CN101106910B - Potato stick candy and process for producing the same - Google Patents

Potato stick candy and process for producing the same Download PDF

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CN101106910B
CN101106910B CN2006800032400A CN200680003240A CN101106910B CN 101106910 B CN101106910 B CN 101106910B CN 2006800032400 A CN2006800032400 A CN 2006800032400A CN 200680003240 A CN200680003240 A CN 200680003240A CN 101106910 B CN101106910 B CN 101106910B
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potato
weight
parts
weight portions
starch
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CN101106910A (en
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细川诚司
本田将大
古屋敷隆
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Ezaki Glico Co Ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/36Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/36Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
    • A23G3/48Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds containing plants or parts thereof, e.g. fruits, seeds, extracts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/50Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by shape, structure or physical form, e.g. products with supported structure
    • A23G3/54Composite products, e.g. layered, coated, filled
    • A23G3/545Composite products, e.g. layered, coated, filled hollow products, e.g. with inedible or edible filling, fixed or movable within the cavity
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L19/00Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/10Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
    • A23L19/12Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops of potatoes
    • A23L19/18Roasted or fried products, e.g. snacks or chips
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/20Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
    • A23L29/206Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
    • A23L29/212Starch; Modified starch; Starch derivatives, e.g. esters or ethers

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Botany (AREA)
  • Preparation Of Fruits And Vegetables (AREA)
  • Confectionery (AREA)

Abstract

A novel potato stick candy that allows to enjoy a flavor inherent to potato. In particular, there is provided a potato stick candy obtained by baking a stick dough comprising potato granules, a cold-water gelatinized starch of = 30 maximum swelling power, a nonreducing sugar and a fat or oil and impregnating the baking product with a fat or oil amounting to 15 to 40 wt.% based on the weight of the baking product.

Description

马铃薯棒饼干及其制造方法Potato stick biscuits and manufacturing method thereof

技术领域 technical field

本发明涉及一种新型马铃薯棒饼干及其制造方法以及马铃薯棒饼干原料。The invention relates to a novel potato stick biscuit, a manufacturing method thereof and a raw material of the potato stick biscuit.

背景技术 Background technique

以往,制造马铃薯棒一般是通过油炸或膨化来制造(专利文献1)。Conventionally, potato sticks are generally manufactured by frying or puffing (Patent Document 1).

但是,这些方法存在如下不良情况:在通过油炸制造马铃薯棒时,必须使用油炸时用于防止烧焦的减压油炸装置或用于立即烧烤的特殊的油炸锅等特殊装置;在通过膨化来制造马铃薯棒时,必须用高压挤压机等装置。But these methods have following disadvantages: when making potato sticks by frying, special devices such as a decompression frying device for preventing scorching or a special deep fryer for immediately roasting must be used when frying; When making potato sticks by puffing, devices such as high-pressure extruders must be used.

另外,在通过油炸制造马铃薯棒时,存在油腻、易氧化、易发生烫伤等问题,在膨化和烧制时因美拉德反应而易烧焦,而且存在如下问题:在烧制时易发生烫伤,容易因水分难以飞散而导致烧制时间必须延长,即使添加油脂也不能不充分浸透从而难以出现像炸马铃薯片一样的马铃薯的美味等。In addition, when making potato sticks by frying, there are problems such as greasy, easy to oxidize, and easy to burn, and they are easy to burn due to Maillard reaction during puffing and firing, and there are the following problems: easy to burn during firing It is easy to scald, it is difficult to scatter moisture, so the firing time must be extended, and even if fat is added, it must be soaked sufficiently so that it is difficult to produce the delicious taste of potatoes like potato chips.

而且,在原料中使用马铃薯片或马铃薯全粉等干燥马铃薯时,存在如下问题:发生干燥马铃薯的干物臭味或苦味,难以出现薯类本来的风味。为了解决这些问题,也有使用生马铃薯原料的方法,然而,由于原料保管麻烦,且必须进行预处理,因此,在成本、操作性方面不利。In addition, when dried potatoes such as potato flakes or whole potato powder are used as raw materials, there is a problem that the dried potato has a dry odor or a bitter taste, making it difficult to express the original flavor of potatoes. In order to solve these problems, there is also a method of using raw potato raw materials. However, since raw material storage is cumbersome and pretreatment is necessary, it is disadvantageous in terms of cost and operability.

专利文献1:日本特开平6-62788号公报Patent Document 1: Japanese Patent Application Laid-Open No. 6-62788

发明内容 Contents of the invention

本发明的目的在于,改良上述缺点,并提供一种不需要特殊的原料和设备,在使用干燥马铃薯的同时,不进行油炸也可以品尝到薯类本来风味的新型马铃薯棒饼干以及马铃薯棒饼干原料。The object of the present invention is to improve the above disadvantages and provide a new type of potato stick biscuits and potato stick biscuits that can taste the original flavor of potatoes without frying while using dried potatoes without special raw materials and equipment. raw material.

另外,本发明的目的还在于,提供一种马铃薯棒饼干的制造方法,该方法制造的马铃薯棒饼干与以往的烧制马铃薯棒相比,烧焦和烫伤少,即使后添加油脂,油脂也能充分浸透,因此可以呈现出足够的美味。In addition, the purpose of the present invention is also to provide a method for producing potato stick biscuits. Compared with the conventional baked potato sticks, the potato stick biscuits produced by this method have less scorching and scalding, and even if fat is added later, the fat can Sufficiently soaked, so enough goodness can be presented.

本发明涉及以下马铃薯棒饼干及其制造方法。The present invention relates to the following potato stick biscuits and their manufacturing methods.

1.一种马铃薯棒饼干,其相对于含有马铃薯全粉、最大膨胀力为30以上的冷水糊化淀粉、非还原糖和油脂类的棒状原料的烧制品,使其浸透占该烧制品15~40重量%的油脂类而成。1. A potato stick biscuit, which is saturated with 15% to 15% of the baked product of the rod-shaped raw material containing potato powder, cold water gelatinized starch, non-reducing sugar and oils and fats with a maximum expansion force of 30 or more. 40% by weight of oils and fats.

2.如1所述的马铃薯棒饼干,相对于马铃薯全粉70~95重量份和最大膨胀力为30以上的冷水糊化淀粉30~5重量份的总量100重量份,上述原料含有非还原糖5~30重量份、油脂类5~30重量份。2. The potato stick biscuits as described in 1, relative to 70-95 parts by weight of whole potato powder and 100 parts by weight of a total of 30-5 parts by weight of cold-water gelatinized starch with a maximum expansion force of more than 30, the above-mentioned raw materials contain non-reduced 5-30 parts by weight of sugar, 5-30 parts by weight of fats and oils.

3.如上述1或2所述的马铃薯棒饼干,相对于马铃薯全粉70~95重量份和最大膨胀力为30以上的冷水糊化淀粉30~5重量份的总量100重量份,上述原料含有非还原糖7~30重量份、油脂类5~30重量份。3. The potato stick biscuits as described in the above 1 or 2, with respect to 70-95 parts by weight of whole potato flour and 30-5 parts by weight of cold-water gelatinized starch with a maximum expansion force of 30 or more, the total amount of 100 parts by weight, the above raw materials It contains 7-30 parts by weight of non-reducing sugar and 5-30 parts by weight of fats and oils.

4.如上述1~3中任一项所述的马铃薯棒饼干,其中,所述非还原糖是海藻糖。4. The potato stick cracker according to any one of 1 to 3 above, wherein the non-reducing sugar is trehalose.

5.如上述1~4中任一项所述的马铃薯棒饼干,其直径为3~12mm,长度为40~150mm。5. The potato stick biscuit according to any one of 1 to 4 above, which has a diameter of 3 to 12 mm and a length of 40 to 150 mm.

6.如上述1~5中任一项所述的马铃薯棒饼干,其具有中空状的形状。6. The potato stick cracker according to any one of 1 to 5 above, which has a hollow shape.

7.一种马铃薯棒饼干的制造方法,其包括以下工序。7. A method for producing potato stick crackers comprising the following steps.

(i)将马铃薯全粉、最大膨胀力为30以上的冷水糊化淀粉、非还原糖、油脂类、水混合,将原料成形为棒状的工序;(i) The process of mixing whole potato flour, cold-water gelatinized starch with a maximum expansion force of 30 or more, non-reducing sugar, fats and oils, and water, and forming the raw materials into rods;

(ii)用烤炉在150℃以上的高温下,将棒状原料烧制至水分为3%以上、20%以下的工序;(ii) The process of firing the rod-shaped raw material in an oven at a high temperature above 150°C until the moisture content is above 3% and below 20%;

(iii)进一步在80℃以上、150℃以下的温度下,使其干燥至水分为0.1%以上、小于3%的工序;(iii) further drying at a temperature of 80°C to 150°C until the moisture content is 0.1% to less than 3%;

(iv)对于烧制品,后添加油脂类(对于烧制品,覆盖15~40重量%),使油脂类浸透到烧制品的工序。(iv) A step of adding fats and oils to the baked product (covering 15 to 40% by weight of the baked product) to impregnate the fats and oils into the baked product.

8.一种马铃薯棒饼干原料,其是烧制含有马铃薯全粉、最大膨胀力为30以上的冷水糊化淀粉、非还原糖和油脂类的棒状原料而成的。8. A potato stick biscuit raw material, which is formed by firing stick-shaped raw materials containing whole potato powder, cold water gelatinized starch with a maximum expansion force of more than 30, non-reducing sugar and oils.

由本发明制造的马铃薯棒是初次可以通过使作为比马铃薯片糊化度低的干燥马铃薯的马铃薯全粉、膨胀力大的冷水糊化淀粉、非还原糖、油脂组合而得到的,烧制时水分迅速飞散,棒膨化成为多孔体。The potato sticks produced by the present invention can be obtained for the first time by combining whole potato flour, cold-water gelatinized starch with large swelling power, non-reducing sugar, and oil, which are dried potatoes with a lower degree of gelatinization than potato chips. Rapidly scattered, the rod expanded into a porous body.

通过这种膨化,可以在烧制后使较多的油脂浸透。Through this puffing, more oil can be saturated after firing.

在目前的油炸制法中,由于将油脂在高温下加热,所以在油炸中油脂劣化,而在本发明中,由于是在烧制后在比油炸温度低的温度下添加油脂,所以油脂劣化少,故具有可以实现提高产品质量、改善保存性的效果。In the current frying method, since the fat is heated at a high temperature, the fat is deteriorated during frying, but in the present invention, since the fat is added at a temperature lower than the frying temperature after firing, the There is little deterioration of fats and oils, so there is an effect of improving product quality and improving shelf life.

为了引出马铃薯饼干的美味必须添加油脂,使与油炸相同程度的油脂平稳浸透到烧制马铃薯(不是油炸或膨化)中的制造方法,利用本发明初次得以实现。In order to bring out the delicious taste of potato biscuits, it is necessary to add fat, and the production method of stably soaking the same level of fat as frying into baked potatoes (not fried or puffed) is realized for the first time by the present invention.

而且,通过在混合原料中含有非还原糖和油脂,可以在不会发生烫伤的情况下使原料中的水分平稳飞散,在提高生产性的同时降低由烧焦引起的风味变化。In addition, by including non-reducing sugar and oil in the mixed raw material, the moisture in the raw material can be smoothly scattered without scalding, and the change in flavor caused by burning can be reduced while improving productivity.

根据本发明,与以往的烧制马铃薯棒相比,在使用干燥马铃薯的同时,也可以品尝到薯类本来的风味,即使后添加油脂,由于油脂平稳浸透,可以呈现良好的美味,还可以提供一种不需要特别的原料、装置及复杂的工序,适合大量生产和加工的烫伤少的新型马铃薯棒饼干。According to the present invention, compared with conventional baked potato sticks, it is possible to enjoy the original flavor of potatoes while using dried potatoes. The invention discloses a novel potato stick biscuit with less scalding, which does not require special raw materials, devices and complicated procedures, and is suitable for mass production and processing.

具体实施方式 Detailed ways

在本发明的马铃薯棒饼干中使用的马铃薯全粉,可以使用作为马铃薯加工品通常流通的物质。作为马铃薯全粉,可以使用通过以下方法得到的马铃薯全粉,例如,对于蒸煮马铃薯,使暂时充分干燥的马铃薯全粉恢复到成为不使细胞破裂而可以细粉化的含水量(35~45%),进行混合(此时,也可以并用通过单甘油酯等使游离直链淀粉固定化的方法)压碎而不使细胞破裂,再以不使其粘结成块的方式进行干燥。As the whole potato flour used in the potato stick cracker of the present invention, those generally distributed as processed potato products can be used. As the whole potato flour, the whole potato flour obtained by the following method can be used. For example, for steamed potatoes, the whole potato flour that has been fully dried temporarily is restored to a water content (35 to 45%) that can be finely powdered without cell rupture. ), mixed (at this time, a method of immobilizing free amylose with monoglyceride or the like may also be used in combination), crushed without breaking the cells, and then dried so as not to stick together.

本发明中的制造马铃薯全粉的方法,在该行业是众所周知的,例如“Potato Processing”(马铃薯加工处理),4th Edition,Eds.W.S.Talburtand O.Smith,AVI,USA,1987中所述。The method for making whole potato flour in the present invention is well known in the industry, such as described in "Potato Processing" (potato processing), 4th Edition, Eds.W.S.Talburt and O.Smith, AVI, USA, 1987.

另外,即使在作为通常流通的干燥马铃薯原料的马铃薯片中,也可以在不影响本发明目的的范围内使用,可是使用量多时,混合原料的粘弹性增高,不仅容易发生成形困难而且水分的飞散降低,烧制时间容易变长。In addition, even in potato flakes, which are dried potato raw materials that are generally distributed, they can be used within the range that does not affect the purpose of the present invention. However, if the amount used is large, the viscoelasticity of the mixed raw materials will increase, and not only difficulty in molding but also scattering of moisture will easily occur. lower, the firing time tends to be longer.

冷水糊化淀粉是常温下与水混合时成为糊状的淀粉,优选最大膨胀力为30以上的淀粉类(例如α化马铃薯淀粉、α化木薯淀粉),根据需要可以选择1种或2种以上使用。本发明的冷水糊化淀粉的“淀粉”,不仅可以是作为物质的100%纯淀粉,而且可以含有约20重量%以下、优选10重量%以下、进一步优选5重量%以下、最优选1重量%以下的杂质,且广泛包含至分离淀粉之前的谷粉、薯类。作为冷水糊化淀粉,只要其最大膨胀力在30以上,则其种类没有特别限定。可以例举例如玉米淀粉、马铃薯淀粉、甘薯淀粉、木薯淀粉、米淀粉以及小麦淀粉(包括这些淀粉的加工淀粉),但必须注意的是,即使在通常膨胀力高的马铃薯淀粉、木薯淀粉中,当进行交联等加工处理时,有时其膨胀力降低。冷水糊化淀粉的制造方法是通过业界众所周知的方法得到的,即,通常的淀粉类或谷粉即使在常温下与水混合,也不会成为糊状,将这些淀粉与水混合后进行加热或用挤压机进行加压加热处理作成糊状,然后用喷雾干燥法或转筒式干燥等方法进行干燥。Cold-water gelatinized starch is a starch that becomes paste when mixed with water at room temperature. It is preferably a starch with a maximum expansion force of 30 or more (such as α-gelatinized potato starch, α-α-tapioca starch), and one or more types can be selected according to needs. use. The "starch" of the cold-water gelatinized starch of the present invention may not only be 100% pure starch as a substance, but may also contain about 20% by weight or less, preferably 10% by weight or less, more preferably 5% by weight or less, most preferably 1% by weight The following impurities are widely included in grain flour and potatoes before starch separation. The type of cold-water gelatinized starch is not particularly limited as long as its maximum expansion force is 30 or more. For example, corn starch, potato starch, sweet potato starch, tapioca starch, rice starch, and wheat starch (including modified starches of these starches) can be exemplified, but it must be noted that even in potato starch and tapioca starch, which usually have high swelling power When processed such as crosslinking, the expansion force may decrease. The manufacturing method of cold water gelatinized starch is obtained by a well-known method in the industry, that is, even if ordinary starches or grain flour are mixed with water at normal temperature, they will not become pasty, and these starches are mixed with water and then heated or Use an extruder to pressurize and heat to make a paste, and then dry it by spray drying or drum drying.

本发明中所谓的“最大膨胀力”是指1g淀粉颗粒在加热时吸收水分的克数。最大膨胀力的测定方法以文献LEACH,H.W.,McCOWEN,LD.,and SCHOCH,T.J.Structure of the starch granule.I.Swelling andsolubility Patterns of various starches.Cereal Chem.36:534-544(1959)记载的方法为基准。本发明优选的冷水糊化淀粉是马铃薯淀粉、木薯淀粉等冷水糊化淀粉,最大膨胀力为30以上,优选为50以上。The so-called "maximum expansion force" in the present invention refers to the grams of moisture absorbed by 1 gram of starch granules when heated. The determination method of maximum swelling force is the method recorded in literature LEACH, H.W., McCOWEN, LD., and SCHOCH, T.J.Structure of the starch granule.I.Swelling and solubility Patterns of various starches.Cereal Chem.36:534-544 (1959) as the benchmark. The preferred cold-water gelatinized starch of the present invention is cold-water gelatinized starch such as potato starch and tapioca starch, and the maximum expansion force is 30 or more, preferably 50 or more.

在使用最大膨胀力不足30的冷水糊化淀粉时,烧制后的膨化小,可以看到通常称为脱套的烧制后的瘪,口感或观感降低,同时在烧制后添加的油脂量的浸透度容易降低。When using cold-water gelatinized starch with a maximum expansion force of less than 30, the expansion after firing is small, and you can see the flatness after firing, which is usually called shedding, and the taste or appearance is reduced. At the same time, the amount of fat added after firing Penetration is easily reduced.

本发明中所谓的非还原糖是没有游离醛基或酮基、不显示还原性的糖类,分类为还原基之间键合而成的海藻糖型低聚糖、糖类的还原基和非糖类键合而成的甙、以及在糖类中添加氢进行还原而成的糖醇,这些非还原糖都可以优选用于本发明。本发明中所谓的非还原糖,不仅可以是作为物质的100%纯粹的非还原糖,而且可以含有约10重量%以下、优选5重量%以下、进一步优选1重量%以下的杂质,也可以含有DE30以下的糖稀或糊精等淀粉分解物。根据需要可以选择使用这些非还原糖的1种或2种以上。通过加入非还原糖,可以防止烧焦、烫伤,水分飞散也良好。The so-called non-reducing sugars in the present invention are sugars without free aldehyde groups or ketone groups, and do not show reducing properties, and are classified into trehalose-type oligosaccharides formed by bonding between reducing groups, reducing groups of sugars and non- Glycosides in which sugars are bonded, sugar alcohols in which sugars are reduced by adding hydrogen, and non-reducing sugars can be preferably used in the present invention. The so-called non-reducing sugar in the present invention may not only be 100% pure non-reducing sugar as a substance, but also may contain impurities of about 10% by weight or less, preferably 5% by weight or less, more preferably 1% by weight or less, or may contain Starch decomposition products such as starch syrup or dextrin below DE30. One or more of these non-reducing sugars can be selected and used as needed. By adding non-reducing sugar, scorching and scalding can be prevented, and moisture scattering is also good.

作为上述海藻糖型低聚糖,例如,可以例举蔗糖、海藻糖等。作为上述甙,例如,可以例举烷基甙、苯酚甙、芥末油甙等。作为上述糖醇,例如,可以例举D,L-阿拉伯糖醇、核糖醇、木糖醇、D,L-山梨糖醇、D,L-甘露醇、D,L-艾杜糖醇、D,L-塔罗糖醇、ズリシツト、阿洛糖醇(アロズルシツト)等。而且,可以适当例举在二糖类的麦芽糖中加氢而成的麦芽糖醇、寡糖加氢得到的还原体(还原糖稀)等。在这些非还原糖中,通常认为大量摄入糖醇容易引起一时性腹泻,优选海藻糖型低聚糖,而且,蔗糖甜味较浓,与薯类的风味不相符,更优选海藻糖。Examples of the above-mentioned trehalose-type oligosaccharides include sucrose, trehalose, and the like. Examples of the above-mentioned glycosides include alkyl glycosides, phenol glycosides, mustard oil glycosides and the like. Examples of the aforementioned sugar alcohols include D,L-arabitol, ribitol, xylitol, D,L-sorbitol, D,L-mannitol, D,L-iditol, D , L-talitol, Zlysit, allitol (Arozlusit) and the like. Further, maltitol obtained by hydrogenating disaccharide maltose, a reduced product obtained by hydrogenating oligosaccharides (reduced starch syrup), and the like can be appropriately exemplified. Among these non-reducing sugars, it is generally believed that a large intake of sugar alcohols is likely to cause temporary diarrhea, and trehalose-type oligosaccharides are preferred. Moreover, sucrose has a strong sweetness and does not match the flavor of potatoes, and trehalose is more preferred.

糊精可以通过如下方法得到,即,利用自身公知的方法,对淀粉(例如,玉米淀粉、马铃薯淀粉、甘薯淀粉、木薯淀粉、米淀粉以及小麦淀粉等)进行酸、碱或酶分解,也可以使用例如TK16(商品名)(松谷化学工业)等市售品。本发明中所谓的糊精,优选使用DE30以下、优选DE20以下的糊精。DE是表示淀粉水解的指标,是指葡萄糖当量(dextroseequivalent)。DE用下式求出:DE=直接还原糖(作为甘醇表示)/固体成分×100。Dextrin can be obtained by decomposing starch (for example, corn starch, potato starch, sweet potato starch, tapioca starch, rice starch, wheat starch, etc.) For example, commercially available items such as TK16 (trade name) (Matsutani Chemical Industry Co., Ltd.) are used. The dextrin used in the present invention is preferably dextrin with DE30 or less, preferably DE20 or less. DE is an index representing starch hydrolysis, and refers to dextrose equivalent. DE was obtained by the following formula: DE=direct reducing sugar (expressed as glycol)/solid content×100.

使用还原糖或超过DE30的糊精时,由于美拉德反应而容易发生褐变、烧焦臭味或苦味,难以呈现薯类本来的风味。When using reducing sugar or dextrin with a DE30 or more, it is easy to cause browning, burnt odor or bitterness due to Maillard reaction, and it is difficult to express the original flavor of potatoes.

在混合原料中使用的油脂类,广泛包括例如油酥、人造奶油、奶油、猪油、色拉油、玉米油、粉末油脂等、各种植物性和/或动物性油脂,为了改善所得到的烧制饼干的风味或口腔溶化性,根据需要可以选择使用其中1种或2种以上。The fats and oils used in the mixed raw materials widely include, for example, pastry, margarine, butter, lard, salad oil, corn oil, powdered fat, etc., various vegetable and/or animal fats, in order to improve the obtained firing Depending on the flavor or mouth-melting properties of the biscuits, one or more of them can be selected and used as needed.

需要说明的是,适用于烧制品的油脂类也没有特别限制,可以优选使用植物油脂。例如,可以例举代表性的棕榈油、菜籽油、玉米油、米糠油等(含这些油脂的加工油脂),根据需要可以选择使用其中1种或2种以上。In addition, the fats and oils suitable for a baked product are not specifically limited, Vegetable fats and oils can be preferably used. For example, representative palm oil, rapeseed oil, corn oil, rice bran oil and the like (processed fats and oils containing these oils) can be mentioned, and one or two or more of them can be selected and used as necessary.

除上述原料之外,为了使烧制饼干具有风味,根据需要可以选择使用任意的食品原料的1种或2种以上。所谓任意的食品原料是指下面的不论是生的、干品、酱、菜泥、粉末等形态的广泛食品原料,例如:花生米、杏仁、澳洲坚果、腰果、栗子等坚果和种子类;小豆、豌豆、大豆等豆类;虾、蟹、鲑鱼、扇贝、鳕鱼子等鱼贝类;香肠、火腿、腊肉、碎肉等动物产品;鲜蛋、蛋白、蛋黄等蛋类;牛奶、鲜奶油、炼乳、全脂奶粉、脱脂奶粉、奶酪、酸奶等乳类;胡萝卜、西红柿、洋葱等蔬菜类;草莓、橘子、葡萄干、苹果、弥猴桃、菠萝、梅、香蕉等果实类;香菇、蘑菇等蘑菇类;绿紫菜、海带、裙带菜等藻类;咖啡、红茶、可可茶、啤酒、葡萄酒等嗜好饮料类;食盐、清肉汤、酱油、沙司、咖喱粉、胡椒、肉桂等调味料香辛料类等。In addition to the above-mentioned raw materials, in order to impart a flavor to the baked biscuit, one or two or more of arbitrary food raw materials can be selected and used as needed. The so-called arbitrary food materials refer to the following food materials in the form of raw, dry, sauce, vegetable puree, powder, etc., such as: peanuts, almonds, macadamia nuts, cashews, chestnuts and other nuts and seeds; adzuki beans , peas, soybeans and other beans; shrimp, crab, salmon, scallops, cod roe and other fish and shellfish; sausages, ham, bacon, minced meat and other animal products; fresh eggs, egg whites, egg yolks and other eggs; milk, fresh cream, Condensed milk, whole milk powder, skim milk powder, cheese, yogurt and other dairy products; carrots, tomatoes, onions and other vegetables; strawberries, oranges, raisins, apples, kiwi, pineapples, plums, bananas and other fruits; mushrooms, mushrooms, etc. Mushrooms; green seaweed, kelp, wakame and other algae; coffee, black tea, cocoa tea, beer, wine and other hobby beverages; salt, clear broth, soy sauce, sauce, curry powder, pepper, cinnamon and other seasonings and spices wait.

另外,为了调整口感、物性、风味、外观等,对使用各种食品添加剂没有特别限制。例如,可以使用乳化剂改善混合原料的物性或使口感柔和,可以使用强化剂进行营养强化,可以使用着色剂做成想要的颜色。In addition, there are no particular restrictions on the use of various food additives for the purpose of adjusting texture, physical properties, flavor, appearance, and the like. For example, emulsifiers can be used to improve the physical properties of mixed raw materials or to soften the taste, fortifiers can be used for nutritional fortification, and colorants can be used to make desired colors.

混合原料的马铃薯全粉和冷水糊化淀粉,优选用以下比例配合,马铃薯全粉:冷水糊化淀粉=70~95重量粉:30~5重量粉,优选马铃薯全粉:冷水糊化淀粉=80~90重量份:20~10重量份(合计100重量份)。只要是这种比例,烧制品的口感好,水分飞散、原料的紧密度、成形性也优良。当冷水糊化淀粉过少时,不仅原料的结合差,生面团的成形性差,而且烧制后的棒容易折断;当冷水糊精淀粉过多时,由于马铃薯的配合比相对减少,马铃薯感变弱,原料的粘弹性增高,成形性变差,烧制时的水分飞散差需要较长时间,还容易发生烫伤。The whole potato flour and cold water gelatinized starch of mixed raw materials are preferably mixed in the following proportions, potato whole flour: cold water gelatinized starch=70~95 weight powder: 30~5 weight powder, preferably potato whole flour: cold water gelatinized starch=80 -90 parts by weight: 20 to 10 parts by weight (100 parts by weight in total). As long as it is such a ratio, the texture of the baked product is good, the moisture is scattered, and the compactness and formability of the raw materials are also excellent. When the cold-water gelatinized starch is too little, not only the combination of raw materials is poor, the formability of the dough is poor, but also the stick after firing is easy to break; when the cold-water dextrin starch is too much, the potato feeling becomes weak due to the relative reduction of the potato mix ratio, The viscoelasticity of the raw material increases, the formability deteriorates, it takes a long time to disperse moisture during firing, and burns are likely to occur.

相对于马铃薯全粉和冷水糊化淀粉的总量100重量份,非还原糖、油脂类可以用以下的比例配合。Non-reducing sugars and fats and oils can be blended in the following proportions relative to 100 parts by weight of the total amount of whole potato flour and cold-water gelatinized starch.

非还原糖5~32重量份,优选7~30重量份;油脂类5~30重量份。5-32 parts by weight of non-reducing sugar, preferably 7-30 parts by weight; 5-30 parts by weight of fats and oils.

当非还原糖的比率过高时,甜味增强口感变硬成为玻璃质,当非还原糖的比率过低时,容易发生烫伤,烧制时的水分飞散容易降低。When the ratio of non-reducing sugar is too high, the sweetness increases and the mouthfeel becomes hard and becomes glassy. When the ratio of non-reducing sugar is too low, scalding tends to occur, and the moisture scattering during firing tends to decrease.

当油脂类的比率过高时,烧制后变脆,过低时易发生马铃薯的干燥臭味,水分飞散容易降低。When the ratio of fats and oils is too high, it becomes brittle after firing, and when it is too low, the dry smell of potatoes tends to occur, and the moisture scattering tends to decrease.

下面,对马铃薯棒的制造方法进行说明。Next, the manufacturing method of a potato stick is demonstrated.

工序(i):将马铃薯全粉、冷水糊化淀粉、非还原糖、油脂类、水以及根据需要的呈味原料混合,将原料成形为棒状。Step (i): Mix whole potato flour, cold-water gelatinized starch, non-reducing sugar, fats and oils, water, and flavoring ingredients as needed, and shape the ingredients into sticks.

具体地说,将马铃薯全粉、冷水糊化淀粉、非还原糖和油脂类用例如上述比率配合,加入水和根据需要的呈味原料进行混合,根据常规方法,可以使用例如单轴或双轴挤压机等成形为棒状。相对于马铃薯全粉和冷水糊化淀粉的总量100重量份,水的使用量可以为50~300重量份,优选100~200重量份。Specifically, the whole potato powder, cold water gelatinized starch, non-reducing sugar and oils are mixed with the above-mentioned ratios, and water and taste materials are added to mix according to the needs. Extrusion machine or the like is formed into a rod shape. The amount of water used may be 50-300 parts by weight, preferably 100-200 parts by weight, relative to 100 parts by weight of the total amount of whole potato flour and cold-water gelatinized starch.

当水过多时,混合原料发粘,成形后的手感差,用于水分飞散的烧制时间变长,当水过少时,混合原料的紧密度差,容易变得成形困难。When there is too much water, the mixed raw material will be sticky, the texture after molding will be poor, and the firing time for moisture scattering will be prolonged. When the water is too small, the compactness of the mixed raw material will be poor, and molding will easily become difficult.

工序(ii)用烤炉在150℃以上的高温下,将棒状原料烧制至水分为3%以上、20%以下的工序;Step (ii) using an oven at a high temperature above 150°C to fire the rod-shaped raw material until the moisture content is not less than 3% and not more than 20%;

烧制温度优选为150℃以上400℃以下左右。烤炉可以是连续烤炉、间歇烤炉的任一个,例如,以热源分类的煤气烤炉、电烤炉等,以方式分类的直接烤炉、间接烤炉、对流式烤炉等从业者周知的烤炉,没有特别限制。当烧制温度比150℃低时,烧制时所需时间长,当温度超过400℃时,表面容易发生烧焦和褐变。另外,在150℃以上的高温下,将棒状的成形原料烧至水分小于3%时,容易发生褐变,产生马铃薯的涩味和苦味。The firing temperature is preferably about 150°C to 400°C. The oven can be either a continuous oven or a batch oven, for example, gas ovens, electric ovens, etc. classified by heat sources, direct ovens, indirect ovens, convection ovens, etc. The oven is not particularly limited. When the firing temperature is lower than 150°C, the time required for firing is long, and when the temperature exceeds 400°C, the surface is prone to scorching and browning. In addition, when the rod-shaped molding raw material is fired at a high temperature above 150°C until the water content is less than 3%, browning will easily occur, resulting in astringent and bitter taste of potatoes.

工序(iii)进一步在80℃以上、150℃以下的温度下,使其干燥至水分为0.1~3%的工序;Step (iii) further drying at a temperature above 80°C and below 150°C until the moisture content is 0.1 to 3%;

为了防止烧焦或褐变引起的马铃薯的涩味和苦味,在难以不发生褐变而直接将水分降低到3%时等,优选在150℃以上的温度的烧制工序后,进行使该烧制品在80℃以上150℃以下、优选100℃以上130℃以下进一步干燥的干燥工序,然后进行适用于油脂类的工序。除热风干燥机之外,可以使用高频干燥机等从业者周知的任意方法进行干燥。例如,在用间歇式烤炉的烧制(220℃)中,优选仅停留在着色的程度(水分为10%),用热风干燥机(105℃)干燥使其水分为0.4%。另外,在连续烤炉等中,适当使用温度曲线或对流鼓风机进行控制、烧制,以使其不随褐变产生马铃薯的涩味、苦味,也可以在烧制工序中配合干燥。当最终烧制(干燥)品中的水分值过高时,得不到理想的如炸马铃薯片的口感,而且容易发生被称作龟裂的烧制后数小时~数日后的强度降低或烧制品破裂。水分的测定可以使用从业者周知的方法,使用例如作为干燥减量法的红外线水分计的简单水分测定法等即可。In order to prevent the astringency and bitterness of potatoes caused by scorching or browning, when it is difficult to directly reduce the moisture to 3% without browning, it is preferable to carry out the firing process at a temperature of 150° C. or higher. The product is further dried at 80°C to 150°C, preferably at 100°C to 130°C, followed by a process suitable for fats and oils. Drying can be performed by any method known to practitioners, such as a high-frequency dryer, other than a hot air dryer. For example, in firing in a batch oven (220°C), it is preferable to stay only at the level of coloring (moisture content 10%), and to dry with a hot air dryer (105°C) so that the moisture content is 0.4%. In addition, in a continuous oven, etc., the temperature profile or the convection blower are appropriately used to control and bake so that the astringency and bitterness of the potato do not develop due to browning, and drying may be combined in the firing process. When the moisture value in the final fired (dried) product is too high, the desired mouthfeel such as fried potato chips cannot be obtained, and it is easy to cause strength reduction or cracking after hours to days after firing called cracks. Burnt product cracked. Moisture content can be measured by a method known to practitioners, for example, a simple moisture measurement method using an infrared moisture meter which is a loss-on-drying method or the like may be used.

得到的马铃薯棒的形状没有特别限制,优选直径为3~12mm、长度为30~150mm,更优选直径为4~8mm、长度为100~130mm。而且可以是通过由双喷嘴挤压成形而得到的中空形状。当直径过细时容易折断,当其太粗时水分难以飞散。当长度太短时用手拿棒吃的容易度,愉悦性变弱。当其太长时在包装工序和运输时容易折断。通过作成棒形状,和通常的油炸马铃薯片形状不同,手拿容易,而且在吃的时候容易,没有颗粒散落溢出等。而且,可以享受棒独特的口感。The shape of the obtained potato sticks is not particularly limited, but is preferably 3-12 mm in diameter and 30-150 mm in length, more preferably 4-8 mm in diameter and 100-130 mm in length. Furthermore, it may be a hollow shape obtained by extrusion molding with twin nozzles. When the diameter is too small, it is easy to break, and when it is too thick, it is difficult for moisture to scatter. When the length is too short, the ease of eating with a stick in hand, the pleasure becomes weaker. When it is too long, it is easy to break during the packaging process and transportation. By making it into a stick shape, it is different from the shape of ordinary fried potato chips, and it is easy to hold in the hand, and it is easy to eat, and there are no particles that scatter or overflow. Moreover, you can enjoy a great and unique taste.

工序(iv)对于烧制品,后添加油脂类(对于烧制品,覆盖15~40重量%)以及根据需要的呈味原料,使油脂类浸透到烧制品的工序。Step (iv) A step of adding fats and oils (covering 15 to 40% by weight of baked products) and, if necessary, flavoring ingredients to the baked product, and impregnating the burnt product with the fats and oils.

烧制棒状原料,根据需要再干燥而成的烧制品每100重量份,应用于烧制品的油脂类的量为15~40重量份、优选为20~35重量份。当油脂类过多时油腻感增加,当其过少时马铃薯感降低,还容易残留干物臭味。为了使油脂类平稳浸透,在经过烤炉和干燥工序之后的烧制品的温度高时进行是有效的。油脂类的温度也优选在例如保温在40~90℃后使用。油脂类的添加方法例如喷雾方式等从业者周知的方法,没有特别限制。本发明的烧制品的吸油量多也没关系,油脂类的浸透可以平稳进行。在油脂类浸透困难时,除上述风味不良之外,油脂浮出在烧制品表面,手拿时不仅发粘而且因搬送时打滑等而大多在包装工序等中发生故障。The amount of fats and oils applied to the fired product is 15-40 parts by weight, preferably 20-35 parts by weight, per 100 parts by weight of the fired product obtained by firing the rod-shaped raw material and drying it if necessary. When there are too many fats and oils, the greasy feeling increases, and when the amount is too small, the potato feeling decreases, and the smell of dry matter tends to remain. It is effective to carry out when the temperature of the baked product after passing through the oven and the drying process is high in order to make fats and oils penetrate smoothly. The temperature of fats and oils is also preferably used, for example, after being kept warm at 40 to 90°C. The method of adding fats and oils is not particularly limited, such as a method known to practitioners such as a spraying method. The baked product of the present invention may have a large amount of oil absorption, and oils and fats can be impregnated smoothly. When oils and fats are difficult to penetrate, in addition to the above-mentioned bad flavor, the oils and fats float on the surface of the baked product, and it is not only sticky when handled, but also often fails in the packaging process due to slipping during transportation.

实施例Example

下面,用实施例更加详细地说明本发明,而本发明不限定于这些实施例。Hereinafter, the present invention will be described in more detail using examples, but the present invention is not limited to these examples.

在实施例中,“份”是指“重量份”。In the examples, "part" means "part by weight".

另外,表1~表3中的配合比(重量份)是相对于马铃薯全粉和最大膨胀力为30以上的冷水糊化淀粉的总量100重量份的比例,例如,相对于马铃薯全粉和最大膨胀力为30以上的冷水糊化淀粉的总量100重量份,使用30重量份的非还原糖(各种淀粉、海藻糖、麦芽糖醇、糊精等)或油脂类(油酥等)时,表示为30份。In addition, the mixing ratio (parts by weight) in Tables 1 to 3 is the ratio of 100 parts by weight of the total amount of cold water gelatinized starch with a maximum expansion force of 30 or more with respect to the whole potato flour and the maximum expansion force, for example, relative to the whole potato flour and The maximum expansion force is 100 parts by weight of the total amount of cold-water gelatinized starch more than 30, when using 30 parts by weight of non-reducing sugar (various starches, trehalose, maltitol, dextrin, etc.) Expressed as 30 servings.

实施例1:冷水糊化淀粉的的研究Embodiment 1: the research of cold water gelatinized starch

将马铃薯全粉(100~55份)、冷水糊化淀粉(0~45份)(其中,马铃薯全粉和冷水糊化淀粉的总量为100份)、海藻糖20份、油酥10份、切达干酪粉5份混合后,加水进一步混合得到生面团,将该面团用双轴挤压机挤出,得到马铃薯棒成形原料。将该原料用间歇烤炉(220℃)烧制,用热风干燥机(105℃)干燥到水分为0.4%后,进行涂油(相对于烧制品100份,植物油脂35份、食盐1.1份、谷氨酸钠0.3份)。Potato whole powder (100-55 parts), cold water gelatinized starch (0-45 parts) (among them, the total amount of potato powder and cold water gelatinized starch is 100 parts), trehalose 20 parts, pastry 10 parts, cut After mixing 5 parts of cheese powder, add water and further mix to obtain a dough, which is extruded by a twin-screw extruder to obtain a raw material for forming potato sticks. The raw material is fired with a batch oven (220° C.), dried with a hot air dryer (105° C.) until the water content is 0.4%, and then oiled (35 parts of vegetable oil, 1.1 parts of salt, Sodium glutamate 0.3 part).

对得到的马铃薯棒产品,将其成形性、口感、风味、形状用4个等级进行综合评价。结果示于表1。The resulting potato sticks were comprehensively evaluated on four levels of formability, texture, flavor, and shape. The results are shown in Table 1.

A:非常良好、B:基本良好、C:稍差、D:很差A: very good, B: basically good, C: slightly poor, D: very poor

表1Table 1

Figure S06803240020070730D000111
Figure S06803240020070730D000111

对α木薯淀粉、α马铃薯淀粉、α糯玉米淀粉而言,在5%~30%的范围内可以得到良好的结果。当其不足5%时原料的结合差,生面团的成形性差,而且烧制后的棒有可能容易折断。另外,当其超过30%时,由于马铃薯的配合比相对减少,马铃薯感变弱,原料的粘弹性增高,成形性变差。烧制时的水分飞散差,降低水分需要较长时间,还容易发生烫伤。另外,对最大膨胀力为25的α交联糯玉米淀粉而言,烧制后的膨化或形状、口感稍差。For α-tapioca starch, α-potato starch, and α-waxy corn starch, good results can be obtained in the range of 5% to 30%. When the content is less than 5%, the bonding of the raw materials is poor, the formability of the dough is poor, and the baked stick may be easily broken. In addition, when it exceeds 30%, since the compounding ratio of potatoes is relatively reduced, the feeling of potatoes becomes weak, the viscoelasticity of raw materials increases, and the formability deteriorates. Moisture scatters poorly during firing, it takes a long time to reduce the moisture, and burns are prone to occur. In addition, for the α-crosslinked waxy cornstarch with a maximum expansion force of 25, the puffing, shape and taste after firing are slightly worse.

实施例2:糖的研究Example 2: Research on Sugars

配合:马铃薯全份85份、α马铃薯淀粉15份、糖0~45份、油酥10份、切达干酪粉5份Combination: 85 parts of whole potato, 15 parts of α-potato starch, 0-45 parts of sugar, 10 parts of pastry, 5 parts of cheddar cheese powder

和实施例1同样操作,烧制马铃薯棒成形原料,干燥后进行涂油,得到马铃薯棒产品。对于得到的产品,将其水分的飞散、口感、风味、褐变程度用4个等级进行综合评价。结果示于表2。The same operation as in Example 1 was performed, the raw material for forming potato sticks was fired, and oiled after drying to obtain a potato stick product. About the obtained product, the scattering of the water|moisture content, texture, a flavor, and the degree of browning were evaluated comprehensively by 4 grades. The results are shown in Table 2.

A:非常良好、B:基本良好、C:稍差、D:很差A: very good, B: basically good, C: slightly poor, D: very poor

表2Table 2

Figure S06803240020070730D000121
Figure S06803240020070730D000121

对海藻糖、麦芽糖醇、TK16(DE16的糊精)而言,在5%~30%的范围内可以得到良好的结果。当其不足5%时水分飞散差,当其超过30%时甜味增强,有可能减少马铃薯感。For trehalose, maltitol, and TK16 (dextrin of DE16), good results can be obtained in the range of 5% to 30%. When it is less than 5%, water scatters are poor, and when it exceeds 30%, sweetness is enhanced, and there is a possibility that the feeling of potatoes may be reduced.

对作为还原糖的麦芽糖而言,其为5~30重量%时,虽然脱水情况良好,但容易引起褐变,成为烧焦的马铃薯风味。When maltose, which is a reducing sugar, is 5 to 30% by weight, dehydration is good, but browning tends to occur, resulting in a burnt potato flavor.

实施例3:混合油脂(油酥)的配合比研究Embodiment 3: the compounding ratio research of mixed fat (short cake)

配合:马铃薯全份85份、α马铃薯淀粉15份、海藻糖20份、油酥0~40份、切达干酪粉5份Combination: 85 parts of whole potato, 15 parts of α potato starch, 20 parts of trehalose, 0-40 parts of pastry, 5 parts of cheddar cheese powder

和实施例1同样操作,烧制马铃薯棒成形原料,干燥后进行涂油,得到马铃薯棒产品。对于得到的产品,将其水分的飞散、口感、风味、折断强度用4个等级进行综合评价。结果示于表3。The same operation as in Example 1 was performed, the raw material for forming potato sticks was fired, and oiled after drying to obtain a potato stick product. The obtained product was comprehensively evaluated in four grades for the scattering of moisture, food texture, flavor, and breaking strength. The results are shown in Table 3.

A:非常良好、B:基本良好、C:稍差、D:很差A: very good, B: basically good, C: slightly poor, D: very poor

表3table 3

  配合比(重量%) 0 1 5 10 20 30 40 评价 D C A A A B D Mixing ratio (weight%) 0 1 5 10 20 30 40 evaluate D. C A A A B D.

对于混合油脂(油酥)而言,其为5~30重量%的范围内可以得到良好的结果。当其不足5%时水分飞散或口腔溶化差,发生干物臭味;当其超过30%时在烧制后容易变形、变得容易折断。Good results can be obtained in the range of 5 to 30% by weight for mixed oils and fats (shortbread). When it is less than 5%, the water scatters or the mouth melts poorly, and a dry matter odor occurs; when it exceeds 30%, it is easily deformed and easily broken after firing.

实施例4和比较例1:产品感官评价结果Embodiment 4 and Comparative Example 1: Product sensory evaluation results

将马铃薯全份85份、α马铃薯淀粉15份、海藻糖20份、油酥10份、切达干酪粉5份混合后,加水进一步混合得到生面团,将该面团用双轴挤压机挤出,得到马铃薯棒成形原料。将该原料用间歇烤炉(220℃)烧制,用热风干燥机(105℃)干燥到水分为0.4%后,进行涂油(相对于烧制品100份,植物油脂35份、食盐1.1份、谷氨酸钠0.3份)。比较例1使用的是市售的马铃薯棒产品(使用生马铃薯)。对于实施例4和比较例1的马铃薯棒,用以下的项目进行感官评价,结果示于表4。After mixing 85 parts of whole potatoes, 15 parts of α-potato starch, 20 parts of trehalose, 10 parts of pastry, and 5 parts of cheddar cheese powder, add water and further mix to obtain a dough, which is extruded by a biaxial extruder, A raw material for forming potato sticks was obtained. The raw material is fired with a batch oven (220° C.), dried with a hot air dryer (105° C.) until the water content is 0.4%, and then oiled (35 parts of vegetable oil, 1.1 parts of salt, Sodium glutamate 0.3 part). In Comparative Example 1, a commercially available potato stick product was used (raw potatoes were used). Table 4 shows the results of sensory evaluation of the potato sticks of Example 4 and Comparative Example 1 using the following items.

感官评价…由专业5人小组进行试吃评价(以5点为最高点的平均点)Sensory evaluation...Tasting evaluation by a professional group of 5 people (average point with 5 points as the highest point)

表4Table 4

  感官评价项目 实施例4 比较例1 口感 4.6 3.4 风味 4.4 3.4 Sensory Evaluation Items Example 4 Comparative example 1 Taste 4.6 3.4 flavor 4.4 3.4

评价项目如下所述:The evaluation items are as follows:

5:非常优良5: very good

4:优良4: excellent

3:普通3: normal

2:稍差2: slightly worse

1:很差1: very bad

与比较例1的马铃薯棒相比,实施例4的马铃薯棒的口感轻,容易吃且松脆。Compared with the potato stick of Comparative Example 1, the potato stick of Example 4 had a light texture, was easy to eat, and was crunchy.

与比较例1的马铃薯棒相比,感觉实施例4的马铃薯棒的马铃薯风味强。Compared with the potato stick of Comparative Example 1, the potato stick of Example 4 was felt to have a stronger potato flavor.

实施例5:海藻糖配合量的研究Example 5: Research on the compounding amount of trehalose

对于实施例2中得到最良好评价的海藻糖,进一步详细地进行配合量的评价。For trehalose, which was most favorably evaluated in Example 2, the compounding amount was further evaluated in detail.

具体地说,相对马铃薯全份85份、α马铃薯淀粉15份、油酥10份、使用海藻糖分别为0、3、5、7、10、20、28、30、32份、切达干酪粉5份,对口感、风味、形状用4个等级进行综合评价。Specifically, relative to 85 parts of whole potatoes, 15 parts of α-potato starch, 10 parts of pastry, 0, 3, 5, 7, 10, 20, 28, 30, 32 parts of trehalose, 5 parts of cheddar cheese powder A comprehensive evaluation of the texture, flavor, and shape was performed on four scales.

A:非常良好、B:基本良好、C:稍差、D:很差A: very good, B: basically good, C: slightly poor, D: very poor

结果示于表5。The results are shown in Table 5.

表5table 5

海藻糖的添加量和口感、风味的关系The relationship between the amount of trehalose added and the taste and flavor

  海藻糖含量(重量份) 口感 风味 形状 评价 1 D D C 口腔溶化差,出味慢。烧制中发生变形 3 D D C 口腔溶化差,出味慢。烧制中发生变形 5 C C C 口腔溶化稍差,出味稍慢 7 B B B 口感、马铃薯风味均良好 10 A A A 口感马铃薯风味均很好 20 A A A 口感马铃薯风味均很好 28 A A A 口感马铃薯风味均很好 30 A B A 口感很好马铃薯风味也良好 32 A C A 口感很好,但甜味浓,马铃薯风味淡 Trehalose content (parts by weight) Taste flavor shape evaluate 1 D. D. C The mouth melts poorly and the taste is slow. deformation during firing 3 D. D. C The mouth melts poorly and the taste is slow. deformation during firing 5 C C C The mouth melts slightly poorly, and the taste is slightly slow 7 B B B Good taste and potato flavor 10 A A A Taste Potato flavor is good 20 A A A Taste Potato flavor is good 28 A A A Taste Potato flavor is good 30 A B A The taste is good and the potato flavor is also good 32 A C A The taste is good, but the sweetness is strong, and the potato flavor is light

在海藻糖为5重量份左右,口感、风味、形状的变化大,特别优选海藻糖是7重量份以上。另外判明,海藻糖是30重量份左右时,马铃薯风味变化大,优选海藻糖在30重量份以下。由上述结果可以判明,相对于马铃薯全粉70~95重量份和最大膨胀力为30以上的冷水糊化淀粉30~5重量份的总量100重量份,优选使用海藻糖5~32重量份、特别优选7~30重量份。When the amount of trehalose is about 5 parts by weight, the texture, flavor, and shape change greatly, and it is particularly preferable that the amount of trehalose is 7 parts by weight or more. In addition, it was found that when trehalose is about 30 parts by weight, the potato flavor changes greatly, and trehalose is preferably 30 parts by weight or less. From the above results, it can be seen that 5 to 32 parts by weight of trehalose, 5 to 32 parts by weight of trehalose, 7-30 weight part is especially preferable.

Claims (5)

1. the manufacture method of a potato stick candy, it comprises following operation:
(i) with respect to potato full-powder 70~95 weight portions, maximum swelling power be total amount 100 weight portions of cold water gelatinized starch 5~30 weight portions more than 30, mix trehalose 7~30 weight portions, grease class 5~30 weight portions and water 50~300 weight portions, raw material is configured as bar-shaped operation;
(ii) with baking oven under the high temperature more than 150 ℃, with bar-like raw material fire to moisture be operation more than 3%, below 20%;
(iii) further under more than 80 ℃, less than 150 ℃ temperature, making it be dried to moisture is operation more than 0.1%, less than 3%;
(iv) for burned product, rear interpolation grease class makes the grease class be impregnated into the operation of burned product, and wherein the grease class is soaked into 15~40 % by weight for burned product.
2. potato stick candy, it is made by manufacture method claimed in claim 1.
3. potato stick candy as claimed in claim 2, its diameter is 3~12mm, length is 40~150mm.
4. potato stick candy as claimed in claim 2, it has the shape of hollow form.
5. potato stick candy raw material, it is that to fire with respect to potato full-powder 70~95 weight portions, maximum swelling power be total amount 100 weight portions of cold water gelatinized starch 5~30 weight portions more than 30, contains that the bar-like raw material of trehalose 7~30 weight portions and grease class 5~30 weight portions forms.
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