CN101134838A - Glass fibre reinforced PC alloy material and method for preparing same - Google Patents

Glass fibre reinforced PC alloy material and method for preparing same Download PDF

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Publication number
CN101134838A
CN101134838A CNA2007101237832A CN200710123783A CN101134838A CN 101134838 A CN101134838 A CN 101134838A CN A2007101237832 A CNA2007101237832 A CN A2007101237832A CN 200710123783 A CN200710123783 A CN 200710123783A CN 101134838 A CN101134838 A CN 101134838A
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alloy material
glass fibre
district
temperature
fibre reinforced
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徐东
贺永
徐建辉
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Polymer Science Shenzhen New Materials Co Ltd
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Polymer Science Shenzhen New Materials Co Ltd
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Abstract

The present invention discloses glass fiber reinforced polycarbonate (PC) alloy material and its preparation process. The glass fiber reinforced PC alloy material is prepared with the materials, including PC 25-55 %, polybutylene terephthalate 10-55 %, reinforcer 10-30 %, flexibilizer 3.0-7.0 %, coupling agent 0.3-0.5 %, antioxidant 0.1-1.0 % and glass fiber exposure preventing agent 0.3-0.7 %. The glass fiber reinforced PC alloy material has no exposed glass fiber, high glossiness, certain light permeability and high rigidity. It may be used widely in making various electric and electronic devices and mechanical parts.

Description

A kind of glass fibre reinforced PC alloy material and preparation method thereof
Technical field
The present invention relates to technical field of polymer materials, relate in particular to a kind of glass fibre reinforced PC alloy material and preparation method thereof.This kind alloy can be widely used in electrical and electronic component, as pressing plate, textile machines bearing shell, mechanical pump component or the like in the middle of power tool shell, body, support, freezer compartment of refrigerator drawer and vacuum cleaner part and outer rotor, T-valve, the electric wrench.
Background technology
Polycarbonate (PC) is a kind of increasingly extensive engineering plastics of using, and it has mechanical property, thermal characteristics and the electrical property of comprehensive stability, and its output only is only second to nylon (PA).It has shock resistance, and dimensional stabilizing is heat-resisting, the transparent performance that waits excellence.But its some shortcoming such as processing difficulties, the goods unrelieved stress is big, is easy to stress cracking, and to the breach sensitivity, poor solvent resistance and wear no resistance etc. has simultaneously all restricted its application in a lot of fields.The co-blended aurification is a kind of important means of PC modification, and it makes the PC performance excellent more, thereby has widened its Application Areas.
Strengthening PC is one of industrialized the earliest PC modified product, and glass fiber reinforced PC is present most important enhancing PC material.With respect to PC, on performance, improved fatigue resistance and the hardness of PC, reduce the susceptibility of goods counter stresses and reduced cost.Tensile strength, flexural strength, modulus in flexure, compressive strength, wear resistance, reduction water-absorbent, creep and the molding shrinkage of PC have been improved simultaneously.Very big to the demand that strengthens PC in the market, domestic considerable enterprise has also done a lot of research work on the one hand at this, obtains sizable progress and achievement.
The weak point of glass fiber reinforced PC is that the toughness of material descends, and floating fine phenomenon is difficult to control, and the finished product surface smoothness is lower, has limited the widespread use of glass fiber reinforced PC.
Summary of the invention
The technical problem to be solved in the present invention is being, overcoming the floating fibre of traditional glass fibre reinforced PC alloy material is difficult to control and the bad defective of finished product surface luster property, a kind of floating fibre of control surface that is easy to is provided, the glass fibre reinforced PC alloy material that the finished product surface gloss is high also will provide the preparation method of this kind glass fibre reinforced PC alloy material simultaneously.
The technical problem to be solved in the present invention is being, overcomes the defective that traditional glass fibre reinforced PC alloy material toughness descends, provide a kind of can toughness glass fibre reinforced PC alloy material preferably.
For solving the problems of the technologies described above, the present invention proposes following technical scheme: a kind of glass fibre reinforced PC alloy material, and it is prepared from by following component: polycarbonate: 25~55%; Polybutylene terephthalate: 10~55%; Toughener: 10~30%; Toughner: 3.0~7.0%; Coupling agent: 0.3~0.5%; Oxidation inhibitor: 0.1~1.0%; Anti-glass emergence on the surface agent: 0.3~0.7%; Above percentage ratio is weight percent.
Wherein, described toughner is MBS resin system methyl methacrylate (M), divinyl (B), vinylbenzene (S) terpolymer.Described toughener is a glass fibre reinforcement.Described oxidation inhibitor comprises phenolic antioxidant four [β-(3 ', 5 '-di-t-butyl-4 '-hydroxy phenyl) propionic acid] pentaerythritol ester 0.05-0.5% and phosphite ester kind antioxidant (2,4 di-tert-butyl-phenyl) tris phosphite 0.0 5-0.5%.The modified product that described anti-glass emergence on the surface agent is an ethylene bis stearamide.
Above-described glass fibre reinforced PC alloy material can be prepared from by following component: polycarbonate 25~45%; Polybutylene terephthalate 25~55%; Toughener 10~25%; Toughner 5.0~7.0%; Coupling agent 0.3~0.5%; Oxidation inhibitor 0.3~1.0%; Anti-glass emergence on the surface agent 0.3~0.6%; Above percentage ratio is weight percent.
The preparation method's of glass fibre reinforced PC alloy material of the present invention technical scheme may further comprise the steps:
Step 1: take by weighing each component by above-mentioned weight percent;
Step 2: with polycarbonate and polybutylene terephthalate is matrix, adds toughener, toughner, coupling agent, the anti-glass emergence on the surface agent of oxidation inhibitor and an amount of dispersion agent and mixes in high-speed mixer;
Step 3: each component that will mix places twin screw extruder, through the melting mixing extruding pelletization.
Wherein, this twin screw extruder one district's temperature: 230~235 ℃, two district's temperature: 240~245 ℃, three district's temperature: 250~255 ℃, four district's temperature: 250~260 ℃, five district's temperature: 240~245 ℃, six district's temperature: 230~235 ℃, residence time 1-2 minute, engine speed: 300-350rpm.
Wherein, in step 2, the blended time is 3-5 minute in high-speed mixer.
The present invention has overcome the floating fine phenomenon of traditional glass fiber reinforced PC material and has been difficult to control defect of insufficient with the decline of surface luster property, the invention has the beneficial effects as follows: the surface of product does not have floating fine, glossiness is good, certain light transmission is arranged, guaranteeing to strengthen the original inflexible of PC material simultaneously, can improve the surface gloss that strengthens PC significantly, can be widely used in electrical and electronic component, as the power tool shell, body, support, freezer compartment of refrigerator drawer and vacuum cleaner part and outer rotor, T-valve, pressing plate in the middle of the electric wrench, the textile machines bearing shell, mechanical pump component etc.
The present invention can also overcome the defective that traditional glass fiber reinforced PC toughness of material descends by the content of control PBT, in the rigidity that guarantees the glass fiber reinforced PC material, improve under the surface smoothness prerequisite of product, improve the toughness of the material of glass fiber reinforced PC, further enlarged the range of application of the material of glass fiber reinforced PC.
Embodiment
In following examples of the present invention, Supreme Being people's polycarbonate (PC) resin relative density is 1.15~1.25, and fusing point is 270-280 ℃, and relative molecular weight is 23000~25000.Polybutylene terephthalate (PBT) resin relative density is 1.3~1.4, and fusing point is 220~230 ℃.Toughner is MBS resin system methyl methacrylate (M), divinyl (B), vinylbenzene (S) terpolymer.Toughener is organo silane coupling agent KH550 for the glass fibre reinforcement coupling agent.Oxidation inhibitor comprises phenolic antioxidant four [β-(3 ', 5 '-di-t-butyl-4 '-hydroxy phenyl) propionic acid] pentaerythritol ester 0.05-0.5% and phosphite ester kind antioxidant (2,4 di-tert-butyl-phenyl) tris phosphite 0.05-0.5%.Anti-glass emergence on the surface agent is the modified product of ethylene bis stearamide.
Embodiment 1
With its polycarbonate of resin (PC) weight ratio be: 55%; Polybutylene terephthalate (PBT) weight ratio is: 10%; Toughener glass fibre weight ratio is: 30%; Toughner (MBS) weight ratio is: 3.0%; Coupling agent (KH-550) weight ratio is: 0.5%; The antioxidant 1010 weight ratio is: 0.4%; Oxidation inhibitor 168 weight ratios are: 0.4%; Anti-glass emergence on the surface agent (TAF) weight ratio is: 0.7%; Above percentage ratio is weight percent.In high-speed mixer, mixed 4 minutes;
Each component that mixes places twin screw extruder, through the melting mixing extruding pelletization;
This twin screw extruder one district's temperature: 230~235 ℃, two district's temperature: 240~245 ℃, three district's temperature: 250~255 ℃, four district's temperature: 250~260 ℃, five district's temperature: 240~245 ℃, six district's temperature: 230~235 ℃, residence time 1-2 minute, engine speed: 300-350rpm.
Embodiment 2
With its polycarbonate of resin (PC) weight ratio be: 50%; Polybutylene terephthalate (PBT) weight ratio is: 15%; Toughener glass fibre weight ratio is: 30%; Toughner (MBS) weight ratio is: 4.0%; Coupling agent (KH-550) weight ratio is: 0.3%; The antioxidant 1010 weight ratio is: 0.05%; Oxidation inhibitor 168 weight ratios are: 0.05%; Anti-glass emergence on the surface agent (TAF) weight ratio is: 0.6%; Above percentage ratio is weight percent.In high-speed mixer, mixed 4 minutes;
Each component that mixes is placed twin screw extruder, through the melting mixing extruding pelletization;
This twin screw extruder one district's temperature: 230~235 ℃, two district's temperature: 240~245 ℃, three district's temperature: 250~255 ℃, four district's temperature: 250~260 ℃, five district's temperature: 240~245 ℃, six district's temperature: 230~235 ℃, residence time 1-2 minute, engine speed: 300-350rpm.
Embodiment 3
With its polycarbonate of resin (PC) weight ratio be: 45%; Polybutylene terephthalate (PBT) weight ratio is: 28%; Toughener glass fibre weight ratio is: 20%; Toughner (MBS) weight ratio is: 5.0%; Coupling agent (KH-550) weight ratio is: 0.4%; The antioxidant 1010 weight ratio is: 0.5%; Oxidation inhibitor 168 weight ratios are: 0.5%; Anti-glass emergence on the surface agent (TAF) weight ratio is: 0.6%; Above percentage ratio is weight percent.In high-speed mixer, mixed 4 minutes;
The raw material that mixes is placed twin screw extruder, through the melting mixing extruding pelletization;
This twin screw extruder one district's temperature: 230~235 ℃, two district's temperature: 240~245 ℃, three district's temperature: 250~255 ℃, four district's temperature: 250~260 ℃, five district's temperature: 240~245 ℃, six district's temperature: 230~235 ℃, residence time 1-2 minute, engine speed: 300-350rpm.
Embodiment 4
With its polycarbonate of resin (PC) weight ratio be: 37.5%; Polybutylene terephthalate (PBT) weight ratio is: 35%; Toughener glass fibre weight ratio is: 20%; Toughner (MBS) weight ratio is: 6.0%; Coupling agent (KH-550) weight ratio is: 0.4%; The antioxidant 1010 weight ratio is: 0.3%; Oxidation inhibitor 168 weight ratios are: 0.3%; Anti-glass emergence on the surface agent (TAF) weight ratio is: 0.5%; Above percentage ratio is weight percent.In high-speed mixer, mixed 4 minutes;
The raw material that mixes is placed twin screw extruder, through the melting mixing extruding pelletization;
This twin screw extruder one district's temperature: 230~235 ℃, two district's temperature: 240~245 ℃, three district's temperature: 250~255 ℃, four district's temperature: 250~260 ℃, five district's temperature: 240~245 ℃, six district's temperature: 230~235 ℃, residence time 1-2 minute, engine speed: 300-350rpm.
Embodiment 5
With its polycarbonate of resin (PC) weight ratio be: 32.5%; Polybutylene terephthalate (PBT) weight ratio is: 50%; Toughener glass fibre weight ratio is: 10%; Toughner (MBS) weight ratio is: 6.0%; Coupling agent (KH-550) weight ratio is: 0.4%; The antioxidant 1010 weight ratio is: 0.3%; Oxidation inhibitor 168 weight ratios are: 0.3%; Anti-glass emergence on the surface agent (TAF) weight ratio is: 0.5%; Above percentage ratio is weight percent.In high-speed mixer, mixed 4 minutes;
The raw material that mixes is placed twin screw extruder, through the melting mixing extruding pelletization;
This twin screw extruder one district's temperature: 230~235 ℃, two district's temperature: 240~245 ℃, three district's temperature: 250~255 ℃, four district's temperature: 250~260 ℃, five district's temperature: 240~245 ℃, six district's temperature: 230~235 ℃, residence time 1-2 minute, engine speed: 300-350rpm.
Embodiment 6
With its polycarbonate of resin (PC) weight ratio be: 25%; Polybutylene terephthalate (PBT) weight ratio is: 55%; Toughener glass fibre weight ratio is: 12%; Toughner (MBS) weight ratio is: 7.0%; Coupling agent (KH-550) weight ratio is: 0.4%; The antioxidant 1010 weight ratio is: 0.15%; Oxidation inhibitor 168 weight ratios are: 0.15%; Anti-glass emergence on the surface agent (TAF) weight ratio is: 0.3%; Above percentage ratio is weight percent.In high-speed mixer, mixed 4 minutes;
The raw material that mixes is placed twin screw extruder, through the melting mixing extruding pelletization;
This twin screw extruder one district's temperature: 230~235 ℃, two district's temperature: 240~245 ℃, three district's temperature: 250~255 ℃, four district's temperature: 250~260 ℃, five district's temperature: 240~245 ℃, six district's temperature: 230~235 ℃, residence time 1-2 minute, engine speed: 300-350rpm.
Performance evaluation mode and implementation standard:
With the particle finished as stated above in 110~120 ℃ convection oven dry 4 hours in advance, and then the particulate material that drying is good carried out the injection molding sample preparation on injector, and the injection mold temperature control is at 80 ℃.
The tensile property test is undertaken by ISO 527-2, and specimen size is 150*10*4, and draw speed is 50mm/min; The bending property test is undertaken by ISO 178, and specimen size is 80*10*4, and draw speed is 2mm/min, and span is 64mm, and simple beam impact strength is undertaken by ISO 179, and specimen size is 55*6*4, and notch depth is 1/3rd of a sample thickness; The test of ash is undertaken by the testing method of ISO 3451.
Comprehensive mechanical performance is passed judgment on by the numerical value of tensile strength, elongation at break, flexural strength, modulus in flexure, shock strength and the flame retardant resistance of test gained.
Table 1: the formula table of embodiment 1-6
Component % Manufacturer Model Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6
PC Supreme Being people 1250Y 55 50 45 37.5 32.5 25
PBT Medium blue 1100 10 15 28 35 50 55
Glass Megalith 988 30 30 20 20 10 12
MBS Japan 3 4 5 6 6.0 7
Coupling agent The bright section of Nanjing Holley KH550 0.5 0.3 0.4 0.4 0.4 0.4
Oxidation inhibitor Jin Haiyabao 1010 0.4 0.05 0.5 0.3 0.3 0.15
Oxidation inhibitor Jin Haiyabao 168 0.4 0.05 0.5 0.3 0.3 0.15
TAF 0.7 0.6 0.6 0.5 0.5 0.3
Table 2: the glass fiber reinforced PC material property contrast table of embodiment 1-6 and prior art
Form Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6 Glass fiber reinforced PC
Tensile strength (mpa) 120 125 92 98 72 75 85
Elongation at break (%) 3 3 5 5 7 7 4
Flexural strength (mpa) 160 170 130 135 115 119 125
Modulus in flexure (mpa) 6500 6700 4500 4700 3200 3300 4300
Shock strength (KJ/m2) 16 18 22 24 30 28 20
Toughness Generally Generally Good Good Remarkably Remarkably Generally
Outward appearance Smooth Smooth Smooth Smooth Smooth Smooth Floating fine serious
Ash 30 30 20 20 10 12 20
The present invention improves the fine effect of anti-floating of whole system effectively by add a certain proportion of PBT (polybutylene terephthalate) in the system of PC+GF.Its mechanism is to add the low PBT of viscosity in the system of the high PC+GF of viscosity, and PBT belongs to temperature-sensitive material, and its mobile raising of the raising of temperature is very fast.Under 270 ℃-280 ℃ injecting condition, the PBT flowability is fine, and " race " is easy to the inside that PC and glass are coated up front, thus be exposed mostly be PBT greatly, thereby improved the surface luster property of moulding.
Material property contrast table analysis by table 2 embodiment 1-6 as can be known, the present invention adopts the PC of several different ratioss, the mass percent of PBT, produce the enhancing PC/PBT alloy material product of various glass fiber contents, especially embodiment 3 to 6 adds the fiber material poor toughness improving conventional P C, the surface floating fiber while more rambunctious, can improve the use properties of PC/PBT alloy material again.The PC/PBT alloy material can be widely used in electrical and electronic component, as pressing plate, textile machines bearing shell, mechanical pump component etc. in the middle of power tool shell, body, support, freezer compartment of refrigerator drawer and vacuum cleaner part and outer rotor, T-valve, the electric wrench.
According to the above, advantage of the present invention is: the surface of product is without floating fine, and glossiness is good, and certain light transmission is arranged, and toughness is better, and intensity is high, can be used to substitute the product to the less demanding PC+GF of anti-flammability.

Claims (9)

1. glass fibre reinforced PC alloy material, it is prepared from by following component:
Polycarbonate 25~55%;
Polybutylene terephthalate 10~55%;
Toughener 10~30%;
Toughner 3.0~7.0%;
Coupling agent 0.3~0.5%;
Oxidation inhibitor 0.1~1.0%;
Anti-glass emergence on the surface agent 0.3~0.7%;
Above percentage ratio is weight percent.
2. glass fibre reinforced PC alloy material according to claim 1 is characterized in that: described toughner is MBS resin system methyl methacrylate (M), divinyl (B), vinylbenzene (S) terpolymer.
3. glass fibre reinforced PC alloy material according to claim 1 is characterized in that: described toughener is a glass fibre reinforcement.
4. glass fibre reinforced PC alloy material according to claim 1, it is characterized in that: described oxidation inhibitor comprises phenolic antioxidant four [β-(3 ', 5 '-di-t-butyl-4 '-hydroxy phenyl) propionic acid] pentaerythritol ester 0.05-0.5% and phosphite ester kind antioxidant (2,4 di-tert-butyl-phenyl) tris phosphite 0.05-0.5%.
5. glass fibre reinforced PC alloy material according to claim 1 is characterized in that: the modified product that described anti-glass emergence on the surface agent is an ethylene bis stearamide.
6. glass fibre reinforced PC alloy material according to claim 1 is characterized in that: it is prepared from by following component:
Polycarbonate 25~45%;
Polybutylene terephthalate 25~55%;
Toughener 10~25%;
Toughner 5.0~7.0%;
Coupling agent 0.3~0.5%;
Oxidation inhibitor 0.3~1.0%;
Anti-glass emergence on the surface agent 0.3~0.6%;
Above percentage ratio is weight percent.
7. the preparation method of a glass fibre reinforced PC alloy material as claimed in claim 1, it is characterized in that: this preparation method may further comprise the steps:
Step 1: take by weighing each component by above-mentioned weight percent;
Step 2: with polycarbonate and polybutylene terephthalate is matrix, adds toughener toughner, coupling agent, the anti-glass emergence on the surface agent of oxidation inhibitor and an amount of dispersion agent and mixes in high-speed mixer;
Step 3: each component that will mix places twin screw extruder, through the melting mixing extruding pelletization.
8. the preparation method of glass fibre reinforced PC alloy material according to claim 6, it is characterized in that: this twin screw extruder one district's temperature: 230~235 ℃, two district's temperature: 240~245 ℃, three district's temperature: 250~255 ℃, four district's temperature: 250~260 ℃, five district's temperature: 240~245 ℃, six district's temperature: 230~235 ℃, residence time 1-2 minute, engine speed: 300-350rpm.
9. the preparation method of glass fibre reinforced PC alloy material according to claim 6 is characterized in that: in the step 2, mixed 3-5 minute in high-speed mixer.
CNA2007101237832A 2007-09-30 2007-09-30 Glass fibre reinforced PC alloy material and method for preparing same Pending CN101134838A (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101875769A (en) * 2010-03-31 2010-11-03 深圳市科聚新材料有限公司 Halogen-free flame-retardant glassfiber reinforced PC/PBT alloy material and preparation method thereof
CN101935441A (en) * 2010-09-16 2011-01-05 浦海 Glass steel curing agent composition, glass steel made therefrom and transformer platform
CN102108201A (en) * 2011-03-22 2011-06-29 东莞劲胜精密组件股份有限公司 A kind of high-performance degradable plastic and its preparation method
CN102382428A (en) * 2011-09-28 2012-03-21 深圳市科聚新材料有限公司 PBT / PC alloy material and preparation method thereof
CN102382440A (en) * 2011-05-31 2012-03-21 深圳市科聚新材料有限公司 Glass fiber reinforced flame-retardant polycarbonate material and preparation method thereof
CN102604353A (en) * 2012-02-21 2012-07-25 北京泰合源通生物科技有限公司 Glass fiber reinforced polycarbonate composite material and preparation method thereof
CN105264017A (en) * 2013-06-04 2016-01-20 沙特基础全球技术有限公司 Blended thermoplastic compositions with improved impact strength and flow
CN105331068A (en) * 2015-10-20 2016-02-17 无锡阳工机械制造有限公司 High strength water pump housing
CN105419294A (en) * 2015-12-25 2016-03-23 广东威林工程塑料有限公司 Wide angle bending-resistant low-fiber emergency reinforced PC/PBT alloy material and preparation method thereof
CN112646348A (en) * 2020-08-10 2021-04-13 南京跃贝新材料科技有限公司 High-hardness high-scratch-resistance spraying-free high-gloss PC/PBT alloy material and preparation method thereof

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101875769A (en) * 2010-03-31 2010-11-03 深圳市科聚新材料有限公司 Halogen-free flame-retardant glassfiber reinforced PC/PBT alloy material and preparation method thereof
CN101875769B (en) * 2010-03-31 2012-11-14 深圳市科聚新材料有限公司 Halogen-free flame-retardant glassfiber reinforced PC/PBT alloy material and preparation method thereof
CN101935441A (en) * 2010-09-16 2011-01-05 浦海 Glass steel curing agent composition, glass steel made therefrom and transformer platform
CN102108201A (en) * 2011-03-22 2011-06-29 东莞劲胜精密组件股份有限公司 A kind of high-performance degradable plastic and its preparation method
CN102382440A (en) * 2011-05-31 2012-03-21 深圳市科聚新材料有限公司 Glass fiber reinforced flame-retardant polycarbonate material and preparation method thereof
CN102382440B (en) * 2011-05-31 2016-08-03 深圳市科聚新材料有限公司 A kind of glass fiber reinforced flame-retardant polycarbonate material and preparation method thereof
CN102382428A (en) * 2011-09-28 2012-03-21 深圳市科聚新材料有限公司 PBT / PC alloy material and preparation method thereof
CN102604353A (en) * 2012-02-21 2012-07-25 北京泰合源通生物科技有限公司 Glass fiber reinforced polycarbonate composite material and preparation method thereof
CN105264017A (en) * 2013-06-04 2016-01-20 沙特基础全球技术有限公司 Blended thermoplastic compositions with improved impact strength and flow
CN105331068A (en) * 2015-10-20 2016-02-17 无锡阳工机械制造有限公司 High strength water pump housing
CN105419294A (en) * 2015-12-25 2016-03-23 广东威林工程塑料有限公司 Wide angle bending-resistant low-fiber emergency reinforced PC/PBT alloy material and preparation method thereof
CN112646348A (en) * 2020-08-10 2021-04-13 南京跃贝新材料科技有限公司 High-hardness high-scratch-resistance spraying-free high-gloss PC/PBT alloy material and preparation method thereof

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