CN101953620A - Coil PVC (Polyvinyl Chloride) flocked carpet - Google Patents
Coil PVC (Polyvinyl Chloride) flocked carpet Download PDFInfo
- Publication number
- CN101953620A CN101953620A CN2009101832998A CN200910183299A CN101953620A CN 101953620 A CN101953620 A CN 101953620A CN 2009101832998 A CN2009101832998 A CN 2009101832998A CN 200910183299 A CN200910183299 A CN 200910183299A CN 101953620 A CN101953620 A CN 101953620A
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- Prior art keywords
- pvc
- coiled material
- layer
- coil
- carpet
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920000915 polyvinyl chloride Polymers 0.000 title abstract 16
- 239000004800 polyvinyl chloride Substances 0.000 title abstract 16
- 238000005187 foaming Methods 0.000 claims abstract description 19
- 239000003365 glass fiber Substances 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 49
- 210000004209 hair Anatomy 0.000 claims description 20
- 239000004744 fabric Substances 0.000 claims description 13
- 239000000853 adhesive Substances 0.000 claims description 11
- 230000001070 adhesive effect Effects 0.000 claims description 11
- 229920002302 Nylon 6,6 Polymers 0.000 claims description 10
- 238000004049 embossing Methods 0.000 claims description 5
- 238000003854 Surface Print Methods 0.000 claims description 3
- 238000004043 dyeing Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 abstract description 7
- 230000003068 static effect Effects 0.000 abstract description 4
- 244000144992 flock Species 0.000 abstract 4
- 230000002265 prevention Effects 0.000 abstract 3
- 239000003292 glue Substances 0.000 abstract 2
- 238000005299 abrasion Methods 0.000 abstract 1
- 230000005611 electricity Effects 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 8
- 239000003063 flame retardant Substances 0.000 description 7
- 230000002349 favourable effect Effects 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010041 electrostatic spinning Methods 0.000 description 3
- 238000009941 weaving Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 239000003651 drinking water Substances 0.000 description 2
- 235000020188 drinking water Nutrition 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 210000003746 feather Anatomy 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000003340 retarding agent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000005491 wire drawing Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000009837 dry grinding Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000009732 tufting Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
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- Carpets (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses a coil PVC (Polyvinyl Chloride) flocked carpet which comprises a coil PVC base layer and a flock layer, wherein the coil PVC base layer comprises a first PVC foaming layer, a glass fiber mesh layer, a second PVC foaming layer and a PVC anti-skidding base layer; the glass fiber mesh layer is clamped between the first PVC foaming layer and the second PVC foaming layer; the PVC anti-skidding base layer is fixed on the lower surface of the second PVC foaming layer; a flocked glue layer is coated on the upper surface of the coil PVC base layer; and the flock layer is adhered to the upper surface of the coil PVC base layer by the flocked glue layer and is formed by densely arranging a plurality of independent flocks, and all the flocks are vertically adhered to the upper surface of the coil PVC base layer. The coil PVC flocked carpet has the advantages of easy cleaning, noise prevention, moth prevention, flame retardancy, water tightness, mould prevention, abrasion resistance, static electricity resistance, and the like and has comfortable and soft hand feeling and foot feeling and strong pattern representability.
Description
Technical field
The present invention relates to a kind of daily necessities, especially a kind of flocked carpet.
Background technology
The making of carpet is with a long history with use, is accompanied by human life and development always.The various countries various nationalities just have very superior carpet weaving technology from ancient times, produce the carpet of varied preciousness.
Along with development of science and technology, chemical fibre has been applied in the carpet weaving, makes more mechanization of carpet weaving, product more diversified, and greatly reduces cost.
But no matter be traditional manual pure wool blanket or be the carpet of raw material machinery production with chemical fibres such as acrylic fibers or terylene, all belong to the fabric carpet, all be to be interwoven by the fiber longitude and latitude, in order to make its fluffy softness, have to increase fabric thickness or fabric face is carried out the plucking processing, cause its surface easily to be sheltered evil people and countenance evil practices, easily harden, elasticity reduces gradually; This type of carpet can not cut, and can cause the loose hair that falls after the incision; And in use also there is following shortcoming in this type of carpet: not easy cleaning, non-favorable moth-proof, flame retardant effect difference and non-watertight mildew-resistant.
Some rubber carpets also occurred on the market now, a class is exactly to stick on rubber layer on the lower surface of fabric carpet, except the elasticity that can improve carpet, does not still break away from the defective of fabric carpet; Also having a class is directly to be coated with the glue-line that mixes the band fiber on rubber layer, and the machine direction on this class rubber carpet surface is mixed and disorderly, still easily shelters evil people and countenance evil practices, easily hardens, easy cleaning not.
Also have now some PVC tufting carpet tiles on the market, be spliced by the tufted carpet unit of some bulks, its technology is simple, and is with low content of technology, makes its use have limitation because its seam reaches defective such as pattern dullness more.
Summary of the invention
In order to overcome above-mentioned defective, the invention provides a kind of coiled material PVC flocked carpet, this carpet has easy cleaning, anti-noise, favorable moth-proof, fire-retardant, waterproof, mildew-resistant, advantage such as wear-resisting and antistatic, and feel and feel comfortable soft, the pattern expressive force is strong.
The present invention for the technical scheme that solves its technical problem and adopt is:
A kind of coiled material PVC flocked carpet, comprise coiled material PVC basic unit and tapetum, described coiled material PVC basic unit is by a PVC foaming layer, the glass fiber mesh layer of cloth, the 2nd PVC foaming layer and PVC anti-slip bottom layer are formed, described glass fiber mesh layer of cloth is sandwiched in first, between two PVC foaming layers, the PVC anti-slip bottom layer is fixed in the 2nd PVC foaming layer lower surface, described coiled material PVC basic unit upper surface scribbles the flocking glue-line, described tapetum sticks at described coiled material PVC basic unit upper surface by the flocking glue-line, tapetum is formed by some independently fine hair dense arrangement, and each fine hair setting sticks at coiled material PVC basic unit upper surface.Sandwich the structure that the glass fiber mesh layer of cloth is constituted between first and second PVC foaming layer, its size changing rate≤0.1%, not yielding, and possess waterproof, sound insulation, function such as anti-skidding and fire-retardant simultaneously.
Further technical scheme of the present invention is:
The material of each fine hair of described tapetum adopts nylon-66.On every square metre of coiled material PVC flocked carpet 80,000,000 nylon-66s are arranged approximately, density is higher 10 times than the fine carpet of general pin.Because every nylon-66 is erect by the flocking glue-line of brute force and is sticked at coiled material PVC basic unit upper surface, accomplish " Gen Genli " less than, do not fall hair, avoided traditional tufted carpet wire drawing, reel off raw silk from cocoons and drinking-water etc.The tapetum that is made of nylon-66 possesses superpower crocking resistance and splendid recoverability, and has sound absorption function, can fully absorb the sound wave that conducts in the air, is specially adapted to require the place of low noise and the place of quiet mastery.And nylon-66 itself has advantages such as favorable moth-proof, fire-retardant, mildew-resistant and easy cleaning, comfortable feel.
Described tapetum upper surface printing and dyeing have required color and floral designs.Because this coiled material PVC flocked carpet is the coiled material formula, is a kind of pavement of view picture, have bigger complete blanket face than the general block tufted carpet that splices, can print significantly pattern and more complicated pattern attractive in appearance.
Be pressed with embossing on the described PVC anti-slip bottom layer lower surface.This is a known technology, and embossing can be played anti-skidding effect.
Described flocking glue-line is made of adhesive, and this adhesive and described coiled material PVC basic unit's upper surface and tapetum all have affinity and viscosity between the two.This adhesive can make electrostatic spinning finish rapidly, and tapetum firmly is fixed in coiled material PVC basic unit upper surface, accomplishes not lose hair or feathers, do not fall hair, is added with efficient flame-retarding agent in this adhesive to reach national fire-protection rating.
Described coiled material PVC flocked carpet width is 1～2 meter, and length is 10～15 meters, and thickness is 4～6 millimeters.
The invention has the beneficial effects as follows:
1, easy cleaning: scrub and blot and get final product, oil stain can clean with a small amount of washing agent;
2, anti-noise: every square metre of that ten million root of pact is erect villus fiber and is formed numerous wave absorption point, decomposes rapidly and absorbs and clash into sound wave, is equivalent to a large-scale shock absorber, and attraction coefficient more is far superior to other pavement greater than general carpet;
3, favorable moth-proof: the mothproof performance of nylon-66 is far superior to other material, and general carpet does not possess;
4, fire-retardant: as to meet national fire-protection rating Bf1 level;
5, waterproof, mildew-resistant: the fine hair of setting can not sheltered evil people and countenance evil practices, residual moisture not, and microorganism can't survive, can be not mouldy;
6, wear-resisting: dry grinding is more than 6500 times, and wet-milling is more than 2500 times;
7, antistatic;
8, feel and feel are comfortable, soft;
9, the pattern expressive force is strong: different colours is applicable to different places with the flower type, as multiple places such as commercial hotel, high-grade office building, library, kindergarten, the home for the aged, hospital ward, gymnasium, leisure club, high-grade clothing shop and families.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
Embodiment: a kind of coiled material PVC flocked carpet, comprise coiled material PVC basic unit and tapetum 1, described coiled material PVC basic unit is by a PVC foaming layer 2, glass fiber mesh layer of cloth 3, the 2nd PVC foaming layer 4 and PVC anti-slip bottom layer 5 are formed, described glass fiber mesh layer of cloth is sandwiched in first, between two PVC foaming layers, the PVC anti-slip bottom layer is fixed in the 2nd PVC foaming layer lower surface, described coiled material PVC basic unit upper surface scribbles flocking glue-line 6, described tapetum sticks at described coiled material PVC basic unit upper surface by the flocking glue-line, tapetum is formed by some independently fine hair dense arrangement, and each fine hair setting sticks at coiled material PVC basic unit upper surface.Sandwich the structure that the glass fiber mesh layer of cloth is constituted between first and second PVC foaming layer, its size changing rate≤0.1%, not yielding, and possess waterproof, sound insulation, function such as anti-skidding and fire-retardant simultaneously.
The material of each fine hair of described tapetum adopts nylon-66.On every square metre of coiled material PVC flocked carpet 80,000,000 nylon-66s are arranged approximately, density is higher 10 times than the fine carpet of general pin.Because every nylon-66 is erect by the flocking glue-line of brute force and is sticked at coiled material PVC basic unit upper surface, accomplish " Gen Genli " less than, do not fall hair, avoided traditional tufted carpet wire drawing, reel off raw silk from cocoons and drinking-water etc.The tapetum that is made of nylon-66 possesses superpower crocking resistance and splendid recoverability, and has sound absorption function, can fully absorb the sound wave that conducts in the air, is specially adapted to require the place of low noise and the place of quiet mastery.And nylon-66 itself has advantages such as favorable moth-proof, fire-retardant, mildew-resistant and easy cleaning, comfortable feel.
Described tapetum upper surface printing and dyeing have required color and floral designs.Because this coiled material PVC flocked carpet is the coiled material formula, is a kind of pavement of view picture, have bigger complete blanket face than the general block tufted carpet that splices, can print significantly pattern and more complicated pattern attractive in appearance.
Be pressed with embossing on the described PVC anti-slip bottom layer lower surface.This is a known technology, and embossing can be played anti-skidding effect.
Described flocking glue-line is made of adhesive, and this adhesive and described coiled material PVC basic unit's upper surface and tapetum all have affinity and viscosity between the two.This adhesive can make electrostatic spinning finish rapidly, and tapetum firmly is fixed in coiled material PVC basic unit upper surface, accomplishes not lose hair or feathers, do not fall hair, is added with efficient flame-retarding agent in this adhesive to reach national fire-protection rating.
Described coiled material PVC flocked carpet width is 1～2 meter, and length is 10～15 meters, and thickness is 4～6 millimeters.
The production technology of this coiled material PVC flocked carpet is as follows:
The PVC coiled material unreels → and PVC coiled material blade coating static flocking adhesive → PVC coiled material enters electrostatic spinning chamber flocking → unnecessary fine hair and reclaims → enter 12 meters drying baker oven dry → fine hair and reclaim → enter the cooling group once more and cool off → enter static eraser and eliminate 12 meters drying bakers of static → enter cylinder press printing pattern → enter and dry → enter the cooling group and cool off → enter surperficial carding machine combing fine hair → cutting edge → rolling → quality inspection bundling → packing.
Claims (6)
1. coiled material PVC flocked carpet, it is characterized in that: comprise coiled material PVC basic unit and tapetum (1), described coiled material PVC basic unit is by a PVC foaming layer (2), glass fiber mesh layer of cloth (3), the 2nd PVC foaming layer (4) and PVC anti-slip bottom layer (5) are formed, described glass fiber mesh layer of cloth is sandwiched in first, between two PVC foaming layers, the PVC anti-slip bottom layer is fixed in the 2nd PVC foaming layer lower surface, described coiled material PVC basic unit upper surface scribbles flocking glue-line (6), described tapetum sticks at described coiled material PVC basic unit upper surface by the flocking glue-line, tapetum is formed by some independently fine hair dense arrangement, and each fine hair setting sticks at coiled material PVC basic unit upper surface.
2. coiled material PVC flocked carpet as claimed in claim 1 is characterized in that: the material of each fine hair of described tapetum adopts nylon-66.
3. coiled material PVC flocked carpet as claimed in claim 1 is characterized in that: described tapetum upper surface printing and dyeing have required color and floral designs.
4. coiled material PVC flocked carpet as claimed in claim 1 is characterized in that: be pressed with embossing on the described PVC anti-slip bottom layer lower surface.
5. coiled material PVC flocked carpet as claimed in claim 1 is characterized in that: described flocking glue-line is made of adhesive, and this adhesive and described coiled material PVC basic unit's upper surface and tapetum all have affinity and viscosity between the two.
6. as the described coiled material PVC of one of claim 1 to 5 flocked carpet, it is characterized in that: described coiled material PVC flocked carpet width is 1～2 meter, and length is 10～15 meters, and thickness is 4～6 millimeters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101832998A CN101953620A (en) | 2009-07-20 | 2009-07-20 | Coil PVC (Polyvinyl Chloride) flocked carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101832998A CN101953620A (en) | 2009-07-20 | 2009-07-20 | Coil PVC (Polyvinyl Chloride) flocked carpet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101953620A true CN101953620A (en) | 2011-01-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101832998A Pending CN101953620A (en) | 2009-07-20 | 2009-07-20 | Coil PVC (Polyvinyl Chloride) flocked carpet |
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| Country | Link |
|---|---|
| CN (1) | CN101953620A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102429561A (en) * | 2011-01-28 | 2012-05-02 | 上海峻极实业发展有限公司 | Commercial electrostatic flocking carpet and its manufacturing method |
| CN102429562A (en) * | 2011-01-28 | 2012-05-02 | 上海峻极实业发展有限公司 | Commercial electrostatic flocking carpet and its manufacturing method |
| CN103144564A (en) * | 2013-03-21 | 2013-06-12 | 株洲时代新材料科技股份有限公司 | PVC (polyvinyl chloride) carpet for high-sound-insulation vehicle and preparation method thereof |
| CN103315609A (en) * | 2013-06-27 | 2013-09-25 | 苏州工业园区依利电子贸易有限公司 | Complex carpet |
| CN103921514A (en) * | 2014-04-24 | 2014-07-16 | 爱谱诗（苏州）服装有限公司 | Novel sound insulation fabric |
| CN104127101A (en) * | 2014-08-22 | 2014-11-05 | 威海市山花地毯集团有限公司 | Method for manufacturing mute PVC bottom modular carpet |
| CN108193514A (en) * | 2017-02-20 | 2018-06-22 | 湖北福登智能科技股份有限公司 | A kind of preparation method of broad-spectrum antiseptic type anion carpet |
| CN108659731A (en) * | 2017-03-27 | 2018-10-16 | 日本绒毡株式会社 | Ceramic tile carpet |
| CN112056907A (en) * | 2019-06-11 | 2020-12-11 | 襄阳富黄汽车内饰件有限公司 | Environment-friendly sound-absorbing heat-insulating PTEB carpet and processing method thereof |
| CN112277407A (en) * | 2020-10-28 | 2021-01-29 | 大块建材开发(江苏)有限公司 | Carpet-like flocked LVT floor and production method thereof |
-
2009
- 2009-07-20 CN CN2009101832998A patent/CN101953620A/en active Pending
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102429562B (en) * | 2011-01-28 | 2014-12-10 | 上海峻极实业发展有限公司 | Commercial electrostatic flocking carpet and manufacturing method thereof |
| CN102429562A (en) * | 2011-01-28 | 2012-05-02 | 上海峻极实业发展有限公司 | Commercial electrostatic flocking carpet and its manufacturing method |
| CN102429561A (en) * | 2011-01-28 | 2012-05-02 | 上海峻极实业发展有限公司 | Commercial electrostatic flocking carpet and its manufacturing method |
| CN102429561B (en) * | 2011-01-28 | 2014-12-10 | 上海峻极实业发展有限公司 | Commercial electrostatic flocking carpet and manufacturing method thereof |
| CN103144564A (en) * | 2013-03-21 | 2013-06-12 | 株洲时代新材料科技股份有限公司 | PVC (polyvinyl chloride) carpet for high-sound-insulation vehicle and preparation method thereof |
| CN103144564B (en) * | 2013-03-21 | 2015-05-20 | 株洲时代新材料科技股份有限公司 | PVC (polyvinyl chloride) carpet for high-sound-insulation vehicle and preparation method thereof |
| CN103315609A (en) * | 2013-06-27 | 2013-09-25 | 苏州工业园区依利电子贸易有限公司 | Complex carpet |
| CN103921514A (en) * | 2014-04-24 | 2014-07-16 | 爱谱诗（苏州）服装有限公司 | Novel sound insulation fabric |
| CN104127101A (en) * | 2014-08-22 | 2014-11-05 | 威海市山花地毯集团有限公司 | Method for manufacturing mute PVC bottom modular carpet |
| CN108193514A (en) * | 2017-02-20 | 2018-06-22 | 湖北福登智能科技股份有限公司 | A kind of preparation method of broad-spectrum antiseptic type anion carpet |
| CN108659731A (en) * | 2017-03-27 | 2018-10-16 | 日本绒毡株式会社 | Ceramic tile carpet |
| CN112056907A (en) * | 2019-06-11 | 2020-12-11 | 襄阳富黄汽车内饰件有限公司 | Environment-friendly sound-absorbing heat-insulating PTEB carpet and processing method thereof |
| CN112277407A (en) * | 2020-10-28 | 2021-01-29 | 大块建材开发(江苏)有限公司 | Carpet-like flocked LVT floor and production method thereof |
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Application publication date: 20110126 |