CN101757902A - Method for preparing composite photocatalyst containing activated carbon coating - Google Patents
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Abstract
本发明公开了一种含活性炭涂层复合型光催化剂的制备方法,该方法是将活性炭作为涂层附着在泡沫材料基体上,形成活性炭涂层材料,并以该活性炭涂层材料为载体负载二氧化钛,其中各组分的重量百分比为:二氧化钛活性组分为1~10%,活性炭涂层为4~15%,其余为泡沫材料基体。本发明方法以活性炭涂层材料作为光催化剂载体,可以有效提高二氧化钛活性组分的分散性,克服已有活性炭材料结构疏松、强度低的缺点,改善光在体系中的传递和污染物传递到催化剂表面的传质过程,并可大幅度延长活性炭的使用寿命。The invention discloses a preparation method of a composite photocatalyst containing activated carbon coating. The method is to attach activated carbon as a coating to a foam material substrate to form an activated carbon coating material, and use the activated carbon coating material as a carrier to load titanium dioxide , wherein the weight percentage of each component is as follows: the active component of titanium dioxide is 1-10%, the active carbon coating is 4-15%, and the rest is a foam material matrix. The method of the invention uses the activated carbon coating material as the photocatalyst carrier, which can effectively improve the dispersibility of the active components of titanium dioxide, overcome the shortcomings of existing activated carbon materials such as loose structure and low strength, and improve the transmission of light in the system and the transmission of pollutants to the catalyst The surface mass transfer process can greatly extend the service life of activated carbon.
Description
技术领域technical field
本发明涉及到一种以半导体二氧化钛(TiO2)为活性组分的光催化剂的制备方法,这种催化剂特别适用于对室内空气的净化处理。The invention relates to a preparation method of a photocatalyst with semiconductor titanium dioxide (TiO 2 ) as an active component. The catalyst is especially suitable for purifying indoor air.
背景技术Background technique
近年来,随着室内建筑装饰材料、家用化学物质的大量使用,室内空气污染越来越受到人们的重视。调查表明,室内空气的有机物浓度高于室外,甚至高于工业区。目前已从室内空气中鉴定出几百种有机物质,其中有的是致癌物。居室、办公室中所用涂料、粘接剂、油漆、胶合板、地板革、壁纸等都可向空气中释放挥发性有机化合物,从而造成室内污染。对室内主要的气体污染物甲醛、甲苯等的研究结果表明,二氧化钛(TiO2)光催化氧化技术在处理这类难降解有机物污染物方面表现出独特优势。但是,传统的TiO2光催化技术存在电能消耗大、催化剂回收困难以及效率低等问题,所以限制了其工业化的应用。因此,高效TiO2光催化剂的开发研究已为国内外最活跃的研究领域之一。In recent years, with the extensive use of indoor building decoration materials and household chemicals, indoor air pollution has attracted more and more attention. Surveys show that the concentration of organic matter in indoor air is higher than outdoor, even higher than in industrial areas. At present, hundreds of organic substances have been identified from indoor air, some of which are carcinogens. Coatings, adhesives, paints, plywood, floor leather, wallpaper, etc. used in living rooms and offices can release volatile organic compounds into the air, causing indoor pollution. The research results on the main indoor gas pollutants such as formaldehyde and toluene show that titanium dioxide (TiO 2 ) photocatalytic oxidation technology has unique advantages in treating such refractory organic pollutants. However, the traditional TiO 2 photocatalytic technology has problems such as large power consumption, difficulty in catalyst recovery, and low efficiency, which limit its industrial application. Therefore, the development and research of high-efficiency TiO2 photocatalysts has become one of the most active research fields at home and abroad.
催化剂的负载是解决悬浮相催化剂分离回收的有效途径,可以克服悬浮相催化剂稳定性差和容易中毒等特点。负载TiO2过程中,载体的结构决定了光在体系中的传递过程和物质传递到催化剂表面的传质过程,也就决定了光催化反应器的设计和光催化系统的效率。大量的研究发现活性炭能将反应体系中的目标污染物富集到催化剂表面,在TiO2表面产生一个底物富集环境,从而提高了降解速率,同时,通过扩散作用,被吸附的有机物向TiO2表面迁移,TiO2降解活性炭表面的有机物又使载体实现了原位再生,这种协同作用进一步提高复合催化的光催化活性。因此,将TiO2固定在活性炭上,既可提高催化剂的效率,又可解决催化剂分离回收的问题。公开号为CN101244383A的中国专利申请“一种活性炭负载二氧化钛光催化剂的制备方法”以粒径为50~100目的活性炭为载体负载TiO2制备光催化剂,用于降解有机污染物。由于该发明所使用的是商用活性炭破碎后的活性炭,粒径太小,制备过程容易造成TiO2粒子团聚,而且分离和回收过程相对复杂,使用后进行分离也容易造成材料损失。公开号为CNCatalyst loading is an effective way to solve the separation and recovery of suspension phase catalysts, which can overcome the characteristics of suspension phase catalysts such as poor stability and easy poisoning. In the process of loading TiO2 , the structure of the carrier determines the light transfer process in the system and the mass transfer process of the material to the catalyst surface, which also determines the design of the photocatalytic reactor and the efficiency of the photocatalytic system. A large number of studies have found that activated carbon can enrich the target pollutants in the reaction system to the surface of the catalyst, and create a substrate-rich environment on the surface of TiO2 , thereby increasing the degradation rate. 2 surface migration, TiO 2 degrades the organic matter on the surface of the activated carbon and enables the in-situ regeneration of the carrier. This synergistic effect further improves the photocatalytic activity of the composite catalyst. Therefore, immobilizing TiO2 on activated carbon can not only improve the efficiency of the catalyst, but also solve the problem of catalyst separation and recovery. The Chinese patent application with the publication number CN101244383A "A preparation method of activated carbon-supported titanium dioxide photocatalyst" uses activated carbon with a particle size of 50-100 mesh as a carrier to support TiO2 to prepare a photocatalyst for the degradation of organic pollutants. Because what this invention uses is the activated carbon after commercial activated carbon is crushed, the particle size is too small, the preparation process easily causes TiO2 particle agglomeration, and the separation and recovery process is relatively complicated, and separation after use is also easy to cause material loss. The publication number is CN
1695797A的中国专利申请“活性炭负载二氧化钛光催化剂的制备方法”采用化学气相沉积法将TiO2负载在粒径为40~60目的活性炭载体上,用于光催化降解有机污染物。该发明使用的活性炭粒径太小,应用于填充床中,存在床层压降大和光分布不均匀;应用于悬浮床中,容易磨损与粉化,很难应用于气相。公开号为CN 1803291A的中国专利申请“一种二氧化钛/活性炭纤维光催化剂及其制备方法和在空气净化中的应用”以活性炭纤维为载体负载TiO2制成负载型光催化剂,由于纤维是非刚性材料,在体系中容易变形和破碎,也容易造成负载的TiO2脱落,这都在一定程度上影响了其放大应用。The Chinese patent application of 1695797A "Preparation method of activated carbon-supported titanium dioxide photocatalyst" adopts chemical vapor deposition method to load TiO2 on the activated carbon carrier with a particle size of 40-60 mesh for photocatalytic degradation of organic pollutants. The particle size of the activated carbon used in this invention is too small, so when it is used in a packed bed, there is a large bed pressure drop and uneven light distribution; when it is used in a suspended bed, it is easy to wear and pulverize, and it is difficult to apply it to the gas phase. The Chinese patent application with the publication number CN 1803291A "a titanium dioxide/activated carbon fiber photocatalyst and its preparation method and its application in air purification" uses activated carbon fiber as a carrier to load TiO2 to make a supported photocatalyst. Since the fiber is a non-rigid material , is easy to deform and break in the system, and it is also easy to cause the loaded TiO 2 to fall off, which affects its scale-up application to a certain extent.
陶瓷材料具有机械强度高、抗震动、耐高温、耐腐蚀等特点,将陶瓷和活性炭结合起来可使这种复合材料具有二者的综合优点。公开号为US 4082661的美国专利“活性炭及其制备方法”以孔径分布为1000~70000埃的成型多孔陶瓷为载体浸渍树脂,炭化活化后用于高纯度的过滤领域。该发明所使用的成型多孔陶瓷宏孔孔径过小,孔内浸渍的树脂经过炭化活化后得到的宏孔孔径更小,增加了陶瓷-活性炭体内部活性炭的吸附阻力,阻碍了流体介质与陶瓷-活性炭体内部的活性炭之间的传质过程,使得材料内部的活性炭得不到充分利用,不适用于光催化剂载体。Ceramic materials have the characteristics of high mechanical strength, shock resistance, high temperature resistance, and corrosion resistance. Combining ceramics and activated carbon can make this composite material have the comprehensive advantages of both. The U.S. Patent "Activated Carbon and Its Preparation Method" with the publication number US 4082661 uses shaped porous ceramics with a pore size distribution of 1,000 to 70,000 angstroms as a carrier to impregnate resin, and is used in the field of high-purity filtration after carbonization and activation. The macropore diameter of the formed porous ceramics used in this invention is too small, and the resin impregnated in the pores is activated by carbonization to obtain a smaller macropore diameter, which increases the adsorption resistance of the activated carbon inside the ceramic-activated carbon body and hinders the fluid medium from interacting with the ceramic-activated carbon body. The mass transfer process between the activated carbons inside the activated carbon body makes the activated carbons inside the material not fully utilized and is not suitable for photocatalyst carriers.
发明内容Contents of the invention
本发明所要解决的技术问题在于克服现有技术之不足,提供一种含活性炭涂层复合型光催化剂的制备方法,它以活性炭涂层材料作为光催化剂载体,可以有效提高二氧化钛活性组分的分散性并克服已有活性炭材料结构疏松,强度低的缺点,改善光在体系中的传递和污染物传递到催化剂表面的传质过程。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a preparation method for a composite photocatalyst containing activated carbon coating, which uses activated carbon coating material as a photocatalyst carrier, which can effectively improve the dispersion of titanium dioxide active components It overcomes the disadvantages of loose structure and low strength of existing activated carbon materials, and improves the mass transfer process of light in the system and pollutants to the surface of the catalyst.
为解决上述技术问题,本发明一种含活性炭涂层复合型光催化剂的制备方法是将活性炭作为涂层附着在泡沫材料基体上,形成活性炭涂层材料,并以该活性炭涂层材料为载体负载二氧化钛,其中各组分的重量百分比为∶二氧化钛活性组分为1~10%,活性炭涂层为4~15%,其余为泡沫材料基体。In order to solve the above-mentioned technical problems, a kind of preparation method of the composite photocatalyst containing activated carbon coating of the present invention is that activated carbon is attached as a coating on the foam material substrate to form an activated carbon coating material, and the activated carbon coating material is used as a carrier load Titanium dioxide, wherein the weight percentage of each component is as follows: the active component of titanium dioxide is 1-10%, the active carbon coating is 4-15%, and the rest is a foam material matrix.
上述一种含活性炭涂层复合型光催化剂的制备方法,以所述活性炭涂层材料为载体负载二氧化钛时,采用浸渍法将二氧化钛溶胶担载于所述活性炭涂层材料载体上,经过高温煅烧获得,制备步骤如下:In the preparation method of the above-mentioned composite photocatalyst containing activated carbon coating, when the activated carbon coating material is used as the carrier to support titanium dioxide, the titanium dioxide sol is loaded on the activated carbon coating material carrier by the impregnation method, and then calcined at a high temperature to obtain , the preparation steps are as follows:
1)将钛醇盐在剧烈搅拌下溶解于醇中,并添加一定量抑制剂和表面活性剂,缓慢滴加水、醇、酸的混合液,继续搅拌;钛醇盐与抑制剂、醇、水的体积比为6~8∶1∶16~25∶0.75~1.5,表面活性剂的添加量为二氧化钛溶胶总重量的1~3%,搅拌混合,得到均匀、稳定透明的TiO2溶胶;1) Dissolve titanium alkoxide in alcohol under vigorous stirring, add a certain amount of inhibitor and surfactant, slowly add a mixture of water, alcohol and acid, and continue stirring; titanium alkoxide and inhibitor, alcohol, water The volume ratio is 6~8: 1: 16~25: 0.75~1.5, the addition amount of surfactant is 1~3% of the total weight of titanium dioxide sol, stirs and mixes, obtains uniform, stable and transparent TiO sol;
2)将所述活性炭涂层材料载体浸于二氧化钛溶胶中2~4h,取出后置于密闭容器中凝胶陈化12~24h,再放入干燥箱在80~110℃温度条件下干燥2~4h;将干燥后的载体放在电阻炉中于无氧环境下从室温升至450~650℃,保温40~90min;之后随炉冷却至室温。2) Immerse the active carbon coating material carrier in the titanium dioxide sol for 2-4 hours, take it out and place it in a closed container for gel aging for 12-24 hours, then put it in a drying oven and dry it at a temperature of 80-110°C for 2-2 hours. 4h; place the dried carrier in a resistance furnace in an oxygen-free environment from room temperature to 450-650°C, keep it warm for 40-90min; then cool down to room temperature with the furnace.
上述一种含活性炭涂层复合型光催化剂的制备方法,制备所述二氧化钛溶胶时所用的所述钛醇盐为钛酸四丁酯;所述醇为乙醇、异丙醇、正丁醇中的一种或两种以上的混合物;所述酸为硝酸、硫酸、盐酸中的一种或两种以上的混合物;所述抑制剂为乙酰丙酮、冰醋酸、二乙醇胺中的一种;所述表面活性剂为聚乙二醇、聚乙烯醇、壬基酚聚氧乙烯醚中的一种或两种以上的混合物。The above-mentioned preparation method of a composite photocatalyst containing activated carbon coating, the titanium alkoxide used when preparing the titanium dioxide sol is tetrabutyl titanate; the alcohol is ethanol, isopropanol, n-butanol One or a mixture of two or more; the acid is one or a mixture of two or more of nitric acid, sulfuric acid, and hydrochloric acid; the inhibitor is one of acetylacetone, glacial acetic acid, and diethanolamine; the surface The active agent is one or a mixture of two or more of polyethylene glycol, polyvinyl alcohol, and nonylphenol polyoxyethylene ether.
上述一种含活性炭涂层复合型光催化剂的制备方法,附着在泡沫材料上的所述活性炭涂层由热固性树脂所制备,采用浸渍工艺将含有溶剂的热固性树脂涂覆在泡沫材料的内外表面,所述热固性树脂作为炭前驱体经过固化工艺、炭化工艺、活化工艺和清洗工艺处理,得到的附着在泡沫陶瓷上的活性炭涂层,所述活性炭涂层为所述活性炭涂层材料总质量的5~20%,涂层厚度为0.1~1mm,且活性炭涂层的表面积为800~1400m2/g,制备工艺如下:The preparation method of the above-mentioned composite photocatalyst containing activated carbon coating, the activated carbon coating attached to the foam material is prepared by thermosetting resin, and the thermosetting resin containing solvent is coated on the inner and outer surfaces of the foam material by dipping process, The thermosetting resin is treated as a carbon precursor through a curing process, a carbonization process, an activation process and a cleaning process to obtain an activated carbon coating attached to the foam ceramics, and the activated carbon coating is 5% of the total mass of the activated carbon coating material. ~20%, the coating thickness is 0.1 ~ 1mm, and the surface area of the activated carbon coating is 800 ~ 1400m 2 /g, the preparation process is as follows:
1)浸渍工艺:将泡沫材料基体在超声清洗后,于105±5℃条件下干燥4~8小时,放入带有夹套并装有热固性树脂的容器中,在浸渍液内浸渍4~16小时,浸渍所用容器的夹套内有温水循环,温水的温度为20~70℃;将浸渍有热固性树脂的泡沫材料基体从容器内取出,通过空气吹除或是离心机去除多余的热固性树脂;1) Impregnation process: after ultrasonic cleaning, the foam material matrix is dried at 105±5°C for 4 to 8 hours, placed in a jacketed container filled with thermosetting resin, and immersed in the impregnation solution for 4 to 16 hours. Hours, there is warm water circulation in the jacket of the container used for impregnation, and the temperature of the warm water is 20-70°C; the foam material matrix impregnated with thermosetting resin is taken out from the container, and the excess thermosetting resin is removed by air blowing or centrifuge;
2)固化工艺:将浸渍有热固性树脂的泡沫材料基体,在室温下放置6~12小时后,放入烘箱内固化,70℃起温,每分钟升温1~4℃,在150℃温度下保温1~5小时;2) Curing process: put the foam material matrix impregnated with thermosetting resin at room temperature for 6-12 hours, then put it into an oven for curing, start at 70°C, increase the temperature by 1-4°C per minute, and keep it warm at 150°C 1 to 5 hours;
3)炭化工艺:将经过固化工艺处理的泡沫材料基体在无氧环境中升温,150℃起温,每分钟升温2~10℃,在600~1000℃温度下进行炭化处理30-120分钟,在无氧环境中冷却到室温;3) Carbonization process: raise the temperature of the foam material matrix treated by the curing process in an oxygen-free environment, start the temperature at 150°C, increase the temperature by 2-10°C per minute, and carry out carbonization treatment at 600-1000°C for 30-120 minutes. Cool to room temperature in an oxygen-free environment;
4)物理活化工艺:将经过炭化工艺处理的泡沫-炭材料在无氧环境中升温,150℃起温,每分钟升温2~10℃,在600~1000℃温度下,以过饱和水蒸气或二氧化碳为活化介质,活化处理30~120分钟,在无氧环境中冷却到室温;4) Physical activation process: heat up the foam-carbon material treated by the carbonization process in an oxygen-free environment, start at 150°C, and increase the temperature by 2-10°C per minute. Carbon dioxide is the activation medium, the activation treatment is 30-120 minutes, and cooled to room temperature in an oxygen-free environment;
5)化学活化工艺:将经过炭化工艺处理的泡沫-炭材料在氢氧化钾(KOH)或氢氧化钠(NaOH)饱和溶液中浸渍4~24小时,在烘箱中120℃温度条件下烘干2~12小时,然后在无氧环境中升温,150℃起温,每分钟升温2~10℃,在600~1000℃温度下处理10~120分钟,在无氧环境中冷却到室温;5) Chemical activation process: immerse the foam-carbon material treated by the carbonization process in a saturated solution of potassium hydroxide (KOH) or sodium hydroxide (NaOH) for 4 to 24 hours, and dry it in an oven at 120°C for 2 ~12 hours, then heat up in an oxygen-free environment, start at 150°C, increase the temperature by 2-10°C per minute, treat at 600-1000°C for 10-120 minutes, and cool to room temperature in an oxygen-free environment;
6)清洗工艺:将经过活化工艺处理的活性炭涂层复合材料,用质量浓度为5~20%的盐酸(HCl)溶液酸洗4~12小时,再用水洗至中性。6) Cleaning process: the activated carbon-coated composite material treated by the activation process is pickled with hydrochloric acid (HCl) solution with a mass concentration of 5-20% for 4-12 hours, and then washed with water until neutral.
上述一种含活性炭涂层复合型光催化剂的制备方法,所述泡沫材料基体采用泡沫陶瓷或泡沫金属中的一种。In the preparation method of the above-mentioned composite photocatalyst containing activated carbon coating, the foam material matrix adopts one of foam ceramics or foam metal.
上述一种含活性炭涂层复合型光催化剂的制备方法,所述泡沫材料基体为泡沫陶瓷,其孔隙率为50~90%,其主要孔径由直径为1mm~10mm随机分布的三维孔道所构成。In the preparation method of the above-mentioned composite photocatalyst containing activated carbon coating, the foam material matrix is foam ceramics, its porosity is 50-90%, and its main pore diameter is composed of randomly distributed three-dimensional channels with a diameter of 1mm-10mm.
上述一种含活性炭涂层复合型光催化剂的制备方法,所述热固性树脂为酚醛树脂、环氧树脂、不饱和聚酯、丙烯酸树脂的一种。In the above method for preparing a composite photocatalyst containing activated carbon coating, the thermosetting resin is one of phenolic resin, epoxy resin, unsaturated polyester, and acrylic resin.
上述一种含活性炭涂层复合型光催化剂的制备方法,所述的热固性树脂为酚醛树脂,包括未改性的酚醛树脂和改性酚醛树脂,所述改性酚醛树脂为三聚氰氨改性酚醛树脂、苯胺改性酚醛树脂、环氧改性酚醛树脂、腰果壳油或腰果酚改性酚醛树脂、聚乙烯醇改性酚醛树脂、沥青改性酚醛树脂中的一种或两种以上的混合物。The above-mentioned preparation method of a composite photocatalyst containing activated carbon coating, the thermosetting resin is a phenolic resin, including unmodified phenolic resin and modified phenolic resin, and the modified phenolic resin is melamine modified One or more mixtures of phenolic resin, aniline modified phenolic resin, epoxy modified phenolic resin, cashew nut shell oil or cardanol modified phenolic resin, polyvinyl alcohol modified phenolic resin, pitch modified phenolic resin .
上述一种含活性炭涂层复合型光催化剂的制备方法,所述的含有溶剂的热固性树脂中所用溶剂为甲醇、乙醇、丁醇、甲苯、二甲苯、汽油中的一种或两种以上的混合物。The above-mentioned preparation method of a composite photocatalyst containing activated carbon coating, the solvent used in the thermosetting resin containing the solvent is one or a mixture of two or more of methanol, ethanol, butanol, toluene, xylene, gasoline .
上述一种含活性炭涂层复合型光催化剂的制备方法,所述无氧环境由惰性气体、CO2或N2中的一种或两种以上混合后构成。In the above method for preparing a composite photocatalyst containing activated carbon coating, the oxygen-free environment is formed by mixing one or more of inert gas, CO 2 or N 2 .
本发明由于采用了上述技术方案,与现有技术相比,具有下列优点和效果:Compared with the prior art, the present invention has the following advantages and effects due to the adoption of the above-mentioned technical scheme:
1、活性炭较高的比表面积和丰富的孔结构,可提高TiO2在载体上的分散性,并且和TiO2具有良好的协同催化作用,提高了TiO2的催化效率,从而可大幅度降低TiO2的使用量。此外,本发明制得的TiO2平均粒径在纳米级范围内,平均粒径范围为10~50nm,粒径的尺寸分布均匀。1. The high specific surface area and rich pore structure of activated carbon can improve the dispersion of TiO 2 on the carrier, and have a good synergistic catalytic effect with TiO 2 , which improves the catalytic efficiency of TiO 2 and can greatly reduce the TiO 2 2 usage. In addition, the average particle diameter of the TiO2 prepared by the present invention is in the range of nanoscale, the average particle diameter ranges from 10 to 50 nm, and the size distribution of the particle diameter is uniform.
2、泡沫陶瓷的孔隙率为50~90%,其主要孔径由直径为1mm~10mm随机分布的三维孔道所构成,其孔隙内及表面的活性炭的孔隙结构由大孔、中孔和微孔构成,这样就可充分满足物质传递到催化剂表面的传质要求,有效发挥活性炭材料的功能。泡沫陶瓷固有的三维立体网络骨架,相互贯通的气孔结构,制备的活性炭涂层复合材料中的孔道方向也是为三维随机分布,能改善光催化氧化过程中光的传递和气液相的传质,以降低光催化氧化反应的时间,提高光催化氧化处理的效率。2. The porosity of foamed ceramics is 50-90%, and its main pore diameter is composed of randomly distributed three-dimensional channels with a diameter of 1mm-10mm. The pore structure of the activated carbon in the pores and on the surface is composed of macropores, mesopores and micropores. , so that the mass transfer requirements of substances transferred to the surface of the catalyst can be fully met, and the function of activated carbon materials can be effectively played. The inherent three-dimensional network skeleton of foam ceramics, the interpenetrating pore structure, and the direction of the pores in the prepared activated carbon coating composite material are also three-dimensional random distribution, which can improve the light transmission and gas-liquid phase mass transfer in the photocatalytic oxidation process. Reduce the time of photocatalytic oxidation reaction and improve the efficiency of photocatalytic oxidation treatment.
3、泡沫陶瓷骨架极大地提高了活性炭的强度,避免了活性炭作为载体的磨损和易破碎的缺点,大幅度地延长了活性炭使用寿命。3. The foam ceramic skeleton greatly improves the strength of activated carbon, avoids the disadvantages of wear and easy breakage of activated carbon as a carrier, and greatly prolongs the service life of activated carbon.
4、活性炭涂层材料可根据需要制成各种形状,无尺寸限制。4. Activated carbon coating material can be made into various shapes according to needs, without size limitation.
具体实施方式Detailed ways
实施例1含活性炭涂层复合型光催化剂的制备方法包括如下步骤:Embodiment 1 The preparation method that contains active carbon coating composite type photocatalyst comprises the steps:
1、活性炭涂层材料的制备:将孔隙率为75%的多孔泡沫陶瓷板超声清洗20min,于110℃温度条件下烘干4小时后,放入带有夹套并装有含固量为70%的液体酚醛树脂(溶剂为乙醇)的容器中,使多孔泡沫陶瓷板在浸渍液内浸渍12小时;浸渍用容器夹套内循环水的温度为35℃。将浸渍有酚醛树脂的多孔泡沫陶瓷板从容器内取出,于1500r/min的转速下离心去除多余的树脂,在室温下放置12小时后,放入烘箱内进行固化处理,70℃起温,以3℃/min的升温速率升至150℃温度,保温2小时。将固化好的陶瓷-树脂材料在氮气环境中150℃起温,以8℃/min的升温速率升至850℃进行炭化处理80分钟,在氮气环境中冷却至室温。将炭化处理后的陶瓷-树脂炭复合材料在氮气环境中150℃起温,以10℃/min的升温速率升至900℃,通入过饱和水蒸气进行活化处理60分钟,水蒸气总量为树脂基炭量的两倍,在氮气环境中冷却至室温。用质量浓度为10%的HCl溶液酸洗得到的材料,水洗至中性,干燥得到活性炭含量为7.46%的陶瓷-活性炭复合材料,其中活性炭的比表面积为1350m2/g,碘吸附值为1682.19mg/g。1. Preparation of activated carbon coating material: ultrasonically clean a porous foam ceramic plate with a porosity of 75% for 20 minutes, dry it at 110°C for 4 hours, put it into a jacket with a solid content of 70 % liquid phenolic resin (solvent is ethanol) container, the porous foam ceramic plate was immersed in the immersion solution for 12 hours; the temperature of the circulating water in the jacket of the container for immersion was 35°C. Take out the porous foam ceramic plate impregnated with phenolic resin from the container, centrifuge at a speed of 1500r/min to remove excess resin, place it at room temperature for 12 hours, put it into an oven for curing treatment, and start the temperature at 70°C to The temperature was raised to 150°C at a heating rate of 3°C/min and kept for 2 hours. The cured ceramic-resin material was heated at 150°C in a nitrogen atmosphere, raised to 850°C at a rate of 8°C/min for carbonization treatment for 80 minutes, and cooled to room temperature in a nitrogen atmosphere. The carbonized ceramic-resin-carbon composite material was heated at 150°C in a nitrogen environment, raised to 900°C at a rate of 10°C/min, and activated by passing in supersaturated water vapor for 60 minutes. The total amount of water vapor was Twice the amount of resin-based carbon, cooled to room temperature in a nitrogen atmosphere. The obtained material was pickled with HCl solution with a mass concentration of 10%, washed with water until neutral, and dried to obtain a ceramic-activated carbon composite material with an activated carbon content of 7.46%, wherein the specific surface area of activated carbon was 1350m2 /g, and the iodine adsorption value was 1682.19 mg/g.
2、TiO2溶胶的制备:在三口烧瓶中加入150ml无水乙醇和9.5ml乙酰丙酮,于剧烈搅拌下滴加75ml钛酸四丁酯。滴毕,继续搅拌30min,得到均匀透明的淡黄色溶液,记为A液;称取重量含量占TiO2溶胶总重量1.5%的聚乙二醇溶入9.9ml蒸馏水中,同时量取1ml HNO3、75ml无水乙醇搅拌使之混合均匀,记为B液;剧烈搅拌下用滴定管以0.2ml/s的速度将B液滴加到A液中,调节体系pH值至2.5,继续搅拌2h,最后得到均匀透明的淡黄色TiO2溶胶,静置24h备用。2. Preparation of TiO 2 sol: 150ml of absolute ethanol and 9.5ml of acetylacetone were added to a three-neck flask, and 75ml of tetrabutyl titanate was added dropwise under vigorous stirring. After dropping, continue to stir for 30 minutes to obtain a uniform and transparent light yellow solution, which is recorded as solution A; weigh polyethylene glycol with a weight content of 1.5% of the total weight of the TiO 2 sol and dissolve it in 9.9ml of distilled water, and measure 1ml of HNO 3 at the same time , 75ml of absolute ethanol and stir to make it evenly mixed, and record it as B solution; under vigorous stirring, use a burette to drop B solution into A solution at a speed of 0.2ml/s, adjust the pH value of the system to 2.5, continue to stir for 2h, and finally A uniform and transparent light yellow TiO 2 sol was obtained, which was left to stand for 24 hours for later use.
3、TiO2溶胶在载体上负载:将经过清洗工艺并干燥的成品陶瓷-活性炭涂层复合材料浸于TiO2溶胶中2h,然后缓慢提拉取出,放于密闭容器中凝胶陈化24h,再放入干燥箱中于80℃温度条件下干燥2h;将干燥后的载体放在箱式电阻炉中于氮气环境下,以10℃/min的升温速率从室温升温至250℃,保温30min;再以同样的升温速率升温至500℃,保温60min;之后随炉冷却至室温。将上述浸渍-煅烧过程重复2次,得到TiO2负载量为3.16%的复合光催化剂。3. TiO 2 sol is loaded on the carrier: immerse the finished ceramic-activated carbon coating composite material that has been cleaned and dried in TiO 2 sol for 2 hours, then slowly pull it out, put it in a closed container for gel aging for 24 hours, Then put it into a drying oven and dry it at 80°C for 2 hours; put the dried carrier in a box-type resistance furnace under a nitrogen environment, raise the temperature from room temperature to 250°C at a rate of 10°C/min, and keep it warm for 30 minutes; Then raise the temperature to 500°C at the same heating rate and keep it warm for 60 minutes; then cool to room temperature with the furnace. The above impregnation-calcination process was repeated twice to obtain a composite photocatalyst with a TiO2 loading of 3.16%.
利用此催化剂光催化氧化处理室内甲醛气体,在反应温度25℃,反应时间120min,相对湿度为70%、甲醛初始浓度为2mg/m3的条件下,甲醛去除率能达94.3%。Using this catalyst to photocatalytically oxidize indoor formaldehyde gas, the formaldehyde removal rate can reach 94.3% under the conditions of reaction temperature 25°C, reaction time 120min, relative humidity 70%, and initial concentration of formaldehyde 2mg/m 3 .
实施例2含活性炭涂层复合型光催化剂的制备方法包括如下步骤:Embodiment 2 The preparation method that contains active carbon coating composite type photocatalyst comprises the steps:
1、陶瓷-活性炭涂层复合材料的制备:将孔隙率为55%的多孔泡沫陶瓷板超声清洗20min,于110℃烘干4小时后放入带有夹套并装有过量热固性酚醛树脂的容器中,使多孔泡沫陶瓷板在浸渍液内浸渍12小时;浸渍用容器夹套内循环水的温度为45℃。将浸渍有酚醛树脂的多孔泡沫陶瓷板从容器内取出,1500r/min的转速下离心去除多余的树脂,在室温下放置12小时后,放入烘箱内进行固化处理,70℃起温,以4℃/min的升温速率升至150℃温度,保温2小时。将固化好的陶瓷-树脂材料在氮气环境中150℃起温,以10℃/min的升温速率升至850℃进行炭化处理80分钟,在氮气环境中冷却至室温。将炭化处理后的陶瓷-树脂炭复合材料在氮气环境中150℃起温,以10℃/min的升温速率升至900℃,通入过饱和水蒸气进行活化处理60分钟,水蒸气总量为树脂基炭量的两倍,在氮气环境中冷却至室温。用质量浓度为10%的HCl溶液酸洗得到的材料,水洗至中性,干燥得到活性炭含量为4.56%的陶瓷-活性炭复合材料,其中活性炭的比表面积为1100m2/g,碘吸附值为1432.24mg/g。1. Preparation of ceramic-activated carbon coating composite material: Ultrasonic cleaning of a porous foam ceramic plate with a porosity of 55% for 20 minutes, drying at 110°C for 4 hours, and then putting it into a jacketed container filled with excess thermosetting phenolic resin In the process, the porous foam ceramic plate was immersed in the immersion solution for 12 hours; the temperature of the circulating water in the jacket of the immersion vessel was 45°C. Take out the porous foam ceramic plate impregnated with phenolic resin from the container, centrifuge at a speed of 1500r/min to remove excess resin, place it at room temperature for 12 hours, put it into an oven for curing treatment, start at 70°C, and heat at 4 The heating rate of °C/min was increased to 150 °C, and the temperature was kept for 2 hours. The cured ceramic-resin material was heated at 150°C in a nitrogen atmosphere, raised to 850°C at a rate of 10°C/min for carbonization treatment for 80 minutes, and cooled to room temperature in a nitrogen atmosphere. The ceramic-resin-carbon composite material after carbonization was started at 150°C in a nitrogen environment, raised to 900°C at a rate of 10°C/min, and activated by supersaturated water vapor for 60 minutes. The total amount of water vapor was Twice the amount of resin-based carbon, cooled to room temperature in a nitrogen atmosphere. The obtained material was pickled with HCl solution with a mass concentration of 10%, washed with water until neutral, and dried to obtain a ceramic-activated carbon composite material with an activated carbon content of 4.56%, wherein the specific surface area of activated carbon was 1100m2 /g, and the iodine adsorption value was 1432.24 mg/g.
2、TiO2溶胶的制备:在三口烧瓶中加入30ml无水乙醇、6ml HNO3和9ml乙酰丙酮,于剧烈搅拌下滴加60ml钛酸四丁酯,滴毕,继续搅拌30min得到均匀透明的淡黄色溶液,记为A液;称取重量含量占TiO2溶胶总重量1%的聚乙二醇(分子量:20000)溶入12ml蒸馏水中,同时量取60ml环戊烷并加入一定量的壬基酚聚氧乙烯醚乳化剂,将以上两种溶液混合并向其中加入异丙醇直至得到澄清透明的微乳液为止,记为B液;剧烈搅拌下用滴定管以0.2ml/s的速度将B液滴加到A液中,调节体系pH值至1.5,继续搅拌2h,最后得到均匀透明的淡黄色TiO2溶胶,静置24h备用。2. Preparation of TiO sol : Add 30ml of absolute ethanol, 6ml of HNO 3 and 9ml of acetylacetone into a three-necked flask, add 60ml of tetrabutyl titanate dropwise under vigorous stirring, and continue stirring for 30min to obtain a uniform and transparent pale Yellow solution, denoted as liquid A; weigh polyethylene glycol (molecular weight: 20000) with a weight content of 1% of the total weight of TiO sol and dissolve it in 12ml distilled water, measure 60ml cyclopentane and add a certain amount of nonyl Phenolic polyoxyethylene ether emulsifier, mix the above two solutions and add isopropanol to it until a clear and transparent microemulsion is obtained, which is recorded as liquid B; under vigorous stirring, use a burette to dissolve liquid B at a speed of 0.2ml/s Add it dropwise into liquid A, adjust the pH value of the system to 1.5, continue to stir for 2 hours, and finally obtain a uniform and transparent light yellow TiO 2 sol, and let it stand for 24 hours for later use.
3、TiO2溶胶在载体上负载:将经过清洗工艺并干燥的成品陶瓷-活性炭涂层复合材料浸于TiO2溶胶中4h,然后缓慢提拉取出,放于密闭容器中凝胶陈化12h,再放入干燥箱中于90℃温度条件下干燥2h;将干燥后的载体放在箱式电阻炉中于氮气环境下,以2℃/min的升温速率从室温升温至250℃,保温30min;再以同样的升温速率升温至550℃,保温60min;之后随炉冷却至室温。将上述浸渍-煅烧过程重复2次,得到TiO2负载量为3.52%的复合光催化剂。3. TiO2 sol is loaded on the carrier: soak the finished ceramic-activated carbon coating composite material that has been cleaned and dried in TiO2 sol for 4 hours, then slowly pull it out, put it in a closed container for gel aging for 12 hours, and then put it Dry in a drying oven at 90°C for 2 hours; place the dried carrier in a box-type resistance furnace under nitrogen atmosphere, raise the temperature from room temperature to 250°C at a rate of 2°C/min, and keep it warm for 30 minutes; The temperature was raised to 550°C at the same heating rate, and kept for 60 minutes; then cooled to room temperature with the furnace. The above impregnation-calcination process was repeated twice to obtain a composite photocatalyst with a TiO2 loading of 3.52%.
利用此催化剂光催化氧化处理室内甲醛气体,在反应温度25℃,反应时间120min,相对湿度为70%、甲醛初始浓度为1mg/m3的条件下,甲醛去除率能达88.7%。Using this catalyst to photocatalytically oxidize indoor formaldehyde gas, the removal rate of formaldehyde can reach 88.7% under the conditions of reaction temperature 25°C, reaction time 120min, relative humidity 70%, and initial concentration of formaldehyde 1mg/m 3 .
实施例3 含活性炭涂层复合型光催化剂的制备方法包括如下步骤:Example 3 The preparation method of the composite photocatalyst containing activated carbon coating comprises the following steps:
1、陶瓷-活性炭涂层复合材料的制备方法:将孔隙率为90%的多孔泡沫陶瓷管超声清洗20min,于110℃温度条件下烘干4小时后放入带有夹套并装有过量热固性酚醛树脂的容器中,使多孔泡沫陶瓷管在浸渍液内浸渍16小时;浸渍用容器夹套内循环水的温度为35℃。将浸渍有酚醛树脂的多孔泡沫陶瓷管从容器内取出,空气吹除多余的树脂,在室温下放置10小时后,放入烘箱内进行固化处理,70℃起温,以1℃/min的升温速率升至150℃温度,保温2小时。将固化好的陶瓷-树脂材料在氩气环境中150℃起温,以4℃/min的升温速率升至800℃进行炭化处理60分钟,在氩气环境中冷却至室温。重复浸渍-固化-炭化过程,将两次炭化处理后的陶瓷-树脂基炭复合材料在KOH饱和溶液中浸渍24小时,在烘箱中于120℃温度条件下烘干8小时,在氩气环境中150℃起温,以10℃/min的升温速率升至800℃,进行活化处理20分钟,在氩气环境中冷却至室温。用质量浓度为10%的HCl溶液酸洗得到的材料,水洗至中性,干燥得到活性炭含量为14.5%的陶瓷-活性炭复合材料,其中活性炭的比表面积为850m2/g,碘吸附值为909.36mg/g。1. The preparation method of the ceramic-activated carbon coating composite material: ultrasonically clean the porous foam ceramic tube with a porosity of 90% for 20 minutes, dry it at 110°C for 4 hours, put it into a jacket with an excess thermosetting In the container of phenolic resin, the porous foamed ceramic tube was immersed in the immersion solution for 16 hours; the temperature of the circulating water in the jacket of the immersion container was 35°C. Take out the porous foam ceramic tube impregnated with phenolic resin from the container, blow off excess resin with air, place it at room temperature for 10 hours, put it into an oven for curing treatment, start at 70°C, and heat up at a rate of 1°C/min The rate was raised to a temperature of 150°C, and the temperature was maintained for 2 hours. The cured ceramic-resin material was heated at 150°C in an argon atmosphere, raised to 800°C at a rate of 4°C/min for carbonization treatment for 60 minutes, and cooled to room temperature in an argon atmosphere. The impregnation-curing-carbonization process was repeated, and the ceramic-resin-based carbon composite material after two carbonization treatments was immersed in KOH saturated solution for 24 hours, dried in an oven at 120°C for 8 hours, and then dried in an argon environment. Start at 150°C, raise the temperature to 800°C at a rate of 10°C/min, perform activation treatment for 20 minutes, and cool to room temperature in an argon atmosphere. The obtained material was pickled with HCl solution with a mass concentration of 10%, washed with water until neutral, and dried to obtain a ceramic-activated carbon composite material with an activated carbon content of 14.5%, wherein the specific surface area of activated carbon was 850m2 /g, and the iodine adsorption value was 909.36 mg/g.
2、TiO2溶胶的制备及TiO2溶胶在载体上负载同实施例1。2. The preparation of TiO 2 sol and the loading of TiO 2 sol on the carrier are the same as in Example 1.
利用此催化剂光催化氧化处理室内甲醛气体,在反应温度30℃,反应时间120min,相对湿度为50%、甲醛初始浓度为2mg/m3的条件下,甲醛去除率能达90.2%。Using this catalyst to photocatalytically oxidize indoor formaldehyde gas, the formaldehyde removal rate can reach 90.2% under the conditions of reaction temperature 30°C, reaction time 120min, relative humidity 50%, and initial concentration of formaldehyde 2mg/m 3 .
实施例4含活性炭涂层复合型光催化剂的制备方法包括如下步骤:Embodiment 4 The preparation method that contains active carbon coating composite type photocatalyst comprises the steps:
1、陶瓷-活性炭涂层复合材料的制备方法同实施例3。1, the preparation method of ceramic-activated carbon coating composite material is the same as embodiment 3.
2、TiO2溶胶的制备及TiO2溶胶在载体上负载同实施例2。2. The preparation of TiO 2 sol and the loading of TiO 2 sol on the carrier are the same as in Example 2.
利用此催化剂光催化氧化处理室内甲醛气体,在反应温度30℃,反应时间120min,相对湿度为50%、甲醛初始浓度为1mg/m3等条件下,甲醛去除率能达85.5%。Using this catalyst to photocatalytically oxidize indoor formaldehyde gas, the formaldehyde removal rate can reach 85.5% under the conditions of reaction temperature 30°C, reaction time 120min, relative humidity 50%, and initial concentration of formaldehyde 1mg/m 3 .
实施例5 含活性炭涂层复合型光催化剂的制备方法包括如下步骤:Example 5 The preparation method of the composite photocatalyst containing activated carbon coating comprises the following steps:
1、陶瓷-活性炭涂层复合材料的制备方法同实施例3。1, the preparation method of ceramic-activated carbon coating composite material is the same as embodiment 3.
2、TiO2溶胶的制备:在三口烧瓶中加入100ml无水乙醇和12ml乙酰丙酮,于剧烈搅拌下滴加75ml钛酸四丁酯,滴毕,继续搅拌30min得到均匀透明的淡黄色溶液,记为A液;称取重量含量占TiO2溶胶总重量2%的聚乙二醇(分子量:20000)溶入12ml蒸馏水中,同时量取2ml HCl、75ml无水乙醇搅拌使之混合均匀,记为B液;剧烈搅拌下用滴定管以0.2ml/s的速度将B液滴加到A液中,调节体系pH值至2.5,继续搅拌2h,最后得到均匀透明的淡黄色TiO2溶胶,静置24h备用。2. Preparation of TiO2 sol: Add 100ml of absolute ethanol and 12ml of acetylacetone into a three-necked flask, add 75ml of tetrabutyl titanate dropwise under vigorous stirring, and continue stirring for 30 minutes to obtain a uniform and transparent light yellow solution. It is liquid A; weigh the polyethylene glycol (molecular weight: 20000) whose weight content accounts for 2% of the total weight of the TiO2 sol, dissolve it in 12ml distilled water, measure 2ml HCl, 75ml absolute ethanol and stir to make it mix evenly at the same time, record as Liquid B: under vigorous stirring, use a burette to add liquid B dropwise to liquid A at a speed of 0.2ml/s, adjust the pH value of the system to 2.5, continue stirring for 2 hours, and finally obtain a uniform and transparent light yellow TiO 2 sol, and let it stand for 24 hours spare.
3、TiO2溶胶在载体上负载:将经过清洗工艺并干燥的成品陶瓷-活性炭涂层复合材料浸于TiO2溶胶中2h,然后缓慢提拉取出,放于密闭容器中凝胶陈化12h,再放入干燥箱中于80℃温度条件下干燥4h;将干燥后的载体放在箱式电阻炉中于氮气环境下,以2℃/min的升温速率从室温升温至250℃,保温30min;再以同样的升温速率升温至550℃,保温120min;之后随炉冷却至室温。将上述浸渍-煅烧过程重复2次,得到TiO2负载量为4.31%的复合光催化剂。3. TiO 2 sol is loaded on the carrier: soak the finished ceramic-activated carbon coating composite material that has been cleaned and dried in TiO 2 sol for 2 hours, then slowly pull it out, put it in a closed container for gel aging for 12 hours, Then put it into a drying oven and dry it at 80°C for 4 hours; put the dried carrier in a box-type resistance furnace under nitrogen atmosphere, raise the temperature from room temperature to 250°C at a heating rate of 2°C/min, and keep it for 30 minutes; Then raise the temperature to 550°C at the same heating rate and keep it warm for 120 minutes; then cool to room temperature with the furnace. The above impregnation-calcination process was repeated twice to obtain a composite photocatalyst with a TiO2 loading of 4.31%.
利用此催化剂光催化氧化处理室内甲醛气体,在反应温度25℃,反应时间120min,相对湿度为70%、甲醛初始浓度为2mg/m3的条件下,甲醛去除率能达84.7%。Using this catalyst to photocatalytically oxidize indoor formaldehyde gas, the formaldehyde removal rate can reach 84.7% under the conditions of reaction temperature 25°C, reaction time 120min, relative humidity 70%, and initial concentration of formaldehyde 2mg/m 3 .
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