CN102443135B - Single-component curing agent capable of being deblocked at low temperature - Google Patents

Single-component curing agent capable of being deblocked at low temperature Download PDF

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CN102443135B
CN102443135B CN201110335756.8A CN201110335756A CN102443135B CN 102443135 B CN102443135 B CN 102443135B CN 201110335756 A CN201110335756 A CN 201110335756A CN 102443135 B CN102443135 B CN 102443135B
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curing agent
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component curing
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沈建冬
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Xi'an Post & Telecommunication College
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Abstract

The invention discloses a single-component curing agent capable of being deblocked at a low temperature, which is obtained by sealing TDI (Toluene Diisocyanate) with caprolactam as a sealant. The single-component curing agent has the advantages of rapidness in drying, high hardness, strong adhesivity and the like, the compatibility of the single-component curing agent with hydroxy resins is improved and the use range of the single-component curing agent is expanded.

Description

一种低温解封单组份固化剂A low-temperature unblocking single-component curing agent

技术领域 technical field

本发明涉及一种低温解封单组份固化剂,具体而言涉及单组分固化剂及其制备和应用。The invention relates to a low-temperature unblocking one-component curing agent, in particular to a one-component curing agent and its preparation and application.

背景技术 Background technique

与传统的溶剂型涂料和其它浸涂、喷涂水性烘烤漆相比,低温固化阴极电泳涂料具有无可比拟的优越性:①烘干温度低,节省燃料费用。采用低温固化型阴极电泳涂料后,可使涂料使用量降低约10%;低温固化烘烤,温度降低10%,可节能10%。;②烘干时不产生烟及烟油。减轻电泳烘干炉污染,减少废气排放量,有利于环保;③涂装汽车底盘等大型工件时不会产生应变,减少漆膜因烘烤的色变,从而提高涂膜质量;④可整件涂装塑料、橡胶与钢板组装工件;⑤可涂装铸件等壁厚的工件。涂层耐蚀性能优良,覆盖能力好,涂装设备自动化程度高,涂料利用率高。然而,要得到低温解封阴极电泳漆,首先要制备一种能在低温下解封的单组份固化剂.Compared with traditional solvent-based coatings and other dipping and spraying water-based baking varnishes, low-temperature curing cathodic electrophoretic coatings have incomparable advantages: ① Low drying temperature, saving fuel costs. After adopting low-temperature curing cathodic electrophoretic coating, the amount of coating can be reduced by about 10%; low-temperature curing and baking can reduce the temperature by 10% and save energy by 10%. ; ② No smoke and smoke oil will be produced during drying. Reduce the pollution of the electrophoresis drying furnace, reduce the emission of exhaust gas, and be beneficial to environmental protection; ③When coating large workpieces such as automobile chassis, there will be no strain, which will reduce the color change of the paint film due to baking, thereby improving the quality of the coating film; ④The whole piece can be used Coating plastic, rubber and steel plate assembly workpieces; ⑤ Coating workpieces with wall thickness such as castings. The coating has excellent corrosion resistance, good coverage, high degree of automation of coating equipment, and high utilization rate of coatings. However, in order to obtain low-temperature unblocking cathodic electrophoretic paint, a one-component curing agent that can be unblocked at low temperature must first be prepared.

本发明公开了一种己内酰胺作为封闭剂封闭TDI获得的低温解封单组份固化剂,具有快干、高硬度、强附着性等优点,而且能够提高其与羟基树脂的相容性,扩充其使用范围。The invention discloses a low-temperature unblocking single-component curing agent obtained by blocking TDI with caprolactam as a blocking agent. It has the advantages of fast drying, high hardness, strong adhesion, etc., and can improve its compatibility with hydroxyl resins, expand its scope of use.

发明内容 Contents of the invention

为了能够获得能够与羟基数值相容的低温解封单组份固化剂,本发明采用如下的技术方案:In order to obtain a low-temperature unblocking single-component curing agent compatible with the hydroxyl value, the present invention adopts the following technical scheme:

本发明一方面涉及一种低温解封单组份固化剂,其特征在于是以己内酰胺作为封闭剂封端的聚甲苯二异氰酸酯。One aspect of the present invention relates to a low-temperature unblocking one-component curing agent, which is characterized in that caprolactam is used as a blocking agent to block polytoluene diisocyanate.

在本发明的一个优选实施方式中,其特征在乙二醇单丁醚进行单组分固化剂的封端反应得到本发明的低温解封单组份固化剂。In a preferred embodiment of the present invention, it is characterized in that the one-component curing agent is subjected to a capping reaction in ethylene glycol monobutyl ether to obtain the low-temperature unblocking one-component curing agent of the present invention.

本发明还涉及上述低温解封单组份固化剂的制备方法,其特征在于包括如下步骤:(1)容器中加入甲苯二异氰酸酯和催化剂,加热容器并控制温度在50℃到55℃之间;(2)在容器中加入含有甲醇、乙二醇单丁醚和己内酰胺的混合溶液;(3)反应容器中加入一定量的三羟基丙烷。The present invention also relates to the preparation method of the above-mentioned low-temperature unblocking one-component curing agent, which is characterized in that it comprises the following steps: (1) adding toluene diisocyanate and a catalyst into the container, heating the container and controlling the temperature between 50°C and 55°C; (2) adding a mixed solution containing methanol, ethylene glycol monobutyl ether and caprolactam into the container; (3) adding a certain amount of trihydroxypropane into the reaction container.

在本发明的一个优选实施方式中,其特征在于步骤(1)中的催化剂是二月桂酸二丁基锡。In a preferred embodiment of the present invention, it is characterized in that the catalyst in step (1) is dibutyltin dilaurate.

在本发明的一个优选实施方式中,其特征在于步骤(2)中的混合溶液缓慢滴加到反应容器中,在步骤(3)中加入三羟甲基丙烷之后,将反应体系升温到75-95℃之间进行反应。In a preferred embodiment of the present invention, it is characterized in that the mixed solution in step (2) is slowly added dropwise in the reaction vessel, after adding trimethylolpropane in step (3), the reaction system is warmed up to 75- The reaction was carried out between 95°C.

在本发明的一个优选实施方式中,其特征在于还包括用二正丁胺法测定-NCO的含量来判断反应完成情况的步骤。In a preferred embodiment of the present invention, it is characterized in that it also includes the step of measuring the content of -NCO by di-n-butylamine method to judge the completion of the reaction.

本发明还涉及上述低温解封单组份固化剂作为固化剂的应用。The present invention also relates to the application of the above-mentioned low-temperature deblocking one-component curing agent as a curing agent.

附图说明: Description of drawings:

图1:低温解封单组份固化剂的红外光谱;Figure 1: Infrared spectrum of low-temperature deblocking one-component curing agent;

图2:低温解封单组份固化剂解封温度及其热重分析。Figure 2: Unblocking temperature and thermogravimetric analysis of low-temperature unblocking one-component curing agent.

具体实施方式 Detailed ways

实施例1:Example 1:

1.1 原料1.1 Raw materials

Figure BSA00000601641300021
Figure BSA00000601641300021

Figure BSA00000601641300031
Figure BSA00000601641300031

制备步骤preparation steps

(1)在装有温度计、搅拌器、冷凝管的250ml三口烧瓶中加入甲苯二异氰酸酯(TDI)及少量的催化剂二月桂酸二丁基锡,将三口烧瓶置于恒温水浴槽内,温度控制在50℃到55℃之间;(1) Add toluene diisocyanate (TDI) and a small amount of catalyst dibutyltin dilaurate into a 250ml three-necked flask equipped with a thermometer, agitator, and condenser, and place the three-necked flask in a constant temperature water bath with the temperature controlled at 50°C to 55°C;

(2)在50℃到55℃下向三口烧瓶中缓慢滴加无水甲醇、乙二醇单丁醚、己内酰胺的混合溶液,30分钟内滴加完.升温到60℃并保温3个小时.(2) Slowly add the mixed solution of anhydrous methanol, ethylene glycol monobutyl ether, and caprolactam dropwise to the three-necked flask at 50°C to 55°C, and finish adding dropwise within 30 minutes. Raise the temperature to 60°C and keep it warm for 3 hours.

(3)3小时后向三口烧瓶中加入定量的三羟甲基丙烷,升温至80℃并保温2个小时.用二正丁胺法测定-NCO的含量,达到要求降温出料.(3) After 3 hours, add a certain amount of trimethylolpropane to the three-necked flask, raise the temperature to 80°C and keep it warm for 2 hours. Use the di-n-butylamine method to measure the content of -NCO, and cool down and discharge the material when it meets the requirements.

2.结果讨论2. Discussion of results

2.1 二正丁胺法测-NCO含量随时间变化数据见下表2.1 The change of NCO content with time by di-n-butylamine method is shown in the table below

  时间/h Time/h   0.5 0.5   1.0 1.0   1.5 1.5   2.0 2.0   2.5 2.5   -NCO含量/% -NCO content/%   68.2 68.2   31.0 31.0   14.9 14.9   7.4 7.4   2.1 2.1

封闭型异氰酸酯固化剂升高到一定温度,封闭剂小分子从大分子上脱落下来,产生失重,释放出-NCO基团。将上述封闭剂封闭的异氰酸酯固化剂进行了热重分析,得出的解封温度与红外光谱分析相符。其中乙二醇单丁醚封闭异氰酸酯固化剂的热重分析见附图2,由附图2可知当温度达到130℃时,小分子断裂。故乙二醇单丁醚封闭异氰酸酯固化剂的解封温度为130℃When the blocked isocyanate curing agent rises to a certain temperature, the small molecules of the blocking agent fall off from the macromolecules, resulting in weightlessness and releasing -NCO groups. The isocyanate curing agent blocked by the above blocking agent was subjected to thermogravimetric analysis, and the unblocking temperature obtained was consistent with the infrared spectrum analysis. Wherein the thermogravimetric analysis of ethylene glycol monobutyl ether blocked isocyanate curing agent is shown in accompanying drawing 2, from accompanying drawing 2 it can be known that when the temperature reaches 130° C., small molecules break. Therefore, the unblocking temperature of ethylene glycol monobutyl ether blocked isocyanate curing agent is 130°C

通过附图1所示的红外光谱,其显示固化剂的初始解封温度为105℃,最佳解封温度为130℃时,解封时间为20min。According to the infrared spectrum shown in Figure 1, it shows that the initial unblocking temperature of the curing agent is 105°C, and when the optimum unblocking temperature is 130°C, the unblocking time is 20 minutes.

当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the protection scope of the appended claims of the present invention.

Claims (5)

1.一种低温解封单组份固化剂的制备方法,其特征在于包括如下步骤:(1)容器中加入甲苯二异氰酸酯和催化剂,加热容器并控制温度在50℃到55℃之间;(2)在容器中加入含有甲醇、乙二醇单丁醚和己内酰胺的混合溶液;(3)反应容器中加入一定量的三羟基丙烷。1. A preparation method for a low-temperature unblocking one-component curing agent, characterized in that it comprises the following steps: (1) adding toluene diisocyanate and a catalyst in the container, heating the container and controlling the temperature between 50°C and 55°C; 2) adding a mixed solution containing methanol, ethylene glycol monobutyl ether and caprolactam into the container; (3) adding a certain amount of trihydroxypropane into the reaction container. 2.根据权利要求1所述的制备方法,其特征在于步骤(1)中的催化剂是二月桂酸二丁基锡。2. preparation method according to claim 1 is characterized in that the catalyzer in the step (1) is dibutyltin dilaurate. 3.根据权利要求1所述的制备方法,其特征在于步骤(2)中的混合溶液缓慢滴加到反应容器中,在步骤(3)中加入三羟甲基丙烷之后,将反应体系升温到75-95℃之间进行反应。3. preparation method according to claim 1 is characterized in that the mixed solution in step (2) is slowly added dropwise in reaction vessel, after adding trimethylol propane in step (3), reaction system is warmed up to React between 75-95°C. 4.根据权利要求1所述的制备方法,其特征在于还包括用二正丁胺法测定-NCO的含量来判断反应完成情况的步骤。4. The preparation method according to claim 1, characterized in that it also comprises the step of judging the completion of the reaction by using the di-n-butylamine method to measure the content of -NCO. 5.根据权利要求1所述方法制备的低温解封单组份固化剂作为固化剂的应用。5. The low-temperature deblocking one-component curing agent prepared by the method according to claim 1 is used as a curing agent.
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