CN102000543A - Method for preparing inorganic montmorillonite material - Google Patents

Method for preparing inorganic montmorillonite material Download PDF

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CN102000543A
CN102000543A CN 201010609368 CN201010609368A CN102000543A CN 102000543 A CN102000543 A CN 102000543A CN 201010609368 CN201010609368 CN 201010609368 CN 201010609368 A CN201010609368 A CN 201010609368A CN 102000543 A CN102000543 A CN 102000543A
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montmorillonite
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CN102000543B (en
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毛志平
续通
徐红
张琳萍
钟毅
刘艳
余弘
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Donghua University
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Abstract

本发明涉及一种无机蒙脱土材料的制备方法,第一步为制备钠化蒙脱土;第二步将钠化蒙脱土与无水乙醇和水配置成0.5-4%的分散液,烘干,制得无机蒙脱土膜;或者将分散液加在聚酰亚胺无纺布上,烘干,制得蒙脱土-聚酰亚胺复合材料。本发明具有工艺简单、实验重现性好,生产成本低等特点;制得的复合材料防火隔热性能优良,具有良好的应用前景。

Figure 201010609368

The invention relates to a method for preparing an inorganic montmorillonite material. The first step is to prepare sodium montmorillonite; the second step is to prepare a 0.5-4% dispersion of sodium montmorillonite, absolute ethanol and water, drying to obtain an inorganic montmorillonite film; or adding the dispersion liquid to a polyimide non-woven fabric and drying to obtain a montmorillonite-polyimide composite material. The invention has the characteristics of simple process, good experiment reproducibility, low production cost and the like; the prepared composite material has excellent fire-proof and heat-insulating properties and has good application prospects.

Figure 201010609368

Description

一种无机蒙脱土材料的制备方法 A kind of preparation method of inorganic montmorillonite material

技术领域technical field

本发明属于蒙脱土的制备领域,特别涉及一种无机蒙脱土材料的制备方法。The invention belongs to the field of preparation of montmorillonite, in particular to a preparation method of inorganic montmorillonite material.

背景技术Background technique

蒙脱土是2∶1型的层状云母型硅酸盐,每个单位晶胞由两个硅氧四面体中间夹带一个铝氧八面体构成,每层的厚度约1nm,层间吸附有Ca2+、Mg2+、Na+等阳离子,容易被其他阳离子置换,通常它们以水合阳离子的形式存在,这种亲水微环境不利于亲油聚合物或单体的插层和吸附。用有机阳离子改性剂与蒙脱土进行离子交换,使亲水性的蒙脱土变为亲油性的蒙脱土,同时层间距被扩大,有利于对有机物的吸附或使其插层。可用于聚合物/蒙脱土纳米复合材料的制备,或作为有机物的吸附剂用于废水治理。Montmorillonite is a 2:1 layered mica silicate. Each unit cell is composed of two silicon-oxygen tetrahedrons with an aluminum-oxygen octahedron in the middle. The thickness of each layer is about 1nm, and Ca is adsorbed between the layers. 2+ , Mg 2 + , Na + and other cations are easily replaced by other cations, and usually they exist in the form of hydrated cations. This hydrophilic microenvironment is not conducive to the intercalation and adsorption of lipophilic polymers or monomers. The organic cationic modifier is used for ion exchange with montmorillonite, so that the hydrophilic montmorillonite becomes lipophilic montmorillonite, and at the same time the interlayer distance is expanded, which is beneficial to the adsorption or intercalation of organic matter. It can be used in the preparation of polymer/montmorillonite nanocomposite materials, or as an adsorbent for organic matter in wastewater treatment.

近年来,对蒙脱土的研究主要集中在复合材料方面,大多数是将改性蒙脱土,插层蒙脱土,或剥分蒙脱土,与另外一种有机高分子物质或无机物复合形成合成材料,然后进行多方面应用,复合材料的应用极为广泛,可用于防火隔热材料,也可用于吸附剂,催化剂,发泡材料等。如,专利CN101564874提供一种纳米隔热复合材料的制备方法,就是将尼龙PA66、长无碱玻璃纤维、纳米二氧化钛、纳米蒙脱土,采用一定的技术复合,然后制备出具有高拉伸强度、高刚性、成型稳定性优良的材料。专利CN1769338提供一种聚乙烯/蒙脱土纳米复合材料的制备方法,将蒙脱土片层均匀分散在聚乙烯基体中,然后通过原位生成法制成复合材料。专利CN101597392提供了一种无机离子/聚烯烃发泡材料的制法,这种发泡材料力学性能好,制备成本低。专利CN101239325提供了蒙脱土/ZSM-5分子筛复合材料的制备方法。这种复合材料的水热稳定性好,主要应用于各类催化剂及吸附剂,尤其是加氢催化剂的制备。In recent years, research on montmorillonite has mainly focused on composite materials. Most of them combine modified montmorillonite, intercalated montmorillonite, or exfoliated montmorillonite with another organic polymer or inorganic Composite to form synthetic materials, and then applied in many ways. Composite materials are widely used, and can be used for fireproof and heat insulation materials, as well as adsorbents, catalysts, foam materials, etc. For example, patent CN101564874 provides a preparation method of nano-insulation composite material, that is, nylon PA66, long alkali-free glass fiber, nano-titanium dioxide, and nano-montmorillonite are compounded by a certain technology, and then prepared with high tensile strength, A material with high rigidity and excellent molding stability. Patent CN1769338 provides a preparation method of polyethylene/montmorillonite nano-composite material. The montmorillonite sheet is evenly dispersed in the polyethylene matrix, and then the composite material is made by in-situ generation method. Patent CN101597392 provides a preparation method of inorganic ion/polyolefin foam material, which has good mechanical properties and low preparation cost. Patent CN101239325 provides a preparation method of montmorillonite/ZSM-5 molecular sieve composite material. The composite material has good hydrothermal stability and is mainly used in the preparation of various catalysts and adsorbents, especially hydrogenation catalysts.

发明内容Contents of the invention

本发明所要解决的技术问题是提供一种无机蒙脱土材料的制备方法,该方法具有工艺简单、实验重现性好,生产成本低等特点;制得的复合材料防火隔热性能优良,具有良好的应用前景。The technical problem to be solved by the present invention is to provide a preparation method of inorganic montmorillonite material, which has the characteristics of simple process, good experiment reproducibility, and low production cost; the prepared composite material has excellent fireproof and heat insulation performance, and has Good application prospects.

本发明的一种无机蒙脱土材料的制备方法,包括:A kind of preparation method of inorganic montmorillonite material of the present invention comprises:

(1)钠化蒙脱土的制备(1) Preparation of sodium montmorillonite

将2-5g试剂级纯蒙脱土、0.2-2.2gNaCl和80-150ml蒸馏水混合,NaCl的质量是蒙脱土阳离子交换容量CEC的2-6倍,于室温-100℃反应2-12h,冷却,离心洗涤至清液中没有Cl-Mix 2-5g of reagent grade pure montmorillonite, 0.2-2.2g of NaCl and 80-150ml of distilled water. The quality of NaCl is 2-6 times the cation exchange capacity of montmorillonite (CEC), react at room temperature -100°C for 2-12h, cool , centrifuged and washed until there is no Cl - in the supernatant;

(2)无机蒙脱土膜和蒙脱土-聚酰亚胺复合材料的制备(2) Preparation of inorganic montmorillonite film and montmorillonite-polyimide composite

将上述钠化蒙脱土与乙醇和水混合液混合,配置成重量百分比为0.5-4%的分散液,分散均匀,然后用NaOH水溶液调节分散液pH为8-13,烘干,制得无机蒙脱土膜;或者将分散液加在聚酰亚胺无纺布上,烘干,制得蒙脱土-聚酰亚胺复合材料。The above-mentioned sodium montmorillonite is mixed with ethanol and water mixture to prepare a dispersion liquid with a weight percentage of 0.5-4%, and the dispersion is uniform, and then the pH of the dispersion liquid is adjusted to 8-13 with NaOH aqueous solution, and dried to obtain an inorganic Montmorillonite film; or add the dispersion liquid on the polyimide non-woven fabric and dry to prepare the montmorillonite-polyimide composite material.

所述步骤(1)中的试剂级纯蒙脱土替换为钠化蒙脱土则直接进行步骤(2),钠化蒙脱土的CEC为90mmol/100g、110mmol/100g或113mmol/100g,纯度>90%,粒径为2.0-10μm。Reagent-grade pure montmorillonite in said step (1) is replaced by sodium montmorillonite and then directly carries out step (2), and the CEC of sodium montmorillonite is 90mmol/100g, 110mmol/100g or 113mmol/100g, and the purity >90%, the particle size is 2.0-10μm.

所述步骤(2)中的乙醇和水混合液中乙醇和水的体积百分比为25%~50%∶50~75%。The volume percentage of ethanol and water in the ethanol and water mixed solution in the step (2) is 25%-50%: 50-75%.

所述步骤(2)中的NaOH水溶液浓度为1M。The NaOH aqueous solution concentration in the step (2) is 1M.

所述步骤(2)中的分散均匀具体工艺为采用超声波细胞粉碎仪处理蒙脱土分散液600-3200s,功率为600-800W。The specific process of uniform dispersion in the step (2) is to use an ultrasonic cell pulverizer to process the montmorillonite dispersion for 600-3200s, and the power is 600-800W.

所述步骤(2)中的烘干温度为室温-60℃。The drying temperature in the step (2) is room temperature-60°C.

所述步骤(2)中的蒙脱土-聚酰亚胺复合材料中蒙脱土的重量百分比20%-140%,聚酰亚胺无纺布材料的厚度2-3mm。The weight percentage of montmorillonite in the montmorillonite-polyimide composite material in the step (2) is 20%-140%, and the thickness of the polyimide nonwoven material is 2-3mm.

有益效果Beneficial effect

本发明具有工艺简单、实验重现性好,生产成本低等特点;制得的复合材料防火隔热性能优良,具有良好的应用前景。The invention has the characteristics of simple process, good experiment reproducibility, low production cost and the like; the prepared composite material has excellent fire-proof and heat-insulating properties and has good application prospects.

附图说明Description of drawings

图1为蒙脱土SEM,其中,(a)为试剂级蒙脱土;(b)为CEC为90mmol/100g的Na-MMT;(c)为CEC为110mmol/100g的Na-MMT;Fig. 1 is montmorillonite SEM, wherein, (a) is reagent grade montmorillonite; (b) is the Na-MMT that CEC is 90mmol/100g; (c) is the Na-MMT that CEC is 110mmol/100g;

图2为纯蒙脱土膜SEM,其中(a)为纯蒙脱土膜正面;(b)为纯蒙脱土膜侧面;Figure 2 is a pure montmorillonite film SEM, wherein (a) is the front of the pure montmorillonite film; (b) is the side of the pure montmorillonite film;

图3为纯聚酰亚胺SEM;Figure 3 is a pure polyimide SEM;

图4为蒙脱土-聚酰亚胺复合材料SEM。Figure 4 is the SEM of the montmorillonite-polyimide composite.

具体实施方式Detailed ways

下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.

实施例1Example 1

将3g试剂级纯蒙脱土与0.39gNaCl,NaCl的质量是蒙脱土CEC的2.5倍,100ml蒸馏水置入250ml三颈烧瓶中,100℃下反应6h,降温,离心洗涤,至清液中无Cl-为止;将钠化蒙脱土与乙醇∶水(体积百分比50%∶50%)配置成重量百分比0.5%的分散液200g,使用细胞粉碎仪在600-800W下处理1600s使分散液分散均匀,然后用1M的NaOH水溶液调节分散液的pH值至10.5,将此分散液倒入浅口平底容器中,分散液厚3mm,置入鼓风烘箱,40℃烘干,即制成柔性无机蒙脱土膜。Put 3g of reagent grade pure montmorillonite and 0.39g NaCl, the quality of NaCl is 2.5 times that of CEC of montmorillonite, put 100ml of distilled water into a 250ml three-neck flask, react at 100°C for 6h, cool down, centrifuge and wash until there is no Sodium montmorillonite and ethanol: water (volume percentage 50%: 50%) are configured into 200g of a dispersion liquid with a weight percentage of 0.5%, and a cell pulverizer is used to treat the dispersion liquid at 600-800W for 1600s to make the dispersion liquid uniform , and then use 1M NaOH aqueous solution to adjust the pH value of the dispersion to 10.5, pour the dispersion into a shallow flat-bottomed container, the thickness of the dispersion is 3 mm, put it in a blast oven, and dry it at 40 ° C to make a flexible inorganic montmorillonite Soil film.

实施例2Example 2

将5g试剂级纯蒙脱土与0.59gNaCl,NaCl的质量是蒙脱土CEC的4倍,100ml蒸馏水置入250ml三颈烧瓶中,80℃下反应2h,降温,离心洗涤,至清液中无Cl-为止;将钠化蒙脱土与乙醇∶水(体积百分比50%∶50%)配置成重量百分比0.5%的分散液200g,使用细胞粉碎仪在600-800W下处理1600s使分散液分散均匀,然后用1M的NaOH水溶液调节分散液的pH值为9,将此分散液倒入浅口平底容器中,分散液厚3mm,置入鼓风烘箱,40℃烘干,即可制成柔性无机蒙脱土膜。Put 5g of reagent grade pure montmorillonite and 0.59g NaCl, the quality of NaCl is 4 times that of CEC of montmorillonite, put 100ml of distilled water into a 250ml three-neck flask, react at 80°C for 2h, cool down, centrifuge and wash until there is no Sodium montmorillonite and ethanol: water (volume percentage 50%: 50%) are configured into 200g of a dispersion liquid with a weight percentage of 0.5%, and a cell pulverizer is used to treat the dispersion liquid at 600-800W for 1600s to make the dispersion liquid uniform , and then use 1M NaOH aqueous solution to adjust the pH value of the dispersion to 9, pour the dispersion into a shallow flat-bottomed container, the thickness of the dispersion is 3mm, put it in a blast oven, and dry it at 40°C to make a flexible inorganic mask. Remove soil film.

实施例3Example 3

将2g试剂级纯蒙脱土与0.98gNaCl,NaCl的质量是蒙脱土CEC的6倍,100ml蒸馏水置入250ml三颈烧瓶中,在100℃下反应6h,降温,离心洗涤,至清液中无Cl-为止;将钠化蒙脱土与乙醇∶水(体积百分比25%∶75%)配置成重量百分比1%的分散液200g,使用细胞粉碎仪在600-800W下处理1600s使分散液分散均匀,然后用1M的NaOH水溶液调节分散液的pH值为12,将此分散液倒入浅口平底容器中,分散液厚2mm,置入鼓风烘箱,40℃烘干,即可制成柔性无机蒙脱土膜。Put 2g of reagent-grade pure montmorillonite and 0.98g NaCl, the quality of NaCl is 6 times that of montmorillonite CEC, put 100ml of distilled water into a 250ml three-necked flask, react at 100°C for 6h, cool down, centrifuge and wash, and pour into the clear liquid Until there is no Cl- ; Sodium montmorillonite and ethanol: water (volume percentage 25%: 75%) are configured into 200g of a dispersion liquid with a weight percentage of 1%, and the dispersion liquid is dispersed by using a cell pulverizer at 600-800W for 1600s Evenly, then use 1M NaOH aqueous solution to adjust the pH value of the dispersion to 12, pour the dispersion into a shallow flat-bottomed container, the thickness of the dispersion is 2mm, put it in a blast oven, and dry it at 40°C to make a flexible inorganic Montmorillonite film.

实施例4Example 4

将3g试剂级纯蒙脱土与0.39gNaCl,NaCl的质量是蒙脱土CEC的2.5倍,100ml蒸馏水置入250ml三颈烧瓶中,在100℃下反应12h,降温,离心洗涤,至清液中无Cl-为止;将蒙脱土与乙醇∶水(体积百分比50%∶50%)配置成重量百分比1.5%的分散液200g,使用细胞粉碎仪在600-800W下处理600s使分散液分散均匀,然后用1M的NaOH水溶液调节分散液的pH值为12,将此分散液分数次滴加至平整的聚酰亚胺无纺布材料表面,置入鼓风烘箱,40℃烘干,则可制成蒙脱土-聚酰亚胺复合材料。Put 3g reagent grade pure montmorillonite and 0.39g NaCl, the quality of NaCl is 2.5 times of montmorillonite CEC, put 100ml distilled water into a 250ml three-neck flask, react at 100°C for 12h, cool down, centrifuge and wash, and pour into the clear liquid Until there is no Cl- ; configure montmorillonite and ethanol: water (volume percentage 50%: 50%) into 200 g of a dispersion liquid with a weight percentage of 1.5%, and use a cell pulverizer to process the dispersion liquid at 600-800W for 600 seconds to disperse the dispersion liquid evenly. Then use 1M NaOH aqueous solution to adjust the pH value of the dispersion to 12, add the dispersion to the surface of the flat polyimide non-woven material several times, put it in a blast oven, and dry it at 40 ° C, then you can produce into montmorillonite-polyimide composites.

实施例5Example 5

将钠化蒙脱土(CEC为90mmol/100g或110mmol/100g的钠化蒙脱土)与乙醇∶水(体积百分比50%∶50%)配置成重量百分比为4%的分散液200g,然后使用细胞粉碎仪在600-800W下处理3200s使分散液分散均匀,用1M的NaOH水溶液调节分散液的pH值为12,将此分散液倒入浅口平底容器中,分散液厚度控制在3mm左右,置入鼓风烘箱,60℃烘干,即可制成半透明柔性无机蒙脱土膜。若将此分散液分为数次滴加至平整的聚酰亚胺无纺布材料表面,若材料增重率大于60%,那么可得到具有优良的耐火隔热性能的蒙脱土-聚酰亚胺复合材料。Sodium montmorillonite (CEC is 90mmol/100g or 110mmol/100g sodium montmorillonite) and ethanol: water (volume percentage 50%: 50%) is configured into 200g of a dispersion liquid of 4% by weight, and then use The cell pulverizer was processed at 600-800W for 3200s to disperse the dispersion evenly. Adjust the pH value of the dispersion to 12 with 1M NaOH aqueous solution. Pour the dispersion into a shallow flat-bottomed container. Put it into a blast oven and dry it at 60°C to make a translucent flexible inorganic montmorillonite film. If the dispersion liquid is divided into several times and dropped onto the surface of the flat polyimide non-woven material, if the weight gain rate of the material is greater than 60%, then the montmorillonite-polyimide with excellent fire-resistant and heat-insulating properties can be obtained. imine composites.

Claims (7)

1.一种无机蒙脱土材料的制备方法,包括:1. A preparation method of inorganic montmorillonite material, comprising: (1)钠化蒙脱土的制备(1) Preparation of sodium montmorillonite 将2-5g试剂级纯蒙脱土、0.2-2.2gNaCl和80-150ml蒸馏水混合,NaCl的质量是蒙脱土阳离子交换容量CEC的2-6倍,于室温-100℃反应2-12h,冷却,离心洗涤至清液中没有Cl-Mix 2-5g of reagent grade pure montmorillonite, 0.2-2.2g of NaCl and 80-150ml of distilled water. The quality of NaCl is 2-6 times the cation exchange capacity of montmorillonite (CEC), react at room temperature -100°C for 2-12h, cool , centrifuged and washed until there is no Cl - in the supernatant; (2)无机蒙脱土膜和蒙脱土-聚酰亚胺复合材料的制备(2) Preparation of inorganic montmorillonite film and montmorillonite-polyimide composite 将上述钠化蒙脱土与乙醇和水混合液混合,配置成重量百分比为0.5-4%的分散液,分散均匀,然后用NaOH水溶液调节分散液pH为8-13,烘干,制得无机蒙脱土膜;或者将分散液加在聚酰亚胺无纺布上,烘干,制得蒙脱土-聚酰亚胺复合材料。The above-mentioned sodium montmorillonite is mixed with ethanol and water mixture to prepare a dispersion liquid with a weight percentage of 0.5-4%, and the dispersion is uniform, and then the pH of the dispersion liquid is adjusted to 8-13 with NaOH aqueous solution, and dried to obtain an inorganic Montmorillonite film; or add the dispersion liquid on the polyimide non-woven fabric and dry to prepare the montmorillonite-polyimide composite material. 2.根据权利要求1所述的一种无机蒙脱土材料的制备方法,其特征在于:所述步骤(1)中的试剂级纯蒙脱土替换为钠化蒙脱土则直接进行步骤(2),钠化蒙脱土的CEC为90mmol/100g、110mmol/100g或113mmol/100g,纯度>90%,粒径为2.0-10μm。2. the preparation method of a kind of inorganic montmorillonite material according to claim 1 is characterized in that: the reagent grade pure montmorillonite in the described step (1) is replaced with sodium montmorillonite and then directly carries out step ( 2), the CEC of sodium montmorillonite is 90mmol/100g, 110mmol/100g or 113mmol/100g, the purity is >90%, and the particle size is 2.0-10μm. 3.根据权利要求1所述的一种无机蒙脱土材料的制备方法,其特征在于:所述步骤(2)中的乙醇和水混合液中乙醇和水的体积百分比为25%~50%∶50~75%。3. the preparation method of a kind of inorganic montmorillonite material according to claim 1 is characterized in that: the volume percentage of ethanol and water in the ethanol and water mixed solution in the described step (2) is 25%~50% : 50-75%. 4.根据权利要求1所述的一种无机蒙脱土材料的制备方法,其特征在于:所述步骤(2)中的NaOH水溶液浓度为1M。4. the preparation method of a kind of inorganic montmorillonite material according to claim 1, is characterized in that: the NaOH aqueous solution concentration in the described step (2) is 1M. 5.根据权利要求1所述的一种无机蒙脱土材料的制备方法,其特征在于:所述步骤(2)中的分散均匀具体工艺为采用超声波细胞粉碎仪处理蒙脱土分散液600-3200s,功率为600-800W。5. the preparation method of a kind of inorganic montmorillonite material according to claim 1, is characterized in that: the uniform concrete process of dispersing in described step (2) is to adopt ultrasonic cell pulverizer to process montmorillonite dispersion liquid 600- 3200s, the power is 600-800W. 6.根据权利要求1所述的一种无机蒙脱土材料的制备方法,其特征在于:所述步骤(2)中的烘干温度为室温-60℃。6. The preparation method of an inorganic montmorillonite material according to claim 1, characterized in that: the drying temperature in the step (2) is room temperature-60°C. 7.根据权利要求1所述的一种无机蒙脱土材料的制备方法,其特征在于:所述步骤(2)中的蒙脱土-聚酰亚胺复合材料中蒙脱土的重量百分比20%-140%,聚酰亚胺无纺布材料的厚度2-3mm。7. the preparation method of a kind of inorganic montmorillonite material according to claim 1, is characterized in that: the weight percent of montmorillonite in the montmorillonite-polyimide composite material in described step (2) 20 %-140%, the thickness of polyimide non-woven material is 2-3mm.
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CN117899808A (en) * 2024-02-05 2024-04-19 湖南省尤利威科技有限公司 Gamboge-shaped manganese-based composite metal nano material, preparation method thereof and application thereof in field of pet deodorization

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CN102225335A (en) * 2011-04-28 2011-10-26 武汉大学 A kind of flue gas denitrification catalyst and preparation method thereof
CN105983386A (en) * 2015-02-26 2016-10-05 天津市四维康环保科技发展有限公司 Preparation and application of non-woven fabric
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CN115536313A (en) * 2022-09-14 2022-12-30 山西水务物资贸易有限公司 Modified clay-based water and soil conservation film spraying material, preparation method and use method
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CN117899808A (en) * 2024-02-05 2024-04-19 湖南省尤利威科技有限公司 Gamboge-shaped manganese-based composite metal nano material, preparation method thereof and application thereof in field of pet deodorization

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