CN102000577B - A kind of magnetic nanocomposite fiber and its preparation method and application - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及无机非金属材料领域,特指一种磁性纳米复合纤维及其制备方法和在酯交换反应中的用途。 The invention relates to the field of inorganic non-metallic materials, in particular to a magnetic nanocomposite fiber, its preparation method and its use in transesterification.
背景技术 Background technique
固体催化剂由于其具有不挥发,不污染环境,不腐蚀设备,容易回收,可重复使用,所催化的反应条件温和,产率和选择性高,后处理简便等传统均相催化剂所无法比拟的优势,优而日益引起广泛的关注,但固体催化剂也存在比表面积小,难易于反应物充分接触的缺点,进而影响了其催化效果。 Solid catalysts have incomparable advantages over traditional homogeneous catalysts due to their non-volatile, non-polluting, non-corrosive equipment, easy recycling, reusable, mild reaction conditions, high yield and selectivity, and easy post-treatment. , excellent and increasingly attracting widespread attention, but the solid catalyst also has the disadvantage of small specific surface area, which makes it difficult to fully contact the reactants, which in turn affects its catalytic effect.
近些年,随着纳米科学研究的不断深入,纳米技术被越来越多的应用于催化剂领域。纳米尺度的固体催化剂具有很大的比表面积,可以有效提高催化效果。 In recent years, with the deepening of nanoscience research, nanotechnology has been more and more used in the field of catalysts. Nanoscale solid catalysts have a large specific surface area, which can effectively improve the catalytic effect.
CaO作为最为常见的固体碱性催化剂之一,被广泛的用于各个行业;此前对于纳米CaO催化剂的研究多集中于纳米颗粒的制备,对于纳米纤维催化剂的研究还很少;本发明提出的CaO/α-Fe纳米复合中空纤维材料综合了均相催化中高催化活性的优点, 又避免了非均相催化过程中扩散限制的特点, 同时还具有比纳米颗粒更大的比表面积,且α-Fe的良好磁性能将赋予催化剂独特的磁分离特性, 简化了操作流程, 降低了操作成本,以及具有类似碳纳米管的可调控纳米中空管腔结构,大的长径比、表面能和表面结合能等优良性能,作为一种新型催化剂可能会有很好的应用前景。 As one of the most common solid alkaline catalysts, CaO is widely used in various industries; previous research on nano-CaO catalysts focused on the preparation of nanoparticles, and there were few studies on nanofiber catalysts; the CaO proposed by the present invention /α-Fe nanocomposite hollow fiber material combines the advantages of high catalytic activity in homogeneous catalysis, avoids the characteristics of diffusion limitation in heterogeneous catalysis, and has a larger specific surface area than nanoparticles, and α-Fe The good magnetic properties of the catalyst will endow the catalyst with unique magnetic separation characteristics, simplify the operation process, reduce the operation cost, and have an adjustable nano-hollow tube structure similar to carbon nanotubes, large aspect ratio, surface energy and surface binding energy And other excellent properties, as a new type of catalyst may have a good application prospect.
目前纳米纤维的主要制备方法有水热法、碳纤维灌浆置换法、化学气相沉积法(CVD法)、溶胶–凝胶法以及有机凝胶先驱体转化法等,有关CaO-铁纤维制备方面的技术方案还未有报道。 At present, the main preparation methods of nanofibers include hydrothermal method, carbon fiber grouting replacement method, chemical vapor deposition method (CVD method), sol-gel method, and organogel precursor conversion method, etc. The preparation technology of CaO-iron fiber The program has not yet been reported.
发明内容 Contents of the invention
本发明的目的之一是提供一种磁性纳米复合纤维,其特征在于:所述磁性纳米复合纤维的组分为CaO和α-Fe的混合物,具有中空结构,所述磁性纳米复合纤维的直径0.2~5μm,纤维长度5μm ~2m。 One of the purposes of the present invention is to provide a magnetic nanocomposite fiber, characterized in that: the magnetic nanocomposite fiber is composed of a mixture of CaO and α-Fe, has a hollow structure, and the diameter of the magnetic nanocomposite fiber is 0.2 ~5μm, fiber length 5μm ~2m.
本发明的目的之二是提供一种所述磁性纳米复合纤维的制备方法。 The second object of the present invention is to provide a method for preparing the magnetic nanocomposite fiber.
为了制备出直径小、长径比大、性能优良的CaO/α-Fe中空纳米纤维,在溶胶–凝胶法的基础上,采用有机凝胶先驱体转化法,将金属的有机盐或无机盐溶于适当的溶剂中,配置成均匀透明的溶液,达到近似分子水平的混合;为使前驱物在溶剂中发生水解–缩聚反应,应控制水量,反应时间或加入适当的催化剂;经过充分搅拌后形成溶胶,经干燥等措施,使溶胶粘度逐渐增大,在合适的粘度条件下,拉制成凝胶纤维素丝,再经干燥,热处理过程,获得目标产物CaO/α-Fe纳米复合中空纤维。 In order to prepare CaO/α-Fe hollow nanofibers with small diameter, large aspect ratio and excellent performance, on the basis of sol-gel method, organic gel precursor conversion method was adopted to convert organic or inorganic metal salts Soluble in an appropriate solvent, configure it into a uniform and transparent solution, and achieve the mixing at the approximate molecular level; in order to cause the precursor to undergo hydrolysis-polycondensation reaction in the solvent, the amount of water, the reaction time or an appropriate catalyst should be added; after full stirring The sol is formed, and the viscosity of the sol is gradually increased by drying and other measures. Under appropriate viscosity conditions, it is drawn into a gel cellulose filament, and then dried and heat-treated to obtain the target product CaO/α-Fe nanocomposite hollow fiber .
所述CaO/α-Fe纳米复合中空纤维的制备方法,包括前驱体溶液的制备步骤、将制备好的前驱体溶制备成凝胶纤维素丝的步骤、将凝胶纤维素丝焙烧的步骤,其特征在于:在将凝胶纤维素丝焙烧的步骤中将凝胶纤维素丝置于H2和N2的还原气氛下焙烧。 The preparation method of the CaO/α-Fe nanocomposite hollow fiber includes the steps of preparing a precursor solution, dissolving the prepared precursor into a gel cellulose filament, and roasting the gel cellulose filament, It is characterized in that: in the step of calcining the gel cellulose filaments, the gel cellulose filaments are calcined under a reducing atmosphere of H2 and N2 .
上述的制备方法中,前驱体溶液的制备步骤为:首先将硝酸铁作为铁源、钙的硝酸盐作为钙源,以及柠檬酸(CA)溶于去离子水中,M(Fe3+):M(Ca2+)=1~2:1,M(CA)= ,搅拌至均匀,室温下磁力搅拌8~30小时。 In the above-mentioned preparation method, the preparation steps of the precursor solution are: first, ferric nitrate is used as the iron source, the nitrate of calcium is used as the calcium source, and citric acid (CA) is dissolved in deionized water, M(Fe 3+ ):M (Ca 2+ )=1~2:1, M(CA)= , stirred until uniform, and magnetically stirred at room temperature for 8 to 30 hours.
上述的制备方法中,将制备好的前驱体溶制备成凝胶纤维素丝的步骤为:将制备好的前驱体溶液于50℃~70℃的条件下真空减压脱水,得到凝胶,经过挑丝、抽丝、甩丝或拉丝得到凝胶纤维素丝,随后将凝胶纤维素丝进行烘干。 In the above preparation method, the step of dissolving the prepared precursor into gel cellulose filaments is as follows: dehydrating the prepared precursor solution under vacuum and reduced pressure under the condition of 50°C~70°C to obtain a gel, after The gelled cellulose filaments are obtained by picking, drawing, spinning or drawing, and then drying the gelled cellulose filaments.
上述的制备方法中,将凝胶纤维素丝焙烧的步骤为:将凝胶纤维素丝在900~1100℃温度范围H2和N2的还原气氛下焙烧,氢气和氮气的通气量之比为1:4,保温1~6小时,最后自然冷却到室温,得到CaO/α-Fe纤维。 In the above-mentioned preparation method, the step of roasting the gelled cellulose filaments is: roasting the gelled cellulose filaments in a reducing atmosphere of H2 and N2 in the temperature range of 900-1100°C, and the ratio of the flow rates of hydrogen and nitrogen is 1:4, keep warm for 1~6 hours, and finally cool down to room temperature naturally to obtain CaO/α-Fe fibers.
所述前驱体溶液中的Ca2+的浓度0.1~0.3 mol/L,Fe3+的浓度0.1~0.3mol/L。 The concentration of Ca 2+ in the precursor solution is 0.1-0.3 mol/L, and the concentration of Fe 3+ is 0.1-0.3 mol/L.
所述将凝胶纤维素丝进行烘干指将凝胶纤维素丝置于60~100℃下进行烘干。 The drying of the gelled cellulose filaments refers to drying the gelled cellulose filaments at 60-100°C.
本发明的目的之三是提供所述磁性纳米复合纤维在催化酯交换反应中的用途。 The third object of the present invention is to provide the use of the magnetic nanocomposite fiber in catalyzing transesterification.
以二级菜籽油,甲醇(分析纯)为反应物,反应温度60℃,反应时间60min,醇油摩尔比12:1,加入不同的催化剂,其中活性成份CaO含量为菜籽油质量分数5%(三个实施例中CaO质量占整个纤维的质量分数分别为50%,40%,33%),同时为了检测催化剂的使用寿命,回收重复使用催化剂,分别测定脂肪酸甲酯得率,其结果如下表1所示:
Using secondary rapeseed oil, methanol (analytical pure) as reactants,
表1 几种催化剂催化酯交换反应脂肪酸甲酯得率(%)的对比Table 1 Comparison of yields (%) of fatty acid methyl esters catalyzed by several catalysts for transesterification
。 .
从表1可以看出3个实施例所述的条件下制备得到的CaO/α-Fe纳米复合中空纤维催化剂和普通CaO催化剂相比,在催化酯交换反应都表现出更高的催化活性和更长的使用寿命,经重复使用10次以后脂肪酸甲酯依然能够取得较高的转化率。 It can be seen from Table 1 that the CaO/α-Fe nanocomposite hollow fiber catalysts prepared under the conditions described in the three examples have higher catalytic activity and better performance than ordinary CaO catalysts in catalyzing transesterification reactions. Long service life, fatty acid methyl ester can still achieve high conversion rate after repeated use 10 times.
此外,由于本发明中CaO作为催化活性成分,α-Fe的加入是为了简化催化剂的分离回收过程,而CaO作为一种性能优良的固体碱性催化剂可被用于催化多种反应,因而本发明可以推而广之到所有可用CaO作为催化剂的化学反应之中。 In addition, since CaO is used as a catalytically active component in the present invention, the addition of α-Fe is to simplify the separation and recovery process of the catalyst, and CaO, as a solid basic catalyst with excellent performance, can be used to catalyze various reactions, so the present invention It can be extended to all chemical reactions where CaO can be used as a catalyst.
本发明首次采用有机凝胶先驱体转化法制备出磁性CaO/α-Fe纳米复合中空纤维,其优点在于原料广泛,以金属有机盐和无机盐为原料,先制得达到分子或原子水平混合的前驱体溶液,通过真空减压脱水得到凝胶,再经过拉丝、甩丝或抽丝得到凝胶纤维素丝,然后在合适的温度及还原保护气氛下进行焙烧得到CaO/α-Fe纳米复合中空纤维;本发明具有在操作过程中原料价格便宜、周期短、工艺简单、易于规模化以及对环境影响小等优点。该方法还可以适用于其它各种类型的碱金属氧化物铁纤维的制备。 The present invention adopts organic gel precursor transformation method to prepare magnetic CaO/α-Fe nanocomposite hollow fiber for the first time. Its advantage is that raw materials are extensive, and metal organic salts and inorganic salts are used as raw materials to prepare precursors mixed at molecular or atomic level. The solution is dehydrated under vacuum to obtain a gel, and then the gel cellulose filament is obtained by drawing, spinning or spinning, and then roasted at a suitable temperature and a reducing protective atmosphere to obtain a CaO/α-Fe nanocomposite hollow fiber ; The present invention has the advantages of cheap raw materials, short cycle, simple process, easy scale and little impact on the environment in the operation process. The method can also be applied to the preparation of other various types of alkali metal oxide iron fibers.
附图说明 Description of drawings
图1:铁氧体纤维的制备流程图; Figure 1: Flow chart of the preparation of ferrite fibers;
图2:CaO/α-Fe纳米复合中空纤维的XRD衍射图; Figure 2: XRD diffraction pattern of CaO/α-Fe nanocomposite hollow fiber;
图3:CaO/α-Fe纳米复合中空纤维SEM扫描照片; Figure 3: SEM scanning photo of CaO/α-Fe nanocomposite hollow fiber;
图4:CaO/α-Fe纳米复合中空纤维中空结构SEM扫描电镜图(a)和TEM透射电镜图(b)。 Figure 4: SEM scanning electron micrograph (a) and TEM transmission electron micrograph (b) of CaO/α-Fe nanocomposite hollow fiber hollow structure.
具体实施方式 Detailed ways
实施例1(CaO/α-Fe纤维M(CaO):M(α-Fe)=1:1): Example 1 ( CaO/α-Fe fiber M(CaO):M (α-Fe)=1:1 ):
步骤1:取5.618g硝酸钙(Ca(NO3)2·4H2O)、9.612g硝酸铁(Fe(NO3)3.9H2O)、15g柠檬酸(CA:C6H8O7 ·H2O)、于150ml去离子水中混合,Ca2+的摩尔浓度为0.159mol/L,Fe3+的摩尔浓度为0.159mol/L,原料摩尔比为:CA: Fe3+ :Ca2+=3:1:1,然后进行磁力搅拌20小时; Step 1: Take 5.618g calcium nitrate (Ca(NO 3 ) 2 4H 2 O), 9.612g iron nitrate (Fe(NO 3 ) 3 .9H 2 O), 15g citric acid (CA:C 6 H 8 O 7 H 2 O), mixed in 150ml deionized water, the molar concentration of Ca 2+ is 0.159mol/L, the molar concentration of Fe 3+ is 0.159mol/L, the molar ratio of raw materials is: CA: Fe 3+ :Ca 2 + =3:1:1, then carry out magnetic stirring for 20 hours;
步骤2:随后将前驱体溶液放入到真空旋转蒸发器中,于60℃进行减压,压力小于0.1Mpa,脱水,约30分钟,得到凝胶状的胶体物质; Step 2: Then put the precursor solution into a vacuum rotary evaporator, depressurize at 60°C, the pressure is less than 0.1Mpa, dehydrate for about 30 minutes, and obtain a gel-like colloidal substance;
步骤3:将步骤2得到的凝胶放入到烘箱之中,于60℃进行烘干脱水,在烘箱内放置约1小时,然后将凝胶拉制成凝胶纤维素丝,将纤维素丝置于坩埚内在100℃干燥。 Step 3: Put the gel obtained in step 2 into an oven, dry and dehydrate at 60°C, and place it in the oven for about 1 hour, then pull the gel into gel cellulose filaments, and the cellulose filaments Dry in a crucible at 100°C.
步骤4:将纤维前驱体在H2,N2气氛炉内以3℃/min的升温速率升温到900℃,保温2h;自然冷却,得到直径达微米级的目标产物CaO/α-Fe纤维。 Step 4: Heat the fiber precursor to 900°C at a heating rate of 3°C/min in an H 2 , N 2 atmosphere furnace, and keep it for 2 hours; cool naturally to obtain the target product CaO/α-Fe fibers with a diameter of micron.
实施例2(CaO/α-Fe纤维M(CaO):M(α-Fe)=1:1.5): Example 2 ( CaO/α-Fe fiber M(CaO):M (α-Fe)=1:1.5 ):
步骤1:取4.214g硝酸钙(Ca(NO3)2·4H2O)、10.814g硝酸铁(Fe(NO3)3·9H2O)、15g柠檬酸(CA:C6H8O7·H2O)、于150ml去离子水中混合,Ca2+的摩尔浓度为0.119mol/L,Fe3+的摩尔浓度为0.178mol/L,原料摩尔比为:CA: Fe3+ :Ca2+=3:1.5:1,然后进行磁力搅拌20小时; Step 1: Take 4.214g calcium nitrate (Ca(NO 3 ) 2 4H 2 O), 10.814g iron nitrate (Fe(NO 3 ) 3 9H 2 O), 15g citric acid (CA:C 6 H 8 O 7 H 2 O), mixed in 150ml deionized water, the molar concentration of Ca 2+ is 0.119mol/L, the molar concentration of Fe 3+ is 0.178mol/L, the molar ratio of raw materials is: CA: Fe 3+ :Ca 2 + =3:1.5:1, then carry out magnetic stirring for 20 hours;
步骤2:随后将前驱体溶液放入到真空旋转蒸发器中,于60℃进行减压,压力小于0.1Mpa,脱水,约30分钟,得到凝胶状的胶体物质; Step 2: Then put the precursor solution into a vacuum rotary evaporator, depressurize at 60°C, the pressure is less than 0.1Mpa, dehydrate for about 30 minutes, and obtain a gel-like colloidal substance;
步骤3:将步骤2得到的凝胶放入到烘箱之中,于60℃进行烘干脱水,在烘箱内放置约1小时,然后将凝胶拉制成凝胶纤维素丝,将纤维素丝置于坩埚内在100℃干燥; Step 3: Put the gel obtained in step 2 into an oven, dry and dehydrate at 60°C, and place it in the oven for about 1 hour, then pull the gel into gel cellulose filaments, and the cellulose filaments Place in a crucible and dry at 100°C;
步骤4:将纤维前驱体在H2,N2气氛炉内以3℃/min的升温速率升温到1000℃,保温2h;自然冷却,得到直径达微米级的目标产物CaO/α-Fe纤维。 Step 4: Heat the fiber precursor to 1000°C at a heating rate of 3°C/min in an H 2 , N 2 atmosphere furnace, and keep it for 2 hours; cool naturally to obtain the target product CaO/α-Fe fibers with a diameter of micron.
实施例3(CaO/α-Fe纤维M(CaO):M(α-Fe)=1:2): Example 3 ( CaO/α-Fe fiber M(CaO):M (α-Fe)=1:2 ):
步骤1:取3.746g硝酸钙(Ca(NO3)2·4H2O)、12.817g硝酸铁(Fe(NO3)3.9H2O)、15g柠檬酸(CA:C6H8O7 ·H2O)、于150ml去离子水中混合,Ca2+的摩尔浓度为0.106mol/L,Fe3+的摩尔浓度为0.212mol/L,原料摩尔比为:CA: Fe3+ :Ca2+=4.5:2:1,然后进行磁力搅拌20小时; Step 1: Take 3.746g calcium nitrate (Ca(NO 3 ) 2 4H 2 O), 12.817g iron nitrate (Fe(NO 3 ) 3 .9H 2 O), 15g citric acid (CA:C 6 H 8 O 7 H 2 O), mixed in 150ml deionized water, the molar concentration of Ca 2+ is 0.106mol/L, the molar concentration of Fe 3+ is 0.212mol/L, the molar ratio of raw materials is: CA: Fe 3+ :Ca 2 + =4.5:2:1, then carry out magnetic stirring for 20 hours;
步骤2:随后将前驱体溶液放入到真空旋转蒸发器中,于60℃进行减压,压力小于0.1Mpa,脱水,约30分钟,得到凝胶状的胶体物质; Step 2: Then put the precursor solution into a vacuum rotary evaporator, depressurize at 60°C, the pressure is less than 0.1Mpa, dehydrate for about 30 minutes, and obtain a gel-like colloidal substance;
步骤3:将步骤2得到的凝胶放入到烘箱之中,于60℃进行烘干脱水,在烘箱内放置约1小时,然后将凝胶拉制成凝胶纤维素丝,将纤维素丝置于坩埚内在100℃干燥; Step 3: Put the gel obtained in step 2 into an oven, dry and dehydrate at 60°C, and place it in the oven for about 1 hour, then pull the gel into gel cellulose filaments, and the cellulose filaments Place in a crucible and dry at 100°C;
步骤4:将纤维前驱体在H2,N2气氛炉内以3℃/min的升温速率升温到1100℃,保温2h;自然冷却,得到直径达微米级的目标产物CaO/α-Fe纤维。 Step 4: Heat the fiber precursor to 1100°C at a heating rate of 3°C/min in an H 2 , N 2 atmosphere furnace, and keep it for 2 hours; cool naturally to obtain the target product CaO/α-Fe fibers with a diameter of micron.
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| CN101880917A (en) * | 2010-02-05 | 2010-11-10 | 西安理工大学 | A kind of method for preparing nano ceramic fiber |
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