CN101187175B - Dyeing method of natural dyes based on cotton fiber modification - Google Patents
Dyeing method of natural dyes based on cotton fiber modification Download PDFInfo
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Description
技术领域:本发明涉及棉纤维的天然染料染色技术,属于纺织染整技术领域,特别涉及棉纤维的改性液制备方法及其在天然染料染色技术方面的应用。Technical field: the present invention relates to the natural dye dyeing technology of cotton fiber, belongs to the technical field of textile dyeing and finishing, particularly relates to the preparation method of the modified liquid of cotton fiber and its application in natural dye dyeing technology.
背景技术Background technique
棉纤维是一种重要的天然纤维,以其穿着舒适性、可再生性和可生物降解性等优点而备受人们的青睐。天然染料源于自然,对人体健康无害,而且与环境相容性好,不会污染环境,是生物可降解的,符合现代人们对自身健康以及对环境保护重视的要求。因而,应用天然染料的生态染色技术,符合现代环保生态的观念。Cotton fiber is an important natural fiber, which is favored by people for its advantages such as wearing comfort, renewability and biodegradability. Natural dyes come from nature, are harmless to human health, and have good compatibility with the environment, do not pollute the environment, are biodegradable, and meet the requirements of modern people for their own health and environmental protection. Therefore, the ecological dyeing technology using natural dyes is in line with the concept of modern environmental protection and ecology.
天然染料大多在蚕丝、羊毛等蛋白质纤维上有较高的上染率和色牢度,而在棉、麻等纤维素纤维上的上染率低,色牢度也很差,需要用媒染剂处理才能达到较高的上染率和色牢度,但是传统的天然染料媒染剂大多为重金属盐,对环境不利。比较纤维素纤维与蛋白质纤维的结构可知,蛋白质纤维含有很多的氨基和羧基等反应性较强的基团,其中蛋白质纤维上的氨基在染液中带正电荷,使带阴电荷的天然染料易于吸附和上染,因此天然染料在蛋白质纤维上具有较好的上染率和染色牢度。纤维素纤维中反应性基团只有羟基,种类单一,缺少了类似氨基类的正电基团。因此,针对天然染料与棉纤维之间的亲和力较小,棉纤维上活性基团种类单一且反应能力不强的弱点,尝试对棉纤维进行化学改性,使其表面具有阳离子性,以增强棉纤维与天然染料的结合能力,提高天然染料在棉织物上的上染率和色牢度。Most natural dyes have high dye uptake and color fastness on protein fibers such as silk and wool, but low dye uptake and poor color fastness on cellulose fibers such as cotton and hemp, so mordants are needed Treatment can achieve higher dye uptake and color fastness, but most of the traditional natural dye mordants are heavy metal salts, which are not good for the environment. Comparing the structures of cellulose fibers and protein fibers, it can be seen that protein fibers contain many reactive groups such as amino groups and carboxyl groups, among which the amino groups on protein fibers are positively charged in the dye solution, making negatively charged natural dyes easy to dye. Adsorption and dyeing, so natural dyes have better dyeing rate and color fastness on protein fibers. The reactive groups in cellulose fibers are only hydroxyl groups, which are of a single type and lack positively charged groups similar to amino groups. Therefore, in view of the weak affinity between natural dyes and cotton fibers, the single type of active groups on cotton fibers and the weak reaction ability, try to chemically modify the cotton fiber to make its surface cationic, so as to strengthen cotton fiber. The combination ability of fibers and natural dyes can improve the dyeing rate and color fastness of natural dyes on cotton fabrics.
发明内容Contents of the invention
本发明的目的在于克服天然染料在棉纤维上上染率低,色牢度差的缺点,提供一种基于棉纤维改性的天然染料染色方法。The object of the invention is to overcome the shortcomings of low dyeing rate and poor color fastness of natural dyes on cotton fibers, and provide a natural dyeing method based on cotton fiber modification.
为达到上述目的,本发明采用的技术方案是:提供一种基于棉纤维改性的天然染料染色方法,其特征在于处理工艺步骤如下:一种基于棉纤维改性的天然染料染色方法,其特征在于处理工艺步骤如下:In order to achieve the above object, the technical scheme adopted by the present invention is: provide a kind of natural dye dyeing method based on cotton fiber modification, it is characterized in that the treatment process step is as follows: a kind of natural dye dyeing method based on cotton fiber modification, its characteristic The processing steps are as follows:
(1)用含有阳离子基团的改性剂与烧碱制备成的改性液,对棉纤维进行改性处理,其中,阳离子改性剂用量15~25克/升,烧碱用量2~8克/升,改性处理温度为60~80℃,时间为30~60分钟;(1) Cotton fibers are modified with a modified solution prepared from a modifier containing cationic groups and caustic soda, wherein the amount of cationic modifier is 15-25 g/L, and the amount of caustic soda is 2-8 g/L liter, the modification treatment temperature is 60-80°C, and the time is 30-60 minutes;
(2)室温条件下,先将棉织物在15~25克/升阳离子改性剂中处理10分钟,再以1~2℃/分钟的升温速度升温至60~80℃,分次加入2~8克/升烧碱,继续处理30~60分钟;(2) At room temperature, first treat the cotton fabric in 15-25 g/L cationic modifier for 10 minutes, then raise the temperature to 60-80°C at a heating rate of 1-2°C/min, and add 2- 8 g/L caustic soda, continue to process for 30-60 minutes;
(3)将改性后的棉织物在室温条件下先于天然染料染液中染色5~20分钟,再以1~2℃/分钟的升温速度升温至70~98℃,继续染色30~90分钟;(3) Dye the modified cotton fabric in the natural dye solution for 5-20 minutes at room temperature, then raise the temperature to 70-98°C at a heating rate of 1-2°C/min, and continue to dye for 30-90°C. minute;
(4)水洗后完成棉纤维的天然染料染色。(4) Finish the natural dyeing of cotton fiber after washing.
所述的阳离子改性剂含有阳离子基团,如含有环氧基团的胺或季铵化合物,羟甲基丙烯酰胺化合物,含氮杂环化合物,氨基聚合物等。The cationic modifier contains cationic groups, such as amines or quaternary ammonium compounds containing epoxy groups, methylol acrylamide compounds, nitrogen-containing heterocyclic compounds, amino polymers and the like.
所述的天然染料染液的浓度为X%(o.w.f)(X依据织物颜色深浅和染料性能而定),即每克织物需0.0X克染料,浴比(即指布重质量∶染液质量)=1∶5~1∶40,染色温度70~98℃,染色时间30~90分钟。The concentration of described natural dye dye liquor is X% (o.w.f) (X decides according to fabric color depth and dye performance), promptly every gram fabric needs 0.0X gram dyestuff, bath ratio (referring to cloth weight quality: dye liquor quality )=1:5~1:40, the dyeing temperature is 70~98°C, and the dyeing time is 30~90 minutes.
所述的天然染料相对于织物的重量百分比浓度为X%,是依据织物颜色深浅和染料性能而定。The weight percent concentration of the natural dye relative to the fabric is X%, which is determined according to the color depth of the fabric and the performance of the dye.
所述的含有阳离子基团的改性剂与烧碱制备成的改性液在棉纤维天然染料染色处理中的应用。The application of the modifying solution prepared by the modifying agent containing cationic groups and caustic soda in the dyeing treatment of cotton fiber with natural dyes.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明使用的阳离子改性剂在碱性条件下能与棉纤维反应,在棉纤维上引入正电荷,因此增强了棉纤维对阴离子的天然染料的吸附能力,有效的提高了天然染料在棉纤维上的上染率。(1) The cationic modifier used in the present invention can react with cotton fibers under alkaline conditions, and introduces a positive charge on the cotton fibers, thus enhancing the adsorption capacity of cotton fibers to anionic natural dyes, effectively improving the natural dyes. Dye uptake on cotton fibers.
(2)本发明克服了传统天然染料上染棉纤维需借助媒染剂缺点,符合绿色染整技术的要求。(2) The present invention overcomes the shortcoming of using mordants for dyeing cotton fibers with traditional natural dyes, and meets the requirements of green dyeing and finishing technology.
(3)经过改性后,不仅提高了天然染料在棉织物上染色的均匀性,而且赋予染色棉织物良好的耐洗牢度和耐摩擦牢度。(3) After modification, it not only improves the dyeing uniformity of natural dyes on cotton fabrics, but also endows dyed cotton fabrics with good washing fastness and rubbing fastness.
(4)本发明所述的基于棉纤维改性的天然染料染色技术,染色均匀,工艺简单,操作方便,尤其是可以使用染色机进行大规模的生产,具有广阔的应用前景。(4) The natural dyeing technology based on cotton fiber modification of the present invention has uniform dyeing, simple process and convenient operation, especially can use dyeing machines for large-scale production, and has broad application prospects.
附图说明Description of drawings
图1为天然染料染色棉织物的颜色深度。Figure 1 shows the depth of color of cotton fabrics dyed with natural dyes.
图2为改性工艺条件下天然染料染色棉织物的耐洗牢度。Figure 2 shows the wash fastness of cotton fabrics dyed with natural dyes under modified process conditions.
图3为改性工艺条件下天然染料染色棉织物耐摩擦牢度。Figure 3 shows the rubbing fastness of cotton fabrics dyed with natural dyes under modified process conditions.
具体实施方式Detailed ways
实施例一:Embodiment one:
本实施例选用棉织物进行染色处理,具体步骤如下:The present embodiment selects cotton fabric to carry out dyeing treatment, and concrete steps are as follows:
(1)阳离子改性液处理(1) Cationic modified liquid treatment
阳离子改性液的配方如下:阳离子改性剂用量15克/升,浴比:1∶20,室温条件下将棉织物处理10分钟,再以2℃/分钟的升温速度升至70℃,加入4克/升烧碱,于70℃处理60分钟,改性处理后,以冷水清洗织物。The formula of the cationic modifier solution is as follows: the dosage of cationic modifier is 15 g/liter, the bath ratio is 1:20, the cotton fabric is treated for 10 minutes at room temperature, and then the temperature is raised to 70 DEG C at a heating rate of 2 DEG C/min, and the 4 g/L caustic soda, treated at 70°C for 60 minutes, after modification, wash the fabric with cold water.
(2)天然染料染色(2) Dyeing with natural dyes
经上述阳离子改性液处理的棉织物,分别用天然染料叶绿素铜钠盐、胭脂树橙和栀子黄染色;同时,用相同的染色工艺对未经阳离子改性液处理的棉织物原样进行染色处理。染色液的配方是:染料相对于织物的重量百分比浓度(o.w.f)为2%,浴比1∶20,先在室温下,将经过上述处理液处理过的棉织物染色10分钟,再以2℃/分钟的升温速度升至80℃,在80℃的温度条件下染色60分钟。染色后,水洗,烘干。Cotton fabrics treated with the above cationic modification solution were dyed with natural dyes copper sodium chlorophyllin, annatto and gardenia yellow; at the same time, the same dyeing process was used to dye the cotton fabric without cationic modification solution as it was deal with. The formula of the dyeing solution is: the weight percent concentration (o.w.f) of the dye relative to the fabric is 2%, the bath ratio is 1:20, at room temperature, the cotton fabric treated with the above-mentioned treatment solution is dyed for 10 minutes, and then dyed at 2°C. The heating rate per minute was raised to 80°C, and the dyeing was carried out at a temperature of 80°C for 60 minutes. After dyeing, wash and dry.
实施例二:Embodiment two:
(1)阳离子改性液处理(1) Cationic modified liquid treatment
阳离子改性液的配方如下:阳离子改性剂用量18克/升,浴比:1∶20,室温条件下将棉织物处理5分钟,再以2℃/分钟的升温速度升至70℃,加入5克/升烧碱,于70℃处理60分钟,改性处理后,以冷水清洗织物。The formula of the cationic modifier solution is as follows: the cationic modifier dosage is 18 g/L, the bath ratio is 1:20, the cotton fabric is treated for 5 minutes at room temperature, and then the temperature is increased to 70 DEG C at a heating rate of 2 DEG C/min, and the 5 g/L caustic soda, treated at 70°C for 60 minutes, after modification treatment, wash the fabric with cold water.
(2)天然染料染色(2) Dyeing with natural dyes
经上述阳离子改性液处理的棉织物,分别用天然染料叶绿素铜钠盐、胭脂树橙和栀子黄染色;同时,用相同的染色工艺对未经阳离子改性液处理的棉织物原样进行染色处理。染色液的配方是:染料相对于织物的重量百分比浓度(o.w.f)为2%,浴比1∶20,先在室温下,将经过上述处理液处理过的棉织物染色10分钟,再以2℃/分钟的升温速度升至80℃,在80℃的温度条件下染色60分钟。染色后,水洗,烘干。Cotton fabrics treated with the above cationic modification solution were dyed with natural dyes copper sodium chlorophyllin, annatto and gardenia yellow; at the same time, the same dyeing process was used to dye the cotton fabric without cationic modification solution as it was deal with. The formula of the dyeing solution is: the weight percent concentration (o.w.f) of the dye relative to the fabric is 2%, the bath ratio is 1:20, at room temperature, the cotton fabric treated with the above-mentioned treatment solution is dyed for 10 minutes, and then dyed at 2°C. The heating rate per minute was raised to 80°C, and the dyeing was carried out at a temperature of 80°C for 60 minutes. After dyeing, wash and dry.
实施例三:Embodiment three:
(1)阳离子改性液处理(1) Cationic modified liquid treatment
阳离子改性液的配方如下:阳离子改性剂用量21克/升,浴比:1∶20,室温条件下将棉织物处理5分钟,再以2℃/分钟的升温速度升至70℃,加入6克/升烧碱,于70℃处理60分钟,改性处理后,以冷水清洗织物。The formula of the cationic modifier solution is as follows: the cationic modifier dosage is 21 g/liter, the bath ratio is 1:20, the cotton fabric is treated for 5 minutes at room temperature, and then the temperature rises to 70 DEG C at a heating rate of 2 DEG C/min, adding 6 g/L caustic soda, treated at 70°C for 60 minutes, after modification treatment, wash the fabric with cold water.
(2)天然染料染色(2) Dyeing with natural dyes
经上述阳离子改性液处理的棉织物,分别用天然染料叶绿素铜钠盐、胭脂树橙和栀子黄染色;同时,用相同的染色工艺对未经阳离子改性液处理的棉织物原样进行染色处理。染色液的配方是:染料相对于织物的重量百分比浓度(o.w.f)为2%,浴比1∶20,先在室温下,将经过上述处理液处理过的棉织物染色10分钟,再以2℃/分钟的升温速度升至80℃,在80℃的温度条件下染色60分钟。染色后,水洗,烘干。Cotton fabrics treated with the above cationic modification solution were dyed with natural dyes copper sodium chlorophyllin, annatto and gardenia yellow; at the same time, the same dyeing process was used to dye the cotton fabric without cationic modification solution as it was deal with. The formula of the dyeing solution is: the weight percent concentration (o.w.f) of the dye relative to the fabric is 2%, the bath ratio is 1:20, at room temperature, the cotton fabric treated with the above-mentioned treatment solution is dyed for 10 minutes, and then dyed at 2°C. The heating rate per minute was raised to 80°C, and the dyeing was carried out at a temperature of 80°C for 60 minutes. After dyeing, wash and dry.
实施例四:Embodiment four:
(1)阳离子改性液处理(1) Cationic modified liquid treatment
阳离子改性液的配方如下:阳离子改性剂用量25克/升,浴比:1∶20,室温条件下将棉织物处理5分钟,再以2℃/分钟的升温速度升至70℃,加入7克/升烧碱,于70℃处理60分钟,改性处理后,以冷水清洗织物。The formula of the cationic modifier solution is as follows: the dosage of the cationic modifier is 25 g/L, the bath ratio is 1:20, the cotton fabric is treated for 5 minutes at room temperature, and then the temperature is raised to 70 DEG C at a heating rate of 2 DEG C/min. 7 g/L caustic soda, treated at 70°C for 60 minutes, after modification, wash the fabric with cold water.
(2)天然染料染色(2) Dyeing with natural dyes
经上述阳离子改性液处理的棉织物,分别用天然染料叶绿素铜钠盐、胭脂树橙和栀子黄染色;同时,用相同的染色工艺对未经阳离子改性液处理的棉织物原样进行染色处理。染色液的配方是:染料相对于织物的重量百分比浓度(o.w.f)为2%,浴比1∶20,先在室温下,将经过上述处理液处理过的棉织物染色10分钟,再以2℃/分钟的升温速度升至80℃,在80℃的温度条件下染色60分钟。染色后,水洗,烘干。Cotton fabrics treated with the above cationic modification solution were dyed with natural dyes copper sodium chlorophyllin, annatto and gardenia yellow; at the same time, the same dyeing process was used to dye the cotton fabric without cationic modification solution as it was deal with. The formula of the dyeing solution is: the weight percent concentration (o.w.f) of the dye relative to the fabric is 2%, the bath ratio is 1:20, at room temperature, the cotton fabric treated with the above-mentioned treatment solution is dyed for 10 minutes, and then dyed at 2°C. The heating rate per minute was raised to 80°C, and the dyeing was carried out at a temperature of 80°C for 60 minutes. After dyeing, wash and dry.
实施例五:Embodiment five:
(1)阳离子改性液处理(1) Cationic modified liquid treatment
阳离子改性液的配方如下:阳离子改性剂用量18克/升,浴比:1∶20,室温条件下将棉织物处理5分钟,再以2℃/分钟的升温速度升至60℃,加入5克/升烧碱,于60℃处理60分钟,改性处理后,以冷水清洗织物。The formula of the cationic modifier solution is as follows: the dosage of cationic modifier is 18 g/liter, the liquor ratio: 1:20, the cotton fabric is treated for 5 minutes at room temperature, and then the temperature is raised to 60 DEG C at a rate of 2 DEG C/min, adding 5 g/L caustic soda, treated at 60°C for 60 minutes, after modification treatment, wash the fabric with cold water.
(2)天然染料染色(2) Dyeing with natural dyes
经上述阳离子改性液处理的棉织物,分别用天然染料叶绿素铜钠盐、胭脂树橙和栀子黄染色;同时,用相同的染色工艺对未经阳离子改性液处理的棉织物原样进行染色处理。染色液的配方是:染料相对于织物的重量百分比浓度(o.w.f)为2%,浴比1∶20,先在室温下,将经过上述处理液处理过的棉织物染色10分钟,再以2℃/分钟的升温速度升至80℃,在80℃的温度条件下染色60分钟。染色后,水洗,烘干。Cotton fabrics treated with the above cationic modification solution were dyed with natural dyes copper sodium chlorophyllin, annatto and gardenia yellow; at the same time, the same dyeing process was used to dye the cotton fabric without cationic modification solution as it was deal with. The formula of the dyeing solution is: the weight percent concentration (o.w.f) of the dye relative to the fabric is 2%, the bath ratio is 1:20, at room temperature, the cotton fabric treated with the above-mentioned treatment solution is dyed for 10 minutes, and then dyed at 2°C. The heating rate per minute was raised to 80°C, and the dyeing was carried out at a temperature of 80°C for 60 minutes. After dyeing, wash and dry.
实施例六:Embodiment six:
(1)阳离子改性液处理(1) Cationic modified liquid treatment
阳离子改性液的配方如下:阳离子改性剂用量18克/升,浴比:1∶20,室温条件下将棉织物处理5分钟,再以2℃/分钟的升温速度升至80℃,加入5克/升烧碱,于80℃处理60分钟,改性处理后,以冷水清洗织物。The formula of the cationic modifier solution is as follows: the dosage of cationic modifier is 18 g/liter, the bath ratio is 1:20, the cotton fabric is treated for 5 minutes at room temperature, and then the temperature is raised to 80 DEG C at a heating rate of 2 DEG C/min, and the 5 g/L caustic soda, treated at 80°C for 60 minutes, after modification, wash the fabric with cold water.
(2)天然染料染色(2) Dyeing with natural dyes
经上述阳离子改性液处理的棉织物,分别用天然染料叶绿素铜钠盐、胭脂树橙和栀子黄染色;同时,用相同的染色工艺对未经阳离子改性液处理的棉织物原样进行染色处理。染色液的配方是:染料相对于织物的重量百分比浓度(o.w.f)为2%,浴比1∶20,先在室温下,将经过上述处理液处理过的棉织物染色15分钟,再以2℃/分钟的升温速度升至80℃,在80℃的温度条件下染色60分钟。染色后,水洗,烘干。Cotton fabrics treated with the above cationic modification solution were dyed with natural dyes copper sodium chlorophyllin, annatto and gardenia yellow; at the same time, the same dyeing process was used to dye the cotton fabric without cationic modification solution as it was deal with. The formula of the dyeing solution is: the weight percent concentration (o.w.f) of the dye relative to the fabric is 2%, the bath ratio is 1:20, at room temperature, the cotton fabric treated by the above-mentioned treatment solution is dyed for 15 minutes, and then dyed at 2°C. The heating rate per minute was raised to 80°C, and the dyeing was carried out at a temperature of 80°C for 60 minutes. After dyeing, wash and dry.
实施例七:Embodiment seven:
(1)阳离子改性液处理(1) Cationic modified liquid treatment
阳离子改性液的配方如下:阳离子改性剂用量18克/升,浴比:1∶20,室温条件下将棉织物处理5分钟,再以2℃/分钟的升温速度升至70℃,加入5克/升烧碱,于70℃处理30分钟,改性处理后,以冷水清洗织物。The formula of the cationic modifier solution is as follows: the cationic modifier dosage is 18 g/L, the bath ratio is 1:20, the cotton fabric is treated for 5 minutes at room temperature, and then the temperature is increased to 70 DEG C at a heating rate of 2 DEG C/min, and the 5 g/L caustic soda, treated at 70°C for 30 minutes, after modification, wash the fabric with cold water.
(2)天然染料染色(2) Dyeing with natural dyes
经上述阳离子改性液处理的棉织物,分别用天然染料叶绿素铜钠盐、胭脂树橙和栀子黄染色;同时,用相同的染色工艺对未经阳离子改性液处理的棉织物原样进行染色处理。染色液的配方是:染料相对于织物的重量百分比浓度(o.w.f)为2%,浴比1∶20,先在室温下,将经过上述处理液处理过的棉织物染色15分钟,再以2℃/分钟的升温速度升至80℃,在80℃的温度条件下染色60分钟。染色后,水洗,烘干。Cotton fabrics treated with the above cationic modification solution were dyed with natural dyes copper sodium chlorophyllin, annatto and gardenia yellow; at the same time, the same dyeing process was used to dye the cotton fabric without cationic modification solution as it was deal with. The formula of the dyeing solution is: the weight percent concentration (o.w.f) of the dye relative to the fabric is 2%, the bath ratio is 1:20, at room temperature, the cotton fabric treated by the above-mentioned treatment solution is dyed for 15 minutes, and then dyed at 2°C. The heating rate per minute was raised to 80°C, and the dyeing was carried out at a temperature of 80°C for 60 minutes. After dyeing, wash and dry.
本发明的实施效果Implementation effect of the present invention
将上述实例1-7处理后的棉织物用DataColor测试仪进行K/S值(K/S值代表织物表面得色深度)测试。图1是采用1-7实施例的技术方案,经阳离子改性剂处理的棉织物与未经改性剂处理的棉织物染色后,棉织物获得的表观颜色深度对比。由图1可以看出,经过阳离子改性剂改性的棉织物用天然染料染色后,颜色深度明显浓于未经改性的棉织物。由此可见,采用本发明提供的技术,可以使天然染料在棉织物上获得较高的上染率。由图2和图3可知,经本工艺改性后的棉织物以天然染料染色,耐洗牢度(依据GB/T3921.1-1997)和耐摩擦牢度(依据GB/T3920-1997)均能达到3级以上。这说明本发明染色技术处理的棉织物,其成品的染色性能具有耐洗和耐摩擦的优点。The cotton fabric treated in the above examples 1-7 was tested with a DataColor tester for K/S value (K/S value represents the color depth of the fabric surface). Fig. 1 is a comparison of the apparent color depth of the cotton fabric obtained by dyeing the cotton fabric treated with the cationic modifier and the cotton fabric not treated with the modifier using the technical scheme of Examples 1-7. It can be seen from Figure 1 that the color depth of the cotton fabric modified by the cationic modifier is obviously thicker than that of the unmodified cotton fabric after being dyed with natural dyes. This shows that adopting the technology provided by the invention can make natural dyes obtain higher dye uptake on cotton fabrics. It can be seen from Figure 2 and Figure 3 that the cotton fabric modified by this process is dyed with natural dyes, and the fastness to washing (according to GB/T3921.1-1997) and fastness to rubbing (according to GB/T3920-1997) are both Can reach
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