CN102000912B - Laser micro-nano machining system and method - Google Patents
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Abstract
本发明提供一种激光微纳加工系统及方法。根据本发明的系统包括:激光光源,用于提供具有第一波长的第一激光束和具有第二波长的第二激光束,第一激光束和第二激光束的脉冲宽度分别为从纳秒到飞秒范围且第一波长不同于第二波长;光学延迟组件,用于调节第一激光束或第二激光束的光程使得第一激光束与第二激光束到达焦点的时间差不大于待加工光敏材料被激发到激发态的能级寿命;光学聚焦组件,用于将第一激光束和第二激光束聚焦到同一焦点;和计算机控制的微移动台,用于将其上放置的光敏材料调节至所述焦点。
The invention provides a laser micro-nano processing system and method. The system according to the present invention includes: a laser light source for providing a first laser beam with a first wavelength and a second laser beam with a second wavelength, the pulse widths of the first laser beam and the second laser beam are respectively from nanoseconds to the femtosecond range and the first wavelength is different from the second wavelength; the optical delay component is used to adjust the optical path of the first laser beam or the second laser beam so that the time difference between the first laser beam and the second laser beam reaching the focal point is not greater than to be The energy level lifetime of the processed photosensitive material is excited to the excited state; the optical focusing component is used to focus the first laser beam and the second laser beam to the same focal point; and the computer-controlled micro-moving stage is used to place the photosensitive The material adjusts to the focus.
Description
技术领域 technical field
本发明涉及一种激光微纳加工方法和加工系统,特别涉及一种加工分辨率和加工精度可精确控制的激光微纳加工的方法及系统。The invention relates to a laser micro-nano processing method and a processing system, in particular to a laser micro-nano processing method and a system with precisely controllable processing resolution and processing accuracy.
背景技术 Background technique
半个多世纪以来,光刻技术一直占据微纳米加工技术的统治地位。利用激光技术进行材料加工时,其所能达到的加工分辨率一直受到经典光学衍射极限的限制,难于进行纳米尺度的加工,这一问题是发展纳米光子加工技术需要首先解决的核心科学问题,也是本领域科学家所关注的焦点。For more than half a century, lithography technology has been occupying the dominant position of micro-nano processing technology. When using laser technology for material processing, the processing resolution that can be achieved has been limited by the classical optical diffraction limit, and it is difficult to process at the nanometer scale. This problem is the core scientific problem that needs to be solved first in the development of nanophotonic processing technology. The focus of attention of scientists in this field.
飞秒激光微纳加工是集超快激光技术、显微技术、超高精度定位技术、三维图形CAD制作技术及光化学材料技术于一体的新型超微细加工技术,具有简单、低成本、高分辨率、真三维等特点。该技术利用双光子吸收效应,能够将激光与物质作用范围局限在很小的区域内,从而达到衍射极限以下的加工分辨率。2001年,Satoshi Kawata等人用780nm的飞秒脉冲激光获得了120nm的加工分辨率,并制备出三维纳米牛结构,见Nature,Satoshi Kawata等,2001,412(6848):697-698。2008年,Xian-Zi Dong等人通过控制激光参数实现了50nm的加工分辨率,见Appl.Phys.Lett.,Xian-Zi Dong等,美国物理研究所,2008,92:091113。Dengfeng Tan等人利用聚合物的收缩效应,在预先加工的长方体间实现了15nm线宽的悬空聚合物纳米线,见Appl.Phys.Lett.,Dengfeng Tan等,美国物理研究所,2007,90:071106。上述有关突破衍射极限的工作均采用单光束进行加工,尚需要一种对加工分辨率和加工精度能够精确控制的方法。Femtosecond laser micro-nano processing is a new type of ultra-fine processing technology integrating ultra-fast laser technology, microscopic technology, ultra-high-precision positioning technology, three-dimensional graphics CAD production technology and photochemical material technology. , true three-dimensional and other characteristics. This technology uses the two-photon absorption effect to limit the range of interaction between the laser and the material in a small area, thereby achieving a processing resolution below the diffraction limit. In 2001, Satoshi Kawata et al. used 780nm femtosecond pulsed laser to obtain a processing resolution of 120nm, and prepared a three-dimensional nano-cow structure. See Nature, Satoshi Kawata et al., 2001, 412(6848): 697-698. 2008 , Xian-Zi Dong et al achieved a processing resolution of 50nm by controlling laser parameters, see Appl.Phys.Lett., Xian-Zi Dong et al., American Institute of Physics, 2008, 92:091113. Dengfeng Tan et al. used the shrinkage effect of polymers to realize suspended polymer nanowires with a line width of 15nm between pre-processed cuboids, see Appl. Phys. Lett., Dengfeng Tan et al., American Institute of Physics, 2007, 90: 071106. The above-mentioned work on breaking through the diffraction limit is processed by a single beam, and a method that can accurately control the processing resolution and processing accuracy is still needed.
为了进一步提高加工分辨率,一些科学家提出利用一束激光引发光聚合反应,另一束激光限制发生反应的区域,而仅使激发光焦点中心处与材料反应,大大突破了衍射极限。Timothy F.Scott等人用全固态激光器产生的波长473nm激光激发自由基引发光聚合反应,用另一束氩离子激光器产生的波长365nm激光消耗激发光焦点附近的自由基,从而将反应区域限制在激发光焦点极小的范围内,得到了衍射极限以下的加工分辨率,见Science,Timothy F.Scott等,2009,324(5929),913。Linie Li等人利用飞秒脉冲激光器产生的波长为800nm,脉冲宽度为200fs的近红外激光通过双光子过程引发材料光聚合,利用另一束同样波长,脉冲宽度为50ps的脉冲激光通过单光子过程抑制激发光焦点附近的反应程度,获得了纵向40nm的加工分辨率,见Science,Linjie Li等,2009,324(5929),910。Trisha L.Andrew等人在光刻胶上覆盖一层光致变色膜,该膜使得氦镉激光器产生的325nm波长的激光透过,而在氦氖激光器产生的633nm波长的激光作用的区域吸收325nm波长的激光,并利用洛埃德镜干涉仪使两束光的干涉条纹明暗相间,仅使极小区域内的325nm波长激光透过光致变色膜与光敏材料作用,获得了横向36nm的加工分辨率,见Science,Trisha L.Andrew等,2009,324(5929),917。然而,上述技术仅限于对具有可通过光激发和激发态光强制淬灭特性的材料进行加工,难以对其他类型的材料进行加工。In order to further improve the processing resolution, some scientists proposed to use one laser beam to initiate photopolymerization, and another laser beam to limit the area where the reaction occurs, and only make the center of the excitation light focus react with the material, greatly breaking through the diffraction limit. Timothy F. Scott et al. used all-solid-state lasers to excite free radicals with a wavelength of 473nm to initiate photopolymerization, and used another beam of argon-ion lasers to generate lasers with a wavelength of 365nm to consume free radicals near the focus of the excitation light, thereby limiting the reaction area to In the extremely small range of the excitation light focus, the processing resolution below the diffraction limit is obtained, see Science, Timothy F. Scott et al., 2009, 324(5929), 913. Linie Li et al. used a near-infrared laser with a wavelength of 800nm and a pulse width of 200fs generated by a femtosecond pulsed laser to trigger material photopolymerization through a two-photon process, and another pulsed laser with the same wavelength and a pulse width of 50ps passed through a single-photon process By suppressing the degree of reaction near the focus of the excitation light, a processing resolution of 40nm in the longitudinal direction is obtained, see Science, Linjie Li et al., 2009, 324(5929), 910. Trisha L.Andrew et al. covered a layer of photochromic film on the photoresist, which made the 325nm wavelength laser generated by the helium-cadmium laser pass through, and absorbed the 325nm in the region where the 633nm wavelength laser generated by the helium-neon laser acted. wavelength laser, and use the Lloyd mirror interferometer to make the interference fringes of the two beams of light alternate with light and dark, only make the 325nm wavelength laser in a very small area pass through the photochromic film and act on the photosensitive material, and obtain a horizontal 36nm processing resolution rate, see Science, Trisha L. Andrew et al., 2009, 324(5929), 917. However, the above-mentioned techniques are limited to the processing of materials with properties that can be excited by light and forced quenching by excited state light, and it is difficult to process other types of materials.
因此,需要一种通过选择与待加工光敏材料吸收特性相匹配的波长精确控制待加工光敏材料的加工分辨率和加工精度的激光微纳加工系统和方法。Therefore, there is a need for a laser micro-nano processing system and method that precisely controls the processing resolution and processing accuracy of the photosensitive material to be processed by selecting a wavelength that matches the absorption characteristics of the photosensitive material to be processed.
发明内容 Contents of the invention
本发明的目的是提供一种加工分辨率和加工精度可以精确控制的激光微纳加工方法及系统。通过利用具有与待加工光敏材料的吸收特性相匹配的波长的激光束实现多种功能性材料的加工,扩展微纳加工的材料范围。The object of the present invention is to provide a laser micro-nano processing method and system that can precisely control processing resolution and processing accuracy. By using a laser beam with a wavelength that matches the absorption characteristics of the photosensitive material to be processed, the processing of various functional materials is realized, and the range of materials for micro-nano processing is expanded.
本发明提供一种激光微纳加工系统,该系统包括:The invention provides a laser micro-nano processing system, the system comprising:
激光光源,用于提供具有第一波长的第一激光束和具有第二波长的第二激光束,第一激光束和第二激光束的脉冲宽度分别为从纳秒到飞秒范围且第一波长不同于第二波长;The laser light source is used to provide a first laser beam with a first wavelength and a second laser beam with a second wavelength, the pulse widths of the first laser beam and the second laser beam are respectively from nanoseconds to femtoseconds and the first the wavelength is different from the second wavelength;
光学延迟组件,用于调节第一激光束或第二激光束的光程使得第一激光束与第二激光束到达焦点的时间差不大于待加工光敏材料被激发到激发态的能级寿命;The optical delay component is used to adjust the optical path of the first laser beam or the second laser beam so that the time difference between the first laser beam and the second laser beam reaching the focal point is not greater than the energy level lifetime of the photosensitive material to be processed when it is excited to an excited state;
光学聚焦组件,用于将第一激光束和第二激光束聚焦到同一焦点;和an optical focusing assembly for focusing the first laser beam and the second laser beam to the same focal point; and
计算机控制的微移动台,用于将其上放置的光敏材料调节至所述焦点。A computer-controlled micro-motion stage for adjusting the photosensitive material placed thereon to said focal point.
优选地,所述第一激光束和所述第二激光束的重复频率为1Hz-100MHz,波长调节范围为157nm-1064nm,偏振态为线偏振、圆偏振或椭圆偏振。Preferably, the repetition frequency of the first laser beam and the second laser beam is 1 Hz-100 MHz, the wavelength adjustment range is 157 nm-1064 nm, and the polarization state is linear polarization, circular polarization or elliptical polarization.
优选地,所述激光光源包括提供第一激光束的第一激光器和提供第二激光束的第二激光器。Preferably, the laser light source includes a first laser providing a first laser beam and a second laser providing a second laser beam.
优选地,所述激光光源包括:Preferably, the laser light source includes:
用于提供第一激光束的第一激光器,a first laser for providing a first laser beam,
用于将第一激光束分成两部分的分束器,a beam splitter for splitting the first laser beam into two parts,
倍频器,用于将两部分第一激光束之一形成频率为第一激光束频率的倍频的第二激光束,和a frequency doubler for forming one of the two parts of the first laser beam into a second laser beam having a frequency that is double the frequency of the first laser beam, and
用于透过第二激光束的滤波器。Filter for passing the second laser beam.
优选地,根据本发明的系统进一步包括用于调节曝光时间的光闸和用于调节曝光能量的光衰减器。Preferably, the system according to the invention further comprises a shutter for adjusting the exposure time and an optical attenuator for adjusting the exposure energy.
优选地,所述光学延迟组件包括位于一维微移动平台上的四个反射镜,通过调节该一维微移动台改变所述第一激光束或第二激光束的光程。Preferably, the optical delay component includes four mirrors located on a one-dimensional micro-movement platform, and the optical path of the first laser beam or the second laser beam is changed by adjusting the one-dimensional micro-movement platform.
优选地,所述光学延迟组件包括位于一维微移动平台上的两个直角棱镜,通过调节该一维微移动台改变所述第一激光束或第二激光束的光程。Preferably, the optical delay component includes two rectangular prisms on a one-dimensional micro-movement platform, and the optical path of the first laser beam or the second laser beam is changed by adjusting the one-dimensional micro-movement platform.
优选地,所述一维微移动台的移动范围为0.1μm-1m。Preferably, the moving range of the one-dimensional micro-moving stage is 0.1 μm-1m.
优选地,所述光学聚焦组件包括;Preferably, the optical focusing assembly includes;
分别对第一激光束和第二激光束进行扩束的扩束透镜,a beam expander lens for respectively expanding the first laser beam and the second laser beam,
用于将第一激光束和第二激光束叠加为沿同一光路行进的叠加激光束的二向色镜和反射镜,和dichroic mirrors and mirrors for superimposing the first laser beam and the second laser beam into superimposed laser beams traveling along the same optical path, and
用于将叠加激光束聚焦的物镜。Objective lens for focusing the overlapping laser beams.
优选地,所述物镜为干燥物镜、水浸物镜或油浸物镜。Preferably, the objective lens is a dry objective lens, a water immersion objective lens or an oil immersion objective lens.
优选地,本发明的激光微纳加工系统,进一步包括:Preferably, the laser micro-nano processing system of the present invention further includes:
用于改变第一激光束的偏振态的第一波片;a first wave plate for changing the polarization state of the first laser beam;
用于改变第二激光束的偏振态的第二波片。A second wave plate for changing the polarization state of the second laser beam.
优选地,所述计算机控制的微移动台为三维微移动台,三维微移动台在x、y和z方向移动范围为1nm-200mm。Preferably, the micro-moving platform controlled by the computer is a three-dimensional micro-moving platform, and the moving range of the three-dimensional micro-moving platform in the x, y and z directions is 1nm-200mm.
本发明提供一种激光微纳加工方法,该方法包括以下步骤:The invention provides a laser micro-nano processing method, which comprises the following steps:
调节激光光源,将激光光源输出的第一激光束和第二激光束分别调节至能够使待加工光敏材料产生双光子效应的第一波长和第二波长,第一激光束和第二激光束的脉冲宽度分别为从纳秒到飞秒范围且第一波长不同于第二波长,Adjust the laser light source, adjust the first laser beam and the second laser beam output by the laser light source to the first wavelength and the second wavelength that can cause the photosensitive material to be processed to produce the two-photon effect respectively, the first laser beam and the second laser beam the pulse widths range from nanoseconds to femtoseconds and the first wavelength is different from the second wavelength, respectively,
调节第一激光束或第二激光束的光程,使得第一激光束与第二激光束到达该光敏材料的时间差不大于该光敏材料被激发到激发态的能级寿命,adjusting the optical path of the first laser beam or the second laser beam so that the time difference between the first laser beam and the second laser beam reaching the photosensitive material is not greater than the energy level lifetime of the photosensitive material being excited to an excited state,
将第一激光束和第二激光束聚焦到同一焦点,以及focusing the first laser beam and the second laser beam to the same focal point, and
调节微移动台,使微移动台上的光敏材料位于所述焦点以进行微纳加工。The micro-moving stage is adjusted so that the photosensitive material on the micro-moving stage is located at the focal point for micro-nano processing.
优选地,分别调节所述第一激光束和第二激光束的曝光时间为1ms-10min,分别调节所述第一激光束和第二激光束的曝光能量为作用于光敏材料上的激光平均功率在0.1μW-1W。Preferably, the exposure time of the first laser beam and the second laser beam is respectively adjusted to be 1 ms-10 min, and the exposure energy of the first laser beam and the second laser beam is respectively adjusted to be the average laser power acting on the photosensitive material At 0.1μW-1W.
优选地,所述光敏材料选自有机光敏材料、无机光敏材料和含有金属离子的光敏材料。Preferably, the photosensitive material is selected from organic photosensitive materials, inorganic photosensitive materials and photosensitive materials containing metal ions.
优选地,所述有机光敏材料选自可发生光聚合反应的有机材料、可发生光分解反应的有机材料、含有可发生光交联反应分子的有机材料和含有可发生光异构化反应分子的有机材料。Preferably, the organic photosensitive material is selected from organic materials capable of photopolymerization, organic materials capable of photodecomposition, organic materials containing molecules capable of photocrosslinking reactions, and organic materials containing molecules capable of photoisomerization reactions. organic material.
优选地,所述无机光敏材料选自可发生光聚合反应的无机材料、可发生光分解反应的无机材料、含有可发生光交联反应分子的无机材料、含有可发生光还原反应分子的无机材料和含有可发生光氧化反应分子的无机材料。Preferably, the inorganic photosensitive material is selected from inorganic materials that can undergo photopolymerization reactions, inorganic materials that can undergo photolysis reactions, inorganic materials that contain molecules that can undergo photocrosslinking reactions, and inorganic materials that contain molecules that can undergo photoreduction reactions. and inorganic materials containing molecules that can undergo photooxidative reactions.
优选地,所述含有金属离子的光敏材料选自含有可发生光还原反应分子的金属离子的无机材料、含有可发生光还原反应分子的金属离子的有机材料、含有可发生光氧化反应分子的无机材料和含有可发生光氧化反应分子的有机材料。Preferably, the photosensitive material containing metal ions is selected from inorganic materials containing metal ions capable of photoreduction molecules, organic materials containing metal ions capable of photoreduction molecules, inorganic materials containing photooxidative molecules materials and organic materials containing molecules that can undergo photooxidative reactions.
本发明的优越性:Advantages of the present invention:
1.本发明的系统和方法使两束激光实现空间与时间上的叠加,能够在光敏材料中进行纳米尺度的加工,获得高于用单束激光束加工的加工分辨率。1. The system and method of the present invention enable the superposition of two laser beams in space and time, and can perform nanoscale processing in photosensitive materials, and obtain a processing resolution higher than that of processing with a single laser beam.
2.本发明所述的方法能够通过分别调节两束光与光敏材料作用的曝光能量和曝光时间,精确控制加工分辨率和加工精度。2. The method of the present invention can precisely control the processing resolution and processing precision by respectively adjusting the exposure energy and exposure time of the two beams of light interacting with the photosensitive material.
3.本发明所述的方法能够通过选择所用激光的波长与不同材料的特性匹配,能够扩展加工材料范围,实现多种功能性材料的加工。3. The method of the present invention can expand the range of processed materials and realize the processing of various functional materials by selecting the wavelength of the laser used to match the characteristics of different materials.
附图说明 Description of drawings
图1示出将波长分别为800nm和500nm的两束激光束聚焦在同一焦点处以及将一束800nm激光束聚焦在焦点处的计算光强分布图;Fig. 1 shows that two laser beams with wavelengths of 800nm and 500nm are respectively focused at the same focal point and the calculated light intensity distribution diagram of a beam of 800nm laser beam is focused at the focal point;
图2示出将波长分别为800nm和400nm的两束激光束聚焦在同一焦点处以及将一束800nm激光束聚焦在焦点处的计算光强分布图;Fig. 2 shows that two beams of laser beams with a wavelength of 800nm and 400nm are focused at the same focal point and a calculated light intensity distribution diagram of a beam of 800nm laser beams is focused at the focal point;
图3为根据本发明一个实施例的激光加工系统的示意图;3 is a schematic diagram of a laser processing system according to an embodiment of the present invention;
图4为根据本发明另一实施例的激光加工系统的示意图;4 is a schematic diagram of a laser processing system according to another embodiment of the present invention;
图5为本发明一个实施例的光学延迟组件的示意图;5 is a schematic diagram of an optical delay component according to an embodiment of the present invention;
图6为本发明另一实施例的光学延迟组件的示意图;6 is a schematic diagram of an optical delay component according to another embodiment of the present invention;
图7为使用图3的系统分别用800nm单束激光(a)以及用800nm和400nm双束激光的叠加激光束(b)获得的线阵列结构的扫描电子显微镜照片;7 is a scanning electron micrograph of a line array structure obtained by using the system of FIG. 3 with a single 800nm laser beam (a) and a superimposed laser beam (b) of 800nm and 400nm double beam lasers;
图8为使用图3的系统获得的悬空线结构的扫描电子显微镜照片;Figure 8 is a scanning electron micrograph of a dangling wire structure obtained using the system of Figure 3;
图9为使用图3的系统分别用800nm单束激光(a)以及用800nm和400nm双束激光的叠加激光束(b)获得的二维点阵列结构的扫描电子显微镜照片;9 is a scanning electron micrograph of a two-dimensional dot array structure obtained by using the system of FIG. 3 with a single 800nm laser beam (a) and a superimposed laser beam (b) of 800nm and 400nm double laser beams;
图10为使用图3的系统制备的聚合点的扫描电子显微镜照片。FIG. 10 is a scanning electron micrograph of aggregated dots prepared using the system of FIG. 3 .
图中,In the figure,
1、第一脉冲激光器; 2、第二脉冲激光器; 3、半透半反镜;1. The first pulse laser; 2. The second pulse laser; 3. Half mirror;
4、第一反射镜; 5、倍频晶体; 6、滤波器;4. First reflector; 5. Frequency doubling crystal; 6. Filter;
7、第一光闸; 8、第二光闸; 9、光学延迟组件;7. The first shutter; 8. The second shutter; 9. Optical delay components;
10、第一透镜; 11、第二透镜; 12、第三透镜;10. The first lens; 11. The second lens; 12. The third lens;
13、第四透镜; 14、第一波片; 15、第二波片;13. The fourth lens; 14. The first wave plate; 15. The second wave plate;
16、第一光渐变衰减器; 17、第二光渐变衰减器;16. The first light gradient attenuator; 17. The second light gradient attenuator;
18、二向色镜; 19、第二反射镜; 20、物镜;18. Dichroic mirror; 19. Second reflector; 20. Objective lens;
21、计算机操纵的三维微移动台; 22、一维微移动平台;21. Computer-operated three-dimensional micro-moving platform; 22. One-dimensional micro-moving platform;
23、第三反射镜; 24、第四反射镜; 25、第五反射镜;23. The third reflector; 24. The fourth reflector; 25. The fifth reflector;
26、第六反射镜; 27、第一直角棱镜; 28、第二直角棱镜;26. The sixth reflector; 27. The first right-angle prism; 28. The second right-angle prism;
具体实施方式 Detailed ways
下面将参照附图结合本发明优选实施例对本发明进行说明。应当理解,在下面的说明书中,提供许多具体的细节例如对光学元件的说明以便于对本发明实施例的全面了解。然而,本领域普通技术人员应当理解,本发明不仅适用于一个或多个具体的描述,且适用于其它结构元件,波长和材料等。说明书下文中所列举的实施例是示意性的而非限制性的。The present invention will be described below in conjunction with preferred embodiments of the present invention with reference to the accompanying drawings. It should be understood that in the following description, numerous specific details, such as descriptions of optical components, are provided in order to provide a comprehensive understanding of the embodiments of the present invention. However, those of ordinary skill in the art should understand that the present invention is not only applicable to one or more specific descriptions, but also applicable to other structural elements, wavelengths, materials, and the like. The examples set forth below in the specification are illustrative and not restrictive.
将两束不同波长的激光进行叠加并将叠加的激光束作用于同一焦点,该焦点处的光强分布由该两束激光在焦点处的光强分布函数的乘积决定。通过比较表征激光束束斑直径的光强分布函数的半高全宽(FWHM),可以看出叠加激光束的光强分布函数乘积的FWHM小于传统的采用一束激光的光强平方的FWHM。因此,使用通过叠加两束不同波长的激光得到的叠加激光束作用于具有双光子吸收效应的光敏材料,可以实现高于用单束激光束作用于该具有双光子吸收效应的光敏材料的分辨率的高分辨率的微纳加工。下面将具体分析两束不同波长的激光束叠加得到的叠加光束在同一焦点处的光强分布函数及该光强分布函数与加工分辨率之间的关系。Two laser beams with different wavelengths are superimposed and the superimposed laser beams act on the same focal point, and the light intensity distribution at the focal point is determined by the product of the light intensity distribution functions of the two laser beams at the focal point. By comparing the full width at half maximum (FWHM) of the light intensity distribution function that characterizes the laser beam spot diameter, it can be seen that the FWHM of the product of the light intensity distribution function of the superimposed laser beam is smaller than the traditional FWHM that uses the square of the light intensity of a laser beam. Therefore, using a superimposed laser beam obtained by superimposing two laser beams of different wavelengths to act on a photosensitive material with a two-photon absorption effect can achieve a resolution higher than that of a single laser beam acting on the photosensitive material with a two-photon absorption effect. high-resolution micro-nanofabrication. The light intensity distribution function of the superimposed beam obtained by superimposing two laser beams with different wavelengths at the same focal point and the relationship between the light intensity distribution function and the processing resolution will be analyzed in detail below.
按照Debye方法,见J.Stamners,Waves in Focal Regions,Adam Hilger,Bristol,1986,对于一束波长为λ、偏振方向为φ的光由孔径角为α的物镜聚焦后的光强分布函数为:According to the Debye method, see J. Stamners, Waves in Focal Regions, Adam Hilger, Bristol, 1986, for a beam of light with a wavelength of λ and a polarization direction of φ, the light intensity distribution function after being focused by an objective lens with an aperture angle of α is:
(式1) (Formula 1)
其中,in,
(式1-1)(Formula 1-1)
(式1-2)(Formula 1-2)
(式1-3)(Formula 1-3)
式中,u和v分别是光学坐标,u=znk sin2α,v=rnk sinα;k=2π/λ,NA为物镜数值孔径,n为待加工材料的折射率;J0、J1、J2均为一类贝塞尔函数;φ=0或π/2分别指激光的偏振方向为x和y。In the formula, u and v are optical coordinates respectively, u=znk sin 2 α, v=rnk sin α; k=2π/λ, NA is the numerical aperture of the objective lens, n is the refractive index of the material to be processed; J 0 , J 1 , and J 2 are all Bessel functions of a kind; φ=0 or π/2 mean that the polarization directions of the laser are x and y, respectively.
由上式可以看出,激光束波长λ不同,偏振方向不同,其光强分布函数则不同。对于两束不同波长的激光由同一个物镜聚焦在同一焦点,需分别计算各自的光强分布函数I1和I2,再做乘积来计算叠加光束在焦点的光强分布。It can be seen from the above formula that the light intensity distribution function is different when the wavelength λ of the laser beam is different and the polarization direction is different. For two laser beams with different wavelengths focused on the same focal point by the same objective lens, it is necessary to calculate the respective light intensity distribution functions I 1 and I 2 , and then do the product to calculate the light intensity distribution of the superimposed beams at the focal point.
以将沿z方向传播的λ1=800nm的第一激光和λ2=500nm的第二激光,由NA=1.45的物镜聚焦在折射率n=1.515的材料中为例,计算焦点处的横向于激光传播方向的光强分布函数I1与I2的乘积,所得到的结果如图1所示。Taking the first laser beam of λ 1 =800nm and the second laser beam of λ 2 =500nm propagating along the z direction to be focused on a material with a refractive index n=1.515 by an objective lens of NA=1.45 as an example, calculate the lateral force at the focal point relative to The product of the light intensity distribution function I 1 and I 2 in the laser propagation direction is shown in Figure 1.
图1中,I1、I2分别表示800nm激光和500nm激光的激光光强,Ix和Iy分别表示所用激光为沿x和y方向偏振的线偏振光。从光强分布的半高全宽(FWHM)可以看出将两束不同波长激光进行叠加形成的叠加激光束在焦点的光强分布函数乘积的FWHM小于一束800nm激光光束在焦点的光强分布函数平方的FWHM,而且激光的偏振方向对FWHM也有影响。In Fig. 1, I1 and I2 represent the laser light intensity of 800nm laser and 500nm laser respectively, and Ix and Iy respectively represent that the laser used is linearly polarized light polarized along the x and y directions. From the full width at half maximum (FWHM) of the light intensity distribution, it can be seen that the FWHM of the product of the light intensity distribution function of the superimposed laser beam at the focus formed by superimposing two beams of different wavelength lasers is smaller than the square of the light intensity distribution function of a beam of 800nm laser beam at the focus The FWHM, and the polarization direction of the laser also affects the FWHM.
以将沿z方向传播的λ1=800nm的第一激光和λ2=400nm的第二激光,由NA=1.45的物镜聚焦在折射率n=1.515的材料中为例,计算焦点处的光强在横向于激光传播方向的分布函数I1与I2的乘积,所得到的结果如图2所示。Taking the first laser beam of λ 1 =800nm and the second laser beam of λ 2 =400nm propagating along the z direction, focusing on a material with a refractive index n=1.515 by an objective lens of NA=1.45 as an example, calculate the light intensity at the focal point The product of the distribution function I 1 and I 2 transverse to the laser propagation direction, the result obtained is shown in Figure 2.
图2中,I1、I2分别表示800nm和400nm的激光光强,Ix和Iy分别表示所用激光为沿x和y方向偏振的线偏振光。从光强分布的FWHM可以看出将两束不同波长激光进行叠加形成的叠加激光束在焦点的光强分布函数乘积的FWHM小于一束800nm激光光束在焦点的光强分布函数平方的FWHM,而且激光的偏振方向对FWHM也有影响。In Fig. 2, I1 and I2 represent the laser light intensity of 800nm and 400nm respectively, and Ix and Iy respectively represent that the laser used is linearly polarized light polarized along the x and y directions. From the FWHM of the light intensity distribution, it can be seen that the FWHM of the product of the light intensity distribution function of the superimposed laser beam at the focus formed by superimposing two beams of different wavelength lasers is smaller than the FWHM of the square of the light intensity distribution function of a beam of 800nm laser beam at the focus, and The polarization direction of the laser also has an effect on the FWHM.
由公式1以及图1和图2所示的计算结果可知,由不同波长的两束激光聚焦到同一焦点形成的束斑的直径小于传统的利用一束激光的双光子效应形成的束斑直径。换句话说,当用两束不同波长的激光束形成的叠加光束对具有双光子吸收效应的光敏材料进行加工时,其分辨率要高于传统的利用单束激光的双光子效应进行加工的分辨率。进一步,通过分别调节两束激光束的偏振方向,可以进一步提高加工分辨率。From formula 1 and the calculation results shown in Figures 1 and 2, it can be seen that the diameter of the beam spot formed by focusing two laser beams of different wavelengths to the same focus is smaller than the diameter of the beam spot formed by the traditional two-photon effect of one laser beam. In other words, when the superimposed beam formed by two laser beams with different wavelengths is used to process the photosensitive material with two-photon absorption effect, its resolution is higher than that of traditional processing using the two-photon effect of a single laser beam. Rate. Further, by adjusting the polarization directions of the two laser beams respectively, the processing resolution can be further improved.
下面结合优选实施例对本发明的激光微纳加工系统进行进一步的说明。The laser micro-nano processing system of the present invention will be further described below in combination with preferred embodiments.
图3示出了根据本发明一个实施例的激光微纳加工系统的示意图。该激光微纳加工系统100包括:激光器1,半透半反镜3,倍频器,例如倍频晶体5,光学延迟组件9,光学聚焦组件和移动台21。激光器1用于产生脉冲宽度为从纳秒到飞秒范围的脉冲激光。在激光器1的输出光路上放置半透半反镜3用于形成透射光和反射光。透射光路上沿主轴依次放置倍频晶体5和滤波器6。滤波器6用于对倍频光束进行滤波,其输出能量中倍频激光的能量与滤波器输出能量之比不小于99.5%。系统100可进一步包括例如透射倍频光路径上位于滤波器后的透镜12,13用于将倍频光扩束。在半透半反镜3的反射光路上沿主轴放置反射镜4使反射基频光光路与透射倍频光光路平行,其后放置光学延迟组件9用于调节光程使两束激光束到达焦点的时间差不大于待加工光敏材料被激发到激发态的能级寿命,再后是用于将基频光扩束的透镜10和11。系统100可进一步包括分别位于透射光路和反射光路上的波片15,14,用于分别调节透射光路和反射光路上激光的偏振态。所述波片优选为工作波长为所在光路激光波长的全波片、半波片和四分之一波片。系统100的光学聚焦组件例如包括用于将两束激光叠加为一束激光的二向色镜18和反射镜19,以及用于将激光束聚焦在放置在计算机操纵的三维微移动台21上的光敏材料的物镜20。所述物镜优选为干燥物镜、水浸物镜或油浸物镜,数值孔径为0.7-1.65,放大倍数为10-100。计算机操纵的三维微移动台在x、y和z方向移动范围优选为1nm-200mm。系统100可进一步包括分别位于透射光路和反射光路上的用于调节曝光时间的光闸8,7,以及分别位于透射光路和反射光路上用于调节曝光能量的光衰减器17,16。优选地,透镜10,12,12和13的焦距分别在1mm-500mm范围内。根据该优选实施例的激光微纳加工系统,将基频激光束和倍频激光束形成沿同一光路传播的叠加激光束,并将该叠加激光束聚焦在同一焦点用于对待加工光敏材料进行加工,提供了一种以高分辨率和高加工精度对光敏材料进行微纳加工的方法。Fig. 3 shows a schematic diagram of a laser micro-nano processing system according to an embodiment of the present invention. The laser
图4示出了根据本发明另一实施例的激光微纳加工系统的示意图。激光微纳加工系统200包括:激光器1,激光器2,光学延迟组件9,光学聚焦组件和移动台21。激光器1用于产生具有第一波长的脉冲宽度为从纳秒到飞秒范围的第一脉冲激光。激光器2替代图3中所示半透半反镜3,反射器4,倍频晶体5,滤波器6,用于产生具有不同于第一波长的第二波长的脉冲宽度为从纳秒到飞秒范围的第二脉冲激光。在系统200中,除激光器2外,系统的其他结构与图3所示系统100相同。Fig. 4 shows a schematic diagram of a laser micro-nano processing system according to another embodiment of the present invention. The laser
本发明利用激光进行微纳加工的方法是在本发明的系统中进行的,例如包括如下步骤:The present invention utilizes laser to carry out the method for micro-nano machining is carried out in the system of the present invention, for example comprises the following steps:
1)打开激光光源,将第一激光束和第二激光束分别调至能够使待加工光敏材料产生双光子效应的第一波长和第二波长,输出平均功率在1mW-10W范围内,波长在157nm-1064nm范围内,搭建本发明的系统。1) Turn on the laser light source, adjust the first laser beam and the second laser beam to the first wavelength and the second wavelength that can cause the photosensitive material to be processed to produce the two-photon effect, the output average power is in the range of 1mW-10W, and the wavelength is in the In the range of 157nm-1064nm, build the system of the present invention.
2)调节第一激光束或第二激光束的光程,使得第一激光束与第二激光束到达该光敏材料的时间差不大于该光敏材料被激发到激发态的能级寿命,2) adjusting the optical path of the first laser beam or the second laser beam so that the time difference between the first laser beam and the second laser beam reaching the photosensitive material is not greater than the energy level lifetime of the photosensitive material being excited to an excited state,
3)通过平行主轴方向调节扩束系统中的透镜,并利用计算机操纵的三维微移动台使两束光经物镜聚焦在同一个焦平面上;3) Adjust the lens in the beam expander system through the parallel axis direction, and use the computer-operated three-dimensional micro-moving stage to focus the two beams of light on the same focal plane through the objective lens;
4)调节本发明的系统中所述的反射镜、半透半反镜、直角棱镜和二向色镜,使两束光经物镜聚焦在同一个焦平面上的同一个点。4) Adjust the reflector, half-mirror, rectangular prism and dichroic mirror described in the system of the present invention so that the two beams of light are focused on the same point on the same focal plane through the objective lens.
5)将光敏材料置于计算机操纵的三维微移动台上的样品台上,通过波片控制激光的偏振态,通过光闸控制曝光时间在1ms-10分钟,通过例如光渐变衰减器控制作用于光敏材料上的激光平均功率在0.1μW-1W范围内;5) Place the photosensitive material on the sample stage on the computer-operated three-dimensional micro-moving stage, control the polarization state of the laser through the wave plate, control the exposure time from 1 ms to 10 minutes through the shutter, and control the effect on The average laser power on the photosensitive material is in the range of 0.1μW-1W;
6)利用电脑操纵的三维移动台的运动实现两束光叠加后的焦点在光敏材料中扫描加工。6) The movement of the three-dimensional mobile platform controlled by the computer is used to realize the scanning and processing of the focal point after the superimposition of the two beams of light in the photosensitive material.
通过后处理过程获得加工的结构:将步骤3)所得到的经两束光作用后的光敏材料经洗涤、加热分解、烧蚀、刻蚀、显影等工艺,根据材料的种类选择相应的工艺条件;将未与光进行相互作用的光敏材料部分去除以得到负型结构,或将与光进行相互作用的光敏材料部分去除以得到正型结构。Obtain the processed structure through the post-processing process: the photosensitive material obtained in step 3) after the two beams of light is subjected to washing, thermal decomposition, ablation, etching, development and other processes, and the corresponding process conditions are selected according to the type of material ; The part of the photosensitive material that does not interact with light is removed to obtain a negative structure, or the part of the photosensitive material that interacts with light is removed to obtain a positive structure.
在上述的技术方案中,所述光敏材料为有机光敏材料、无机光敏材料、或含有金属离子的光敏材料。In the above technical solution, the photosensitive material is an organic photosensitive material, an inorganic photosensitive material, or a photosensitive material containing metal ions.
在上述的技术方案中,所述有机光敏材料为可发生光聚合反应的有机材料、可发生光分解反应的有机材料、含有可发生光交联反应分子的有机材料或含有可发生光异构化反应分子的有机材料。In the above technical solution, the organic photosensitive material is an organic material capable of photopolymerization, an organic material capable of photodecomposition, an organic material containing molecules capable of photocrosslinking reaction, or an organic material capable of photoisomerization Reactive molecules of organic materials.
在上述的技术方案中,所述无机光敏材料为可发生光聚合反应的无机材料、可发生光分解反应的无机材料、含有可发生光交联反应分子的无机材料、含有可发生光还原反应分子的无机材料或含有可发生光氧化反应分子的无机材料。In the above-mentioned technical solution, the inorganic photosensitive material is an inorganic material capable of photopolymerization, an inorganic material capable of photodecomposition, an inorganic material containing molecules capable of photocrosslinking, or an inorganic material containing molecules capable of photoreduction. Inorganic materials or inorganic materials containing molecules that can undergo photooxidative reactions.
在上述的技术方案中,所述含有金属离子的光敏材料为含有可发生光还原反应分子的金属离子的无机材料、含有可发生光还原反应分子的金属离子的有机材料、含有可发生光氧化反应分子的无机材料、含有可发生光氧化反应分子的有机材料。In the above technical solution, the photosensitive material containing metal ions is an inorganic material containing metal ions capable of photoreduction molecules, an organic material containing metal ions capable of photoreduction molecules, or an organic material containing metal ions capable of photooxidation molecules. Molecular inorganic materials, organic materials containing molecules that can undergo photooxidative reactions.
下面结合具体实例说明根据本发明的激光微纳加工系统和方法所获得的高加工分辨率。The high processing resolution obtained by the laser micro-nano processing system and method according to the present invention will be described below in conjunction with specific examples.
实例1Example 1
以下结合根据本发明的激光微纳加工系统,以及利用该系统对放置在玻璃基板上的商品名为SCR500的光刻胶中制备线阵列结构的具体实施步骤进行详细地说明。The specific implementation steps of preparing the line array structure in the photoresist with the trade name of SCR500 placed on the glass substrate will be described in detail below in conjunction with the laser micro-nano processing system according to the present invention.
激光微纳加工系统100包括:激光器1,半透半反镜3,倍频晶体5,光学延迟组件9,光学聚焦组件和移动台21。激光器1例如选用钛宝石飞秒脉冲激光器,其输出波长为800nm,脉冲宽度为100fs,脉冲重复频率为82MHz,光束直径为1.8mm,偏振态为线偏振的激光束。钛宝石飞秒脉冲激光器1的输出光路上放置有例如用BK7玻璃制作的半透半反镜3,其透反射比例如为7∶3,以形成透射光和反射光。透射光路上的倍频器例如包括沿主轴依次放置的诸如厚度为1mm的I型BBO倍频晶体5和过滤800nm波长的干涉滤波器6。透射光经过倍频晶体后得到纯净的光束直径为1.2mm的400nm波长倍频光,其中400nm波长激光的能量与滤波器输出激光的能量之比不小于99.5%。系统100可进一步包括例如透射路径上的焦距为60mm的透镜12和焦距为150mm的透镜13作为扩束透镜用于将倍频光扩束。在半透半反镜3的反射光路上沿主轴放置例如用BK7玻璃制作的反射镜4使反射光路与透射光光路平行,其后放置光学延迟组件9用于调节光程使两束激光束到达焦点的时间差不大于该光敏材料被激发到激发态的能级寿命。该光学延迟组件9例如包括一维微移动平台22和四块用BK7玻璃制作的反射镜23,24,25和26,如图5所示。光学延迟组件后放置例如焦距为35mm的透镜10和焦距为150mm的透镜11,用于将基频光扩束。其后放置工作波长等于800nm的半波片14,其光轴方向与基频光的偏振方向一致。光学聚焦组件包括用BK7玻璃制作的二向色镜18和在倍频光路后的用BK7玻璃制作的反射镜19将两束光合为一路,并通过其后的数值孔径为1.45、放大倍数为100倍的油浸物镜20,聚焦在放置在计算机操纵的三维微移动台21上的光敏材料内部。调节计算机操纵的例如三维微移动台21使两束光叠加后的焦点在玻璃基板和光敏材料的界面上并设置其运动速度为10nm/ms。调节光渐变衰减器17使400nm波长光的平均功率为2.3μW、调节光渐变衰减器16使800nm波长光的平均功率在14.91mW~11.19mW范围变化,在光敏材料中进行曝光,用无水乙醇溶液将未与光进行相互作用的光敏材料部分去除,在玻璃基底表面上获得的线阵列结构如图7(b)所示。图7(b)中线阵列结构中从左至右各线的800nm波长激光的平均功率依次为14.91mW、14.50mW、14.09mW、13.73mW、13.36mW、13.02mW、12.68mW、12.36mW、12.06mW、11.77mW、11.48mW和11.19mW。可以看出,在保持400nm波长激光束加工功率保持不变的情况下,通过减小800nm波长激光束加工功率,可以提高光敏材料的加工分辨率。该实例在400nm波长激光的平均功率为2.3μW、800nm波长激光的平均功率11.19mW加工条件下可获得加工分辨率小于100nm的线结构。The laser
对比例1Comparative example 1
对上述实例1,仅用800nm单束激光束对光敏材料进行曝光,其他实验条件保持相同,得到对比实验结果。调节光渐变衰减器17使400nm波长光的功率为0W、调节光渐变衰减器16使800nm波长光的平均功率在14.91mW~13.36mW范围变化,在光敏材料中进行曝光,用无水乙醇溶液将未与光进行相互作用的光敏材料部分去除,在玻璃基底表面上获得的线阵列结构如图7(a)所示。图7(a)中线阵列结构中从左至右各线的800nm波长激光的平均功率依次为14.91mW、14.50mW、14.09mW、13.73mW、13.36mW。进一步减小激光功率,将不能获得所需的线结构。该实例在800nm波长激光的平均功率13.36mW加工条件下可获得加工分辨率为120nm的线结构。For the above example 1, only a single 800nm laser beam was used to expose the photosensitive material, and other experimental conditions remained the same, and comparative experimental results were obtained. Adjust
可以看出,采用根据本发明的激光微纳加工系统和方法通过改变800nm激光的加工功率得到小于100nm的加工分辨率,优于利用传统的一束800nm激光得到的120nm分辨率,并且根据使用两束激光束的加工能量低于使用单束激光束的加工能量。It can be seen that the laser micro-nano processing system and method according to the present invention obtains a processing resolution of less than 100 nm by changing the processing power of the 800 nm laser, which is better than the 120 nm resolution obtained by using a traditional beam of 800 nm laser. The processing energy of a single laser beam is lower than that of using a single laser beam.
实例2Example 2
以下结合附图3对本发明的系统,以及利用该系统在放置在玻璃基板上的商品名为SCR500的光刻胶中制备悬空线结构的具体实施步骤进行详细地说明:Below in conjunction with accompanying drawing 3, the system of the present invention, and the specific implementation steps of using the system to prepare a dangling line structure in the photoresist with the trade name SCR500 placed on the glass substrate are described in detail:
该系统包括:激光器1选用钛宝石飞秒脉冲激光器,该激光器1的输出波长为800nm,脉冲宽度为100fs,脉冲重复频率为82MHz,光束直径为1.8mm,偏振态为线偏振;首先打开钛宝石飞秒脉冲激光器1,输出光路上放置一块用BK7玻璃制作的半透半反镜3,透反射比为7∶3;在透射光路上沿主轴依次放置一块厚度为1mm的I型BBO倍频晶体5和一块过滤800nm波长的干涉滤波器6得到纯净的光束直径为1.2mm的400nm波长倍频光,并通过焦距为60mm的透镜12和焦距为150mm的透镜13将倍频光扩束;在半透半反镜3的反射光路上沿主轴放置一块用BK7玻璃制作的反射镜4使其与另一光路平行,其后放置由一维微移动平台22和两块用BK7玻璃制作的直角棱镜27和28组成光学延迟组件9,如图6所示,并通过焦距为35mm的透镜10和焦距为150mm的透镜11将基频光扩束,其后放置工作波长为800nm的半波片14,其光轴方向与基频光的偏振方向一致;利用在基频光路后放置的一块用BK7玻璃制作的二向色镜18和在倍频光路后放置的一块用BK7玻璃制作的反射镜19将两束光合为一路,并通过其后的数值孔径为1.45、放大倍数为100倍的油浸物镜20,聚焦在放置在计算机操纵的三维微移动台21上的光敏材料内部;设置计算机操纵的三维微移动台21的运动速度为170nm/ms,调节光渐变衰减器16和17使400nm波长光的平均功率为2.5μW、800nm波长光的平均功率为12.23mW,在光敏材料中进行曝光,用无水乙醇溶液将未与光进行相互作用的光敏材料部分去除,在预先加工的间距为1μm的长方体间获得的悬空线结构如图8所示,分辨率小于25nm。The system includes: the laser 1 is a titanium sapphire femtosecond pulse laser, the output wavelength of the laser 1 is 800nm, the pulse width is 100fs, the pulse repetition frequency is 82MHz, the beam diameter is 1.8mm, and the polarization state is linear polarization; firstly, turn on the titanium sapphire Femtosecond pulsed laser 1, a half mirror 3 made of BK7 glass is placed on the output optical path, and the transmission and reflection ratio is 7:3; an I-type BBO frequency-doubling crystal with a thickness of 1 mm is placed sequentially along the main axis on the transmitted optical path 5 and a piece of interference filter 6 filtering 800nm wavelength to obtain pure beam diameter is 400nm wavelength frequency-doubled light of 1.2mm, and is that the lens 12 with focal length 60mm and the lens 13 that focal length is 150mm will frequency-doubled light beam expansion; Place a reflector 4 made of BK7 glass along the main axis on the reflected light path of the half-mirror 3 to make it parallel to the other light path, and then place a one-dimensional micro-moving platform 22 and two rectangular prisms 27 made of BK7 glass and 28 form an optical delay assembly 9, as shown in Figure 6, and the base frequency light beam is expanded by a lens 10 with a focal length of 35mm and a lens 11 with a focal length of 150mm, and then a half-wave plate 14 with an operating wavelength of 800nm is placed, and The direction of the optical axis is consistent with the polarization direction of the fundamental frequency light; utilize a dichroic mirror 18 made of BK7 glass placed behind the fundamental frequency optical path and a reflector 19 made of BK7 glass placed behind the frequency doubling optical path to separate the two The light beams are combined into one path, and pass through the subsequent oil immersion objective lens 20 with a numerical aperture of 1.45 and a magnification of 100 times, focusing on the inside of the photosensitive material placed on the computer-operated three-dimensional micro-moving stage 21; The moving speed of mobile station 21 is 170nm/ms, adjusts light gradient attenuator 16 and 17 to make the average power of 400nm wavelength light be 2.5 μ W, the average power of 800nm wavelength light is 12.23mW, expose in photosensitive material, use anhydrous The ethanol solution removes the part of the photosensitive material that does not interact with light, and the dangling line structure obtained between the pre-processed cuboids with a spacing of 1 μm is shown in Figure 8, and the resolution is less than 25nm.
实例3Example 3
以下结合图3对本发明的系统,以及利用该系统在放置在玻璃基板上的商品名为SCR500的光刻胶中制备二维点阵列结构的具体实施步骤进行详细地说明:Below in conjunction with Fig. 3, the system of the present invention and the specific implementation steps of using the system to prepare a two-dimensional dot array structure in the photoresist with the trade name SCR500 placed on the glass substrate are described in detail:
该系统包括:激光器1选用钛宝石飞秒脉冲激光器,该激光器1的输出波长为800nm,脉冲宽度为100fs,脉冲重复频率为82MHz,光束直径为1.8mm,偏振态为线偏振;首先打开钛宝石飞秒脉冲激光器1,输出光路上放置一块用BK7玻璃制作的半透半反镜3,透反射比为7∶3;在透射光路上沿主轴依次放置一块厚度为1mm的I型BBO倍频晶体5和一块过滤800nm波长的干涉滤波器6得到纯净的光束直径为1.2mm的400nm波长倍频光,并通过焦距为60mm的透镜12和焦距为150mm的透镜13将倍频光扩束;在半透半反镜3的反射光路上沿主轴放置一块用BK7玻璃制作的反射镜4使其与另一光路平行,其后放置由一维微移动平台22和四块用BK7玻璃制作的反射镜组成光学延迟组件9,并通过焦距为35mm的透镜10和焦距为150mm的透镜11将基频光扩束,其后放置工作波长为800nm的半波片14,其光轴方向与基频光的偏振方向夹角为45°;利用在倍频光路后放置的一块用BK7玻璃制作的二向色镜18和在基频光路后放置的一块用BK7玻璃制作的反射镜19将两束光合为一路,并通过其后的数值孔径为1.45、放大倍数为100倍的油浸物镜20,聚焦在放置在计算机操纵的三维微移动台21上的光敏材料内部;调节计算机操纵的三维微移动台21使两束光叠加后的焦点在玻璃基板和光敏材料的界面上;调节光闸7和8使两束光的曝光时间均为100ms。调节光渐变衰减器16使400nm波长光的平均功率在6.0μW~4.2μW范围变化、调节光渐变衰减器16使800nm波长光的平均功率在15.02mW~10.34mW范围变化,在光敏材料中进行曝光,用无水乙醇溶液将未与光进行相互作用的光敏材料部分去除,在玻璃基底表面上获得的二维点阵列结构如图9(b)所示。图9(b)中,从左至右保持400nm波长的平均功率不变,调节800nm波长激光的平均功率依次为15.02mW、14.12mW、13.20mW、12.34mW、11.50mW、10.84mW、10.34mW;从上至下保持800nm波长的平均功率不变,调节400nm波长激光的平均功率依次为6.0μW、5.8μW、5.6μW、5.4μW、5.2μW、5.0μW、4.8μW、4.6μW。该实例在400nm波长激光的平均功率4.6μW,800nm波长激光的平均功率10.84mW加工条件下可获得分辨率小于130nm。The system includes: the laser 1 is a titanium sapphire femtosecond pulse laser, the output wavelength of the laser 1 is 800nm, the pulse width is 100fs, the pulse repetition frequency is 82MHz, the beam diameter is 1.8mm, and the polarization state is linear polarization; firstly, turn on the titanium sapphire Femtosecond pulsed laser 1, a half mirror 3 made of BK7 glass is placed on the output optical path, and the transmission and reflection ratio is 7:3; an I-type BBO frequency-doubling crystal with a thickness of 1 mm is placed sequentially along the main axis on the transmitted optical path 5 and a piece of interference filter 6 filtering 800nm wavelength to obtain pure beam diameter is 400nm wavelength frequency-doubled light of 1.2mm, and is that the lens 12 with focal length 60mm and the lens 13 that focal length is 150mm will frequency-doubled light beam expansion; A mirror 4 made of BK7 glass is placed along the main axis on the reflected light path of the half-mirror 3 to make it parallel to the other optical path, and then placed thereafter consisting of a one-dimensional micro-moving platform 22 and four mirrors made of BK7 glass Optical retardation assembly 9, and be that the lens 10 with focal length of 35mm and the lens 11 that focal length is 150mm are beam-expanding the fundamental frequency light, place the half-wave plate 14 that working wavelength is 800nm thereafter, its optical axis direction and the polarization of fundamental frequency light The direction included angle is 45 °; Utilize a dichroic mirror 18 made of BK7 glass placed behind the frequency doubling optical path and a reflector 19 made of BK7 glass placed behind the fundamental frequency optical path to combine the two beams of light into one path, And be that 1.45, the oil immersion objective lens 20 that magnification is 100 times by the numerical aperture thereafter, focus on the photosensitive material that is placed on the three-dimensional micro mobile stage 21 of computer manipulation; Adjust the three-dimensional micro mobile stage 21 of computer manipulation to make two The focus of the superimposed beams of light is on the interface between the glass substrate and the photosensitive material; the shutters 7 and 8 are adjusted so that the exposure time of the two beams of light is 100 ms. Adjust the
对比例3Comparative example 3
对上述实例3,仅用800nm单束激光束对光敏材料进行曝光,其他实验条件保持相同,得到对比实验结果。调节光渐变衰减器17使400nm波长光的功率为0W、调节光渐变衰减器16使800nm波长光的平均功率在15.02mW~13.20mW范围变化,在光敏材料中进行曝光,用无水乙醇溶液将未与光进行相互作用的光敏材料部分去除,在玻璃基底表面上获得的点阵列结构如图9(a)所示。图9(a)中800nm波长激光的平均功率依次为15.02mW、14.12mW、13.20mW,在13.20mW平均功率下得到加工分辨率为155nm。使用800nm的激光束低于13.20mW平均功率时,无法得到点结构。For the above example 3, only a single 800nm laser beam was used to expose the photosensitive material, and other experimental conditions remained the same, and comparative experimental results were obtained. Adjust
可以看出,采用根据本发明的激光微纳加工系统和方法通过分别改变两束激光束的加工功率,得到小于130nm的加工分辨率,优于利用传统的一束800nm激光得到的155nm分辨率,并且根据使用两束激光束的加工能量低于使用单束激光束的加工能量。It can be seen that the laser micro-nano processing system and method according to the present invention can obtain a processing resolution of less than 130nm by changing the processing power of the two laser beams respectively, which is better than the 155nm resolution obtained by using a traditional 800nm laser beam. And the processing energy according to using two laser beams is lower than that using a single laser beam.
实例4Example 4
以下结合附图对本发明的系统,以及利用该系统在放置在玻璃基板上的商品名为SCR500的光刻胶中制备聚合点的具体实施步骤进行详细地说明:Below in conjunction with accompanying drawing system of the present invention, and utilize this system in the photoresist that is placed on the trade name SCR500 and be placed on the concrete implementation step of polymerization point and describe in detail:
该系统包括:激光器1选用钛宝石飞秒脉冲激光器,该激光器1的输出波长为800nm,脉冲宽度为100fs,脉冲重复频率为82MHz,光束直径为1.8mm,偏振态为线偏振;首先打开钛宝石飞秒脉冲激光器1,输出光路上放置一块用BK7玻璃制作的半透半反镜3,透反射比为7∶3;在透射光路上沿主轴依次放置一块厚度为1mm的I型BBO倍频晶体5和一块过滤800nm波长的干涉滤波器6得到纯净的光束直径为1.2mm的400nm波长倍频光,并通过焦距为60mm的透镜12和焦距为150mm的透镜13将倍频光扩束;在半透半反镜3的反射光路上沿主轴放置一块用BK7玻璃制作的反射镜4使其与另一光路平行,其后放置由一维微移动平台22和四块用BK7玻璃制作的反射镜组成光学延迟组件9,并通过焦距为35mm的透镜10和焦距为150mm的透镜11将基频光扩束,其后放置工作波长为800nm的半波片14,调节其光轴方向使基频光与倍频光的偏振方向夹角分别为0°、45°和90°;利用在倍频光路后放置的一块用BK7玻璃制作的二向色镜18和在基频光路后放置的一块一块用BK7玻璃制作的反射镜19将两束光合为一路,并通过其后的数值孔径为1.45、放大倍数为100倍的油浸物镜20,聚焦在放置在计算机操纵的三维微移动台21上的光敏材料内部;调节计算机操纵的三维微移动台21使两束光叠加后的焦点在玻璃基板和光敏材料的界面上;调节光闸7和8使两束光的曝光时间均为100ms,调节光渐变衰减器16和17使400nm波长光的平均功率为5.8μW,800nm波长光的平均功率对于所述三种偏振方向分别为12.34mW、13.20mW和11.79mW,在光敏材料中进行曝光,用无水乙醇溶液将未与光进行相互作用的光敏材料部分去除,在玻璃基底表面上获得的聚合点如图10所示,分辨率小于135nm。由此可见,通过改变激光束的偏振方向,可以改善根据本发明实施例的激光加工系统的加工精度。The system includes: the laser 1 is a titanium sapphire femtosecond pulse laser, the output wavelength of the laser 1 is 800nm, the pulse width is 100fs, the pulse repetition frequency is 82MHz, the beam diameter is 1.8mm, and the polarization state is linear polarization; firstly, turn on the titanium sapphire Femtosecond pulsed laser 1, a half mirror 3 made of BK7 glass is placed on the output optical path, and the transmission and reflection ratio is 7:3; an I-type BBO frequency-doubling crystal with a thickness of 1 mm is placed sequentially along the main axis on the transmitted optical path 5 and a piece of interference filter 6 filtering 800nm wavelength to obtain pure beam diameter is 400nm wavelength frequency-doubled light of 1.2mm, and is that the lens 12 with focal length 60mm and the lens 13 that focal length is 150mm will frequency-doubled light beam expansion; A mirror 4 made of BK7 glass is placed along the main axis on the reflected light path of the half-mirror 3 to make it parallel to the other optical path, and then placed thereafter consisting of a one-dimensional micro-moving platform 22 and four mirrors made of BK7 glass Optical retardation component 9, and be that the lens 10 that focal length is 35mm and the lens 11 that focal length is 150mm are that base frequency light beam is expanded, thereafter place the half-wave plate 14 that working wavelength is 800nm, adjust its optical axis direction to make base frequency light and The included angles of the polarization directions of the frequency-doubled light are 0°, 45° and 90° respectively; a dichroic mirror 18 made of BK7 glass placed behind the frequency-doubled optical path and a piece of BK7 glass placed behind the fundamental frequency optical path The reflector 19 made of glass combines the two beams of light into one, and then passes through the oil-immersion objective lens 20 with a numerical aperture of 1.45 and a magnification of 100 times to focus on the photosensitive material placed on the computer-operated three-dimensional micro-moving stage 21 Inside; adjust the computer-operated three-dimensional micro-moving stage 21 so that the focus of the superimposed two beams of light is on the interface between the glass substrate and the photosensitive material; adjust the shutters 7 and 8 so that the exposure time of the two beams of light is 100ms, and adjust the light gradient attenuation Devices 16 and 17 make the average power of 400nm wavelength light be 5.8 μ W, the average power of 800nm wavelength light is respectively 12.34mW, 13.20mW and 11.79mW for the three kinds of polarization directions, expose in photosensitive material, use dehydrated alcohol The solution removes the part of the photosensitive material that does not interact with light, and the polymerization points obtained on the surface of the glass substrate are shown in Figure 10, and the resolution is less than 135nm. It can be seen that, by changing the polarization direction of the laser beam, the processing accuracy of the laser processing system according to the embodiment of the present invention can be improved.
虽然这里在有限数量的实施例的上下文中说明并描述了本发明,可以在不脱离本发明的基本特征的精神之内以多种形式实施本发明。因此,总体地讲,说明并描述的实施例将认为是作为说明但不作为限制。例如,根据调整曝光时间就能给出上述详细的说明。然而,上述的技术可以相同地应用于增益控制。例如代替增加或减少曝光量,可以类似地增加或减少增益量。此外,根据需要可以增加或减少曝光时间和增益的数量。因此,附加的权利要求书而不仅仅通过前面的说明书表示本发明的范围,希望在此由权利要求书等同的意思和范围之内将包含所有的变化。Although the invention has been illustrated and described herein in the context of a limited number of embodiments, the invention can be embodied in various forms without departing from the essential characteristics of the invention. In general, therefore, the illustrated and described embodiments are to be considered as illustrative and not restrictive. For example, the above detailed description can be given in terms of adjusting the exposure time. However, the techniques described above can be equally applied to gain control. For example, instead of increasing or decreasing the exposure amount, the gain amount may similarly be increased or decreased. Also, the exposure time and the amount of gain can be increased or decreased as desired. Therefore, the scope of the present invention is indicated by the appended claims, not merely by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are intended to be embraced therein.
本发明获得国家973计划(2010CB934103)资助。The invention was funded by the National 973 Program (2010CB934103).
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