CN101424040B - Wool fiber modification treatment method - Google Patents
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- CN101424040B CN101424040B CN2008101945116A CN200810194511A CN101424040B CN 101424040 B CN101424040 B CN 101424040B CN 2008101945116 A CN2008101945116 A CN 2008101945116A CN 200810194511 A CN200810194511 A CN 200810194511A CN 101424040 B CN101424040 B CN 101424040B
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- Chemical Or Physical Treatment Of Fibers (AREA)
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Abstract
本发明涉及一种羊毛纤维改性处理的方法,属于纺织品染整技术领域。它采用了预氧化处理、氧化处理、还原处理、酶水解处理及柔软处理等改性工序,可以有效地改善羊毛散纤维、羊毛纱线、羊毛毛条、羊毛花式纱线、羊毛花式毛条的缩绒性,以制备精纺羊毛制品,达到防缩绒和“机可洗”效果,提高了精纺羊毛制品的尺寸稳定性,同时获得柔软和滑爽的手感和优异的光泽。采用该方法生产的羊毛成衣制品的标准水洗收缩率低于3%。The invention relates to a method for modifying wool fiber and belongs to the technical field of textile dyeing and finishing. It adopts pre-oxidation treatment, oxidation treatment, reduction treatment, enzymatic hydrolysis treatment and softening treatment and other modification processes, which can effectively improve the quality of wool loose fiber, wool yarn, wool top, wool fancy yarn and wool fancy top. Milling property, to prepare worsted wool products, achieve anti-shrinking and "machine washable" effect, improve the dimensional stability of worsted wool products, and obtain soft and smooth handle and excellent luster at the same time. The standard washing shrinkage rate of the wool ready-made garment products produced by the method is lower than 3%.
Description
技术领域technical field
本发明涉及一种改性羊毛纤维的加工方法,具体涉及羊毛散纤维、纱线、毛条或精纺羊毛制品具有防毡缩性能、柔软和滑爽的手感和成衣“机可洗”的性能的改性羊毛纤维的加工方法,属于纺织品染整技术领域。The present invention relates to a processing method of modified wool fibers, in particular to wool loose fibers, yarns, tops or worsted wool products with anti-felting performance, soft and smooth hand feeling and "machine washable" performance of finished garments The invention discloses a processing method of modified wool fiber, which belongs to the technical field of textile dyeing and finishing.
背景技术Background technique
羊毛制品,如各类羊毛、散毛、毛条、纱线、精纺毛制品、花式呢绒、高档羊毛针织制品、羊毛机可洗服装等,在印染加工过程中都涉及到羊毛纤维表面鳞片的去除问题,这是印染毛纺行业的共性问题。羊毛纺织制品是结构最复杂的天然纤维之一,因羊毛表面的特殊鳞片组织,导致羊毛染色和化学处理的困难以及毡缩倾向。以氯化剂(二氯异氰尿素盐)去除羊毛鳞片组织的方法是解决羊毛制品毡缩的最常用方法,约占国内精纺毛95%的加工量。Wool products, such as all kinds of wool, loose wool, tops, yarn, worsted wool products, fancy woolen fabrics, high-grade wool knitted products, wool machine washable clothing, etc., all involve the scales on the surface of wool fibers during the printing and dyeing process. The removal problem is a common problem in the printing and dyeing wool spinning industry. Wool textile products are one of the most complex natural fibers. Due to the special scale organization on the surface of wool, it is difficult to dye and chemically treat wool and has a tendency to feel. The method of removing wool scale tissue with chlorinating agent (dichloroisocyanurate salt) is the most common method to solve the felting of wool products, accounting for about 95% of domestic worsted wool processing.
例如,公告号为CN1309881C的中国发明专利“机可洗希尔克绒及其生产工艺”中,公开了一种用二氯异氰尿素盐和复合蛋白酶处理来去除羊毛纤维表面的鳞片来制备机可洗希尔克绒的方法。公告号为CN1176266C的中国发明专利“多步化学处理绵羊毛仿阿尔帕克纤维的方法”采用有机氯DC(二氯异氰尿素盐)和蛋白质酶来处理羊毛散纤维或毛条,来去除羊毛表面鳞片或削去鳞片棱角的方法。氯化法的优点是:氯能侵蚀鳞片结构,减少羊毛制品加工和日常洗涤的表面摩擦效应;适度的氯化剂加工能防止羊毛的损伤,如强力下降,重量损失,手感粗糙、弹性变差。但它不能达到完全的防毡缩洗涤效果,满足不了机可洗后尺寸稳定性的要求。因此,国外高档精纺毛制品或毛条的商业化技术主要采用氯化-Hercosett(氯化/树脂两步法)工艺。二氯异氰尿素盐氯化技术或氯化-Hercosett技术已应用了二十多年,但这一成熟技术近几年内在国外受到了很大的冲击。氯化技术不是一种绿色工艺,对环境污染的影响极大,含有毒性很高的AOX(即可吸收的卤化有机物含量)。氯化技术容易对羊毛纤维造成较大的损伤,导致色泽泛黄甚至变色现象,特别不适应高档花色羊毛纱线的加工。For example, in the Chinese invention patent "Machine-washable silk velvet and its production process" with the notification number CN1309881C, it is disclosed that a machine is prepared by treating with dichloroisocyanurate and compound protease to remove scales on the surface of wool fiber. Ways to wash silk fleece. The Chinese invention patent with the notification number CN1176266C "Multi-step chemical treatment of sheep wool imitation Alpak fiber method" uses organochlorine DC (dichloroisocyanurate) and protein enzymes to treat wool loose fibers or tops to remove wool surface scales Or the method of cutting off the edges and corners of the scales. The advantages of the chlorination method are: chlorine can erode the scale structure, reduce the surface friction effect of wool product processing and daily washing; moderate chlorination agent processing can prevent wool damage, such as strength decline, weight loss, rough feel, and poor elasticity . But it can't achieve complete anti-felting washing effect, and can't meet the requirement of dimensional stability after machine washable. Therefore, the commercial technology of foreign high-grade worsted wool products or tops mainly adopts the chlorination-Hercosett (chlorination/resin two-step method) process. Dichloroisocyanurate chlorination technology or chlorination-Hercosett technology has been applied for more than 20 years, but this mature technology has been greatly impacted abroad in recent years. Chlorination technology is not a green process, which has a great impact on environmental pollution and contains highly toxic AOX (absorbable halogenated organic content). Chlorination technology is easy to cause great damage to wool fiber, resulting in yellowing or even discoloration, especially not suitable for the processing of high-grade woolen yarn.
目前,替代羊毛氯化技术以制备羊毛防缩、“机可洗”制品的研究技术有:氧化技术、酶技术、树脂技术和二步或三步羊毛防缩技术等。At present, research technologies that replace wool chlorination technology to prepare wool shrink-proof and "machine washable" products include: oxidation technology, enzyme technology, resin technology, and two-step or three-step wool shrink-proof technology.
1、氧化技术:过一硫酸及盐、双氧水、高锰酸钾等都被尝试应用于毛织物防缩技术,国外采用过一硫酸盐—硅乳液工艺,如Caroat-Ultratex(美国Ciba公司)、Dylan Ultrasoft(PPT公司)等,但对提高羊毛各种易护理的处理效果远不及氯化技术。公告号为CN1136352C中国发明专利“羊毛纤维制品的易护理性能改性方法及其羊毛纤维制品”中,采用氧化(过一硫酸或过一硫酸盐)处理、酶(Argaenzyme STL)处理、柔软处理对羊毛纤维进行改性处理,制备手感柔软、可机可洗的羊毛制品。1. Oxidation technology: persulfuric acid and salt, hydrogen peroxide, potassium permanganate, etc. have all been tried to be applied to the anti-shrink technology of wool fabrics. Foreign countries use persulfate-silicon emulsion technology, such as Caroat-Ultratex (Ciba Corporation of the United States), Dylan Ultrasoft (PPT company), etc., but the effect of improving the various easy care of wool is far less than that of chlorination technology. The notification number is CN1136352C Chinese Invention Patent "Easy Care Performance Modification Method of Wool Fiber Products and Wool Fiber Products", using oxidation (persulfuric acid or persulfate) treatment, enzyme (Argaenzyme STL) treatment, softening treatment to Wool fibers are modified to produce soft, machine-washable wool products.
2、酶技术:胰蛋白酶、木瓜蛋白酶、脂肪酶、基因改性蛋白酶(如丹麦Novo公司的LAN L)、复合酶(如转移酶和修正蛋白酶)等都曾应用于羊毛的防缩技术。公告号为CN1028781C的中国发明专利“羊毛的酶处理”公开了一种酶(如菠萝蛋白酶)处理方法,使羊毛或动物纤维具有低毡缩或不起毡以及柔软的羊毛手感。公开号为CN1748056A的中国发明专利“羊毛的生物技术整理方法”中,报道了用蛋白酶(如Genencor的Protex Multiplus L蛋白酶)处理羊毛梭织物或针织物,制备收缩小于3%并且不发生起球、毡缩的羊毛制品。公告号为CN1316117C的中国发明专利“羊毛防毡缩整理方法”报道了采用前处理(壳聚糖)、酶处理(中性蛋白酶和中性脂肪酶)和柔软处理,制备羊毛织物防毡缩率小于3%,强度损失在5%以内的羊毛防毡缩织物。公告号为CN1207461C的中国发明专利“羊毛生物改性处理方法”2. Enzyme technology: trypsin, papain, lipase, genetically modified protease (such as LAN L of Danish Novo Company), compound enzymes (such as transferase and modified protease), etc. have all been used in the anti-shrinking technology of wool. The Chinese invention patent "Enzyme Treatment of Wool" with the notification number CN1028781C discloses an enzyme (such as bromelain) treatment method to make wool or animal fibers have low felting or no felting and soft wool feel. Publication number is CN1748056A Chinese invention patent "the biotechnological finishing method of wool", it is reported to treat wool woven fabric or knitted fabric with protease (such as the Protex Multiplus L protease of Genencor), and the preparation shrinkage is less than 3% and does not take place pilling, Felted wool products. The Chinese invention patent "Wool Anti-felting Finishing Method" with the notification number CN1316117C reported the use of pretreatment (chitosan), enzyme treatment (neutral protease and neutral lipase) and softening treatment to prepare wool fabrics for anti-felting. Less than 3%, wool anti-felting fabric with strength loss within 5%. Chinese Invention Patent "Wool Biological Modification Treatment Method" with the notification number CN1207461C
报道采用脂肪酶(如Lipolase 100T酶)、过氧化氢/过氧化氢酶(TerminoxUltra 50L)、蛋白酶(Nolan)和柔软整理来改性羊毛纱线、散纤维或毛条,制备具有柔软和防毡缩的“机可洗”产品。直接用酶处理难以起到减量修饰羊毛鳞片组织的作用;而经羊毛预溶胀或刻蚀,再用酶处理会因细菌蛋白酶优先攻击高度可膨化的皮质层和不均匀酶水解,虽能使羊毛的洗涤收缩率达到机可洗标准,但纤维强度损伤很大,且手感极其粗糙;如羊毛失重为3%,强力下降25%;失重5%时强度下降高达50%,因此单独酶处理工艺在实际生产中的应用受到很大的限制。It is reported that lipase (such as Lipolase 100T enzyme), hydrogen peroxide/catalase (TerminoxUltra 50L), protease (Nolan) and soft finishing are used to modify wool yarn, loose fiber or top to prepare soft and anti-felting "Machine Washable" products. It is difficult to reduce the modification of wool scale tissue directly by enzyme treatment; while pre-swelling or etching of wool, and then enzyme treatment will cause bacterial protease to preferentially attack the highly expandable cortex layer and uneven enzymatic hydrolysis, although it can make The washing shrinkage of wool reaches the machine washable standard, but the fiber strength is greatly damaged, and the handle is extremely rough; if the weight loss of wool is 3%, the strength drops by 25%; when the weight loss is 5%, the strength drops by as much as 50%, so the enzyme treatment process alone The application in actual production is greatly restricted.
3、树脂技术:采用Polymer G(PPT公司)树脂,在羊毛表层形成覆盖层,但这一方法不能单独使用,否则会影响到羊毛毛条、羊毛精纺服装等制品的柔软手感。公告号为CN1304461C的中国发明专利“聚氨酯羊毛防毡缩整理剂及其制备方法”报道了用多异氰酸酯和多元醇化合物、聚醚改性聚有机硅氧烷化合物合成一种阴离子型反应性有机硅改性的水性聚氨酯羊毛防毡缩整理剂,它是一种通过树脂整理方法来改善羊毛表面状态的一种加工方法。该法的优点是具有环保性、羊毛防毡缩效果优良,但是这种方法对羊毛制品的手感影响大,不适合对有柔软要求的羊毛制品的要求,因此在工业上一般不单独使用该技术,多采用羊毛剥鳞和树脂技术,以满足羊毛制品对防毡缩和柔软手感的要求。公告号为CN1244732C的中国发明专利“羊毛的防毡缩整理用含水组合物”报道用聚醚多元醇\低聚多元醇等制备水溶性预缩体,用于羊毛的防毡缩整理。也有用高聚物羊毛防毡缩剂,如蛋白质-环氧改性物(CN87100206B“羊毛织物防毡缩整理剂及其制造工艺”)、水溶性聚氨酯(CN1233897C“精纺羊毛织物及成衣形态持久稳定整理工艺”)来提高羊毛防毡缩的效果。3. Resin technology: Polymer G (PPT company) resin is used to form a covering layer on the wool surface, but this method cannot be used alone, otherwise it will affect the soft feel of wool tops, wool worsted clothing and other products. The Chinese invention patent "Polyurethane Wool Anti-felting Finishing Agent and Its Preparation Method" with the notification number CN1304461C reported the synthesis of an anionic reactive silicone compound with polyisocyanate, polyol compound and polyether modified polyorganosiloxane compound. The modified water-based polyurethane wool anti-felting finishing agent is a processing method for improving the surface state of wool through resin finishing. The advantage of this method is that it is environmentally friendly and has an excellent anti-felting effect on wool. However, this method has a great impact on the feel of wool products and is not suitable for wool products that require softness. Therefore, this technology is generally not used alone in industry. , mostly adopt wool scale and resin technology to meet the requirements of wool products for anti-felting and soft feel. The Chinese invention patent "Aqueous Composition for Anti-felting Finishing of Wool" with the notification number CN1244732C reports that polyether polyols\oligomeric polyols, etc. are used to prepare water-soluble pre-shrinkage bodies for anti-felting finishing of wool. There are also polymer wool anti-felting agents, such as protein-epoxy modified (CN87100206B "wool fabric anti-felting finishing agent and its manufacturing process"), water-soluble polyurethane (CN1233897C "worsted wool fabric and garment form lasting Stabilizing Finishing Process") to improve the anti-felting effect of wool.
4、二步或三步羊毛防缩技术:有紫外线-蛋白酶减量技术、辉光放电低温等离子-蛋白酶技术、氨盐-蛋白酶技术、氧化(还原)-蛋白酶技术、壳聚糖-蛋白酶技术、中性脂肪酶-蛋白酶-树脂技术等。这些技术研究有的需要投入大量的设备,且目前该设备的制造成本很高或缺乏生产重演性;有的对羊毛纤维的损伤很大,有的成本较高或实用性差。公告号为CN100352997C的中国发明专利“易健康、易护理、环保的羊毛的制备方法”报道过用金属处理(主要成份为硫酸铜和硫酸锌等)、氧化处理、碱处理、碱还原、还原处理等来替代氯类药剂(如次氯酸钠、二氯异氰脲酸钠),通过物理上的作用和化学作用来剥除羊毛表面的鳞片。该法虽避免了传统的氯化技术对环境的高污染,但本身使用了铜离子和锌离子溶液,会吸附在羊毛纤维上(如通过铜离子与羊毛上极性基团形成配位结合),使纺织品中的金属离子超标,另外,物理作用在去除羊毛毛条鳞片的作用不理想,这是因为羊毛毛条如采用低速(9.5-11转/min)转动,设备与毛条、毛条与毛条、毛条与水之间的摩擦作用有限,而采用高速转动则会使毛条变乱,甚至使羊毛条纱表面产生很多绒毛,直接影响到羊毛制品的表面光洁度。4. Two-step or three-step wool shrink-proof technology: UV-protease reduction technology, glow discharge low-temperature plasma-protease technology, ammonia salt-protease technology, oxidation (reduction)-protease technology, chitosan-protease technology, Neutral lipase-protease-resin technology, etc. Some of these technological researches need to invest a large amount of equipment, and the manufacturing cost of the equipment is very high or lack of production reproducibility; some have great damage to the wool fiber, and some have high cost or poor practicability. Notification number is CN100352997C Chinese invention patent "Easy to be healthy, easy to care for, the preparation method of environment-friendly wool" has been reported to use metal treatment (the main components are copper sulfate and zinc sulfate, etc.), oxidation treatment, alkali treatment, alkali reduction, reduction treatment etc. to replace chlorine-based agents (such as sodium hypochlorite, sodium dichloroisocyanurate), and to peel off the scales on the wool surface through physical and chemical effects. Although this method avoids the high pollution of the environment caused by the traditional chlorination technology, it uses a solution of copper ions and zinc ions, which will be adsorbed on the wool fiber (such as through the formation of a coordination bond between the copper ion and the polar group on the wool) , so that the metal ions in the textiles exceed the standard. In addition, the physical action is not ideal for removing the scales of the wool top. The friction between the wool and water is limited, and the use of high-speed rotation will make the wool sliver messy, and even produce a lot of fluff on the surface of the wool sliver, which directly affects the surface finish of wool products.
发明内容Contents of the invention
本发明的目的在于克服现有技术存在的不足,提供一种可以有效地改善羊毛纤维的缩绒性,以制备精纺羊毛制品,提高精纺羊毛制品的尺寸稳定性,同时获得柔软和滑爽的手感和优异的光泽的羊毛纤维改性处理的方法。The purpose of the present invention is to overcome the deficiencies in the prior art, to provide a method that can effectively improve the shrinkage of wool fibers to prepare worsted wool products, improve the dimensional stability of worsted wool products, and simultaneously obtain softness and smoothness The handle and excellent luster of the wool fiber is modified by the treatment method.
本发明采用的技术方案是:提供一种羊毛纤维改性处理的方法,包括如下步骤:The technical scheme adopted in the present invention is: provide a kind of method of wool fiber modification treatment, comprise the steps:
(1)预氧化处理:在羊毛间歇式染色机中,加入氧化剂过碳酸钠和促进剂四乙酰乙二胺,所述过碳酸钠重量为被处理羊毛纤维重量的0.5~6%,四乙酰乙二胺重量是过碳酸钠重量的30~60%,浴比为1:10~20,对羊毛纤维进行预氧化处理,处理时间为20~60分钟,预氧化处理浴温度为30~80℃;(1) Pre-oxidation treatment: In the wool intermittent dyeing machine, add oxidant sodium percarbonate and accelerator tetraacetylethylenediamine, the weight of the sodium percarbonate is 0.5-6% of the weight of the wool fiber to be processed, and the weight of the tetraacetylethylenediamine is The weight of diamine is 30-60% of the weight of sodium percarbonate, the bath ratio is 1:10-20, the wool fiber is pre-oxidized, the treatment time is 20-60 minutes, and the temperature of the pre-oxidation treatment bath is 30-80°C;
(2)氧化处理:在羊毛间歇式染色机中,加入由高效渗透剂和氧化剂组成氧化处理浴,对羊毛纤维进行20~30分钟的氧化处理;所述的高效渗透剂为SP-2,氧化剂为过硫酸铵、过硫酸钠和过硫酸钾中一种或一种以上的混合物;高效渗透剂SP-2用量是被处理羊毛重量的0.5~1%,氧化剂用量是被处理羊毛重量的2~10%;氧化处理浴的处理温度为25~45℃;(2) Oxidation treatment: In the wool intermittent dyeing machine, add an oxidation treatment bath composed of a high-efficiency penetrant and an oxidant, and oxidize the wool fiber for 20 to 30 minutes; the high-efficiency penetrant is SP-2, and the oxidant It is a mixture of one or more of ammonium persulfate, sodium persulfate and potassium persulfate; the dosage of high-efficiency penetrating agent SP-2 is 0.5-1% of the weight of wool to be treated, and the dosage of oxidant is 2-1% of the weight of wool to be treated 10%; the treatment temperature of the oxidation treatment bath is 25-45°C;
(3)还原处理:以亚硫酸钠、亚硫酸氢钠、焦亚硫酸钠的一种或一种以上的混合物为还原剂,在羊毛间歇式染色机中,对羊毛纤维进行还原处理;所述还原剂用量是被处理羊毛重量的2~10%;还原处理温度为30~60℃,时间为20~60分钟;(3) Reduction treatment: using one or more mixtures of sodium sulfite, sodium bisulfite, and sodium pyrosulfite as a reducing agent, in a wool intermittent dyeing machine, the wool fiber is reduced; the amount of the reducing agent is 2-10% of the weight of the wool to be treated; the reduction treatment temperature is 30-60°C, and the time is 20-60 minutes;
(4)酶水解处理:采用碱性蛋白酶处理浴,在羊毛间歇式染色机中,对羊毛纤维进行酶水解处理;所述的酶处理浴中,碱性蛋白酶用量是被处理羊毛重量的0.2~1.0%,酶处理浴用纯碱调节溶液pH值为7.5~8.2;酶水解处理温度为50~55℃,处理时间为20~30分钟;(4) Enzyme hydrolysis treatment: adopt alkaline protease treatment bath, in the wool intermittent dyeing machine, carry out enzyme hydrolysis treatment to wool fiber; In the described enzyme treatment bath, the amount of alkaline protease is 0.2~ 1.0%, use soda ash in the enzyme treatment bath to adjust the pH value of the solution to 7.5-8.2; the enzymatic hydrolysis treatment temperature is 50-55°C, and the treatment time is 20-30 minutes;
(5)柔软处理:用氨基有机硅、羟基有机硅、环氧改性有机硅或高级脂肪酸衍生物为柔软剂,在羊毛间歇式染色机中,对羊毛纤维进行柔软处理;柔软剂用量是被处理羊毛重量的2.5~8%;柔软处理浴用醋酸调节处理溶液的pH值为4.5~5;柔软处理温度为30~45℃,处理时间为30~50分钟。(5) Softening treatment: use amino silicone, hydroxyl silicone, epoxy modified silicone or higher fatty acid derivatives as softeners to soften wool fibers in the wool intermittent dyeing machine; the amount of softener is determined by 2.5-8% of the wool weight is treated; the softening treatment bath uses acetic acid to adjust the pH value of the treatment solution to 4.5-5; the softening treatment temperature is 30-45° C., and the treatment time is 30-50 minutes.
本发明所述的羊毛为全羊毛散纤维、纱线或毛条。所述的纱线为毛涤混纺的纱线或毛腈混纺的纱线,混纺纱线中毛纤维的含量不低于40%。The wool described in the present invention is whole wool loose fiber, yarn or wool top. The said yarn is wool polyester blended yarn or wool acrylic blended yarn, and the wool fiber content in the blended yarn is not less than 40%.
与现有技术相比,本发明由于采用了预氧化处理、氧化处理、还原处理、酶水解处理及柔软处理等改性工序,其优点是可以有效地改善羊毛散纤维、羊毛纱线、羊毛毛条、羊毛花式纱线、羊毛花式毛条的缩绒性,以制备精纺羊毛制品,达到防缩绒和“机可洗”效果,提高了精纺羊毛制品的尺寸稳定性,同时获得柔软和滑爽的手感和优异的光泽。采用该方法生产的羊毛成衣制品的标准水洗收缩率低于3%。Compared with the prior art, the present invention has the advantage of effectively improving the quality of wool loose fibers, wool yarns, and wool tops due to the adoption of modification processes such as pre-oxidation treatment, oxidation treatment, reduction treatment, enzymatic hydrolysis treatment, and softening treatment. , Wool fancy yarn, and the milling property of wool fancy tops to prepare worsted wool products to achieve anti-shrunk and "machine washable" effects, improve the dimensional stability of worsted wool products, and at the same time obtain softness and Smooth feel and excellent gloss. The standard washing shrinkage rate of the wool ready-made garment products produced by the method is lower than 3%.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步描述:The present invention will be further described below in conjunction with embodiment:
实施例1:Example 1:
对于未经染色处理的羊毛纤维,其改性处理的工艺为:羊毛纤维→预氧化处理→水洗→氧化处理→水洗→还原处理→水洗→酶水解处理→水洗→(染色→水洗)→柔软处理→离心脱水→烘干→改性羊毛纤维。For undyed wool fibers, the modification process is: wool fiber → pre-oxidation treatment → washing → oxidation treatment → washing → reduction treatment → washing → enzyme hydrolysis treatment → washing → (dyeing → washing) → softening treatment → centrifugal dehydration → drying → modified wool fiber.
羊毛散纤维:将100Kg散纤维放入间歇式散毛染色机中,在30-32℃时加入3Kg过碳酸钠和0.9Kg四乙酰乙二胺,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。然后,在28-30℃时加入0.8Kg高效渗透剂SP-2和5Kg过硫酸铵,运行25分钟,放水,再用30-32℃的水洗涤10分钟,放水。接着,在38-40℃时加入5Kg焦亚硫酸钠运行20分钟,放水,再用30-32℃的水洗涤10分钟。继续升温到52-53℃加入0.8Kg碱性蛋白酶和一定量的纯碱,用pH值试纸测试溶液的pH值为7.8,运行25分钟,继续升温至75℃,运行10分钟,放水,再用30-32℃的水洗涤10分钟。最后,加入5Kg柔软剂,其中柔软剂是质量比为2:1的氨基硅柔软剂和高级脂肪酸柔软剂的混合物,在25-28℃下运行30分钟。出缸,在离心脱水机上脱水,烘干。Wool loose fiber: Put 100Kg of loose fiber into the intermittent wool dyeing machine, add 3Kg of sodium percarbonate and 0.9Kg of tetraacetylethylenediamine at 30-32°C, run for 30 minutes, turn on the water, and then use 30-32°C Wash with water for 10 minutes and drain the water. Then, add 0.8Kg high-efficiency penetrant SP-2 and 5Kg ammonium persulfate at 28-30°C, run for 25 minutes, drain water, wash with water at 30-32°C for 10 minutes, and drain water. Next, add 5Kg of sodium metabisulfite at 38-40°C and run for 20 minutes, drain water, and wash with water at 30-32°C for 10 minutes. Continue to heat up to 52-53°C, add 0.8Kg alkaline protease and a certain amount of soda ash, use pH test paper to test the pH value of the solution to 7.8, run for 25 minutes, continue to heat up to 75°C, run for 10 minutes, turn on the water, and then use 30 Wash in -32°C water for 10 minutes. Finally, add 5Kg of softener, wherein the softener is a mixture of amino silicon softener and higher fatty acid softener with a mass ratio of 2:1, and run at 25-28°C for 30 minutes. Out of the cylinder, dehydrated on a centrifugal dehydrator, and dried.
实施例2:Example 2:
羊毛散纤维:将100Kg散纤维放入间歇式散毛染色机中,在30-32℃时加入5Kg过碳酸钠和2.5Kg四乙酰乙二胺,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。然后,在28-30℃时加入0.5Kg高效渗透剂SP-2和4Kg质量比为1∶1的过硫酸铵和过硫酸钠的混合物,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。接着,在38-40℃时加入4Kg质量比为1∶1的焦亚硫酸钠和亚硫酸钠混合物,运行25分钟,放水,再用30-32℃的水洗涤10分钟。继续升温到52-53℃加入0.8Kg碱性蛋白酶和一定量的纯碱,用pH值试纸测试溶液的pH值为7.8,运行25分钟,继续升温至75℃,运行10分钟,放水,再用30-32℃的水洗涤10分钟。最后,加入4Kg柔软剂,其中柔软剂是质量比为1:1的氨基硅柔软剂和高级脂肪酸柔软剂的混合物,在25-28℃下运行40分钟。出缸,在离心脱水机上脱水,烘干。Wool loose fiber: put 100Kg loose fiber into the intermittent wool dyeing machine, add 5Kg sodium percarbonate and 2.5Kg tetraacetylethylenediamine at 30-32°C, run for 30 minutes, drain water, and then use 30-32°C Wash with water for 10 minutes and drain the water. Then, at 28-30°C, add 0.5Kg of high-efficiency penetrant SP-2 and 4Kg of a mixture of ammonium persulfate and sodium persulfate with a mass ratio of 1:1, run for 30 minutes, drain water, and then use 30-32°C water Wash for 10 minutes and turn on the water. Next, add 4Kg of a mixture of sodium metabisulfite and sodium sulfite with a mass ratio of 1:1 at 38-40°C, run for 25 minutes, drain water, and wash with water at 30-32°C for 10 minutes. Continue to heat up to 52-53°C, add 0.8Kg alkaline protease and a certain amount of soda ash, use pH test paper to test the pH value of the solution to 7.8, run for 25 minutes, continue to heat up to 75°C, run for 10 minutes, turn on the water, and then use 30 Wash in -32°C water for 10 minutes. Finally, add 4Kg softener, wherein the softener is a mixture of amino silicon softener and higher fatty acid softener with a mass ratio of 1:1, and run at 25-28°C for 40 minutes. Out of the cylinder, dehydrated on a centrifugal dehydrator, and dried.
实施例3:Example 3:
羊毛散纤维:羊毛散纤维经酶水解处理后,可在间歇式散毛染色机中采用常规的酸性染料、中性染料或活性染料染色,最后经柔软处理,脱水和烘干处理。与本发明相关的处理条件同实施例1。可制得染色羊毛改性处理散纤维。Wool loose fiber: After enzymatic hydrolysis treatment, wool loose fiber can be dyed with conventional acid dyes, neutral dyes or reactive dyes in intermittent loose wool dyeing machines, and finally softened, dehydrated and dried. The processing conditions relevant to the present invention are the same as in Example 1. It can be used to produce dyed wool modified loose fiber.
在本发明技术方案中,羊毛染色为采用酸性染料、中性染料、活性染料、阳离子染料、碱性染料、分散染料用常规染色方法以制备染色羊毛纤维、羊毛/腈纶纤维和羊毛/涤纶纤维。In the technical solution of the present invention, wool dyeing is to use acid dyes, neutral dyes, reactive dyes, cationic dyes, basic dyes, and disperse dyes to prepare dyed wool fibers, wool/acrylic fibers and wool/polyester fibers with conventional dyeing methods.
实施例4:Example 4:
羊毛散纤维:羊毛散纤维经酶水解处理后,可在间歇式散毛染色机中采用常规的酸性染料、中性染料或活性染料染色,最后经柔软处理,脱水和烘干处理。与本发明相关的处理条件同实施例2。可制得染色羊毛改性处理散纤维。Wool loose fiber: After enzymatic hydrolysis treatment, wool loose fiber can be dyed with conventional acid dyes, neutral dyes or reactive dyes in intermittent loose wool dyeing machines, and finally softened, dehydrated and dried. The processing conditions relevant to the present invention are the same as in Example 2. It can be used to produce dyed wool modified loose fiber.
实施例5:Example 5:
羊毛纱线(规格60支):将100Kg纱线放入间歇式毛条染色机中,在30-32℃时加入2Kg过碳酸钠和0.6Kg四乙酰乙二胺,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。然后,在28-30℃时加入0.6Kg高效渗透剂SP-2和5.5Kg质量比为1:1的过硫酸铵和过硫酸钾混合物,运行25分钟,放水,再用30-32℃的水洗涤10分钟,放水。接着,在38-40℃时加入4Kg焦亚硫酸钠运行20分钟,放水,再用30-32℃的水洗涤10分钟。继续升温到52-53℃加入0.7Kg碱性蛋白酶和一定量的纯碱,用pH值试纸测试溶液的pH值为7.8,运行25分钟,继续升温至75℃,运行10分钟,放水,再用30-32℃的水洗涤10分钟。最后,加入4Kg柔软平滑剂,其中柔软平滑剂是质量比为1:1的氨基硅柔软剂和高级脂肪酸柔软剂的混合物,在25-28℃下运行30分钟。出缸,在离心脱水机上脱水,烘干。Wool yarn (60 counts): Put 100Kg of yarn into the intermittent top dyeing machine, add 2Kg of sodium percarbonate and 0.6Kg of tetraacetylethylenediamine at 30-32°C, run for 30 minutes, drain the water, and use Wash with water at 30-32°C for 10 minutes, then drain. Then, add 0.6Kg high-efficiency penetrant SP-2 and 5.5Kg mixture of ammonium persulfate and potassium persulfate with a mass ratio of 1:1 at 28-30°C, run for 25 minutes, drain water, and then use 30-32°C water Wash for 10 minutes and turn on the water. Next, add 4Kg of sodium metabisulfite at 38-40°C and run for 20 minutes, drain water, and wash with water at 30-32°C for 10 minutes. Continue to heat up to 52-53°C, add 0.7Kg alkaline protease and a certain amount of soda ash, use pH test paper to test the pH value of the solution to 7.8, run for 25 minutes, continue to heat up to 75°C, run for 10 minutes, turn on the water, and then use 30 Wash in -32°C water for 10 minutes. Finally, add 4Kg of softening and smoothing agent, wherein the softening and smoothing agent is a mixture of amino silicon softener and higher fatty acid softener with a mass ratio of 1:1, and run at 25-28°C for 30 minutes. Out of the cylinder, dehydrated on a centrifugal dehydrator, and dried.
实施例6:Embodiment 6:
羊毛纱线(规格60支):羊毛纱线经酶水解处理后,可在间歇式毛条染色机中采用常规的酸性染料、中性染料或活性染料染色,最后经柔软处理,脱水和烘干处理。与本发明相关的处理条件同实施例5。可制得羊毛改性处理60支染色羊毛纱线。Wool yarn (60 counts): After enzymatic hydrolysis treatment, the wool yarn can be dyed with conventional acid dyes, neutral dyes or reactive dyes in the intermittent top dyeing machine, and finally softened, dehydrated and dried . The processing conditions relevant to the present invention are the same as in Example 5. 60 counts of dyed wool yarns can be obtained through wool modification treatment.
实施例7:Embodiment 7:
羊毛纱线(规格32支):将100Kg纱线放入间歇式毛条染色机中,在30-32℃时加入3Kg过碳酸钠和1.8Kg四乙酰乙二胺,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。然后,在28-30℃时加入0.7Kg高效渗透剂SP-2和6Kg质量比为1:2的过硫酸铵和过硫酸钾混合物,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。接着,在38-40℃时加入3Kg亚硫酸氢钠运行20分钟,放水,再用30-32℃的水洗涤10分钟。继续升温到52-53℃加入0.6Kg碱性蛋白酶和一定量的纯碱,用pH值试纸测试溶液的pH值为7.8,运行25分钟,继续升温至75℃,运行10分钟,放水,再用30-32℃的水洗涤10分钟。最后,加入4.5Kg柔软平滑剂,其中柔软平滑剂是质量比为2:1的氨基硅柔软剂和高级脂肪酸柔软剂的混合物,在25-28℃下运行30分钟。出缸,在离心脱水机上脱水,烘干。Wool yarn (32 counts): Put 100Kg of yarn into the intermittent top dyeing machine, add 3Kg of sodium percarbonate and 1.8Kg of tetraacetylethylenediamine at 30-32°C, run for 30 minutes, drain the water, and use Wash with water at 30-32°C for 10 minutes, then drain. Then, add 0.7Kg of high-efficiency penetrant SP-2 and 6Kg of a mixture of ammonium persulfate and potassium persulfate with a mass ratio of 1:2 at 28-30°C, run for 30 minutes, turn on the water, and wash with water at 30-32°C 10 minutes, turn on the water. Next, add 3Kg of sodium bisulfite at 38-40°C and run for 20 minutes, drain water, and wash with water at 30-32°C for 10 minutes. Continue to heat up to 52-53°C, add 0.6Kg alkaline protease and a certain amount of soda ash, use pH test paper to test the pH value of the solution to 7.8, run for 25 minutes, continue to heat up to 75°C, run for 10 minutes, turn on the water, and then use 30 Wash in -32°C water for 10 minutes. Finally, add 4.5Kg of softening and smoothing agent, wherein the softening and smoothing agent is a mixture of amino silicon softener and higher fatty acid softener with a mass ratio of 2:1, and run at 25-28°C for 30 minutes. Out of the cylinder, dehydrated on a centrifugal dehydrator, and dried.
实施例8:Embodiment 8:
羊毛纱线(规格32支):羊毛纱线经酶处理后,可在间歇式毛条染色机中采用常规的酸性染料、中性染料或活性染料染色,最后经柔软处理,脱水和烘干处理。与本发明相关的处理条件同实施例7。可制得羊毛改性处理32支染色羊毛纱线。Wool yarn (32 counts): After enzyme treatment, wool yarn can be dyed with conventional acid dyes, neutral dyes or reactive dyes in a batch top dyeing machine, and finally softened, dehydrated and dried. The processing conditions relevant to the present invention are the same as in Example 7. 32 dyed wool yarns with modified wool can be obtained.
实施例9:Embodiment 9:
60/40羊毛/腈纶纱线(规格66支,羊毛含量60%,腈纶含量40%):将100Kg羊毛/腈纶纱线放入间歇式毛条染色机中,在30-32℃时加入1Kg过碳酸钠和0.3Kg四乙酰乙二胺,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。然后,在28-30℃时加入0.5Kg高效渗透剂SP-2和5Kg的过硫酸铵,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。接着,在38-40℃时加入3Kg亚硫酸氢钠运行20分钟,放水,再用30-32℃的水洗涤10分钟。继续升温到52-53℃加入0.2Kg碱性蛋白酶和一定量的纯碱,用pH值试纸测试溶液的pH值为7.8,运行25分钟,继续升温至75℃,运行10分钟,放水,再用30-32℃的水洗涤10分钟。最后,加入3.0Kg柔软平滑剂,其中柔软平滑剂是氨基硅柔软剂,在25-28℃下运行30分钟。出缸,在离心脱水机上脱水,烘干。60/40 wool/acrylic yarn (66 counts, 60% wool content, 40% acrylic fiber content): put 100Kg wool/acrylic fiber yarn into the intermittent top dyeing machine, add 1Kg percarbonate at 30-32°C Sodium and 0.3Kg tetraacetylethylenediamine, run for 30 minutes, drain water, wash with water at 30-32°C for 10 minutes, drain water. Then, add 0.5Kg of high-efficiency penetrant SP-2 and 5Kg of ammonium persulfate at 28-30°C, run for 30 minutes, drain water, wash with water at 30-32°C for 10 minutes, and drain water. Next, add 3Kg of sodium bisulfite at 38-40°C and run for 20 minutes, drain water, and wash with water at 30-32°C for 10 minutes. Continue to heat up to 52-53°C, add 0.2Kg alkaline protease and a certain amount of soda ash, use pH test paper to test the pH value of the solution to 7.8, run for 25 minutes, continue to heat up to 75°C, run for 10 minutes, turn on the water, and then use 30 Wash in -32°C water for 10 minutes. Finally, add 3.0Kg of softening and smoothing agent, wherein the softening and smoothing agent is amino silicon softener, and run at 25-28°C for 30 minutes. Out of the cylinder, dehydrated on a centrifugal dehydrator, and dried.
实施例10:Example 10:
60/40羊毛/腈纶纱线(规格66支,羊毛含量60%,腈纶含量40%):羊毛/腈纶纱线经酶处理后,可在间歇式毛条染色机中采用常规的酸性染料、活性染料、阳离子染料、碱性染料染色,最后经柔软处理,脱水和烘干处理。与本发明相关的处理条件同实施例9。可制得羊毛/腈纶纱线改性处理66支染色羊毛/腈纶纱线。60/40 wool/acrylic yarn (66 counts, 60% wool content, 40% acrylic fiber content): After the wool/acrylic fiber yarn is treated with enzymes, conventional acid dyes and reactive dyes can be used in intermittent top dyeing machines , cationic dyes, basic dyes, and finally softened, dehydrated and dried. The processing conditions relevant to the present invention are the same as in Example 9. 66 dyed wool/acrylic yarns with modified wool/acrylic yarn can be obtained.
实施例11:Example 11:
70/30羊毛/涤纶纱线(规格66支,羊毛含量70%,涤纶含量30%):将100Kg羊毛/涤纶纱线放入间歇式毛条染色机中,在30-32℃时加入1.5Kg过碳酸钠和0.5Kg四乙酰乙二胺,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。然后,在28-30℃时加入0.5Kg高效渗透剂SP-2和4Kg的质量比为2∶1的过硫酸钠和过硫酸钾的混合物,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。接着,在38-40℃时加入3Kg亚硫酸钠运行20分钟,放水,再用30-32℃的水洗涤10分钟。继续升温到52-53℃加入0.3Kg碱性蛋白酶和一定量的纯碱,用pH值试纸测试溶液的pH值为7.8,运行25分钟,继续升温至75℃,运行10分钟,放水,再用30-32℃的水洗涤10分钟。最后,加入4.0Kg柔软平滑剂,其中柔软平滑剂是羟基硅柔软剂,在25-28℃下运行30分钟。出缸,在离心脱水机上脱水,烘干。70/30 wool/polyester yarn (66 counts, 70% wool content, 30% polyester content): put 100Kg wool/polyester yarn into the intermittent top dyeing machine, add 1.5Kg over Sodium carbonate and 0.5Kg tetraacetylethylenediamine, run for 30 minutes, drain water, then wash with water at 30-32°C for 10 minutes, drain water. Then, at 28-30°C, add 0.5Kg of high-efficiency penetrant SP-2 and 4Kg of a mixture of sodium persulfate and potassium persulfate with a mass ratio of 2:1, run for 30 minutes, drain water, and then use 30-32°C Wash with water for 10 minutes and drain. Next, add 3Kg of sodium sulfite at 38-40°C and run for 20 minutes, turn on the water, and wash with water at 30-32°C for 10 minutes. Continue to heat up to 52-53°C, add 0.3Kg alkaline protease and a certain amount of soda ash, use pH test paper to test the pH value of the solution to 7.8, run for 25 minutes, continue to heat up to 75°C, run for 10 minutes, turn on the water, and then use 30 Wash in -32°C water for 10 minutes. Finally, add 4.0Kg of softening and smoothing agent, wherein the softening and smoothing agent is a hydroxyl silicone softener, and run at 25-28°C for 30 minutes. Out of the cylinder, dehydrated on a centrifugal dehydrator, and dried.
实施例12:Example 12:
70/30羊毛/涤纶纱线(规格66支,羊毛含量70%,涤纶含量30%):羊毛/涤纶纱线经酶处理后,可在间歇式毛条染色机中采用常规的酸性染料、中性染料、活性染料、分散染料染色,最后经柔软处理,脱水和烘干处理。与本发明相关的处理条件同实施例11。可制得羊毛/涤纶纱线改性处理66支染色羊毛/涤纶纱线。70/30 wool/polyester yarn (66 counts, 70% wool content, 30% polyester content): After the wool/polyester yarn is treated with enzymes, it can be used in the intermittent top dyeing machine with conventional acid dyes, neutral Dyeing with dyes, reactive dyes, disperse dyes, and finally softening, dehydration and drying. The processing conditions relevant to the present invention are the same as in Example 11. 66 dyed wool/polyester yarns with wool/polyester yarn modification treatment can be obtained.
实施例13:Example 13:
对于已经染色处理的羊毛染色纤维,其改性处理的工艺为:羊毛染色纤维→预氧化处理→水洗→氧化处理→水洗→还原处理→水洗→酶处理→水洗→柔软处理→离心脱水→烘干→改性羊毛纤维。其中,预氧化处理工艺步骤是可以采用的工序,同时也是可能不采用的工序,可根据染色羊毛制品的要求而定,其它工序如离心脱水和烘干都是常规工序。羊毛染色纤维是被处理羊毛纤维已采用酸性染料、中性染料、活性染料、阳离子染料、碱性染料、分散染料染色的羊毛纤维、羊毛/腈纶纤维和羊毛/涤纶纤维。For wool dyed fiber that has been dyed, the modification process is: wool dyed fiber→preoxidation treatment→water washing→oxidation treatment→water washing→reduction treatment→water washing→enzyme treatment→water washing→softening treatment→centrifugal dehydration→drying →Modified wool fiber. Among them, the pre-oxidation treatment process step is a process that can be used, and it is also a process that may not be used. It can be determined according to the requirements of dyed wool products. Other processes such as centrifugal dehydration and drying are conventional processes. Wool dyed fibers are wool fibers that have been dyed with acid dyes, neutral dyes, reactive dyes, cationic dyes, basic dyes, disperse dyes, wool/acrylic fibers and wool/polyester fibers.
染色羊毛散纤维:将100Kg经染色的羊毛散纤维放入间歇式散毛染色机中,在28-30℃时加入0.5Kg高效渗透剂SP-2和4.5Kg的质量比为1∶1的过硫酸钠和过硫酸钾的混合物,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。然后,在38-40℃时加入6Kg焦亚硫酸钠运行20分钟,放水,再用30-32℃的水洗涤10分钟。继续升温到52-53℃加入0.4Kg碱性蛋白酶和一定量的纯碱,用pH值试纸测试溶液的pH值为7.8,运行25分钟,继续升温至75℃,运行10分钟,放水,再用30-32℃的水洗涤10分钟。最后,加入5Kg柔软平滑剂,其中柔软平滑剂是质量比为1:1的氨基硅柔软剂和高级脂肪酸柔软剂的混合物,在25-28℃下运行30分钟。出缸,在离心脱水机上脱水,烘干。Dyeing wool loose fiber: put 100Kg of dyed wool loose fiber into the intermittent wool dyeing machine, add 0.5Kg of high-efficiency penetrant SP-2 and 4.5Kg of 1:1 process at a mass ratio of 28-30°C A mixture of sodium sulfate and potassium persulfate, run for 30 minutes, drain the water, then wash with water at 30-32°C for 10 minutes, drain the water. Then, add 6Kg of sodium metabisulfite at 38-40°C and run for 20 minutes, turn on the water, and wash with water at 30-32°C for 10 minutes. Continue to heat up to 52-53°C, add 0.4Kg alkaline protease and a certain amount of soda ash, use pH test paper to test the pH value of the solution to 7.8, run for 25 minutes, continue to heat up to 75°C, run for 10 minutes, turn on the water, and then use 30 Wash in -32°C water for 10 minutes. Finally, add 5Kg of softening and smoothing agent, wherein the softening and smoothing agent is a mixture of amino silicon softener and higher fatty acid softener with a mass ratio of 1:1, and run at 25-28°C for 30 minutes. Out of the cylinder, dehydrated on a centrifugal dehydrator, and dried.
实施例14:Example 14:
染色羊毛散纤维:将100Kg已染色的羊毛散纤维放入间歇式散毛染色机中,在30-32℃时加入1Kg过碳酸钠和0.5Kg四乙酰乙二胺,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。其它与本发明相关的处理条件同实施例13。Dyeing wool loose fiber: put 100Kg of dyed wool loose fiber into the intermittent wool dyeing machine, add 1Kg sodium percarbonate and 0.5Kg tetraacetylethylenediamine at 30-32°C, run for 30 minutes, turn on the water, and then Wash with water at 30-32°C for 10 minutes and drain. Other processing conditions relevant to the present invention are the same as in Example 13.
实施例15:Example 15:
染色羊毛纱线(规格66支):将100Kg已染色纱线放入间歇式毛条染色机中,在28-30℃时加入0.6Kg高效渗透剂SP-2和5.5Kg的质量比为1∶1的过硫酸钠和过硫酸铵的混合物,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。然后,在38-40℃时加入2Kg亚硫酸钠运行20分钟,放水,再用30-32℃的水洗涤10分钟。继续升温到52-53℃加入0.3Kg碱性蛋白酶和一定量的纯碱,用pH值试纸测试溶液的pH值为7.8,运行25分钟,继续升温至75℃,运行10分钟,放水,再用30-32℃的水洗涤10分钟。最后,加入5Kg柔软平滑剂,其中柔软平滑剂是质量比为1:1的氨基硅柔软剂和高级脂肪酸柔软剂的混合物,在25-28℃下运行30分钟。出缸,在离心脱水机上脱水,烘干。Dyeing wool yarn (66 counts): put 100Kg of dyed yarn into the intermittent top dyeing machine, add 0.6Kg of high-efficiency penetrating agent SP-2 and 5.5Kg at a mass ratio of 1:1 at 28-30°C A mixture of sodium persulfate and ammonium persulfate, run for 30 minutes, turn on the water, then wash with water at 30-32°C for 10 minutes, turn on the water. Then, add 2Kg of sodium sulfite at 38-40°C and run for 20 minutes, turn on the water, and wash with water at 30-32°C for 10 minutes. Continue to heat up to 52-53°C, add 0.3Kg alkaline protease and a certain amount of soda ash, use pH test paper to test the pH value of the solution to 7.8, run for 25 minutes, continue to heat up to 75°C, run for 10 minutes, turn on the water, and then use 30 Wash in -32°C water for 10 minutes. Finally, add 5Kg of softening and smoothing agent, wherein the softening and smoothing agent is a mixture of amino silicon softener and higher fatty acid softener with a mass ratio of 1:1, and run at 25-28°C for 30 minutes. Out of the cylinder, dehydrated on a centrifugal dehydrator, and dried.
实施例16:Example 16:
染色羊毛纱线(规格66支):将100Kg已染色纱线放入间歇式毛条染色机中,在30-32℃时加入0.5Kg过碳酸钠和0.25Kg四乙酰乙二胺,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。其它与本发明相关的处理条件同实施例15。Dyeing wool yarn (66 counts): put 100Kg of dyed yarn into the intermittent top dyeing machine, add 0.5Kg sodium percarbonate and 0.25Kg tetraacetylethylenediamine at 30-32°C, run for 30 minutes, Turn on the water, wash with water at 30-32°C for 10 minutes, and turn on the water. Other processing conditions relevant to the present invention are the same as in Example 15.
实施例17:Example 17:
70/30羊毛/腈纶染色纱线(规格66支,羊毛含量70%,腈纶含量30%):将100Kg羊毛/腈纶染色纱线放入间歇式毛条染色机中,在28-30℃时加入0.5Kg高效渗透剂SP-2和4.5Kg的质量比为1∶1的过硫酸铵和过硫酸钠的混合物,运行20分钟,放水,再用30-32℃的水洗涤10分钟,放水。接着,在38-40℃时加入3.5Kg的质量比为1∶1的亚硫酸氢钠和亚硫酸钠的混合物,运行20分钟,放水,再用30-32℃的水洗涤10分钟。继续升温到52-53℃加入0.2Kg碱性蛋白酶和一定量的纯碱,用pH值试纸测试溶液的pH值为7.8,运行25分钟,继续升温至75℃,运行10分钟,放水,再用30-32℃的水洗涤10分钟。最后,加入3.0Kg柔软平滑剂,其中柔软平滑剂是氨基硅柔软剂,在25-28℃下运行30分钟。出缸,在离心脱水机上脱水,烘干。70/30 wool/acrylic dyed yarn (66 specifications, 70% wool content, 30% acrylic fiber content): put 100Kg wool/acrylic fiber dyed yarn into the intermittent top dyeing machine, add 0.5 Kg of high-efficiency penetrant SP-2 and 4.5Kg of a mixture of ammonium persulfate and sodium persulfate in a mass ratio of 1:1, run for 20 minutes, drain, then wash with water at 30-32°C for 10 minutes, drain. Then, at 38-40°C, add 3.5Kg of a mixture of sodium bisulfite and sodium sulfite with a mass ratio of 1:1, run for 20 minutes, drain water, and wash with water at 30-32°C for 10 minutes. Continue to heat up to 52-53°C, add 0.2Kg alkaline protease and a certain amount of soda ash, use pH test paper to test the pH value of the solution to 7.8, run for 25 minutes, continue to heat up to 75°C, run for 10 minutes, turn on the water, and then use 30 Wash in -32°C water for 10 minutes. Finally, add 3.0Kg of softening and smoothing agent, wherein the softening and smoothing agent is amino silicon softener, and run at 25-28°C for 30 minutes. Out of the cylinder, dehydrated on a centrifugal dehydrator, and dried.
实施例18:Example 18:
70/30羊毛/腈纶染色纱线(规格66支,羊毛含量70%,腈纶含量30%):将100Kg羊毛/腈纶染色纱线放入间歇式毛条染色机中,将100Kg羊毛/腈染色纶纱线放入间歇式毛条染色机中,在30-32℃时加入1Kg过碳酸钠和0.3Kg四乙酰乙二胺,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。其它与本发明相关的处理条件同实施例17。70/30 wool/acrylic dyed yarn (66 counts, 70% wool content, 30% acrylic fiber content): 100Kg wool/acrylic dyed yarn is put into intermittent top dyeing machine, 100Kg wool/acrylic dyed fiber yarn Put the thread into the intermittent top dyeing machine, add 1Kg sodium percarbonate and 0.3Kg tetraacetylethylenediamine at 30-32°C, run for 30 minutes, drain the water, wash with 30-32°C water for 10 minutes, drain the water. Other processing conditions relevant to the present invention are the same as in Example 17.
实施例19:Example 19:
70/30羊毛/涤纶染色纱线(规格100支,羊毛含量70%,涤纶含量30%):将100Kg羊毛/涤纶染色纱线放入间歇式毛条染色机中,在28-30℃时加入1Kg高效渗透剂SP-2和5.5Kg的质量比为1∶1的过硫酸钾和过硫酸钠的混合物,运行20分钟,放水,再用30-32℃的水洗涤10分钟,放水。接着,在38-40℃时加入3Kg亚硫酸钠运行20分钟,放水,再用30-32℃的水洗涤10分钟。继续升温到52-53℃加入0.3Kg碱性蛋白酶和一定量的纯碱,用pH值试纸测试溶液的pH值为7.8,运行25分钟,继续升温至75℃,运行10分钟,放水,再用30-32℃的水洗涤10分钟。最后,加入4.0Kg柔软平滑剂,其中柔软平滑剂是羟基硅柔软剂,在25-28℃下运行30分钟。出缸,在离心脱水机上脱水,烘干。70/30 wool/polyester dyed yarn (100 counts, 70% wool content, 30% polyester content): put 100Kg wool/polyester dyed yarn into the intermittent top dyeing machine, add 1Kg at 28-30°C High-efficiency penetrant SP-2 and 5.5Kg of a mixture of potassium persulfate and sodium persulfate with a mass ratio of 1:1, run for 20 minutes, drain water, then wash with water at 30-32°C for 10 minutes, drain water. Next, add 3Kg of sodium sulfite at 38-40°C and run for 20 minutes, turn on the water, and wash with water at 30-32°C for 10 minutes. Continue to heat up to 52-53°C, add 0.3Kg alkaline protease and a certain amount of soda ash, use pH test paper to test the pH value of the solution to 7.8, run for 25 minutes, continue to heat up to 75°C, run for 10 minutes, turn on the water, and then use 30 Wash in -32°C water for 10 minutes. Finally, add 4.0Kg of softening and smoothing agent, wherein the softening and smoothing agent is a hydroxyl silicone softener, and run at 25-28°C for 30 minutes. Out of the cylinder, dehydrated on a centrifugal dehydrator, and dried.
实施例20:Example 20:
70/30羊毛/涤纶染色纱线(规格100支,羊毛含量70%,涤纶含量30%):将100Kg羊毛/涤纶染色纱线放入间歇式毛条染色机中,在30-32℃时加入1Kg过碳酸钠和0.3Kg四乙酰乙二胺,运行30分钟,放水,再用30-32℃的水洗涤10分钟,放水。其它与本发明相关的处理条件同实施例19。70/30 wool/polyester dyed yarn (100 counts, 70% wool content, 30% polyester content): put 100Kg wool/polyester dyed yarn into the intermittent top dyeing machine, add 1Kg at 30-32°C Sodium percarbonate and 0.3Kg tetraacetylethylenediamine, run for 30 minutes, drain water, wash with water at 30-32°C for 10 minutes, drain water. Other processing conditions relevant to the present invention are the same as in Example 19.
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| CN102337669A (en) * | 2010-07-19 | 2012-02-01 | 苏州市统业化工有限公司 | Method for processing antibacterial wool fiber |
| CN102493205B (en) * | 2011-11-30 | 2013-03-27 | 江苏贝德时装有限公司 | Processing method for one-sided jersey containing wool |
| CN102936833B (en) * | 2012-11-15 | 2015-05-20 | 浙江中新毛纺织有限公司 | Method for preparing total easy caring wool tops and product of wool tops |
| CN102995393B (en) * | 2012-11-15 | 2014-09-17 | 浙江中新毛纺织有限公司 | Preparation method of total easy-care wool tops and product thereof |
| CN103485159A (en) * | 2013-09-11 | 2014-01-01 | 昆山市万丰制衣有限责任公司 | Anti-felting wool finishing process |
| CN103952904A (en) * | 2014-04-17 | 2014-07-30 | 东华大学 | Surface modifying and finishing method of wool fabric |
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