CN101963473B - End cover and heat exchanger with same - Google Patents

End cover and heat exchanger with same Download PDF

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Publication number
CN101963473B
CN101963473B CN2010105290163A CN201010529016A CN101963473B CN 101963473 B CN101963473 B CN 101963473B CN 2010105290163 A CN2010105290163 A CN 2010105290163A CN 201010529016 A CN201010529016 A CN 201010529016A CN 101963473 B CN101963473 B CN 101963473B
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end cap
header
heat exchanger
rank portion
end cover
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CN101963473A (en
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汪峰
黄宁杰
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Sanhua Hangzhou Micro Channel Heat Exchanger Co Ltd
Danfoss AS
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Danfoss Sanhua Hangzhou Micro Channel Heat Exchanger Co Ltd
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Abstract

本发明公开一种端盖,用于封闭换热器的集流管,所述端盖在其长度方向上限定有第一端和第二端,所述端盖为台阶状以便所述端盖具有至少两个长度且包括具有最小长度的上阶部和具有最大长度的下阶部。本发明还公开一种具有上述端盖的换热器。根据本发明的端盖和具有该端盖的换热器,可以减小换热器的最外侧的换热管的受力,提高最外侧换热管的爆破强度,从而提高了整个换热器的爆破强度。

The invention discloses an end cover, which is used to close a header of a heat exchanger. The end cover defines a first end and a second end in its length direction, and the end cover is stepped so that the end cover There are at least two lengths and include an upper step with a minimum length and a lower step with a maximum length. The invention also discloses a heat exchanger with the above-mentioned end cover. According to the end cover and the heat exchanger with the end cover of the present invention, the stress on the outermost heat exchange tube of the heat exchanger can be reduced, and the burst strength of the outermost heat exchange tube can be improved, thereby improving the strength of the entire heat exchanger. burst strength.

Description

端盖和具有该端盖的换热器End cover and heat exchanger having the same

技术领域 technical field

本发明涉及一种用于封闭换热器的集流管的端盖和具有该端盖的换热器。  The invention relates to an end cap for closing a header of a heat exchanger and a heat exchanger with the end cap. the

背景技术Background technique

换热器是制冷系统中常用的装置,例如在制冷系统中可以用作蒸发器或冷凝器。传统换热器通常包括大体平行设置的两个集流管,连接在两个集流管之间的换热管和设置在相邻换热管之间的翅片。集流管的端部通常用端盖密封,传统端盖通常为圆形板的形式且在圆形板一侧面的外周沿形成有凸缘。  Heat exchangers are commonly used devices in refrigeration systems, for example, they can be used as evaporators or condensers in refrigeration systems. A conventional heat exchanger generally includes two headers arranged roughly in parallel, heat exchange tubes connected between the two headers, and fins arranged between adjacent heat exchange tubes. The end of the collector is usually sealed with an end cap, and the traditional end cap is usually in the form of a circular plate with a flange formed on the outer periphery of one side of the circular plate. the

换热器的压力爆破强度是影响换热器寿命和衡量换热器性能的一个主要指标,因此提高换热器的爆破强度是换热器研发工作的一个重要方向。  The pressure burst strength of the heat exchanger is a main index that affects the life of the heat exchanger and measures the performance of the heat exchanger. Therefore, improving the burst strength of the heat exchanger is an important direction for the research and development of the heat exchanger. the

发明内容Contents of the invention

本发明是基于发明人对下面事实的发现:在对换热器进行压力爆破试验时发明人意外地发现大部分换热器的破坏点都是在最外侧的第一根换热管上,且换热器的破坏压力远远低于单根换热管的破坏压力。发明人通过研究和分析得知在单根换热管做破坏压力测试时,换热管所受的力仅仅是换热管孔内的压力,而在换热器中,由于换热器的端盖也受内部压力作用,使换热管除了受换热管孔内的压力作用外,同时还受到与换热管接触的那部分集流管的拉力作用。离端盖越近,拉力作用越强,因此第一根换热管最容易产生破坏,因此端盖对换热器的爆破强度存在影响。  The present invention is based on the inventor's discovery of the fact that when the heat exchanger is subjected to a pressure burst test, the inventor unexpectedly finds that most of the damage points of the heat exchanger are on the first heat exchange tube on the outermost side, and The failure pressure of the heat exchanger is much lower than that of a single heat exchange tube. The inventor has learned through research and analysis that when a single heat exchange tube is subjected to a failure pressure test, the force on the heat exchange tube is only the pressure in the hole of the heat exchange tube, and in the heat exchanger, due to the end of the heat exchanger The cover is also affected by the internal pressure, so that the heat exchange tube is not only affected by the pressure in the heat exchange tube hole, but also by the pulling force of the part of the header that is in contact with the heat exchange tube. The closer to the end cover, the stronger the pulling force, so the first heat exchange tube is most likely to be damaged, so the end cover has an impact on the blast strength of the heat exchanger. the

本发明的一个目的在于提出一种能够提高换热器的爆破强度从而提高换热器寿命的用于封闭换热器的集流管的端盖。  An object of the present invention is to propose an end cap for closing a header of a heat exchanger which can increase the burst strength of the heat exchanger and thereby increase the service life of the heat exchanger. the

本发明的另一目的在于提出具有上述端盖的换热器。  Another object of the present invention is to propose a heat exchanger having the above-mentioned end covers. the

根据本发明一个方面的实施例的端盖,用于封闭换热器的集流管,所述端盖在其长度方向上限定有第一端和第二端,所述端盖伸入所述集流管内部的部分在所述集流管的长度方向上为具有至少两个长度的台阶状,所述端盖伸入所述集流管内部的部分包括具有最小长度的上阶部和具有最大长度的下阶部,所述下阶部的第一端面构成所述端盖的第一端面,所述上阶部和下阶部的第一端面朝向所述集流管的内部,所述上阶部和下阶部的第二端面背离所述集流管的内部。  An end cover according to an embodiment of an aspect of the present invention is used to close a header of a heat exchanger, the end cover defines a first end and a second end in its length direction, and the end cover extends into the The part inside the header is stepped with at least two lengths in the length direction of the header, and the part of the end cap protruding into the inside of the header includes an upper step with a minimum length and a The lower step portion of the maximum length, the first end surface of the lower step portion constitutes the first end surface of the end cover, the first end surfaces of the upper step portion and the lower step portion face the inside of the header, the Second end faces of the upper and lower steps face away from the interior of the header. the

根据本发明实施例的端盖,可以减小换热器的最外侧的换热管的受力,提高最外侧换热管的爆破强度,从而提高了整个换热器的爆破强度。  According to the end cover of the embodiment of the present invention, the stress on the outermost heat exchange tube of the heat exchanger can be reduced, and the burst strength of the outermost heat exchange tube can be improved, thereby improving the burst strength of the entire heat exchanger. the

另外,根据本发明实施例的端盖的还可以具有如下附加的技术特征:  In addition, the end cap according to the embodiment of the present invention can also have the following additional technical features:

可选地,所述端盖由截圆锥体或具有矩形或正方形横截面的柱状体制成。  Optionally, the end cap is made of a truncated cone or a cylinder with a rectangular or square cross-section. the

优选地,所述端盖由圆柱体制成。  Preferably, the end cap is made of a cylinder. the

所述端盖为由上阶部和下阶部构成的单级台阶状。  The end cap is in the shape of a single step formed by an upper step and a lower step. the

所述上阶部和所述下阶部的第二端面平齐且构成所述端盖的第二端面,所述端盖形成有在其第二端敞开的中空腔。  The second end surfaces of the upper step portion and the lower step portion are flush and constitute the second end surface of the end cover, and the end cover is formed with a hollow cavity opened at its second end. the

所述下阶部的第一端壁上设有通孔。  A through hole is formed on the first end wall of the lower step portion. the

在所述中空腔内在下阶部的第一端壁上形成有凸台,且所述通孔贯通凸台。  A boss is formed on the first end wall of the lower step in the hollow cavity, and the through hole passes through the boss. the

所述端盖的第二端的外周沿形成有沿径向向外延伸的凸缘,且所述凸缘的外周沿一体地设有朝向所述端盖的第一端延伸的翻边。  A flange extending radially outward is formed on the outer periphery of the second end of the end cap, and the outer periphery of the flange is integrally provided with a flange extending toward the first end of the end cap. the

根据本发明另一方面的实施例的换热器包括:第一集流管;第二集流管;换热管,所述换热管的两端分别插入第一和第二集流管内以连接第一和第二集流管;翅片,所述翅片分别设置在相邻的换热管之间;和端盖,所述端盖为根据本发明第一方面所述的端盖,其中所述端盖设置在至少一个集流管的一端内用于封闭所述一端,所述端盖的上阶部邻近换热管与所述至少一个集流管的连接处且所述下阶部远离所述连接处。  A heat exchanger according to an embodiment of another aspect of the present invention includes: a first header; a second header; and heat exchange tubes, and the two ends of the heat exchange tubes are respectively inserted into the first and second headers to connecting the first and second headers; fins, the fins are respectively arranged between adjacent heat exchange tubes; and an end cover, the end cover is the end cover according to the first aspect of the present invention, Wherein the end cover is arranged in one end of at least one header to close the one end, the upper step of the end cover is adjacent to the connection between the heat exchange tube and the at least one header and the lower step is away from the connection. the

优选地,所述端盖的下阶部沿所述至少一个集流管的轴向延伸超过与所述一端相邻的最外侧换热管或与该最外侧换热管平齐。  Preferably, the lower step portion of the end cover extends in the axial direction of the at least one header beyond the outermost heat exchange tube adjacent to the one end or is flush with the outermost heat exchange tube. the

根据本发明实施例的换热器,爆破强度提高,提高了寿命。  According to the heat exchanger of the embodiment of the present invention, the bursting strength is improved, and the service life is improved. the

本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。  Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. the

附图说明Description of drawings

本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:  The above-mentioned and/or additional aspects and advantages of the present invention will become apparent and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:

图1是根据本发明第一实施例的端盖的立体示意图;  Fig. 1 is the three-dimensional schematic view of the end cap according to the first embodiment of the present invention;

图2是图1所示端盖的轴向剖视图;  Fig. 2 is the axial sectional view of end cap shown in Fig. 1;

图3是图1所示端盖的右视图;  Fig. 3 is the right side view of end cap shown in Fig. 1;

图4是根据本发明第二实施例的端盖的轴向剖视图;  Fig. 4 is the axial sectional view of the end cap according to the second embodiment of the present invention;

图5是根据本发明第三实施例的端盖的轴向剖视图;  Fig. 5 is the axial sectional view of the end cap according to the third embodiment of the present invention;

图6是根据本发明第四实施例的端盖的轴向剖视图;  Figure 6 is an axial sectional view of an end cap according to a fourth embodiment of the present invention;

图7是根据本发明第五实施例的端盖的立体示意图;  Fig. 7 is the three-dimensional schematic view of the end cap according to the fifth embodiment of the present invention;

图8是图7所示端盖的轴向剖视图;  Figure 8 is an axial sectional view of the end cap shown in Figure 7;

图9是根据本发明第六实施例的端盖的立体示意图;  Fig. 9 is a schematic perspective view of an end cap according to a sixth embodiment of the present invention;

图10是图9所示端盖的轴向剖视图;  Figure 10 is an axial sectional view of the end cap shown in Figure 9;

图11是根据本发明实施例的具有矩形横截面的端盖的示意图;  11 is a schematic diagram of an end cap having a rectangular cross-section according to an embodiment of the invention;

图12是图11所示端盖的轴向剖视图;  Figure 12 is an axial sectional view of the end cap shown in Figure 11;

图13是根据本发明第七实施例的端盖的轴向剖视图;  Fig. 13 is the axial sectional view of the end cap according to the seventh embodiment of the present invention;

图14是图13所示端盖的右视图;  Figure 14 is a right view of the end cap shown in Figure 13;

图15是根据本发明第八实施例的端盖的轴向剖视图;  Figure 15 is an axial sectional view of an end cap according to an eighth embodiment of the present invention;

图16是图15所示端盖的右视图;  Figure 16 is a right view of the end cap shown in Figure 15;

图17是根据本发明第一实施例的换热器的示意图;  Figure 17 is a schematic diagram of a heat exchanger according to a first embodiment of the present invention;

图18是根据本发明第二实施例的换热器的示意图;  Figure 18 is a schematic diagram of a heat exchanger according to a second embodiment of the present invention;

图19是根据本发明第三实施例的换热器的示意图;  Figure 19 is a schematic diagram of a heat exchanger according to a third embodiment of the present invention;

图20是根据本发明实施例的换热器的集流管的受力示意图;  Figure 20 is a schematic diagram of the force of the header of the heat exchanger according to an embodiment of the present invention;

图21是根据本发明实施例的换热器的端盖的受力示意图;  Figure 21 is a schematic diagram of the force of the end cover of the heat exchanger according to the embodiment of the present invention;

图22是具有传统端盖的换热器的示意图;  Figure 22 is a schematic diagram of a heat exchanger with conventional end caps;

图23是传统端盖的剖视图;  Figure 23 is a sectional view of a conventional end cap;

图24是具有传统端盖的换热器的集流管的受力示意图;和  Figure 24 is a schematic diagram of the force of a header of a heat exchanger with a conventional end cap; and

图25是传统端盖的受力示意图。  Fig. 25 is a schematic diagram of the force of a traditional end cap. the

具体实施方式 Detailed ways

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。  Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention. the

在本发明的描述中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对本发明的限制。  In the description of the present invention, the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", " The orientations or positional relationships indicated by "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention rather than requiring that the present invention must be based on a specific orientation construction and operation, therefore, should not be construed as limiting the invention. the

本发明是基于发明人的以下发现:在对换热器进行压力爆破试验时发现大部分换热器的破坏点都是在最外侧的第一根换热管上,且换热器的破坏压力远远低于单根换热管的破坏压力。  The present invention is based on the inventor's following discovery: when carrying out the pressure burst test on the heat exchanger, it is found that most of the damage points of the heat exchanger are on the outermost first heat exchange tube, and the failure pressure of the heat exchanger Much lower than the failure pressure of a single heat exchange tube. the

发明人通过研究和分析得知在单根换热管做破坏压力测试时,换热管所受的力仅仅是换热管孔内的压力,而在换热器中,由于换热器的端盖也受内部压力作用,从而使得换热管除了受换热管孔内的压力作用外,同时还受到与换热管接触的那部分集流管的拉力作用。离端盖越近,拉力作用越强,因此第一根换热管最容易产生破坏。  The inventor has learned through research and analysis that when a single heat exchange tube is subjected to a failure pressure test, the force on the heat exchange tube is only the pressure in the hole of the heat exchange tube, and in the heat exchanger, due to the end of the heat exchanger The cover is also affected by internal pressure, so that the heat exchange tubes are not only affected by the pressure in the holes of the heat exchange tubes, but also by the pulling force of the part of the header that is in contact with the heat exchange tubes. The closer to the end cap, the stronger the pulling force, so the first heat exchange tube is most likely to be damaged. the

图22示出了具有传统端盖5’的传统换热器100’的示意图,图23示出了传统端盖5’,图24示出了是具有端盖5’的换热器100’的集流管3’的受力示意图;和图25示出了端盖5’的受力示意图。  Figure 22 shows a schematic view of a conventional heat exchanger 100' with a conventional end cover 5', Figure 23 shows a conventional end cover 5', and Figure 24 shows a schematic view of a heat exchanger 100' with an end cover 5'. A schematic diagram of the force of the header 3'; and Figure 25 shows a schematic diagram of the force of the end cap 5'. the

如图22-25所示,传统换热器100’包括第一集流管1’,第二集流管2’,换热管3’,翅片4’,和端盖5’。换热管3’的两端分别与第一集流管1’和第二集流管2’连通,翅片4’分别设置在相邻换热管3’之间,端盖5’用于封闭第一集流管1’和第二集流管2’的端部。在图22中示出了封闭第一集流管1’右端的一个端盖5’。如图23所示,端盖5’为圆形板且右侧面的外周缘设有凸沿,端盖5’的直径为D’,长度为L’。如图22所示,当端盖5’安装到第一集流管1’内时,端盖5’位于右边的最外侧换热管3’的外侧,例如端盖5’的右端面与第一集流管1’的右端面平齐时,L’小于最外侧换热管3’距离第一集流管1’的右端面的距离M’。  As shown in Figures 22-25, a conventional heat exchanger 100' includes a first header 1', a second header 2', heat exchange tubes 3', fins 4', and end covers 5'. The two ends of the heat exchange tubes 3' communicate with the first header 1' and the second header 2' respectively, the fins 4' are respectively arranged between the adjacent heat exchange tubes 3', and the end caps 5' are used for The ends of the first header 1' and the second header 2' are closed. In Fig. 22 an end cap 5' closing the right end of the first header 1' is shown. As shown in Fig. 23, the end cap 5' is a circular plate and the outer peripheral edge of the right side is provided with a convex edge, the diameter of the end cap 5' is D', and the length is L'. As shown in Figure 22, when the end cover 5' is installed in the first header 1', the end cover 5' is located outside the rightmost outer heat exchange tube 3', for example, the right end surface of the end cover 5' is in contact with the first header 1'. When the right end surface of a header 1' is flush, L' is smaller than the distance M' between the outermost heat exchange tube 3' and the right end surface of the first header 1'. the

下面参考图24和25分析传统换热器100’的集流管(以第一集流管1’为例)和端盖5’ 的受力。  Below with reference to Fig. 24 and 25 analysis the stress of the header (with the first header 1 ' of the first header 1 ') and end cover 5 ' of traditional heat exchanger 100 '. the

截取第一集流管1’与右边最外侧的换热管3’的接触面(截面)到第一集流管1’的右端部的这一段集流管以及端盖5’进行分析。  Analyze the section from the contact surface (section) between the first header 1' and the right outermost heat exchange tube 3' to the right end of the first header 1' and the end cover 5'. the

如图24和25所示,σ1’集流管1’在截面处所受的拉应力;S1’为在截面处集流管1’与换热管3’的接触面积;S2’为上述截面面积减去S1’的面积;τ1’为端盖5’对集流管1’的剪应力;S3’为端盖5’与集流管1’的接触面积(等于端盖5’的外圆周面积);S4’为端盖5底部的受力面积;P’为集流管5的内部压力;  As shown in Figures 24 and 25, σ1' is the tensile stress on the header 1' at the cross-section; S1' is the contact area between the header 1' and the heat exchange tube 3' at the cross-section; S2' is the cross-section The area minus the area of S1'; τ1' is the shear stress of the end cover 5' on the header 1'; S3' is the contact area between the end cover 5' and the header 1' (equal to the outer circumference of the end cover 5' area); S4' is the stress area at the bottom of the end cover 5; P' is the internal pressure of the header 5;

由此,换热管3’在截面处所受的拉力为σ1’×S1’;  Therefore, the tensile force on the heat exchange tube 3' at the cross section is σ1'×S1';

其中σ1’×S1’+σ1’×S2’=τ1×S3’=P’×S4’  Where σ1’×S1’+σ1’×S2’=τ1×S3’=P’×S4’

因此,组装到换热器100’上的最外侧的换热管3’所受的拉力大,最外侧的换热管3’的爆破强度降低,由此降低了整个换热器100’的爆破强度。  Therefore, the outermost heat exchange tube 3 ′ assembled on the heat exchanger 100 ′ is subject to a large tensile force, and the burst strength of the outermost heat exchange tube 3 ′ is reduced, thereby reducing the bursting of the entire heat exchanger 100 ′. strength. the

下面参考附图描述根据本发明实施例的用于封闭换热器的集流管的端盖。  An end cap for closing a header of a heat exchanger according to an embodiment of the present invention will be described below with reference to the accompanying drawings. the

为了便于描述,首先参考图17简单描述具有根据本发明实施例的端盖的换热器100。如图17所述,换热器100包括第一集流管1,第二集流管2,换热管3,换热管3例如为扁管,翅片4和端盖5。  For ease of description, a heat exchanger 100 having an end cover according to an embodiment of the present invention is first briefly described with reference to FIG. 17 . As shown in FIG. 17 , the heat exchanger 100 includes a first header 1 , a second header 2 , heat exchange tubes 3 , such as flat tubes, fins 4 and end caps 5 . the

换热管3的两端分别插入第一集流管1和第二集流管2内以连接第一集流管1和第二集流管2。4翅片分别设置在相邻的换热管3之间。端盖5设置在至少一个集流管的一端内用于封闭所述一端。在图17所示的示例中,仅示出了封闭第一集流管1的第二端(图17中的右端)的一个端盖5。在下面的描述中,也以封闭第一集流管1的右端的端盖5为例进行描述。  The two ends of the heat exchange tube 3 are respectively inserted into the first header 1 and the second header 2 to connect the first header 1 and the second header 2. 4 fins are respectively arranged on the adjacent heat exchange between tubes 3. An end cap 5 is provided in one end of at least one header for closing said one end. In the example shown in Fig. 17, only one end cap 5 closing the second end (right end in Fig. 17) of the first header 1 is shown. In the following description, the end cap 5 closing the right end of the first header 1 is also taken as an example for description. the

如图1-3所示,根据本发明实施例的用于封闭换热器100的集流管的端盖5在其长度方向(图2中的左右方向)上限定有第一端(图2中的左端)和第二端(图2中的右端),端盖5为台阶状,从而端盖5具有至少两个长度且包括具有最小长度的上阶部51和具有最大长度的下阶部52。  As shown in Figures 1-3, the end cap 5 for closing the header of the heat exchanger 100 according to the embodiment of the present invention defines a first end (Figure 2 The left end in ) and the second end (the right end in FIG. 2 ), the end cap 5 is stepped, so that the end cap 5 has at least two lengths and includes an upper step 51 with a minimum length and a lower step with a maximum length 52. the

在图1-3所示的第一实施例中,端盖5由圆柱体制成且具有单个台阶,圆柱体具有直径D,所述单个台阶由上阶部51和下阶部52构成,其中上阶部51具有第一长度L1,下阶部52具有第二长度L2,下阶部52的长度L2可以认为是端盖5的长度。上阶部51具有第一端面511,下阶部52具有第一端面521和上表面522,其中上阶部51和下阶部52的第二端面也就是端盖5的第二端面53。  In the first embodiment shown in FIGS. 1-3 , the end cap 5 is made of a cylinder with a diameter D and has a single step consisting of an upper step 51 and a lower step 52 , wherein the upper The step portion 51 has a first length L1, and the lower step portion 52 has a second length L2, and the length L2 of the lower step portion 52 can be regarded as the length of the end cap 5 . The upper step portion 51 has a first end surface 511 , the lower step portion 52 has a first end surface 521 and an upper surface 522 , wherein the second end surfaces of the upper step portion 51 and the lower step portion 52 are also the second end surface 53 of the end cover 5 . the

需要理解的是,本发明并不限于此,例如端盖5可以由具有矩形或正方形横截面的柱状体构成,并且可以具有多个台阶,以适应具有矩形或方形横截面的集流管,如图11和12所示。此外,端盖5也可以具有截锥体,例如截圆锥体,由此便于端盖5安装到换热器的集流管内,需要说明的是,当端盖为截锥体时,端盖5的下部与集流管之间的间隙可以在焊接时用焊料填充,也就是说,截锥体形式的端盖5与焊料一起构成柱状体,例如,当端盖5为截圆锥体时,端盖5与焊料一起构成圆柱体。  It should be understood that the present invention is not limited thereto. For example, the end cap 5 may be formed of a columnar body with a rectangular or square cross-section, and may have multiple steps to accommodate headers with a rectangular or square cross-section, such as Figures 11 and 12 show. In addition, the end cover 5 may also have a truncated cone, such as a truncated cone, thereby facilitating the installation of the end cover 5 into the header of the heat exchanger. It should be noted that when the end cover is a truncated cone, the end cover 5 The gap between the lower part and the collector can be filled with solder during welding, that is to say, the end cap 5 in the form of a truncated cone forms a columnar body with the solder, for example, when the end cap 5 is a truncated cone, the end The cap 5 forms a cylinder together with the solder. the

下面参考图17以及图20和21分析端盖5的受力情况。与分析传统换热器100’和端盖 5’的受力类似,截取右边最外侧换热管3与第一集流管1的接触面(截面)到第一集流管1的右端的这一段第一集流管1和端盖5进行受力分析。  Next, with reference to FIG. 17 and FIGS. 20 and 21 , the stress situation of the end cap 5 will be analyzed. Similar to analyzing the force of the traditional heat exchanger 100' and the end cover 5', intercept the contact surface (section) between the outermost heat exchange tube 3 on the right and the first header 1 to the right end of the first header 1. A section of the first header 1 and the end cover 5 are subjected to stress analysis. the

如图20和21所示,σ2为第一集流管1在截面处所受的拉应力,S1为第一集流管1在截面处与换热管3的接触面积,S2为截面面积减去S1的面积,τ2为端盖5对第一集流管1的剪应力,S5为端盖5的上阶部51与第一集流管1的接触面积和下阶部52与上阶部51对应的部分与第一集流管1的接触面积之和(换言之,S5为端盖5与第一集流管1的接触面积减去下阶部52比上阶部长出的部分(L2-L1)与第一集流管1的接触面积);S4为端盖5的底部沿轴向的受力面积(即端盖5的第一端面面积,包括上阶部51的左端面面积和下阶部52的左端面面积),S6为端盖5与第一集流管1的接触面积(即端盖5的外圆周面积,等于上阶部51的外圆周面积与下阶部52的外圆周面积之和),P为第一集流管1内的内部压力,其中:  As shown in Figures 20 and 21, σ2 is the tensile stress on the cross-section of the first header 1, S1 is the contact area between the first header 1 and the heat exchange tube 3 at the cross-section, and S2 is the reduction of the cross-sectional area. The area minus S1, τ2 is the shear stress of the end cover 5 on the first header 1, S5 is the contact area between the upper step 51 of the end cover 5 and the first header 1 and the contact area between the lower step 52 and the upper step The sum of the contact area of the part corresponding to 51 and the first header 1 (in other words, S5 is the contact area between the end cover 5 and the first header 1 minus the portion of the lower step 52 longer than the upper step (L2- L1) the contact area with the first header 1); S4 is the axially stressed area of the bottom of the end cover 5 (that is, the area of the first end surface of the end cover 5, including the area of the left end surface of the upper step portion 51 and the area of the lower surface The area of the left end surface of the step portion 52), S6 is the contact area between the end cover 5 and the first header 1 (that is, the outer circumference area of the end cover 5 is equal to the outer circumference area of the upper step portion 51 and the outer circumference area of the lower step portion 52 The sum of the circumferential areas), P is the internal pressure in the first header 1, where:

换热管3所受的拉力为σ2×S1;  The tensile force on the heat exchange tube 3 is σ2×S1;

其中,σ2×S1+σ2×S2=τ2×S5  Among them, σ2×S1+σ2×S2=τ2×S5

P×S4=τ2×S6  P×S4=τ2×S6

由于端盖5的下阶部52的长度L2大于或等于右边最外侧换热管3的中心到第一集流管1的右端面的距离M,因此S5<S6,(σ2×S1+σ2×S2)<P×S4由此可得:(σ2×S1+σ2×S2)<(σ1×S1+σ1×S2),  Since the length L2 of the lower step portion 52 of the end cover 5 is greater than or equal to the distance M from the center of the right outermost heat exchange tube 3 to the right end surface of the first header 1, S5<S6, (σ2×S1+σ2× S2)<P×S4 From this we can get: (σ2×S1+σ2×S2)<(σ1×S1+σ1×S2),

因此,换热管3在截面处所受拉力:σ2×S1<σ1×S1。与具有传统端盖的换热器相比,具有根据本发明实施例的端盖5的换热器100,换热管3所受的拉力减小,因此最外侧的换热管3的爆破强度得到有效提高,提高了整个换热器100的爆破强度,延长了寿命。  Therefore, the tensile force on the cross-section of the heat exchange tube 3 is: σ2×S1<σ1×S1. Compared with a heat exchanger with a traditional end cover, in the heat exchanger 100 with the end cover 5 according to the embodiment of the present invention, the tensile force on the heat exchange tube 3 is reduced, so the burst strength of the outermost heat exchange tube 3 is reduced. It is effectively improved, the blasting strength of the whole heat exchanger 100 is improved, and the service life is prolonged. the

如图2所示,在本发明的一些实施例中,上阶部51的第一端面511(左端面)与下阶部52的上表面522之间的夹角α≥90°,从而便于加工。  As shown in Figure 2, in some embodiments of the present invention, the angle α between the first end surface 511 (left end surface) of the upper step portion 51 and the upper surface 522 of the lower step portion 52 is ≥90°, so as to facilitate processing . the

图4示出了根据本发明第二实施例的端盖5的轴向剖视图,如图4所示,端盖5为中空的,即端盖5内形成有中空腔54,中空腔54在端盖5的第二端面53(图4中的右端面)敞开,从而端盖5的重量减小,使用材料减少,节约了成本。  Fig. 4 shows the axial sectional view of the end cap 5 according to the second embodiment of the present invention, as shown in Fig. The second end surface 53 (the right end surface in FIG. 4 ) of the cover 5 is open, so that the weight of the end cover 5 is reduced, the materials used are reduced, and the cost is saved. the

图5示出了根据本发明第三实施例的端盖5的轴向剖视图,图6所示的实施例是对图5所示实施例的进一步改进,其中端盖5的下阶部52的第一端壁(左端壁)上设有通孔523,以便当端盖5安装到换热器100的集流管内时,集流管内的制冷剂分配管6可以穿过端盖5(参考图18)。  Fig. 5 shows an axial sectional view of an end cap 5 according to a third embodiment of the present invention, and the embodiment shown in Fig. 6 is a further improvement on the embodiment shown in Fig. 5, wherein the lower step portion 52 of the end cap 5 The first end wall (left end wall) is provided with a through hole 523, so that when the end cover 5 is installed in the header of the heat exchanger 100, the refrigerant distribution pipe 6 in the header can pass through the end cover 5 (refer to Fig. 18). the

图6示出了根据本发明第四实施例的端盖5的轴向剖视图,图6所示的实施例是对图5所示实施例的进一步改进,其中在中空腔54内在下阶部52的左端壁上形成有凸台524,且通孔523贯通凸台524。由此,可以增加端盖5支撑制冷剂分配管6的部分的强度。  Fig. 6 shows an axial sectional view of an end cap 5 according to a fourth embodiment of the present invention, the embodiment shown in Fig. 6 is a further improvement on the embodiment shown in Fig. A boss 524 is formed on the left end wall, and the through hole 523 passes through the boss 524 . Thereby, the strength of the portion where the end cover 5 supports the refrigerant distribution pipe 6 can be increased. the

图7-8示出了根据本发明第五实施例的端盖5,其中图7是根据本发明第五实施例的端盖5的立体示意图,图8是图7所示端盖5的轴向剖视图。如图7-8所示,端盖5内形成有中空腔54,其中下阶部52的上表面为下凹的弧形面。  7-8 show an end cap 5 according to a fifth embodiment of the present invention, wherein FIG. 7 is a perspective view of an end cap 5 according to a fifth embodiment of the present invention, and FIG. 8 is a shaft of an end cap 5 shown in FIG. 7 To the sectional view. As shown in FIGS. 7-8 , a hollow cavity 54 is formed inside the end cap 5 , wherein the upper surface of the lower step portion 52 is a concave arc-shaped surface. the

图9-10示出了根据本发明第六实施例的端盖5,其中图10是根据本发明第六实施例的 端盖5的立体示意图。如图9-10所示,端盖5内形成有中空腔54,其中下阶部52的上表面为上凸的弧形面。  9-10 show an end cap 5 according to a sixth embodiment of the present invention, wherein Fig. 10 is a schematic perspective view of an end cap 5 according to a sixth embodiment of the present invention. As shown in FIGS. 9-10 , a hollow cavity 54 is formed inside the end cap 5 , wherein the upper surface of the lower step portion 52 is an upwardly convex arc-shaped surface. the

图13和14示出了根据本发明第七实施例的端盖5,其中图13是根据本发明第七实施例的端盖5的轴向剖视图,图14是图13所示端盖5的右视图。如图13和14所示,端盖5的第二端(右端)周沿形成有沿径向向外延伸的凸缘55。  Figures 13 and 14 show an end cap 5 according to a seventh embodiment of the present invention, wherein Fig. 13 is an axial sectional view of an end cap 5 according to a seventh embodiment of the present invention, and Fig. 14 is a view of an end cap 5 shown in Fig. 13 right elevation. As shown in FIGS. 13 and 14 , a flange 55 extending radially outward is formed on the periphery of the second end (right end) of the end cover 5 . the

图15和16示出了根据本发明第八实施例的端盖5,其中图15是根据本发明第八实施例的端盖5的轴向剖视图,图16是图15所示端盖5的右视图,根据本发明第八实施例的端盖5是对第七实施例的进一步改进,其中在端盖5的凸缘55的外周沿一体地设有朝向第一端(左端)延伸的翻边56。根据本发明第八实施例的端盖5,由于设有凸缘55和翻边56,因此端盖5在径向上具有弹性,从而便于安装。  Figures 15 and 16 show an end cap 5 according to an eighth embodiment of the present invention, wherein Fig. 15 is an axial sectional view of an end cap 5 according to an eighth embodiment of the present invention, and Fig. 16 is a view of an end cap 5 shown in Fig. 15 Viewed from the right side, the end cap 5 according to the eighth embodiment of the present invention is a further improvement on the seventh embodiment, wherein a flap extending toward the first end (left end) is integrally provided on the outer periphery of the flange 55 of the end cap 5 Side 56. According to the end cover 5 of the eighth embodiment of the present invention, since the flange 55 and the flange 56 are provided, the end cover 5 has elasticity in the radial direction, thereby facilitating installation. the

下面参考图17-19描述根据本发明实施例的换热器100。  A heat exchanger 100 according to an embodiment of the present invention is described below with reference to FIGS. 17-19 . the

图17示出根据本发明第一实施例的换热器100。如上所述,根据本发明实施例的换热器100包括第一集流管1,第二集流管2,换热管3,换热管3例如为扁管,翅片4和端盖5。  Fig. 17 shows a heat exchanger 100 according to a first embodiment of the invention. As mentioned above, the heat exchanger 100 according to the embodiment of the present invention includes a first header 1, a second header 2, a heat exchange tube 3, the heat exchange tube 3 is, for example, a flat tube, fins 4 and end caps 5 . the

换热管3的两端分别插入第一集流管1和第二集流管2内以连接第一集流管1和第二集流管2。4翅片分别设置在相邻的换热管3之间。端盖5可以为上面所述的任一个端盖,端盖5设置在至少一个集流管的一端内用于封闭所述一端,且端盖5的上阶部51邻近换热管3与至少一个集流管的连接处且下阶部52远离所述连接处。  The two ends of the heat exchange tube 3 are respectively inserted into the first header 1 and the second header 2 to connect the first header 1 and the second header 2. 4 fins are respectively arranged on the adjacent heat exchange between tubes 3. The end cap 5 can be any one of the above-mentioned end caps, the end cap 5 is arranged in one end of at least one header for closing the one end, and the upper step portion 51 of the end cap 5 is adjacent to the heat exchange tube 3 and at least The junction of a header and the lower step 52 is remote from said junction. the

图17仅示出了封闭第一集流管1的第二端(图17中的右端)的一个端盖5。如图17所示,当端盖5安装到第一集流管1的右端内时,端盖5的下阶部52向左延伸超过与第一集流管1的右端相邻的最外侧换热管3或与最外侧换热管3平齐。端盖5的第二端(右端)与第一集流管1的右端平齐,换言之,下阶部52的长度L2≥最外侧换热管3距离第一集流管1的右端的距离M。当然,为了安装端盖5,端盖5的下阶部52的高度H应小于换热管3插入到第一集流管1内的端部与和该端部相对的第一集流管1的内壁之间的距离B。  FIG. 17 shows only one end cap 5 closing the second end (right end in FIG. 17 ) of the first header 1 . As shown in FIG. 17 , when the end cap 5 is installed into the right end of the first header 1 , the lower step portion 52 of the end cap 5 extends leftward beyond the outermost sidewall adjacent to the right end of the first header 1 . The heat pipe 3 may be flush with the outermost heat exchange pipe 3 . The second end (right end) of the end cover 5 is flush with the right end of the first header 1, in other words, the length L2 of the lower step portion 52 ≥ the distance M between the outermost heat exchange tube 3 and the right end of the first header 1 . Of course, in order to install the end cover 5, the height H of the lower step portion 52 of the end cover 5 should be smaller than the end of the heat exchange tube 3 inserted into the first header 1 and the first header 1 opposite to the end. The distance B between the inner walls. the

如上所述,根据本发明实施例的换热器100,由于具有台阶状的端盖5,可以减小最外侧换热管的受力,提高最外侧换热管的爆破强度,由此提高整个换热器的爆破强度,提高了使用寿命,上面已经进行了详细分析,这里不再重复描述。  As mentioned above, the heat exchanger 100 according to the embodiment of the present invention can reduce the stress on the outermost heat exchange tubes and increase the burst strength of the outermost heat exchange tubes due to the stepped end cover 5, thereby improving the overall The blasting strength of the heat exchanger improves the service life, which has been analyzed in detail above, and will not be described again here. the

图18示出了根据本发明第二实施例的换热器100,其中端盖5为中空的且下阶部52的第一端壁上设有通孔523,因此第一集流管1内可以插设有制冷剂分配管6,并且端盖5还可以对制冷剂分配管6起到支撑和固定作用。  Fig. 18 shows a heat exchanger 100 according to the second embodiment of the present invention, wherein the end cover 5 is hollow and the first end wall of the lower step portion 52 is provided with a through hole 523, so the first header 1 A refrigerant distribution pipe 6 can be inserted, and the end cover 5 can also support and fix the refrigerant distribution pipe 6 . the

图19示出了根据本发明第三实施例的换热器100,与图18所示第二实施例相比,在中空腔54内在通孔523周围设有凸台524,从而能够提高端盖5支撑制冷剂导管6的部分的强度。  Fig. 19 shows a heat exchanger 100 according to a third embodiment of the present invention. Compared with the second embodiment shown in Fig. 18, a boss 524 is provided around the through hole 523 in the hollow cavity 54, so that the end cover can be improved. 5 The strength of the part that supports the refrigerant conduit 6. the

因此,根据本发明实施例端盖,可以提高具有它的换热器爆破强度,从而提高了使用寿命。  Therefore, according to the end cover of the embodiment of the present invention, the burst strength of the heat exchanger with it can be improved, thereby increasing the service life. the

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示 例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。  In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" mean that the specific embodiments described in conjunction with the embodiments or examples A feature, structure, material, or characteristic is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. the

尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。  Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents. the

Claims (10)

1. end cap; Be used to seal the header of heat exchanger; It is characterized in that said end cap is limited with first end and second end on its length direction, it is to have the step-like of at least two length on the length direction of said header that said end cap stretches into the inner part of said header; Said end cap stretches into the following rank portion that the inner part of said header comprises the last rank portion with minimum length and has maximum length; First end face of said down rank portion constitutes first end face of said end cap, and said first end face of going up rank portion and following rank portion is towards the inside of said header, and said second end face of going up rank portion and following rank portion deviates from the inside of said header.
2. end cap according to claim 1 is characterized in that, said end cap is by the truncated cone body or have rectangle or the column of square cross section is processed.
3. end cap according to claim 1 is characterized in that said end cap is processed by cylinder.
4. end cap according to claim 3 is characterized in that, the said end cap single-stage that goes up rank portion and following rank portion formation of serving as reasons is step-like.
5. end cap according to claim 3 is characterized in that, the said rank portion of going up is concordant with second end face of said rank portion down and constitute second end face of said end cap, and said end cap is formed with the cavity that opens wide at its second end.
6. end cap according to claim 5 is characterized in that, said first end wall of rank portion down is provided with through hole.
7. end cap according to claim 6 is characterized in that, in said cavity, on first end wall of following rank portion, is formed with boss, and said through hole connects boss.
8. end cap according to claim 3 is characterized in that, the periphery edge of second end of said end cap is formed with the flange that extends radially outward, and the periphery of said flange is along the flange that is provided with integratedly towards first end extension of said end cap.
9. a heat exchanger is characterized in that, comprising:
First header;
Second header;
Heat exchanger tube, the two ends of said heat exchanger tube insert respectively in first and second headers to connect first and second headers;
Fin, said fin are separately positioned between the adjacent heat exchanger tube; With
End cap; Said end cap is according to each described end cap among the claim 1-8; Wherein said end cap is arranged in the end of at least one header and is used to seal a said end, and the contiguous heat exchanger tube of last rank portion of said end cap and the junction of said at least one header and said time rank portion are away from said junction.
10. heat exchanger according to claim 9 is characterized in that, following rank portion the extending axially above the outermost heat exchanger tube adjacent with a said end or concordant with this outermost heat exchanger tube along said at least one header of said end cap.
CN2010105290163A 2010-10-29 2010-10-29 End cover and heat exchanger with same Active CN101963473B (en)

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Publication number Priority date Publication date Assignee Title
CN104596153B (en) * 2013-10-31 2018-09-28 杭州三花微通道换热器有限公司 Micro-channel heat exchanger
CN104880115B (en) * 2014-02-27 2018-03-16 杭州三花研究院有限公司 Flow collection pipe component and heat exchanger

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3156565B2 (en) * 1995-10-31 2001-04-16 株式会社デンソー Heat exchanger
JPH09229582A (en) * 1996-02-21 1997-09-05 Zexel Corp Cap structure of heat exchanger
JPH10197188A (en) * 1997-01-14 1998-07-31 Zexel Corp Heat exchanger
JP3790946B2 (en) * 1997-12-08 2006-06-28 株式会社ヴァレオサーマルシステムズ Heat exchanger
JP4407053B2 (en) * 2000-12-28 2010-02-03 株式会社デンソー Heat exchanger
JP2004162966A (en) * 2002-11-12 2004-06-10 Zexel Valeo Climate Control Corp Tank for heat exchanger
CN100535555C (en) * 2004-03-23 2009-09-02 昭和电工株式会社 Heat exchanger
JP2006258357A (en) * 2005-03-17 2006-09-28 Nikkei Nekko Kk Heat exchanger
FR2911394B1 (en) * 2007-01-17 2013-08-23 Valeo Systemes Thermiques COLLECTOR PLATE FOR THERMAL HEAT EXCHANGERS WITH HIGH PRESSURE FLUID CIRCULATION
CN101639303B (en) * 2009-08-17 2011-04-13 三花丹佛斯(杭州)微通道换热器有限公司 Heat exchanger and heat exchanging device including same

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