CN102505356A - Manufacturing device of polyester fiber layer for vehicle - Google Patents
Manufacturing device of polyester fiber layer for vehicle Download PDFInfo
- Publication number
- CN102505356A CN102505356A CN2011103425207A CN201110342520A CN102505356A CN 102505356 A CN102505356 A CN 102505356A CN 2011103425207 A CN2011103425207 A CN 2011103425207A CN 201110342520 A CN201110342520 A CN 201110342520A CN 102505356 A CN102505356 A CN 102505356A
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- polyster fibre
- conveyer belt
- fiber
- manufacturing installation
- spinning head
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- 239000000835 fiber Substances 0.000 title claims abstract description 126
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 229920000728 polyester Polymers 0.000 title claims abstract description 12
- 238000009987 spinning Methods 0.000 claims abstract description 22
- 238000009434 installation Methods 0.000 claims description 22
- 239000007921 spray Substances 0.000 claims description 10
- 208000034189 Sclerosis Diseases 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 239000011230 binding agent Substances 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 4
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 238000000465 moulding Methods 0.000 abstract description 2
- 230000006835 compression Effects 0.000 abstract 1
- 238000007906 compression Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 8
- 238000011161 development Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention discloses a manufacturing device of a polyester fiber layer for a vehicle. The polyester fiber layer for the vehicle consists of different polyester fibers at least including first polyester fibers and second polyester fibers. The manufacturing device comprises a first fiber extruding machine, a second fiber extruding machine, a first fiber supply device, a second fiber supply device, a spinning jet, a conveying belt, a compression roller and a heating and molding device. The manufacturing device has a simple structure and higher efficiency, and is convenient to operate, a fiber layer structure consisting of double fibers is realized, and cost can be reduced effectively.
Description
Technical field
The present invention relates to the manufacturing installation of automobile-used material, relate in particular to a kind of manufacturing installation of automobile-used polyster fibre layer.
Background technology
The automobile making materials used is varied, removes metal.Outside the main materials such as rubber, the application of polyester material on automobile also increases day by day.Not only as automotive trim property, functional material, and also very rapid as the application development of reinforcing material.
Yet; Supporting automotive trim is very big at China's breach, the supply wretched insufficiency, and most kinds are dependence on import basically; And as the coating lining of car roof, inner casing, sunshading board, door shield etc. famine especially; These materials will fire-retardant, refuse water, special aspects such as antifouling, antistatic has special requirement, China this on the one hand research and produce at the early-stage, no matter inherent quality or outward appearance fancy all are in the elementary imitated stage.In recent years, for cooperating developing of automobile industry, adapt to the requirement of car production domesticization and the development trend of automotive trim, many enterprises of China have all carried out the development of this series products, have obtained certain progress, but also have been not up to expectations.
Especially to the required manufacturing equipment of these materials, lack necessary design experiences especially.For this reason, designer of the present invention comprehensively is engaged in for a long time the experience and the achievement of related industry for many years through concentrating on studies and designing, and research and design goes out a kind of manufacturing installation of automobile-used polyster fibre layer, to overcome above-mentioned defective.
Summary of the invention
The object of the present invention is to provide a kind of manufacturing installation of automobile-used polyster fibre layer, it is simple in structure, and is easy to operate, realized the fiber layer structure that geminal fibers is formed, and efficient is higher, can effectively reduce cost.
For realizing above-mentioned purpose, the invention discloses a kind of manufacturing installation of automobile-used polyster fibre layer, this automobile-used polyster fibre layer is made up of different polyster fibres, and it comprises at least the first polyster fibre and second polyster fibre, it is characterized in that:
This manufacturing installation includes the first fiber extruder, the second fiber extruder, the first fiber feeder, the second fiber feeder, spinning head, conveyer belt, pressure roller and hot briquetting device;
The first fiber feeder is positioned at an end of the first fiber extruder; The second fiber feeder is positioned at an end of the second fiber extruder; The other end of this first fiber extruder and the second fiber extruder is communicated with spinning head through first pipeline and second pipeline respectively; First polyster fibre after this extruding and second polyster fibre are got into spinning head by this first fiber extruder and the extruding of the second fiber extruder, and spinning head mixes the spray silk with mixed first polyster fibre and second polyster fibre; Conveyer belt drives through the driving wheel that at least one is positioned at front end, and around at least one follower, this conveyer belt is positioned at the spinning head below;
End at conveyer belt is provided with pressure roller, and this pressure roller is provided with elastomeric element with this pressure roller of direction compressing towards conveyer belt, and it carries out first pressing to the filament on the conveyer belt;
Arranged outside at conveyer belt has the hot briquetting device.
Wherein: between spinning head and conveyer belt, be provided with suction chamber, have the through hole that this mixing spray silk passes through in this suction chamber, and an end of this suction chamber be connected with the high-pressure pump that is communicated with this through hole.
Wherein: between spinning head and suction chamber, be provided with the sclerosis fan, this sclerosis fan is arranged at the filametntary side behind the mixing spray silk.
Wherein: in conveyer belt, be provided with vacuum plant, this vacuum plant is put absorption in order to the filament that drops down onto on the conveyer belt.
Wherein: this hot briquetting device comprises preceding guide rollers, back guide rollers, goes up warm-up mill and following warm-up mill, and this preceding guide rollers lays respectively at the warm-up mill both sides with the back guide rollers, and this time warm-up mill is positioned at the warm-up mill downside.
Wherein: first polyster fibre of this polyster fibre layer is the polyster fibre silk with viscosity; The polyster fibre silk of this second polyster fibre for not having viscosity.
Wherein: first polyster fibre is the peripheral polyster fibre silk that is surrounded by polyester binder.
The present invention has following technique effect:
1, features simple structure, operation and transportation are all very convenient;
2, can process the fibrage of processing by two kinds of polyster fibres, can effectively obtain the advantage of these two kinds of fibers, be applicable to different places.
The present invention will further describe in detail through following specific embodiment, and further combine will obtain knowing more and significantly understanding to the explanation of accompanying drawing.
Description of drawings
Fig. 1 has shown the sketch map of the manufacturing installation of automobile-used polyster fibre layer of the present invention.
Fig. 2 has shown the sketch map of the automobile-used polyster fibre layer that manufacturing installation of the present invention obtains.
Fig. 3 has shown that automobile-used polyster fibre layer of the present invention is applied to the sketch map of roof panel for vehicle.
The specific embodiment
Referring to Fig. 1, shown the sketch map of the manufacturing installation of automobile-used polyster fibre layer of the present invention.
Wherein, this automobile-used polyster fibre layer is made up of different polyster fibres, and it comprises at least the first polyster fibre and second polyster fibre.
For making this automobile-used polyster fibre layer, manufacturing installation 10 of the present invention includes the first fiber extruder 12a, the second fiber extruder 12b, the first fiber feeder 14a, the second fiber feeder 14b, spinning head 18, conveyer belt 26, pressure roller 32 and hot briquetting device 36.
Wherein, The first fiber feeder 14a is positioned at the end of the first fiber extruder 12a; This first fiber feeder 14a is provided with the heater (not shown), and this heater is supplied with the first fiber extruder 12a by this first fiber feeder 14a after with the first polyster fibre heating and melting; The second fiber feeder 14b is positioned at the end of the second fiber extruder 12b; This second fiber feeder 14b is provided with the heater (not shown), and this heater is supplied with the second fiber extruder 12b by this second fiber feeder 14b after with the second polyster fibre heating and melting; The other end of this first fiber extruder 12a and the second fiber extruder 12b is communicated with spinning head 18 through the first pipeline 16a and the second pipeline 16b respectively; First polyster fibre after this extruding and second polyster fibre are got into spinning head 18 by this first fiber extruder 12a and second fiber extruder 12b extruding, and spinning head 18 mixes the spray silk with mixed volume first polyster fibre and second polyster fibre; Conveyer belt 26 drives through the driving wheel that at least one is positioned at front end, and around at least one follower, this conveyer belt 26 is positioned at spinning head 18 belows.
Preferably; Between spinning head 18 and conveyer belt 26, be provided with suction chamber 22; Have the through hole that this mixing spray silk passes through in this suction chamber 22, and an end of this suction chamber 22 is connected with the high-pressure pump 24 that is communicated with this through hole, this high-pressure pump 24 blows gases at high pressure to through hole; Blended fiber will mix behind the spray silk continues to elongate, to obtain thinner filament.
Preferably, between spinning head 18 and suction chamber 22, be provided with sclerosis fan 20, this sclerosis fan 20 is arranged at the filametntary side behind the mixing spray silk, and its gas that blows out carries out hardening by cooling to filament.
Preferably, in conveyer belt 26, be provided with vacuum plant 30,30 pairs of filaments that drop down onto on the conveyer belt 26 of this vacuum plant are put absorption in order, so that its plain cloth is on conveyer belt 26.
End at conveyer belt 26 is provided with pressure roller 32, and this pressure roller 32 is provided with the elastomeric element (not shown) with this pressure roller 32 of direction compressing towards conveyer belt 26, and it carries out first pressing to the filament on the conveyer belt 26.
Arranged outside at conveyer belt 26 has hot briquetting device 36; This hot briquetting device 36 comprises preceding guide rollers 38, back guide rollers 46, goes up warm-up mill 42 and following warm-up mill 44; Should preceding guide rollers 38 lay respectively at warm-up mill 42 both sides with back guide rollers 46, this time warm-up mill 44 is positioned at warm-up mill 42 downsides, thus; Through the filament of first pressing successively around preceding guide rollers 38, go up warm-up mill 42 and back guide rollers 46; Between upper and lower warm-up mill, be heated, and can on fibrage, form difformities such as pattern, groove, convexity as required, this difformity can obtain through the correspondingly-shaped on the periphery of warm-up mill up and down; Preferably, be provided with heating source in warm-up mill 42 and the following warm-up mill 46 on this, preferably, this heating source is the Infrared Heating source.
Referring to Fig. 2, shown the automobile-used polyster fibre layer that manufacturing installation obtains, the polyster fibre layer that forms like this, density is big, and plasticity is good.
Referring to Fig. 3, the polyster fibre layer of being made by manufacturing installation of the present invention 10 is processed the top board 11 of vehicle 12, this top board through around a plurality of fixed parts 13 be fixed to the top of vehicle 12; This top liner plate 11 has skylight, top 17, through manufacturing installation of the present invention, can process the fibrage of being processed by two kinds of polyster fibres; Can effectively obtain the advantage of these two kinds of fibers, be applicable to different places, especially on vehicle; Because each position of vehicle is different; Required character is also different, therefore need have material of different nature, for example; First polyster fibre of polyster fibre layer is the polyster fibre silk with viscosity, the preferably peripheral polyster fibre silk that is surrounded by polyester binder; The polyster fibre silk of this second polyster fibre for not having viscosity, and through such setting, because first polyster fibre has viscosity; It becomes moist more, and second polyster fibre does not have viscosity, then unordered being mixed in second polyster fibre of first polyster fibre ability; Can two kinds of polyster fibres effectively be mixed, then through cooling, roll with moulding after form final fibrage because this polyster fibre silk content with viscosity is high more; The both peripheral polyster fibre silk content that is surrounded by polyester binder is high more; The fibrolaminar intensity that then forms is big more, and sound-absorbing effect in contrast, and is low more like this polyster fibre silk content with viscosity; The both peripheral polyster fibre silk content that is surrounded by polyester binder is low more; Then sound-absorbing effect is high more, for this reason, and can be according to the required content of confirming first polyster fibre in the fibrage and second polyster fibre.It is obvious that, and above description and record only are for example rather than in order to limit disclosure of the present invention, application or use.Though described and be described in the drawings embodiment in an embodiment; But the optimal mode that the present invention does not limit by the accompanying drawing example and the conduct of describing is in an embodiment thought at present is with the specific examples of the instruction of embodiment of the present invention, and scope of the present invention will comprise any embodiment of the specification that falls into the front and appended claim.
Claims (7)
1. the manufacturing installation of an automobile-used polyster fibre layer; This automobile-used polyster fibre layer is made up of different polyster fibres; It comprises at least the first polyster fibre and second polyster fibre, it is characterized in that: this manufacturing installation includes the first fiber extruder, the second fiber extruder, the first fiber feeder, the second fiber feeder, spinning head, conveyer belt, pressure roller and hot briquetting device;
The first fiber feeder is positioned at an end of the first fiber extruder; The second fiber feeder is positioned at an end of the second fiber extruder; The other end of this first fiber extruder and the second fiber extruder is communicated with spinning head through first pipeline and second pipeline respectively; First polyster fibre after this extruding and second polyster fibre are got into spinning head by this first fiber extruder and the extruding of the second fiber extruder, and spinning head mixes the spray silk with mixed first polyster fibre and second polyster fibre; Conveyer belt drives through the driving wheel that at least one is positioned at front end, and around at least one follower, this conveyer belt is positioned at the spinning head below;
End at conveyer belt is provided with pressure roller, and this pressure roller is provided with elastomeric element with this pressure roller of direction compressing towards conveyer belt, and it carries out first pressing to the filament on the conveyer belt;
Arranged outside at conveyer belt has the hot briquetting device.
2. manufacturing installation as claimed in claim 1 is characterized in that: between spinning head and conveyer belt, be provided with suction chamber, have the through hole that this mixing spray silk passes through in this suction chamber, and an end of this suction chamber be connected with the high-pressure pump that is communicated with this through hole.
3. manufacturing installation as claimed in claim 2 is characterized in that: between spinning head and suction chamber, be provided with the sclerosis fan, this sclerosis fan is arranged at the filametntary side behind the mixing spray silk.
4. manufacturing installation as claimed in claim 1 is characterized in that: in conveyer belt, be provided with vacuum plant, this vacuum plant is put absorption in order to the filament that drops down onto on the conveyer belt.
5. manufacturing installation as claimed in claim 1; It is characterized in that: this hot briquetting device comprises preceding guide rollers, back guide rollers, goes up warm-up mill and following warm-up mill; Should preceding guide rollers lay respectively at the warm-up mill both sides with the back guide rollers, this time warm-up mill is positioned at the warm-up mill downside.
6. like arbitrary described manufacturing installation among the claim 1-5, it is characterized in that: first polyster fibre of this polyster fibre layer is the polyster fibre silk with viscosity; The polyster fibre silk of this second polyster fibre for not having viscosity.
7. manufacturing installation as claimed in claim 6 is characterized in that: first polyster fibre is the peripheral polyster fibre silk that is surrounded by polyester binder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103425207A CN102505356A (en) | 2011-11-02 | 2011-11-02 | Manufacturing device of polyester fiber layer for vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103425207A CN102505356A (en) | 2011-11-02 | 2011-11-02 | Manufacturing device of polyester fiber layer for vehicle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102505356A true CN102505356A (en) | 2012-06-20 |
Family
ID=46217485
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103425207A Pending CN102505356A (en) | 2011-11-02 | 2011-11-02 | Manufacturing device of polyester fiber layer for vehicle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102505356A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110144675A (en) * | 2019-06-06 | 2019-08-20 | 江苏丽洋新材料股份有限公司 | A kind of process units of staple fibre symbiosis hot melt hybrid composite |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US3855045A (en) * | 1972-01-21 | 1974-12-17 | Kimberly Clark Co | Self-sized patterned bonded continuous filament web |
| CN1085972A (en) * | 1992-08-26 | 1994-04-27 | 金伯利-克拉克公司 | The non-weaving cloth of making by the multicomponent polymeric strands of the blend that comprises a kind of polyene and ethylene alkyl acrylate copolymer |
| GB2282101A (en) * | 1993-09-22 | 1995-03-29 | Kimberly Clark Co | Multi-component polymeric strands including a butene polymer and nonwoven fabric and articles made therewith |
| CN1349570A (en) * | 1999-04-30 | 2002-05-15 | 金伯利-克拉克环球有限公司 | Stretchable nonwoven material |
| CN1934298A (en) * | 2004-03-19 | 2007-03-21 | 陶氏环球技术公司 | Stretchable elastic conjugate fibers and web with non-stick feel |
| CN101331257A (en) * | 2005-12-15 | 2008-12-24 | 金伯利-克拉克环球有限公司 | Biodegradable Continuous Filament Webs |
| CN101784711A (en) * | 2007-08-22 | 2010-07-21 | 金伯利-克拉克环球有限公司 | Multi-component biodegradable filaments and nonwoven webs made of them |
-
2011
- 2011-11-02 CN CN2011103425207A patent/CN102505356A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3855045A (en) * | 1972-01-21 | 1974-12-17 | Kimberly Clark Co | Self-sized patterned bonded continuous filament web |
| CN1085972A (en) * | 1992-08-26 | 1994-04-27 | 金伯利-克拉克公司 | The non-weaving cloth of making by the multicomponent polymeric strands of the blend that comprises a kind of polyene and ethylene alkyl acrylate copolymer |
| GB2282101A (en) * | 1993-09-22 | 1995-03-29 | Kimberly Clark Co | Multi-component polymeric strands including a butene polymer and nonwoven fabric and articles made therewith |
| CN1349570A (en) * | 1999-04-30 | 2002-05-15 | 金伯利-克拉克环球有限公司 | Stretchable nonwoven material |
| CN1934298A (en) * | 2004-03-19 | 2007-03-21 | 陶氏环球技术公司 | Stretchable elastic conjugate fibers and web with non-stick feel |
| CN101331257A (en) * | 2005-12-15 | 2008-12-24 | 金伯利-克拉克环球有限公司 | Biodegradable Continuous Filament Webs |
| CN101784711A (en) * | 2007-08-22 | 2010-07-21 | 金伯利-克拉克环球有限公司 | Multi-component biodegradable filaments and nonwoven webs made of them |
| US20110059669A1 (en) * | 2007-08-22 | 2011-03-10 | Aimin He | Multicomponent biodegradable filaments and nonwoven webs formed therefrom |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110144675A (en) * | 2019-06-06 | 2019-08-20 | 江苏丽洋新材料股份有限公司 | A kind of process units of staple fibre symbiosis hot melt hybrid composite |
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Application publication date: 20120620 |