CN101972741A - Triaxial elliptical orbit vibrating screen - Google Patents

Triaxial elliptical orbit vibrating screen Download PDF

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Publication number
CN101972741A
CN101972741A CN 201010520454 CN201010520454A CN101972741A CN 101972741 A CN101972741 A CN 101972741A CN 201010520454 CN201010520454 CN 201010520454 CN 201010520454 A CN201010520454 A CN 201010520454A CN 101972741 A CN101972741 A CN 101972741A
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vibration
track
vibrator
vibrators
orbit
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CN101972741B (en
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徐文彬
李素妍
杨永柱
苗健
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Anshan Anzhong Mining Machinery Co ltd
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Anshan Heavy Duty Mining Machinery Co Ltd
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Abstract

The invention provides a triaxial elliptical orbit vibrating screen, and belongs to the vibration screening machinery field. The vibrating screen is designed aiming at the disadvantages of complicated structure, high manufacturing cost and difficulty in adjustment and maintenance of the existing triaxial elliptical orbit vibrating screen. In the invention, three single-shaft vibration exciters are arranged on a side board of a screen frame in parallel or in an inverted triangle shape with two exciters above and one exciter below, wherein, the vibration exciter at the middle or lower part is connected with a motor drive device, and the vibration orbit is in a rounded shape; the two vibration exciters at the two sides or upper part are connected with a gear synchronizer through a universal drive shaft, an input shaft of the gear synchronizer is connected with the other motor drive device, and the vibration orbit is in a straight shape; and the rounded vibration orbit and the straight vibration orbit are combined into an elliptical vibration orbit. The screen box of the vibrating screen vibrates for screening operation based on the elliptical vibration orbit. The triaxial elliptical orbit vibrating screen has the characteristics of simple structure, convenient adjustment and maintenance, better adaptability to screening of various materials and the like.

Description

三轴椭圆轨迹振动筛 Three-axis elliptical orbit vibrating screen

技术领域technical field

本发明属于振动筛分机械领域,主要是涉及由三个单轴激振器为激振源的、振动轨迹是椭圆形的三轴椭圆轨迹振动筛。The invention belongs to the field of vibration and screening machinery, and mainly relates to a three-axis elliptical track vibrating screen with three uniaxial vibrators as excitation sources and an elliptical vibration track.

背景技术Background technique

现有三轴椭圆轨迹振动筛的结构形式主要有:三个激振轴直线排列,通过三个等参数、等齿数互相啮合的齿轮连接,由电动机皮带传动装置驱动,使振动筛的筛箱形成椭圆的振动轨迹。另一种结构形式是,三个激振轴通过万向传动轴与齿轮同步器连接;电动机传动装置与齿轮同步器连接,驱动同步器和三个激振器工作,使振动筛的筛箱形成椭圆的振动轨迹。以上的结构形式存在传动齿轮参与振动、结构复杂、制造成本高、振幅调整不方便和运行中故障率较高的不足。这种结构的三轴椭圆轨迹振动筛由于是三个激振轴相互啮合关联运行,所以调整振动方向角也比较困难。The structure of the existing three-axis elliptical orbit vibrating screen mainly includes: three excitation axes are arranged in a straight line, connected by three gears with equal parameters and equal numbers of teeth meshing with each other, driven by a motor belt drive, so that the screen box of the vibrating screen forms an ellipse. vibration track. Another structural form is that the three excitation shafts are connected with the gear synchronizer through the universal joint shaft; Elliptical vibration trajectory. The above structural form has the disadvantages that the transmission gear participates in the vibration, the structure is complex, the manufacturing cost is high, the amplitude adjustment is inconvenient, and the failure rate is relatively high during operation. The three-axis elliptical track vibrating screen with this structure is relatively difficult to adjust the vibration direction angle because the three excitation axes are meshed with each other and run in association.

发明内容Contents of the invention

本发明的目的是提供一种三轴椭圆轨迹振动筛,该振动筛的结构简单、调整和维修方便,对于多种物料的筛分均有较好地适应性。The object of the present invention is to provide a three-axis elliptical trajectory vibrating screen, which has a simple structure, convenient adjustment and maintenance, and has good adaptability to the screening of various materials.

本发明是通过以下措施实现的,主要由筛框和筛面构成的筛箱、激振器、减振支撑装置和电机传动装置组成,其特征是:三轴椭圆轨迹振动筛有三个单轴激振器,安装在筛框的侧板上,激振器的中心线与筛框的侧板垂直;三个激振器的安装排列方式是以下两种方式之一:The present invention is realized through the following measures. It is mainly composed of a screen box composed of a screen frame and a screen surface, a vibration exciter, a vibration damping support device and a motor transmission device. The vibrator is installed on the side plate of the screen frame, and the center line of the vibrator is perpendicular to the side plate of the screen frame; the installation arrangement of the three exciters is one of the following two ways:

a、三个激振器的中心并列设置在一条直线上,安装在筛框的侧板上,位于中间的激振器与一个电机传动装置连接;位于两侧的两个激振器通过万向传动轴与齿轮同步器连接,齿轮同步器的输入轴与另一个电机传动装置连接;a. The centers of the three exciters are arranged side by side on a straight line and installed on the side plate of the screen frame. The exciter in the middle is connected to a motor transmission; the two exciters on both sides pass through the universal The transmission shaft is connected with the gear synchronizer, and the input shaft of the gear synchronizer is connected with another motor transmission device;

b、三个激振器的中心呈上面两个、下面一个的倒三角形设置,安装在筛框的侧板上,位于下面的激振器与一个电机传动装置连接;位于上面的两个激振器通过万向传动轴与齿轮同步器连接,齿轮同步器的输入轴与另一个电机传动装置连接。b. The centers of the three exciters are arranged in an inverted triangle with the upper two and the lower one, and are installed on the side plate of the screen frame. The lower exciter is connected with a motor transmission device; the upper two exciters The gear synchronizer is connected with the gear synchronizer through the cardan shaft, and the input shaft of the gear synchronizer is connected with another motor transmission device.

位于中间或下面的激振器由电机传动装置驱动产生圆振动轨迹,位于两侧或上面的两个激振器通过万向传动轴和齿轮同步器,由电机传动装置驱动同步异向旋转,产生直线振动轨迹,其振动方向角的调整范围为30~60°;形成直线振动轨迹的激振器合力作用线通过振动筛筛箱的质心,形成圆振动轨迹激振器的中心位于直线振动轨迹激振器的合力作用线上;圆振动轨迹和直线振动轨迹合成为椭圆振动轨迹。The vibration exciter located in the middle or below is driven by the motor transmission to generate a circular vibration track, and the two vibration exciters located on both sides or above are driven by the motor transmission to rotate synchronously in different directions through the universal drive shaft and the gear synchronizer to generate Linear vibration trajectory, the adjustment range of the vibration direction angle is 30-60°; the line of action of the resultant force of the exciter forming the linear vibration trajectory passes through the center of mass of the vibrating screen box, and the center of the exciter forming a circular vibration trajectory is located in the linear vibration trajectory. The resultant force action line of the vibrator; the circular vibration trajectory and the linear vibration trajectory are synthesized into an elliptical vibration trajectory.

椭圆振动轨迹的形状即激振器上偏心块的偏心质量可以调整,由此可以改变椭圆振动轨迹长轴和短轴的大小。椭圆振动轨迹的长轴由位于两侧或上面的两个激振器上的偏心质量调整;椭圆振动轨迹的短轴由位于中间或下面的激振器上的偏心质量调整。The shape of the elliptical vibration track, that is, the eccentric mass of the eccentric block on the exciter can be adjusted, thereby changing the size of the major axis and the minor axis of the elliptical vibration track. The major axis of the elliptical vibration track is adjusted by the eccentric mass on the two exciters located on both sides or above; the minor axis of the elliptical vibration track is adjusted by the eccentric mass located on the middle or the lower exciter.

为了适应筛分不同物料筛分的需求,振动筛的筛面是1~3层,筛面的倾角为0~30°,筛面的形状是折线形或直线形。In order to meet the needs of screening different materials, the screen surface of the vibrating screen is 1-3 layers, the inclination angle of the screen surface is 0-30°, and the shape of the screen surface is broken line or straight line.

本发明的有益效果是,三个单轴激振器的中间或下面的一个与电机传动装置连接,两侧或上面的两个通过万向传动轴和齿轮同步器与电机传动装置连接。在电机传动装置的驱动下,使形成的圆振动轨迹和直线振动轨迹合成为椭圆振动轨迹。振动器的位置和形成的椭圆形振动轨迹可根据设计的需要安排和调整。具有结构简单、调整和维修方便等特点,对于多种物料的筛分均有较好地适应性。The beneficial effect of the present invention is that the middle or lower one of the three uniaxial vibrators is connected to the motor transmission, and the two sides or the upper two are connected to the motor transmission through the universal transmission shaft and the gear synchronizer. Driven by the motor transmission device, the formed circular vibration trajectory and linear vibration trajectory are synthesized into an elliptical vibration trajectory. The position of the vibrator and the formed elliptical vibration trajectory can be arranged and adjusted according to the needs of the design. It has the characteristics of simple structure, convenient adjustment and maintenance, etc., and has good adaptability to the screening of various materials.

附图说明Description of drawings

图1为本发明的结构示意图,图2是激振器呈倒三角形布置的示意图,图3是图1的俯视图。图中1是筛框,2、3、4是激振器,5是筛面,6是减振支撑装置,7、8是电机传动装置,9是齿轮同步器,10是万向传动轴,K是振动筛筛箱的质心,L是直线振动轨迹激振器的合力作用线,α是振动方向角。Fig. 1 is a schematic structural diagram of the present invention, Fig. 2 is a schematic diagram of vibrators arranged in an inverted triangle, and Fig. 3 is a top view of Fig. 1 . In the figure, 1 is the screen frame, 2, 3, 4 are the vibration exciter, 5 is the screen surface, 6 is the vibration damping support device, 7, 8 is the motor transmission device, 9 is the gear synchronizer, 10 is the universal transmission shaft, K is the center of mass of the vibrating screen box, L is the resultant force line of the linear vibration track exciter, and α is the vibration direction angle.

具体实施方式Detailed ways

以下结合附图说明本发明的实施例,主要由筛框1和筛面5构成的筛箱、激振器、减振支撑装置6和电机传动装置组成。三轴椭圆轨迹振动筛有三个单轴的激振器2、3、4,安装在筛框1的侧板上,激振器的中心线与筛框1的侧板垂直。三个激振器并列、等距离设置在一条直线上,位于中间的激振器3与电机传动装置7连接;位于两侧的两个激振器2、4通过万向传动轴10与齿轮同步器9连接,齿轮同步器9的输入轴与电机传动装置8连接。齿轮同步器9不参与振动。The embodiments of the present invention are described below in conjunction with the accompanying drawings, which are mainly composed of a screen box composed of a screen frame 1 and a screen surface 5, a vibration exciter, a vibration-damping support device 6 and a motor transmission device. The three-axis elliptical track vibrating screen has three uniaxial exciters 2, 3, 4, which are installed on the side plate of the screen frame 1, and the center line of the exciter is perpendicular to the side plate of the screen frame 1. The three exciters are arranged side by side and equidistant on a straight line, the exciter 3 in the middle is connected to the motor transmission 7; the two exciters 2 and 4 on both sides are synchronized with the gears through the cardan shaft 10 The gear synchronizer 9 is connected, and the input shaft of the gear synchronizer 9 is connected with the motor transmission device 8 . The gear synchronizer 9 does not participate in the vibration.

另一个实施例是,三个激振器呈倒三角形设置的三轴椭圆轨迹振动筛,位于下面的激振器3的中心在位于上面两个激振器2和4的合力作用线L上。位于下面的激振器3与电机传动装置7连接;位于上面的两个激振器2、4通过万向传动轴10与齿轮同步器9连接,齿轮同步器9的输入轴与电机传动装置8连接。齿轮同步器9不参与振动。Another embodiment is a three-axis elliptical trajectory vibrating screen with three vibrators arranged in an inverted triangle shape, and the center of the lower vibrator 3 is on the resultant force line L of the upper two vibrators 2 and 4 . The lower vibrator 3 is connected to the motor transmission 7; the upper two vibrators 2 and 4 are connected to the gear synchronizer 9 through the cardan shaft 10, and the input shaft of the gear synchronizer 9 is connected to the motor transmission 8 connect. The gear synchronizer 9 does not participate in the vibration.

直接与电机传动装置7连接的激振器3的振动轨迹是圆形的,通过万向传动轴10和齿轮同步器9与电机传动装置8连接的两个激振器的振动轨迹是直线形的,圆振动轨迹和直线振动轨迹合成为椭圆形的振动轨迹,振动筛的振动方向角α是45°。直线振动轨迹激振器2、4的合力作用线L通过振动筛筛箱的质心K,圆振动轨迹激振器的中心位于直线振动轨迹激振器的合力作用线L上。振动筛的筛面是单层的,形状是折线形。The vibration trajectory of the vibrator 3 directly connected to the motor transmission 7 is circular, and the vibration trajectory of the two vibration exciters connected to the motor transmission 8 through the cardan shaft 10 and the gear synchronizer 9 is linear , the circular vibration trajectory and the linear vibration trajectory are synthesized into an elliptical vibration trajectory, and the vibration direction angle α of the vibrating screen is 45°. The resultant force line L of the linear vibration track vibrator 2, 4 passes through the center of mass K of the vibrating screen box, and the center of the circular vibration track vibrator is located on the resultant force line L of the linear vibration track vibrator. The screen surface of the vibrating screen is a single layer, and the shape is a broken line.

Claims (3)

1. three-axis elliptic track vibratory sieve, mainly screen box, vibrator, vibration damping support device and the transmission gear for electric motor that is made of screen frame and compass screen surface formed, it is characterized in that: three-axis elliptic track vibratory sieve has three one-eccentric rotor type vibrators (2), (3), (4), be installed on the side plate of screen frame (1), the center line of vibrator is vertical with the side plate of screen frame (1); The installation arrangement mode of three vibrators is one of following dual modes:
The center of a, three vibrators is set up in parallel point-blank, is installed on the side plate of screen frame (1), and the vibrator (3) in the middle of being positioned at is connected with transmission gear for electric motor (7); Two vibrators (2) that are positioned at both sides are connected with gear synchronized (9) by universal drive shaft (10) with (4), and the power shaft of gear synchronized (9) is connected with transmission gear for electric motor (8);
The center of b, three vibrators is top two, following one del setting, is installed on the side plate of screen frame (1), is positioned at following vibrator (3) and is connected with transmission gear for electric motor (7); Be positioned at top two vibrators (2) and be connected with gear synchronized (9) by universal drive shaft (10) with (4), the power shaft of gear synchronized (9) is connected with transmission gear for electric motor (8);
Be positioned at middle or following vibrator (3) and drive generation circular vibration track by transmission gear for electric motor (7), be positioned at both sides or top two vibrators (2) and (4) by universal drive shaft (10) and gear synchronized (9), drive synchronous incorgruous rotation by transmission gear for electric motor (8), produce the straight-line oscillation track, the adjusting range of its vibrating direction angle α is 30~60 °; The vibrator (2) of formation straight-line oscillation track and the force action line of (4) form on the force action line L that is centered close to straight-line oscillation track vibrator of circular vibration track vibrator (3) by the barycenter K of vibratory sieve screen box; Circular vibration track and straight-line oscillation track synthesize the elliptical vibration track.
2. three-axis elliptic track vibratory sieve according to claim 1, it is characterized in that: the shape of elliptical vibration track is that the eccentric mass that vibrator (2), (3), (4) are gone up eccentric block can be adjusted, and the major axis of elliptical vibration track is by being positioned at both sides or top two vibrators (2) and the eccentric mass adjustment on (4); The minor axis of elliptical vibration track is by the eccentric mass adjustment that is positioned on the middle or following vibrator (3).
3. three-axis elliptic track vibratory sieve according to claim 1 is characterized in that: the compass screen surface of vibratory sieve (5) is 1~3 layer, and the inclination angle of compass screen surface (5) is 0~30 °, and the shape of compass screen surface (5) is broken line shape or linear.
CN 201010520454 2010-10-18 2010-10-18 Triaxial elliptical orbit vibrating screen Active CN101972741B (en)

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN107127146A (en) * 2017-06-20 2017-09-05 鞍山重型矿山机器股份有限公司 Large-sized multiple layer penetrates method for sieving and screening machine
CN109967347A (en) * 2019-03-25 2019-07-05 日昌升集团有限公司 A kind of triple axle vibrating screen
CN113751310A (en) * 2021-09-07 2021-12-07 浙江通惠矿山机械有限公司 A three-axis vibrating screen
CN116390817A (en) * 2020-10-16 2023-07-04 申克加工澳大利亚有限公司 Vibration screening control device
CN117798056A (en) * 2024-01-29 2024-04-02 北京科技大学 A vibrating screening device with adjustable motion trajectory and screening method

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CN117358592A (en) * 2023-08-30 2024-01-09 湖州恒通机械设备有限公司 Triaxial elliptical screen and operation method thereof

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CN101690931A (en) * 2009-10-15 2010-04-07 鞍山重型矿山机器股份有限公司 Vibrating screen with spherical track
CN101690930A (en) * 2009-10-15 2010-04-07 鞍山重型矿山机器股份有限公司 Vibrating screen with spiral track
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107127146A (en) * 2017-06-20 2017-09-05 鞍山重型矿山机器股份有限公司 Large-sized multiple layer penetrates method for sieving and screening machine
CN109967347A (en) * 2019-03-25 2019-07-05 日昌升集团有限公司 A kind of triple axle vibrating screen
CN116390817A (en) * 2020-10-16 2023-07-04 申克加工澳大利亚有限公司 Vibration screening control device
EP4228826A4 (en) * 2020-10-16 2024-10-23 Schenck Process Australia Pty Limited VIBRATING SCREEN CONTROL ARRANGEMENTS
CN113751310A (en) * 2021-09-07 2021-12-07 浙江通惠矿山机械有限公司 A three-axis vibrating screen
CN117798056A (en) * 2024-01-29 2024-04-02 北京科技大学 A vibrating screening device with adjustable motion trajectory and screening method

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