CN101476175A - Dyeable and antistatic polypropylene fiber and preparation thereof - Google Patents
Dyeable and antistatic polypropylene fiber and preparation thereof Download PDFInfo
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Abstract
本发明涉及一种可染及抗静电性的聚丙烯纤维,该纤维通过至少一种可染聚合物组分与聚丙烯组分共混纺丝得到,其中可染聚合物组分与聚丙烯组分重量比为1∶1.5-1∶35;所述的可染聚合物组分选自聚对苯二甲酸二元醇酯与聚二元醇构成的共聚物中的至少一种。本发明的共混纤维可纺制成长、短纤维,用作机织物、针织物、非织造布或地毯纱,具有良好的吸湿性、柔软手感、抗静电性能和高染色性能牢度。The invention relates to a dyeable and antistatic polypropylene fiber obtained by blending and spinning at least one dyeable polymer component and a polypropylene component, wherein the dyeable polymer component and the polypropylene component The weight ratio is 1:1.5-1:35; the dyeable polymer component is at least one selected from copolymers composed of polyglycol terephthalate and polyglycol. The blended fiber of the present invention can be spun into long and short fibers and used as woven fabric, knitted fabric, non-woven fabric or carpet yarn, and has good hygroscopicity, soft hand feeling, antistatic performance and high dyeing fastness.
Description
技术领域 technical field
本发明涉及一种可染及抗静电性聚丙烯纤维,尤其是涉及不含有碳粉等导电无机材料的纯高聚物与聚丙烯共混纺丝制备的吸湿、可染及抗静电性聚丙烯纤维。The invention relates to a dyeable and antistatic polypropylene fiber, in particular to a hygroscopic, dyeable and antistatic polypropylene fiber prepared by blending spinning of pure high polymer and polypropylene without carbon powder and other conductive inorganic materials .
背景技术 Background technique
众所周知,聚丙烯纤维具有良好的化学稳定性、抗污性和耐磨性,质轻且保暖性好,细旦聚丙烯纤维还具有优良的导湿、排汗性,因此得到了广泛的应用。然而聚丙烯纤维也存在一定的缺陷,例如无法染色、吸湿性差和易产生静电等,这些都限制了它的进一步开发与应用。As we all know, polypropylene fiber has good chemical stability, anti-fouling and abrasion resistance, light weight and good heat retention, and fine-denier polypropylene fiber also has excellent moisture conductivity and perspiration, so it has been widely used. However, polypropylene fibers also have certain defects, such as inability to dye, poor hygroscopicity, and easy generation of static electricity, which limit its further development and application.
对于聚丙烯纤维改性的研究,引起了人们广泛的兴趣。在染色性能、吸湿性、抗静电性等综合性能的提高上,人们曾经作过很多的努力。例如有人曾经致力于使用乙烯基类、丙烯酸类、环氧化合物、酰胺类单体等对聚丙烯纤维进行接枝共聚,在提高纤维的染色性能的同时,还能够适当地提高聚丙烯纤维的吸湿性能。也有人采用强氧化剂、卤化剂、氯磺化剂、磺化剂等对聚丙烯纤维进行表面的化学改性法,使在纤维表面形成可染染座。还有人采用低温等离子体改性法,使纤维表面粗糙化,增大比表面积,同时引入极性基团,提高聚丙烯纤维的亲水性和染色性能。然而,这些方案或由于生产的可操作性等技术原因,或因成本过高等均未能得到发展。The research on the modification of polypropylene fibers has aroused widespread interest. People have made a lot of efforts to improve the comprehensive properties such as dyeing performance, hygroscopicity, and antistatic properties. For example, some people have been working on the graft copolymerization of polypropylene fibers by using vinyl, acrylic, epoxy compounds, amide monomers, etc., while improving the dyeing performance of fibers, they can also properly improve the moisture absorption of polypropylene fibers. performance. Some people also use strong oxidants, halogenating agents, chlorosulfonating agents, sulfonating agents, etc. to chemically modify the surface of polypropylene fibers to form dyeable seats on the surface of the fibers. Some people use low-temperature plasma modification method to roughen the fiber surface, increase the specific surface area, and introduce polar groups at the same time to improve the hydrophilicity and dyeing performance of polypropylene fibers. However, these solutions have not been developed either due to technical reasons such as production operability, or due to high costs.
目前,较为常用的改性方法主要分为两大类:一类是采用复合纺丝技术来改善聚丙烯纤维染色等性能,得到皮芯型结构的复合纤维。通常是以聚丙烯作芯层,以可染高聚物作皮层,染色后皮层上染,芯层聚丙烯不上染;还有以聚丙烯作皮层,以可染高聚物作芯层制备短复合纤维,染色后皮层聚丙烯不上染,芯层上染,呈现一种朦胧色的色调。例如,本发明者就曾经公开了一种“抗静电、吸湿、可染皮芯型复合纤维及其制备方法”(CN 2006 10002873.1),其通过双螺杆纺丝机和复合喷丝板进行复合纺丝的方法来制备皮芯结构的复合纤维,以A-B型嵌段共聚醚酯高聚物为芯层组分,以可熔体纺丝的成纤高聚物为皮层组分。虽然纤维的可染性有所改善,但复合纺丝的工艺设备要求高,通常需要两台设备挤出机分别将皮层、分层聚合物熔融挤出,设备复杂,投资费用较高,而且制成率不易提高,因此生产成本较高。At present, the commonly used modification methods are mainly divided into two categories: one is to use composite spinning technology to improve the dyeing properties of polypropylene fibers, and obtain composite fibers with a skin-core structure. Usually, polypropylene is used as the core layer, and dyeable polymer is used as the skin layer. After dyeing, the skin layer is dyed, and the core layer polypropylene is not dyed; there are also polypropylene as the skin layer and dyeable polymer as the core layer. Short composite fiber, after dyeing, the skin layer polypropylene will not be dyed, and the core layer will be dyed, showing a hazy color tone. For example, the inventor once disclosed a "antistatic, moisture-absorbing, dyeable sheath-core composite fiber and its preparation method" (CN 2006 10002873.1), which carried out composite spinning through a twin-screw spinning machine and a composite spinneret. A composite fiber with a sheath-core structure is prepared by silk method, with the A-B type block copolyetherester polymer as the core component and the melt-spinnable fiber-forming polymer as the sheath component. Although the dyeability of the fiber has been improved, the process equipment requirements for composite spinning are high. Usually, two equipment extruders are required to melt and extrude the cortex and layered polymer respectively. The equipment is complicated, the investment cost is high, and the manufacturing Yield is not easy to improve, so the production cost is higher.
另一类是采用共混纺丝技术来改善聚丙烯纤维的可染性,其中包括:聚丙烯与有机金属盐类的共混熔融纺丝,即向聚丙烯纤维中引入金属离子,使聚丙烯纤维获得可染性,但是必须用特殊的分散媒介染料染色。还有人采用纳米技术制备可染性丙纶,即将作为染座的纳米颗粒(如粘土类)与聚丙烯共混,通过范德华力和氢键与染料分子结合而上染,但此方法的可纺性能较差。相关的报道还有,将聚对苯二甲酸乙二醇酯与聚丙烯共混纺丝,得到的纤维可以使用分散染料实现常压染色,表明非相容高聚物共混纤维内部两相之间存在的大量缝隙、孔洞提供了染料扩散和渗透的通道。也有报道是将适量的乙烯-醋酸乙烯酯(EVA)或聚苯乙烯(PS)与聚丙烯共混纺丝,可得到分散染料可染性的聚丙烯纤维。将含碱性基团的聚酰胺类、聚氨酯类高聚物共混入聚丙烯纤维,可实现酸性染料染色。而将带有酸性官能团的聚合物(如阳离子染料可染聚酯)与聚丙烯制成的共混纤维可用阳离子染料上染。The other is to use blend spinning technology to improve the dyeability of polypropylene fibers, including: blending melt spinning of polypropylene and organic metal salts, that is, introducing metal ions into polypropylene fibers to make polypropylene fibers Dyeability is obtained, but must be dyed with special disperse mordant dyes. Some people use nanotechnology to prepare dyeable polypropylene, that is, to blend nanoparticles (such as clay) as dye seats with polypropylene, and combine them with dye molecules through van der Waals force and hydrogen bonds to dye, but the spinnability of this method poor. Related reports also show that the fibers obtained by blending and spinning polyethylene terephthalate and polypropylene can be dyed with disperse dyes at normal pressure, indicating that the interphase between the two phases of the non-compatible high polymer blend fiber There are a large number of gaps and holes that provide channels for dye diffusion and penetration. It is also reported that a proper amount of ethylene-vinyl acetate (EVA) or polystyrene (PS) and polypropylene are blended and spun to obtain disperse dye-dyeable polypropylene fibers. Blending polyamides and polyurethane polymers containing basic groups into polypropylene fibers can achieve acid dyeing. The blended fibers made of polymers with acidic functional groups (such as cationic dyeable polyester) and polypropylene can be dyed with cationic dyes.
虽然报道了大量的高聚物与聚丙烯共混纺丝方案,但其均只涉及聚丙烯纤维某一性能的改进,例如单一地改善染色或改善吸湿性等,尚未发现聚丙烯纤维在染色性能、吸湿性、抗静电性等综合性能上均有明显改善的报道。Although a large number of high polymer and polypropylene blended spinning schemes have been reported, they all only involve the improvement of a certain performance of polypropylene fibers, such as improving dyeing or hygroscopicity alone, and polypropylene fibers have not been found in dyeing performance, It is reported that the comprehensive properties such as hygroscopicity and antistatic property have been significantly improved.
曾经有人使用吸湿性强的高分子量聚氧乙烯(PEO)与聚丙烯共混制成同时具有吸湿、可染和抗静电性能均良好的纤维。但是PEO易溶于热水,织物在染色过程中由于PEO的流失,使抗静电性能丧失;此后又有将PEO的端羟基封闭,企图降低PEO在水中的溶解性能,以期获得耐久性抗静电性的报道,但并未获得预想的结果。Someone once used high-molecular-weight polyoxyethylene (PEO) with strong hygroscopicity to blend with polypropylene to make fibers with good hygroscopic, dyeable and antistatic properties. However, PEO is easily soluble in hot water, and the antistatic properties of fabrics are lost due to the loss of PEO during the dyeing process; after that, the terminal hydroxyl groups of PEO are blocked in an attempt to reduce the solubility of PEO in water, in order to obtain durable antistatic properties. reported, but did not achieve the expected results.
因此,非常需要提供一种具有优良吸湿性能、可染性能及抗静电性能的聚丙烯纤维及其制备方法。Therefore, it is highly desirable to provide a polypropylene fiber with excellent hygroscopicity, dyeability and antistatic performance and a preparation method thereof.
发明内容 Contents of the invention
一种可染及抗静电性的聚丙烯纤维,该纤维通过至少一种可染聚合物组分与聚丙烯组分共混纺丝得到,其中可染聚合物组分与聚丙烯组分重量比为1:1.5—1:35,优选为1:2.5—1:20;所述的可染聚合物组分选自聚对苯二甲酸二元醇酯与聚二元醇构成的共聚物中的至少一种。A dyeable and antistatic polypropylene fiber obtained by blending and spinning at least one dyeable polymer component and polypropylene component, wherein the weight ratio of the dyeable polymer component to the polypropylene component is 1:1.5-1:35, preferably 1:2.5-1:20; the dyeable polymer component is selected from at least A sort of.
本发明所述的可染聚合物组分的主要成份是一种热塑性聚酯弹性体(Thermo Plastic Ether Ester),即含有聚酯硬段和聚醚软段的嵌段共聚物(A-B嵌段共聚醚酯)。其中聚醚软段和未结晶的聚酯形成无定形相,聚酯硬段部分形成结晶微区,起物理交联点的作用。The main component of the dyeable polymer component of the present invention is a thermoplastic polyester elastomer (Thermo Plastic Ether Ester), that is, a block copolymer (A-B block copolymer) containing a polyester hard segment and a polyether soft segment ether esters). Among them, the polyether soft segment and the uncrystallized polyester form an amorphous phase, and the polyester hard segment forms a crystalline microdomain, which acts as a physical crosslinking point.
这种A-B嵌段共聚醚酯是聚对苯二甲酸二元醇酯与聚二元醇构成的共聚物。所述的聚对苯二甲酸二元醇酯可选用聚对苯二甲酸乙二醇酯、聚对苯二甲酸丙二醇酯、聚对苯二甲酸丁二醇酯等;所述的二元醇聚合物可选用乙二醇、丙二醇、丁二醇等的聚合物,具体如聚丁二醇、聚乙二醇或聚丙二醇等。This A-B block copolyether ester is a copolymer of polyglycol terephthalate and polyglycol. Described polyglycol terephthalate can select polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate etc. for use; Polymers such as ethylene glycol, propylene glycol, and butanediol can be selected as the material, specifically, polytetramethylene glycol, polyethylene glycol, or polypropylene glycol.
具体地,这种可染聚合物组分可选用聚对苯二甲酸乙二醇酯与聚乙二醇、聚对苯二甲酸乙二醇酯与聚丁二醇、聚对苯二甲酸乙二醇酯与聚丙二醇、聚对苯二甲酸丁二醇酯与聚乙二醇、聚对苯二甲酸丁二醇酯与聚丁二醇、聚对苯二甲酸丁二醇酯与聚丙二醇、聚对苯二甲酸丙二醇酯与聚乙二醇、聚对苯二甲酸丙二醇酯与聚丁二醇和聚对苯二甲酸丙二醇酯与聚丙二醇的共聚物中的至少一种。Specifically, the dyeable polymer component can be selected from polyethylene terephthalate and polyethylene glycol, polyethylene terephthalate and polytetramethylene glycol, polyethylene terephthalate Alcohol Esters and Polypropylene Glycol, Polybutylene Terephthalate and Polyethylene Glycol, Polybutylene Terephthalate and Polybutylene Glycol, Polybutylene Terephthalate and Polypropylene Glycol, Polyethylene Glycol At least one of the copolymers of propylene terephthalate and polyethylene glycol, polytrimethylene terephthalate and polytetramethylene glycol, and copolymers of polytrimethylene terephthalate and polypropylene glycol.
本发明的可染聚合物组分优选采用已商业化的热塑性聚酯弹性体TPEE,其是对苯二甲酸、1,4-丁二醇酯与聚丁二醇、聚丙二醇或聚乙二醇共聚而成。构成热塑性聚酯弹性体TPEE聚合物的化学组成中,作为硬链段的可结晶性聚酯组分占有25%~70%的质量,其质量比过少则TPEE的熔点降低,结晶性能变差,影响纺丝前的预结晶和纺丝加工的正常进行;含量过多则最终纤维的可染性及抗静电性能效果不良;而作为软链段的聚醚组分占有30%~75%的质量,含量过少会影响最终纤维的可染性及抗静电性能的效果,过多则TPEE的熔点降低,结晶性能变差,影响纺丝前的预结晶和纺丝加工的正常进行。通常优选硬段/软段的质量比为30~55/70~45。通常优选TPEE的特性粘数在0.95~1.15g/dl范围内。如果TPEE的特性粘数过低会降低最终共混纤维产品的物理机械性能,而由于工业生产的局限性,更高特性粘数的TPEE很难得到。The dyeable polymer component of the present invention preferably adopts commercialized thermoplastic polyester elastomer TPEE, which is terephthalic acid, 1,4-butylene glycol ester and polytetramethylene glycol, polypropylene glycol or polyethylene glycol Copolymerized. In the chemical composition of the thermoplastic polyester elastomer TPEE polymer, the crystallizable polyester component as a hard segment accounts for 25% to 70% of the mass. If the mass ratio is too small, the melting point of TPEE will decrease and the crystallization performance will deteriorate. , affect the pre-crystallization before spinning and the normal process of spinning; if the content is too much, the dyeability and antistatic performance of the final fiber will be poor; and the polyether component as a soft segment occupies 30% to 75% Too little content will affect the dyeability and antistatic performance of the final fiber, and too much will reduce the melting point of TPEE and deteriorate the crystallization performance, which will affect the pre-crystallization before spinning and the normal process of spinning. Usually, the mass ratio of hard segment/soft segment is preferably 30-55/70-45. It is generally preferred that the intrinsic viscosity of TPEE is in the range of 0.95 to 1.15 g/dl. If the intrinsic viscosity of TPEE is too low, the physical and mechanical properties of the final blended fiber product will be reduced, and due to the limitations of industrial production, it is difficult to obtain TPEE with a higher intrinsic viscosity.
本发明中使用的聚丙烯组分可采用常规的纤维级树脂原料,其熔融指数[MI]一般选择在17~50g/10min范围内。如果聚丙烯的熔融指数过低,纺丝的可操作性能较差;过高则纤维的物理机械性能变差。The polypropylene component used in the present invention can use conventional fiber-grade resin raw materials, and its melt index [MI] is generally selected within the range of 17-50 g/10 min. If the melt index of polypropylene is too low, the operability of spinning will be poor; if it is too high, the physical and mechanical properties of the fiber will be deteriorated.
本发明所述的可染及抗静电性的聚丙烯纤维,可通过以下方法制备:Dyeable and antistatic polypropylene fibers of the present invention can be prepared by the following methods:
首先,将上述至少一种可染聚合物组分,例如热塑性聚酯弹性体TPEE的母粒切片干燥;再将其与聚丙烯切片按照一定比例混合,送入螺杆挤出机熔融混合,经纺丝组件挤出得到纤维的原丝,然后经拉伸、定型等工艺,得到成品纤维。First, dry the at least one dyeable polymer component above, such as the masterbatch chips of thermoplastic polyester elastomer TPEE; The filament component is extruded to obtain the raw filament of the fiber, and then the finished fiber is obtained through stretching, shaping and other processes.
具体地,可将干燥好的热塑性聚酯弹性体TPEE母粒切片与聚丙烯切片按照一定比例混合,送入带有混合装置的单螺杆纺丝设备,将所述两组分熔融混合,共混后的熔体经计量泵计量后输送到纺丝组件,熔体丝条从喷丝头小孔挤出后,经吹风冷却、上油、卷绕,再拉伸、定型后得到共混型聚丙烯纤维。Specifically, the dried thermoplastic polyester elastomer TPEE masterbatch chips and polypropylene chips can be mixed according to a certain ratio, and sent to a single-screw spinning equipment with a mixing device, and the two components are melt-mixed and blended. The final melt is metered by the metering pump and delivered to the spinning assembly. After the melt filament is extruded from the small hole of the spinneret, it is blown to cool, oiled, wound, stretched, and shaped to obtain a blended polyester fiber. Acrylic fibers.
根据不同的需求,聚丙烯纤维制纺丝工艺中可以采用常规低速纺丝-拉伸(UDY-DT)、高速纺丝-拉伸(POY-DT)、纺-牵联合一步法(FDY)等加工工艺制成牵伸丝,也可采用高速纺丝-假捻变形法(POY-DTY)加工成假捻丝,还可以采用纺丝-拉伸-变形一步法制备膨体长丝(BCF)工艺制成地毯丝。According to different requirements, conventional low-speed spinning-drawing (UDY-DT), high-speed spinning-drawing (POY-DT), spinning-drawing combined one-step method (FDY), etc. can be used in the spinning process of polypropylene fiber. The processing technology is used to make drawn yarn, and it can also be processed into false twisted yarn by high-speed spinning-false twist texturing method (POY-DTY), and bulked filament (BCF) can also be prepared by spinning-drawing-texturing one-step method Process made into carpet silk.
可染聚合物母粒切片与聚丙烯组分切片的重量比为1:1.5—1:35,优选为1:2.5—1:20,可染聚合物母粒切片含量不宜过高,虽然可染聚合物组分含量较高对纤维的吸湿性能、可染性能及抗静电性能有显著改善,但是纺丝过程的可操作性会恶化,纤维强度下降,难于满足纺织加工要求;同时当可染聚合物母粒切片含量过低时,则得不到应有的吸湿、抗静电、可染等功能性。The weight ratio of dyeable polymer masterbatch slices to polypropylene component slices is 1:1.5-1:35, preferably 1:2.5-1:20, and the content of dyeable polymer masterbatch slices should not be too high. A higher content of polymer components can significantly improve the hygroscopic performance, dyeability and antistatic performance of the fiber, but the operability of the spinning process will deteriorate, the fiber strength will decrease, and it is difficult to meet the requirements of textile processing; at the same time, when dyeable and polymerized When the content of masterbatch slices is too low, the proper functions such as moisture absorption, antistatic, and dyeability cannot be obtained.
另外,值得指出的是为了提高纤维的上染率和色牢度(特别是日晒牢度),本发明共混纺丝的过程中,在上述可染聚合物组分与聚丙烯组分基础上,还可适量添加第三组分聚酯组分,具体地可选用聚对苯二甲酸的二醇酯,例如聚对苯二甲酸丁二醇酯(PBT)、聚对苯二甲酸丙二醇酯(PTT)、聚对苯二甲酸乙二醇酯(PET)等。还可选用高温高压型阳离子染料可染聚酯(CDP)、常压沸染型阳离子染料可染聚酯(ECDP)、常压沸染型分散染料可染聚酯(EDDP)及高收缩纤维用聚酯(HSPET)等。优选是PTT、PBT、HSPET以及ECDP。加入第三组分的作用主要是考虑可以使纤维的结构疏松,利于染料向纤维内的渗透,从而提高纤维的上染率和色牢度。In addition, it is worth pointing out that in order to improve the dyeing rate and color fastness (especially light fastness) of the fiber, in the process of the blend spinning of the present invention, on the basis of the above-mentioned dyeable polymer component and polypropylene component , also can add the third component polyester component in right amount, specifically the glycol ester of polyterephthalic acid can be selected, such as polybutylene terephthalate (PBT), polytrimethylene terephthalate ( PTT), polyethylene terephthalate (PET), etc. High temperature and high pressure cationic dyeable polyester (CDP), atmospheric pressure boiling cationic dyeable polyester (ECDP), atmospheric pressure boiling type disperse dyeable polyester (EDDP) and high shrinkage fiber can also be used Polyester (HSPET), etc. Preferred are PTT, PBT, HSPET and ECDP. The role of adding the third component is mainly to consider that the structure of the fiber can be loosened, which is beneficial to the penetration of the dye into the fiber, thereby improving the dyeing rate and color fastness of the fiber.
所述第三组分的添加量可在纤维总量的0~30wt%范围内,优选是4%~20wt%范围。The added amount of the third component can be in the range of 0-30wt% of the total fiber, preferably in the range of 4%-20wt%.
本发明的共混纤维可纺制成长、短纤维,用作机织物、针织物、非织造布或地毯纱,具有良好的吸湿性、柔软手感、抗静电性能和高染色性能牢度。适用于地毯、内衣、内裤、衬衫、外衣、窗帘、衬里、壁纸、褥单、被罩、填充棉以及电子、医药行业等高纯净静环境工作服等用途。The blended fiber of the present invention can be spun into long and short fibers and used as woven fabric, knitted fabric, non-woven fabric or carpet yarn, and has good hygroscopicity, soft hand feeling, antistatic performance and high dyeing fastness. It is suitable for carpets, underwear, underwear, shirts, outerwear, curtains, linings, wallpapers, sheets, quilts, stuffing cotton, and high-purity quiet environment work clothes in the electronics and pharmaceutical industries.
具体实施方式 Detailed ways
下面将通过实施例进一步对本发明进行描述,显然本发明不仅仅局限于下述实施例。The present invention will be further described by the following examples, obviously the present invention is not limited only to the following examples.
实施例中涉及的纤维物性参数测定方法如下所述:The fiber physical parameter determination method involved in the embodiment is as follows:
(1)纤维的K/S值:(1) K/S value of fiber:
纤维的K/S值是纤维染色的表观深度,指不透明固体物质的颜色给予人们的直观深度感觉。表观深度值可以用库贝耳卡-蒙克(Kuberlka-Munk)函数值,即K/S值来表示:The K/S value of fiber is the apparent depth of fiber dyeing, which refers to the intuitive depth feeling given to people by the color of opaque solid substances. The apparent depth value can be expressed by the Kuberlka-Munk (Kuberlka-Munk) function value, that is, the K/S value:
(K/S)∞=(1—R∞)2/2R∞ (K/S) ∞ =(1—R ∞ ) 2 /2R ∞
其中:K——吸收系数;S——散射系数;R∞——有色试样无限厚时的反射率。K/S值越小,表示表面颜色越浅;K/S值越大,表面颜色越深。本文采用意大利ORINTEX测色配色系统测定染色试样的K/S值。Among them: K—absorption coefficient; S—scattering coefficient; R ∞ —reflectivity of colored sample with infinite thickness. The smaller the K/S value, the lighter the surface color; the larger the K/S value, the darker the surface color. In this paper, the Italian ORINTEX color measuring and matching system is used to measure the K/S value of the dyed sample.
(2)色牢度的测定(2) Determination of color fastness
1)耐摩擦色牢度1) Color fastness to rubbing
按照国标GB/T3920-1997对染色试样进行耐摩擦色牢度的测试与评定,试样在Y571A型摩擦色牢度仪上测试,然后在标准光源箱D65光源下,用灰卡评定摩擦布沾色牢度。According to the national standard GB/T3920-1997, the color fastness to rubbing of the dyed samples is tested and evaluated. The samples are tested on the Y571A rubbing color fastness meter, and then the rubbing cloth is evaluated with a gray card under the standard light source box D65 light source Stain fastness.
2)耐洗色牢度2) Color fastness to washing
根据国标GB/T3921.1-1997对染色试样进行耐洗色牢度的测试与评定,在SW-12型耐洗色牢度试验仪上测试,然后在标准光源箱D65光源下,用灰卡评定标样沾色和试样褪色。According to the national standard GB/T3921.1-1997, the color fastness to washing of the dyed sample is tested and evaluated on the SW-12 color fastness tester, and then under the standard light box D65 light source, with gray The card evaluates standard staining and sample fading.
3)耐日晒色牢度3) Color fastness to sunlight
根据国标GB/T8427-1998对染色试样进行耐日晒牢度的测试与评定,在Q-Sun XE-3-HS氙灯实验箱里测定日晒牢度,然后在标准光源箱D65光源下,用蓝色羊毛标准布评定试样变色牢度。According to the national standard GB/T8427-1998, test and evaluate the light fastness of the dyed samples, measure the light fastness in the Q-Sun XE-3-HS xenon lamp test box, and then under the standard light box D65 light source, Use blue wool standard cloth to evaluate the color fastness of the samples.
(3)比电阻的测定(3) Determination of specific resistance
纤维的导电性通常用电阻率ρ来表征,它是纤维重要的物性指标之一。本文采用YG321型纤维比电阻仪对共混丙纶纤维的比电阻进行了测定,这里的比电阻指体积比电阻ρv,通常提到比电阻而没有特别注明时就是指ρv。纤维比电阻ρv可由下式计算得出:The conductivity of fibers is usually characterized by resistivity ρ, which is one of the important physical properties of fibers. In this paper, YG321 fiber specific resistance meter is used to measure the specific resistance of the blended polypropylene fiber. The specific resistance here refers to the volume specific resistance ρ v , which usually refers to ρ v when specific resistance is not specified. Fiber specific resistance ρ v can be calculated by the following formula:
ρv=R·b·h·f/L=12R·fρ v =R·b·h·f/L=12R·f
式中ρv的单位是(Ω·cm);R为被测纤维的平均电阻值(Ω);b为电极板有效长度(4cm);h为电极板高度(6cm);L为电极板之间的距离(2cm);f为被测材料的标准填充度。标准填充度f可由公式:In the formula, the unit of ρv is (Ω·cm); R is the average resistance value of the measured fiber (Ω); b is the effective length of the electrode plate (4cm); h is the height of the electrode plate (6cm); L is the length of the electrode plate The distance between (2cm); f is the standard filling degree of the tested material. The standard filling degree f can be obtained by the formula:
f=m/(b·h·L·d)f=m/(b·h·L·d)
计算得到,m为被测纤维的重量(g),b、h、L同上,d为被测纤维的密度(g/cm3)Calculated, m is the weight (g) of the fiber to be tested, b, h, and L are the same as above, and d is the density (g/cm 3 ) of the fiber to be tested
实施例1:Example 1:
将熔融指数[MI]=17g/10min的等规聚丙烯PP与特性粘数为1.02dl/g,熔融温度为202℃的PBT-PEG共聚醚酯(是聚对苯二甲酸丁二醇酯与聚乙二醇的共聚物,聚对苯二甲酸丁二醇酯与聚乙二醇两者的质量比例为40/60);以不同比例混合,在直径为25mm的单螺杆熔体纺丝机中熔融并均匀混合,再由计量泵将共混熔体按规定定量地送入纺丝组件挤出,经冷却、上油、卷绕后得到共混型纤维的原丝;原丝再按照BCF(纺丝-拉伸-变形一步法制备膨体长丝)工艺经过拉伸、定型、变形加工得到成品纤维。The isotactic polypropylene PP with a melt index [MI]=17g/10min and the PBT-PEG copolyether ester with an intrinsic viscosity of 1.02dl/g and a melting temperature of 202°C (polybutylene terephthalate and A copolymer of polyethylene glycol, the mass ratio of polybutylene terephthalate and polyethylene glycol is 40/60); mixed in different proportions, in a single-screw melt spinning machine with a diameter of 25mm Melt in medium and mix evenly, and then the blended melt is sent to the spinning assembly quantitatively by the metering pump to extrude, after cooling, oiling and winding, the precursor of the blended fiber is obtained; the precursor is then processed according to BCF (Spinning-stretching-deformation one-step method to prepare bulky filaments) process to obtain finished fibers through stretching, shaping and deformation processing.
喷丝板孔数为24孔,孔径为0.30mm,长径比2:1。纺丝温度242℃,卷绕速度800m/min,拉伸倍数3.2倍,拉伸温度65℃,定型温度110℃。使用了多种不同的聚丙烯PP与共聚醚酯共混比例(质量比),当共混比例为100/0(非共混纤维,作为比较例1),94/6,90/10,88/12,85/15时可纺性好,纤维的线密度为80~85dtex,断裂强度在2.9~3.2cN/dtex范围,断裂伸长为25%~45%。纺制的纤维分别使用分散金黄E-3RL、分散蓝E-4R及分散黑EX-S作沸染试验以及染色牢度和K/S值的表征,结果见表1及表2。染色性能比纯PP纤维有了显著提高,可染中深色,摩擦、皂洗及日晒色牢度除个别染料(红色)外,染色牢度均达4级以上,也表现出很好的K/S值。The number of spinneret holes is 24, the hole diameter is 0.30mm, and the aspect ratio is 2:1. The spinning temperature is 242°C, the winding speed is 800m/min, the draw ratio is 3.2 times, the stretching temperature is 65°C, and the setting temperature is 110°C. Using a variety of different polypropylene PP and copolyether ester blending ratios (mass ratio), when the blending ratio is 100/0 (non-blended fiber, as comparative example 1), 94/6, 90/10, 88 /12 and 85/15 have good spinnability, the linear density of the fiber is 80-85dtex, the breaking strength is in the range of 2.9-3.2cN/dtex, and the breaking elongation is 25%-45%. The spun fibers were tested with Disperse Golden Yellow E-3RL, Disperse Blue E-4R and Disperse Black EX-S for boiling dyeing test, color fastness and K/S value. The results are shown in Table 1 and Table 2. Compared with pure PP fiber, the dyeing performance has been significantly improved. It can dye medium and dark colors. The color fastness to friction, soaping and sunlight is above grade 4 except for some dyes (red), which also shows good performance. K/S value.
表1 不同共混比例纤维对不同染料的上染百分率/%Table 1 Dyeing percentage/% of fibers with different blending ratios to different dyes
注:沸染40minNote: boiling dyeing 40min
表2 不同共混比例纤维的染色牢度及K/S值Table 2 Color fastness and K/S value of fibers with different blending ratios
注:①分散红E-4B;②分散金黄E-3RL;③分散蓝E-4R;④分散黑EX-S。Note: ① Disperse Red E-4B; ② Disperse Golden Yellow E-3RL; ③ Disperse Blue E-4R; ④ Disperse Black EX-S.
比较例1:Comparative example 1:
将熔融指数[MI]=17g/10min的等规聚丙烯PP(不添加TPEE,即PP/TPEE100/0)在与实施例1同样的纺丝设备及基本相同的工艺条件下纺制了纯聚丙烯纤维。为便于比较,将纤维的染色性能一并列于表1中。可见纯聚丙烯纤维基本不上染。Isotactic polypropylene PP with melt index [MI]=17g/10min (without adding TPEE, that is, PP/TPEE100/0) was spun into pure polypropylene under the same spinning equipment and basically the same process conditions as in Example 1. Acrylic fibers. For the convenience of comparison, the dyeing properties of the fibers are listed in Table 1. It can be seen that the pure polypropylene fiber is basically not dyed.
测定表1所列不同共混比例纤维的比电阻值,其数据如下:Determination of the specific resistance value of different blend ratio fibers listed in Table 1, the data are as follows:
在标准条件下聚丙烯纤维的比电阻值为6.53×1016Ω·cm。而各种不同共混比例(94/6、90/10、88/12和85/15)共混纤维的比电阻值分别为3.22×109Ω·cm、3.13×108Ω·cm、2.24×108Ω·cm和5.21×107Ω·cm;在干燥环境(18.0℃,RH45%)条件下,共混比例为94/6和90/10共混纤维的比电阻值为9.91×1011和5.67×1011Ω.cm。可见共混纤维的比电阻值随着纤维中共聚醚酯含量的增加而减小,随着空气中湿度的增大而减小,意味着共混纤维的抗静电性能随共聚醚酯含量的增加而提高。Under standard conditions, the specific resistance value of polypropylene fiber is 6.53×10 16 Ω·cm. The specific resistance values of the blended fibers with different blend ratios (94/6, 90/10, 88/12 and 85/15) were 3.22×10 9 Ω·cm, 3.13×10 8 Ω·cm, 2.24 ×10 8 Ω·cm and 5.21×10 7 Ω·cm; in a dry environment (18.0℃, RH45%), the specific resistance value of the blended fibers with the blend ratio of 94/6 and 90/10 is 9.91×10 11 and 5.67×10 11 Ω.cm. It can be seen that the specific resistance value of the blended fiber decreases with the increase of the copolyetherester content in the fiber, and decreases with the increase of the humidity in the air, which means that the antistatic performance of the blended fiber increases with the increase of the copolyetherester content. And improve.
实施例2:Example 2:
将预先干燥好的12份(质量份数)特性粘数为1.05dl/g,熔融温度为210℃的PBT-PBG共聚醚酯(聚对苯二甲酸丁二醇酯与聚丁二醇的共聚物,硬段/软段的质量比例为45/55)与88份(质量份数)PP(MI=35)切片均匀混合好,在直径30mm的单螺杆熔体纺丝机中熔融,再由计量泵将共混熔体按规定定量地送入纺丝组件挤出、冷却、上油、卷绕后得到共混型纤维的原丝;原丝再经拉伸、定型便可得到成品纤维。喷丝板孔数24,孔径0.25mm,长径比2,纺丝温度236℃,卷绕速度2200m/min,拉伸温度70℃,定型温度125℃,拉伸倍数2.4倍。12 parts (parts by mass) of pre-dried PBT-PBG copolyether ester (copolymerization of polybutylene terephthalate and polytetramethylene glycol) with an intrinsic viscosity of 1.05dl/g and a melting temperature of 210°C material, the mass ratio of hard segment/soft segment is 45/55) and 88 parts (mass parts) PP (MI=35) slices are uniformly mixed, melted in a single-screw melt spinning machine with a diameter of 30mm, and then The metering pump sends the blended melt to the spinning assembly quantitatively according to the regulations, extrudes, cools, oils, and winds to obtain the precursor of the blended fiber; the precursor is stretched and shaped to obtain the finished fiber. The number of spinneret holes is 24, the hole diameter is 0.25mm, the aspect ratio is 2, the spinning temperature is 236°C, the winding speed is 2200m/min, the stretching temperature is 70°C, the setting temperature is 125°C, and the stretching ratio is 2.4 times.
纤维断裂强度3.4cN/dtex,断裂伸长21%;纤维用分散染料可染成中深色;标准条件下的回潮率为1.59%;比电阻为8.6×108Ω·cm,利用简易方法将共混纤维织物与纯羊毛织物摩擦,测得纤维的摩擦静电压为0.25kv。The fiber breaking strength is 3.4cN/dtex, and the breaking elongation is 21%. The fiber can be dyed into a medium-dark color with disperse dyes; the moisture regain rate under standard conditions is 1.59%; the specific resistance is 8.6×10 8 Ω·cm. The blended fiber fabric was rubbed against the pure wool fabric, and the friction static voltage of the fiber was measured to be 0.25kv.
比较例2:Comparative example 2:
将[MI]=35的PP切片在与实施例2同样的纺丝设备上纺丝,而后拉伸、定型得成品纯聚丙烯纤维。纺丝温度234℃,纺丝速度2800m/min拉伸温度70℃,定型温度125℃,拉伸倍数2.15倍。The PP chips with [MI]=35 were spun on the same spinning equipment as in Example 2, then stretched and shaped to obtain finished pure polypropylene fibers. The spinning temperature is 234°C, the spinning speed is 2800m/min, the stretching temperature is 70°C, the setting temperature is 125°C, and the stretching ratio is 2.15 times.
纤维的比电阻为5.64×1016Ω·cm,且无法用分散染料上染。The specific resistance of the fiber is 5.64×10 16 Ω·cm, and cannot be dyed with disperse dyes.
实施例3:Example 3:
将[MI]=23的PP切片与预先干燥好的,与实施例2相同的共聚醚酯切片以92/8(wt)比例共混,在与实施例1同样的设备上进行熔融纺丝,纺丝速度650m/min,而后拉伸、定型,得到共混纤维的比电阻为5.5×1011Ω·cm,经分散染料常压沸染后,纤维的比电阻值降为2.1×1010Ω·cm。The PP chips of [MI]=23 are pre-dried, and the same copolyetherester chips as in Example 2 are blended in a 92/8 (wt) ratio, and melt-spun on the same equipment as in Example 1, The spinning speed is 650m/min, and then stretched and shaped. The specific resistance of the blended fiber is 5.5×10 11 Ω·cm. After being boiled with disperse dyes under normal pressure, the specific resistance of the fiber is reduced to 2.1×10 10 Ω cm.
实施例4:Example 4:
将[MI]=17的PP切片与预先干燥好的,与实施例1相同的切片以84/16(wt)比例共混后熔融纺丝、拉伸、定型、膨化处理得BCF共混纤维。纤维成形加工过程是在生产装置上进行,螺杆直径120mm,喷丝板孔数为576孔,孔径为0.30mm,长径比2:1。纺丝温度240℃,第一卷绕辊速度400m/min,拉伸倍数3.5倍,拉伸温度85℃,定型温度126℃,卷绕速度1200m/min。将该共混纤维进行了段染加工,汽蒸时间控制在3分钟。染色后测试各项色牢度和K/S值的结果表明,段染后的纤维具有良好的耐洗色牢度,耐摩擦牢度也较好,唯红色染料和分散黑EX-SF染色纤维的耐日晒牢度较差。染色后共混纤维的比电阻为5.5×109Ω·cm。The PP chip with [MI]=17 is pre-dried and the same chip as in Example 1 is blended in a ratio of 84/16 (wt), and then melt-spun, stretched, shaped, and expanded to obtain BCF blended fibers. The fiber forming process is carried out on the production device, the diameter of the screw is 120mm, the number of holes in the spinneret is 576, the hole diameter is 0.30mm, and the aspect ratio is 2:1. The spinning temperature is 240°C, the speed of the first winding roll is 400m/min, the draw ratio is 3.5 times, the stretching temperature is 85°C, the setting temperature is 126°C, and the winding speed is 1200m/min. The blended fiber was subjected to a section dyeing process, and the steaming time was controlled at 3 minutes. The results of various color fastness and K/S values after dyeing show that the fiber after space dyeing has good color fastness to washing and good rubbing fastness. Only red dye and disperse black EX-SF dyed fiber The light fastness is poor. The specific resistance of the blended fiber after dyeing was 5.5×10 9 Ω·cm.
实施例5:Example 5:
将熔融指数[MI]=17g/10min的等规聚丙烯PP与特性粘数为0.92dl/g,熔融温度为229℃的聚对苯二甲酸丙二醇酯(PTT)切片及与实施例1相同的共聚醚酯(TPEE),以表3所示不同比例混合,在直径为25mm的单螺杆熔体纺丝机中熔融并均匀混合,再由计量泵将共混熔体按规定定量地送入纺丝组件挤出,经冷却、上油、卷绕后得到共混型纤维的原丝;原丝再经过拉伸、定型、得到成品纤维。喷丝板孔数为24孔,孔径为0.30mm,长径比2:1。纺丝温度248℃,卷绕速度800m/min,拉伸倍数3.1倍,拉伸温度75℃,定型温度125℃。除个别颜色外,共混纤维具有良好的染色性能和色牢度(见表3及表4)。纤维体积比电阻的分析结果表明,共混纤维具有良好的抗静电性能(见表5),共混纤维经过了染整加工后仍然保持了良好的抗静电性能。The isotactic polypropylene PP with melt index [MI]=17g/10min and intrinsic viscosity are 0.92dl/g, and melting temperature is the polytrimethylene terephthalate (PTT) chip of 229 ℃ and the same as embodiment 1 Copolyetherester (TPEE), mixed in different proportions as shown in Table 3, melted and uniformly mixed in a single-screw melt spinning machine with a diameter of 25 mm, and then the blended melt was quantitatively sent into the spinning machine by a metering pump. The filament assembly is extruded, cooled, oiled, and wound to obtain the precursor of the blended fiber; the precursor is stretched and shaped to obtain the finished fiber. The number of spinneret holes is 24, the hole diameter is 0.30mm, and the aspect ratio is 2:1. The spinning temperature is 248°C, the winding speed is 800m/min, the draw ratio is 3.1 times, the stretching temperature is 75°C, and the setting temperature is 125°C. Except for individual colors, the blended fibers have good dyeing performance and color fastness (see Table 3 and Table 4). The analysis results of fiber volume specific resistance show that the blended fiber has good antistatic performance (see Table 5), and the blended fiber still maintains good antistatic performance after dyeing and finishing.
表3 不同共混比例纤维对不同染料的上染百分率/%Table 3 Dyeing percentage/% of fibers with different blending ratios to different dyes
表4 不同共混比例纤维的染色牢度及K/S值Table 4 Color fastness and K/S value of fibers with different blending ratios
注:①分散红E-4B;②分散金黄E-3RL;③分散蓝E-4R。Note: ① Disperse Red E-4B; ② Disperse Golden E-3RL; ③ Disperse Blue E-4R.
表5 不同共混比例纤维的比电阻值Table 5 Specific resistance values of fibers with different blending ratios
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