CN101606014A - Conduit Connectors for Media Conduits - Google Patents
Conduit Connectors for Media Conduits Download PDFInfo
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- CN101606014A CN101606014A CNA2008800040529A CN200880004052A CN101606014A CN 101606014 A CN101606014 A CN 101606014A CN A2008800040529 A CNA2008800040529 A CN A2008800040529A CN 200880004052 A CN200880004052 A CN 200880004052A CN 101606014 A CN101606014 A CN 101606014A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L25/00—Construction or details of pipe joints not provided for in, or of interest apart from, groups F16L13/00 - F16L23/00
- F16L25/01—Construction or details of pipe joints not provided for in, or of interest apart from, groups F16L13/00 - F16L23/00 specially adapted for realising electrical conduction between the two pipe ends of the joint or between parts thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L53/00—Heating of pipes or pipe systems; Cooling of pipes or pipe systems
- F16L53/30—Heating of pipes or pipe systems
- F16L53/35—Ohmic-resistance heating
- F16L53/38—Ohmic-resistance heating using elongate electric heating elements, e.g. wires or ribbons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/02—Adding substances to exhaust gases the substance being ammonia or urea
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/10—Adding substances to exhaust gases the substance being heated, e.g. by heating tank or supply line of the added substance
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pipe Accessories (AREA)
- Resistance Heating (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种用于介质导管(特别用于液压流体介质的管线或软管)的包括连接头的导管连接器,所述连接头具有至少一个用于与介质导管或者成套设备相连接的连接段以及一个与所述连接段相邻的过渡段,所述过渡段具有置于内部的流体通道。The invention relates to a conduit connector for a medium conduit, in particular a line or hose for a hydraulic fluid medium, comprising a connection head having at least one connection for connection to a medium conduit or a complete plant segment and a transition segment adjacent to the connecting segment, the transition segment having an internally disposed fluid channel.
此外,本发明还涉及应用了这种导管连接器的组装的介质导管。Furthermore, the invention also relates to an assembled media conduit using such a conduit connector.
背景技术 Background technique
这种导管连接器用于至少两根介质导管的对接或者用于将至少一根导管连接到任意的成套设备上,而且尤其是连接到机动车上。在机动车中,通过导管传输的经常是这样的介质,其由于具有较高的凝固点,因而在根据气候变化完全有可能的较高的环境温度下就容易凝固住。这样就会使一些功能受影响。例如用于车窗洗刷装置的水管以及尿素溶液的导管就是这样的情况,所述尿素溶液被作为NOx的还原添加剂应用于带有所谓选择性催化还原催化剂(SCR-Katalysator)的柴油发动机中。Such a line connector is used for joining at least two medium lines or for connecting at least one line to any desired system, in particular to a motor vehicle. In motor vehicles, media are often conveyed through conduits which, due to their high freezing point, tend to freeze at higher ambient temperatures, which are quite possible depending on climatic changes. This will affect some functions. E.g. water pipes for window washer systems and urea solutions This is the case for the conduit of the urea solution which is used as a NO x reducing additive in diesel engines with a so-called selective catalytic reduction catalyst (SCR-Katalysator).
发明内容 Contents of the invention
作为本发明基础的目的是创造一种上述形式的导管连接器,其特别适用于上述优先的应用情况,并且能够防止相应介质在连接器范围内发生凝固。另一个作为本发明基础的目的是提供一种用于相同目的的组装的导管。The object underlying the present invention is to create a conduit connector of the above-mentioned type which is particularly suitable for the above-mentioned preferred application and which prevents the corresponding medium from solidifying in the confines of the connector. Another object on which the present invention is based is to provide an assembled catheter for the same purpose.
根据本发明,上述目的通过权利要求1的各个特征得以实现。本发明另外的有利的设计特征包含在各从属权利要求中。This object is achieved according to the invention by the features of
相应地,根据本发明,至少在过渡段范围内,即在连接段之外的区域上设置电加热设备(elektrische Heizmittel),该电加热设备至少包围住所述流体通道的部分圆周,但是优选在整个360°角的范围内包围住流体通道的全部圆周。通过对例如因车辆整夜停放而凝固的介质进行融解,所述加热设备能够阻止或者消除连接头内部相应介质的凝固。其中所述加热设备是这样设计的,即,在电绝缘性、导热性和机械特性良好,并且在能够避免发生机械损害和腐蚀情况下,该加热设备能确保预定的供热。通过根据本发明的组装的导管在其全长范围内不间断地供热,就确保了介质在整个输送途径中不会发生凝固。Correspondingly, according to the invention, at least in the range of the transition section, that is to say on the area outside the connection section, an electric heating device (elektrische Heizmittel) is arranged, which surrounds at least part of the circumference of the fluid channel, but preferably over the entire The entire circumference of the fluid channel is enclosed within the range of 360° angle. By melting the medium that has solidified, for example as a result of the vehicle being parked overnight, the heating device prevents or eliminates the solidification of the corresponding medium inside the connection head. The heating device is designed in such a way that it can ensure the predetermined heat supply when the electrical insulation, thermal conductivity and mechanical properties are good, and the occurrence of mechanical damage and corrosion can be avoided. Due to the uninterrupted supply of heat over the entire length of the assembled conduit according to the invention, it is ensured that the medium does not freeze during the entire conveying path.
附图说明 Description of drawings
下面,借助于若干描绘在附图中的优选实施例对本发明以及数种有利的配置方式及具备的优点进行详细解释。其中:In the following, the invention is explained in detail with the aid of several preferred embodiments depicted in the drawings, together with several advantageous configurations and the advantages provided. in:
图1:根据本发明的导管连接器的一种可能实施形式的立体视图,Figure 1: A perspective view of a possible embodiment of a catheter connector according to the invention,
图2:根据本发明的导管连接器的另一种实施形式的立体视图,Figure 2: A perspective view of another embodiment of the catheter connector according to the invention,
图3:根据本发明的导管连接器的另一种实施形式的立体视图,Figure 3: A perspective view of another embodiment of the catheter connector according to the invention,
图4:根据本发明的导管连接器的另一种实施形式的立体视图,Figure 4: A perspective view of another embodiment of the catheter connector according to the invention,
图5:根据本发明的导管连接器的另一种实施形式的立体视图,Figure 5: A perspective view of another embodiment of the catheter connector according to the invention,
图6:根据本发明的导管连接器的另一种实施形式的立体视图,Figure 6: A perspective view of another embodiment of the catheter connector according to the invention,
图7:根据本发明的导管连接器的另一种实施形式的立体视图,Figure 7: A perspective view of another embodiment of the catheter connector according to the invention,
图8:导管连接器的另一个实施例的纵剖面图,Figure 8: A longitudinal section view of another embodiment of a catheter connector,
图9:根据本发明的导管连接器的一种优选实施例在第一视向上的立体视图,Figure 9: A perspective view of a preferred embodiment of a catheter connector according to the invention in a first viewing direction,
图10:根据本发明的导管连接器的一种优选实施例在与图9所示侧面相对的一侧的立体视图,Figure 10: A perspective view of a preferred embodiment of a catheter connector according to the invention on the side opposite to that shown in Figure 9,
图11:图9和图10所示的导管连接器的纵剖面图(根据图12中XI-XI剖切面),在该导管连接器上附有一个额外的外部封装体的一个半壳体,并还附有连接上的带有额外包装件和供热装置的介质导管,Fig. 11: longitudinal section view (according to section XI-XI among Fig. 12) of conduit connector shown in Fig. 9 and Fig. 10, on this conduit connector is attached a half-shell of an additional external package body, And also attached to the medium conduit with additional packaging and heating device,
图12:根据图11的XII-XII平面的剖切图,附有封装体的两个半壳体,Figure 12: Cutaway view according to plane XII-XII of Figure 11, with two half-shells of the encapsulation,
图13:根据本发明的组装的介质导管按逐个部分剖切后的侧视图,Figure 13: Side view of an assembled media conduit according to the invention sectioned section by section,
图14:与图13相应的组装的介质导管的侧视图,以及Figure 14: Side view of the assembled media conduit corresponding to Figure 13, and
图14a、14b:用于加热丝和加热导体的电路连接的两个等效电路图,Figure 14a, 14b: Two equivalent circuit diagrams for the circuit connection of the heating wire and the heating conductor,
图15:一个根据本发明的流体导管的立体视图,Figure 15: A perspective view of a fluid conduit according to the invention,
图16:按图15中所示的II-II切割线剖切的剖面图,Figure 16: Sectional view cut along the line II-II shown in Figure 15,
图17:根据本发明的一个实施例的加热部件的示图,Figure 17: Diagram of a heating element according to one embodiment of the invention,
图18:根据本发明的另一个实施例的导管和加热部件的示图。Figure 18: Illustration of a catheter and heating element according to another embodiment of the invention.
在附图中不同的图形上,同样的部件都配以同样的附图标记。In the different figures in the drawings, the same components are provided with the same reference signs.
具体实施方式 Detailed ways
根据本发明的导管连接器1包括连接头2,该连接头优选的形式是由塑料,特别是由诸如PA6.6 GF30或PA12 GF30的纤维强化聚酰胺制成的一体式成型件。所述连接头2具有至少一个用于与介质导管4(仅显示在图7和图11中)或与任意的未显示在图中的成套设备相连接的连接段6。进一步地,所述连接头具有与连接段6对置的另一个连接段8,该连接段8以公知的形式例如以用于可拆卸的插塞连接的套管件(Muffenteil)形式构造。所述连接段8当然也可以被构造成插接段。The
在所描述的优选实施例中,连接头2被构造为角连接器,其中,连接段6和8包含一个与其连接轴成一定角度比如直角(90°)的角。在这里,所述连接段6、8通过过渡段10相连,所述过渡段具有一个内置的仅能在图8、11和12中被辨认出的流体通道11。In the described preferred embodiment, the
在本发明的范围内,所述连接头2还可以是另外任意一种有别于所示实例的结构,例如其可设计成T型接头(T-Stück)或者带有3个或更多个连接段的分配接头(Verteilerstück)结构,也可设计为直线型的转接头(Durchgangverbinder)结构,还可以被设计为具有任意的有别于直角(90°)的连接轴角度的肘状接头(Winkelverbinder)(例如V型接头)或其他类似结构。Within the scope of the present invention, the
根据本发明,所述连接头2至少在其过渡段10部分具有电加热设备12,所述加热设备被设计为径向地,或者说按圆周方向包围在所述流体通道11上。因此,根据本发明的导管连接器1尤其适合于用来传输有凝固危险的介质如水或尿素的机动车内的管道。术语“过渡段”10是指导管连接器1更确切地说是连接头2的区域,该区域在连接上导管4和/或连接到成套设备后仍然“处于空闲(freiliegt)”状态,因而可以在它上面设置加热设备12。According to the invention, the
如首先在图1和图2中显示的,作为加热设备12可由至少一根电加热丝14(电阻丝)设计而成,所述电加热丝被设置为基本上均匀的平面分布并且至少延伸在过渡段10的区域之上。此外,如在图1、2以及4至7中所示的,连接头2的外侧具有一定的成型元件,这些成形元件用于引导并固定设置在外侧的加热丝14。作为成形元件可以设计成向外突出的附加物16或者说肋条和/或例如槽型的凹陷18(图4)。所述加热丝14的延伸方式与成型元件16、18的结构和布局无关,其可以比如曲折状地或者蜿蜒状地延伸,以避免在电流流动时产生线圈效应(Spulenwirkung);进一步地可参看图1和2。作为替代的方案,所述加热丝14也可以以线圈方式包绕在连接头2的外部,见图10至12。这种方案在图4中通过相应的例如此处的槽型凹陷18的螺旋线状的延伸而得到了一定程度上的体现。这里,可以有利地在连接头2的内部区域安装第二个不能看到的包围住所述流体通道的绕组线圈,使得外部加热丝14上流通的电流在该内置的绕组线圈中产生感应电流。As first shown in FIGS. 1 and 2 , the
所述的设置在外部的加热丝14可被例如由粉状漆或者类似物构成的绝缘涂层覆盖。覆盖层也可以是浸渍涂层(Tauchbeschichtung)。通过上述绝缘的涂层,加热丝14本身无需绝缘即可使用。The said externally arranged
作为替代方案,所述加热丝14也可以被植入到(构造进)由塑料制成的连接头2的材料中。在这一点上可参照图8,图中管件20被加热丝14包绕,并被置入一个注塑工具(Spritzwerkzeug)中。于是,该装配有加热丝14的管件20就可以以任意的方式由塑料经压力注塑形成。所述绕组线14的末端被向外引出,以便能与电源相接。所述管件20可由塑料制成,但是为使其具有良好的导热性,进而能将热量向内导入流体通道11,管件20也可由金属制成。As an alternative, the
在图3中展示的实施方案变体中(Ausführungsvariante),在连接头2的例如圆柱状的平滑的外表面22上设置有未显示在图中的诸如粘贴的加热膜或者压印的导热轨形式的加热部件。In the embodiment variant (Ausführungsvariante) shown in FIG. 3 , on the smooth, eg cylindrical outer surface 22 of the
作为实施方案的进一步的变体,加热设备12也可由本身具有导电能力的连接头2的材料形成。As a further variant of the embodiment, the
为达到较高的导热性能,所述的由塑料制成的连接头2的塑料材料中可包含一定的填充材料以便提高导热性能。铝、三氧化二铝、玻璃纤维和/或碳纤维的微粒适合用作填充材料。In order to achieve higher thermal conductivity, the plastic material of the
如首先在图7中所示的,所述连接头2可由一个外部封装件(Kapselung)包住。显示在图7的结构涉及一个由两部分,即由两个对称的呈半壳状的半壳体24a、24b(参照图11和12)组成的外壳24,在图7中只显示了所述外壳的一个半壳体24a。这里,所述半壳体24a、24b可有利地通过互补的卡槽部件26相互连接到一起。As first shown in FIG. 7 , the
可选地,也可将整个连接头2与一个外壳压力注塑在一起作为封装件。此外,也可配置所谓的收缩管(Schrumpfschlauch)、胶皮管(Gewebeschlauch)或类似物用作封装件。通过所述封装件,在封装件和连接头之间就能够包容住一定体积的空气,因此将使热量均匀分布,当然对外界也能隔离热量。所述外部涂层或者封装件能起到对外隔热的效果。此外,所述塑料(不含导热的填充材料)应由导热能力尽可能低的材料构成。Optionally, the
在外部安装有加热丝14的结构中,所述导线线端最好通过卡槽连接(Rastverbindung)固定,从而使其向外突出以便于连接。In the case of an externally mounted
在图9至12所示的结构中,所述外部附加物16通过螺旋线型的延伸而形成了同样以相应螺旋线型延伸的用于接纳加热丝14的凹槽(Aufnahme)。此时根据图9所述加热丝14从安装在连接段6的外表面区域的第一线端14a出发,呈螺旋状地延伸经过过渡段10区域,然后根据图10沿轴向折回,这样形成的第二线端14b同样位于连接段6的外表面区域,而且该第二线端14b最好能与另一线端14a约呈径向相对设置。按这样的方式,所述线端14a、14b就能够与连接线或者有利地与介质导管4的加热导体实现电气连接。因此,所述加热丝14就能通过例如介质导管4螺旋状的加热导体而被供给电能(电压,电流)。In the constructions shown in FIGS. 9 to 12 , the helical extension of the
所述加热设备12的功率可设置为3至20瓦特,而所述加热丝14的长度可设至例如长达200mm。对于一个带有内容积范围为0.1cm3至1.0cm3的流体通道11的连接头2而言,合适的功率系数是1至15瓦特/cm3。所述电热丝14可以以负温度系数(NTC)或者正温度系数(PTC)构造。供电电压的适宜规格为10至最大14伏特。The power of the
所述各连接段6可被构造为连接心轴(Anschlussdorn)以便直接插接进介质导管4(此处参见根据图1、2、4和5所示的结构),或者构造为能插入到插接套筒中的插接杆(图3和图6)。The connecting
根据图7及图9至11,所述连接段6也可以被构造为特别的空心圆柱状的接口,以便介质导管4的直接插入。在这里,介质导管4优选以材料配合(stoffschlüssig)的方式,例如通过粘接或者焊接固接到连接段6上。对于借助于激光束的焊接,所述连接段6至少部分地可以由可透过激光的(lasertransparent)材料构成。According to FIG. 7 and FIGS. 9 to 11 , the
如进一步地在连接段8的例子中所阐述的那样,连接段8也可被构造为插接套筒用以接纳插接杆。这里,如果涉及插接连接,则可采取任意的方式(Mittel)用于锁定特别是可拆卸地锁定插接连接部件。进一步地可参阅图11和图12所示之范例。As explained further in the example of the
如已在图7和图11中进一步展示的,在结合有所述封装体(Kapselung)特别是结合有在所述结构中作为外壳24的封装体的情况下,以及在介质导管4自身同样可加热的情况下,给所述介质导管4配装额外的包装件27是有利的,所述额外的包装件可以是例如所示的包住导管4的波形管的形式。对至少一个螺旋形延伸在介质导管4上的加热导体29而言,所述包装件27用于机械保护以及热量隔离。这里,所述包装件27一直延伸进外壳24中,并在接近连接段6前的短距离的位置止住。在此范围内,所述外壳24可有一个扩展的腔室28(Kammer),用于容纳未显示在图中的加热丝线端14a、14b与介质导管4的加热导体23的各个末端之间的电气连接。As already shown further in FIGS. 7 and 11 , in combination with the encapsulation, in particular in combination with the encapsulation in the structure as
在包装件27,即波形管的前导区(Einführungsbereich),所述外壳24在其内壁上环绕有肋条25,这些肋条伸展至所述波形管的波谷31中。根据本发明,所述外壳24和包装件27之间形成形状配合的连接。此外在图7中可看到,在所述外壳24和连接头2之间同样也是形状配合的连接。此外,所述外壳24在连接头2的连接段8的范围内具有内榫槽35(Innennut),用于使连接头2的环状带36(Ringbund)伸入。In the packing 27 , ie the leading region of the corrugated tube, the
如进一步在图11中展示的,外壳24的半壳体24a、24b也可通过外部的,例如以夹紧环(Spannschelle)、拉紧绞索(Spanndraht)或者弹簧夹子等不同方式构造的固定件(Halteelement)30连接到一起。As further shown in FIG. 11 , the half-
本发明还包括如图13中所示的组装的介质导管。这种组装的介质导管包括内部的输送管4a,在所述输送管的周围安装有在图7中已经展示过的加热导体29。所述带有加热导体29的输送管4a被外部的包装件27包住。所述外部包装件27优选被制成波形管。而且可以是环波状的或者螺旋波状的波形管。如此构造的介质导管4的两端分别与已在图1至10中阐述过的导管连接器相连。在说明过的实施例中,一端固定有被构造为肘状插头的导管连接器1,另一端则设计有作为导管连接器1的直线型插接件。在所述说明过的实例中,导管连接器1的各端被构造为套管件形式,但是同样也可将其构造成插塞件(Steckerteil)形式。The invention also includes an assembled media conduit as shown in FIG. 13 . Such an assembled medium line comprises an inner conveying
如在图13中所示的,所述包装件27被引入到导管连接器1的外壳24内,并与所述外壳24形状配合地接合在一起。围绕着输送管4a的加热导体29呈螺旋状地缠绕在所述输送管4a周围,其尤其由两个平行延伸的线圈式绕组29a、b形成。这两个线圈式绕组29a、b可由一根连续导线组成,这时,两个连接端处在输送管的同一端。当然,它们也可由两根单独的导线形成。所述加热导体29最好包绕以胶粘带,从而可被固定在输送管4a上。作为替代方案,同样也可以将所述加热导体29借助于外部漆层或者粘接层设置在输送管4a上。尤其是期望沿着输送管产生不同的热功率的时候,可使线圈数密度和/或电阻沿着输送管4a发生改变,从而得到逐段不同的电功率,例如,在虹吸管区域或者介质导管的受气流冲击的区域,在这些区域,介质的凝固趋势被增加了。存在于导管连接器1内的连接头2可以通过插接连接与输送管4a连接到一起,当然下述方式同样也在本发明的范围内,即所述输送管4a与连接头2以例如以焊接或粘接的材料配合方式连接在一起。As shown in FIG. 13 , the packing 27 is introduced into the
进一步地,在所述输送管4a与导管包装件27之间如果形成限定的气隙,也是符合目的的。这可以例如是通过所述环状波形管(Ringwellung)本身导致的,或者通过安装在波形管内部的垫片或者类似物导致的。就更好的密封性而言,下述方案根据本发明同样是有利的,即,在导管连接器1的外壳24和连接头2之间,特别是在导管包装件27与导管连接器1的连接范围引入灌注料30。所述灌注料30一方面提供机械保护,其另一方面也可用于通过密封而改善IP-保护方式(IP-Schutzart)。布置的灌注料30在图13中是通过点划线标注的。在这里,它在例如肘状插头1至输送管27的过渡段只在局部构造为部分填充(Teil-Verguss),而在直线型的插接连接中,所述灌注料30不但形成于至输送管27的过渡区域,而且同时也形成为外部包装体。Furthermore, it is also expedient if a defined air gap is formed between the
尤其是当根据本发明的组装的导管必须铺设于产生热量的零件附近时,那么以下方案将是适宜的,即,所述组装导管从全长来看完全地或者局部地被隔热层所包绕。所述隔热层可以由例如薄膜,比如镀以金属的能反射热辐射的薄膜形成。进一步地,为提供机械保护以及例如为了防止振动,也可特别地在外部包装件27周围安装例如由海绵状橡胶或者类似物构成的缓冲垫层。当然再安装额外的外部热量隔离层也是可能的方案。在图14中,通过外层27a以剖面的形式(im Schnitt)逐段地展示了外部包装件或者说保护层或护板的布置。在图14中描绘了所述导管连接器1的加热丝14和所述输送管4a的加热导管29是以何种方式实现电气连接的。如在图14a中所描绘的,导管连接器1的加热丝分别与线圈式绕组29a、b的绕组线圈可导电地串接在一起,这两个串联电路的连接端在两个导管连接器1上向外引出,从而实现与供电电源的连接和/或其他连接。在这里,RWST是指导管连接器1的加热丝绕组14的电阻,导管连接器1在所示的例子中被构造为肘状插头形式,而R1L是所述包围在输送管4a周围的线圈式绕组29a、b的一组导线的电阻。RGST是直线型插接连接器的加热丝14的电阻,R2L是所述包围在输送管4a周围的线圈式绕组29a、b的另一绕组导线的电阻。位于导管连接器1外部的接口(Anschlüsse)分别标记为A1和A2。在图14b中展示了另一种连接方案。在这里,所述导管连接器1的加热丝14和所述包围在输送管4a周围的线圈式绕组29a、b是这样连接的,即,所有导线在电气上都串联连接在一起。所述串联连接电路中连接到供电电源的连接端在所述导管连接器1的区域内向外引出,并且在这里,导线的电阻的标记与图14a相同。这里只存在一个外部线路连接器A1。一个根据本发明的组装的导管的实施例的各个电阻的阻值可以与另一个实施例的各电阻阻值不同,电阻值的大小取决于各自所期望的加热功率。Especially when the assembled duct according to the invention has to be laid in the vicinity of heat-generating parts, then it will be expedient that the assembled duct is completely or partially surrounded by a heat-insulating layer over its entire length around. The thermal insulation layer can be formed, for example, from a film, such as a metallized film that reflects heat radiation. Furthermore, in order to provide mechanical protection and for example to prevent vibrations, a cushioning layer, for example made of sponge-like rubber or the like, can also be installed, in particular around the
另外,减小所述加热丝绕组14在输送管4a末端区域的绕距(Steigung)也是适宜的。在另一种配置方案中,在所述输送管4a的管端区域可以对所述加热丝按圆周展开的绕组14加装另外一个绕组,以提供额外的可使用的导线长度。这样,在接线时,就能够将导线从输送管末端往外拉伸。In addition, it is also expedient to reduce the winding distance of the heating wire winding 14 in the end region of the
在图15至图18中展示了根据本发明的加热导体的另外一种适宜的实施方案,在该方案中,加热导体被构造成平面加热部件40。Another suitable embodiment of the heating conductor according to the invention is shown in FIGS. 15 to 18 , in which the heating conductor is designed as a
如图15所示,根据本发明的可加热的介质导管包括所述内置的输送管4a和一个安装在所述输送管表面上的电加热部件40。在所安装的电加热部件40的周围可以沿着圆周安装一个保护罩41。所述输送管4a由塑料构成是有利的。所述外部保护罩41可以由胶带圈或者由喷涂层(Extrusionsschicht)或者塑料的收缩管形成,能形成外部保护而防止损伤和受潮。当然在加热部件40向外引出的表面上也可以有相应的涂层。额外地,所述可加热介质导管最好以一个波形管或保护管或保护外套包围住,而且只要情况允许就包围起大面积的气隙。As shown in FIG. 15, the heatable medium conduit according to the present invention includes the built-in
如图16和图17所示,所述根据本发明的加热部件40被构造为平面加热部件。该平面加热部件40呈带状,并且如图16所示,它以下述方式安放在输送管4a周围,即,沿输送管4a的纵向方向延展,并且其纵向边缘46互相搭接。作为替代方案,所述纵向边缘46也可互相触接(aneinanderstoβen)。As shown in FIGS. 16 and 17 , the
在图18中展示了一种替代方案,所述带状平面加热部件40螺旋状地卷绕在输送管4a的周围。这里,下述两种形式都是可以的,即,或者选择如图中所示的使螺旋状卷绕体互相搭接的结构,或者选择使带状平面加热部件40的纵向边缘46互相触接的卷绕结构。An alternative is shown in FIG. 18 , the strip-shaped
以下设置也在本发明的范围内,即,只在一个位置上形成根据本发明的平面加热部件40,或者,为提高热功率也可以在输送管4a周围彼此环绕地设置平面加热部件40的多个位置。It is also within the scope of the present invention that the
根据本发明的平面加热部件40包括衬底47,在该衬底47上固定有电加热导体48。所述电加热导体48与安装在衬底47上的接触导线49可导电地连接在一起。有利地,所涉及的衬底47可由纺织的羊毛材料、丝织物或纤维织物构成。然而,所述衬底47同样也可由塑料制成的泡沫材料或者由上述材料的组合物构成。所述电加热导体48以波纹状或曲折状和/或网状结构安放在衬底47上。有利地,电加热导体48由碳纤维构成。应用碳纤维制造电导体具有以下优点:重量较轻而抗拉强度很高,并且导电性能良好;而且因此可透过伦琴射线,这点对控制检查提供了方便。另外,其对化学物质稳定,并具有高的耐热性。另外,碳纤维易于加工。所述电加热导体48尤其是在所述平面加热部件40的整个表面上均匀布置。所述电加热导体48的主伸展方向X适宜地沿着带状衬底47的横向延伸。所述接触导线49同样可以由碳纤维构成而且也可由金属材料制成,并且其可以呈直线状地和/或波纹状地延伸。就像在图17中所显示的那样配置多根平行延伸的接触导线49,这是有利的。在这里,所述接触导线49与所述电加热导体48的主伸展方向X交叉延伸,尤其是以与所述电加热导体48的主伸展方向X相垂直的方向延伸。进一步地可在图16和图17中看到,所述接触导线49分别安装在电加热导体48的两个末端区域或者说安装在衬底47的两个纵向边缘46的范围内。所述加热导体48与接触导线49借助于纺织的缝纫用线51以缝合的方法固定在衬底47上。在此,所述缝纫用线51的缝合方向Y沿所述加热导体48的主伸展方向X延伸。根据本发明,以下设置是适宜的,即,只在所述纺织的衬底的局部区域内特别是在重叠区域53不设置加热导体。这样就能保证在这个导体长度上具有统一的热功率。同样也可以将重叠区域53设置在所述衬底47的两条纵向边缘的旁边。A
为保证能以简单的方式将平面加热部件40安装到所述输送管4a之上,所述衬底47在其背离所述加热导体48的背面上涂以耐热的粘胶层54(Haftkleber)是有利的,这样就确保了加热部件40紧密地安置在输送管4a的表面上,从而能够具有良好的热传导性能。将所述衬底47具有疏水功能是有利的。所述电接触导线49最好是柔韧的,并且伸展在加热导体48和衬底47之间。所述接触导线49为串接不同的管道而在其两个末端或者优选地只在根据本发明的管道1的其中一个末端借助于一对连接导线52引出。同样也可以在两个末端的每一个上引出一根连接导线52。In order to ensure a simple mounting of the
将所述接触导线49嵌入进纺织的衬底47中同样也在本发明的范围内。所述电加热导体48可以以互相平行延伸的方式安装,或者以相互重叠的方式构成。通过加热导体48的这种重叠的安装方式,所述加热导体48得以均匀接触到整个平面,并且使得电流均匀分配,这样,即使在某个热导体部分失效的情况下也不会对热功率产生实际影响。尤其是在存在多个平行延伸的接触导线49的时候,此时接触导线49同样可以以波纹状安装或者连接成网状,同样可以与加热导体48实现可靠的接触。It is also within the scope of the invention to embed the
本发明并不限制于前面已经说明和描写过的实施例,其也包括所有在本发明意义上起同样功能的结构。另外,本发明迄今为止也不限于在权利要求1中限定的特征组合,其也可以被定义为已被全部公开的单个特征的一定特征的任意一种其他的组合方式。这意味着,原则上并在实践中,权利要求1中所述的每一个单个特征都可以删去,或者说,权利要求1中所述的每一个单个特征都可以被在本申请中其他地方所公开的单个特征所取代。就此而言,所述权利要求1只可被理解为对于一个发明的一种最初表述尝试。The invention is not restricted to the exemplary embodiments already described and described above, but also includes all structures which perform the same function within the meaning of the invention. In addition, the present invention is not limited to the combination of features defined in
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310589022.1A CN103644421B (en) | 2007-04-26 | 2008-03-19 | Catheter extension for media lines |
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| DE202007006115.3 | 2007-04-26 | ||
| DE202007006115 | 2007-04-26 | ||
| DE202007009588.0 | 2007-07-09 | ||
| DE202007009588U DE202007009588U1 (en) | 2007-04-26 | 2007-07-09 | Cable connector for media cables |
| DE102007040786 | 2007-08-28 | ||
| DE102007040786.8 | 2007-08-28 | ||
| DE202008003365.9 | 2008-03-10 | ||
| DE202008003365U DE202008003365U1 (en) | 2008-03-10 | 2008-03-10 | Heatable fluid line |
| PCT/EP2008/053295 WO2008131993A1 (en) | 2007-04-26 | 2008-03-19 | Line connector for media lines |
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| CN201310589022.1A Division CN103644421B (en) | 2007-04-26 | 2008-03-19 | Catheter extension for media lines |
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| CN101606014A true CN101606014A (en) | 2009-12-16 |
| CN101606014B CN101606014B (en) | 2013-12-11 |
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| CN111226069A (en) * | 2017-08-22 | 2020-06-02 | 哈特奇桑有限公司 | Connector for a heatable fluid line, in particular for an SCR system or a water injection system |
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| DE202008015289U1 (en) | 2008-11-18 | 2010-04-08 | Voss Automotive Gmbh | Cable connector for media cables |
| DE202009012230U1 (en) | 2009-06-23 | 2010-11-04 | Voss Automotive Gmbh | Electrically heatable media cable and cable connectors |
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| DE102010053737A1 (en) | 2010-12-08 | 2012-06-14 | Voss Automotive Gmbh | Heatable fluid conduit, its use and process for its preparation |
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Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4138426A1 (en) * | 1991-11-22 | 1993-05-27 | Kanthal Gmbh | ELECTRIC HEATING ELEMENT OF A SOOT FILTER |
| CN2356208Y (en) * | 1999-01-05 | 1999-12-29 | 秦杰民 | Electric heater for pipeline |
| EP1710484B1 (en) * | 2005-04-05 | 2009-06-17 | DBK David + Baader GmbH | Electrical heater for a fluid in a flexible hose |
| DE202006003590U1 (en) * | 2005-04-14 | 2006-06-01 | Schlemmer Gmbh | Heatable corrugated hose for motor vehicles has crests and gaps to produce sequence of gaps, which is extended spirally over the length of corrugated hose forming a corrugation, within which heating element can be inserted |
-
2007
- 2007-07-09 DE DE202007009588U patent/DE202007009588U1/en not_active Expired - Lifetime
-
2008
- 2008-03-19 CN CN2008800040529A patent/CN101606014B/en active Active
- 2008-03-19 ES ES08735439T patent/ES2366177T5/en active Active
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| CN111226069B (en) * | 2017-08-22 | 2022-01-28 | 哈特奇桑有限公司 | Connector for a heatable fluid line, in particular for an SCR system or a water injection system |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2366177T3 (en) | 2011-10-18 |
| CN101606014B (en) | 2013-12-11 |
| ES2366177T5 (en) | 2019-03-05 |
| DE202007009588U1 (en) | 2008-09-04 |
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