ~2000m/min can produce unstretched composite fiber filaments with a monofilament fineness (dpf) of 5~20 deniers (den); with an air drafting speed of 3500~7000m/min, a monofilament fineness (dpf) can be obtained 2-10 denier fully extended composite fiber filaments. The cross-section of the fiber is arranged with components A and B at intervals and the number is 24 to 128 in the shape of an orange segment radial fan-shaped fiber (the cross-section of the fiber is shown in Figure 1A, B, and C). the
复合纺丝而得的纤维及由而所形成的超细纤维与此等的各种制造方法是公知的。复合纺丝而得的纤维,一般是由挤押出至少两种兼容性纤维聚合物予以合成一体而予制造。 Fibers obtained by composite spinning, ultrafine fibers formed therefrom, and various production methods thereof are known. Fibers obtained by composite spinning are generally produced by extruding at least two compatible fiber polymers and combining them into one. the
上述未延伸复合纤维丝经延伸、皱折及上油后切棉可得单丝纤维为2~10丹尼复合纤维短纤棉(staple fiber)。 The above-mentioned unstretched composite fiber yarn is stretched, wrinkled and oiled, and then cut into cotton to obtain a single filament fiber of 2-10 denier composite fiber staple cotton (staple fiber). the
将短纤维棉经开棉、梳棉、叠棉以针轧或水轧方式制成基重为100~700g/m2的非织物。 The short-fiber cotton is made into a non-fabric with a basis weight of 100-700 g/ m2 through opening, carding, and stacking by needle rolling or water rolling.
上述以纺粘法制造的复合全延伸丝可直接铺叠为100~700g/m2 重量,后再以针轧机或水轧机使纤维相互纠络形成非织物。 The above-mentioned composite fully extended yarns produced by the spunbond method can be directly laid up to a weight of 100-700 g/m 2 , and then the fibers are entangled with each other by a needle rolling mill or a water rolling mill to form a non-woven fabric.
水轧处理通常以水柱冲击纤维使相互纠络,同时复合纤维受水压冲击使聚酯及聚醯胺两成份予以分离,而得超细纤维。再对非织物表面以细水柱形成乱流并修整表面,可得单位面积重量100~700g/m2的非织物。 Water rolling process usually impacts the fibers with water column to entangle each other, and at the same time, the composite fiber is subjected to hydraulic impact to separate the two components of polyester and polyamide to obtain superfine fibers. Then use fine water column to form turbulent flow on the surface of the non-fabric and trim the surface to obtain a non-fabric with a weight per unit area of 100-700g/ m2 .
先将非织物经水溶液处理,使水重为布重的0.5~50%,,再以蒸发速率每分钟10瓦特~500瓦特蒸发1克的水进行微波放射,此时非织物会因为(1)复合纤维中两成份聚合物A、B的结晶度由于相差甚大,而使微波照射时所产生的高温,导致两成份聚合物A、B因热收缩差异大,而使两成份发生裂离;(2)再者由于低结晶度聚醯胺B的含水量较大,遇微波照射,此时内部的水份瞬间膨胀为气态而由两成份聚合物A、B的交界处喷出,可利用此喷射力量而在不需经碱性溶液或溶剂进行减量分纤处理,即可使两成份聚合物更易裂离。 First, the non-fabric is treated with an aqueous solution so that the water weight is 0.5-50% of the cloth weight, and then 1 g of water is evaporated at an evaporation rate of 10 watts to 500 watts per minute for microwave radiation. At this time, the non-fabric will be damaged due to (1) The crystallinity of the two-component polymers A and B in the composite fiber is very different, and the high temperature generated during microwave irradiation will cause the two-component polymers A and B to split due to the large difference in thermal shrinkage; ( 2) Furthermore, due to the large water content of low-crystallinity polyamide B, when exposed to microwaves, the internal water instantly expands into a gaseous state and is ejected from the junction of the two-component polymers A and B. This can be used Spraying force can make the two-component polymer easier to split without the need of alkaline solution or solvent for fiber reduction treatment. the
且因低结晶度聚醯胺的影响而使非织物收缩,非织物的面积收缩率可达5~35%,而得超细纤维化的基布。基于以上两种特性,即使复合纤维中两成份:聚合物A及聚合物B以喷丝嘴呈放射形状,使在纺丝时聚酯聚合物A及聚醯胺聚合物B以间隔的被挤押出成数目24~128个 呈橘瓣状放射扇形的复合纤维,经此微波照射处理可轻易开纤(复合纤维中的聚合物A及聚合物B裂离形成开纤状态,如图2A、B、C所示)。喷丝嘴呈24~128个呈橘瓣状放射扇形排列是较宜制作由本发明方法而得的人造皮革中基材的复合纤维具扁平带状的超极细纤维。排列数目在24个以下时,所得的复合纤维非为具扁平带状的超极细纤维。而排列数目超过128个时,因单以微波照射处理并不易开纤,也不宜。 Moreover, due to the influence of low-crystallinity polyamide, the non-woven fabric shrinks, and the area shrinkage rate of the non-woven fabric can reach 5-35%, so as to obtain a superfine fiberized base cloth. Based on the above two characteristics, even if the two components in the composite fiber: polymer A and polymer B are in a radial shape through the spinneret, polyester polymer A and polyamide polymer B are squeezed at intervals during spinning. Extruded into a number of 24 to 128 composite fibers in the shape of an orange segment radial fan, the fibers can be easily opened after this microwave irradiation treatment (polymer A and polymer B in the composite fiber are split to form a fiber open state, as shown in Figure 2A, B , C shown). The spinnerets are arranged in 24-128 radial fans in the shape of orange segments, which is more suitable for making ultra-fine fibers in the form of flat ribbons for the composite fibers of the base material in the artificial leather obtained by the method of the present invention. When the number of arrays is 24 or less, the resulting conjugated fiber is not a flat ribbon-shaped ultrafine fiber. When the number of arrays is more than 128, it is not easy to open fibers by microwave irradiation treatment alone, and it is not suitable. the
可于前述微波放射加工处理的前后增设60~100℃的热水收缩处理,使分纤后的纤维外观呈现扁平带状如图3所示,可使人造皮革半成品的基材的手感更为致密。经分纤后的纤维长度a可为5~70mm,于截面的径向尺寸b可为2~25μm(约0.03~5den)、截面的横向尺寸c可为0.5~8μm(约0.004~0.5den)。分纤后的纤维尺寸较佳范围为长度a为38~64mm,截面的径向尺寸b为8~20μm(约0.5~3den),截面的横向尺寸c可为1~5μm(约0.008~0.2den)。 Hot water shrinkage treatment at 60-100°C can be added before and after the above-mentioned microwave radiation processing, so that the appearance of the fiber after splitting is flat and ribbon-like, as shown in Figure 3, which can make the base material of the artificial leather semi-finished product feel more compact . The fiber length a after splitting can be 5-70mm, the radial dimension b of the section can be 2-25μm (about 0.03-5den), and the transverse dimension c of the section can be 0.5-8μm (about 0.004-0.5den) . The preferred range of fiber size after splitting is that the length a is 38-64 mm, the radial dimension b of the cross-section is 8-20 μm (about 0.5-3 den), and the transverse dimension c of the cross-section can be 1-5 μm (about 0.008-0.2 den). ). the
本发明方法所用的高结晶聚酯聚合物A有聚对苯二甲酸乙二酯(PET)、聚对苯二甲酸丙二酯(PTT)、聚对苯二甲酸丁二酯(PBT)等聚酯类聚合物。 The used high crystalline polyester polymer A of the inventive method has polyethylene terephthalate (PET), polytrimethylene terephthalate (PTT), polybutylene terephthalate (PBT) etc. Ester polymers. the
本发明方法所用的低结晶度聚醯胺聚合物B有(a)其单体之一为己二酸、壬二酸、对苯二甲酸、间苯二甲酸、环己烷-1,4-二羧酸、1,6己二胺、三甲基-1,6己二胺、4,4′-二氨基-二环己基甲烷(PACM)、4,4′二氨基-二环己基丙烷、异佛尔酮二胺、己内醯胺、月桂内醯胺、4,4′-二甲烷二异氰酸酯或甲苯二异氰酸的聚醯胺类聚合物;(b)聚醯胺聚合物成份中含有聚醯胺6、聚醯胺66、聚醯胺11、聚醯胺610、4,4′-二氨基-二环己基甲烷6(PCAM 6)的聚醯胺类共聚合物。 The used low crystallinity polyamide polymer B of the inventive method has (a) one of its monomer is adipic acid, azelaic acid, terephthalic acid, isophthalic acid, cyclohexane-1,4- Dicarboxylic acid, 1,6 hexanediamine, trimethyl-1,6 hexanediamine, 4,4'-diamino-dicyclohexylmethane (PACM), 4,4'diamino-dicyclohexylpropane, Polyamide polymers of isophorone diamine, caprolactam, laurolactam, 4,4'-dimethyl diisocyanate or toluene diisocyanate; (b) polyamide polymer components Polyamide-based copolymers containing polyamide 6, polyamide 66, polyamide 11, polyamide 610, and 4,4'-diamino-dicyclohexylmethane 6 (PCAM 6). the
前述高结晶聚酯聚合物A可添加5~50%的改质共聚合聚酯例如含SIPE(SIP(磺酸钠盐))1~10%摩尔百分比的聚对苯二甲酸乙二酯,使聚酯极性基增加,藉以调整与低结晶度聚醯胺间的相邻接口及纤维截面形状。 The aforementioned high crystalline polyester polymer A can be added with 5-50% modified co-polymerized polyester such as polyethylene terephthalate containing SIPE (SIP (sodium sulfonic acid)) 1-10% by mole, so that The polar groups of the polyester are increased to adjust the adjacent interface with the low crystallinity polyamide and the cross-sectional shape of the fiber. the
将经微波处理的非织物以水性PU(聚胺酯)树脂含浸、干燥或溶剂型PU树脂含浸,经凝固、水洗、干燥均可制得超极细纤维人造皮革 半成品的基材。 The microwave-treated non-fabric is impregnated with water-based PU (polyurethane) resin, dried or impregnated with solvent-based PU resin, solidified, washed with water, and dried to obtain the base material of semi-finished superfine fiber artificial leather. the
若再含浸以水性聚胺酯(PU)树脂,则可使所得的超极细纤维人造皮革半成品的基材成一环保超极细纤维人造皮革。 If it is then impregnated with water-based polyurethane (PU) resin, the base material of the semi-finished ultra-fine fiber artificial leather can be made into an environmentally friendly ultra-fine fiber artificial leather. the
对此环保超极细纤维人造皮革的表面予以研磨,可使厚度均匀,且可使表面微细毛羽更为分散及细致,后续可藉由揉纹机搓揉或摔鼓机撞击或高速气流机或液流式染色机等方式使基材内部纤维更为裂离且皮革表面纹理更为细致。 Grinding the surface of the environmentally friendly ultra-fine fiber artificial leather can make the thickness uniform, and the fine hairiness on the surface can be more dispersed and fine. Later, it can be rubbed by a kneading machine or impacted by a drum machine or a high-speed air machine or The liquid flow dyeing machine and other methods make the fibers inside the base material more split and the leather surface texture more detailed. the
本发明所制得的超极细纤维人造皮革,于分纤制程中不需经碱性溶液或溶剂进行减量分纤处理,并无环境污染的顾虑,且可获得基材的复合纤维具扁平带状的超极细纤维,非常适用于人造皮革、擦拭布、电子研磨材或织物等方面。 The ultra-fine fiber artificial leather prepared by the present invention does not need to be treated with alkaline solution or solvent for weight reduction and fiber splitting in the fiber splitting process, and there is no concern about environmental pollution, and the composite fiber of the base material can be flat. Ribbon-shaped ultra-fine fibers, very suitable for artificial leather, wipes, electronic abrasives or fabrics, etc. the
附图说明Description of drawings
图1A、B、C是与本发明有关的基材的复合纤维的超极细纤维以A、B成份间隔排列且呈橘瓣状放射扇形纤维的示意图; Fig. 1A, B, C are the schematic diagrams that the ultra-fine fibers of the composite fibers of the base material related to the present invention are arranged at intervals of A and B components and are segmental-orange radiating fan-shaped fibers;
图2A、B、C是与本发明有关的基材的复合纤维的超极细纤维以A、B成份以喷丝嘴呈放射形状且呈橘瓣状放射扇形的复合纤维的示意图; Fig. 2A, B, C are the schematic diagrams of the superfine fiber of the composite fiber of the base material related to the present invention with A and B components in a radial shape and in the shape of a segmented radial fan with the spinneret;
图3是与本发明有关的基材的复合纤维的超极细纤维经分纤后的纤维的示意图; Fig. 3 is the schematic diagram of the fiber after the ultra-fine fiber of the composite fiber of the base material related to the present invention after fiber splitting;
图4是与本发明有关的基材的复合纤维经切棉成纤维棉的截面的电子显微镜放大图; Fig. 4 is the electron microscope enlarged view of the cross-section of the composite fiber of the base material related to the present invention through cutting into fiber cotton;
图5是与本发明有关的基材的复合纤维的超极细纤维截面的电子显微镜放大图; Fig. 5 is the electron microscope enlarged view of the ultra-fine fiber section of the composite fiber of the base material related to the present invention;
图6是与本发明有关的基材的复合纤维外观呈现扁平带状裂离成32等份,径向尺寸为12μm,横向尺寸为2.3μm的超极细纤维经加工处理成超极细纤维人造皮革的截面的电子显微镜放大图。 Fig. 6 shows that the appearance of the composite fiber of the base material related to the present invention is split into 32 equal parts in the form of a flat ribbon, the radial dimension is 12 μm, and the transverse dimension is 2.3 μm. Electron microscope magnification of a cross-section of leather. the
具体实施方式Detailed ways
以下以实施例1~3制得的32分割基材的复合纤维具扁平带状的 超极细纤维人造皮革详细说明本发明方法的技术特征,然而本发明并未受限于此;另以习用的37岛海岛型超细纤维人造皮革为比较例。 The technical characterictic of the method of the present invention is described in detail below with the composite fiber tool flat strip-shaped ultra-fine fiber artificial leather of 32 split substrates obtained in Examples 1 to 3, but the present invention is not limited thereto; The 37 island-sea island type microfiber artificial leather is a comparative example. the
实施例1 Example 1
以PET(聚对苯二甲酸乙二酯IV(极限粘度)=0.64,中国台湾远东纺织股份有限公司制造)/NY6(聚醯胺RV(相对粘度)=2.4德国BASF公司制造),以55/45的重量比例进行复合纺丝,喷丝板具32段扇形放射状排列,以295℃纺丝温度纺丝,卷取速度850m/min,可得细度8den、伸度450%、强度1.7g/den的未延伸复合纤维丝(UDY)。将此未延伸复合纤维丝以延伸倍率200%,延伸罗拉温度50℃进行延伸,经60℃干燥温度烘干,切棉后可得细度4.5den、伸度80%、强度3.3g/den、长度51mm的纤维棉,纤维棉截面如图4所示。 With PET (polyethylene terephthalate IV (limiting viscosity)=0.64, China Taiwan Far East Textile Co., Ltd. manufactures)/NY6 (polyamide RV (relative viscosity)=2.4 German BASF company manufactures), with 55/ The weight ratio of 45 is used for composite spinning, the spinneret has 32 fan-shaped radial arrangements, spinning at a spinning temperature of 295°C, and a coiling speed of 850m/min, which can obtain a fineness of 8den, an elongation of 450%, and a strength of 1.7g/ den's unextended composite filament (UDY). The unstretched composite fiber yarn is stretched at a stretching ratio of 200%, and the temperature of the stretching roller is 50°C, and dried at a drying temperature of 60°C. Fiber cotton with a length of 51 mm, the cross section of the fiber cotton is shown in Figure 4. the
此纤维棉经开棉、梳棉、叠棉、针轧等步骤处理,可得幅宽约153公分,基重250g/m2,厚度1.8mm的非织物,将此非织物先浸水3分钟后以压轮挤出多余水份使水量与布重的比例为0.5∶1,再以每分钟100瓦特蒸发1克水的蒸发速率微波能量的微波处理设备进行开纤处理1分钟,使复合纤维裂离成32等份,径向尺寸为12μm,横向尺寸为2.3μm的超极细纤维如图5所示。将此非织物以150℃的热压轮热压,使非织物密度为0.25g/cm3,之后含浸水溶性树脂而得超极细纤维人造皮革半成品的基材,干燥后再以研磨机(砂纸规格:240mesh)研磨基材表面、以每分钟揉纹10次的揉纹机揉纹,表面最后再予贴合水性PU树脂即可得得厚度1.5mm超极细纤维人造皮革,以电子显微观察超极细纤维人造皮革的截面开纤状况,如图6所示。 The fiber cotton is processed through the steps of opening, carding, stacking, and needle rolling to obtain a non-fabric with a width of about 153 cm, a basis weight of 250 g/m 2 , and a thickness of 1.8 mm. The non-fabric is soaked in water for 3 minutes. Squeeze out the excess water with the pressure roller so that the ratio of the water amount to the cloth weight is 0.5:1, and then use a microwave treatment equipment with microwave energy at an evaporation rate of 100 watts per minute to evaporate 1 gram of water for 1 minute, so that the composite fibers are cracked. Figure 5 shows ultra-fine fibers divided into 32 equal parts, with a radial dimension of 12 μm and a transverse dimension of 2.3 μm. The non-fabric is hot-pressed with a hot-pressing wheel at 150°C to make the non-fabric density 0.25g/cm 3 , and then impregnated with a water-soluble resin to obtain the base material of the semi-finished ultra-fine fiber artificial leather. Sandpaper specifications: 240mesh) Grind the surface of the substrate, knead it with a kneading machine 10 times per minute, and finally paste the surface with water-based PU resin to obtain a 1.5mm thick ultra-fine fiber artificial leather, which is electronically displayed. Micro-observe the cross-section fiber opening of the ultra-fine fiber artificial leather, as shown in Figure 6.
实施例2 Example 2
以PBT(聚对苯二甲酸丁二酯,IV=0.94,中国台湾长春石化股份有限公司制造)/NY6(聚醯胺,RV=2.7,德国BASF公司制造)以50/50的重量比例进行复合纺丝,喷丝板具32段扇形放射状排列,以280℃纺丝温度纺丝,卷取速度1350m/min,可得细度10den、伸度550%、强度1.5g/den的未延伸复合纤维丝(UDY)。将此未延伸复合纤维丝以延伸倍率300%,延伸罗拉温度70℃进行延伸,经70℃干燥温度烘干,切棉后可得细度 4.5den、伸度80%、强度3.5g/den、长度51mm的纤维棉。 Composite with PBT (polybutylene terephthalate, IV=0.94, manufactured by China Taiwan Changchun Petrochemical Co., Ltd.)/NY6 (polyamide, RV=2.7, manufactured by German BASF Company) with a weight ratio of 50/50 Spinning, the spinneret has 32 fan-shaped radial arrangements, spinning at a spinning temperature of 280°C, and a take-up speed of 1350m/min, to obtain unstretched composite fibers with a fineness of 10den, an elongation of 550%, and a strength of 1.5g/den Silk (UDY). The unstretched composite fiber yarn is stretched at a stretching ratio of 300%, and the temperature of the stretching roller is 70°C, and dried at a drying temperature of 70°C. Fiber cotton with a length of 51mm. the
此纤维棉经开棉、梳棉、叠棉、针轧等步骤处理,可得幅宽约153公分,基重280g/m2,厚度2.2mm的非织物,将此非织物先浸水2分钟后以压轮挤出多余水份使水量与布重的比例为0.8∶1,再以每分钟50瓦特蒸发1克水的蒸发速率微波能量的微波处理设备进行开纤处理1.5分钟,使复合纤维裂离成32等份、径向尺寸为12μm、横向尺寸为2.3μm的扁平带状超极细纤维。将此非织物以140℃的热压轮热压,使非织物密度为0.27g/cm3,再将非织物含浸溶剂型PU树脂经凝固、水洗、干燥可得超纤人造皮革半成品的基材,再施以研磨机(砂纸规格:150及240mesh)研磨基材表面,并以每分钟揉纹10次的揉纹机揉纹,表面最后再贴合水性PU树脂即可得厚度1.5mm超极细纤维人造皮革。 The fiber cotton is processed through the steps of opening, carding, stacking, and needle rolling to obtain a non-fabric with a width of about 153 cm, a basis weight of 280 g/m 2 , and a thickness of 2.2 mm. The non-fabric is soaked in water for 2 minutes. Squeeze out the excess water with the pressure roller so that the ratio of the water amount to the cloth weight is 0.8:1, and then use the microwave treatment equipment with microwave energy at an evaporation rate of 50 watts per minute to evaporate 1 gram of water for 1.5 minutes to split the composite fiber. It is divided into 32 equal parts, flat ribbon-shaped ultra-fine fibers with a radial dimension of 12 μm and a transverse dimension of 2.3 μm. The non-fabric is hot-pressed with a hot-pressing wheel at 140°C to make the non-fabric density 0.27g/cm 3 , and then the non-fabric is impregnated with solvent-based PU resin after coagulation, washing and drying to obtain the base material of semi-finished superfiber artificial leather , then use a grinding machine (sandpaper specifications: 150 and 240 mesh) to grind the surface of the substrate, and knead it with a kneading machine that kneads 10 times per minute, and finally paste the surface with water-based PU resin to get a super extreme thickness of 1.5mm Microfibre faux leather.
实施例3 Example 3
以PBT(聚对苯二甲酸丁二酯IV=0.94,中国台湾长春石化股份有限公司制造)与CO-PET(含SIPE(SIP(磺酸钠盐))2.5%摩尔百分比的聚对苯二甲酸乙二酯,中国台湾新光合纤股份有限公司制造)先以70/30的比例予以混合再与NY6(聚醯胺RV=2.4,德国BASF公司制造)以50/50的重量比例进行复合纺丝,喷丝板具32段扇型放射状排列,以282℃纺丝温度纺丝,卷取速度1350m/min,可得细度12den、伸度550%、强度1.5g/den的未延伸复合纤维丝(UDY)。将此未延伸复合纤维丝以延伸倍率300%,延伸罗拉温度70℃进行延伸,经70℃干燥温度烘干,切棉后可得细度4.5den、伸度80%、强度3.5g/den、长度51mm的纤维棉。此纤维棉经开棉、梳棉、叠棉、针轧等步骤处理,可得幅宽约153公分,基重230g/m2,厚度2.0mm的非织物,将此非织物先浸水3分钟后以压轮挤出多余水份使水量与布重的比例为0.5∶1,再以每分钟25瓦特蒸发1克水的蒸发速率微波能量的微波处理设备进行开纤处理1分钟,使复合纤维裂离成32等份,径向尺寸为12μm,横向尺寸为2.3μm的超极细纤维。将此非织物含浸溶剂型PU树脂经凝固、水洗、干燥可得皮革半成品的基材,再施以研磨机(砂纸规格:150及240mesh)研磨基材表面,并以每分钟揉纹20次的揉纹机揉纹,表面最后再贴合 水性PU树脂即可得厚度1.3mm超极细纤维人造皮革。 Polybutylene terephthalate with PBT (polybutylene terephthalate IV=0.94, manufactured by China Taiwan Changchun Petrochemical Co., Ltd.) and CO-PET (containing SIPE (SIP (sodium sulfonate)) 2.5% by mole Ethylene glycol, manufactured by Xinguang Synthetic Fiber Co., Ltd., Taiwan, China) is first mixed with NY6 (polyamide RV=2.4, manufactured by BASF, Germany) with a weight ratio of 50/50 to carry out composite spinning with 70/30 ratio , the spinneret has 32 fan-shaped radial arrangements, spinning at a spinning temperature of 282°C, and a take-up speed of 1350m/min, to obtain unstretched composite fiber filaments with a fineness of 12den, an elongation of 550%, and a strength of 1.5g/den (UDY). The unstretched composite fiber yarn is stretched at a stretching ratio of 300%, and the temperature of the stretching roller is 70°C, and dried at a drying temperature of 70°C. Fiber cotton with a length of 51mm. The fiber cotton is processed through the steps of opening, carding, stacking, and needle rolling to obtain a non-fabric with a width of about 153 cm, a basis weight of 230 g/m 2 , and a thickness of 2.0 mm. The non-fabric is soaked in water for 3 minutes. Squeeze out the excess water with the pressure roller so that the ratio of the water amount to the cloth weight is 0.5:1, and then use a microwave treatment equipment with microwave energy at an evaporation rate of 25 watts per minute to evaporate 1 gram of water for 1 minute, so that the composite fibers are cracked. Divided into 32 equal parts, the radial dimension is 12μm, and the transverse dimension is 2.3μm ultrafine fiber. The non-fabric impregnated with solvent-based PU resin is coagulated, washed with water, and dried to obtain a semi-finished leather base material, and then the surface of the base material is ground by a grinder (sandpaper specifications: 150 and 240 mesh), and rubbed at a rate of 20 times per minute. The kneading machine kneads the kneading, and the surface is finally pasted with water-based PU resin to obtain a super-fine fiber artificial leather with a thickness of 1.3mm.
比较例(1) Comparative example (1)
以聚酯及聚醯胺为原料的32分割超细纤维,以复合纺丝法纺丝其纤维断面为两种聚合物呈扇形放射状排列及与以聚酯及聚醯胺为原料的37岛海岛超细纤维,以复合纺丝法纺丝其纤维断面为聚醯胺聚合物为岛相,聚酯聚合物为海相。 The 32-divided superfine fiber made of polyester and polyamide is spun by a composite spinning method. The cross-section of the fiber is two polymers arranged radially in a fan shape and 37 islands with polyester and polyamide as raw materials. The superfine fiber is spun by composite spinning method, and the cross section of the fiber is polyamide polymer as island phase, and polyester polymer as sea phase. the
将32分割超细纤维及37岛海岛型超细纤维所构成的人造皮革做物性上的优缺点比较。
由附表得知32分割超细纤维人造皮革其强度比37岛海岛型超细纤维人造皮革高,这是因为分割超细纤维分纤时并无重量损失,使得 非织物结构无遭受破坏,强度依然保持;另一方面,在皮革柔软度比较,32分割超细纤维人造皮革其柔软度比37岛海岛型超细纤维人造皮革高,此乃因纤维扁平化所造成。 It is known from the attached table that the strength of 32-split microfiber artificial leather is higher than that of 37-island type microfiber artificial leather. This is because there is no weight loss when splitting superfine fibers, so that the non-woven structure is not damaged and the strength is high. Still maintained; on the other hand, in the comparison of leather softness, the softness of 32-split microfiber artificial leather is higher than that of 37 island-sea island type microfiber artificial leather, which is caused by the flattening of fibers. the
软硬度数值表示:0~10度,数值越高柔软度越高。 The value of softness and hardness indicates: 0-10 degrees, the higher the value, the higher the softness. the
将32分割超细纤维及37岛海岛型超细纤维所构成的人造皮革做制程上的优缺点比较。
由附表可知,32分割超细纤维无论在环保、能源及制造程序均较37岛海岛型超细纤维人造皮革较佳,其中在能源消耗部份由于分纤使用微波放射加工较传统使用烘箱在时间及能源的节省均获得很大的改善。 It can be seen from the attached table that 32-split microfiber is better than 37-island type microfiber artificial leather in terms of environmental protection, energy and manufacturing procedures. In terms of energy consumption, the use of microwave radiation processing for fiber splitting is better than that of traditional ovens. Both time and energy savings are greatly improved. the
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| CN102560820A (en) * | 2012-01-30 | 2012-07-11 | 东丽酒伊织染(南通)有限公司 | Environment-friendly terylene polyester and nylon polyamide fiber-split yarn fabric with fibers easy to split and production method thereof |
| CN103422190B (en) * | 2012-05-15 | 2016-05-25 | 东丽纤维研究所(中国)有限公司 | A kind of Splittable conjugate fiber and the Superfine Fibre Fabric making thereof |
| CN102733094A (en) * | 2012-07-20 | 2012-10-17 | 浙江金三发非织造布有限公司 | PET/PA6 (Polyethylene Terephthalate/Poly Amide 6) double-component hollow orange peel fiber and production process thereof |
| CN103789872B (en) * | 2012-11-02 | 2016-08-10 | 三芳化学工业股份有限公司 | Conjugate fiber having high surface area and flexibility, method for producing same, base material comprising same, method for producing same |
| CN103074780B (en) * | 2013-01-24 | 2014-11-05 | 嘉兴学院 | Preparation method of thin ultrafine composite fiber artificial leather base cloth |
| CN103628267B (en) * | 2013-12-04 | 2015-09-30 | 北京富泰革基布股份有限公司 | Polyamide fiber and polyester fiber composite synthesis are removed from office and processing technology |
| CN111926587B (en) * | 2020-08-03 | 2022-11-22 | 安安(中国)有限公司 | Environment-friendly aqueous superfine fiber synthetic leather and processing method thereof |
| CN112281310B (en) * | 2020-10-23 | 2021-08-27 | 中原工学院 | Improved spun-bonding device, forming method and split type double-component filament-based superfine fiber material |
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