CN101479220A - Process for producing high-purity hexafluoropropylene and cleaning gas - Google Patents
Process for producing high-purity hexafluoropropylene and cleaning gas Download PDFInfo
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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Abstract
Description
技术领域 technical field
本发明涉及高纯度六氟丙烯的制造方法。特别是,涉及可以理想地用于除去半导体制造装置内或液晶制造装置内的沉积物的六氟丙烯的制造方法以及高纯度六氟丙烯的用途。The invention relates to a method for producing high-purity hexafluoropropylene. In particular, it relates to a method for producing hexafluoropropylene which can be ideally used for removing deposits in semiconductor manufacturing equipment or liquid crystal manufacturing equipment, and uses of high-purity hexafluoropropylene.
背景技术 Background technique
六氟丙烯(以下有时称为“CF3CF=CF2”或“FC-1216”)在例如半导体器件制造工序中的清洗气、八氟丙烷(C3F8)的制造用原料等中使用。作为其制造方法,人们知道例如下述方法:Hexafluoropropylene (hereinafter sometimes referred to as "CF 3 CF=CF 2 " or "FC-1216") is used, for example, as a purge gas in semiconductor device manufacturing processes, as a raw material for octafluoropropane (C 3 F 8 ), etc. . As its production method, the following methods are known, for example:
(1)在下述式所示的经由氯二氟甲烷(CHClF2)热分解而制造四氟乙烯(CF2=CF2)的工序中作为副产物而得到的方法,(1) A method obtained as a by-product in the process of producing tetrafluoroethylene (CF 2 =CF 2 ) through thermal decomposition of chlorodifluoromethane (CHClF 2 ) represented by the following formula,
2CHClF2+H2O→CF2=CF2+CF3CF=CF2 2CHClF 2 +H 2 O→CF 2 =CF 2 +CF 3 CF=CF 2
(2)通过将聚四氟乙烯热分解,或将四氟乙烯在减压、高温下在铂上通过等而得到的方法,(2) A method obtained by thermally decomposing polytetrafluoroethylene, or passing tetrafluoroethylene over platinum under reduced pressure and high temperature, etc.,
(3)将丙烷、丙烯或部分卤代的C3非环式烃类进行氯氟化并脱卤化的方法(特开平4-145033号公报),(3) A method of chlorofluorinating and dehalogenating propane, propylene, or partially halogenated C3 acyclic hydrocarbons (JP-A-4-145033 Gazette),
等等,但多数情况下,六氟丙烯中含有氯氟烃(CFC)类、氢氯氟烃(HCFC)类、烃(HC)类等饱和化合物、不饱和化合物等各种杂质。这些杂质难以通过蒸馏操作与六氟丙烯分离。etc. However, in many cases, hexafluoropropylene contains various impurities such as saturated compounds such as chlorofluorocarbons (CFCs), hydrochlorofluorocarbons (HCFCs), and hydrocarbons (HCs), and unsaturated compounds. These impurities are difficult to separate from hexafluoropropene by distillation operations.
所以,为了得到纯度较高的六氟丙烯,必须尽量除去这些杂质。特别是,对于作为含氯化合物的氯氟烃类、氢氯氟烃类,除了将六氟丙烯高纯度化的目的之外,从防止臭氧层被破坏等观点、防止半导体制造装置内或液晶制造装置内污染(蚀刻室内被含氯化合物污染)等观点出发,必须将通常的蒸馏难以分离的化合物也除去。Therefore, in order to obtain hexafluoropropylene with higher purity, these impurities must be removed as much as possible. In particular, for chlorofluorocarbons and hydrochlorofluorocarbons which are chlorine-containing compounds, in addition to the purpose of highly purifying hexafluoropropylene, from the viewpoint of preventing the destruction of the ozone layer, etc., it is necessary to prevent contamination in semiconductor manufacturing equipment or liquid crystal manufacturing equipment. From the viewpoint of internal contamination (the etching chamber is contaminated by chlorine-containing compounds), it is necessary to remove compounds that are difficult to separate by ordinary distillation.
但是,在所述杂质之中,也有由于与六氟丙烯形成共沸混合物或共沸状混合物,故而与六氟丙烯分离非常困难的化合物。例如,氯氟乙烯(CH2=CClF)、氯三氟乙烯(CF2=CClF)、二氯二氟甲烷(CCl2F2)等,因为它们与六氟丙烯沸点接近,而形成共沸混合物或共沸状混合物,所以是分离纯化非常困难的化合物。However, among these impurities, there are also compounds that are very difficult to separate from hexafluoropropene because they form an azeotrope or an azeotrope-like mixture with hexafluoropropene. For example, chlorofluoroethylene (CH 2 =CClF), chlorotrifluoroethylene (CF 2 =CClF), dichlorodifluoromethane (CCl 2 F 2 ), etc., form azeotropic mixtures because their boiling point is close to that of hexafluoropropylene Or azeotropic mixture, so it is a very difficult compound to separate and purify.
作为冷却介质的重要化合物即1,1,1,2-四氟乙烷(CF3CH2F)、五氟乙烷(CF3CHF2)等,作为其纯化杂质的方法,人们知道例如下述方法:利用提取蒸馏进行纯化的方法;在催化剂存在下通过使用氢气的脱卤氢化反应等除去杂质的方法。1,1,1,2-tetrafluoroethane (CF 3 CH 2 F) and pentafluoroethane (CF 3 CHF 2 ), which are important compounds as a cooling medium, are known as methods for purifying impurities such as the following: The above methods: a method of purifying by extractive distillation; a method of removing impurities by a dehalogenation hydrogenation reaction using hydrogen, etc. in the presence of a catalyst.
另外,为了将作为清洗气使用的三氟化氮(NF3)、六氟乙烷(CF3CF3)等饱和化合物高纯度化,也为了减少该含氯化合物(纯化),人们提出并实施了各种方法,从而实现高纯度化。In addition, in order to highly purify saturated compounds such as nitrogen trifluoride (NF 3 ) and hexafluoroethane (CF 3 CF 3 ) used as purge gas, and to reduce such chlorine-containing compounds (purification), it has been proposed and implemented Various methods were used to achieve high purity.
另一方面,作为使用六氟丙烯作为清洗气的方法,人们知道例如,On the other hand, as a method using hexafluoropropylene as a purge gas, for example,
(1)等离子体CVD反应室清扫方法和等离子体蚀刻方法(特开平9-296271号公报),(1) Plasma CVD reaction chamber cleaning method and plasma etching method (Japanese Unexamined Patent Publication No. 9-296271),
(2)蚀刻气和清洗气(特开平10-27781号公报),(2) Etching gas and cleaning gas (JP-A-10-27781),
(3)处理室内的清洗方法和基板处理装置(特开2005-26409号公报),(3) Cleaning method and substrate processing device in the processing chamber (JP-A-2005-26409),
等等,但是关于六氟丙烯中的杂质、特别是关于作为污染源的含氯化合物的纯化方法、高纯度化,尚留有课题和问题。etc. However, there are still problems and problems regarding impurities in hexafluoropropylene, especially regarding the purification method and high purity of chlorine-containing compounds that are pollution sources.
专利文献1:特开平4-145033号公报Patent Document 1: Japanese Unexamined Patent Publication No. 4-145033
专利文献2:特开平9-296271号公报Patent Document 2: Japanese Unexamined Patent Publication No. 9-296271
专利文献3:特开平10-27781号公报Patent Document 3: Japanese Unexamined Patent Application Publication No. H10-27781
专利文献4:特开2005-26409号公报Patent Document 4: JP-A-2005-26409
发明内容 Contents of the invention
本发明要解决上述现有技术存在的问题,其目的是提供高纯度六氟丙烯的有利的工业制造方法,并提供该高纯度六氟丙烯的用途,具体地说,其目的是提供用于除去半导体制造装置内或液晶制造装置内的沉积物的清洗气。The present invention will solve the problems of the above-mentioned prior art, and its purpose is to provide an advantageous industrial production method of high-purity hexafluoropropylene, and provide the purposes of this high-purity hexafluoropropylene, specifically, its purpose is to provide a method for removing Cleaning gas for deposits in semiconductor manufacturing equipment or liquid crystal manufacturing equipment.
本发明者们为了解决上述问题而进行了深入研究,结果发现,通过下述工序的组合可以得到高纯度的六氟丙烯,从而完成本发明,所述工序是使所述含有含氯化合物和/或烃类的粗六氟丙烯与含有平均细孔径为3.4~11的沸石和/或平均细孔径为3.5~11的碳质吸附剂的吸附剂接触,从而降低含氯化合物和/或烃类的含量的工序,和蒸馏纯化工序。The inventors of the present invention conducted intensive studies to solve the above-mentioned problems, and as a result, found that high-purity hexafluoropropylene can be obtained by combining the steps of making the chlorine-containing compound and/or or hydrocarbon crude hexafluoropropylene with an average pore size of 3.4 ~11 of zeolites and/or a mean pore size of 3.5 ~11 The process of contacting the adsorbent of the carbonaceous adsorbent, thereby reducing the content of chlorine-containing compounds and/or hydrocarbons, and the distillation purification process.
即,本发明由以下[1]~[15]构成。That is, the present invention consists of the following [1] to [15].
[11]一种高纯度六氟丙烯的制造方法,是将经由氯二氟甲烷热分解而制造的粗六氟丙烯进行纯化,从而制造高纯度六氟丙烯的方法,包括下述工序(1)和工序(2),[11] A method for producing high-purity hexafluoropropylene, comprising purifying crude hexafluoropropylene produced through thermal decomposition of chlorodifluoromethane to produce high-purity hexafluoropropylene, comprising the following step (1) and process (2),
工序(1):使所述粗六氟丙烯与含有平均细孔径为3.4~11的沸石和/或平均细孔径为3.5~11的碳质吸附剂的吸附剂接触,从而降低粗六氟丙烯中的含氯化合物和/或烃类的含量;Step (1): Make the crude hexafluoropropylene and the average pore diameter of 3.4 ~11 of zeolites and/or a mean pore size of 3.5 ~11 The adsorbent contact of the carbonaceous adsorbent, thereby reducing the content of chlorinated compounds and/or hydrocarbons in the crude hexafluoropropylene;
工序(2):通过蒸馏来降低工序(1)所得的六氟丙烯中的低沸点成分的含量。Step (2): The content of low boiling point components in the hexafluoropropylene obtained in step (1) is reduced by distillation.
[2]根据上述[1]所述的高纯度六氟丙烯的制造方法,所述含氯化合物是通式CvHxClyFz所示的至少1种化合物,上述通式中,v是1~4的整数,x是0~2的整数,y是1~3的整数,z是1~6的整数,2v≦x+y+z≦2v+2。[2] The method for producing high-purity hexafluoropropene according to the above [1], wherein the chlorine-containing compound is at least one compound represented by the general formula C v H x Cl y F z , in the above general formula, v is an integer of 1 to 4, x is an integer of 0 to 2, y is an integer of 1 to 3, z is an integer of 1 to 6, and 2v≦x+y+z≦2v+2.
[3]根据上述[1]所述的高纯度六氟丙烯的制造方法,所述含氯化合物是选自二氯二氟甲烷、二氯一氟甲烷、氯二氟甲烷、氯氟乙烯、氯三氟乙烯、氯四氟乙烷、氯五氟乙烷和氯六氟丙烷中的至少1种。[3] The method for producing high-purity hexafluoropropylene according to the above [1], wherein the chlorine-containing compound is selected from dichlorodifluoromethane, dichlorofluoromethane, chlorodifluoromethane, chlorofluoroethylene, chlorine At least one of trifluoroethylene, chlorotetrafluoroethane, chloropentafluoroethane, and chlorohexafluoropropane.
[4]根据上述[1]所述的高纯度六氟丙烯的制造方法,所述烃类是选自丙烯、环丙烷和丙烷中的至少1种。[4] The method for producing high-purity hexafluoropropylene according to the above [1], wherein the hydrocarbon is at least one selected from propylene, cyclopropane and propane.
[5]根据上述[1]所述的高纯度六氟丙烯的制造方法,所述沸石是二氧化硅/铝的比为2.0以下的沸石。[5] The method for producing high-purity hexafluoropropylene according to the above [1], wherein the zeolite is a zeolite having a silica/aluminum ratio of 2.0 or less.
[6]根据上述[1]所述的高纯度六氟丙烯的制造方法,所述的低沸点成分是选自氮气、氧气、一氧化碳和二氧化碳中的至少一种。[6] The method for producing high-purity hexafluoropropylene according to the above [1], wherein the low boiling point component is at least one selected from nitrogen, oxygen, carbon monoxide and carbon dioxide.
[7]根据上述[1]所述的高纯度六氟丙烯的制造方法,将经由氯二氟甲烷热分解而制造的粗六氟丙烯进行蒸馏,从而降低粗六氟丙烯中的高沸点成分含量,然后供给所述工序(1)。[7] The method for producing high-purity hexafluoropropylene described in [1] above, wherein crude hexafluoropropylene produced by thermally decomposing chlorodifluoromethane is distilled to reduce the content of high-boiling-point components in the crude hexafluoropropylene , and then supplied to the step (1).
[8]根据上述[1]所述的高纯度六氟丙烯的制造方法,所述工序(2)所得的高纯度六氟丙烯中的含氯化合物含量以体积计为20ppm以下。[8] The method for producing high-purity hexafluoropropylene according to the above [1], wherein the chlorine-containing compound content in the high-purity hexafluoropropylene obtained in the step (2) is 20 ppm or less by volume.
[9]根据上述[1]所述的高纯度六氟丙烯的制造方法,所述工序(2)所得的高纯度六氟丙烯中的烃类含量以体积计为30ppm以下。[9] The method for producing high-purity hexafluoropropylene according to the above [1], wherein the hydrocarbon content in the high-purity hexafluoropropylene obtained in the step (2) is 30 ppm or less by volume.
[10]根据上述[1]所述的高纯度六氟丙烯的制造方法,所述工序(2)所得的高纯度六氟丙烯中的低沸点成分的含量以体积计为20ppm以下。[10] The method for producing high-purity hexafluoropropylene according to the above [1], wherein the content of low boiling point components in the high-purity hexafluoropropylene obtained in the step (2) is 20 ppm or less by volume.
[11]根据上述[1]所述的高纯度六氟丙烯的制造方法,所述工序(2)所得的高纯度六氟丙烯的纯度为99.99体积%以上。[11] The method for producing high-purity hexafluoropropylene according to the above [1], wherein the purity of the high-purity hexafluoropropylene obtained in the step (2) is 99.99% by volume or more.
[12]根据上述[1]所述的高纯度六氟丙烯的制造方法,所述高纯度六氟丙烯是作为用于除去半导体制造装置内或液晶制造装置内的沉积物的清洗气而使用的。[12] The method for producing high-purity hexafluoropropylene according to the above [1], wherein the high-purity hexafluoropropylene is used as a purge gas for removing deposits in semiconductor manufacturing equipment or liquid crystal manufacturing equipment .
[13]一种用于除去半导体或液晶制造装置内的沉积物的清洗气,是含氯化合物含量以体积计为20ppm以下、烃类含量以体积计为30ppm以下、以及低沸点成分含量以体积计为20ppm以下、且纯度为99.99体积%以上的高纯度六氟丙烯。[13] A purge gas for removing deposits in semiconductor or liquid crystal manufacturing equipment, wherein the content of chlorine-containing compounds is 20 ppm or less by volume, the content of hydrocarbons is 30 ppm or less by volume, and the content of low boiling point components is 20 ppm or less by volume. High-purity hexafluoropropene having a purity of 99.99% by volume or less is 20 ppm or less.
[14]根据上述[13]所述的清洗气,所述高纯度六氟丙烯是使用上述[1]~[12]的任一项的方法所制造的高纯度六氟丙烯。[14] The purge gas according to the above [13], wherein the high-purity hexafluoropropylene is produced by the method of any one of the above-mentioned [1] to [12].
[15]一种清洗方法,使用上述[13]所述的清洗气,在50~500℃范围的温度、0.05~1MPa范围的压力下,除去半导体制造装置内或液晶制造装置内的沉积物。[15] A cleaning method for removing deposits in semiconductor manufacturing equipment or liquid crystal manufacturing equipment at a temperature in the range of 50 to 500° C. and a pressure in the range of 0.05 to 1 MPa using the cleaning gas described in the above [13].
通过本发明,可以用简便的方法、有效地制造高纯度的六氟丙烯,并可以理想地使用得到的高纯度六氟丙烯作为用于除去半导体制造装置内或液晶制造装置内的沉积物的等离子体清洗气。According to the present invention, high-purity hexafluoropropylene can be efficiently produced by a simple method, and the obtained high-purity hexafluoropropylene can be ideally used as plasma for removing deposits in semiconductor manufacturing equipment or liquid crystal manufacturing equipment. Body purge gas.
具体实施方式 Detailed ways
以下,对本发明的优选方式进行详细说明。Hereinafter, preferred embodiments of the present invention will be described in detail.
本发明的高纯度六氟丙烯的制造方法是通过纯化粗六氟丙烯来制造高纯度六氟丙烯的方法。具体地说,包括下述工序(1)和工序(2):(1)使上述粗六氟丙烯与含有平均细孔径为3.4~11的沸石和/或平均细孔径为3.5~11的碳质吸附剂的吸附剂接触,从而降低粗六氟丙烯中的含氯化合物和/或烃类的含量的工序;(2)通过蒸馏降低上述工序(1)所得的六氟丙烯中的低沸点成分含量的工序。The method for producing high-purity hexafluoropropylene of the present invention is a method for producing high-purity hexafluoropropylene by purifying crude hexafluoropropylene. Specifically, the following steps (1) and (2) are included: (1) make the above-mentioned crude hexafluoropropylene and ~11 of zeolites and/or a mean pore size of 3.5 ~11 The carbonaceous adsorbent of the carbonaceous adsorbent is contacted with the adsorbent, thereby reducing the operation of the content of chlorine-containing compounds and/or hydrocarbons in the crude hexafluoropropylene; The process of boiling point component content.
本发明所使用的粗六氟丙烯是在经由氯二氟甲烷热分解而制造四氟乙烯时作为副产物而制造的,含有氯氟烃(CFC)类等含氯化合物、氢氟烃(HFC)类、烃(HC)类等的饱和化合物、不饱和化合物等各种杂质。Crude hexafluoropropylene used in the present invention is produced as a by-product when tetrafluoroethylene is produced through thermal decomposition of chlorodifluoromethane, and contains chlorine-containing compounds such as chlorofluorocarbons (CFCs), hydrofluorocarbons (HFCs) Various impurities such as saturated compounds and unsaturated compounds such as hydrocarbons and hydrocarbons (HC).
作为上述含氯化合物,可列举通式CvHxClyFz(式中,v是1~4的整数,x是0~2的整数,y是1~3的整数,z是1~6的整数,2v≦x+y+z≦2v+2)所示化合物,粗六氟丙烯中含有1种或2种以上这些化合物。作为上述通式所示化合物的具体例,可列举,二氯二氟甲烷(CCl2F2)、二氯一氟甲烷(CHCl2F)、氯二氟甲烷(CHClF2)、氯氟乙烯(CH2=CClF)、氯三氟乙烯(CF2=CClF)、氯四氟乙烷(CF3CHClF)、氯五氟乙烷(CF3CClF2)和氯六氟丙烷(CF3CHFCClF2)等。粗六氟丙烯中上述含氯化合物的含量优选为0.05体积%以下。As above-mentioned chlorine-containing compound, can enumerate general formula C v H x Cl y F z (in formula, v is the integer of 1~4, x is the integer of 0~2, y is the integer of 1~3, z is 1~ Integer of 6, 2v≦x+y+z≦2v+2), crude hexafluoropropylene contains 1 or 2 or more of these compounds. Specific examples of the compound represented by the above general formula include dichlorodifluoromethane (CCl 2 F 2 ), dichloromonofluoromethane (CHCl 2 F), chlorodifluoromethane (CHClF 2 ), chlorofluoroethylene ( CH 2 =CClF), chlorotrifluoroethylene (CF 2 =CClF), chlorotetrafluoroethane (CF 3 CHClF), chloropentafluoroethane (CF 3 CClF 2 ) and chlorohexafluoropropane (CF 3 CHFCClF 2 ) wait. The content of the chlorine-containing compound in crude hexafluoropropylene is preferably 0.05% by volume or less.
作为上述氢氟烃类,可列举,二氟乙烯(CHF=CHF)、四氟乙烷(CF3CH2F)、三氟丙烯(CF3CH=CH2)、氟丙烯(CH3CF=CH2)等。粗六氟丙烯中上述氢氟烃类的含量优选为0.05体积%以下。Examples of the hydrofluorocarbons include difluoroethylene (CHF=CHF), tetrafluoroethane (CF 3 CH 2 F), trifluoropropene (CF 3 CH=CH 2 ), fluoropropene (CH 3 CF= CH 2 ) etc. The content of the hydrofluorocarbons in the crude hexafluoropropylene is preferably 0.05% by volume or less.
作为上述烃类,可列举,丙烯(CH2=CHCH3)、环丙烷(C3H6)、丙烷(CH3CH2CH3)等。粗六氟丙烯中上述烃类的含量优选为0.05体积%以下。Examples of the hydrocarbons include propylene (CH 2 =CHCH 3 ), cyclopropane (C 3 H 6 ), propane (CH 3 CH 2 CH 3 ), and the like. The content of the above hydrocarbons in crude hexafluoropropylene is preferably 0.05% by volume or less.
本发明所使用的吸附剂是(1)平均细孔径为3.4~11的沸石、(2)平均细孔径为3.5~11的碳质吸附剂、或(3)上述沸石与上述碳质吸附剂的混合物。平均细孔径为上述范围的沸石降低粗六氟丙烯中的杂质含量的效果优异。另外,平均细孔径为上述范围的碳质吸附剂降低粗六氟丙烯中的杂质含量的效果优异。进而,从更进一步提高杂质含量的降低效果的观点出发,更优选二氧化硅/铝的比为2.0以下的沸石。The adsorbent used in the present invention is that (1) the average pore diameter is 3.4 ~11 Zeolite, (2) average pore size is 3.5 ~11 carbonaceous adsorbent, or (3) a mixture of the above-mentioned zeolite and the above-mentioned carbonaceous adsorbent. A zeolite having an average pore diameter within the above range is excellent in the effect of reducing the impurity content in crude hexafluoropropylene. In addition, a carbonaceous adsorbent having an average pore diameter within the above-mentioned range is excellent in the effect of reducing the impurity content in crude hexafluoropropylene. Furthermore, from the viewpoint of further enhancing the effect of reducing the impurity content, a zeolite having a silica/aluminum ratio of 2.0 or less is more preferable.
即,本发明的高纯度六氟丙烯的制造方法所使用的沸石优选是具有更优选为的平均细孔径的沸石。如果是平均细孔径大于的沸石,则有时六氟丙烯的吸附量增多,如果是平均细孔径小于的沸石,则有时吸附含氯化合物、烃类的能力减小。That is, the zeolite used in the method for producing high-purity hexafluoropropylene of the present invention preferably has more preferably average pore diameter of zeolites. If the average pore diameter is greater than The zeolite, sometimes the adsorption capacity of hexafluoropropylene increases, if the average pore size is less than If the zeolite is used, the ability to adsorb chlorine-containing compounds and hydrocarbons may decrease.
另外,优选沸石的Si(二氧化硅)/Al(铝)的比为2.0以下,在Si/Al之比大于2的情况下,有时不能选择性地吸附含氯化合物、烃类。作为沸石,优选选自分子筛4A(MS-4A,ユニオン昭和株式会社制造)、分子筛5A(MS-5A,ユニオン昭和株式会社制造)、分子筛10X(MS-10A,ユニオン昭和株式会社制造)和分子筛13X(MS-13X,ユニオン昭和株式会社制造)的至少一种沸石。In addition, the Si (silicon dioxide)/Al (aluminum) ratio of the zeolite is preferably 2.0 or less. When the Si/Al ratio exceeds 2, chlorine-containing compounds and hydrocarbons may not be selectively adsorbed. The zeolite is preferably selected from molecular sieve 4A (MS-4A, manufactured by Union Showa Co., Ltd.), molecular sieve 5A (MS-5A, manufactured by Union Showa Co., Ltd.), molecular sieve 10X (MS-10A, manufactured by Union Showa Co., Ltd.), and molecular sieve 13X. (MS-13X, manufactured by Union Showa Co., Ltd.).
另一方面,作为碳质吸附剂,已知有活性碳、碳分子筛。活性碳是以椰子壳、煤、木材等为原料,在高温碳化之后进行使原料生成细孔的称作赋活的特殊处理从而活化的碳,其作为优异的吸附剂具有广泛的用途,但在本发明的制造方法中,优选使用作为细孔径被高度控制的分子筛活性碳的碳分子筛。On the other hand, activated carbon and carbon molecular sieves are known as carbonaceous adsorbents. Activated carbon is made of coconut shell, coal, wood, etc., and is activated by a special treatment called activation to make the raw material generate fine pores after high-temperature carbonization. It has a wide range of uses as an excellent adsorbent, but in In the production method of the present invention, it is preferable to use a carbon molecular sieve which is a molecular sieve activated carbon whose pore diameter is highly controlled.
碳质吸附剂优选是具有的平均细孔径的吸附剂,如果是平均细孔径大于的碳质吸附剂,则有时六氟丙烯的吸附量增多,如果是平均细孔径小于的碳质吸附剂,则有时吸附含氯化合物、烃类的能力减小。作为碳质吸附剂,优选碳分子筛4A(例如武田药品工业株式会社制造)或碳分子筛5A(例如武田药品工业株式会社制造),它们也可以并用。The carbonaceous adsorbent preferably has The average pore size of the adsorbent, if the average pore size is greater than Carbonaceous adsorbents, sometimes the adsorption capacity of hexafluoropropylene increases, if the average pore size is less than If the carbonaceous adsorbent is used, the ability to adsorb chlorine-containing compounds and hydrocarbons may decrease. As the carbonaceous adsorbent, carbon molecular sieve 4A (for example, manufactured by Takeda Pharmaceutical Co., Ltd.) or carbon molecular sieve 5A (for example, manufactured by Takeda Pharmaceutical Co., Ltd.) is preferable, and these may be used in combination.
另外,在含有上述沸石与碳质吸附剂的上述吸附剂中,对沸石与碳质吸附剂的混合比不特别限制,可以根据粗六氟丙烯中杂质的种类、含量适当设定。In addition, in the above-mentioned adsorbent containing the above-mentioned zeolite and the carbonaceous adsorbent, the mixing ratio of the zeolite and the carbonaceous adsorbent is not particularly limited, and can be appropriately set according to the type and content of impurities in the crude hexafluoropropylene.
如上所述,在本发明中,通过使上述吸附剂与粗六氟丙烯接触,来降低含氯化合物和/或烃类的含量。对吸附剂与粗六氟丙烯接触时粗六氟丙烯的状态不特别限制,例如可以是使粗六氟丙烯以气体状态接触的方法、以气液混合状态接触的方法、或以液体状态接触的方法中的任一方法,但以液体状态接触的方法效率良好,故而优选。As described above, in the present invention, the content of chlorine-containing compounds and/or hydrocarbons is reduced by bringing the above-mentioned adsorbent into contact with crude hexafluoropropylene. The state of the crude hexafluoropropylene when the adsorbent is in contact with the crude hexafluoropropylene is not particularly limited, for example, it may be a method of contacting the crude hexafluoropropylene in a gaseous state, a method of contacting in a gas-liquid mixed state, or a method of contacting in a liquid state. Any method among the methods, but the method of contacting in a liquid state is efficient, so it is preferable.
对吸附剂与粗六氟丙烯的接触方法,不特别限制,但可以使用例如,分批式、连续式等公知的方法。工业上一般是例如,设置2座固定床式吸附塔,如果一个达到吸附饱和则将其更换并再生的方法。另外,对接触处理的条件不特别限制,但处理温度优选低温,例如,优选-50~50℃的温度范围,更优选-20~30℃的温度范围。另外,在使粗六氟丙烯以液体状态接触的情况下,处理压力只要是能够保持液体状态的压力即可,不特别限制,另外,对以气体状态接触的情况也不特别限制,但优选为0.05MPa~1MPa的范围。The method of contacting the adsorbent with crude hexafluoropropylene is not particularly limited, and known methods such as batch method and continuous method can be used, for example. Generally, in industry, for example, two fixed-bed adsorption towers are installed, and when one reaches adsorption saturation, it is replaced and regenerated. In addition, the conditions of the contact treatment are not particularly limited, but the treatment temperature is preferably low temperature, for example, preferably in the temperature range of -50 to 50°C, and more preferably in the temperature range of -20 to 30°C. In addition, when the crude hexafluoropropylene is brought into contact with the liquid state, the treatment pressure is not particularly limited as long as it can maintain the liquid state, and is not particularly limited when the crude hexafluoropropylene is brought into contact with the gaseous state, but is preferably The range of 0.05MPa~1MPa.
所述粗六氟丙烯也可以在与所述吸附剂接触之前,预先导入蒸馏塔而除去低沸点成分(低沸点馏分)、高沸点成分(高沸点馏分),但这种情况下,有可能混入来自吸附剂的低沸点成分,必须再次除去低沸点成分。所以,在本发明所涉及的制造方法中,在(1)使所述粗六氟丙烯与所述吸附剂接触之后,实施(2)将该工序(1)所得的六氟丙烯进行蒸馏而降低低沸点成分的含量的工序。另外,优选在上述接触工序(1)之前预先降低粗六氟丙烯中的高沸点成分,在本发明中优选具有工序,即:在上述接触工序(1)之前对粗六氟丙烯进行蒸馏、从而降低粗六氟丙烯中的高沸点成分的含量。The crude hexafluoropropylene may also be introduced into a distillation column to remove low-boiling point components (low-boiling point fractions) and high-boiling point components (high-boiling point fractions) before being contacted with the adsorbent. However, in this case, it may be mixed with Low-boiling components from the adsorbent, low-boiling components must be removed again. Therefore, in the production method according to the present invention, after (1) bringing the crude hexafluoropropylene into contact with the adsorbent, (2) distilling the hexafluoropropylene obtained in the step (1) to reduce The process of content of low boiling point components. In addition, it is preferable to reduce the high-boiling point components in the crude hexafluoropropylene before the above-mentioned contact step (1), and it is preferable to have a step in the present invention, that is, to distill the crude hexafluoropropylene before the above-mentioned contact step (1), thereby Reduce the content of high boiling point components in crude hexafluoropropylene.
作为上述低沸点成分,可列举氮气、氧气、一氧化碳、二氧化碳和它们中2种以上的混合物。Nitrogen, oxygen, carbon monoxide, carbon dioxide, and mixtures of two or more of these are mentioned as said low boiling point component.
如此,在使粗六氟丙烯与上述吸附剂接触之后,通过蒸馏可以降低含氯化合物、烃类、低沸点成分的含量,从而可以得到纯度为99.99体积%以上的高纯度六氟丙烯。该高纯度六氟丙烯中含氯化合物的含量以体积计优选为20ppm以下,更优选以体积计为10ppm以下,烃类的含量优选以体积计为30ppm以下,以体积计更优选为20ppm以下,低沸点成分的含量优选以体积计为20ppm以下,更优选以体积计为10ppm以下。In this way, after the crude hexafluoropropylene is brought into contact with the above-mentioned adsorbent, the content of chlorine-containing compounds, hydrocarbons, and low boiling point components can be reduced by distillation, and high-purity hexafluoropropylene having a purity of 99.99% by volume or higher can be obtained. The content of chlorine-containing compounds in the high-purity hexafluoropropylene is preferably 20 ppm or less by volume, more preferably 10 ppm or less by volume, and the content of hydrocarbons is preferably 30 ppm or less by volume, more preferably 20 ppm or less by volume, The content of low boiling point components is preferably 20 ppm or less by volume, more preferably 10 ppm or less by volume.
这样的高纯度六氟丙烯可以作为用于除去半导体制造装置内或液晶制造装置内的沉积物的清洗气使用。这时,既可以单独使用高纯度六氟丙烯,也可以根据清洗条件,添加选自He、Ar、N2、Ne、Kr、含氧化合物中的至少1种稀释气。作为上述含氧化合物,可列举O2、CO、CO2、NO、N2O、OF2、COF2等。这些稀释气体的添加量优选为40体积%以下。Such high-purity hexafluoropropylene can be used as a cleaning gas for removing deposits in semiconductor manufacturing equipment or liquid crystal manufacturing equipment. At this time, high-purity hexafluoropropylene may be used alone, or at least one diluent gas selected from He, Ar, N 2 , Ne, Kr, and oxygen-containing compounds may be added according to cleaning conditions. Examples of the oxygen-containing compound include O 2 , CO, CO 2 , NO, N 2 O, OF 2 , COF 2 and the like. The addition amount of these diluent gases is preferably 40% by volume or less.
在使用上述清洗气来清洗半导体制造装置的情况下,既可以在等离子体条件下清洗,也可以在无等离子体条件下清洗。在等离子体条件下清洗的情况下,激发源只要能从上述清洗气激发出等离子体即可,不特别限制,但如果使用微波激发源则清洗效率良好,故而优选。另外,使用本发明的清洗气的温度范围、压力范围只要是可生成等离子体的范围即可,不特别限制,但优选50~500℃范围的温度,优选0.05~1MPa范围的压力。另一方面,在无等离子体条件下清洗的情况中,将清洗气导入箱室内,优选将箱室内的压力设定为0.05~1MPa的范围,通过将箱室内和清洗气的至少一部分、或者任一方加热到150~500℃的范围而活化清洗气,从而可以通过从箱室和其它积累了沉积物的区域将沉积物蚀刻而除去,来清洗半导体制造装置。When cleaning a semiconductor manufacturing device using the above-mentioned cleaning gas, it may be cleaned under plasma conditions or may be cleaned under plasma-free conditions. In the case of cleaning under plasma conditions, the excitation source is not particularly limited as long as it can excite plasma from the above-mentioned cleaning gas, but it is preferable to use a microwave excitation source because the cleaning efficiency is good. In addition, the temperature range and pressure range of the purge gas of the present invention are not particularly limited as long as they can generate plasma, but the temperature range is preferably 50-500°C, and the pressure range is preferably 0.05-1 MPa. On the other hand, in the case of cleaning under plasma-free conditions, the cleaning gas is introduced into the chamber, and the pressure in the chamber is preferably set to a range of 0.05 to 1 MPa, and at least part of the chamber and the cleaning gas, or any One side is heated to the range of 150-500° C. to activate the cleaning gas, so that the semiconductor manufacturing device can be cleaned by etching and removing the deposits from the chamber and other areas where the deposits have accumulated.
实施例Example
以下,通过实施例说明本发明,但本发明不受这些实施例任何限制。Hereinafter, the present invention will be described by way of examples, but the present invention is not limited by these examples.
制备例1Preparation Example 1
在经由热分解(热分解温度600℃)从氯二氟甲烷(CHClF2)制造四氟乙烯时,将生成物进行2次蒸馏并回收四氟乙烯,然后得到粗六氟丙烯。用气相色谱[(株)岛津制作所制造“GC-14A”,柱:(株)岛津制作所制造Porapack-Q(6m),测定温度:80~200℃]分析该粗六氟丙烯,将结果示于表1。When tetrafluoroethylene is produced from chlorodifluoromethane (CHClF 2 ) via thermal decomposition (thermal decomposition temperature: 600° C.), the product is distilled twice to recover tetrafluoroethylene, and crude hexafluoropropylene is obtained. The crude hexafluoropropylene was analyzed by gas chromatography ["GC-14A" manufactured by Shimadzu Corporation, column: Porapack-Q (6m) manufactured by Shimadzu Corporation, measurement temperature: 80 to 200°C]. The results are shown in Table 1.
实施例1Example 1
将80g分子筛13X(ユニオン昭和株式会社制造:平均细孔径10,二氧化硅/铝的比=0.81)与70g碳质吸附剂(碳分子筛5A,武田药品工业株式会社制造:平均细孔径)混合并填充到容积1000ml的不锈钢制圆筒中,进行真空干燥。接着,一边对圆筒进行冷却,一边向其中填充约550g上述制备例1所得的粗六氟丙烯,在室温下时常搅拌,填充约12小时后回收液相部分[工序(1)]。用气相色谱[(株)岛津制作所制造“GC-14A”,柱:(株)岛津制作所制造Porapack-Q(6m),测定温度:80~200℃]分析该液相部分。将结果示于表1。80 g of molecular sieve 13X (manufactured by Union Showa Co., Ltd.: average pore diameter 10 , the ratio of silica/aluminum=0.81) and 70g of carbonaceous adsorbent (carbon molecular sieve 5A, manufactured by Takeda Pharmaceutical Co., Ltd.: average pore diameter ) were mixed and filled into a stainless steel cylinder with a capacity of 1000 ml, and vacuum-dried. Next, while cooling the cylinder, about 550 g of the crude hexafluoropropylene obtained in Preparation Example 1 above was filled thereinto, stirred constantly at room temperature, and the liquid phase was recovered after filling for about 12 hours [step (1)]. The liquid phase was analyzed by gas chromatography ["GC-14A" manufactured by Shimadzu Corporation, column: Porapack-Q (6m) manufactured by Shimadzu Corporation, measurement temperature: 80 to 200°C]. The results are shown in Table 1.
接着,将上述工序(1)所得的液相部分导入蒸馏塔,从蒸馏塔的塔顶部取出低沸点成分(低沸点馏分),从蒸馏塔的底部回收液相部分[工序(2)]。用气相色谱[(株)岛津制作所制造“GC-14A”,柱:(株)岛津制作所制造Porapack-Q(6m),测定温度:80~200℃]分析该液相部分。将结果示于表1。Next, the liquid phase obtained in the above step (1) is introduced into a distillation column, the low boiling point component (low boiling point fraction) is taken out from the top of the distillation column, and the liquid phase is recovered from the bottom of the distillation column [step (2)]. The liquid phase was analyzed by gas chromatography ["GC-14A" manufactured by Shimadzu Corporation, column: Porapack-Q (6m) manufactured by Shimadzu Corporation, measurement temperature: 80 to 200°C]. The results are shown in Table 1.
参考例1Reference example 1
将30g分子筛13X(ユニオン昭和株式会社制造:平均细孔径10、二氧化硅/铝的比=0.81)填充到容积200ml的不锈钢制圆筒中,进行真空干燥。接着,一边将圆筒冷却,一边向其中填充约70g上述制备例1所得的粗六氟丙烯,在室温下时常搅拌,填充约12小时后回收液相部分。用气相色谱[(株)岛津制作所制造“GC-14A”,柱:(株)岛津制作所制造Porapack-Q(6m),测定温度:80~200℃]分析该液相部分。将结果示于表1。30 g of molecular sieve 13X (manufactured by Union Showa Co., Ltd.: average pore diameter 10 , the ratio of silica/aluminum=0.81) was filled in a stainless steel cylinder with a volume of 200 ml, and vacuum-dried. Next, while cooling the cylinder, about 70 g of the crude hexafluoropropylene obtained in Preparation Example 1 above was filled thereinto, stirred constantly at room temperature, and the liquid phase was recovered after filling for about 12 hours. The liquid phase was analyzed by gas chromatography ["GC-14A" manufactured by Shimadzu Corporation, column: Porapack-Q (6m) manufactured by Shimadzu Corporation, measurement temperature: 80 to 200°C]. The results are shown in Table 1.
参考例2Reference example 2
将20g碳质吸附剂(碳分子筛5A,武田药品工业株式会社制造:平均细孔径5)填充到容积200ml的不锈钢制圆筒中,进行真空干燥。接着,一边对圆筒进行冷却,一边向其中填充约60g上述制备例1所得的粗六氟丙烯,在室温下时常搅拌,填充约12小时后回收液相部分。用气相色谱[(株)岛津制作所制造“GC-14A”,柱:(株)岛津制作所制造Porapack-Q(6m),测定温度:80~200℃]分析该液相部分。将结果示于表1。20 g of carbonaceous adsorbent (carbon molecular sieve 5A, manufactured by Takeda Pharmaceutical Co., Ltd.: average pore diameter 5 ) was filled in a stainless steel cylinder with a capacity of 200 ml, and vacuum-dried. Next, while cooling the cylinder, about 60 g of the crude hexafluoropropylene obtained in Preparation Example 1 above was filled thereinto, stirred constantly at room temperature, and the liquid phase was recovered after filling for about 12 hours. The liquid phase was analyzed by gas chromatography ["GC-14A" manufactured by Shimadzu Corporation, column: Porapack-Q (6m) manufactured by Shimadzu Corporation, measurement temperature: 80 to 200°C]. The results are shown in Table 1.
[表1][Table 1]
(单位:体积%)(Unit: volume %)
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| JP5132555B2 (en) | 2013-01-30 |
| WO2008001844A1 (en) | 2008-01-03 |
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